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An Integrated Geomechanical and

Passive Sand-Control Approach to


Minimizing Sanding Risk From Openhole
and Cased-and-Perforated Wells
Khalil Rahman, SPE, Abbas Khaksar, SPE, and Toby Kayes, SPE, Baker RDS

Summary or rock failure around the borehole or the perforation. While uncon-
The source of sand production is the presence of disintegrated sand solidated reservoir sands often call for sand-control measures from
grains caused by rock failure at the wellbore and/or perforation walls. the beginning of the production phase, the sand-production predic-
Decision for appropriate sand-control strategy requires engineering tion study provides much benefit for reservoirs having sandstones of
analysis to evaluate timing and severity of sanding over the life of weak-to-intermediate strengths. Rock failure in such reservoirs may
field conditions. Optimizing well parameters such as well trajectory, be minimized by controlling the well trajectory, perforation orienta-
perforation orientation, and level of drawdown using geomechanical tion, perforation intervals, and drawdown by knowing the in-situ
principles can minimize and delay sand production. stresses and rock strength in the field. While standard methods are
This paper presents a geomechanical modeling approach that available for in-situ-stress and rock-strength characterization, the
integrates production history with information from drilling data, solution over the field life becomes complex because of the change
well logs, and rock-mechanics tests. A gas field in south Asia with of reservoir pressure and its effect on rock failure.
11 wells and several years of production experience is used to dem- This paper presents a general rock-failure criterion as a function
onstrate this approach. Core-calibrated rock-strength-log profiles of far-field stresses, rock strength, reservoir pressure, drawdown, and
are estimated throughout the reservoir depth for all existing wells. wellbore/perforation trajectory. Characterization of far-field stresses
A rock-failure criterion at the sandface is developed as a function of and rock strength and their calibration by field experience are dis-
in-situ stresses, rock strength, well trajectory, perforation orientation, cussed. The model is applied to 11 existing producing wells in a gas
reservoir depletion, and drawdown. Sanding-evaluation results are field in south Asia to predict the timing and severity of sand production,
calibrated and verified with production data and evidence of sanding and it will be used by the operator to plan appropriate sand-control
in existing wells. Sand-free operating envelopes and sand evaluation strategy including recompletion of some of the wells and controlled
logs are then generated for all existing wells and planned infill wells production in other wells. The model is also applied to plan a number
for the life of field conditions. Sand-prone zones and timing of sand- of infill wells to optimize well trajectory, perforation orientation, per-
ing are established as a function of depletion and drawdown for each foration intervals, and drawdown to avoid and delay sand failure and
well, using production forecasts for the rest of field life. For new hence to minimize sand production over the life of the field.
infill wells, optimum well trajectories, selective perforation intervals,
and optimum perforation orientations are proposed to minimize and A General Sand-Failure Criterion
delay sand production. Recompletion and using passive sand-control Sand grains around an arbitrarily oriented borehole or a perforation
methods including selective and orientated perforations are recom- are assumed to disintegrate by shear failure when the maximum
mended for a number of existing wells. effective tangential compressive stress, maxe, exceeds the effective
This paper is expected to provide well engineers with guide- strength of the formation, U,
lines to understand the principles and overall workflow involved
in sand-production prediction and minimization of sand produc- max e
max e U or = LF 1 , . . . . . . . . . . . . . . . . . . . . . . . . . (1)
tion risk by optimizing well trajectory, perforation orientation, and U
selective-perforation strategy.
where LF is called load factor. The maximum effective tangential
Introduction compressive stress, max e is calculated as max Pw in which Pw is
Mitigation of sand production is increasingly becoming an impor- the wellbore pressure during production, which is usually known as
tant and challenging issue in the petroleum industry as ever-increas- the bottomhole flowing pressure (BHFP), and is Biots constant.
ing demands for oil and gas resources are forcing the industry to During production from a permeable formation, the near-well pore
expand its exploration and production operations in more-challeng- pressure is equal to Pw , and, hence, the effective stress is calcu-
ing, unconsolidated reservoir rocks and depleted sandstones with lated by subtracting Pw. The compressive stress on an arbitrarily
more-complex well-completion architecture. A sand-production oriented wellbore/perforation that is likely to cause sand failure is
prediction study is now an integral part of an overall field-develop- the maximum principal stress, 1 (defined in Eq. 2). The location of
ment planning study to see whether and when sand production will this failure is on the hole circumference where 1 has its maximum
be an issue over the life of the field and, depending on its timing value, max. This value (max) is found by solving the following
and severity, what type of sand-control measures and sand-man- equation for 1 varying values of with a small interval from 0 to
agement strategy will be cost effective for the field. 180 ( is defined counterclockwise positive from the H direction
The source for sand production is the presence of disintegrated in a vertical hole and from the top in an inclined hole):
sand grains around the wellbore or perforation walls. The source for
1
( + z ) + ( z ) + 4 2z , . . . . . . . . . . . . . (2)
disintegrated sand grains may be the unconsolidated reservoir sands 2
1 =
2

Copyright 2010 Society of Petroleum Engineers where


This paper (SPE 116633) was accepted for presentation at the SPE Annual Technical
Conference and Exhibition, Denver, 2124 September 2008, and revised for publication.
Original manuscript received for review 07 July 2008. Revised manuscript received 30 June
(
= x + y 2 x y cos 2) , . . . . . . . . . . . . . . . . . (3)
09. Paper peer approved 27 October 2009. {Pw + A( Pr Pw )} 4 xy sin 2

June 2010 SPE Drilling & Completion 155


( )
z = z 2 x y cos 2 A( Pr Pw ) 4 xy sin 2 , U = b f 1.55 TWC , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15)

. . . . . . . . . . . . . . . . . . . . . . . . (4) where bf is the boost factor and TWC is TWC strength. The value of
the boost factor should be adjusted to match sand-failure evidence
( )
z = 2 xz sin + yz cos , . . . . . . . . . . . . . . . . . . . . . . . .(5) in a well under certain drawdown conditions during production
tests or actual production in a field. In the absence of any such
data, a conservative default value of 2 is often used for bf , which
x = ( H cos 2 + h sin 2 ) cos 2 + v sin 2 , . . . . . . . . . . (6) is usually the source for U = 3.1 TWC strength in many refer-
ences for cased-and-perforated wells (Willson et al. 2002). For an
openhole completion, a slightly more conservative boost factor of
1.6 is usually recommended.
y = H sin 2 + h cos 2 , . . . . . . . . . . . . . . . . . . . . . . . . . . (7)
For openhole completions, Eq. 1 is directly applicable to
calculate LF (i.e., max e/U) for a given drawdown or BHFP (Pw)
at a certain depth using the wells inclination and azimuth. For
z = ( H cos 2 + h sin 2 ) sin 2 + v cos 2 , . . . . . . . . . . (8) cased-and-perforated completions, the inclination of perforations
from a deviated, or a vertical, well can be defined by the following
equation as a function of well trajectory (, ):
yz = 0.5 ( H h ) sin 2 sin , . . . . . . . . . . . . . . . . . . . . . (9)

