Enquiry Doc Signed

Project Documentation
IBIC-210-400-ENQ-0058
NITRIC ACID COMPLEX -DAHEJ
PJ-210, DFPCL Rev R1
Enquiry Specification for Shop Fabricated Tanks Date of Rev 23/05/2017
Enquiry Specification for Shop fabricated Tanks
R1 23/05/2017 Issue for Enquiry SAS NAS UAD

R0 19/05/2017 For Approval SAS NAS UAD
Rev Date Purpose Prepared by Checked by Approved by
REVISION CONTROL
Page 1
IBIC-210-400-ENQ-0058
Table of Contents
1 Introduction 3
2 Site Condition 3
3 Equipment list 4
4 Equipment Detail 4
5 Scope of supply 4
6 Technical Details 5
7 Enclosures 5
I Equipment General Drawing of equipment / Data Sheet
II Standard Engineering Specification for Pressure vessels
III Standard Engineering Specification for Storage Tank
III Document Schedule
IV Price schedules
V Devition Form
VI Details for Addition and Deletion of Nozzles,fabrication work
Page 2
IBIC-210-400-ENQ-0058
1.0 INTRODUCTION
M/S Deepak Fertilizers and Petrochemicals Corporation Limited (DFPCL) is setting up Nitric Acid Complex
having capacity 450 MTPD of Weak Nitric Acid (WNA) & 2 140 MTPD of Concentrated Nitric Acid (CNA) at
Dahej, near Bharuch, Gujarat and M/S IBI Chematur (Engineering & Consultancy) Ltd.(is the Detailed
Engineering Consultant for the same Project.
General Information:
Client / Owner: Deepak Fertilizers and Petrochemicals Corporation Limited. (DFPCL)

Consultant: IBI Chematur (Engineering & Consultancy) Ltd.(IBIC)
Site: Dahej, Near Bharuch, Gujarat State.
Plant: 450 MTPD of Weak Nitric Acid (WNA) & 2 140 MTPD of Concentrated Nitric Acid
(CNA).
Supplier / Vendor: -
2.0 SITE CONDITION
Sr.No Parameters Units Data for DFPCL-Dahej site
1 Ambient Temp in C
a Max DB C 48
b Max WB C 29
c Min DB C 5
d Design dry bulb temperature C 35
2 RH
a Winter % 45
b Summer % 85
c Design Humidity % 75
3 Barometric Pressure
a Winter psia 14.68
b Summer psia 14.43
c Design pressure psia 14.59
4 Rainfall
a Average rainfall per Year mm 1000
b Max rainfall intensity mm/hour 65
c June-Sept rainfall intensity mm 920
5 Wind data
a Maximum velocity m/s 47 as per IS-875
b Wind direction Rose diagram
6 Earth quake
a Zone 3 as per IS-1893-1984 and
Rookie Earth Quake School
Report for Bharuch
Page 3
IBIC-210-400-ENQ-0058
3.0 EQUIPMENT LIST:
Sr.No Drawing No./ Data

Tag No. Description Rev. Quantity
. Sheet
IBIC-210-400-EGD-
1 16T-1620 ABSORBER FEED WATER TANK 0 1
016T-1620
IBIC-210-400-EGD-
2 16V-1675 WEAK ACID TANK 0 1
016V-1675
CONDENSATE COLLECTION IBIC-210-400-EGD-
3 16V-9704 0 1
TANK 016V-9704
INSTRUMENT AIR BUFFER IBIC-210-400-EGD-
4 61V-103 0 1
VESSELS 061V-0103
IBIC-210-400-EGD-
5 61V-104 PLANT AIR BUFFER VESSELS 0 1
061V-0104
SULPHURIC ACID STORAGE IBIC-210-400-EGD-
6 91T-6952 2 1
TANK 091T-6952
IBIC-210-400-EGD-
7 91T-6962 CAUSTIC STORAGE TANK 0 1
091T-6962
4.0 EQUIPMENT DETAILS:
Sr.No. Tag No. Description Size MOC Quantity
ABSORBER FEED WATER 1524 I.D x 3048 MM

1 16T-1620 SS 304L 1
TANK TL. TO TL.
3658 I.D x 10973 MM
2 16V-1675 WEAK ACID TANK SS 304L 1
TL. TO TL.
CONDENSATE COLLECTION 1982 I.D x 3840 MM
3 16V-9704 CS 1
TANK TL. TO TL.
INSTRUMENT AIR BUFFER 1900 I.D x 5300 MM
4 61V-103 CS 1
VESSELS TL. TO TL.
1500 I.D x 4600 MM
5 61V-104 PLANT AIR BUFFER VESSELS CS 1
TL. TO TL.
SULPHURIC ACID STORAGE 2300 I.D x 3000 MM
6 91T-6952 CS 1
TANK HEIGHT
3000 I.D x 3000 MM
7 91T-6962 CAUSTIC STORAGE TANK CS-RL 1
HEIGHT
Page 4
IBIC-210-400-ENQ-0058
5.0 SCOPE OF SUPPLY
5.1 The scope of work mainly consists The following
Supply of all material

Design
Fabrication
Inspection & Testing
Painting for CS tank
Pickling & passivation for SS tanks
Tank Calibration for 91T-6952, 91T-6962 & 16V-1675
Packing & Forwarding
5.2 The Fabricator shall guarantee that the mechanical design, materials and workmanship of all
items are in accordance with this specification and all applicable codes
5.3 Scope of the fabricator shall include design, manufacturing, Testing, Packing & Forwarding as
per the attached drawings & specifications.
5.4 Supply all material required for completion of work in vendors scope. This shall cover Design
Engineering, Fabrication, stage wise inspection and testing. The scope of vendors covers all services
and activities required to be carried out for the Shop fabrication of Stainless Steel tanks, carbon steel
tank & carbon steel tank with rubber lining. The services and activities to be carried out by the
contractor shall include, but not limited to following
Design calculation as per relevant code specified in drawing
Preparation of fabrication drawings , duly approved by IBIC/DFPCL
Fabrication of Structural work like monkey ladder ,hand railing, pipe support, platform cleats
,insulation ring/cleats
Stage wise inspection As approved QAP.
Testing As per API 650/ ASME Sec VIII Div I
Rubber lining by hot vulcanized rubber & Testing for (91T-6962) as per IS 4682 (PART I)
Rubbers lining approved vendors are MIL, Lathia, Lebracs, Sriram Rub.
Surface preparation(Pickling & Passivation For SS) as per ASTM A 380.
All carbon steel parts shall be sand blasted as per SA 2 1/2 & painted with Protecto mastic
primer (dft 50 micron) with final coat as per Standard Specification for site fabricated Tank
Annexure-9.
Supply of foundation bolts as per drawing
Page 5
IBIC-210-400-ENQ-0058
5.5 Vendor to submit the following document along with offer

Sub vendor list
Execution Schedule
Last 3 Years job record
Ongoing project
Last 3year turn over
5.6 The following items shall be constructed as part of fabricators scope of supply whether the
same is specially indicated in the drawings & datasheet or not.
a. Cleats of insulation
b. 3 sets of spare gaskets for manholes. Hand holes & connection where blind
flange is provided.
c. Blind flanges & extra 10% nut bolts for all manholes, hand holes & spare
nozzles.
d. Suitable flanged joints or otherwise removable designs in respect of all
internals to enable removal through manhole unless specifically noted
otherwise in the datasheets / drawings.
e. Stiffening of nozzles 40 NB & below by 3 gussets.
f. Lifting lugs
g. Test rings / flanges wherever required for testing of the unit.
h. Davit arms or hinge cover for man ways.
i. Name plates
j. Earthing cleats
k. Foundation bolts/ Foundation Template
l. Structural items like ladders, platforms etc.
5.7 Design requirement:
16T-1620 ABSORBER FEED WATER TANK:
Design Parameter
Design code Good Engineering Practice
Volume (Nom.) 6M
Fluid Absorber Feed Water
Density 994 Kg/M
Design Pressure (Int. / Ext.) Atmosphere
Design Temperature 95C
Hydrotest pressure Water fill
Page 6
IBIC-210-400-ENQ-0058
Corrosion Allowance Nil

Joint Efficiency (Shell / Roof) 0.85
Wind Load max. 47 m/s
Seismic Zone Zone 3 acc. to IS 1893
Material of construction SS304L
16V-1675 WEAK ACID TANK:
Design Parameter
Design code API650 LATEST EDITION
Volume (Nom.) 115 M
Fluid Weak Acid
Density 1340 Kg/M
Design Pressure (Int. / Ext.) 8 WC + LIQUID HEAD
Hydrotest pressure AS PER CODE
Joint Efficiency(Shell / Dished End) 0.85
16V-9704 CONDENSATE COLLECTION TANK:
Design Parameter
Design code ASME Sec VIII Div I
Volume (Nom.) 12 M
Fluid Condensate
Density 960 Kg/M
Design Pressure (Int. / Ext.) 0.8 Bar
Design Temperature 121 C
Hydrotest pressure 1.04 Bar
Joint Efficiency (Shell / Dished End) 0.85/ 1
Insulation Hot Insulation 60 mm
Page 7
IBIC-210-400-ENQ-0058
61V-103 INSTRUMENT AIR BUFFER VESSELS:
Design Parameter
Volume (Nom.) 15 M
Fluid Instrument Air
Density 7.7 Kg/M
Corrosion Allowance 3 mm
Joint Efficiency (Shell / Dished End) 0.85/ 1
Material of construction Carbon steel
61V-104 PLANT AIR BUFFER VESSELS:
Design Parameter
Volume (Nom.) 8 M
Fluid Plant Air
Density 9.32 Kg/M
Corrosion Allowance 3mm
Joint Efficiency (Shell / Dished End) 0.85/1
91T-6952 SULPHURIC ACID STORAGE TANK:
Design Parameter
Volume (Nom.) 12M
Fluid 98% H2SO4
Density 1840 Kg/M @ 25 C
Page 8
IBIC-210-400-ENQ-0058
Corrosion Allowance 3 mm for shell & bottom & 1mm

for roof
Joint Efficiency(Shell / Roof) 0.85
91T-6962 CAUSTIC STORAGE TANK:
Design Parameter
Volume (Nom.) 20 M
Fluid 44% CAUSTIC SOLN.
Density 1458 Kg/M
Joint Efficiency(Shell / Dished End) 0.85
Material of construction CS/RL
The contractor shall carry out mechanical design of the tanks as per specified codes and standard &
submit design calculation for IBIC/DFPCL approval
6.0 TECHNICAL DETAIL
6.1 Equipment shall be designed as per ASME Sec VIII Div I edition 2015/API 650/ unless
otherwise indicated.
6.2 Equipment shall be fabricated as per attached Equipment general drawing.
6.3 Rubber lining thickness: 4.5 mm natural rubber, hardness 65-70 shore A for rubber lined
Tank (91T-6992).
6.4 Rubber lining & inspection shall be done as per IS4682 (part -I) for (91T-6992) Tank.
6.5 Vendor to use hot vulcanization method for curing rubber lining for (91T-6962) Tank.
6.6 All flanges opening shall be blanked off with 12thk plywood or steel disc to secure with 4 Nos
bolts minimum.
6.7 Carbon content in forging & plates shall not exceed 0.25%.
6.8 All R/F pad holes shall be plugged.
Page 9
IBIC-210-400-ENQ-0058
6.9 All carbon steel part shall be sand blasted 2 & 3 coat of zinc phosphate primer.
6.10 Vendor to mark the nozzle No. & orientation detail on equipment.
6.11 Water for hydro testing shall not have chorine content exceeding 25 ppm for SS 7 50 PPM for
CS.
6.12 Calibration of tank is in vendor's scope. Prepare calibration chart by ullage method & get it
duly Certified by local weight & measures authorities for 91T- 6962, 91T- 6952 & 16V-1675
Tanks.
1.0 ENCLOSURES
I. Equipment General Drawing of equipment / Data Sheet

II. Standard Engineering Specification for Pressure vessels
III. Standard Engineering Specification for Storage Tank
IV. Document Schedule
V. Price schedules
VI. Devition Form
Page 10
NOZZLE DATA LIST DESIGN DATA
Flange DESIGN CODE GOOD ENGINEERING PRACTICE
ID ND SCH/THK Description Remarks
500 500 WASHER PLATE TO BE WELDED AFTER Type Face Rating CODE STAMP REQUIRED -
RAFTERS POSITIONING OF EQUIPMENT L01A 2" 80S SO RF CL 150 Level Transmitter
Volume (Nom.) 6.0
REFER DETAIL-'A' 5THK ROOF L01B 2" 80S SO RF CL 150 Level Transmitter
170 = 230 = Fluid ABSORBER FEED WATER
PLATE L02A 2" 80S SO RF CL 150 Level Transmitter
5THK. 88 82 L02B 2" 80S SO RF CL 150 Level Transmitter Density 994
PAD = 175 =
ANCHOR BOLT M01 24" - SO RF CL 150 Manway (Access) API 650 Design Pressure (Int. / Ext.) Bar g ATMOSPHERIC
= 100 =
HOLD
270
= 150 = N01 2" 80S SO RF CL 150 Waste water Inlet
300
Design Temperature 95
50
Thk.
N02 2" 80S SO RF CL 150 DEMN. Water Inlet
12
8 Operating Pressure Bar g ATM
HOLE N03 4" 40S SO RF CL 150 Drain
Operating Temperature 35
165
N04 3" 40S SO RF CL 150 Vent
250
N05 3" 40S SO RF CL 150 Water Outlet Hydrostatic Test Pressure Bar g WATER FILL
N06 4" 40S SO RF CL 150 Overflow Corrosion Allowance mm 0
10 N07 2" 80S SO RF CL 150 Spare + BF
Thk.
HOLE
12
Joint Efficiency (Shell / Dished End) 0.85
10
250
N08 1" 80S SO RF CL 150 Pump Recirculation
50
Radiography (Shell / Dished End) 10% + ALL T JOINT
180
N09 2" 80S SO RF CL 150 Spare + BF
T01 1 1/2" 80S SO RF CL 150 Temparature Indicator Insulation Type / Thk. mm NIL
EC - - - - - Earthing Conn. 2 Nos Impact Test -
HOLE
150
NP - - - - - Name Plate 1 No. -
P.W.H.T
- -
R25 LL - - - Lifting Lug 4 Nos
M.D.M.T -
50 EARTHING Wind Load max. 47 m/s
EC
CONN. 10 = 100 = 10 Zone 3 acc. to IS 1893
Notes continue...:- Seismic Zone
25
Thk. Thk.
3048 TOTAL HEIGHT
19. PIPING ROUTINE FOR OVERFLOW NOZZLE UP TO GROUND FLOOR WILL BE Fabrication Tolerances Refer Standard Specification
IN OTHER'S SCOPE. Painting -
20. VENDOR TO PROVIDE 200% GASKETS & 10% EXTRA BOLTING AS SPARES. Surface Preparation Pickling & Passivation
5 DETAIL OF ANCHOR CHAIR
THK 21. LIFTING LUGS, EARTHING LUGS & NAME PLATE TO BE PROVIDED BY FABRICATOR. Lethal Service YES
(4 NOS.)
Empty Weight kg ~ 1280
23. FOR NAME PLATE REFER STANDARD IBIC-400-STD-70 & IBIC-400-STD-74. Operating Weight kg ~ 4270
0
20
24. CALIBRATION OF TANK IS IN VENDOR'S SCOPE. PREPARE CALIBRATION CHART BY Hydrotest Weight kg ~ 7280
NORMAL METHOD & GET IT DULY CERTIFIED BY BY LOCAL
100 Location OUT DOOR
WEIGHT & MEASURES AUTHORITIES.
6 Inspection IBIC / DFPCL
THK. 100 Seismic Moment kg-m -
1/4" NPT (1 NO.) Wind Moment kg-m -

TELL TALE HOLE MATERIAL SPECIFICATION
25
SHELL SA 240 GR.304L ANCHOR CHAIR IS 2062 GR.B
R40 ROOF SA 240 GR.304L ANCHOR BOLTS SA 193 GR B7
1000
100
225
150
BASE PLATE SA 240 GR.304L SUPPORT CLEATS SA240 GR304L
750
HO RAFTERS IS 2062 GR.B INTERNALS SS 304L

LE
CURB ANGLE SS 304L NAME PLATE SS.304L
250
12 NOZZLE PIPE SA312 TP304L R.F.PAD SA240 GR304L

250
5 NOZZLE FLANGE SA182 F304L FITTINGS SA403 WP304L

5
150
R1 P. 16 THK.
GASKET REFER NOTE 6 EARTHING LUG S.S.304
TY
Notes:-
FOR 4 NOS. DETAIL OF LIFTING LUGS 01. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
ANCHOR CHAIRS (4 NOS.) 02. ALL NOZZLES UP TO 1 1/2" NB SIZE PROVIDED WITH 3 NOS. OF STIFFENERS.
& OD OF R.F. PAD SHALL BE AS PER API 650.
ELEVATION
05. MANHOLE FLANGE DIMENSIONS SHALL BE AS PER API 650.
06. GASKET - TYPE S.S. SPIRAL WOUND FLEXIBLE GRAPHITE FILLED S.S. INNER
150 RING & S.S. OUTER RING, AS PER ASME B16.20
07. ALL NON PRESSURE PARTS MIN. 5 MM THK. UNLESS OTHERWISE SPECIFIED.
10 Thk.
09. ALL T/T HOLES TO BE PLUGGED WITH METALLIC CAP.
= 30 =
LL LL
12. VENDOR TO PROVIDE FABRICATION NOZZLE LOAD IN DRAWING.

15 13. VENDOR TO USE BACKING STRIP PLATE FOR BOTTOM PLATE WELD JOINT
TYP.
80
BY STRESS CALCULATION.
DETAIL OF EARTHING CONN. VALID FOR ALL NOZZLES

IF NOT OTHERWISE INDICATE 17. ATTACHMENT WELDS OF ANY PERMANENT ATTACHMENT TO SHELL/ROOF
SHALL BE DP TESTED.
18. PICKLING & PASSIVATION TO BE CARRIED OUT AS PER ASTM A380 FOR SS.
ROOF PLATE
THK
25
5
FPW R1 23.05.2017 Issued for Enquiry VYT SAS NAS

R0 03.05.2017 Issued for Approval VYT SAS NAS
Rev. Date Description Rev. By Chkd. By Appd. By
LL CLIENT:
LL 5
Nitric Acid Complex at Dahej, Gujarat.
CONSULTANT Issued :
Approved Dept. No.

NAS 400
Detailed Engineering (SUB CONTRACTOR)
NOZZLE ORIENTATION Checked

SAS Scale
1:20
Created Date
Project No : VYT 03/05/2017
LADDER, PLATFORM ORIENTATION (HOLD) Client : Dwg.No.
Project :
Site :
DETAIL 'A' Title :
Sheet No.: Rev
Doc. Type : 1 of 1 R1
A1
1630
HOLD
I
Flange DESIGN CODE API 650 (LATEST EDITION)
C MH2 ID ND SCH/THK Description Remarks
P H A B HANDRAIL Type Face Rating CODE STAMP REQUIRED -
1150 1150 WASHER PLATE TO BE WELDED AFTER A 2" 80S SO RF CL 150
Volume (Nom.) 115
HOLD HOLD POSITIONING OF EQUIPMENT B 2" 80S SO RF CL 150
C 2" 80S SO RF CL 150 Fluid WEAK ACID
175
ROOF D 3" 40S SO RF CL 150 Density 1340
HOLD
5THK 5 THK. 55 45 150

650
E 2" 80S SO RF CL 150 Outlet Design Pressure (Int. / Ext.) Bar g 8" W.C + Liquid Head
515
REF. DETAIL 'B' PAD 125 F1A 3" 40S SO RF CL 150 L.L. Gauge Design Temperature 149
75 F1B 3" 40S SO RF CL 150 L.L. Gauge
ANCHOR BOLT Operating Pressure Bar g ATM
R1 G1A 3" 40S SO RF CL 150 L.L. Gauge
HOLD
HOLD
350
350
US
40S SO RF CL 150 L.L. Gauge Operating Temperature 42
500
G1B 3"
I
8
RAD
INS R365
F1B G1B H HOLD - - - CL 150 Pressure Relief Hydrostatic Test Pressure Bar g AS PER CODE
8
IDE
I HOLD - SO RF CL 150 Vac. Relief Corrosion Allowance mm NIL
20
J 2" 80S SO RF CL 150 Spare w/ B.F.
Joint Efficiency (Shell / Dished End) 0.85
20
MH-1 20" - - - API 650 Manway w / davit As per API 650
200
200
- - API 650 As per API 650 Radiography (Shell / Dished End) 10% + ALL 'T' JOINT
MH-2 20" -
Insulation Type / Thk. mm -
50
P 3" 40S WN RF CL 150 LT
150
100 8 P.W.H.T
LL - - - - - Lifting Lug 4 Nos
EC M.D.M.T -
75
Notes continue...:- Zone 3 acc. to IS 1893
Seismic Zone
Fabrication Tolerances Refer Standard Engineering Specification
SHELL 50 20. VENDOR TO PROVIDE 200% GASKETS & 10% EXTRA BOLTING AS SPARES.
21. LIFTING LUGS, EARTHING LUGS & NAME PLATE TO BE PROVIDED BY FABRICATOR. Painting -
I.D.
DETAIL OF ANCHOR CHAIR ON BASE PLATE (8 NOS.) Surface Preparation Pickling & Passivation
DETAIL 'A' MIDDLE ON LADDER. Lethal Service -
TOE GUARD - 100MM x 4 MM THICK MS PLATE.
Operating Weight kg ~ 162550
5THK 24. FOR NAME PLATE REFER STANDARD IBIC-400-STD-70 & IBIC-400-STD-74. kg ~ 124000
Hydrotest Weight
ROOF PLATE 25. CALIBRATION OF TANK IS IN VENDOR'S SCOPE. PREPARE CALIBRATION CHART BY
ULLAGE METHOD & GET IT DULY CERTIFIED BY BY LOCAL Location OUT DOOR
WEIGHT & MEASURES AUTHORITIES. Inspection IBIC / DFPCL
5
50x50x6THK 26. GASKET - 1/8" VIRGIN NONPOROUS TEFLON TFE Seismic Moment kg-m -
CURB ANGLE Wind Moment kg-m -
100 MATERIAL SPECIFICATION
5 1/4" NPT (1 NO.) SHELL SA240 GR304L ANCHOR CHAIR IS 2062 GR.B
100 TELL TALE HOLE
THK. ROOF / DISH END SA240 GR304L ANCHOR BOLTS SA 193 GR B7
RAFTERS BASE PLATE SA240 GR304L SUPPORT CLEATS SA240 GR304L
25
0 RAFTERS SA240 GR304L INTERNALS SS 304L
5 R4
1200
THK CURB ANGLE SS 304L NAME PLATE SS.304L
225
150
10973 TOTAL HEIGHT
NOZZLE PIPE SA312 TP304L R.F.PAD SA240 GR304L

5 HO NOZZLE FLANGE SA182 F304L FITTINGS SA403 WP304L
LE S.S.304
GASKET SEE NOTE - 26 EARTHING LUG
12
5THK 5 5 Notes:-
R1 P. 16 THK.
TY 01. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
DETAIL OF LIFTING LUGS 02. ALL NOZZLES UP TO 1 1/2" NB SIZE PROVIDED WITH 3 NOS. OF STIFFENERS.
DETAIL 'B' LL
(4 NOS.)
& OD OF R.F. PAD SHALL BE AS PER API 650.
05. MANHOLE FLANGE DIMENSIONS SHALL BE AS PER API 650.

