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Hitachi Zosen Corporation Company Profile
A major global player in the business domains of Renewable Energy, Social Infrastructure and Disaster
Prevention
Environmental Systems
We have developed a wide range of Waste to Energy plants
Material recycle system
technologies based on strong capabilities in Water & sludge treatment etc.
Infrastructure
Founded 1881 Shield tunneling machines
Bridges
Disaster prevention systems etc.
Incorporated 1934
Process Equipment
Employees 9,171 (consolidated)*
Pressure vessels
Spent nuclear fuel storage cask &
canister(container) etc.
Paid-in Capital 45 billion yen (483 million US$) *
Machinery
Net Sales 333 billion yen (2,822 million US$) * Marine diesel engines
Press machines
Precision machinery etc.
Headquarters Osaka and Tokyo
*(As of March 31, 2014)
Riverside, London, UK
763t/d3Lines, 65MW
Dalian, China
500t/d3Lines, 24MW
Incinerator &
Boiler Power Generation
Waste receiving
Flue gas treatment
and feeding
Ash treatment
Collection / Final
Waste
Resource Transport of Intermediate processing of waste disposal
(Tokyo
waste Clean Association of TOKYO 23 Metropolitan
23 cities Government)
Combustible
waste Efficient use of heat
No ground leakages
Material Utilization
Gasification
Temperatures up to 1400 C in low oxygen atmosphere
Syngas, char, tar and inert solid residue
Pyrolysis
Temperatures in excess of 200 C in absence of oxygen
Char, syngas tar, and inert solid residue
Plasma
Temp greater than 3000 C in oxygen-starved environment
Syngas and vitrified solid residue
WtE plant should handle vary low CV fuels with stable combustion
Start-up 2001
Technology
Furnace Grate furnace
Energy recovery 4-pass-boiler
Site on an artificially build island in the bay of Osaka Flue gas treatment SNCR, fabric filter
wet scrubber, catalyst
Architecture and interior design from famous
Austrian artist Friedensreich Hundertwasser Technical Data
Hitachi Zosen contractor and supplier of the Fuel Municipal, bulky and similar
complete electro-mechanical part industrial waste
Waste capacity 900 t/day (450t/d, 2 lines)
Most remarkable EfW plant. Many citizens come to Thermal capacity 2 x 52 MW
visit from all over the world Steam 2 x 98 t/h (40 bar, 350 C)
Power out put 25MW
Start-up 2001
Technology
Furnace Grate furnace (air cooled)
Energy recovery 4-pass-boiler
Hitachi Zosen is EPC contractor for Turn-key basis Flue gas treatment dry + wet scrubber, SCR
excluding building works
Technical Data
Generated electrical power and heat supplied to the Fuel Municipal waste
Spa beside the plant. Waste capacity 600 t/day (300t/d, 2 lines)
Located in Tokyo bay area where is adjacent to Thermal capacity 2 x 46.5 MW
residential area Power out put 15MW
Google Map
Luxury
Apartment
2020 Olympic
village
Copyright Hitachi Zosen Corp. 18
Global reference of WtE
Start-up 2014
Technology
Largest waste incineration capacity in China Furnace Grate furnace (air-cooled)
Energy recovery 4-pass vertical boiler, turbine
Hitachi Zosen responsible for overall process design, Flue gas treatment SNCR, Dry + Wet scrubber
grate, boiler, flue gas treatment, detail design, supply
of key components, erection and commissioning Technical Data
supervision Fuel Municipal waste
Waste capacity 3 000 t/day (750 t, 4 lines)
Net calorific value 7.1 MJ/kg
Thermal capacity 4 x 61.8 MW
Steam 4 x 70.6 t/h (40 bar, 400C)
Power out put 60MW
Start-up 2010
Technology
Furnace Grate furnace (air-cooled)
Largest EfW facility in the UK Energy recovery 4-pass boiler, turbine
Flue gas treatment SNCR, semi-dry process
Hitachi Zosen Inova was full turnkey contractor
including jetty and road works Technical Data
80% of waste delivery via barges from Thames River Fuel Municipal waste
Waste capacity 2,290t/d (763t, 3 lines)
Highly efficient plant at higher steam conditions Net calorific value 9.0 MJ/kg
Steam goes to 72.4 MWel turbine Thermal capacity 3 x 79.5 MW
Steam 3 x 54 t/h (72 bar, 427C)
Plant operation during first 4 years carried out by
Hitachi Zosen Inova
Start-up 2007
Technology
Furnace Grate furnace (water-
cooled)
Waste treatment plant for 1.1 million inhabitants in Energy recovery 4 pass boiler, turbine
22 municipalities and 3 districts of Paris Flue gas treatment Dry with bicarbonate
Effective
WtE is considered as Green Energy / Renewable Energy
utilization
world wide. of unused
Waste heat utilization & Power Generation energy
Stable clean energy
Grate Cooling
Early-Enough Ignition
Types of Waste
Municipal solid waste (non or pre-treated) and
comparable industrial wastes
Refuse Derived Fuel (RDF)
Co-combustion (< 10%) of sewage sludge, hospital
waste, shredded tires
Range of Capacity
Throughput 5 - 44 t/h
Net calorific value 6 - 18 MJ/kg
Thermal capacity 12 - 120 MW/line
Taylor-made Systems
Air and water-cooled grate furnaces
2 5 pass energy recovery boilers
10000
9000
Lower Calorific Value (kJ/kg)
8000
Large difference
7000
India
6000
Japan
5000 Europe
4000
Incinerator introduced from Europe
3000
High water content Efficient heat recovery
2000 and power generation
waste incineration Flue Gas Treatment
1000
Technology
development Dioxin removal
0
1950 1960 1970 1980 1990 2000 2010
YEAR
1963The first machinery incineration plant completed(Japanese technology)
1965The first WtE plant completed(European technology)
1 grate drop
Vertical boiler
4 passes Evap2
AH2
compact design
SH1
AH1
SH2
ECO4
SH3
ECO3
Evap1
Refractory lining ECO2
l Corrosion protection
ECO1
l No direct contact
flue gas <-> steel surface
l Prevents large deposits
Soot blowers
l Minimised heat losses in
furnace
Start-up and auxiliary burner