perf = 90 cos perf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (16)


xz = 0.5 ( H cos 2 + h sin 2 v ) sin 2 , . . . . . . . . . . . . (10)
For a horizontal well ( = 90),

xy = 0.5 ( H h ) sin 2 cos . . . . . . . . . . . . . . . . . . . . . (11)


perf = perf , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17)
In Eqs. 6 through 11, v, H, and h are the vertical, maximum
horizontal, and minimum horizontal in-situ stresses, respectively; in which perf is the perforation orientation in degrees from the top of
is the hole inclination with respect to the vertical; and is the the wellbore in deviated wells. The value of perf is positive clockwise
angle between the hole direction (projection on plane) and H and negative counterclockwise from the top of the well. For a devi-
direction (counterclockwise positive from H direction). In Eqs. 3 ated well, the perforation azimuth can be calculated as follows:
and 4, Pr is the far-field reservoir pressure, and A is a poroelastic
constant given by:
perf = Waz + 90 sin perf . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18)
(1 2 )
A= , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (12)
(1 ) For a vertical well ( = 0), the perforation azimuth is defined as
in which is Poissons ratio and is Biots constant. Biots con-
stant is defined as follows: perf = haz + perf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (19)

= 1 Cr Cb , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (13) For a horizontal well ( = 90), the perforation azimuth is defined


as
where Cr and Cb are the grain and bulk compressibilities, respec-
tively. perf =0 ; if perf = 0
The borehole direction (well azimuth, Waz, in degrees) and the
minimum-horizontal-stress direction (haz in degrees) are defined = Waz 90 ; if perf < 0 , . . . . . . . . . . . . (20)
clockwise positive from the north direction. The well deviation, , = Waz + 90 ; iff perf > 0
(in degrees) then can be related as

= 0,if = 0; = haz + 90 Waz ,otherwise. . . . . . . . . . . . (14) where perf is the perforation azimuth in degrees. Having the perfo-
ration azimuth defined by using the appropriate equations among
Eqs. 18 through 20, the other perforation-trajectory parameter,
The effective formation strength, U, in Eq. 1 is not measured perf , can be calculated as follows:
directly in the laboratory. In relation to sanding study, the so-called
thick-wall-cylinder (TWC) strength is measured in the laboratory.
The standard dimensions for TWC samples used are usually 1-in. perf =0 ; if perf = 0
outside diameter (OD) -in. inside diameter (ID) 3-in. length. . . . . . . . . . . . . . (21)
The standard OD/ID ratio = 3 for samples does not replicate the = haz + 90 perf ;otherwise
hole collapse under the in-situ condition where the OD/ID ratio
tends to be infinity. By varying the sample OD/ID ratio in a series
Sand failure at a particular perforation can be assessed using Eq.
of TWC tests, it has been established that in-situ TWC strength is
1 by replacing and with perf and perf , respectively. The critical
approximately 1.55 times the laboratory measured TWC strength
BHFP (CBHFP) or critical drawdown (CDD) (CDD = Pr CBHFP)
with the standard sample dimensions (Willson et al. 2002). Thus,
can be calculated by numerically solving Eq. 1 with LF = 1.
theoretically, the effective formation strength, U, could be equated
The effect of reservoir-pressure decline caused by production
to 1.55 TWC strength. However, because of the conservative
can be accounted for in the preceding computation by updating the
nature of the linear elastic theory on which the preceding equa-
in-situ stresses. For a laterally large reservoir compared to its thick-
tions are based, the satisfaction of Eq. 1 with a value of U = 1.55
ness, the change in vertical stress, v , is considered negligible, and
TWC strength does not necessarily cause instant sand failure of a
therefore it is usually kept constant. The maximum and minimum
significant volume caused by residual strength of the failed rock
horizontal stresses are updated as follows, respectively:
and arching effects after initial rock failure. This effect is usu-
ally taken into account pragmatically by boosting the formation
strength further, as follows: H = H + H P , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (22)

156 June 2010 SPE Drilling & Completion


Drilling and Production Data Core Data Well Logs
mud weights/ECD, PWD, survey, Routine &SCAL Caliper, GR, Rhob, Sonic,
drilling history and events, LOT/XLOT, UCS, TWC,, PSD, thin section, image, dipmeter, MWD/ LWD
RFT/MDT, DST, production info SEM, XRD dispersion, chemical

Geolo. Geophys. and Petrophy.


Geomechanical Model Seismic, Tectonic history,
sediment., analogs, etc.
stress magnitudes and orientation,
Validate the model pore pressure and rock strength
with drilling
experience and hole data

Sanding Evaluation

Sanding Evaluation Log Perforation Optimization Operating Envelope

Fig. 1Sanding-evaluation workflow.