06. ALL NON PRESSURE PARTS MIN. 5 MM THK. UNLESS OTHERWISE SPECIFIED.
150
N 08. ALL T/T HOLES TO BE PLUGGED WITH METALLIC CAP.
EC PLATE WITH 100% RADIOGRAPHY.

8 NOS - RAFTERS
ISMC 75 11. VENDOR TO PROVIDE FABRICATION NOZZLE LOAD IN DRAWING.
LL 12. VENDOR TO USE BACKING STRIP PLATE FOR BOTTOM PLATE WELD JOINT
LL
BY STRESS CALCULATION.
R1630
HOLD
16. ATTACHMENT WELDS OF ANY PERMANENT ATTACHMENT TO SHELL/ROOF

250 VALID FOR ALL NOZZLES SHALL BE DP TESTED.
IF NOT OTHERWISE INDICATED 17. PICKLING & PASSIVATION TO BE CARRIED OUT AS PER ASTM A380 FOR SS.
PROTECTO MASTIC PRIMER (DFT 50 MICRON)
R1
HO 150
LD
G1A F1A LADDER-2 R1 23.05.2017 Issued for Enquiry VYT SAS NAS
10 Thk. 150
200
= 30 =
NP
J Rev. Date Description Rev. By Chkd. By Appd. By
CLIENT:
HOLD
500
230
750
15
TYP.
MID LANDING Nitric Acid Complex at Dahej, Gujarat.
E D
175
PLATFORM LL 80 CONSULTANT Issued :
500
1 D LL EC (HOLD)
Approved
NAS Dept. No.
400
REFER DETAIL 'A' 120 DETAIL OF EARTHING CONN. Checked
SAS Scale
1:20
LADDER-1 NOZZLE DETAIL Created Date
FOR N05
G1A G1B Client : Dwg.No.
Project :
ELEVATION NOZZLE ORIENTATION Site :
Title :
LADDER, PLATFORM ORIENTATION (HOLD) Sheet No.:
1 of 1
Rev
Doc. Type : R1
A1
N01 HANDRAIL NOZZLE DATA LIST DESIGN DATA
Flange
ID ND SCH/THK Description Remarks DESIGN CODE ASME Sec. VIII DIV.1
2:1 ELLIPTICAL DISH END Type Face Rating
6Thk. N01 4" 40 SO RF CL 150 Vent CODE STAMP REQUIRED Latest Edition, Code stamp required
NOM. 8THK.
N02 3" 40 SO RF CL 150 Cold Cond. Inlet Volume (Nom.) 12
MIN. 6THK. 125
12 12 N03 3" 40 SO RF CL 150 Inlet from Steam Cond.
THK
TYP.
THK
Fluid Condensate
655
12
12
N04 3" 40 SO RF CL 150 Hot Cond. Inlet
(TYP.)
90
S.F.
3 NOS. INSULATION
50
N05 4" 40 SO RF CL 150 Cond. Outlet Density 960
SUPPORT RING N06 4" 40 SO RF CL 150 Overflow
Design Pressure (Int. / Ext.) Bar g 0.8
T.L. 2" x 2" x 3/8" ANGLE N07 1 1/2" 160 SO RF CL 150 Pump Min. Flow
W.L. WELDED TO SHELL N08 1 1/2" 160 SO RF CL 150 - W/ B.F. Design Temperature 121
HOLD
HOLD
HOLD HOLD HOLD
200
250
250
200 230 250

EC N09 4" 40 SO RF CL 150 Inlet Operating Pressure Bar a 1.0
N10 3" 40 SO RF CL 150 Inlet
L01A L02A N06 N07 N08 N02 N11 3" 40 SO RF CL 150 Spare W/ B.F.
Operating Temperature 98
HOLD
N12 3" 40 SO RF CL 150 Spare W/ B.F. Hydrostatic Test Pressure Bar g -
350
100
N13 2" 160 SO RF CL 150 Pressure Indicator
THK.
N13 N09 Corrosion Allowance mm 3.0
24
N14 1 1/2" 160 SO RF CL 150 Temparature Indicator
LT
N14 M01 24" - SO RF CL 150 W/ B.F. Joint Efficiency (Shell / Dished End) 0.85/1
HOLD
40 WN RF CL 150 level gauge

350
FOR M 20 BOLTS. L01A/B 2"

Radiography (Shell / Dished End) 10% + ALL 'T' JOINT
L02A/B 2" 40 WN RF CL 150 Level Transmitter
EC - - - - Earthing Conn. 2 Nos Insulation Type / Thk. mm Hot Insulation / 60
N10 - -
NP - - - Name Plate 1 No. Impact Test -
LT - - - - - Lifting Trunion 2 Nos
P.W.H.T -
DETAIL OF ANCHOR CHAIR ON BASE PLATE
M.D.M.T -
N11 DETAIL 'A'
HOLD
6
500
THK
3840 T.L. TO T.L.
N12 Painting Refer Note 12

Surface Preparation -
HOLD
400
200 NB SCH 40 200 Lethal Service -
150
RF
PIPE Empty Weight kg ~ 2700
1200
PA
6THK
1219 Operating Weight kg ~ 14220
D
RF PAD
(HOLD) EACH SIDES TOTAL 94 NOS. Hydrotest Weight kg ~ 16550
803 803
23 SPACES @ 35 23 SPACES @ 35 SEE SPARGER Location OUT DOOR
SUPPORT DETAIL Inspection
LT IBIC / DFPCL
Seismic Moment kg-m 776
N03 Wind Moment kg-m 4304
HOLD
1630
HOLD
305
M01 MATERIAL SPECIFICATION
10THK.
N04 SHELL SA 516 GR.70 BOLTS & NUTS
NP
VALID FOR ALL NOZZLES HEADS SA 516 GR.70 SUPPORT SA 516 GR.70
750 IF NOT OTHERWISE INDICATED BASE PLATE SA 516 GR.70 INTERNALS SS 304
610
L02B DETAIL OF LIFTING TRUNION

50
250 (QTY. 2 NOS.) COIL / JACKET N.A REINFORCING PAD SA 516 GR.70
L01B BODY FLANGE N.A NAME PLATE SS 304
W.L.
T.L. GASKET N.A FITTINGS SA 234 WPB
BOLTS & NUTS - INSULATION CLEATS -
6NOS - 3" SKIRT REFER DETAIL 'B' PIPE NOZZLE PIPE SA 516 GR.70/ SA 106 Gr.B EARTHING LUG SS 304
SPARGER PIPE 22. FINISH CS : REMOVE ALL FUSED & LOOSE WELD SPATTER, SLAG, SCALE FOREIGN
VENT CAP
VORTEX BREAKER U-BOLT FOR 3" PIPE MATERIAL. SANDBLAST ALL OUTSIDE CARBON STEEL SURFACES TO NOZZLE FLANGE SA 105 FOUNDATION BOLTS SA 193 B7
4" STD. WT.PIPE W/NUTS SPEC-SP10 "NEAR WHITE FINISH" SHELL AND UPPER PORTION OF GASKET SEE NOTE 22 LAP RING -
38 SKIRT - PRIME W/ ONE (1) COAT OF INTERNATIONAL PROTECTIVE COATINGS
8" SCH. 40S PIPE SLEEVE
x 3"(76MM) LONG INTER ZINC 22. 2.0 MLS D.F.T. Notes
01. ALL DIMENSIONS ARE IN M.M. UNLESS OTHERWISE STATED.
(HOLD)
N05
2250
THK
6
02.
CL. OF 20" x 8" ACCESS 03.
OPENING 04. ALL T/T HOLES TO BE PLUGGED AFTER HYDROTEST.
(HOLD)
05. ALL BOLT HOLES OF FLANGES SHALL BE STRADDLE WITH PRINCIPLE C/L OF VESSEL.
1425
25
06. ALL NOZZLE FLANGES SHALL BE ASME B16.5 AND GASKET SEATING SURFACE SHALL
8"
730
TYP. BE SERRATED TYPE UNLESS OTHERWISE SPECIFIED.
185
6 6THK
07. LIFTING LUGS, EARTHING LUGS & NAME PLATE TO BE PROVIDED BY FABRICATOR.
08. WELD WHICH IS ACCESSIBLE FROM OTHER SIDE SHOULD BE BACK CHIP UP TO
SOUNDMETAL AND REWELD OR OTHER WISE TIG WELDED.
09. EQUIPMENT TO BE HYDROTESTED IN HORIZONTAL POSITION.
25 10. CLEATS FOR INSULATION SHALL BE PROVIDE BY EQUIPMENT SUPPLIER.
52 52 TYP. 11. ALL INSIDE WELDS SHALL BE FLUSH WITH SHELL I.D.
ELEVATION 6
REFER DETAIL 'A' 12. PRIMER PAINT SHALL BE PROVIDE ON ALL C.S PARTS.
185 13. PAD PLATE PROVIDED 3" NB & ABOVE NOZZLES.
CL. OF 20" ACCESS OPENING M01 N13
14. FOR NAME PLATE DETAILS REF. DRG. NO:-IBI-400-STD-70 / 71.
SPARGER SUPPORT DETAIL
FOR M-20 BOLTS (TYPICAL)
N09 16. VENDOR TO PROVIDE LADDER AND HANDRAIL WITH TOE PLATE.
N02 N10
N06 TOE GUARD - 100MM x 4 MM THICK MS PLATE.
N 17. VENDOR TO PROVIDE FOUNDATION BOLTS AND TEMPLATE
18. VENDOR TO REINFORCE ALL NOZZLES TO COMPLY WITH CODE.
19. VENDOR TO BE FURNISHED & INSTALLED MATERIAL UNLESS OTHERWISE SPECIFIED.
20. VENDOR TO PROVIDE DESIGN AND PROVIDE LIFTING TRUNION,
10 THK. 21. SUPPLY OF LADDER AND HANDRAIL IS IN VENDOR'S SCOPE.
LT N01 LT 6
N04 N11 N05 N08 R1 23.05.2017 Issued for Enquiry VYT SAS NAS
= 30 =
N12 Rev. Date Description Rev. By Chkd. By Appd. By
CLIENT:

6
CONSULTANT Issued :
35 15
Approved NAS Dept. No.
400
L01A L01B 50 Detailed Engineering (SUB CONTRACTOR)
Checked Scale
SAS 1:18
Created Date
L02A L02B DETAIL 'B' DETAIL OF EARTHING CONN. Client : Dwg.No.
CL. OF 8" ACCESS OPENING Project :
8" SCH.40S PIPE x 76 DEEP SKIRT SHELL TO DISH JOINT (QTY. 2 NOS.)
N03 N07 N14 Site :
Title :
Sheet No.: Rev
NOZZLE ORIENTATION PLAN (HOLD) Doc. Type : 1 of 1 R1
A1
Flange
200 NB SCH 40 ID ND SCH/THK Description Remarks DESIGN CODE ASME Sec. VIII DIV.1
200 Type Face Rating
RF
PIPE N01 2" 160 WN RF CL 150 CODE STAMP REQUIRED -
PA
10THK N02 2" 160 WN RF CL 150 Volume (Nom.) 15
D
RF PAD N03 1 1/2" 160 WN RF CL 150
HAND RAIL Fluid INSTRUMENT AIR
N04 2" 160 WN RF CL 150 Pressure Safety valve
M01 24" 10THK WN RF CL 150 With Davit arm Density 7.7
P01 2" 160 WN RF CL 150 Pressure Transmitter
LT 2" 160 WN RF CL 150 Pressure Gauge
P02
S01 2" 160 WN RF CL 150 Spare B.F. Design Temperature 70
S02 2" 160 WN RF CL 150 Spare B.F. Operating Pressure Bar g 7.0
S03 S03 2" 160 WN RF CL 150 Spare B.F.
EC - -- - - - Earthing Conn. 2 Nos Operating Temperature AMBIENT
NP - - - - - Name Plate 1 No. Hydrostatic Test Pressure Bar g 12.5
10THK.
2:1 ELLIPTICAL DISH END Corrosion Allowance mm 3
ACH - - - - - Anchor Chair 8 Nos
NOM. THK. 14 MM DETAIL OF LIFTING TRUNION
MIN. THK. 12 MM Joint Efficiency (Shell / Dished End) 0.85/1
(QTY. 2 NOS.)
S.F.
50
TYP. Radiography (Shell / Dished End) 10% + ALL 'T' JOINT
T.L. Insulation Type / Thk. mm -
200
W.L. Impact Test -
N02 S01 10Thk.
500
P.W.H.T -
20 12 125 12 10 M.D.M.T -
LT 58 Wind Load max. 47 m/s

Painting Refer Note 12
200
EC Surface Preparation -
Lethal Service -
20
100
10
THK.
24
Hydrotest Weight kg ~ 22600
FOR M 20 F BOLTS. Location OUT DOOR
LADDER Inspection IBIC / DFPCL

DETAIL 'A' Seismic Moment N-m 248162
12 DETAIL OF ANCHOR CHAIR ON BASE PLATE SKIRT SHELL TO DISH JOINT Wind Moment N-m 889407
THK
MATERIAL SPECIFICATION
N04 SHELL SA 516 GR.70 BOLTS & NUTS
5300 T.L. TO T.L.
HEADS / ROOF SA 516 GR.70 SUPPORT SA 516 GR.70
BASE PLATE SA 516 GR.70 INTERNALS -
150 COIL / JACKET REINFORCING PAD
N.A SA 516 GR.70
P01 P02 BODY FLANGE N.A NAME PLATE SS 304

N GASKET N.A FITTINGS SA 234 WPB
NOZZLE PIPE SA 106 Gr.B EARTHING LUG SS 304
S03 NOZZLE FLANGE SA 105 FOUNDATION BOLTS SA 193 B7

GASKET ASBESTOS FREE LAP RING -
N02 N01 NP
Notes
01. ALL DIMENSIONS ARE IN M.M. UNLESS OTHERWISE STATED.
250 02.
03.
S02 P01
04. ALL T/T HOLES TO BE PLUGGED AFTER HYDROTEST.
500
06. ALL NOZZLE FLANGES SHALL BE ASME B16.5 AND GASKET SEATING SURFACE SHALL
N03 BOTTOM BE SERRATED TYPE UNLESS OTHERWISE SPECIFIED.
N01 N04 07. LIFTING LUGS, EARTHING LUGS & NAME PLATE TO BE PROVIDED BY FABRICATOR.
NP M01 M01 08. WELD WHICH IS ACCESSIBLE FROM OTHER SIDE SHOULD BE BACK CHIP UP TO
S02 S01 VALID FOR ALL NOZZLES
IF NOT OTHERWISE INDICATE
800
NOZZLE ORIENTATION
750
10. CLEATS FOR INSULATION SHALL BE PROVIDE BY EQUIPMENT SUPPLIER.

(PIPING, LADDER AND PLATFORM SUPPORT CLEATS ORIENTATION) (HOLD) 11. ALL INSIDE WELDS SHALL BE FLUSH WITH SHELL I.D.
S.F.
50
12. PRIMER PAINT SHALL BE PROVIDE ON ALL C.S PARTS.

W.L. 13. PAD PLATE PROVIDED 3" NB & ABOVE NOZZLES.
LT A0 14. FOR NAME PLATE DETAILS REF. DRG. NO:-IBI-400-STD-70 / 71.
T.L. ACH V0 ACH
350
FOR M 20 BOLTS. 16. VENDOR TO PROVIDE LADDER AND HANDRAIL WITH TOE PLATE.
V0 'B'
350
17. VENDOR SHALL PROVIDE FOUNDATION BOLTS AND TEMPLATE (SA 36) WITHIN
V0 EC 10 THK. 3 MONTHS OF ORDER FOR FOUNDATION PREPARATION AT SITE
N03
1500
18. SUPPORT CLEATS FOR PLATFORMS AS REQUIRED SHALL BE

SUPPLIED BY VENDOR. LADDER, HANDRAILS SHALL BE SUPPLIED BY VENDOR.
1904 I.D. 10
150 THK ACH
A0
= 30 =
THK
24
R1 23.05.2017 Issued for Enquiry VYT SAS NAS

350
'A'
EC R0 03.05.2017 Issued for Approval VYT SAS NAS
Rev. Date Description Rev. By Chkd. By Appd. By
ACH CLIENT:

ACH V0 35 15
CONSULTANT Issued :
EC
50 Approved NAS Dept. No.
400
Checked Scale
SAS 1:18
Created Date
ACH V0 Client : Dwg.No.
LT ACH DETAIL OF EARTHING CONN. Project :
ELEVATION (QTY. 2 NOS.) Site :
ORIENTATION Title :
Sheet No.: Rev
ANCHOR CHAIR DETAIL ON SKIRT SHELL (HOLD) Doc. Type : 1 of 1 R1
A1
HAND RAIL
Flange
ID ND SCH/THK Description Remarks DESIGN CODE ASME Sec. VIII DIV.1
S03 Type Face Rating
N01 2" 160 WN RF CL 150 CODE STAMP REQUIRED -
N02 2" 160 WN RF CL 150 Volume (Nom.) 8
2:1 ELLIPTICAL DISH END 200 NB SCH 40 200 N03 1 1/2" 160 WN RF CL 150
RF
PIPE N04 2" 160 WN RF CL 150 Pressure Safety valve Fluid PLANT AIR
NOM. THK. 12 MM
P
10THK 10THK WN RF CL 150 With Davit arm Density
AD
S.F.
MIN. THK. 10 MM M01 24" 9.32
50
TYP. RF PAD P01 2" 160 WN RF CL 150 Pressure Transmitter
T.L. P02 2" 160 WN RF CL 150 Pressure Gauge
S01 2" 160 WN RF CL 150 Spare B.F. Design Temperature 70
200
W.L. S02 2" 160 WN RF CL 150 Spare B.F. Operating Pressure Bar g 7.0
N02 S01 LT
500
S03 2" 160 WN RF CL 150 Spare B.F.
EC - -- - - - Earthing Conn. 2 Nos Operating Temperature AMBIENT
NP - - - - - Name Plate 1 No. Hydrostatic Test Pressure Bar g 12.22
LT LT - - - - - Lifting Trunion 2 Nos
- - Corrosion Allowance mm 3
ACH - - - Anchor Chair 8 Nos
Joint Efficiency (Shell / Dished End) 0.85/1
10THK.
Radiography (Shell / Dished End) 10% + ALL 'T' JOINT
Insulation Type / Thk. mm -
Impact Test -
P.W.H.T -
M.D.M.T -
DETAIL OF LIFTING TRUNION
(QTY. 2 NOS.)
1500 I.D. 10 Fabrication Tolerances Refer Standard Engineering Specification
THK Painting Refer Note 12
Surface Preparation -
4600 T.L. TO T.L.

Lethal Service -

Location OUT DOOR
150 Inspection IBIC / DFPCL
10Thk.
Seismic Moment N-m 34547
20 Wind Moment N-m 58938
12 125 12
58 MATERIAL SPECIFICATION
250 SHELL SA 516 GR.70 BOLTS & NUTS
S02 P01
HEADS / ROOF SA 516 GR.70 SUPPORT SA 516 GR.70
BASE PLATE SA 516 GR.70 INTERNALS -
500
200
EC COIL / JACKET N.A REINFORCING PAD SA 516 GR.70
BODY FLANGE N.A NAME PLATE SS 304
NP M01 N01 N04
GASKET N.A FITTINGS SA 234 WPB
100
20
THK.
20
NOZZLE PIPE SA 106 Gr.B EARTHING LUG SS 304
800
750
FOR M 20 F BOLTS. NOZZLE FLANGE SA 105 FOUNDATION BOLTS SA 193 B7

S.F.
50
GASKET ASBESTOS FREE LAP RING -

W.L. Notes
T.L. 01. ALL DIMENSIONS ARE IN M.M. UNLESS OTHERWISE STATED.
350
02.
DETAIL OF ANCHOR CHAIR ON BASE PLATE VALID FOR ALL NOZZLES
03.
V0 'B' IF NOT OTHERWISE INDICATE 04. ALL T/T HOLES TO BE PLUGGED AFTER HYDROTEST.
250
N03 06. ALL NOZZLE FLANGES SHALL BE ASME B16.5 AND GASKET SEATING SURFACE SHALL
BE SERRATED TYPE UNLESS OTHERWISE SPECIFIED.
1500
150 07. LIFTING LUGS, EARTHING LUGS & NAME PLATE TO BE PROVIDED BY FABRICATOR.
1500 I.D. 10
THK 08. WELD WHICH IS ACCESSIBLE FROM OTHER SIDE SHOULD BE BACK CHIP UP TO
A0 10. CLEATS FOR INSULATION SHALL BE PROVIDE BY EQUIPMENT SUPPLIER.
THK
20
350
'A' 11. ALL INSIDE WELDS SHALL BE FLUSH WITH SHELL I.D.
EC 12. PRIMER PAINT SHALL BE PROVIDE ON ALL C.S PARTS.
13. PAD PLATE PROVIDED 3" NB & ABOVE NOZZLES.
14. FOR NAME PLATE DETAILS REF. DRG. NO:-IBI-400-STD-70 / 71.
LT A0 V0
ACH 16. VENDOR TO PROVIDE LADDER AND HANDRAIL WITH TOE PLATE.
ELEVATION ACH 10 THK.
FOR M 20 BOLTS. TOE GUARD - 100MM x 4 MM THICK MS PLATE.
N04 17. VENDOR SHALL PROVIDE FOUNDATION BOLTS AND TEMPLATE (SA 36) WITHIN
V0 EC 3 MONTHS OF ORDER FOR FOUNDATION PREPARATION AT SITE
18. SUPPORT CLEATS FOR PLATFORMS AS REQUIRED SHALL BE
10 SUPPLIED BY VENDOR. LADDER, HANDRAILS SHALL BE SUPPLIED BY VENDOR.
= 30 =
N P01 P02 ACH

S03
ACH
N02 N01 NP Rev. Date Description Rev. By Chkd. By Appd. By
10 35 15 CLIENT:
ACH V0
50 Nitric Acid Complex at Dahej, Gujarat.
EC
CONSULTANT Issued :
Approved NAS Dept. No.

400
ACH V0 DETAIL 'A' DETAIL OF EARTHING CONN. Detailed Engineering (SUB CONTRACTOR)
N03 BOTTOM ACH Checked
SAS Scale
1:18
LT SKIRT SHELL TO DISH JOINT (QTY. 2 NOS.) Project No : Created
VYT Date
19/04/2017
M01 Client : Dwg.No.
S02 S01 NOZZLE ORIENTATION ORIENTATION (HOLD) Project :
Site :
(PIPING, LADDER AND PLATFORM SUPPORT CLEATS ORIENTATION) ANCHOR CHAIR DETAIL ON SKIRT SHELL Title :
Sheet No.: Rev
(HOLD) Doc. Type : 1 of 1 R1
A1
N10 C02 N07
N03 WASHER PLATE TO BE WELDED AFTER Flange DESIGN CODE API 650 (LATEST EDITION)
POSITIONING OF EQUIPMENT ID ND SCH/THK Description Remarks
N05 C01 N01 Type Face Rating -
L02 CODE STAMP REQUIRED
REFER DETAIL-'A' 170 C01 3" 80 WN RF CL 150
= 230 = Volume (Nom.) 12
1000 800 C02 3" 80 WN RF CL 150
6THK. 88 82 L01 3" 80 WN RF CL 150 Fluid 98% H2SO4
= 175 =
PAD L02 4" 80 WN RF CL 150 Spare With B.F. Density
= 100 = = 150 = ANCHOR BOLT
M01 24" - - - API 650 Manhole w / Cover As per API 650 Design Pressure (Int. / Ext.) Bar g 0.06
50
Thk.
20
8 N01 2" 80 WN RF CL 150 H2SO4 Inlet Design Temperature 70
HOLE N02 3" 80 WN RF CL 150 H2SO4 Outlet
Operating Pressure Bar g ATM
65 x 65 x 6THK. HAND RAIL N03 2" 80 WN RF CL 150 Vent
80 WN RF CL 150 Drain Operating Temperature
CURB ANGLE N04 2"
N05 3" 80 WN RF CL 150 With B.F. Hydrostatic Test Pressure Bar g FULL OF WATER
6 THK
THK
10
Thk.
HOLE N06 3" 80 WN RF CL 150 Spare With B.F.
20
ROOF PLATE Corrosion Allowance mm 3 FOR SHELL & BOTTOM / 1 FOR ROOF
10
325
80 WN RF CL 150 Pump Recirculation
50
N07 2" Dip Pipe Joint Efficiency (Shell / Dished End) 0.85
300
REFER DETAIL-'D' N08 3" 80 WN RF CL 150 Overflow Nozzle
80 WN RF CL 150 Spare Radiography (Shell / Dished End) 10% + ALL T JOINT
N09 3" With B.F.
Insulation Type / Thk. mm NIL
HOLD
HOLE N10 2" 80 WN RF CL 150 Spare With B.F.

250
150
350
T01 1 1/2" 80 WN RF CL 150 Temperature Transmitter Impact Test -
N08 N09 R25 EC - - - - - Earthing Conn. 2 Nos P.W.H.T -
50 NP - - - - - Name Plate 1 No.
EARTHING M.D.M.T -
EC - -
25
CONN. 10 = 100 = 10 LL - - - Lifting Lug 4 Nos
Thk. Thk.
DETAIL OF ANCHOR CHAIR Painting Refer note 24

6 Surface Preparation -
THK (8 NOS.)
Lethal Service YES
3000
100 Operating Weight kg ~ 25150

6
100 Location OUT DOOR
200 THK.
Inspection IBIC / DFPCL
T01 1/4" NPT (1 NO.)
Seismic Moment N-m 6826
TELL TALE HOLE
25
Wind Moment N-m 17722
NP M01
R2 R40
L01 SHELL IS:2062 GRB BOLTS & NUTS SA193 GRB7/SA194 GR2H
225
150
N06
700
100
500
ROOF / DISH END IS:2062 GRB SUPPORT IS 2062 GR.B
N02 HO
LE BASE PLATE IS:2062 GRB INTERNALS IS 2062 GR.B
240
150
R2
COIL / JACKET - REINFORCING PAD IS 2062 GR.B
12
5 BODY FLANGE - NAME PLATE SS.304
1 N04 5 R1 P. 16 THK. GASKET - FITTINGS SA213 GR WPB
120 TY
WEAR PLATE BOLTS & NUTS - INSULATION CLEATS IS 2062 GR.B
NOZZLE PIPE SA106 GRB EARTHING LUG S.S.304
DETAIL OF LIFTING LUGS
(4 NOS.) NOZZLE FLANGE SA350 GR.LF2 CL.1 FOUNDATION BOLTS
GASKET R.F. PTFE Rod / Bar -
250
ELEVATION 10 Thk.
= 30 =
C01
N 15
TYP.
M01
N01
N06 80
L01 EC VALID FOR ALL NOZZLES PROTECTO MASTIC PRIMER (DFT 50 MICRON)
LE N10 DETAIL OF EARTHING CONN.
T01 LE IF NOT OTHERWISE INDICATE
UP TO GROUND FLOOR WILL BE IN OTHER'S SCOPE. R2
26. SILICA GEL POT IS IN VENDOR'S SCOPE.
27. CALIBRATION OF TANK IS IN VENDOR'S SCOPE. PREPARE CALIBRATION CHART BY
N03 2 NOS. ULLAGE METHOD & GET IT DULY CERTIFIED BY BY LOCAL
T01
0
20
WEIGHT & MEASURES AUTHORITIES.
LADDER WITH FABRICATOR'S
CAGE
0
SCOPE
00
R80 MIDDLE ON LADDER.

N03
R1
0
75
LE N09 NP
500
N08
N05 CLAMP
NOZZLE DETAIL R2 03.05.2017 Issued for Enquiry VYT SAS NAS

MESH STAINLESS STEEL
L02 N02 APERTURE 2mm. WIRE 0.8mm.
FOR TO1 R1 06.04.2017 Revised as per comments VYT SAS NAS
150 R0 28.03.2017 Issued for Approval VYT SAS NAS
DETAIL-'B'
LE 6 THK. ROOF PLATE Rev. Date Description Rev. By Chkd. By Appd. By
LE
CLIENT:
SILICA GEL POT
EC (BY VENDOR) 15
N04
R2 Nitric Acid Complex at Dahej, Gujarat.
160
N07 LE 6
CONSULTANT Issued :
C02 6 N04 Approved Dept. No.

NAS 400
6 ISA 65x65x6THK
6
FABRICATOR'S Detailed Engineering (SUB CONTRACTOR)

Checked
SAS Scale
1:20
SCOPE CURB ANGLE 500
NOZZLE ORIENTATION (HOLD) Project No : Created
VYT Date
28/03/2017
Client :
PIPING, LADDER & PLATFORM SUPPORT CLEAT ORIENTATION (HOLD) 6 R2
Project :
Dwg.No.
6 THK. NOZZLE DETAIL Site :

:
DETAIL-'A' DETAIL-`D' FOR NO4 Title
Sheet No.:
1 of 1
Rev
Doc. Type : R2
A1
WASHER PLATE TO BE WELDED AFTER NOZZLE DATA LIST DESIGN DATA
POSITIONING OF EQUIPMENT Flange
ID ND SCH/THK Description Remarks DESIGN CODE API 650 (LATEST EDITION)
175 Type Face Rating CODE STAMP REQUIRED -
S03 N06 S02 N07 L01 3" 80 WN FF CL 150
6 THK. 55 45 150 R1
Volume (Nom.) 20
N01 S01 N04 M01 24" - - - API 650 Manhole cover / Davit As per API 650
PAD 125 Fluid 44% CAUSTIC SOLUTION (NaOH)
N01 2" 80 WN FF CL 150 Inlet
75 ANCHOR BOLT N02 2" 80 WN FF CL 150 Outlet Density 1458
350 950 REFER DETAIL-'B' N03 2" 80 WN FF CL 150 Drain Design Pressure (Int. / Ext.) Bar g ATM
HAND RAIL N04 2" 80 WN FF CL 150 Vent Goose neck With Bird Screen Design Temperature 75
8 N05 3" 80 WN FF CL 150 Overflow
EQUI-SPACE Operating Pressure Bar g ATM
N06 2" 80 WN FF CL 150 Pump Recirculation
20
RAFTERS 6 THK + 4.5THK 80 WN FF CL 150 Spare Operating Temperature AMB
N07 2" With B.F.
20
ISMC 75
200
200
RUBBER LINING N08 3" 80 WN FF CL 150 Spare With B.F. Hydrostatic Test Pressure Bar g FULL OF WATER
ROOF PLATE N09 80 WN FF CL 150 Spare
150
2" With B.F. Corrosion Allowance mm NIL
50
S01 3" 80 WN FF CL 150 Spare With B.F.
REFER DETAIL-'A' Joint Efficiency (Shell / Dished End) 0.85
S02 2" 80 WN FF CL 150 Spare With B.F.
150
80 WN FF CL 150 Spare nozzle for dip pipe Radiography (Shell / Dished End) 10% + ALL T JOINT
100 8 S03 4" With B.F.
T01 2" 80 WN FF CL 150 Temperature Transmitter Insulation Type / Thk. mm NIL
250
250
EC
350
N05 N08
75
P.W.H.T
M.D.M.T -
ACH - - - Anchor Chair
50 Wind Load max. 47 m/s
DETAIL OF ANCHOR CHAIR
ACH Seismic Zone Zone 3 acc. to IS 1893
(8 NOS.)
6 Fabrication Tolerances Refer Standard Engineering Specification
THK. Painting Refer note 23
2 NOS.
4.5THK. Surface Preparation -
75
AFTER RUBBER LINING RUBBER LINING T01 Lethal Service -
Empty Weight kg ~ 3590 (WITHOUT RUBBER LINING)
REFER DETAIL-'B1'
3000
Operating Weight kg ~ 32710 (WITHOUT RUBBER LINING)
0
20
Hydrotest Weight kg ~ 24790 (WITHOUT RUBBER LINING)
T01 Location OUT DOOR
Inspection IBIC / DFPCL
DETAIL-'B'
Seismic Moment kg-m -
Wind Moment kg-m -
1000
M01 NP
CLAMP
1000
100
SHELL ANCHOR CHAIR IS 2062 GR.B
750
ROOF ANCHOR BOLTS SA 193 GR.B7

L01 MESH STAINLESS STEEL
N09 N02 APERTURE 2mm. WIRE 0.8mm.
NOZZLE DETAIL BOTTOM PLATE SUPPORT CLEATS IS 2062 GR.B
200
175
FOR TO1 13. RUBBER LINING THICKNESS :4.5 MM NATURAL RUBBER, HARDNESS 65-70 SHORE A COIL N.A. INTERNALS IS2062 GR.B
DETAIL-'B1' 14. RUBBER LINING & INSPECTION SHALL BE DONE AS PER IS4682 (PART -I).
160
CURB ANGLE IS2062 GR.B REINFORCING PAD IS2062 GR.B
1 N03 IS2062 GR.B
120 6 THK. ROOF PLATE RAFTERS NAME PLATE S.S 304
150 16. VENDOR TO USE HOT VULCANIZATION METHOD FOR CURING RUBBER LINING. NOZZLE PIPE FITTINGS SA 234 WPB
6 NOZZLE FLANGE INSULATION CLEATS N.A.
150
GASKET SOFT RUBBER EARTHING LUG SS304
12
INT. BOLTS & NUTS EXT. BOLTS & NUTS SA193 GR.B7,SA194 GR.2H
ELEVATION ISA 50x50x6
160
CURB ANGLE
6
N N03
ACH EC N01
ACH 6 THK. PROTECTO MASTIC PRIMER (DFT 50 MICRON)
L01 N08 500
DETAIL-`A' HOLD
LE
N03 NOZZLE DETAIL
T01 L01 LE FOR N03 27. VENDOR TO PROVIDE LADDER AND HANDRAIL WITH TOE PLATE.
LADDER 150
10 Thk.
= 30 =
ACH
R1300
ACH
4.5 THK. 30. CALIBRATION OF TANK IS IN VENDOR'S SCOPE. PREPARE CALIBRATION CHART BY
N04 RUBBER LINED ULLAGE METHOD & GET IT DULY CERTIFIED BY BY LOCAL
R9
50 15 WEIGHT & MEASURES AUTHORITIES.
TYP.
80
S01 M01 N06 S02
NP DETAIL OF EARTHING CONN. VALID FOR ALL NOZZLES
IF NOT OTHERWISE INDICATE
100
ACH ACH
6 1/4" NPT (1 NO.)
100 TELL TALE HOLE
THK. R0 03.05.2017 Issued for Approval VYT SAS NAS
N02 N05 Rev. Date Description Rev. By Chkd. By Appd. By
25
CLIENT:
0
R4
N07 S03 LE
LE
225

150
CONSULTANT Issued :
HO
ACH ACH EC LE Approved
NAS Dept. No.
400
12 Detailed Engineering (SUB CONTRACTOR)
Checked Scale
N09 SAS 1:20
5 5
R1 P. 16 THK. Created Date
TY Client
Project
:
:
Dwg.No.
NOZZLE ORIENTATION Site :

DETAIL OF LIFTING LUGS
(PIPING, LADDER AND PLATFORM SUPPORT CLEATS ORIENTATION) LE Title :
Sheet No.: Rev
(4 NOS.) Doc. Type : 1 of 1 R1
A1
General Engineering Documentation
IBIC -400-SS-0002
Standard Specification
400 Equipment Engineering Rev R0
Standard Specification for Pressure vessels Date of Rev 19/05/2017
Standard Specification for Pressure vessels
R0 16/01/2017 For Reference SAS NAS ANS

Rev Date Purpose Prepared by Checked by Approved by
REVISION CONTROL
Page 1
IBIC -400-SS-0002
Table of Contents
1 Introduction 3
2 Design basis & materials 3
3 Contractor's scope of work 4
4 Fabriction & erection 4
5 Inspection testing & repairs 7
6 Painting 7
7 Marking & Packing 8
8 Documentation 8
9 Reference standards 8
10 Guarantee 8
11 Annexure:-1 General instructions 9
12 Annexure:-2 Engineering standard for inspection of pressure vessel 12
13 Annexure:-3 Inspection programme for pressure vessel 23
14 Annexure:-3A Inspection test chart 25
15 Annexure:-4 Dimensional Tolerances for Pressure vessels 27
16 Annexure:-5 General notes for IBR vessels 32
17 Annexure:-6 Quality assurance plan for fabrication 35
18 Annexure:-7 Electrodes to be used in welding 40
19 Annexure:-8 Pickling & passivation for stainless steel 43
20 Annexure:-9 Dimensional tolerances for ASME flanges 47
21 Annexure:-10 Surface preparation & painting 50
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IBIC -400-SS-0002
1.0 INTRODUCTION
This Specification together with the data sheets / drawings covers the general requirements for
materials, design, fabrication, inspection, testing and erection of unfired pressure vessels. The
requirements laid down herein are supplementary to the design/ fabrication code as specified.
2.0 DESIGN BASIS & MATERIAL
2.1 Design, fabrication, inspection and testing of the vessels are as per ASME SEC VIII Div.1. (Latest
edition unless otherwise specified)/Good engineering practice.
2.2 The design information and overall dimensions etc. specified in the specification sheet drawing
are only in respect of major details like shell and dish end thickness, skirts, flanges etc.
Wherever such dimensions / thickness is not specified for minor parts such as nozzle
reinforcement etc., the same shall be designed and supplied by the Fabricator as to meet
all applicable provisions of the design code. Fabricator shall satisfy himself with the design and
on placing the order shall submit the complete design calculations for IBIC's approval prior to
fabrication.
2.3 Wherever Fabricator proposes to use materials either with a change in specification or in
thickness, it shall be his responsibility to furnish all calculations as may be required to establish
that the proposed change is in agreement with the overall provisions of design code.
2.4 In case of any class of work, which is not covered by the governing codes, the work should
be carried out as per the standard engineering practice submitted to and approved by
Purchaser.
2.5 All dimensions shown in the data sheets / drawings are in mm unless otherwise
specified. Thickness indicated for shell and formed heads are minimum specified after forming.
2.6 The minimum corrosion allowance for carbon steel shall be 3 mm unless otherwise specified
in the data sheet. The corrosion allowance for nozzles and manholes shall be at least equal to
that specified in vessel shell.
2.7 For austenitic steel the corrosion allowance shall be zero unless otherwise specified in the data
sheet. The corrosion allowance for nozzles and manholes shall be at least equal to that specified
in vessel shell.
2.8 All the materials shall be as per equipment data sheets and conform to ASME Sec II and
inspected to corresponding ASTM specifications or IS specifications of equal grade. Check
testing shall be performed for all the materials as per code.
2.9 Max. Carbon content of all weld able carbon steel shall be 0.25%.
Page 3
IBIC -400-SS-0002
3.0 CONTRACOTRS SCOPE OF WORK & SUPPLY
3.1 Scope of the fabricator shall include design wherever necessary, preparation of detailed
fabrication drawings furnish design calculations and taking approval for the same, supply of
materials as per the specifications or as agreed upon, fabrication, testing, cleaning,
transportation, getting any Statutory approval of the vessel, if required and all activities required
for the completion of the work.
3.2 All the work other than specifically mentioned above required in order completing the jobs as per
specifications in the data sheet, the Fabricator shall carry out Inspection Standard.
3.3 The following items shall be constructed as part of Fabricator's scope of supply whether the same
is specifically indicated in the drawings / data sheets or not.
a) Cleats for insulation.