h = h + H P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23) information and empirical models for the magnitude of least principal
stress is also useful where reliable field data are not available.
In Eqs. 22 and 23, The orientation of horizontal stresses is best derived from
observation of borehole breakouts and drilling-induced tensile
1 2 fractures in high-resolution image logs and/or multiarm caliper
H = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24)
1 logs (for borehole breakouts). Anisotropy of shear-wave velocity
determined from fast and slow shear-wave-velocity data measured
and by acoustic logs in cross-pole mode can also be used to derive
stress orientation. This is possible when the stress-induced veloc-
P = Pc Pi , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (25) ity anisotropy can be distinguished from other sources of velocity
anisotropy, such as anisotropy caused by rock fabric, bedding and
where Pc is the current reservoir pressure and Pi is the initial res- lamination, and natural fractures. In the absence of high-resolution
ervoir pressure. While using updated H and h stresses in Eqs. 1 image- and multiarm-caliper-log data or shear-wave-anisotropy
through 11, it is also important to use current reservoir pressure data, other sources of information for stress orientation include
Pc in place of Pr. In Eq. 24, H is defined as the stress-path factor recent tectonic activities in the area of interest and regional stress
expressing the change of horizontal stresses with reservoir-pressure data such as the world stress map (Reinecker et al. 2005).
variations in a passive and normal-faulting stress regime. Different There is no direct way to measure or determine the value of
equations have been suggested for the determination of stress-path maximum horizontal stress, H. However, it could be modeled fairly
factors in other stress regimes and tectonically active areas (Addis accurately using linear elastic theory and rock-failure criteria for a
1997). Nevertheless, published literature and the worldwide data given borehole condition (e.g., presence or absence of hole break-
set indicate a range of 0.50.9 for the stress-path factor. outs and/or induced tensile fractures observed in high-resolution
image logs and multiarm caliper logs). A systematic graphical tech-
Sanding-Evaluation Workflow nique known as the stress polygon method developed by Moos
The final application of Eq. 1 to assess sand failure requires an and Zoback (1990) uses frictional equilibrium theory and borehole-
extensive geomechanical workflow, presented in Fig. 1. The central failure observation to estimate the magnitude of H consistent with
component is the geomechanical model that consists of the magni- in-situ stresses, rock strength, mud weight, and pore pressure.
tudes of in-situ stresses, v, H, and h; direction of H or h stress Rock-strength parameters, including unconfined compressive
and magnitude of pore pressure, Pp; and rock mechanical properties strength, peak cohesion, and friction angle, are best determined from
including rock strengths and elastic moduli. Zoback et al. (2003) triaxial tests on representative rock samples. Laboratory-derived
have provided a comprehensive methodology for determination of rock-strength values are then correlated with well logs to derive a
magnitudes and orientation of stresses in hydrocarbon reservoirs. continuous strength profile as a function of depth. Published rock-
The magnitude of vertical stress is most preferably calculated strength models (Chang et al. 2006; Khaksar et al. 2009) and analog
by integrating the density log (b) over the depth. In the absence of rock-strength data sets are often used for rock-strength profiling
a direct density log, a pseudodensity log can be created by using where limited or no core rock-strength data are available.
other logs such as sonic or VSP. If no log is available, lithological Pore pressure is determined from direct measurements in perme-
and regional information can be used to approximate v. able and reservoir zones (e.g., repeat formation tester and drillstem
The magnitude of least principal stress (h in normal and strike/ test or other well tests). Using the modeled points as a basis, in-
slip-faulting stress regimes) is usually estimated from leakoff tests situ stress profiles vs. depth are produced by using the effective-
(LOTs), extended LOTs (ELOTs), or minifrac tests. ELOTs/LOTs stress-ratio principle.
are usually carried out as part of a drilling program. A minifrac test Once the initial geomechanical model is built, the model is
is conducted with the particular objective to measure the minimum validated, and revised if necessary, to support drilling experiences
horizontal stress in a field. It is a controlled fracturing of a well at and hole conditions at other depth sections in the study wells and
limited scale with detailed recording of injection-pressure data. While across the field. The final geomechanical model, the rock-strength
determining h by interpreting LOT, ELOT, and minifrac data, screen- profile, and initial reservoir-pressure and pressure-decline data
ing out poor quality data is an important part of quality control. If (from the production plan) are used for sanding evaluation.
LOT, ELOT, or minifrac data are not available, h can be calculated Sanding-evaluation results are expressed in terms of sand-
from the vertical stress by using Poissons relationship. This approach, free operating envelope and sanding-evaluation- log plots. The
however, is not reliable in tectonically active areas. Use of regional sand-free operating envelopes show a series of curves representing

June 2010 SPE Drilling & Completion 157


specific rock strengths at a given depth, whereas the sanding- Build a sand-failure prediction model using the updated geo-
evaluation logs are depth plots for a production zone with known mechanical model, verified and calibrated with production data.
rock-strength profile under a specific reservoir-pressure condition. Assess sanding risks for the specific reservoir sandstones in
In sand-free operating envelopes the critical BHFPs are plotted existing wells over their producing life, with a more detailed review
for a series of drawdown and depletion conditions, including the when the flowing tubinghead pressure (FTHP) drops to 100 psi,
current drawdown and the planned final abandonment pressures. for which compression would be required.
These form a family of curves separating the sand-free zone (no Assess the risk of sand production for planned infill wells to
sand) from the sand-prone zone (sanding). Where the BHFP and be drilled in the near future.
reservoir pressure for any well flowing condition cross a rock-
strength curve, sand failure is predicted and the onset of sand Building the Geomechanical Model. First, daily drilling reports
production is assumed from rocks with the specified strength. and end-of-well reports for all post-2004 wells were reviewed to
In the sanding-evaluation log, the CDD depth profile is plot- document drilling experiences and to extract relevant information
ted over the entire production zone for a given reservoir pressure. for building the geomechanical model (see Fig. 2 as an example;
Where the critical drawdown (Pr BHFP) is less than the planned there is discussion later on its use).
drawdown, sand failure is predicted and the onset of sand produc- The vertical stress (v) was calculated from the integration of
tion is assumed. Alternatively, a sanding-evaluation depth plot density-log data in a well with the longest density-log coverage
known as the load-factor plot can be generated for any pair of among the study wells. The vertical-stress profile indicates a stress
reservoir and drawdown pressures. A load-factor plot compares gradient of approximately 1.01 psi/ft at 6,850 ft true vertical depth
the maximum effective borehole stress acting around a hole or subsea (TVDSS), which is the depth of the target reservoir sand-
perforation to the effective formation strength U (Eq. 1). If LF is stones. The values of least principal stress (or h in vertical hole)
less than 1, then the formation will not fail and sand will not be were estimated from ELOTs conducted at the casing shoes in study
produced. However, if LF > 1, the converse is true. wells. Assessing the availability and quality of reported pressure/vol-
Sanding-evaluation logs and sand-free operating envelopes are ume data in all study wells, 7 ELOTs from three wells were used
produced for a given reservoir pressure, well trajectory, and perfo- to constrain the magnitude of the least principal stress in the field
ration orientation or openhole condition. These graphical outputs (see Fig. 3 as an example).
clearly show the weak (sand-prone) intervals in the reservoir section The pore-pressure (Pp or Pr) information was obtained from
and the maximum drawdown that can be achieved in these intervals direct measurements in the reservoir sections. Available image-log
without producing sand with the reservoir pressure at a particular pro- data in two of the study wells were analyzed for stress-induced
duction stage. This information assists production engineers to make borehole breakouts and tensile fractures. The hole condition over
strategic sand-management decisions, such as minimizing sanding the interval with image-log coverage was mostly in gauge with
risk by optimizing well trajectories and perforation orientations, sporadic overgauge sections in shale and sandstone intervals
planning for selective perforation from the beginning or shutting off (Fig. 4). No clear borehole elongation and/or tensile fractures
perforations in weak intervals at a certain stage of production, or could be detected from image data in the reservoir and sections
adapting the best active sand-control measures on the basis of the immediately above the reservoir in both wells; therefore, the
severity and the likely timing of sanding in sand-prone intervals. azimuth of H could not be determined from image data in this
study. Analysis of four-arm caliper (dipmeter) data in two pre-
2004 vertical wells drilled in the nearby area indicates consis-
A Case Study: Application to Gas Field Y tent borehole elongation in northwest/southeast direction in the
The preceding sanding-evaluation methodology has been applied overburden section at depths between 4,000 and 5,500 ft TVD,
to a gas field in the south Asia region. Because of the confiden- which indicates a northeast/southwest direction for the azimuth of
tiality agreement, a hypothetical name Y is used for the gas field maximum horizontal stress. The stress orientation inferred from
in this paper. The field had been on production since 1999, and dipmeter data is consistent with the published regional stress data
9 gas producers were in operation at the time of this study (late (Reinecker et al. 2005).
2006). These producers are: Y-2, -3, -7, -8, -11, -13, -16, -17, and
-18, which all have cased-and-perforated completions with no sand Rock-Strength Data and Modeling. Multistage triaxial compres-
control installed. The field production-history data have indicated a sive-strength tests were performed on ve sandstone samples from
very minor amount of sand production (i.e., only approximately 10 the Y-11 core, one of which was from the reservoir interval of con-
kg of sand was found in the production separator in late 2005). This cern. Individual samples were tested at different conning pres-
sand might have been produced during the initial beanup and/or sures: 300, 1,000, 2,050, and 3,100 psi. As a sample is conned,
cleanup of perforation debris in the wells. The Y-12 well, which it structurally reinforces the sample so that the axial stress required
was completed with an expandable sand screen (ESS) was shut to cause failure increases in accordance with Mohr-Coulomb theory.
down in 2006 because of unexpected water production. The multistage data from the ve samples were combined to pro-
In 2003, an initial sanding-evaluation study was conducted for vide a set of composite Mohr-Coulomb parameters for each sam-
the field using a limited data set. The initial sanding study indicated ple. The unconned-compressive-strength (UCS) values derived
that there was a moderate risk of sanding at the early stage of field from the multistage tests scatter between approximately 2,300 and
life and recommended a selective-perforation and controlled-beanup 3,660 psi, except for one sample from the nontarget reservoir with
strategy as the means of minimizing sanding risk under no- or limited- a UCS value of 1,754 psi. During inspection of the Y-11 core, it
pressure-depletion conditions. The field came to the hands of a new was found that this sample had been taken from a highly laminated
operator in 2004, and additional data were acquired from the field section of the reservoir, and therefore, the test results may not
by drilling six new wells within the field and adjacent areas. A new represent mechanical properties of the entire reservoir sandstones
field-development plan came into play, and the field life was planned in the study area.
to extend to 20292030. The initial reservoir pressure within the target As discussed earlier, TWC rock strength is necessary for
sandstones was approximately 3,100 psi, and the current reservoir sanding evaluation. TWC tests were conducted on 13 horizontal
pressure (as of 2006) has decreased to 2,4002,700 psi as a result of plugs from the Y-11 well. The measured TWC values ranged
approximately 7 years of gas production. The final reservoir pressure between 1,450 and 5,300 and between 2,200 and 5,770 psi for
is expected to drop to 400700 psi. In light of the new field plan and internal failure initiation and external wall catastrophic failure,
additional new well data including image and multiarm caliper logs, respectively. Typically, there is a distinction between internal and
ELOTs, core rock-strength data, and 7 years of production history in external wall failures. The external wall catastrophic-failure pres-
the field, an augmented sanding study was conducted to sure corresponds to the perforation-failure condition that could
Update the geomechanical model (rock strength and in-situ cause continuous and possibly catastrophic sand production. The
stresses) in the field for the overburden and reservoir rocks using internal-wall-failure pressures normally correspond to the onset
available data from the most recent wells. of transient sanding, which is often assumed to be manageable.