b) 3 sets of spare gaskets for all flanged joints
c) Blind flanges for all manholes/hand holes and spare nozzles and extra 10% bolts and nuts for
all flange joints.
d) Suitable flanged joints or otherwise removable designs in respect of all internals to enable
removal through manhole unless specifically noted otherwise in the data sheets / drawings
e) Stiffening of nozzles 40 NB and below by 3 gussets.
f) Lifting lugs
g) Test rings / flanges wherever required for testing of the unit.
h) Davit arms for man ways
i) Name plate in SS material as per Purchasers Standard.
j) Earthing clips.
k) Foundation bolts/ Foundation Template
4.0 FABRICATION & ERECTION
4.1 The fabrication procedure shall confirm to all applicable requirements of specified code and
established Engineering Practices for manufacture of vessels.
4.2 As far as practicable, the shell sections shall be made out of a single plate with one longitudinal
weld seam only. The longitudinal seams of adjacent courses shall be staggered by a minimum of
five times the greater thickness of plate section and, as far as possible seams shall be positioned
clear of supports so as to be readily visible for examination. The weld seams shall be indicated on
the fabrication / as built drawing.
4.3 Nozzles shall be located, as far as possible, clear of the weld joints by a minimum of 50 mm, where
this is not possible, Fabricator shall obtain the necessary approval from Purchaser and shall
provide adequate reinforcement.
4.4 All carbon and low alloy steel plates shall be cut to size by flame cutting and machined.
Alternatively cold shearing of plates is acceptable up to 25 mm thick, provided the sheared edges
are cut back by machining, chipping or grinding for a depth of 3 mm. In case of plates higher than
20 mm thk DP of cut edges shall be carried out.
4.5 Austenitic Stainless Steel plates may be cut by either cold shear or Plasma arc, but in all cases
the edges should be ground by 3 mm.
Page 4
IBIC -400-SS-0002
4.6 All nozzle / manhole projections shall be 150 mm minimum, unless otherwise specified in
the data sheet & drawings.
4.7 Rolling of plates shall be along longitudinal direction only. Re-rolling, after welding, which is
not normally allowed may be resorted to only with prior approval and should be carried out as
directed by Purchaser.
4.8 Welders qualified as per requirements of ASME Section IX may perform welding manually
or with semi-automatic or automatic machines according to qualified and approved
procedures.
4.9 Welding shall be done by any of the shielded arc welding process, either by TIG welding or
by MIG welding process. Single pass submerged arc welding of butt joints is prohibited. Root run
shall be done only by TIG welding for S.S.
4.10 Edges to be welded shall be free of foreign materials, moisture, oil, grease, paint, etc. to a
distance of 25 mm minimum.
4.11 All the butt welds shall be full penetration welds, chipped back to sound metal and re- welded
from other side.
4.12 As far as practicable jigs, fixtures and other suitable methods shall be used to avoid distortion
due to welding.
4.13 Temporary attachment welds on vessels shall be removed. The surface under such welds
and under backing rings, which have been removed, shall be properly conditioned to eliminate
surface stress raisers. Such surface shall be examined by MT / DPT for stainless steel, and for carbon steel
with a design temperature below 0 C.
4.14 Internal baffles, trays support beams or other internals spanning a chord or diametric of the vessel
shall be provided with a means for allowing differential expansion between the part and vessel shell.
4.15 Internal non-pressure piping for carbon steel vessels shall be fabricated either from seamless
or ERW pipes extra heavy as indicated in the drawings.
4.16 Unless stated otherwise on vessel drawing, baffles or weir plates shall not be welded directly
to the shell (or head) of vessels, but shall be bolted to support attachment, which are welded to
the shell.
4.17 Whenever a dished end is made of more than two plates it must have a crown plate.
Whenever a nozzle or manhole is positioned at the centre of the dished end, the crown plate
should be larger than the nozzle / manhole reinforcing pad.
4.18 Manholes shall be a minimum of 600 mm nominal diameter unless otherwise specified.
4.19 Manhole cover shall be provided with a davit or hinge as per standard code unless otherwise
stated in the drawing.
4.20 Inside edge of manholes shall be smooth and rounded off with a radius of 3 mm.
4.21 Vessels shall be heat treated when specified on the drawing. In no case shall the heat
treatment performed be less than that specified by the code.
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IBIC -400-SS-0002
4.22 While heat-treating the materials, the fire and flame shall not contact the metal directly and the
heating on all the metal part shall be uniform.
4.23 For vessels handling hydrogen sulphide, amines, caustics or other fluids, which cause hydrogen
penetration, the annular space between welds on slip on flanges shall be vented to the
atmosphere by using a 6 mm dia hole.
4.24 For hot working, the most suitable working temperature for each material shall be
maintained strictly. Metalworking shall be made by cold working as far as practicable unless
otherwise specified. Hot working shall be made at a temperature within the range of 850 C 950
C and the heat treatments as specified in UHA-105 for austenitic steels & UCS-56 for carbon
steels as per ASME Section VIII Div.1 shall be made after hot working.
4.25 All flange faces shall be suitably protected against, during heat treatment.
4.26 All vessels, which are stress relieved, shall have all attachments including insulations, support
rings, welded prior to stress relieving.
4.27 If ring flanges are fabricated by butt-welding plate segments, the joints shall be fully heat
treated and tested ultrasonically. All shell flanges shall have their gasket faces machined
after welding and heat treatment.
4.28 The maximum allowable gap between nozzles and manhole reinforcing pads and the curvature
of the vessel shell or heads shall be 3 mm.
4.29 All nut sealing faces on flanges shall be either spot faced or machined.
4.30 All bolt holes shall straddle to the principal centre lines of the equipment for nozzles.
4.31 All flange facing when specified, as R.F. shall be serrated 0.5 mm deep and 0.8 mm wide over
gasket sealing surface.
4.32 All reinforcement pads / body flanges shall have two dia telltale holes 180o apart.
4.33 All internal weld seams for lined vessels shall be ground flush. Others shall be dressed and
finished smooth.
4.34 Stainless Steel surface shall be acid pickled and passivated in accordance with IBIC Standard.
4.35 All the internals shall be supplied and installed by the Fabricator unless otherwise stated
on the vessel drawing.
5.0 INSPECTION, TESTING & REPAIRS
5.1 Purchaser or Third party shall carry out stage-wise inspection as mentioned in the equipment
data sheet. Inspection shall be carried out as per IBIC Standard and the applicable code.
5.2 Approval of work by the inspection agency or the release of vessels for shipment shall in no way
release or relieve the manufacturer of any responsibility for carrying out all the work as per the
data sheet / specifications.
5.3 The extent of radiography shall be as specified on the data sheets. In no case shall the
Page 6
IBIC -400-SS-0002
radiographic examination be less than that specified by the code.
5.4 Testing of the vessels shall be done as per the code requirements / IBIC Standard.
5.5 All nozzle-reinforcing plates shall be tested at 1 kg/Cm2 (g) with soap solution pneumatically.
5.6 If any structure or part of a structure were found not to comply with any of the provisions of this
standard, it shall be liable to rejection. No structure or part of structure once rejected shall be
accepted for re-test except in cases where it is considered that the defect is rectifiable.
5.7 Defects that may appear during fabrication shall be made good with the prior approval of IBIC.
5.8 Purchasers Inspector shall have the right to pass upon the qualification of erection personnel
engaged by the erector and shall ask for replacement if desirable.
5.9 Material damaged by defective workmanship or otherwise defective shall be rejected. The
Inspector in such cases shall ask the erector to furnish new material or correct defective
workmanship and/or replace workmen engaged in the work.
5.10 All leaks detected during testing shall be repaired to the satisfaction of Purchasers Inspector and
on completion the entire tank shall be right and free from leaks.
5.11 Lined vessels shall be inspected before lining is applied and again after installation of lining.
5.12 Dimensional tolerance shall be strictly as per Purchasers Standard and applicable codes.
6.0 PAINTING
6.1 Carbon steel vessels shall be thoroughly cleaned and shall be applied with two coats of protective
primer as per IS 2074 after inspection and testing and greased on exposed machined parts to
prevent rust, corrosion or damage due to bad weather.
7.0 MARKING & PACKING
7.1 All parts not assembled integral with the main body of the equipment shall be marked with the
order number and equipment number for their identification.
7.2 Vessels shall be identified by a nameplate as per IBIC Standard and shall be of stainless steel (300
series) or cast corrosion resistant material. The nameplate shall be attached near to the manhole
or a place where it is readily visible.
7.3 All internals shall be suitably supported from inside to prevent damage during transit.
7.4 All openings shall be blanked with wooden covers fastened with wires and welds end to be
closed with wooden plugs before dispatch.
Page 7
IBIC -400-SS-0002
8.0 DOCUMENTATION
8.1 Fabricator shall forward the necessary documents as specified in the Annexure-1 Sheet
attached herewith.
9.0 REFERENCE STANDARDS
Sr.
Reference Doc. No Description
No
1 ENGINEERING STANDARD FOR INSPECTION & TEST OF
ANNEXURE-2
PRESSURE VESSELS
2 ANNEXURE-4 DIMENSIONAL TOLERANCES FOR PRESSURE VESSELS
10.0 GUARANTEE
10.1 The tank shall be guaranteed in accordance with the conditions given in the General
Conditions of Contract.
10.2 Any part of the tank found defective during the tests after installation or during operation, and
not having been submitted to faulty operation or incorrect service conditions, shall be
promptly replaced and re-assembled by the Contractor at his own cost.
Page 8
IBIC -400-SS-0002
ANNEXURE-1
GENERAL INSTRUCTIONS
Page 9
IBIC -400-SS-0002
1.0 Unpriced Bids and Technical parameters should be sent to M/s. IBIC office strictly on due date given in
enquiry.
2.0 Acceptance of L.D / Penalty clause wherever applicable should be incorporated as per enquiry
specifications in the Bid.
3.0 The Vendor should quote with respect to the specifications given. Any deviations with respect to the
Materials of Construction and process required will be discussed at the time of technical discussion. This
will ensure that there is no delay in sending the technical / commercial BIDs.
4.0 The Vendor can however mention their scope of supply wherever deviations along with the BIDs.
5.0 Raw material procurement status to be immediately furnished to IBIC / CLIENT office at the time of
receipt of LOI / Purchase Order within one / two weeks.
6.0 Design calculations and drawings should be sent to IBIC / CLIENT office for approval within two weeks of
receipt of LOI / Purchase Order.
7.0 Supply of required drawings and documents is the responsibility of the vendor. In the event of vendor's
failure to meet this requirement of submission of drawing and documents, the supply shall be considered
as incomplete and the purchase order is liable to be cancelled.
8.0 All drawings and documents shall show equipment number, order number, vendor's own title / reference
number / drawing number and revision number on the lower side of right hand corner in each drawing.
The first drawing shall have revision number as R0' and subsequently, First revision shall be mark as R1.
9.0 Fold all prints to A4 size and roll the transparencies. All documents shall be supplied in folders / files.
10.0 Vendor shall make drawings to maximum size A1 only. Vendor shall avoid preparing drawing an A0 size
due to handling problem.
11.0 Drawing or data returned, to be resubmitted within one week. Revised drawings and data must be
marked on the drawing.
12.0 The drawings which are returned to the vendor Without Comments, Vendor shall prepare and submit
three sets of final Assembly / detailed drawings to M/s. IBIC.
13.0 Within one week of shipment of each item vendor shall submit all drawings connected to it marked as
CERTIFIED AS BUILT DRAWING.
14.0 All transparencies must be capable of producing legible prints.
15.0 Duly filled Material Chart must be sent to IBIC / CLIENT office after drawing approval within seven days. A
format of MATERIAL chart will be sent along with the enquiry.
Page 10
IBIC -400-SS-0002
16.0 Quality Assurance plan, Bar Chart of welding procedure specification wherever applicable to be sent to
IBIC / CLIENT office within two weeks of receipt of LOI / Purchase Order. All document drawings
approval will be given on a specified date intimated by M/s IBIC / CLIENT.
17.0 Procurement action of castings, forgings should be done by the Vendor wherever applicable immediately
after receipt of LOI / Purchase Order. Unpriced Purchase Order copies of all Bought Out items should be
sent by Vendor to IBIC / CLIENTs office immediately on placing the order.
18.0 For items like Gasket, Nuts & Bolts, Seal, Special Welding Rods, Gases and other required items Vendor
shall ensure that adequate stock is available. In case of delay, adequate action is to be initiated by the
vendor. The same is to be intimated to IBIC / CLIENTs office.
19.0 Prior approval of all Sub-vendors is to be obtained from IBIC / CLIENT at the time of Technical
Discussion, also sub-vendors list with contact person details (name, telephone etc) to be furnished to
IBIC during discussion.
20.0 Detailed progress report of the equipment order to be given to IBIC / CLIENT indicating the actual status
of the job to be submitted every fortnight.
21.0 Status pertaining to the job ordered should be available with at least two persons in the vendors shop
and contact persons name and telephone no., to be given at the time of Technical Discussion / Receipt of
LOI / Purchase Order.
22.0 Inspection call to be given in advance of a fortnight, after ensuring them the job is complete in all
respect.
23.0 Inspection will be carried out as per approved Quality Assurance plan. All internal check testing Report,
Radiographic, and other related certificates should be made available to IBIC / CLIENT pertaining to the
job by the Vendor.
24.0 Material test certificates should be furnished & given to IBIC / CLIENT representative at the time or
inspection. Check testing of main items to be carried out apart from mill test certificate.
25.0 Raw Material inspection at sub-vendor's workshop is solely the responsibility of the Vendor. IBIC / CLIENT
representative reserves the right to inspect the material at sub- vendors workshop.
26.0 All Final Revised drawings incorporating all comments made by IBIC should be received at IBIC
before final inspection.
27.0 All inspection call should be sent by E-mail / Fax.
28.0 Material Release Order once released by M/s. IBIC, the items furnishing in M.R.O. should be dispatched
immediately to Clients works without any delay.
29.0 A copy of dispatch Detail should be sent to M/s. IBIC office by fax immediately after dispatch.
30.0 The vendor has to submit acknowledgement receipt for all documents to the CLIENT, in order to receive
certificate from IBIC.
Page 11
IBIC -400-SS-0002
31.0 All documents are to be submitted in English Language.
32.0 All dimensions, height and measurements shall be in Metric Unit.
Page 12
IBIC -400-SS-0002
ANNEXURE-2
ENGINEERING STANDARD FOR
INSPECTION & TEST OF PRESSURE VESSELS
Page 13
IBIC -400-SS-0002
1.0 GENERAL
1.1 SCOPE
This standard gives the guidelines to shop inspection and testing of pressure vessels,
shell and tube type heat exchangers etc. (generally referred as vessels henceforth)
fabricated accordance with Purchaser's design, drawings and standards carried out by
fabricator.
1.2 SPECIFIC JOB REQUIREMENTS
Specific job requirements, if any shall be provided separately and shall over rule any
contradictions.
1.3 CODES & STANDARDS
The codes and standards shall be referred as needed, supplemented by this standard.
1.4 SPECIFICATIONS & DRAWINGS
1.4.1 The inspection and testing shall be in accordance with the IBIC Specification and drawings
and fabricator's drawings or procedures as approved by Purchaser.
1.4.2 If there is any conflict, the same shall be brought to IBICs attention.
1.5 TEST PROCEDURES
All the tests shall be performed according to the written and approved procedures only.
1.6 WITNESSING
1.6.1 Witnessing of inspection by Purchaser's Inspector is a must.
1.6.2 Witness shall be either Purchasers Inspector or their designated representative & CCOE
authority.
1.6.3 At any time during fabrication is underway, Purchaser's Inspector shall have free access
to any of the fabricator's shop concerned with the fabrication of the vessels.
1.6.4 Fabricator shall provide necessary facilities to satisfy the Purchaser's Inspector that the
vessels are being furnished in accordance with the specifications.
1.6.5 The fabricator and the Purchasers shall reach into an agreement about the methods of
inspection and items to be witnessed.
1.7 FABRICATOR'S RESPONSIBILITY
1.7.1 All inspections and tests specified shall be carried out by the fabricator and shall keep all
the records of all the tests and inspections and the same shall be submitted to the
Purchaser for approval.
1.7.2 Witnessing by Purchaser's Inspector shall in no way relieve fabricator from his
Page 14
IBIC -400-SS-0002
responsibility to meet specification.
2.0 INSPECTION AND TEST RECORDS
2.1 Fabricator shall submit to Purchaser the following records for each vessel.
a) Material mill test certificate
b) Material laboratory test certificate
c) Fabrication drawings / procedures.
d) Test procedures.
e) Pre Heat Treatment reports.
f) Welding procedure qualification (WPS).
g) Procedure Qualification record. (PQR)
h) Welders or Welding Operators qualification.
i) Dimensional Inspection.
j) Non-destructive Testing (MT / LPT /LT / RT / UT/Helium Testing etc.).
k) Post Weld Heat Treatment.
l) Hydrostatic & Pneumatic Tests.
m) Acceptance or Release Notes.
n) Stage wise and final Inspection Reports.
o) Other inspections and tests as specified.
p) As built drawings and other document as per annexure.
2.2 The fabricator shall use the inspection formats provided by the Purchaser, if not, the fabricator
shall get their formats approved by the Purchaser
3.0 INSPECTION AND TEST ITEMS
3.1 The inspection and test of vessel shall be done as specified in the design data sheets, code and
standards. Refer to Inspection programme and Inspection Chart also.
3.2 Inspection and test items specified in the codes and standards shall govern where applicable.
Page 15
IBIC -400-SS-0002
4.0 INSPECTION AND TEST
4.1 Material Test
4.1.1 Fabricator shall submit the mill test certificates and Laboratory test certificates of
Laboratories recognized by Lloyds or Bureau Veritas for the following: (Refer SA-370 of
ASME Sec. II).
a) Shell, head, nozzle.

b) Tube sheet, channel cover, flange.
c) Tube, Alloy Steel Tray.
d) Alloy steel bolts and nuts.
4.1.1 Fabricator shall conduct non-destructive tests wherever necessary as given in the data
sheets and as per codes and standards, and certificates for the same shall be produced
for Purchasers approval. A qualified person (Level II Minimum) shall do the testing and
certification only. Mark the materials accordingly.
4.1.2 Impact tests shall be done for materials for low temperature service. Refer sections 19 to
28 of SA 370 of ASME Sec. II Part A.
4.1.3 Repairs if any shall only be done with the concurrence of the Purchasers Inspector.
4.1.4 Welding Procedure qualification and welder or welding operators qualification shall be
done according to ASME Sec. IX.
4.1.5 Production weld test shall be done for all vessels in accordance with the standards and
codes .
4.1.6 Welded joint category shall be according to the code as in UW-3 of ASME Section
VIII Div. 1.
4.1.7 The following items shall be checked before starting off with production welding.
4.1.8 Welding groove dimensions, fit up, etc.
4.1.9 Plate edge alignment tolerance shall be generally taken, as t/4 for low thicknesses up to
20 mm and for thickness above 20 mm shall be t/8. But the maximum permissible
tolerance for circumferential joint shall be 3 mm and for longitudinal joint shall be 5 mm.
4.1.10 Welding procedure, welding rod (specification and make), baking temperature and time
of electrode if any, preheat temperature, welding machines, other welding
consumables etc.
4.1.11 Root run shall be cleaned and inspected by liquid penetrant method.
4.1.12 Any cracks or slag inclusions shall not be found in the welding passes.
4.1.13 Defects that are to be looked out in visual inspection in the finished weldment and their
acceptability.
Page 16
IBIC -400-SS-0002
SR.No. Defects Acceptability

a) Not acceptable, to be repaired.
Cracks
b) Overlap Not more than 1.5 mm.
Not more than the allowance in thickness. The

c) Under-cut change in thickness should not be abrupt. Grind
to make uniform.
d) Root under-cut Same as above
e) Bead width Non-uniformity Not to exceed 5 mm
f) Bead height Non-uniformity Not to exceed 1.5 mm
g) Add welding.
Insufficient toe length of fillet weld
h) Crater To be removed
I) Bead dripping and Spatter To be removed
Deformation due to welding and

j) Shall be negligible.
eccentricity to weld seam
Fittings and welded spots for

k) To be removed.
temporary assembly
Not to exceed the values given in UW35 of ASME

l)
Thickness of reinforcement Sec. VIII Div.1.
4.1.14 Other internal defects detectable by non-destructive testing methods other than visual:
Sr. No. Defects Acceptability
a) Not acceptable
Lack of root penetration
b) Lack of root fusion Not acceptable
c) Not acceptable
Cracks
d) Slag inclusion According to the codes
e) Lack of side-wall fusion According to the codes
f) Porosity According to the codes
g) Lack of inter bead fusion According to the codes
Page 17
IBIC -400-SS-0002
4.7 Visual Inspection
4.7.1 Deformation of vessel shall be checked
4.7.2 Machined surfaces shall be checked.
4.7.3 The vessel and its parts to be assembled at the job site shall be temporarily assembled
and checked, where necessary, at the fabricator's shop.
4.7.4 Nozzles and other fittings of vessels shall be checked for direction and orientation.
4.7.5 Vessels shall be checked for internal cleanliness
4.8 Dimensional inspection
4.8.1 Dimensions of the vessel and its parts shall be checked to meet IBIC data sheets,
drawings and specifications.
4.8.2 Dimensional tolerances for columns and vessels shall be as per tolerance for pressure
vessel specifications IBIC/ME 005 attached.
4.8.3 Actual wall thickness of pressure retaining parts shall be checked.
4.8.4 The inside diameter shall be measured at four or more positions for each section at a
distance of about 100 mm from each side of circumferential welded seam.
4.8.5 The camber of the shell shall be measured.
4.9 Radiographic Testing
4.9.1 Radiographic examination shall be done when specified in the design data sheets
according to UW51 and UW 52 of ASME Sec. VIII Div.1.
4.9.2 Radiographs shall have minimum sensitivity of 2.2T.
4.9.3 When spot radiography is specified, at least one spot for each welded seam and every
cross-longitudinal to circumferential weldment shall be examined.
4.9.4 Acceptance Standard shall be according to code - Refer UW51 (b) and UW52 (d) of ASME
Sec. VIII Div.1.
4.10 Ultrasonic Testing
4.10.1 Ultrasonic Testing shall be done according to UW53 of ASME Sec. VIII div.1, when
specified in the design data sheets.
4.10.2 Generally all the critical joints shall be ultrasonically tested in addition to radiography
especially for vessels for lethal use.
4.10.3 Acceptance shall be according to Appendix 12 of ASME Sec. VIII Div I, if not specified
otherwise.
Page 18
IBIC -400-SS-0002
4.11 Magnetic Particle & Liquid Penetration Testing
4.11.1 Both magnetic particle and liquid penetration testing shall be done according to the
codes and design data sheets.
4.11.2 Root of all butt welds shall be checked using liquid penetration method.
4.11.3 All finished welds shall be checked with magnetic particle testing / liquid penetrant
testing.
4.11.4 All bent and formed elements of the vessel shall be inspected using either magnetic
particle or liquid penetration testing.
4.11.5 Solvent washable fluorescent dye shall be used in checking elements of vessels designed
for high pressure.
4.12 Hydrostatic & Pneumatic Tests
4.12.1 Hydrostatic test shall be done according to UG-99 of ASME Sec. VIII Div. 1 when specified
in the design data sheets.
4.12.2 Pneumatic test shall be done according to UG-100 of ASME Sec. VIII Div.1 when specified
in the design data sheets.
4.13 Leak Testing
4.13.1 Leak Testing shall be performed according to Article 10 of ASME Sec. V, when specified in
the design data sheets.
4.13.2 When leak test using Freon-12 gas and halogen detectors are specified, shall be
performed according to IBIC engineering standard for leak testing using Freon- 12.
4.14 Other Tests
4.14.1 Other tests like Ferrite Test, Micro Test, Macro Test, IGC Test, etc shall be done as and
when the same is specified in the data sheets or as per Codes and Standards.
5.0 PREHEATING & POST WELD HEAT TREATMENT
5.1 Pre Heat Treatment
5.1.1 Preheating shall be done wherever and whenever specified - Refer Table T1.
5.1.2 Preheat temperature shall be checked before commencing the welding using
temperature pencils or chalks.
5.2 Post Weld Heat Treatment
5.2.1 Post weld heat treatment shall be done as per the design data sheets. Ref. Table T2.
5.2.2 Fabricator shall submit the time-temperature chart of post weld heat treatment.
5.2.3 As far as possible, welding on the vessels shall be avoided after heat treatment.
Page 19
IBIC -400-SS-0002
6.0 PASSIVATION / PICKLING
Passivation / Pickling shall be done as per Standards, if required, as per data sheets.
7.0 RECORDS
7.1 Fabricator shall maintain test certificates, inspection reports, test reports, post weld heat
treatment report etc.
7.2 Fabricator shall submit all the records concerning the vessel for the purchaser's approval.
8.0 MARKING
8.1 Nameplates shall be provided for all the vessels.
8.2 Nameplate format shall be provided by the Purchaser.
8.3 One copy of nameplate rubbing shall be submitted to Purchaser.
9.0 PAINTING
9.1 Painting and Stenciling shall be done in accordance with the specification and drawings.
9.2 DFT shall be checked and shall conform to specification.
10.0 DESPATCH
10.1 The Fabricator shall get the final Inspection Report and Release Note from the concerned
Inspector before dispatch.
10.2 Make sure that the internal and external surfaces of vessel are free from loose scale or any other
foreign material.
10.3 All exposed machined surfaces shall be coated with removable rust preventive and be protected
against mechanical damage.
10.4 Nozzles shall be protected with bolted wooden covers and all threaded connections are to be
suitably plugged.
10.5 All parts not assembled integral with main body of the vessel shall be marked with equipment no.
and match marked to ensure proper fit-up.
Page 20
IBIC -400-SS-0002
TABLE T1
PREHEAT REQUIREMENTS
Pre-heating is needed if the values of the variables
listed are more than the values given. Temp. in
Sr. P.No./ Group No.
No. Thickness of joint Tensile C.
Content Specified
mm strength ksi
1 1/1,2,3 25 0.3% carbon 79
(All other materials in P.No.1 which are not covered in

2 1/1,2,3 10
Sl.No.1)
3 3/1,2,3 16 70 79

4 3/1,2,3 10
Sl.No.3)
5 4/1,2 13 60 121

6 4/1,2 10
Sl.No.5)
7 5A&5B/1 13 6% Chromium 60 204

8 5A&5B/1 149
Sl.No.7)
9 6/1,2,3 204
10 7/1,2 None
11 8/1,2 None
12 9A/1 121
13 9B/1 149
(For P.No.10C Group No.3 materials Preheat is neither

14 10A/1 &10C/3 79
required nor prohibited
15 10B/2 &10F/6 121
(Inter-pass temp. maintained between 177C and

16 10D/4 &10I/1 149
232C)
17 11A/1 Preheating neither required nor prohibited
Page 21
IBIC -400-SS-0002
18 11A/2,3 Same as P.No.5
19 11A/4 121
20 11B/1-5 Same as P.No. 3
21 11B/6-7 Same as P.No. 5
TABLE T2
POST WELD HEAT TREATMENT
Sr. P.No. / Hold HOLDING TIME
No. Group. No Temp 0C. Up to 50 mm 50-125mm Over 125mm
2 Hrs + 15 min 2 Hrs + 15 min

1hr/ 25mm
for each additional for each additional
1 1/ 1, 2, 3 650 15 min minimum
25 mm over 25 mm over
50 mm 50 mm
2 1/4 NA None None None
2 Hrs + 15 min 2 Hrs + 15 min

1hr/ 25mm for each additional for each additional
3 3/1, 2, 3 595
15 min minimum 25 mm over 25 mm over
50 mm 50 mm
5 Hrs + 15 min
1hr/ 25mm for each additional
4 4/1, 2 650 1 Hr/ 25 mm
15 min minimum 25 mm over
125 mm
5 Hrs + 15 min
5 5A/1, 5B/1 675 1 Hr/ 25 mm
& 5C/1
125 mm
Page 22
IBIC -400-SS-0002
5 Hrs + 15 min
6 5B/2 705 1 Hr/ 25 mm
125 mm
7 9A/1, 9B/1 595 1hr.min. + 15min/25 mm for thk. over 25mm
8 10A/1 595 1hr.min. + 15min/25 mm for thk. over 25mm
9 10B/1 650 1hr.min. + 15min/25 mm for thk. over 25mm
10C/1 &
10 540 1hr.min. + 15min/25 mm for thk. over 25mm
10F/1
Page 23
IBIC -400-SS-0002
ANNEXURE-3
INSPECTION PROGRAMME FOR PRESSURE VESSELS
Page 24
IBIC -400-SS-0002
1.0 Material identification of shell and dish end.
2.0 Material identification of pipe and flange.
3.0 Material identification of balance items.
4.0 Check of cutting and edge preparation.
5.0 Qualification of welding procedure and welders or welding operators.
6.0 Checking of long seam set up, profile and root matching.
7.0 Long seam welding, back chip and NDT (DPT).
8.0 Back chip and welding, profile check and radiography of long seam.
9.0 Alignment checkup, circumferential seam joint set up of shell.
10.0 Welding circumferential seam of shell-to-shell, back chip and DP test, RT etc.
11.0 Final welding, grinding and NDT (RT / UT).
12.0 Nozzle orientation marking and checkup and cutting.
13.0 Nozzle set up and checking.
14.0 Inspection of dished end (Radiography / Heat treatment as per specification).
15.0 Body flange set up or dished end set up checking.
16.0 Welding of above mentioned, back chip and NDT (DPT / RT).
17.0 Inspection of welding of lugs, earthing boss, cleats, lifting hooks, name plate bracket and touch up.
18.0 Dimensional check prior to heat treatment / hydro test.
19.0 Certification of heat treatment.
20.0 Hydro test / Pneumatic test and cleaning.
21.0 Wire brush / Sand blasting, Painting and checking.
22.0 Check-up of packing before dispatch.
Page 25
IBIC -400-SS-0002
ANNEXURE-3A
INSPECTION & TEST CHART FOR PRESSURE VESSELS
Page 26
IBIC -400-SS-0002
PROJECT:
PHYSICAL PROPERTIES TEST
LIQUID PENETRATION TEST