158 June 2010 SPE Drilling & Completion


Mud Weight (ppg)
Drilling and Logging Experiences
7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0
0 Tight Hole
0
26 in.
Ream
26 in. 200
200 Formation
Seawater with HVIS Sweep Overpull/Drag/Torque
400 185/ 8 in.
400 Losses
185/ 8 in. 600 Pipe/Tool Stuck
600
800
800
KCL/PHPA
133/ 8 in.
1000
1000
133/ 8 in.
1200
1200
Mud W eight 1400
1400
Measured Depth [MD, m]

Formations 1600
1600

Depth [RTD, m]
Casing Shoes 1800
1800
Formation 2000
2000
2200
2200
2400 95/ 8 in.
2400
2600 7 in.
2600
2800
2800
95/ 8 in.
LTSBM
3000
3000
7 in. 3200
3200
3400
3400
3600
3600
TD 3933 m MD 3800
3800
12900 ft MD
4000
4000

Fig. 2Mud weight and drilling experiences in Well Y-16.

Similar to the multistage triaxial test results, the TWC-test results for UCS and TWC rock strength for reservoir sandstones in the
indicate intermediate rock strengths that are reasonable, consider- Y field. The results are shown in Figs. 5 and 6, for UCS and
ing the age and depth of the target sandstones in the field. TWC relationships, respectively. The UCS values derived from
TWC and multistage triaxial test results along with well-log multistage triaxial tests correlate well with corresponding sonic
data in a cored well were used to derive empirical relationships travel times (Dtc) from the sonic log. A similar strong correlation

Fig. 3Interpretation of ELOT in Y-8 well (13 38-in. casing shoe) to determine least principal stress (3 or hmin).

June 2010 SPE Drilling & Completion 159


in-gauge, good quality image in shales
GR

Callipers in-gauge, good quality image in sands

Over-gauge
hole (washed
out), but no
clear borehole
elongation
(breakout) can
be detected

in-gauge, good quality image in sands

Fig. 4Example of image-log data in a post-2004 well showing good hole quality. Caliper logs indicate overgauge hole condi-
tion at 7,335- and 7,350-ft intervals, but no clear breakout can be detected in image data.

between UCS and sonic log data has been reported for other rocks where bc is bulk density in g/cm3 from corrected density log. The
(McNally 1987; Horsrud 2001). The UCS/Dtc correlation for the TWC/M correlation for the target sandstones is in the form of
target sandstones is in the form of
TWC = 10 8 M 1.77 , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (28)
UCS = 40, 847 exp(0.0268 Dtc ) , . . . . . . . . . . . . . . . . . . . (26)

where UCS is in psi and Dtc is sonic transit time in s/ft. where TWC is in psi and M is dynamic compressional modulus also
A very good correlation was also found between the core- in psi. Similar strong correlation between TWC and dynamic com-
measured TWC strength and log-derived dynamic compressional pressional modulus has been reported for other rocks (McPhee et al.
modulus (M). The dynamic compressional modulus (M) is defined 2000).
by the following: No laboratory strength tests were conducted on the interres-
ervoir and overburden shales. The following empirical equation
bc developed for tertiary shales in the North Sea by Horsrud (2001)
M = 1.34 1010 , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (27) was used for the shale sections in the study area:
Dtc2

(b)
0.0268x
(a) y = 40847e
UCS vs Dtc (sonic log) 2
R = 0.7565
4500
4000

3500

3000
UCS (psi)

2500

2000
1500 UCS
1000 Expon. (UCS)
500
0
85 90 95 100 105
Dtc (us/ft)

Fig. 5Core-log calibration and UCS profile in Y field based on core and log data in Y-11 well: (a) UCS calibration and (b) log-
derived UCS profile.