MAGNETIC PARTICLE TEST
WELDING QUALIFICATION
INSPECTION OF FINISH
DIMENSIONAL CHECK
RADIOGRAPHIC TEST
CHEMICAL ANALYSIS
DESCRIPTION:
VISUAL INSPECTION
HYDROSTATIC TEST
ULTRASONIC TEST
PNEUMATIC TEST
HARDNESS TEST
FERRITE TEST
IMPACT TEST
MACRO TEST
* IGC TEST *
MICRO TEST
LEAK TEST
REMARKS
ENQ. NO:
PART /
MATERIAL /
STAGE
SHELL DISH
END
MATERIAL.
R. F PLATE +
PAD PLATE
MATL.
NOZZLE PIPE
+ FLANGE
MATL.
TRAY/INTERN
ALS/ MATL.
LUGS, CLEATS,
LIFTING
HOOKS
STIFFENERS &
NAME PLATE
etc.
PROFILE AND
SET UP
WELDING
FASTENERS
GASKETS
HEAT AS PER STANDARD CODE
TREATMENT
FINAL
INSPECTION
Page 27
IBIC -400-SS-0002
ANNEXURE-4
DIMENSIONAL TOLERANCES FOR PRESSURE VESSELS
Page 28
IBIC -400-SS-0002
1.0 Shell tolerances
Nom. Vessel Diameter in mm Tolerance in mm

600 & Below 2.5
Over 600 to 1200 4
Over 1200 to 2100 6
Over 2100 to 2700 7
Over 2700 8
2.0 Distance between top and bottom tangent line 1.5mm/m height, max. 12 mm.
3.0 Linearity of Cylindrical surface 3 mm / 6m, max. of 20 mm.
4.0 Height from base line to face of top nozzle, 5 mm max.
5.0 Face of nozzle from centre line of vessel, 3 mm.
6.0 Alignment of flange face of nozzle shall be as given in table (Refer detail A in attached drawing).
7.0 Rotation of flange holes with reference to nozzle axis 1.5 mm max (Refer detail A in the attached
drawing).
8.0 Face of manhole from centre line of vessel 6 mm.
9.0 Alignment for flange face of manhole shall be 9 mm in both vertical & transverse planes.
10.0 Location of shell nozzle from reference line 3 mm.
11.0 Location of manholes from bottom reference line 12 mm.
12.0 Bottom of skirt base ring to the bottom tangent line of vessel + 0, -6 mm.
13.0 Orientation of anchor bolts with respect to principle axis 6 mm.
14.0 Tolerance in orientation of nozzles and external clips 3 mm.
15.0 Distances of bolt holes from axis: up to 2000 dia. 3mm and for over 2000 dia 6 mm.
Page 29
IBIC -400-SS-0002
16.0 Maximum deviation of skirt base
Nom. Vessel Diameter mm Tolerance mm

1200 & Below 3
Over 1200 to 2000 5
Over 2000 7
17.0 Distance between level control nozzles, 1.5 mm
18.0 Distance between support bracket and reference line + 6, -0 mm.
19.0 Location of tray support ring from reference line, 6 mm.
20.0 Tolerance between adjacent tray plates, 3 mm.
21.0 Location of external clips and attachments from reference line 6 mm.
22.0 Distance between adjacent clips for platform brackets, 3 mm.
23.0 For nozzles located in heads distance from flange face of nozzle to reference plane shall be within
6 mm.
24.0 Bolt hole circle tolerance shall be
Vessel Dia. in mm Tolerance in mm

2100 and Under 3
Above 2100 6
25.0 Height of weir above tray measured to the bottom of notches in notched weir within 1.5 mm.
26.0 Down comer vertical clearance at bottom within 3 mm
27.0 Maximum lateral translation of nozzle or any other attachment max. 3 mm.
28.0 Down comer horizontal clearance measured from bottom edge of the down cover to seal pan or
inlet weir within 3 mm.
29.0 Tray levelness
Tray Dia. (mm) Max. Diff. Between high and low points (mm)
Below 900 3
900 1500 4.5
Over 1500 6
30.0 Weir levelness: 1.5 mm.
Page 30
IBIC -400-SS-0002
31.0 Tray support shall be perpendicular to any shell generatrix within 1.
27
THIS DIMENSION TO BE
FINALLY ADJUSTED TO
SUIT TOTAL HEIGHT
T.T.L.
1 23
22
10
6 10
3 31
29
30 9
21
5
4
26
2 5 17
28 20
6 25
7
12
4
14
8
9 19
24 BASE LINE
22
10
2
17 18
11
TOLERANCE FOR HORIZONTAL VESSEL
REF.L.
23
12
MAX
2
13
16 S . MAX
NOMINAL NOZZLE S.MAX
BASE- DETAIL -'A'
LINE 50-100 INCLUSIVE 1.5
15 150-300 INCLUSIVE 2.5
OVER 300 5
1 MM/M OF HIEGHT WITH

20 MM MAX
13
= =
PLUMB LINE
14
14
NOTES:
FOR EQUIPMENT CONSTRUCTED IN FLANGED SECTIONS THE

VERTICAL TOLERANCES SHALL BE VERIFIED FOR EACH SECTION
Page 31
IBIC -400-SS-0002
ANNEXURE-5
GENERAL NOTES FOR IBR VESSELS
Page 32
IBIC -400-SS-0002
1.0 GENERAL
1.1 Material Design, Construction and Inspection shall be in accordance with Chapter XV of IBR.
1.2 Fabricator shall obtain approval of design calculations and fabrication drawings from IBR
authority.
1.3 This Vessels shall be designed as Class 1 vessels with efficiency of fusion welded shell, E=0.9.
1.4 Non-destructive testing shall be as per IBR Reg. 265 and 561. Certificates of manufacture & test
in required forms signed by the maker and IBR inspector shall be obtained for all materials prior
to fabrication.
1.5 All the plates used in fabrication shall be fully killed type and shall be the requirements in Chapter
II of IBR.
1.6 Carbon content shall not be more than the limit specified in Reg. 234(a) of IBR.
1.7 Welder qualification testing shall be according to Chapter XIII of IBR.
1.8 After completion of welding but before Hydro test, heat treatment shall be carried out as per
Reg. 267 of IBR.
1.9 General requirements of construction shall be met in accordance with Reg. 266 of IBR.
1.10 All dimensional tolerance for tubes and plates shall be as per regulations in IBR.
1.11 Method of making weld joints, mechanical fittings etc. shall be as per Chap. V & XII of IBR.
1.12 Boiler Mountings shall meet the requirements of Chap. VI of IBR.
1.13 All nozzles shall meet the requirements of Reg. 279.
1.14 Inspection of the vessel shall be carried out by IBR / Purchaser. Fabricator on required forms as
per IBR code shall obtain stage wise and final inspection/ Approval from IBR authority.
1.15 Tube sheet shall be from forged material, and the same shall be ultrasonically tested.
1.16 Girth / body flange material shall be tested ultrasonically and by 100% radiography.
1.17 All flanges and tube sheets shall be LP tested after machining. Also all root run and fillet welds
shall be LP tested.
1.18 All flange facing shall be of smooth finish, where gaskets are of SS wound type and glass filled
PTFE.
1.19 All the tubes shall be tested by Eddy Current Testing method as per ASTM/ASME Specifications.
1.20 All tubes shall be hydro tested after bending and bend portion shall be tested using PT.
1.21 Hydro testing shall be carried out by the fabricator as per Reg.601 of IBR.
Page 33
IBIC -400-SS-0002
ANNEXURE-6
QUALITY ASSURENCE PLAN FOR FABRICATION
Page 34
IBIC -400-SS-0002
1.0 SCOPE
To provide guidelines towards achieving better quality in fabrication of Vessels, Heat Exchangers or
Storage tanks.
2.0 GENERAL
2.1 The fabricator should make sure that they have understood the design and requirements
properly and if there is any doubt, the same shall be cleared beforehand. Equipment data
sheet shall be referred along with this QA plan.
2.2 No deviation from drawings / standards shall be permitted without written approval by the
Purchaser.
2.3 Fabricator can in general refer to ASME Sec. VIII Div.1, ASME Sec V, ASME Sec II, ASME Sec IX,
TEMA, IS 803 and API 650 as applicable for the fabrication, inspection and testing.
3.0 MATERIAL
3.1 All the materials of construction should be strictly in accordance with the purchasers
drawings and specifications. Alternative materials shall be used only on written approval
by the purchaser.
3.2 The Fabricator should provide proper evidence to prove that the materials used in
fabrication are according to approved drawings and specifications and are acceptable.
Ref: UG-4 TO UG-15 & UG-93. (ASME Sec VIII Div I)
3.2.1 Fabricator should submit Mill test certificate for the materials in their scope and
supply for both physical and chemical properties and also get the materials tested
for the same by a reputed laboratory approved by Lloyds or Bureau Veritas and
submit the certificate for the Purchasers approval.
3.2.2 All the materials if specified should be inspected and certified by a qualified
inspector using non- destructive testing methods as per ASME Sec.V and Sec. II.
3.2.3 Repairs of defects in materials as per UG-78.
4.0 FABRICATION & INSPECTION
General Ref: UW-26 to UW-42, UG-75 to UG-85, UG-90 to UG-103 and UW-11, UW-46 to UW-53. IS 803,
API 650.
4.1 The Fabricator shall furnish fabrication procedure / fabrication drawings for Purchaser's
approval.
4.2 All weld joints circumferential and longitudinal shall be marked on drawing. All longitudinal
Page 35
IBIC -400-SS-0002
joints shall be marked on orientation.
4.3 For fabrication tolerance, Fabricator can refer to TEMA F1, F2 & F3 for heat exchangers; for
vessels, fabricator can refer to the tolerance specification sheets attached to data sheets and API
650 or IS 803 for storage tanks.
4.4 Fabricator shall use electrodes of reputed brand names only and get the same approved
from Purchaser before beginning with any production welding.
4.5
4.5.1 It is advisable to make part drawings and get it approved if necessary.
4.5.2 Fabricator should prepare cutting diagrams for the materials for Purchasers
approval.
4.5.3 Markings on the plates etc are to be checked and get it approved.
4.5.4 The part identification should be punched before cutting - Plate identification,
Drg. No., Part No. refer to UG-77.
4.5.5 Cutting process should be referred to UG-76 and should also note that SS Plates
should either be sheared off or cut off by plasma arc.
4.5.6 Fabricator should make the welded connections with reference to UW-15 to UW-
19 and UW-27.
4.5.7 All precautions shall be taken to avoid distortion (use jigs, fixtures etc.).
4.6 The fit up at various stages shall be made in tack-welded condition and get the same
approved by the Purchasers Inspector. Ref: UG-94 to UG-97 & UW-31 to UW-33.
4.7
4.7.1 Fabricator shall use qualified and approved welding procedure and qualified
welders or welding operators. Also Fabricator should get the welders qualified
for tube-to-tube sheet joints separately. Refer: UW-27 to UW-29.
4.7.2 The weldment should be done with reference to UW- 35 to UW-39.
4.7.3 Non-destructive testing methods are to be employed for the inspection of
weldment with reference to UG-103, UW-11, and UW-51 to UW-53 and in
accordance with ASME Sec. V as indicated in data sheets.
4.7.4 Make repairs if any with Inspectors concurrence and get it retested. Ref UW-38.
4.8 Formed ends of vessels preferably be made in one piece. Larger heads which cannot be formed
in one piece shall be fabricated as follows:
4.8.1 In two pieces, with welding seam included in the middle third and preferably on
the central line.
4.8.2 In petal construction, with meridianal seams and central cap of diameter not
larger than 0.75 times the vessel OD.
4.9 As far as practicable, the shell sections shall be made out of a single plate with one
longitudinal weld seam only. The longitudinal seams of adjacent courses shall be
Page 36
IBIC -400-SS-0002
staggered and, as far as possible, seams shall be positioned clear of supports / nozzles, so
as to be readily accessible for examination. Ref. UG-79.
4.10 Nozzles shall be located, as far as possible, clear of longitudinal weld joints. Where this cannot
be avoided, Purchasers prior approval shall be obtained, since increase of reinforcement
may be necessary.
4.11 All longitudinal and circumferential shell joints shall be full penetration double-welded butt
joints. The reverse side shall be welded after chipping, grinding or gouging out the rest of
first side to sound metal. Where sound back welding is not feasible, single welded joints with
backing strips or rings shall be used. Alternatively, root run shall be done with TIG or MIG welding
process to ensure proper penetration.
4.12
4.12.1 The Fabricator should get the stage wise and final inspection done to ensure the
dimensional accuracy and quality of workmanship - Ref: UG-84 to UG-90.
4.12.2 The Fabricator should get the equipments tested using hydro test / pneumatic
and leak tests as per data sheets. Refer UG-99 & UG-100 and Section V.
4.12.3 For storage tanks in addition to all the testing methods mentioned above, testing
with reference to API Standard 650 - 5.3.3 to 5.3.7 and Article 10 of ASME section
V shall be done.
5.0 POST WELD HEAT TREATMENT
Post weld heat treatment of the weldments should be done as per UW-40 and time temperature chart
should be submitted for Purchasers approval.
6.0 MARKINGS AND REPORTS (General Ref: UW-60, TEMA G-3)
6.1 In all markings and reports use SI Units system only.
6.2 Formats for inspection reports should be same as that provided by the Purchaser or the
Fabricator should get their own alternative format approved from the Purchaser.
7.0 PACKING & DESPATCH
7.1 Make sure that the internal and external surfaces of vessel are free from loose scale or any
other foreign material.
7.1.1 All exposed machined surfaces shall be coated with removable rust preventive
and be protected against mechanical damage.
7.1.2 Nozzles shall be protected with bolted wooden covers and all threaded
connections are to be suitably plugged.
7.2 All parts not assembled integral with main body of the vessel shall be marked with
equipment number and match marked to ensure proper fit-up.
Page 37
IBIC -400-SS-0002
ANNEXURE-7
ELECTRODES TO BE USED IN WELDING
Page 38
IBIC -400-SS-0002
CARBON STEEL TO CARBON STEEL AWS SPECIFICATION

Structural
IS 2062, A 36 E 6012 or E 6013
Pressure Vessel
IS 2062, IS 2002
A 36, A 283, A 285 E 6012 or E 6013 or E 7018
Low temperature use E 7018-1
Pressure Vessel
A 285 Gr.C, A 515, A 516
A 204, A 203 E 7013 or E 7018
SA 357 E 9018
STAINLESS STEEL TO STAINLESS STEEL AWS SPECIFICATION
AISI 304 E 308
AISI 304 L E 308L

AISI 316 E 316-16
AISI 316 L E 316L-16
AISI 318 E 318
AISI 321 E 321-15 or E 321-16
AISI 347 E 347-15 or E 347-16
STAINLESS STEEL TO CARBON STEEL AWS SPECIFICATION
AISI 304 to C.S E 309-16
AISI 316 to C.S E 310 Mo

AISI 347 to C.S E 310Cb
RECOMMENDED BRANDS: ADVANI-OERLIKON INDIA LTD, D&H JAMES GREAVES,

THYSEEN, KOBE and ESAB or equivalent.
Page 39
IBIC -400-SS-0002
WELDING WIRE AWS SPECIFICATION

AISI 304 ER 308
AISI 304 ER 308
AISI 321 ER 347
AISI 347 ER 347
AISI 316 ER 316
AISI 316L ER 316L
AISI 316 AND C.S. ER 309-Mo.
Also C.S. to SS 304 & overlay ER 309
Carbon steel filler metals ER 70S-2 TO 6
Aluminium:
AL 1060 H14 ER 1188
Titanium:
SB 338 Gr.1, Gr.2, Gr.3, & Gr.7 ER Ti 1 to 4
Nickel:
UNS N02200 ER Ni -1
Inconel:
ER Ni Cr Fe - 5
UNS N06600
with discretion ERNiCr-3
Inconel 600 + C.S.:
SB 166, SB 167 and SB 168 ER Ni Cr Fe - 6
Inconel 800
SB 409 ER Ni Cr - 6
Hastelloy:
SB 575 UNS N10276 (HAST-C) ER NiCr Mo -4
Hastelloy-C+Inconel 600: ER NiCr Mo -4
N06455 ER NiCr Mo -7

THYSEEN, KOBE and ESAB or equivalent
Page 40
IBIC -400-SS-0002
ANNEXURE-8
PICKLING & PASSIVATION FOR STAINLESS STEEL
Page 41
IBIC -400-SS-0002
1.0 GENERAL
1.1 This specification covers requirements for cleaning, pickling and passivating all stainless
steel process equipment constructed of alloys containing more than 12% Cr.
1.2 In case of equipment / piping assemblies subjected to post weld heat treatment the
whole surface shall be given the pickling treatment. Otherwise, only the weld joints and
sealed surfaces are to be pickled. Passivation shall be the last operation before
equipment / piping is put into service after testing.
1.3 The pickling and passivating solutions shall not be allowed to contact ferrous surfaces
containing less than 12% Cr. or any non-ferrous surfaces.
2.0 PROCEDURES
2.1 Cleaning
2.1.1 All welding flux and weld spatter shall be removed by grinding or blasting.
2.1.2 All dirt, cinders, fly-ash or other extraneous matter shall be removed by brushing
with a hard fiber brush or stainless steel wire brush. Carbon steel wire brush
shall not be used.
2.1.3 All organic materials, paint, crayon marks, soaps, oils or grease shall be removed
by washing with any commercial paint remover (those containing HCl or H2SO4
are not permitted) light solvent naphtha, di-chlorcethane or benzene. Soap
solutions or similar detergents may also be used. Motor Petrol shall not be used.
2.2 Pickling
2.2.1 The composition of the pickling solution shall be as follows 10 - 35 %

concentrated nitric acid (technical Grade) with 65 90% water respectively.
Temperature: 50 to 60 C for 10 % nitric acid and 20 C for 35 % nitric acid.
2.2.2 The material shall be exposed to the pickling solution only to an extent just
necessary and sufficient to remove residual scale. The maximum period for which
the pickling solution shall be allowed to remain on the surface is 30 minutes.
During pickling, the removal of the oxides may be hastened by brushing with a
hard fiber or S.S. wire brush together with clean sand. The pickling agent shall
finally be washed off with plenty of water so as to leave no trace behind.
2.3 Passivating
2.3.1 The composition of the passivating bath shall be as follows:
0.5 % concentrated nitric acid
0.5 % sodium or potassium dichromate
99 % water with not more than 5-ppm chloride
Page 42
IBIC -400-SS-0002
2.3.2 Tanks, pipelines and other equipments shall be filled with the solution. Small
parts shall be immersed in a tank containing this solution. The solution shall be
held in the equipment for:
a) At least 24 hours at 25 C
b) A minimum of one hour at the boiling point of this solution or
c) The following minimum periods at the temperatures indicated.
Temperature Duration
35 C 15 hours
50 C 8 hours
65 C 4 hours
80 C 2 hours
2.4 Rinsing
Finally the surface shall be thoroughly washed with a jet of water. Rubbing and
brushing are prohibited during and after Passivation. Water used for rinsing shall
contain no more than 1-ppm chloride.
3.0 INSPECTION
3.1 After treatment, the equipment shall be free of waterbreak

(see note*) as observed during the rinsing operation.(* Failure of water to
maintain a continuous film on a non-porous surface. Formation of drops or
rivulets of water instead of a film when water is put on a surface indicating the
presence of oil, grease or some contamination that water does not wet).
3.2 Free-Iron Test
3.2.1 The passivating solution used in clad or lined equipment shall be

tested for iron at the midpoint of the treatment and the liquor
shall show no increased rate of iron pick-up during the second half
of the operation. An increasing rate indicates either a break in the
cladding or an unusual iron contamination calling for repairs or
replacement.
3.2.2 The free iron test shall be used on accessible parts of the equipment to
avoid further contamination, unless the inspector has reasons to believe
failure has occurred on some inaccessible surfaces.
3.2.3 The free-iron test solution shall be made as follows:

68 g. acceteacetainlide in a liter of acetone.
3.2.4 28 g. ammonium acetate in 250 cc of distilled water.
Page 43
IBIC -400-SS-0002
3.2.5 The solution shall be mixed within 24 hours on use and shall be applied
by brush or spray on test area. Blood red color indicates presence of free
iron and equipment must be rejected. Light pink color is acceptable.
Page 44
IBIC -400-SS-0002
ANNEXURE-9
DIMENSIONAL TOLERANCES FOR ASME FLANGES
Page 45
IBIC -400-SS-0002
THREADED, SLIP ON LAP JOINT AND BLIND

When O. D. is 24" or less 1/16" (0.06 mm)
Outside Diameter
When O. D. is above 24" 1/8" (0.125mm)
Threaded To Standard Gauge Limits
Slip-On and Lap-Joint
Inside Diameter
When I.D. is 10" and less + 1/32", -0"
When I.D. is 12" and more + 1/16", -0"
When dia is 12" and less + 3/32", 1/16"
Outside Diameter of Hub
When dia is 14" & above 1/8"
1/16" Raised face 1/32"
Diameter of Contact Face 1/4" Raised face Tongue &
1/64"
Groove Male, Female
When dia is 10" and less 1/32
Diameter of Counter bore
When dia is 12" thru 24" 1/16, -0
Bolt Circle diameter
1/16"
(1/2"- 24")
Hole spacing 1/32"
Eccentricity of bolt circle with respect to facing
2 and less 1/32" Max
Drilling
3 and more 1/16" Max.
Eccentricity of bolt circle with 1/32 Max.
respect to bore
Eccentricity of facing with 1/32 Max.
respect to bore
+ 1/8", -0"
18" and smaller
Flange thickness
+ 3/16", -0"
20" and above
1/16"
10" and Smaller
Length through hub
1/8
12" and above
Page 46
IBIC -400-SS-0002
WELDING NECK
When O. D is 24" or Less 1/16"*
Outside diameter
When O. D. is above 24" 1/8"*
10" and Smaller 1/32"
Inside Diameter 12" thru 18" 1/16"
20" and above + 1/8", -1/16"
Diameter of contact Face " Raised face Tongue & Groove
1/64"
Male, Female
When "X" is 24" or Smaller 1/16" *
Diameter of Hub at base (X)
When "X" is 24" & above 1/8 *
5" and Smaller + 3/32", -1/32"
Diameter Hub at point of Welding
6" & Larger + 5/32", - 1/32"
1/16"
(1/2"- 24")
Bolt hole spacing 1/32"
Drilling
2 and smaller 1/32" Max.
3 and larger 1/16" Max.
Eccentricity of bolt circle with
1/32 Max. *
respect to bore
Eccentricity of facing with respect
1/32 Max. *
to bore
18" and Smaller + 1/8", -0"
Flange Thickness
Over 18" + 3/16", -0"
Overall length Through Hub
12" and above 1/8"
Page 47
IBIC -400-SS-0002
ANNEXURE-10
SURFACE PREPERATION & PAINTING
Page 48
IBIC -400-SS-0002
1.0 SCOPE
This specification describes the various aspects of painting of pressure vessels and related structure. This
specification also covers and defines the material specification, surface preparation, application of paints,
inspection and test.
Note: Stainless Steel and other alloys, Plastic and Aluminium should not be painted.
2.0 SPECIFICATION OF PAINTS

Uninsulated - Operating temperature: 0 - 60 C
Primer paint type: Epoxy Polyamide - thickness (dry) min 3 mils
Finish paint type: Poly Urethane - thickness (dry) min 3 mils
Primer paint type: Zinc Silicate - thickness (dry) min 3 mils
Finish paint type: Rich Silicone Finish - thickness (dry) min 3 mils
Insulated - Operating temperature: 60 C and above
Finish paint type: None
3.0 SURFACE PREPARATION
Surface pre-preparation before painting shall be confirm to SA 2 1/2
3.1 Dressing
A careful dressing shall be carried out to eliminate all foreign materials, particularly glyceroids,
hydrocarbon such as grease, oil naphtha and similar substances from the surface required to be painted.
Dressing shall be carried out as follows:
3.1.1 Dry Sand Blasting
Dry sand blasting shall be carried out by skilled personnel, approved by the Engineer-in- charge, on
external plate surface unless otherwise specified.
Before sand blasting all greasy substances shall be removed by means of adequate washing. The portion
that appears to be still greasy after the sand blasting shall be cleaned with solvents and re-blasted. The
sand blasting operation shall obtain surface of uniform grayish-white color. Sand blasted surface shall be
rough enough to obtain the best condition for applying primer.
Page 49
IBIC -400-SS-0002
The surface examined under naked eye, should be free from corrosions, scales, oxide, paints, oil
and other undesirable foreign matters. The compressed air used shall be free from moisture, oil
and liquid vapors. Sand blasting shall be restricted to daytime only, however, night sand blasting
may be permitted with the approval of the Engineer-in-charge.
The sand blasting operation shall be suspended whenever the treated surface appears to
be humid or the relative humidity of the environment exceeds 80%.
The primer must be supplied on the sand blasted surface on the same day before sunset
and in any case before any oxidation occurs. Any surface where primer has not beenapplied
after sand blasting and consequently appears to the humid or oxidized will be blasted again.
3.1.2 Mechanical Cleaning
Mechanical cleaning shall be carried out on external structure and all internal surfaces
by means of equipment approved by the Engineer-in-charge. This operation shall be
restricted to daytime only unless approved by the Engineer-in-charge. Painting shall be
carried out on the same day the cleaning operation takes place. The surface not
promptly painted will have to be brushed again if they appear to be humid or rusty.
Greasy substances will have to be removed by solvent before the mechanical cleaning
starts. Engineer-in-charge resolves the right to modify any procedures.
4.0 APPLICATION OF PAINT
All material shall be applied in strict accordance to the manufacturers recommendations.