160 June 2010 SPE Drilling & Completion


(b) TWC (psi)
0 4000 8000 12000 16000
7850

7900

(a)
7950
7,000
Log-derived
1.77 Core data
6,000 TWC = 1E-08 M
R = 0.85 8000
Core TWC (psi)

5,000

4,000

MD (ft)
8050
3,000

2,000

8100
1,000

0
2.E+06 3.E+06 3.E+06 4.E+06 4.E+06 5.E+06 5.E+06
8150
Dynamic Compressional Modulus (psi)

8200

8250

Fig. 6Core-log calibration and TWC profile in Y field based on core and log data in Y-11 well: (a) TWC calibration and (b) log-
derived TWC profile.

2.93 above stress and pressure model corresponds to preproduction con-


304.87
UCS = 111.7 . . . . . . . . . . . . . . . . . . . . . . . . . (29) ditions. The initial reservoir pressure within the target sandstone
Dtc reservoirs at 6,850 ft TVDSS was approximately 3,100 psi (i.e., a
hydrostatic-pressure gradient). The reservoir pressure at the time of
These empirical core-log rock-strength equations derived from
the Y-11 well were used to create a continuous rock-strength profile
in the target sands of all study wells. Figs. 5 and 6 display the log- Pressure and Stress Profile
derived UCS and TWC profiles, respectively, for reservoir layers 0
in the Y-11 well. The UCS profile for the target sand interval in v
Y-11 indicates a UCS ranging from 3,050 psi (P10) to 4,500 psi Pp hydrostatic
(P95) with an average (P50) of 3,570 psi, indicating intermediate 1000 Pp Y 7
rock strength. Pp Y 11
Log-derived TWC rock-strength profiles in target sands of Pp Y 16
Pp YN 1
study wells indicate the following: 2000
Pp YNE 1
P10 TWC-strength range between 3,270 (in Y-2) and 3,870 MW Y 7
psi (in Y-13) MW YNE1
P50 TWC-strength range between 3,350 (Y-8) and 4,820 psi 3000 Reported FIT/LOT
(Y-13) QC'd LOT-XLOT
P90 TWC-strength range between 5,200 (Y-17) and 10,100 h
TVD (ft ss)

psi (Y-13) H Y 11
4000
The magnitude of maximum horizontal stress (H) was con- H
strained by modeling the stress and pressure conditions with the Tops Y 7
Casings Y 7
rock strengths (UCS) that are consistent with drilling experiences
5000
and wellbore failures (or lack of failure) inferred from image-log
and caliper data in the Y-11 well. For example, if a tight spot was
experienced at a certain depth (Fig. 2) and a breakout could be
identified from caliper and image logs (Fig. 4) at the same depth, 6000
then the accurate value of H at this depth would be able to simulate
the hole breakout in conjunction with other stresses, pore pressure,
rock strength, and mud weight used during drilling at this depth. 7000
Fig. 7 shows the resultant stress and pressure profile in the Y
field. According to the generated geomechanical model, the field is
associated with a normal-faulting stress regime, h < H < Sv. The 8000
magnitude of the stresses and pore pressure in the target reservoirs 1000 2000 3000 4000 5000 6000 7000 8000
at approximately 6,850 ft TVDSS are v gradient (psi/ft) 1.01 Pressure and Stress (psi)
0.005; H gradient (psi/ft) 0.83 0.02; h gradient (psi/ft) 0.79
0.02; and original Pr, or Pp, gradient (psi/ft) 0.45 0.02. The Fig. 7Stress and pressure profile for Y field.

June 2010 SPE Drilling & Completion 161


(a) TWC (psi)
0 2000 4000 6000 8000 10000
8098

8106

8114

8122
(b) Perforated Zones only
8130 100

8138
P95 TWC ~ 7050 psi
80
8146
Measured Depth (ft)

Percentile
60
8154

P50 TWC ~ 4730 psi


8162 40

8170 Not perforated


20
8178
P10 TWC ~ 3560 psi
0
8186
0 2000 4000 6000 8000 10000

8194 TWC (psi)

8202
Not perforated
8210

8218

8226

Fig. 8Calibrated log-derived TWC profile using data from Y-11 well (a) TWC-strength profile, (b) TWC-strength percentiles.

this study (end 2006) in the target reservoirs decreased, as a result other wells will be summarized briefly. The procedure for sanding
of several years of gas production, with the depletion rate varying evaluation for each well is as follows:
between 50 to 150 psi/yr. Construct a continuous TWC rock-strength profile and TWC-
strength percentile curve along the completed section for each well
Sanding Evaluation. The values of characterized geomechanical using the developed TWC/M relation (Eq. 28) derived from the
parameters (magnitudes and orientations of in-situ stresses, pore Y-11 core-log calibration.
pressure, and TWC strength) were used as input for sand-produc- Verify model prediction against the no-sand observation under
tion prediction in the Y eld. The operator provided the initial the reservoir-pressure and drawdown conditions as of 2006.
reservoir pressure and the production history and forecasts. The Establish the best and worst perforation orientations for sand
planned abandonment reservoir pressure was considered to be production.
approximately 400700 psi. The depletion rates were reported Assess the sanding risk for each well with the best and worst
to be approximately 50150 psi/yr since the start of production perforation orientations for life of well conditions, from current
in 1999. A Biots constant of 1.0 and Poissons ratio of 0.25 are reservoir pressure to the designated abandonment pressures, using
assumed for effective-stress and depletion calculations. sand-free envelope plots.
In the Y field, there was no evidence of sanding from the Identify the sand-prone zones in the entire perforated section
producing wells since the beginning of production in 1999. All for the worst perforation orientation.
wells had been completed with standard casing and perforations Generate sanding-evaluation logs for reservoir-and draw-
without sand control with the exception of the Y-12 well. Y-12 down-pressure conditions when the FTHP drops to 100 psi as a
was completed with an openhole ESS in 2004. Following water special case of interest.
breakthrough in 2006, the well had been shut in. Using the default Y-11 Well. This well was drilled in 2004, was completed with
values of boost factor (Eq. 15), reservoir pressure, and drawdown standard perforations, and began gas production in August 2004
conditions that were being used during production in 2006, model with an initial reservoir pressure of approximately 2,900 psi. The
predictions matched field observations of no sanding in all cased- well was producing sand free with a pressure depletion of approxi-
and-perforated study wells but predicted sand production in Y-12 mately 250 psi and drawdown pressure of 200 psi as of August
before water breakthrough. However, the sand-production predic- 2006. The log-derived TWC rock-strength profile and percentile
tion for Y-12 well could not be verified by field data because the curve over the perforated zones (Figs. 8a and 8b, respectively)
Y-12 well had downhole sand exclusion and hence sand could not indicate that TWC values range between 3,560 (P10) and 7,050 psi
be seen at the surface even if it was produced. It therefore seemed (P95) with an average of 4,730 psi (P50). Fig. 9 shows the produc-
reasonable to continue the sanding modeling over the life of the tion history and forecasts for the well. The well is nearly vertical
field conditions assuming the default values for boost factor as at the depth of the sandstone (8,1008,226 ft measured depth).
2.0 for cased-and-perforated completions, and 1.6 for openhole Note that perforation optimization is not necessary for this
completions which are considered to be conservative. well because it is known that the H direction is the worst and h
To limit the size of this paper, sanding evaluations for the Y-11 direction is the best for perforations in terms of sand production
(vertical), Y-12 (deviated openhole), Y-16 (highly deviated), and Y-7 from a vertical well subject to a normal-faulting stress regime. This
(deviated) wells will be discussed here, whereas the findings for is because the perforations along the H direction become subject