No painting shall be carried out without the approval of Engineer-in-charge.
The Engineer-in-charge reserves the right to ask for the suspension of works when the humidity
increase to 85% or the ambient temperature is below 5 C and during rain, fog or dusty
environment. A layer of coat can be applied only when the previous one is absolutely dry.
Each coat of paint shall be preferably of different shade in order to facilitate the checking of
painting.
The protective coat will have to be firmly applied to the metallic surface. The overall thickness
of the protective coats, after drying shall be checked by the Engineer-in- charge. In case the
thickness is found insufficient, the contractor shall be obliged to give a further coat at his own
cost. All paintings should be done by brushes. The width of the brushes should not exceed 1
cm.
5.0 INSPECTION AND TESTS
5.1. All consumables products such as paints, solvents, thinners etc. can be brought inside the
work site only when they are supplied in sealed containers, as dispatched from the
manufacturer. Specimen of such product shall be handed over to the Engineer-in-charge
and will be kept separately to carry out a comparison if so desired by the Engineer-in- charge.
5.2. If, in the opinion of the Engineer-in-charge any tests are to be conducted for the paints, the
Contractor at his own cost will carry out the tests.
6.0. FINAL COAT COLORS
The final coat colors shall be as follows

Page 50
IBIC -400-SS-0002
Item to be
Final colour Munsel No RAL No
painted
Bare surfaces
Vertical Vessel, Galvanized

Light gray N.8.0 7047
Drums and Mastic (hot
Insulation
Equipment)
Exchangers finish
Mastic (cold Medium
7.5G7/2 6021
equipment) green
EQUIPMENT
Horizontal Bare surfaces

vessels,
Galvanized
Insulation Light green 2.5G8/2 6019
drums and heat
finish Mastic
exchangers
Spheres and Bare surfaces

White
storage tank Mastic Insulation finish
Cooler boxes Outside surfaces Light gray N.8.0 7047
Medium
Frame works 7.5G7/2 6021
green
STRUCTURAL STEEL
Medium
Platforms, stairs, floor plate, support 7.5G7/2 6021
green
Handrail, ladders Yellow 2.5Y8/16 1003

FURNACE
Exposed piping, header box, cast iron door, flue

Silver
gas duct & stack
Bare surfaces
Pumps,
MACHINERY
compressors and Mastic Insulation finish Light gray, N7.0 7040

Drivers
Galvanized metal jackets
NOTE. Thickness l mils = 25.4 m.
Page 51
IBIC-400-SS-0004
400 Static equipment Engineering Rev. R0
Standard Specification for Storage tanks Date of Rev. 02/03/2017
STANDARD SPECIFICATION
FOR STORAGE TANKS
R0 02/03/2017 For Reference CP NS AS

Prepared Checked Approved
Rev. Date Purpose
by by by
REVISION CONTROL
File Location: Page 1

IBIC-400-SS-0004
Table of Contents
1 Introduction 4
2 Design basis & materials 4
3 Contractor's scope of work 4
4 Client's scope of supply 7
5 Fabrication/Welding/Testing & Inspection 7
6 Completion time 10
7 Measurement of work 10
8 Surface Preperation & Painting 11
9 Documentation 11
10 Guarantee 11
11 Reference standards 11
12 Measurement of setlement, Pressure & Leakage testing 11
13 Scope of inspection 13
14 Annexure-1 General instructions 15
14 Annexure-2 Engineering standard for inspection of storage tank 17
15 Annexure-3 Inspection programme 21
16 Annexure-3A Inspection test chart 23
17 Annexure-4 Tolerances of storage tank 24
18 Annexure-5 Quality assurance plan 26
19 Annexure-6 Electrodes to be used in welding 30
20 Annexure-7 Pickling & Passivation for stainless steel 32
21 Annexure-8 Dimensional tolerances for ASME flanges 36
22 Annexure-9 Details of addition & deletion of nozzles 39
23 Annexure-10 Deviation form 45
24 Annexure-11 Surface preparation & painting 47

IBIC-400-SS-0004
1.0 Introduction
This Specification together with the data sheets / drawings covers the general requirements for materials,
design, fabrication, inspection, testing and erection of Storage tanks. The requirements laid down herein
are supplementary to the design/ fabrication code as specified.
2.0 Design basis & material
2.1 Design, fabrication, erection, inspection and testing of the site fabricated tanks shall be
generally as per API 650 (Latest Edition).
2.2 Thicknesses indicated in the drawing are minimum. Thickness indicated shall not be the basis
of offer.
2.3 Thickness shall be rechecked by vendor based on actual design calculation without any
time/cost implication and submit the firm offer.
2.4 Material of construction will be as specified in EGD & equipment list.
3.0 Contractors scope of work
3.1 The scope of work mainly consists of Supply, Design, Engineering, fabrication, erection,
inspection, testing and painting of tanks as per API 650 and drawing furnished by IBIC.
Fabrication / Erection of structural work like spiral stair case, hand railing, pipe supports etc.
3.2 The design, engineering, supply, fabrication, erection, inspection, testing and
commissioning of CS/SS tanks as per following options.
Option-I: Plates will be supplied by CLIENT and all other material

required for completion of work in vendors scope of supply.
This shall cover Design, Engineering, Fabrication, Erection,
stage wise inspections/tests to complete the job as per
Enquiry documents and API 650 standards in all respect.
Option-II: All material required for completion of work in vendors

scope of supply. This shall cover Design, Engineering,
Fabrication, Erection, stage wise inspection and testing.
3.3 The contractor shall submit the following drawings and documents for approval as per
plate sizes procured by CLIENT within two weeks from date of LOI for both potions.
a) General Arrangement drawing for tank

b) Bottom layout drawing.
c) Shell development drawing & nozzle details.
d) Roof layout & roof nozzle details drawing.
e) Nozzle Orientation plan
f) Manufacturing schedule
g) WQT shall be offer to IBIC
h) PQR/WPS for tanks

IBIC-400-SS-0004
i) Quality Assurance plan for tanks & piping (QAP)
3.4 The following items shall be constructed as part of Fabricators scope of

supply whether the same is specifically indicated in the drawings / data
sheets or not;
a. Cleats for platforms / ladders

b. 3 sets of spare gaskets for all flanged joints.
c. Blind flanges for all manholes / hand-holes and spare nozzles and extra
10% (Min. 2 Nos.) bolts and nuts for all flange joints.
d. Stiffening of nozzles 50 NB and below by 3 gussets.
e. Hinges or Davit arms for man ways.
f. Name plate in SS material as per Purchasers Standard.
g. Earthing Clips.
3.5 Fabrication and erection of carbon steel structural such as platforms, ladders, gratings,
railing, supports, clamps, fasteners etc. as applicable.
3.6 Calibration of the tank shall be carried out through govt. agency as soon as the job is
completed and documents in original shall be submitted to CLIENT.
3.7 Supply, Fabrication, erection, welding and testing of SS/CS LP steam piping and tracers
under IBR as per EGD of IBIC. Vendor shall carry out approval of drawings under IBR
authorities, if required. Contractor shall deploy IBR welders for IBR piping.(Applicable for
IBR JOB)
3.8 The plate flanges/ RF pads etc. for nozzles and manhole shall be fabricated in one
piece as required from the plate material. Any other special items require to be
fabricated to complete the tank and its system shall be a part of contractor's scope.
3.9 Welder qualification test shall be arranged by the contractor for tank as well as piping at
CLIENT site under IBICs Inspection.
3.10 For tank, contractor shall submit PQR and WPS for IBIC/CLIENT approval.
3.11 Testing shall be as per quality control plan (QAP) approved by IBIC/CLIENT. This includes IGC
testing, radiography, DP Test, vacuum box test for the bottom joints of tank base plate,
pneumatic leak test for reinforcement pads, hydro test for the tank. Air/vacuum test for
the tank roof. Norms followed shall be as per API 650 & ANSI standards.
3.11 All the SS weld joints of tank shall be pickled /passivated by solution/paste recommended
by IBIC/CLIENT and it shall be arranged by contractor.
3.12 Contractor shall carry out above mentioned tests and arrangement at his own cost. The
rates shall be inclusive of such tests

IBIC-400-SS-0004
3.13 Contractor shall make all arrangement for hydro test /water fill up test of the tanks/
piping system including fabrication and laying of temporary piping.
3.14 Handling of materials like plates, pipes, flanges, valves, fittings, fasteners, gaskets and all
other miscellaneous items etc. as per the job requirement from CLIENT or Contractors
stores to the contractors workshop or to the point of erection. All the excess material
after the job is over shall be returned to the place indicated by the engineer in charge for
material supplied by CLIENT.
3.15 The necessary equipments for loading, unloading, handling and erection of
tanks/piping/Structure materials shall be arranged by contractor at his cost.
3.16 The procurement and supply of consumable materials, construction, erection and testing
equipment required for the completion of work except the material specifically included
in CLIENTs scope of supply shall be the contractors responsibility. These items are as
under but not limited to them;
1) All consumables such as electrodes, filler wires, industrial gases for cutting and
welding, grinding wheels, DP solution, pickling/ Passivation solution/paste, etc.
2) Hydraulic jacking system for tank erection.
3) Structural gratings for stairs and platforms.
4) Steel scaffolding material and safety appliances require during execution of
job.
5) All tools, tackles, slings, chain pulley blocks, rolling machine, cutting machine,
cutting sets, plasma cutting sets, welding generators, grinding machines,
vacuum box, hydraulic pumps, pressure gages, dial gages, shims etc for
fabrication, welding, erection, testing, leveling and alignment.
6) Arrangement for radiography of tank/piping weld joints including required
material, dark room and radioactive source, IGC testing arrangement for test
coupons.
7) Area preparation and scaffolding material.

8) Area lighting and cabling required during execution of job.
9) Preparing site office and store room at nearby available space cost.
3.17 Contractor shall strictly adhere to labor laws, ISO 14001 & OHSAS18001 norms and Safety
Guidelines applicable for this job provided by CLIENT during execution. Safety appliances
like safety belts, safety helmets, safety goggles, gloves, shoes, asbestos sheets etc. to the
workers on job shall be provided by contractor. Execution shall be carried out on receipt
of work permit issued by shift-in-charge of plant and shall be get renewed in each shift.
3.18 The contractor within their quoted rates and time schedule shall make any alteration,
omission and/or modification as per the instructions of engineer in charge during site
execution.

IBIC-400-SS-0004
3.19 Co-ordination with inspection department and keeping records of inspections reports shall
be contractors responsibility.
3.20 Area cleaning and removal of debris after the job is over shall be the responsibility of the
contractor.
3.21 Completing the entire job in all respect as per drawings, specifications and instructions of
engineer in charge and keeping the system ready in all respect for further commissioning.
3.22 Contractor shall submit material reconciliation statement after the job is over.
3.23 The Contractor other than specifically mentioned above, though required in order to
complete the jobs as per specifications in data sheet and Inspection Standards of IBIC shall
carry out all the works.
4.0 Clients scope of supply
CLIENT shall supply the following materials/Services free of cost to the contractor.
4.1 The scope of work mainly consists of Supply, Design, Engineering, fabrication,
erection, inspection, testing and painting of tanks as per API 650 and drawing
furnished by IBIC. Fabrication / Erection of structural work like spiral stair case,
hand railing, pipe supports etc.
4.2 Civil foundations for tanks and footing for pipe supports.
4.3 Electrical power at one point in the area of prefabrication /at erection will be arranged by
client further distribution shall be done by contractor.
a) HRC type fuses with isolation switch for individual welding
machine.
b) Earth leakage circuit breaker (ELCB) for each machine with extension board.
c) For further distribution from single point, required standard quality cables in
single piece within 200 meter.
5.0 Fabrication, Welding, Testing and Inspection.
5.0 Fabrication involving welding shall not be sublet to others without the prior approval of
the engineer-in-charge.
5.1 Nozzle necks 10 and above shall be fabricated from plates and shall be 100%
radiographed.

IBIC-400-SS-0004
5.2 The cleats shall not be welded with shell plates for fixing temporary gratings (jails) for
welders/fitters/workmen but scaffolding shall be made from bottom, as the tank material
is special IGC tested for SS tanks. Hydraulic jack system shall be used for tank shell course/
roof construction so that unwanted welding cleats and huge scaffolding can be avoided.
5.3 All welders shall be qualified as per the specification. Contractor shall indicate brand
names of electrodes and filler wires proposed for the entire job for the approval of IBIC.
No welding shall be carried out without the approval of IBIC/CLIENT Engineer in charge at
site.
5.4 Contractor shall carry out various tests as per QA plan approved by IBIC/CLIENT at his own
cost including any other test required to complete the job in all respect as per the code /
API650 requirements.
5.6 All the tests either on the field or at outside works/laboratories concerning the execution
of the work and supply of materials shall be carried out by the contractor at his own cost.
5.7 The contractor shall provide for the purpose of inspection, all facilities such as access
ladders, lighting, necessary instruments etc. at his own cost.
5.8 Weld joints to be radio graphed shall be identified by inspection engineer and extent of
radiography shall be as per tender terms & EGD.
5.9 Any work not conforming to the execution drawing, specifications or codes shall be rejected
forthwith and contractor shall carry out rectifications at his own cost.
5.10 All results of inspection and tests will be recorded in the inspection reports, Performa of
which will be approved by engineer-in-charge. These reports shall form part of the
completion documents.
5.11 Inspection, testing and acceptance of the work shall not relieve the contractor from any of
his responsibilities under this contract.
5.12 The fabrication procedure shall conform to all applicable requirements of specified code
and established engineering practices for manufacture of storage tanks.
5.13 Shell vertical joints in adjacent courses shall be staggered as per the code. The weld seam
shall be indicated in the fabrication / as built drawings.
5.14 All the nozzle openings shall be a minimum of 50 mm away from the weld joints. All the
nozzles and manhole projections shall be as per EGD.
5.15 Prior to welding, the edges of plates and adjoining surfaces for at least 25 mm on either
side shall be dry and free from oil, grease or scale or other deposit that may be
detrimental to weld quality.
5.16 Welding shall not be carried out when the surface of the any part to be welded is wet by
any cause for e.g. during periods of rain and high winds unless the welder and work are
properly shielded.
5.17 Tack welds shall be considered as having no strength and shall not be used for any
purpose except for holding of weldments in proper alignment.

IBIC-400-SS-0004
5.18 All nozzle bolt holes shall straddle with principal centre line of Equipment.
5.19 All external and internal welds to be left ungrind but in decaled condition. (Respect to the
requirement)
5.20 Temporary attachment welds on Tanks shall be removed. The surface under such welds
and under backing rings, which have been removed, shall be properly conditioned to
eliminate surface stress raisers. LPT shall be carried out for grinded area.
5.21 Roof shall not have depressions that will permit accumulation of water.
5.22 All the internals shall be supplied and installed by the Fabricator unless otherwise stated
in the drawing / data sheets.
5.23 Suitable setting markers shall be provided on the tank shell before beginning of water fill
up/ Hydro test.
5.24 If any structure or part of a structure were found not complying with any of the provisions
of this standard, it shall be liable to rejection. No structure or part of structure once
rejected shall be accepted for re-test except in cases where it is considered that the defect
is rectifiable.
5.25 Defects that may appear during fabrication shall be repair with the prior approval of
Purchaser.
5.26 Purchasers Inspector shall have the right to pass upon the qualification of erection
personnel engaged by the erector and shall ask for replacement if desirable.
5.27 All erection lugs and cleats shall be removed before hydro-test for tanks fabricated at site.
5.28 All leaks detected during testing shall be repaired to the satisfaction of Purchasers
Inspector and on completion the entire tank shall be right and free from leaks.
5.29 STORAGE:
The plates shall normally be deposited and stored outside in such a way as to minimize
contamination and corrosion. The prescribed storage symbols shall be observed. Bent
plates shall be stored in a vertical position to avoid distortion. For plates stored in a
horizontal position, provisions shall be made for adequate supports. Plates shall always be
placed on timber under lays. When storing the plates, even temporarily, their unprotected
bare or machined surfaces must not touch the ground. In the event of prolonged storage
periods and/or extreme ambient conditions (high or low temperatures, corrosive
atmosphere), adequate protective measures shall be taken.
5.30 CHECKING THE FOUNDATIONS:

Prior to erection, the foundation shall be subjected to a dimensional check, and anchor
bolt holes and castinconcrete anchor bolts or flat-bars anchors shall be examined for
correct positioning. The site management shall be notified if any dimensional
discrepancies are found. The foundation must have set (at least 3 days) and shall be free
of impurities. Foundations must be released by the site management before
commencing with the erection work.
IBIC-400-SS-0004
6.0 Completion time
6.1 Requirement as per the site area availability.
6.2 The contractor and engineer-in-charge will prepare a joint program of execution of
the work. The program will take into account the time of completion mentioned in
6.1 above.
6.3 Daily construction targets will be drawn up by the engineer-in-charge with the contractor.
The contractor shall scrupulously adhere to these targets and program and shall deploy
adequate personnel, arrange construction equipments and aids
6.4 Daily work progress report shall be submitted by site In charge to the Engineer-in-
charge
6.5 Liquidated damages as per general conditions of contract shall be levied in case of
delay in completion.
7.0 Measurement of work
7.1 The contractor shall take measurement in presence of the Engineer-in-charge or

his representative.
7.2 Measurement of weights will be in metric tons corrected to the nearest kilogram
and will be made based on the execution drawings. All other measurements will be
as per the actual work executed at site.
7.3 Weld metal weight will not be taken into consideration for measurement.
7.4 Linear measurements will be in meters corrected up to the nearest centimeter. If

physical measurement is not practicable; dimensions as given in the execution drawing
may be adopted.
7.5 The following scrap allowances by weight are permissible for plates and pipe material.
The percentage allowance shall be accounted on the basis of erected weights as per
execution drawing as below:
a) Salvage 1.5%
b) Unaccountable scrap 0.5%.
7.6 Wastage/consumption of plates/pipes beyond specified/agreed limits shall be charged

at penalty rates, determined by the Engineer-in-charge.
7.7 The contractor shall submit the material reconciliation statement duly verified by
the Engineer-in-charge for the free issue materials.