162 June 2010 SPE Drilling & Completion


Y-11 WELL PERFORMANCE
485 MM 1100 psi WHP, 500 psi WHP, and 100 psi WHP

Block P, FTHP, FBHP, SBHP, Qwtr, Qcond


4000 100

80
3000

Gas Rate, MMCFD


60
2000

MD (ft)
40

1000
20

0 0
Jan-99 Jan-09 Jan-19 Jan-29

Fig. 9Production history and forecast for Y-11 well.

to the highest deviatoric stress (v h) that is orthogonal to the


perforation axis. This causes the maximum principal stress, and
hence the highest sanding risk. The reverse is true for perforations
oriented along h. Fig. 10 shows a CDD log plot (sanding-evalu-
Critical Drawdown
ation depth profile) with the worst and best perforation directions
under the reservoir- and drawdown-pressure conditions in August Fig. 10CDD log for Y-11 well with reservoir pressure and
2006 (brown dashed vertical line shows the drawdown). This depletion in 2006.
figure indicates that the entire perforated interval should have
remained sand free. This prediction is consistent with no-sanding
observation in this well as of August 2006. Also, it is interesting pressure drops to approximately 2,4002,500 psi (i.e., approxi-
to note the wisdom behind the decision not to perforate the two mately December 2008 through January 2009 according to Y-11
weak intervals (shaded blue in the plot). Had these two weak production plan; see Fig. 9). At this reservoir pressure, very minor
intervals been perforated, sand might have been produced before sanding would be expected from perforations along worst direc-
2006. Fig. 11 shows the modeled CDD pressure in the Y-11 well tions only because rocks with a TWC strength of approximately
in October 2016 when the FTHP drops to 100 psi with a reservoir 3,500 psi or lower (approximately P10) will be sand prone. For
pressure of approximately 1,300 psi (i.e., approximately 1,600-psi a given rock strength, perforations parallel to h (i.e., northwest/
pressure depletion), which indicates that sanding is expected from southeast orientation) would be more stable and allow an additional
approximately 40% of the production zone. approximately 200-psi pressure depletion before sanding. Approxi-
Fig. 12 is a sand-free envelope plot for the Y-11 well for both mately 50% of the perforated zone is expected to produce sand
the best and the worst perforation directions with a series of TWC at the final reservoir pressure because rocks with TWC strength
rock strengths from 3,500 to 5,000 psi. This plot indicates that < 5,000 psi will fail. Sand production is likely to be exacerbated
the well should produce completely sand free until the reservoir with water production (from January 2018 onward). The effect

Well Sanding Evaluation Log


BHP (psi)

Reservoir Pressure (psi)

Fig. 11CDD log for Y-11 with FTHP = 100 psi condition. Fig. 12Sand-free operating envelope for Y-11.

June 2010 SPE Drilling & Completion 163


Y-13 WELL PERFORMANCE
485 MM 1100 psi WHP, 500 psi WHP, and 100 psi WHP
4000 100
Block P, FTHP, FBHP, SBHP, Qwtr, Qcond

90

80
3000
70

Gas Rate, MMCFD


60
2000 50

40

30
1000
20

10
0 0
Jan-99 Jan-09 Jan-19 Jan-29

Fig. 13Production history for Y-12 well.