IBIC-400-SS-0004
8.0 Surface preparation & painting
8.1 Surface preparation and painting shall be as per IBIC Standard. All external surfaces
of the tanks shall be painted with Protecto Mastic Primer (DFT 50 micron) after
inspection and testing, except gasket contact faces. Gasket contact faces and studs /
bolts shall be protected with rust preventive compound.
9.0 Documentation
Fabricator shall forward the necessary documents / drawings as specified in enquiry document
10.0 Guarantee
10.1 The tank shall be guaranteed in accordance with the conditions given in the General
Conditions of Contract.
10.2 Any part of the tank found defective during the tests after installation or during
operation, and not having been submitted to faulty operation or incorrect service
conditions, shall be promptly replaced and re-assembled by the Contractor at his
own cost.
11.0 Reference standards & documents
For reference standard drawing refer IBIC-400-STD-01 for standard drawing details.
12.0 Measurement of settlement, Pressure & Leakage testing
12.1 Prerequisites :
All welding operations, the prescribed examinations of welded joints, the prescribed heat
treatment operations as well as repair work, if any, must be completed. The anchor bolts
must have been grouted. Fabrication tolerances must have been checked (refer to 12.3.2).
Tanks shall be cleaned before testing. All welds shall be free of coating or insulation
materials. During the time of pressure and leakage testing, no work shall be performed on
the object being tested. Referring to tanks without bottom insulation, the vacuum test of
bottom joints shall be performed after the pressure or leakage testing. For tanks with
bottom insulation, the vacuum test shall be performed both before and after the pressure
or leakage testing. The partial vacuum shall be at least 0.5 bar. If the vacuum test
performed after the pressure test or leak test reveals any leaks, refilling of the tank (after
repair of the leak) is not required. The filling level prescribed for testing with water need
not be identical with the maximum filling level of the fluid to be stored. In no case shall the
water fill penetrate across the top line of the shell.
12.2 Measurement of settlement :

Measurement of settlement shall be performed in conjunction with the leakage test. For
the measurement of settlement, a minimum of 4 equally spaced points along the

IBIC-400-SS-0004
periphery of the foundation shall be marked before filling. The location of the reference
point outside the foundation shall be agreed upon with site management. For
extraordinary soil conditions, an expert shall be entrusted with the continual supervision
of settlement.
The following reading shall be taken while being filled:
1st reading: vessel empty,
2nd reading: at (+/- 500mm) level of fill,
3rd reading: at (+/- 500mm) level of fill,
4th reading: at (+/- 500mm) level of fill,
5th reading: at prescribed level of fill,
6th reading: after emptying.
If the readings indicate differences in foundation settlement of more than 15mm (referred
to 10m) or uniform settlement of more than 10mm in 24 hours, filling operation shall be
interrupted. It shall be resumed only after close examination by an expert and with due
consideration to special regulations while the procedure is permanently being watched.
12.3 Leakage testing:
Atmospheric-pressure tanks intended for the storage of liquid shall be filled with water.
Tanks of carbon steel shall normally be filled with portable water containing less than 100
ppm of chloride ions. Referring to tanks of stainless steel, the water shall normally contain
less than 25 ppm of chloride ions. The quality of the water shall be evidenced by analyses.
Check analyses shall be made if water is reused. Deviation from the specified chloride ions
concentrations may be admitted, provided that the ordered prepares a technical
specification with detailed data for the specific case.
12.4 Water filling procedure:

Prior to filling, blind flanges shall be removed from all roof nozzles to ensure optimum
venting & aeration during the time of filling and emptying. The filling rate shall not exceed
0.2m water level difference/hr. Depending on the possibilities of venting and/or on soil
conditions, it may be necessary to reduce the rate to 0.1m/hr. Because measurement of
settlement and leakage test are parallel operations, the holding time specified in 12.2 for
the fractional filling levels shall be maintained. During the filling procedure, the shell
contour line shall be checked for deviation from the vertical.
12.5 Extended leakage testing:
Any tank that must not be filled with water to the maximum level and any vessels or tanks
that is rated for a slight gauge pressure shall be subjected to an extended leakage test.
Any safety elements (safety valves) may be tested in conjunction with this leakage test.
Special precautions shall be taken for the extended leakage test. A personnel is not
allowed to stay in the vicinity of the vessels or tank while the pressure is being raised.
Leakage and vacuum tests shall not commence until temperature equalization between
IBIC-400-SS-0004
tanks wall and water fill has taken place. The water used for filling should have a
temperature of at least 15 C. Attention shall be given to the influence of the outside
temperature. Pressure and vacuum shall be measured with the aid of a U-tube
manometer designed for a sufficient measuring range. The filling with water to the
prescribed level shall be performed in accordance with 12.3.1. The nuts of the anchor
bolts shall be checked and shall be retightened, if necessary. Air may then gradually be
admitted to the free space above the water fill until the pressure has risen to 50% of the
allowable working pressure. Shell and roof shall be examined for any distortion. After this
examination, the pressure shall gradually be raised to 1.1 times the allowable working
pressure and shall be held for approximately one hour. The pressure rise in the free space
above the water fill may also be achieved by further gradual filling (approximately
0.1m/hr) if this method is permissible. If stipulated, all welds in the area above the water
level shall be examined with the aid of forming liquids. Upon completion of the pressure
tests, gradually venting the air and lowering the water level shall equalize the pressure.
After removal of the blind flange from the safety valve, each safety valve shall be tested
individually by restoring the pressure. If a vacuum test is also stipulated, the vacuum shall
be produced by gradually lowering the water level to the prescribed marks or to the relief
pressure setting of the safety valve.
13.0 Scope of inspection
13.1 Approval of design calculations, Fabrication drawings and plate cutout drawings for shell,
roof and bottom for compliance with relevant code requirements and General Engineering
Practice.
13.2 Witness of Material inspection and Identification.
13.3 Witness of ultrasonic testing for plate material to be used for fabrication work.
13.4 Verification of material test certificates of Chemical Analysis and Mechanical testing of
material. In case if certificates are not clear or there is any doubt, check testing of the
material from NABL approved laboratory without any extra cost.
13.5 Verification of IGC test certificates for SS material & collection of sample pieces as per the
requirement for Chemical, Physical and IGC testing in case of SS material.
13.6 Verification of reports of supplementary test on material as applicable.
13.7 Approval of Welding Procedures and witnessing of Procedure Qualification tests.
13.8 Witness and approval of qualification tests for welders as per qualified WPS.
13.9 Verification of welding consumables certificates and qualification for compliance to code
requirements.
13.10 Stage inspection during fabrication including checking of shell, roof, forging, alignment
and fit up checks, to comply with the code requirements. .
13.11 Witness NDT examinations as required.
13.12 Witness Mechanical testing on coupons tensile, impact etc. as applicable.
13.13 Verification of Calibration Records for M/c. and testing gauges.
13.14 Witness of Air Soap Bubble Test for R.F. Pads.
13.15 Carry out Visual and Dimensional Checks as per the requirements.
13.16 Witness Hydrostatic testing tank in vertical position.
13.17 Witness Vacuum leak test for roof and bottom of the tank.
13.18 Checking of Nameplate and final stamping as per code requirements.
13.19 Verification of pickling Passivation / painting inspection as applicable.

IBIC-400-SS-0004
13.20 Calibration of all the tanks shall be carried out by the vendor as per IS2009 and IS2008
(latest edition) for tanks fabricated at site. All the liaison work including arranging the visit
and witnessing the strapping of work etc. with the competent authority, approving the
calibration charts shall be the vendors responsibility.

IBIC-400-SS-0004
GENERAL INSTRUCTIONS
ANNEXURE-1
a) Unpriced Bids and Technical parameters should be sent to M/s. IBIC office strictly on due date given in
enquiry.
b) Acceptance of L.D./ Penalty clause wherever applicable should be incorporated as per enquiry
specifications in the Bid.
c) The Vendor should quote with respect to the specifications given. Any deviations with respect to the
Materials of Construction and process required will be discussed at the time of technical discussion. This
will ensure that there is no delay in sending the technical / commercial BIDs. The Vendor can however
mention their scope of supply wherever deviations along with the BIDs.
d) Raw material procurement status to be immediately furnished to IBIC / CLIENT office at the time of receipt
of LOI / Purchase Order within one / two weeks.
e) Design calculations and drawings should be sent to IBIC / CLIENT office for approval within two weeks of
receipt of LOI / Purchase Order.
f) All drawings and documents shall show equipment number, order number, vendor's own title / reference
number / drawing number and revision number on the lower side of right hand corner in each drawing.
The first drawing shall have revision number as R0' and subsequently, First revision shall be mark as R1.
g) Fold all prints to A4 size and roll the transparencies. All documents shall be supplied in folders / files.
h) Vendor shall make drawings to maximum size A1 only.
i) Drawing or data returned, to be resubmitted within one week. Revised drawings and data must be marked
on the drawing.
j) The drawings which are returned to the vendor "Without Comments", Vendor shall prepare and submit
three sets of final Assembly / detailed drawings to M/s. IBIC.
k) Within one week of completion of each tank, vendor shall submit all drawings connected to it marked as
CERTIFIED AS BUILT DRAWING.
l) Quality Assurance plan, Bar Chart of welding procedure specification wherever applicable to be sent to
IBIC / CLIENT office within two weeks of receipt of LOI / Purchase Order. All document drawings approval
will be given on a specified date intimated by M/s IBIC / CLIENT.
m) Procurement action of forgings should be done by the Vendor wherever applicable immediately after
receipt of LOI / Purchase Order. Unpriced Purchase Order copies of all Bought Out items should be sent by
Vendor to IBIC / CLIENTs office immediately on placing the order.
n) For items like Gasket, Nuts & Bolts, Seal, Special Welding Rods, Gases and other required items Vendor
shall ensure that adequate stock is available. In case of delay, adequate action is to be initiated by the
vendor. The same is to be intimated to IBIC / CLIENTs office.

IBIC-400-SS-0004
o) Prior approval of all Sub-vendors is to be obtained from IBIC / CLIENT at the time of Technical Discussion,
also sub-vendors list with contact person details (name, telephone etc) to be furnished to IBIC during
discussion.
p) Detailed progress report of the equipment order to be given to IBIC / CLIENT indicating the actual status of
the job to be submitted every fortnight.
q) Material test certificates should be furnished & given to IBIC / CLIENT representative at the time or
inspection. Check testing of main items to be carried out apart from mill test certificate.
r) Raw Material inspection at sub-vendor's workshop is solely the responsibility of the Vendor. IBIC / CLIENT
representative reserves the right to inspect the material at sub- vendors workshop.
s) All Final Revised drawings incorporating all comments made by IBIC should be received at IBIC before final
inspection.
t) The vendor has to submit acknowledgement receipt for all documents to the CLIENT, in order to receive
certificate from IBIC.
u) All documents are to be submitted in English Language.
v) Document and drawing submission as per document schedule.

IBIC-400-SS-0004
ENGINEERING STANDARD FOR

INSPECTION OF STORAGE TANKS
ANNEXURE-2

IBIC-400-SS-0004
1.0 Scope
To provide guide lines to be followed for the inspection of Storage Tanks.
2.0 General
2.1 This standard shall be consulted in conjunction with the job specification, data sheets and
drawings.
2.2 The standard generally refers to API 650 / IS 803 (Latest Edition) and the points reiterated
below should be followed.
2.3 If the fabricator feels that any item of this standard is impractical the same shall be
brought to Purchaser's attention prior to fabrication of tank, and get approved the
alternative procedure suggested, if any.
2.4 At any time during fabrication is underway, Purchaser's Inspector should have free access
to any of the fabricator's shop concerned with fabrication of tanks. Fabricator shall
provide necessary facilities to satisfy the Purchaser's Inspector that the fabrication is being
done in accordance with the specifications. Also para 8.8 of IS 803 shall be applicable.
2.5 Witnessing of inspection by Purchaser's Inspector is a must. Witness shall be by either

Purchaser's Inspector or their designated representative.
2.6 Materials that are ready for the inspection shall be given in writing two weeks in prior.
3.0 Material inspection
3.1 Fabricator shall submit Mill Test Certificates for materials in their scope and supply.
3.2 The fabricator shall also submit Test Certificates of materials for both physical and
chemical properties, tested by a reputed Laboratory approved by Lloyds or Bureau
Veritas.
3.3 All plate edges shall be inspected for any cracks and laminations.
3.4 All forgings shall be tested with MP / PT.
3.5 Materials shall be marked to identify the same with the Test Certificates and to facilitate
erection.
4.0 Fabrication
4.0 The fabrication shall be done according to the standard and in accordance with the
specifications and drawings.
4.1 For the requirements of fabrication, the Fabricator shall refer to Section 8 of IS 803 and
Section 4 of API 650.

IBIC-400-SS-0004
4.2 Fabrication shall only be done according to the fabrication drawings prepared by the
Fabricator and approved by Purchaser.
5.0 Erection
5.1 All the Welding Procedures and Welders or welding operators shall be qualified as per
Section 7 of API 650 and ASME Section IX Boiler and Pressure Vessel Code.
5.2 All welds shall be done in accordance with approved Welding Procedures (WPS) only.
5.3 Welding rods shall be of reputed brands of D&H, ADVANI, THYSEEN, and KOBE & ESAB etc
only. Fabricator shall get the same approved before commencement of any production
welding. Welding machines shall be either rectifier type or generators.
5.4 Before starting with the erection, the Fabricator shall obtain the consent of the concerned
authority regarding the foundation.
5.5 The erection in all respect shall comply with Section 5 of API 650 or Section 9 & 10 of IS
803, whichever applicable.
5.6 Painting and stenciling shall be done according to the specification and drawings. Dry Film
Thickness check shall be done.
6.0 Inspection & testing
6.1 Inspection of welds shall be done with reference to clause 5.3.2 and section 6 of
API 650. Also, all T joints shall be radiographed 100% and 10% of other weld joints
shall be radiographed.
6.2 Bottom testing shall be done either conforming to clause 12.1 of IS 803 or Clause
5.3.4 of API 650.
6.3 Vacuum Testing as described in clause 5.3.3 of API 650 shall be employed. Refer clause
12.1.3 of IS 803 also.
6.4 Bottom plate to shell fillet joints shall be checked using NDT (PT / MT).
6.5 Reinforcement plate welds shall be inspected as per clause 5.3.5 of API 650.
6.6 Testing of shell and roof shall be done according to clause 5.3.6 & 5.3.7 of API 650
respectively or clause 12.2 & 12.3 of IS 803 respectively. Accurately calibrated pressure
gauge shall be used and the calibration certificate of the gauge shall be produced
whenever the Purchasers Inspector demands.
6.7 For dimensional tolerances refer to clauses 9.3.5, 9.3.6 and 9.4 of IS 803 or clause
5.5 of API 650.

IBIC-400-SS-0004
7.0 Repair of leaks
7.1 Repair of the leaks shall be done with the concurrence of the Inspector only.
7.2 Repairing by mechanical caulking shall not be done at all.
7.3 The repair of leaks shall be carried out as per clause 5.4 and clause 6.1.7 of API 650 only.

IBIC-400-SS-0004
INSPECTION PROGRAMME
ANNEXURE-3

IBIC-400-SS-0004
Following Inspection programme provides step by step instructions for general inspection procedure
1.0 Qualification of Welding procedure and welders or welding operators.
2.0 Material Identification.
3.0 Bottom, plate to plate set up check.
4.0 Marking, cutting and welding of nozzle opening and man way, checking.
5.0 Bottom plates checking (Leak Test etc).
6.0 Shell profile check up.
7.0 Inspection of bottom fillet weld. Liquid Penetrant Test / Vacuum box test etc.
8.0 Welding of circumferential and vertical joints. Dimensional check and RT as per specification.
9.0 Fit-up, welding and inspection of Curb angle. Magnetic Particle Test of the weldment.
10.0 Welding and checking of handles, staircase, vent etc if any.
11.0 Final dimensional and internal check prior to fit up of top roof.
12.0 Fabrication and inspection of top roof (Radiography and Visual).
13.0 Assembly of top roof over tank and alignment check.
14.0 Final touch up and inspection. Radiographic check if any repair.
15.0 Hydrostatic / Pneumatic test.
16.0 Wire brush / cleaning and painting (stencilling if any), checking.
17.0 For inspection & test chart for storage tanks refer Annexure -3A

IBIC-400-SS-0004
INSPECTION TEST CHART

ANNEXURE-3A
PROJECT:
PHYSICAL PROPERTIES TEST
LIQUID PENETRATION TEST
MAGNETIC PARTICLE TEST

WELDING QUALIFICATION
INSPECTION OF FINISH
DIMENSIONAL CHECK
RADIOGRAPHIC TEST
CHEMICAL ANALYSIS
VISUAL INSPECTION
HYDROSTATIC TEST
ULTRASONIC TEST
DESCRIPTION:
PNEUMATIC TEST
HARDNESS TEST
FERRITE TEST
IMPACT TEST
MICRO TEST
* IGC TEST
LEAK TEST
REMARKS
ENQ. NO:
PART /
MATERIAL /
STAGE
SHELL &
BOTTOM
MATERIAL
ROOF
MATERIAL
CURB ANGLE
MATERIAL
GIRDER
MATERIAL
R.F PLATE +
PAD PLATE
MATL.
NOZZLE
PIPE+FLANGE
MATL.
INTERNALS.
LUGS, CLEATS,
LIFTING
HOOKS
STIFFNERS &
NAME PLATE
ETC.
PROFILE AND
SET UP
WELDING
FASTENERS
GASKETS
HEAT
TREATMENT AS PER STANDARD CODE
FINAL
INSPECTION

IBIC-400-SS-0004
TOLERANCES FOR STORAGE TANKS

ANNEXURE-4

IBIC-400-SS-0004
1.0 SHELL TOLERANCES
Nom. Tank Diameter (meter) Radius Tolerance (mm)

12 & Below 13
Over 12 to 45 19
Over 45 to 75 25
Over 75 32
2.0 The maximum out-of-plumpness of the top of shell relative to the bottom of shell shall not exceed
1/200 of the total tank height. It applies to fixed roof columns also.
3.0 The out-of-plumpness in one shell course shall not exceed the permissible variations for flatness
and waviness as specified in ASTM A 6M/A 6, ASTM A 20M/A 20 or ASTM A 480M/A 48, whichever
is applicable.
4.0 Deviations (peaking) at vertical weld joint shall not exceed 13mm.
5.0 Deviations (banding) at horizontal weld joint shall not exceed 13mm.
Spots measured in the vertical plane shall not exceed the appropriate plate flatness and waviness
requirements (refer Flat Sr.No.3.0)
6.0 For concrete ring wall foundation under the shell, the top of the ring wall shall be level within
3mm (1/8 in.) in any 9m of the circumference and within 6 mm ( in.) in the total circumference
measured from average elevation.
7.0 For foundation other than concrete ring, the foundation under the shell shall be level within
3mm (1/8 in.) in any 3m of the circumference and within 13mm (1/2 in.) in the total
circumference measured from average elevation.
8.0 When a concrete slab foundation is provided, the first 0.3m of the foundation, measured from the
outside of the tank radially towards the center, shall comply with the concrete ring wall
requirement. The remainder of the foundation shall be within 13mm (1/2 in.) of the design
shape.

IBIC-400-SS-0004
QUALITY ASSURANCE PLAN FOR FABRICATION

ANNEXURE-5

IBIC-400-SS-0004
1.0 Scope
To provide guidelines towards achieving better quality in fabrication of Vessels, Heat Exchangers
or Storage tanks.
2.0 General
2.1 The fabricator should make sure that they have understood the design and requirements
properly and if there is any doubt, the same shall be cleared beforehand. Equipment data
sheet shall be referred along with this QA plan.
2.2 No deviation from drawings / standards shall be permitted without written approval by
the Purchaser.
2.3 Fabricator can in general refer to ASME Sec. VIII Div.1, ASME Sec V, ASME Sec II, ASME Sec
IX, TEMA, IS 803 and API 650 as applicable for the fabrication, inspection and testing.
3.0 Material
3.1 All the materials of construction should be strictly in accordance with the
purchasers drawings and specifications. Alternative materials shall be used only
on written approval by the IBIC/Purchaser.
3.2 The Fabricator should provide proper evidence to prove that the materials used in
fabrication are according to approved drawings and specifications and are
acceptable.
Ref: UG-4 TO UG-15 & UG-93. (ASME Sec VIII Div I)
3.2.1 Fabricator should submit Mill test certificate for the materials in their scope and
supply for both physical and chemical properties and also get the materials tested
for the same by a reputed laboratory approved by IBIC and submit the certificate
for the Purchasers approval.
3.2.2 All the materials if specified should be inspected and certified by a qualified
inspector using non- destructive testing methods as per ASME Sec.V and
Sec. II.
3.2.3 Repairs of defects in materials as per UG-78.
4.0 Fabrication and Inspection
General Ref: UW-26 to UW-42, UG-75 to UG-85, UG-90 to UG-103 and UW-11, UW-46 to UW-53.
4.1 The Fabricator shall furnish fabrication procedure / fabrication drawings for Purchaser's
approval.
4.2 All weld joints circumferential and longitudinal shall be marked on drawing. All
longitudinal joints shall be marked on orientation.
4.3 For fabrication tolerance, Fabricator can refer to TEMA F1, F2 & F3 for heat
exchangers; for vessels, fabricator can refer to the tolerance specification sheets
IBIC-400-SS-0004
attached to data sheets and API 650 or IS 803 for storage tanks.
4.4 Fabricator shall use electrodes of reputed brand names only and get the same approved
from IBIC/ Purchaser before beginning with any production welding.
4.5 Approval Document/ Drawings

4.5.1 It is advisable to make part drawings and get it approved if necessary.
4.5.2 Fabricator should prepare cutting diagrams for the materials for IBIC/Purchasers
approval.
4.5.3 Markings on the plates etc are to be checked and get it approved from IBIC
4.5.4 The part identification should be punched before cutting - Plate identification,
Drg. No., Part No. Refer to UG-77.
4.5.5 Cutting process should be referred to UG-76 and should also note that SS Plates
should either be sheared off or cut off by plasma arc.
4.5.6 Fabricator should make the welded connections with reference to UW-15 to UW-
19 and UW-27.
4.5.7 All precautions shall be taken to avoid distortion (use jigs, fixtures etc.).
4.6 The fit up at various stages shall be made in tack-welded condition and offer for
IBIC/Purchasers Inspector. Ref: UG-94 to UG-97 & UW-31 to UW-33.
4.7 Welder Qualification

4.7.1 Fabricator shall use qualified and approved welding procedure and qualified
welders or welding operators. Also Fabricator should get the welders qualified for
tube-to-tube sheet joints separately. Refer: UW-27 to UW-29.
4.7.2 The weldment should be done with reference to UW- 35 to UW-39.
4.7.3 Non-destructive testing methods are to be employed for the inspection of
weldment with reference to UG-103, UW-11, and UW-51 to UW-53 and in
accordance with ASME Sec. V as indicated in data sheets.
4.7.4 Make repairs if any with Inspectors concurrence and get it retested. Ref UW-38.
4.8 Formed ends of vessels preferably are made in one piece. Larger heads which cannot be
formed in one piece shall be fabricated as follows:
4.8.1 In two pieces, with welding seam included in the middle third and
preferably on the central line.
4.8.2 In petal construction, with meridianal seams and central cap of diameter
not larger than 0.75 times the vessels OD.
4.9 As far as practicable, the shell sections shall be made out of a single plate with one
longitudinal weld seam only. The longitudinal seams of adjacent courses shall be
staggered and, as far as possible, seams shall be positioned clear of supports /
nozzles, so as to be readily accessible for examination. Ref. UG-79.
4.10 Nozzles shall be located, as far as possible, clear of longitudinal weld joints. Where this

IBIC-400-SS-0004
cannot be avoided, Purchasers prior approval shall be obtained, since increase of

reinforcement may be necessary.
4.11 All longitudinal and circumferential shell joints shall be full penetration double- welded
butt joints. The reverse side shall be welded after chipping, grinding or gouging out the
rest of first side to sound metal. Where sound back welding is not feasible, single welded
joints with backing strips or rings shall be used. Alternatively, root run shall be done with
TIG or MIG welding process to ensure proper penetration.
4.12 Stage Inspection mentioned as below

4.12.1 The Fabricator should get the stage wise and final inspection done to ensure the
dimensional accuracy and quality of workmanship - Ref: UG-84 to UG-90.
4.12.2 The Fabricator should get the equipments tested using hydro test / pneumatic and
leak tests as per data sheets. Refer UG-99 & UG-100 and Section V.
5.0 Markings & reports (General Ref: UW-60, TEMA G-3)
5.1 In all markings and reports use SI Units system only.
5.2 Formats for inspection reports should be same as that provided by the Purchaser or the
Fabricator should get their own alternative format approved from the purchaser.

IBIC-400-SS-0004
ELECTRODES TO BE USED IN WELDING

ANNEXURE-6

IBIC-400-SS-0004
CARBON STEEL TO CARBON STEEL AWS SPECIFICATION

Structural
IS 2062, A 36 E 6012 or E 6013
Pressure Vessel
IS 2062, IS 2002
A 36, A 283, A 285 E 6012 or E 6013 or E 7018
Low temperature use E 7018
Pressure Vessel
A 285 Gr.C, A 515, A 516
A 204, A 203 E 7013 or E 7018
SA 357 E 9018
STAINLESS STEEL TO STAINLESS STEEL

AWS SPECIFICATION
AISI 304 E 308
AISI 304 L E 308L
AISI 316 E 316-16
AISI 316 L E 316L-16
AISI 318 E 318
AISI 321 E 321-15 or E 321-16
AISI 347 E 347-15 or E 347-16
STAINLESS STEEL TO CARBON STEEL AWS SPECIFICATION
AISI 304 to C.S E 309-16
AISI 316 to C.S E 310 Mo

AISI 347 to C.S E 310Cb

THYSEEN, KOBE and ESAB or equivalent.

IBIC-400-SS-0004
PICKLING & PASSIVATION FOR STAINLESS STEEL

ANNEXURE-7

IBIC-400-SS-0004
1.0 General
1.1 This specification covers requirements for cleaning, pickling and passivating all stainless
steel process equipment constructed of alloys containing more than 12% Cr.
1.2 In case of equipment / piping assemblies subjected to post weld heat treatment the whole
surface shall be given the pickling treatment. Otherwise, only the weld joints and
sealed surfaces are to be pickled. Passivation shall be the last operation before
equipment / piping is put into service after testing.
1.3 The pickling and passivating solutions shall not be allowed to contact ferrous surfaces
containing less than 12% Cr. or any non-ferrous surfaces.
2.0 Procedures
2.1 Cleaning
2.1.1 All welding flux and weld spatter shall be removed by grinding or buffing.
2.1.2 All dirt, cinders, fly-ash or other extraneous matter shall be removed by brushing
with a hard fiber brush or stainless steel wire brush. Carbon steel wire brush
shall not be used to clean SS welding.
2.1.3 All organic materials, paint, crayon marks, soaps, oils or grease shall be removed
by washing with any commercial paint remover (those containing HCl or H2SO4
are not permitted) light solvent naphtha, di-chlorcethane or benzene. Soap
solutions or similar detergents may also be used. Motor Petrol shall not be
used.
2.2 Pickling
2.2.1 The composition of the pickling solution shall be as follows 10 - 35 % concentrated

nitric acid (technical Grade) with 65 90% water respectively.Temperature: 50 to
60 C for 10 % nitric acid and 20 C for 35 % nitric acid.
2.2.2 The material shall be exposed to the pickling solution only to an extent just
necessary and sufficient to remove residual scale. The maximum period for which
the pickling solution shall be allowed to remain on the surface is 30 minutes.
During pickling, the removal of the oxides may be hastened by brushing with a
hard fiber or S.S. wire brush together with clean sand. The pickling agent shall
finally be washed off with plenty of water so as to leave no trace behind.

IBIC-400-SS-0004
2.3 Passivating
2.3.1 The composition of the passivating bath shall be as follows:

0.5 % concentrated nitric acid
0.5 % sodium or potassium dichromate
99 % water with not more than 5-ppm chloride
2.3.2 Tanks, pipelines and other equipments shall be filled with the solution.
Small parts shall be immersed in a tank containing this solution. The
solution shall be held in the equipment for:
a) At least 24 hours at 25 C
b) A minimum of one hour at the boiling point of this solution or
c) The following minimum periods at the temperatures indicated.
Temperature Duration
35 C 15 hours
50 C 8 hours
65 C 4 hours
80 C 2 hours
2.4 Rinsing
Finally the surface shall be thoroughly washed with a jet of water. Rubbing and
brushing are prohibited during and after passivating. Water used for rinsing shall
contain not more than 1-ppm chloride.
3.0 Inspection
3.1 After treatment, the equipment shall be free of waterbreak (see note *) as observed
during the rinsing operation.
(* Failure of water to maintain a continuous film on a non-porous surface. Formation of

drops or rivulets of water instead of a film when water is put on a surface indicating the
presence of oil, grease or some contamination that water does not wet).
3.2 Free-Iron Test
3.2.1 The passivating solution used in clad or lined equipment shall be tested for
iron at the midpoint of the treatment and the liquor shall show no
increased rate of iron pick-up during the second half of the operation. An
increasing rate indicates either a break in the cladding or an unusual iron
contamination calling for repairs or replacement.
IBIC-400-SS-0004
3.2.2 The free iron test shall be used on accessible parts of the equipment to avoid further
contamination, unless the inspector has reasons to believe failure has occurred on some
inaccessible surfaces.
3.2.3 The free-iron test solution shall be made as follows:
68 g. acceteacetainlide in a liter of acetone.
28 g. ammonium acetate in 250 cc of distilled water.
The solution shall be mixed within 24 hours on use and shall be applied by brush or spray
on test area. Blood red color indicates presence of free iron and equipment must be
rejected. Light pink color is acceptable.

IBIC-400-SS-0004
DIMENSIONAL TOLERANCES FOR ASME FLANGES

ANNEXURE-8

IBIC-400-SS-0004
THREADED, SLIP ON LAP JOINT AND BLIND

When O. D. is 24" or less 1/16" (0.06 mm)
Outside Diameter
When O. D. is above 24" 1/8" (0.125mm)
Threaded To Standard Gauge Limits
Slip-On and Lap-Joint
Inside Diameter
When I.D. is 10" and less + 1/32", -0"
When I.D. is 12" and more + 1/16", -0"
When dia is 12" and less + 3/32", 1/16"
Outside Diameter of Hub
When dia is 14" & above 1/8"
Diameter of Contact Face 1/4" Raised face Tongue &
1/64"
Groove Male, Female
When dia is 10" and less 1/32
Diameter of Counter bore
When dia is 12" thru 24" 1/16, -0
1/16"
(1/2"- 24")
Hole spacing 1/32"
2 and less 1/32" Max
Drilling
3 and more 1/16" Max.
Eccentricity of bolt circle with 1/32 Max.
respect to bore
Eccentricity of facing with 1/32 Max.
respect to bore
+ 1/8", -0"
18" and smaller
Flange thickness
+ 3/16", -0"
20" and above
1/16"
10" and Smaller
Length through hub
1/8
12" and above

IBIC-400-SS-0004
WELDING NECK
When O. D is 24" or Less 1/16"*
Outside diameter
When O. D. is above 24" 1/8"*
Inside Diameter 12" thru 18" 1/16"
20" and above + 1/8", -1/16"
Diameter of contact Face " Raised face Tongue & Groove
1/64"
Male, Female
When "X" is 24" or Smaller 1/16" *
Diameter of Hub at base (X)
When "X" is 24" & above 1/8 *
5" and Smaller + 3/32", -1/32"
Diameter Hub at point of Welding
6" & Larger + 5/32", - 1/32"
1/16"
(1/2"- 24")
Bolt hole spacing 1/32"
Drilling
2 and smaller 1/32" Max.
3 and larger 1/16" Max.
Eccentricity of bolt circle with
1/32 Max. *
respect to bore
Eccentricity of facing with respect
1/32 Max. *
to bore
18" and Smaller + 1/8", -0"
Flange Thickness
Over 18" + 3/16", -0"
Overall length Through Hub
12" and above 1/8"

IBIC-400-SS-0004
DETAILS OF ADDITION AND DELETION OF NOZZLES

ANNEXURE-9

IBIC-400-SS-0004
DETAILS OF ADDITION & DELETION OF NOZZLES

ANNEXURE - 9
A) FOR C.S MATERIAL
Class 150 (LG type) Class 150 Class 300 (LG type) Class 300
(WNRF type) (WNRF type)
Sr. Nozzle W/O Blind With Blind W/O With W/O Blind With Blind W/O With
No. Size Flange Flange Blind Blind Flange Flange Blind Blind
Flange Flange Flange Flange
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
7 8" NOT NOT NOT NOT
8 10" APPLICABLE APPLICABLE APPLICABLE APPLICABLE
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE
1. The Schedule of rates includes supply of nozzle neck, flanges, studs/bolts, nuts & gaskets.

IBIC-400-SS-0004
B) FOR SS-304 MATERIAL
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE

IBIC-400-SS-0004
C) FOR SS-304L MATERIAL
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE

IBIC-400-SS-0004
D) FOR SS-316L MATERIAL
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE

IBIC-400-SS-0004
E) SCHEDULE RATES IN Rs. FOR ADDITION/DELETION OF FABRICATION WORK
Type of Material Rate (Rs/kg)
For C.S along with

grade
1)
2)
3)
4)
For S.S along with

grade
1)
2)
3)
4)
For Exotic along with
grade
1)
2)
3)
4)
Note: - This cost includes all the requirements. (i.e.-material, labor, fabrication, testing, inspection, painting etc.)

IBIC-400-SS-0004
DEVIATION FORM
ANNEXURE-10

IBIC-400-SS-0004
DEVIATION FORM
ANNEXURE - 10
Sr. No. Clause no. Deviation
Declaration by Bidder:
We have read the Enquiry document with related engineering requirements and specifications. We
agree to fulfill the requirements indicated therein.
Deviations taken by bidder are indicated clause wise for each document in separate bunch of sheets titled
as DEVIATION ON POINTS FOR..SYSTEM/EQUIPMENT. Other than the deviations indicated there,
all other requirements are acceptable unconditionally.
Where the variation in parameter/specifications of any items/system is observed in different Appendix of

Enquiry documents, most stringent requirement is considered by the bidder.
Bidders Name Name of authorized signatory Stamp of bidders Firm

For the Bidder

IBIC-400-SS-0004
SURFACE PREPERATION & PAINTING

ANNEXURE-11

IBIC-400-SS-0004
1.0 Scope
This specification describes the various aspects of painting of pressure vessels and related
structure. This specification also covers and defines the material specification, surface
preparation, application of paints, inspection and test.
Note: Stainless Steel and other alloys, Plastic and Aluminum should not be painted.
2.0 Specification of paints

Primer paint type: Epoxy Polyamide - thickness (dry) min 3 mils
Finish paint type: Poly Urethane - thickness (dry) min 3 mils
Finish paint type: Rich Silicone Finish - thickness (dry) min 3 mils
Insulated - Operating temperature: 60 C and above
Finish paint type: None
If the client is required the specific paint requirement then contractor should follow the same.
3.0 Surface preparation
Surface pre-preparation before painting shall be confirm to SA 2 1/2
3.1 Dressing
A careful dressing shall be carried out to eliminate all foreign materials, particularly
glyceroids, hydrocarbon such as grease, oil naphtha and similar substances from the surface
required to be painted.
Dressing shall be carried out as follows:
3.1.1 Dry Sand Blasting
Dry sand blasting shall be carried out by skilled personnel, approved by the
Engineer-in- charge, on external plate surface unless otherwise specified.
Before sand blasting all greasy substances shall be removed by means of adequate
washing. The portion that appears to be still greasy after the sand blasting shall be
cleaned with solvents and re-blasted. The sand blasting operation shall obtain
surface of uniform grayish-white color. Sand blasted surface shall be rough
enough to obtain the best condition for applying primer.
IBIC-400-SS-0004
The surface examined under naked eye, should be free from corrosions, scales,
oxide, paints, oil and other undesirable foreign matters. The compressed air used
shall be free from moisture, oil and liquid vapours. Sand blasting shall be
restricted to daytime only, however, night sand blasting may be permitted with
the approval of the Engineer-in-charge.
The sand blasting operation shall be suspended whenever the treated surface
appears to be humid or the relative humidity of the environment exceeds 80%.
The primer must be supplied on the sand blasted surface on the same day before
sunset and in any case before any oxidation occurs. Any surface where primer has
not been applied after sand blasting and consequently appears to the humid or
oxidized will be blasted again.
3.1.2 Mechanical Cleaning
Mechanical cleaning shall be carried out on external structure and all internal
surfaces by means of equipment approved by the Engineer-in-charge. This
operation shall be restricted to daytime only unless approved by the Engineer-in-
charge. Painting shall be carried out on the same day the cleaning operation takes
place. The surface not promptly painted will have to be brushed again if they
appear to be humid or rusty. Greasy substances will have to be removed by
solvent before the mechanical cleaning starts. Engineer-in-charge resolves the
right to modify any procedures.
4.0 Application of paint
All material shall be applied in strict accordance to the manufacturers recommendations.

No painting shall be carried out without the approval of Engineer-in-charge.
The Engineer-in-charge reserves the right to ask for the suspension of works when the humidity
increase to 85% or the ambient temperature is below 5 C and during rain, fog or dusty
environment. A layer of coat can be applied only when the previous one is absolutely dry.
Each coat of paint shall be preferably of different shade in order to facilitate the checking of
painting.
The protective coat will have to be firmly applied to the metallic surface. The overall thickness of the
protective coats, after drying shall be checked by the Engineer-in- charge. In case the thickness is
found insufficient, the contractor shall be obliged to give a further coat at his own cost. All paintings
should be done by brushes. The width of the brushes should not exceed 15 cm.
5.0 Inspection and tests
5.1. All consumables products such as paints, solvents, thinners etc. can be brought inside
the work site only when they are supplied in sealed containers, as dispatched from the
manufacturer. Specimen of such product shall be handed over to the Engineer-in- charge
and will be kept separately to carry out a comparison if so desired by the Engineer-in-
charge.
5.2. If, in the opinion of the Engineer-in-charge any tests are to be conducted for the paints,
the Contractor at his own cost will carry out the tests.
IBIC-400-SS-0004
6.0. Final coat & colors
The final coat colors shall be as follows
Item to be
Final color Munsel No RAL No
painted
Bare surfaces
Vertical Vessel, Galvanized

Light gray N.8.0 7047
Drums and Mastic (hot
Insulation
Equipment)
Exchangers finish
Mastic (cold Medium
7.5G7/2 6021
equipment) green
EQUIPMENT
Horizontal Bare surfaces

vessels,
Galvanized
Insulation Light green 2.5G8/2 6019
drums and heat
finish Mastic
exchangers
Spheres and Bare surfaces

White
storage tank Mastic Insulation finish
Cooler boxes Outside surfaces Light gray N.8.0 7047
Medium
Frame works 7.5G7/2 6021
STRUCTURAL STEEL
green
Medium
Platforms, stairs, floor plate, support 7.5G7/2 6021
green
Handrail, ladders Yellow 2.5Y8/16 1003

FURNACE
Exposed piping, header box, cast iron door, flue

Silver
gas duct & stack
NOTE. Thickness l mils = 25.4 m.

IBIC-210-400-DSS-0001
Document schedule for Shop fabricated Tanks Date of Rev 19/05/2017
CLASSIFICATION:
Q - WITH BID.
C - FOR REVIEW / COMMENTS AFTER LOI/PO.
F - FINAL CERTIFIED AFTER FINAL APPROVAL
P - PDF (IBIC+CLIENT)
H - HARD PRINTS / COPIES. (IBIC+CLIENT)
R - INDICATES CD/DVD IN PDF & EDITABLE FORMAT (IBIC+CLIENT)
QUANTITY REQUIRED
Q C F
Serial
Drawing / Data /Documents By By
No.
P H P H Weeks R H Weeks
1 Bar Chart (M.S. Project Form) 1+1 3+4 1+1 2+2 2 1+2 1+4 2
2 QAP (Inspection & Testing Plan) 1+1 3+4 1+1 2+2 2 1+2 1+4 2
3 Procurement Evidence 1+1 - - - - - - -
4 Qualification Details 1+1 - - - - - - -
5 Design Calculations - - 1+1 2+2 2 1+2 1+4 2
6 Fabrication Drawing - - 1+1 2+2 2 1+2 1+4 2
7 WPS, PQR, Welder Qualification - - 1+1 2+2 2 1+2 1+4 2
NDT Procedure (LPT, MPT, UT, RT, - - 1+1 2+2 2 1+2 1+4 2
8
LT)
9 Plate Cutting Diagram - - 1+1 2+2 2 1+2 1+4 2
Foundation plan-load plan with - - - - - - - -

10 details of anchor bolts and their
location, template etc.
11 SubOrder Copies & Sub Vendor List 1+1 3+4 1+1 2+2 2 1+2 1+4 2
12 BOM For scope of supply - - - - - - - -
Page 1
IBIC-210-400-DSS-0001
Document schedule for Shop fabricated Tanks Date of Rev 19/05/2017
Sketch for equipment - - - - - - - -

transportation in case of O.D.C.
13
(Including weights of gravity and
slinging facility)
14 Stress analysis of equipment - - - - - - - -
15 PWHT report (if req.) - - - - - - - -
16 Material Test Certificate 1+1 2+2 2 1+2 1+4 2
Check testing reports and Lab - - 1+1 2+2 2 1+2 1+4 2

17
analysis report
Test certificates for explosion proof - - - - - - - -

18
items of equipment
19 Assembly & Installation Detail - - - - - - - -
20 RT Sketch & Annexure - - 1+1 2+2 2 1+2 1+4 2
21 Pressure/ vacuum test reports - - 1+1 2+2 2 1+2 1+4 2
22 Lining test reports - - 1+1 2+2 2 1+2 1+4 2
23 Packing list - - - - - - - -
24 Dimensional deviation drawings - - - - - 1+2 1+4 2
25 Guarantee certificate - - - - - 1+2 1+4 2
Equipment stamping detail - - - - - 1+2 1+4 2

26
(RubOff)
27 Final Dimension report - - - - - 1+2 1+4 2
28 Final Inspection report - - - - - 1+2 1+4 2
29 IBR/ CCOE Certificate - - - - - - - -
Page 2
IBIC-210-400-ENQ-0058
NITRIC ACID COMPLEX-DAHEJ
PJ-210, DFPCL 0 19-05-17 Issue for Enquiry SAS ANS UAD
Rev. Date Description Prpd by Bhkd by Apprd by
Price Schedule for Shop fabricated Tanks
Cost Of Spares (B)

Unit Rate
Unit of Excluding
Sr.No Item Description Quantity Currency Total Cost (A+B)
Measure Spares 10% Spare 300% Spare Other Spares
(A) Fasteners Gasket (Ref. Note 1)
Scope of the fabricator shall include design, manufacturing,

Testing, Packing & Forwarding as per the attached drawings &
1 specifications. Vendor to consider mechanical guarantee of supply
equipment and agreed in IBIC's enquiry, all technical and
commercial discussions, clarrifications by IBIC/DFPCL till date
I 16T-1620 (ABSORBER FEED WATER TANK) 1 NO. INR N.A
II 16V-1675 (WEAK ACID TANK) 1 NO. INR N.A
III 16V-9704 (CONDENSATE COLLECTION TANK) 1 NO. INR N.A
IV 61V-103 (INSTRUMENT AIR BUFFER VESSELS) 1 NO. INR N.A
V 61V-104 (PLANT AIR BUFFER VESSELS) 1 NO. INR N.A
VI 91T-6952 (SULPHURIC ACID STORAGE TANK) 1 NO. INR N.A
VII 91T-6962 (CAUSTIC STORAGE TANK) 1 NO. INR N.A
N.A
Third Party Inspection Charges, as per Enquiry specifications.

2 N.A N.A N.A N.A N.A N.A N.A N.A
(Incase TPI to be arranged by Vendor).
Total Amount
INR
Packing and Forwarding
Excise Duty
Education Cess on Excise Duty
Higher Education Cess on Excise Duty
CST/VAT
Transportation From Vendors Works upto DFPCL-Dahej site
Grand Total with all taxes/duties
Cenvat credit Amount/VAT credit Amount
Net Value(Net of credit)
Note:
IBIC-210-400-ENQ-0058
Deviation Form for Shop Fabricated Tanks Date of Rev 19/05/2017
DEVIATION FORM
Sr. No. Clause no. Deviation
Declaration by Bidder:
We have read the Enquiry document with related engineering requirements and specifications.
We agree to fulfill the requirements indicated therein.
Deviations taken by bidder are indicated clause wise for each document in separate bunch of
sheets titled as DEVIATION ON POINTS FOR..SYSTEM/EQUIPMENT. Other than the
deviations indicated there, all other requirements are acceptable unconditionally.
Where the variation in parameter/specifications of any items/system is observed in different

Appendix of Enquiry documents, most stringent requirement is considered by the bidder.
Bidders Name Name of authorized signatory Stamp of bidders Firm

For the Bidder
Page 1
IBIC-210-400-ADN-0002
Addition/Deletion Of Nozzles/ Fabrication Works Date of Rev 19/05/2017
A) FOR C.S MATERIAL
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE
Page 1
IBIC-210-400-ADN-0002
B) FOR SS-304 MATERIAL
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE
Page 2
IBIC-210-400-ADN-0002
C) FOR SS-304L MATERIAL
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE
Page 3
IBIC-210-400-ADN-0002
D) FOR SS-316L MATERIAL
(LT type) (LT type)
1 Up to 1"
2 1 1/2"
3 2"
4 3"
5 4
6 6
9 12"
10 14"
11 16"
12 18"
13 20"
14 24"
15 24
Manhole
as per
API 650
NOTE
Page 4
IBIC-210-400-ADN-0002
E) SCHEDULE RATES IN Rs. FOR ADDITION/DELETION OF FABRICATION WORK
Type of Material Rate (Rs/kg)
For C.S along with

grade
1)
2)
3)
4)
For S.S along with

grade
1)
2)
3)
4)
For Exotic along with
grade
1)
2)
3)
4)
Note: - This cost includes all the requirements. (I.e.-material, labor, fabrication, testing, inspection, painting etc.)
Page 5

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Project Documentation

Enquiry Specification for Shop fabricated Tanks

R1 23/05/2017 Issue for Enquiry SAS NAS UAD

I Equipment General Drawing of equipment / Data Sheet

II Standard Engineering Specification for Pressure vessels

III Standard Engineering Specification for Storage Tank

III Document Schedule

VI Details for Addition and Deletion of Nozzles,fabrication work

Client / Owner: Deepak Fertilizers and Petrochemicals Corporation Limited. (DFPCL)

2.0 SITE CONDITION

Sr.No Parameters Units Data for DFPCL-Dahej site

3.0 EQUIPMENT LIST:

Sr.No Drawing No./ Data

4.0 EQUIPMENT DETAILS:

Sr.No. Tag No. Description Size MOC Quantity

ABSORBER FEED WATER 1524 I.D x 3048 MM

5.0 SCOPE OF SUPPLY

5.1 The scope of work mainly consists The following

Supply of all material

Tank Calibration for 91T-6952, 91T-6962 & 16V-1675

Packing & Forwarding

Stage wise inspection As approved QAP.

Testing As per API 650/ ASME Sec VIII Div I

5.5 Vendor to submit the following document along with offer

5.7 Design requirement:

16T-1620 ABSORBER FEED WATER TANK:

Corrosion Allowance Nil

16V-1675 WEAK ACID TANK:

16V-9704 CONDENSATE COLLECTION TANK:

61V-103 INSTRUMENT AIR BUFFER VESSELS:

61V-104 PLANT AIR BUFFER VESSELS:

91T-6952 SULPHURIC ACID STORAGE TANK:

Corrosion Allowance 3 mm for shell & bottom & 1mm

91T-6962 CAUSTIC STORAGE TANK:

6.0 TECHNICAL DETAIL

I. Equipment General Drawing of equipment / Data Sheet

1/4" NPT (1 NO.) Wind Moment kg-m -

HO RAFTERS IS 2062 GR.B INTERNALS SS 304L

12 NOZZLE PIPE SA312 TP304L R.F.PAD SA240 GR304L

5 NOZZLE FLANGE SA182 F304L FITTINGS SA403 WP304L

& OD OF R.F. PAD SHALL BE AS PER API 650.

12. VENDOR TO PROVIDE FABRICATION NOZZLE LOAD IN DRAWING.

DETAIL OF EARTHING CONN. VALID FOR ALL NOZZLES

FPW R1 23.05.2017 Issued for Enquiry VYT SAS NAS

Nitric Acid Complex at Dahej, Gujarat.

Approved Dept. No.

NOZZLE ORIENTATION Checked

5THK 5 THK. 55 45 150

THK CURB ANGLE SS 304L NAME PLATE SS.304L

NOZZLE PIPE SA312 TP304L R.F.PAD SA240 GR304L

05. MANHOLE FLANGE DIMENSIONS SHALL BE AS PER API 650.

EC PLATE WITH 100% RADIOGRAPHY.

16. ATTACHMENT WELDS OF ANY PERMANENT ATTACHMENT TO SHELL/ROOF

PROTECTO MASTIC PRIMER (DFT 50 MICRON)

PLATFORM LL 80 CONSULTANT Issued :

HOLD HOLD HOLD

200 230 250

40 WN RF CL 150 level gauge

FOR M 20 BOLTS. L01A/B 2"

Fabrication Tolerances Refer Standard Engineering Specification

N12 Painting Refer Note 12

M01 MATERIAL SPECIFICATION

L02B DETAIL OF LIFTING TRUNION

TYP. BE SERRATED TYPE UNLESS OTHERWISE SPECIFIED.