of water production on sanding severity is not considered in this


paper. Water production may exacerbate sand production because Fig. 14Openhole sanding polar plot for Y-12.
of chemical reactions between water and sand and changes of
capillary forces leading to cohesive-strength reduction (Han and
Dusseault 2002). The effect of capillary-force alteration is usually a horizontal well approximately perpendicular to the minimum
incorporated in the elastoplastic modeling approach (Hawkes and horizontal stress. Thus, the well has been subject to the maximum
McLellan, 1996). deviatoric stress and hence almost the maximum sanding risk in
Y-12 Well. This well was drilled and brought on production in the prevailing stress field. The initial CBHFP for Y-12 well trajec-
2004 from a secondary target above the main sands. It is a highly tory is approximately 3,700 psi. Noting that the initial reservoir
deviated well with deviation and azimuth of 74 and 63, respec- pressure is approximately 3,000 psi, no sand-free drawdown would
tively, through the reservoir target at 15,40016,000 ft measured exist for the openhole-completed Y-12 well even at the beginning
depth. The well was shut in 2006 because of water production (Fig. of production. This is also confirmed by the sand-free envelope
13). The values of log-derived TWC strength in the production plot (Fig. 15) for TWC-strength values between 3,500 and 4,000
interval vary between 3,070 psi (P10) and 6,730 psi (P95), with psi. Sand production could be expected from intervals with rock
an average of 3,960 psi (P50). strength less than 3,750 psi with 240-psi pressure depletion and a
To establish the optimum well trajectory for openhole comple- 400-psi drawdown (these conditions existed before water break-
tion in the field, a sanding polar plot showing critical BHFP is through in 2006). Therefore, nearly 40% of the production zone
created (Fig. 14) at 6,800 ft TVDSS with the initial reservoir should have been producing sand at the time of water production.
pressure and TWC strength = 3,070 psi (P10). Y-12 well trajectory Sand production should have been exacerbated by water produc-
is shown by the green triangle on the polar plot. This plot shows tion. Nevertheless, this prediction could not be verified from the
that a vertical (at the center of polar plot) or a near-vertical well field observation data because this well had downhole sand control
would have been the optimum well trajectory for openhole comple- (ESS). It is highly likely that though the bottomhole sand failed
tion from a sanding point of view, giving approximately 1,200-psi from the beginning, it had not been detected at the surface because
CBHFP (i.e., approximately 1,800 psi CDD) at the beginning of of the presence of an ESS.
production. However, the well may have been drilled with the Y-16 Well. This well was drilled and gas production started in
chosen trajectory for other reasons, and consequently, it is almost July 2004 with an initial reservoir pressure of approximately 2,900
psi. The well was producing sand free with a pressure depletion
of approximately 250 psi and drawdown pressure of 200 psi as of
January 2006. The well is deviated 5759 with a hole azimuth of
approximately 190 at the target sand depth (12,060 12,180 ft mea-
sured depth). The log-derived TWC rock strength profile over the
perforated zones indicated that TWC values range between 3,600
(P10) and 5,450 psi (P95), with an average of 4,350 psi (P50).
Fig. 16 shows the effect of perforation orientation on sanding
risk for the Y-16 well trajectory for a rock with TWC strength of
3,500 psi at 6,650 ft TVDSS under different reservoir-pressure
conditions starting from 2,860 psi. This is indicated by plotting
the CDD pressure vs. perforation angle measured clockwise (posi-
tive angle) and counterclockwise (negative angle) from the top of
the hole. Fig. 16 indicates that all perforation orientations should
be stable (sand free) under zero and 500-psi pressure depletion,
but at 1,000-psi pressure depletion, perforations with a direction
angle between 70 and 60 will remain stable with the planned
200-psi drawdown. With further depletion, the risk of sanding
will increase; for example, with 2,000-psi pressure depletion only
perforations with a 30 and a 10 angle from top will be stable.
The worst perforation direction (highest sanding risk) will be the
perforations at the side of the well. Fig. 17 is the load factor (LF)
vs. depth plot for perforations along the worst direction under res-
ervoir-pressure and drawdown conditions as of January 2006. The
LF value less than unity (LF < 1) over the entire production zone
indicates sand-free production. This is consistent with no-sanding
Fig. 15Sand-free operating envelope for openhole Y-12. observation in the well as of January 2006.

164 June 2010 SPE Drilling & Completion


3500

Depl.=0 psi
Depl.=500 psi
3000 Depl.=1000 psi
Depl.=2000 psi

2500
Critical Drawdown (psi)

2000

1500

1000

500

0
90 75 60 45 30 15 0 15 30 45 60 75 90
Perforation Orientation (deg)

Fig. 16Perforation optimization for Y-16 well.


Fig. 17Load-factor log for Y-16 well with January 2006 condi-
tions.
Fig. 18 is the sand-free envelope plot for this well with hori-
zontal perforations located on the sides of the hole (worst orienta-
tions) and for perforations located near to the top and bottom of Y-7 Well. This well had been producing sand free since May 2004
the hole (best orientations) for a series of TWC rock strengths from an initial reservoir pressure of approximately 2,900 psi. In Janu-
from 3,500 to 5,000 psi. For horizontal perforations located at the ary 2006, depletion and drawdown pressures were approximately
wellbore sides, no sanding would be expected until the reservoir 250 and 200 psi, respectively. The log-derived TWC rock-strength
pressure drops to approximately 2,200 psi (approximately January profile over the perforated zones indicates that TWC-strength values
2010). At this time, minor sand production may occur from these range between 3,300 (P10) and 5,800 psi (P95), with an average of
side perforations in rocks with a TWC strength less than 3,500 4,100 psi (P50).
psi (approximately P05). In January 2015, when the FTHP drops Fig. 19 shows the effect of perforation orientation on sanding
to 100 psi (with predicted reservoir pressure of 1,340 psi), sand- risk with the well trajectory at 6,500 ft TVDSS for rocks with a
ing would be expected from approximately 40% of the horizontal TWC strength of 4,100 psi (P50) as function of reservoir pressure.
perforations. In contrast, no sanding is expected from perforations The well deviation and azimuth at this depth are 24 and 64,
at the top and bottom of the holes even at the final reservoir pres- respectively. Perforations orientated at 2530 from top and bottom
sure (Pr 400 psi), while at this pressure, approximately 90% of of the hole are the most stable. All perforations will be unstable at
the side perforations are expected to produce sand. the final reservoir pressure, 550 psi. For a given reservoir pressure,
these perforations would have a critical drawdown approximately
150 psi greater than those located on the side of the wellbore
(worst perforation direction). This relatively small difference for
the CDDs between the worst and best perforation orientations is
because of the low deviation angle for this well. A comparison of
the perforation-optimization plots for Y-7 (Fig. 19) and Y-16 (Fig. 16)

Fig. 18Sand-free operating envelope for Y-16 well. Fig. 19Perforation optimization for Y-7 well.

June 2010 SPE Drilling & Completion 165


in the Y field of no sanding as of year 2006. Sanding evaluations
were performed over the life of field conditions from current to
final (abandonment) reservoir pressures and at pressure conditions
corresponding to the decrease of FTHP to 100 psi during the well
life for all existing production wells.
Sanding evaluation indicates that the likelihood of sand pro-
duction in the Y field increases with further pressure depletion for
all existing wells. Therefore, some type of sand control would be
needed for producing wells in the area. With the planned BHFP
and depletion rates, modeling results indicated that some of the
wells may start very minor sanding as early as 2008 (e.g., Y-2,
-11, -17, and -18) from perforations along their respective worst
directions. Even this predicted minor sanding may be delayed
further because conservative boost factors have been used in the
model in the absence of credible data (e.g., sand-influx-test data)
for model calibration. At the time of this revision (mid-2009), no
sanding has been observed at the surface. This is generally consis-
tent with the model prediction; however, definitive conclusions still
could not be made because the reservoir-pressure and drawdown
data were not supplied for further analysis. Also, because of the
Fig. 20Load-factor plots for Y-7 well as of January 2016. lack of sophisticated sand-detection tools in the wells, it was not
possible to be certain whether sand has started failing downhole.
Sand may be failing, but the solids produced are not being lifted
indicates that the higher the hole deviation angle, the greater the by the well fluids to the surface. So far, any production decline is
difference between the CDDs for the best and the worst perfora- not attributed to the well filling with solids. Depending on well
tion orientations. trajectories, rock strength, and perforation orientations, sanding
Fig. 20 shows LF vs. depth plots for perforations at sides and top would start later for other wells (e.g., Y-7, -13, -16). With the given
and bottom of the hole under the reservoir-pressure and drawdown reservoir-pressure conditions and planned production conditions
conditions as of January 2006, indicating sand-free production for for the field, the sanding risk in all producing wells in the Y field
the perforated zone (LF < 1). This is consistent with observation can be summarized in Table 1.
of no sand in this well. The sand-prone zones (e.g., 7,0007,030 ft The sanding evaluations summarized in Table 1 are for the
and 7,0657,200 ft) were not perforated following a selective per- least-stable perforation orientations (i.e., perforations at the side
foration strategy. The results in Fig. 20 supports the wisdom of the of the hole in deviated wells and parallel to the H azimuth in
selective-perforation strategy (i.e., LF >1 in these intervals implies vertical wells). The exact timing of sand production in existing
that they would have produced sand if they were perforated). wells cannot be determined because of variations in rock-strength
The sand-free envelope plot for the best (top and bottom) and profile and perforation orientation. The effect of water production
worst (side) perforation orientations for a series of rock strengths on sanding potential has not been accounted for in these analyses.
from 3,000 to 5,000 psi revealed that no sanding from side per- Water production may exacerbate sanding, particularly in weaker
forations would be expected until the reservoir pressure drops to rocks and rocks with reactive cementation. The effect of water
approximately 2,350 psi (approximately mid-year 2008) when production on sanding is not considered in this study.
minor sand production may occur in rocks with a TWC strength For the current reservoir and drawdown pressures, there are
less than approximately 3,300 psi (approximately P10). Sanding possible well paths and perforation orientations that may be used
would be expected from approximately 50% of the side and from to delay the requirement and installation of sand control in new
approximately 30% of the top and bottom perforations of the hole production wells. For openhole (barefoot) completion, vertical
when the FTHP drops to 100 psi in January 2014 (with predicted wells and deviated wells in the northwest/southeast direction (90
reservoir pressure of 1,450 psi). from the H azimuth) can produce sand free longer because these
deviated wells will be subject to the minimum deviatoric stress
Conclusions (v H). For cased-and-perforated completions, deviated wells
The paper has presented a methodology for sand-production pre- with perforations near to the top and bottom of the hole can pro-
diction from arbitrarily oriented wells with openhole and cased- duce sand free longer. Perforation optimization in terms of critical
and-perforated completions. drawdown with two deviated well trajectories has shown that the
The methodology has been applied to the Y field to assess magnitude of difference in drawdowns between the best perfora-
sanding risks in existing wells and to guide in minimizing sand- tion orientation and the worst perforation orientation depends
ing risk in future infill wells. Sanding-evaluation results using the significantly on the well trajectory. For higher pressure depletions
predictive model presented in this paper matched the observations and/or higher flow rates (drawdowns), sanding would be expected

TABLE 1SUMMARY OF SANDING EVALUATION RESULTS FOR PRODUCING WELLS IN Y FIELD


Pr in psi When Percentage of Percentage of Onset of Water
Initial Current (late FTHP=100 psi Unstable Perfs When Final Pr Unstable Perfs Production
Well Pr (psi) 2006) Pr (psi) (date) FTHP=100 psi (%) (psi) at Final Pr (%) (year)

Y-2 3,120 2,570 1930 (July 2011) 35 700 60


Y-7 2,925 2,550 1450 (Jan. 2014) 45 690 75 Mid 2021
Y-8 3,100 2,560 1800 (Jan. 2012) 60 447 75 Mid 2017
Y-11 2,880 2,590 1600 (Jan. 2016) 40 750 50 Mid 2017
Y-13 2,980 2,720 1800 (Apr. 2013) 10 550 55 Mid 2006
Y-16 2,860 2,500 1340 (Jan. 2015) 60 400 90
Y-17 3,125 2,450 2000 (Jul. 2011) 40 525 90 Mid 2015
Y-18 3,120 2,490 1800 (Aug. 2011) 50 425 90

166 June 2010 SPE Drilling & Completion


for all wells in the Y field. Therefore, some type of sand control program boreholes. J. Geophys. Res. 95 (B6): 93059325. doi: 10.1029/
would be needed for new production wells in the field. JB095iB06p09305.
The optimum sand-control mechanism for existing and future Reinecker, J., Heidbach, O., Tingay, M., Sperner, B., and Mller, B. 2005.
wells in the Y field could vary from well to well, depending on The World Stress Map Project, http://www.world-stress-map.org.
rock-strength profile, timing of water production, well trajectory, Willson, S.M., Moschovidis, Z.A., Cameron, J.R., and Palmer, I.D. 2002.
and production plan. A combination of passive (such as recomple- New Model for Predicting the Rate of Sand Production. Paper SPE
tion for selective and oriented perforation) and active sand control 78168 presented at the SPE/ISRM Rock Mechanics Conference, Irving,
is currently under investigation for the existing wells. Texas, USA, 2023 October. doi: 10.2118/78168-MS.
Although the sanding-evaluation results with the default boost Zoback, M.D., Barton, C.A., Brudy, M., Castillo, D.A., Finkbeiner, T.,
factors are consistent with the no-sanding observation in existing Grollimund, B.R., Moss, D.B., Peska, P., Ward, C.D., and Wiprut,
wells, model predictions could be improved further with the results D.J.. 2003. Determination of stress orientation and magnitude in deep
of beanup trials and observation of sanding from any of the study wells. International Journal of Rock Mechanics and Mining Sciences
wells. Results from such a model that is calibrated by beanup trials 40 (78): 10491076. doi: 10.1016/j.ijrmms.2003.07.001.
should help decide the timing of sand-control installation.
Khalil Rahman is a Principal Geomechanics Specialist with
Baker RDS. His teaching, research, and consulting career spans
Acknowledgments over 22 years. In the past, he held senior lecturer positions at
The authors acknowledge the contribution of Richard McNaught, the University of New South Wales and later at the University
senior software engineer, Helix RDS, for the development of com- of Western Australia, where he taught various petroleum engi-
puter code and graphics outputs. Phil Taylor also deserves thanks neering courses, led curricula development in petroleum engi-
for internal peer review of this paper. Finally, two anonymous neering, and conducted research and consulting activities in
hydraulic fracturing optimization, wellbore-stability assessment,
reviewers deserve thanks for providing very constructive com-
and sand-production prediction areas. In his university and
ments to address, which has raised the standard of this paper. industry positions, Rahman has completed numerous research
and consulting projects in petroleum geomechanics, published
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Khaksar, A., Taylor, P.G., Fang, Z., Kayes, T., Salazar, A., and Rahman, K.
of industry experience in all areas of petroleum geomechanics
2009. Rock Strength from Core and Logs, Where We Stand and Ways to including drilling optimization, wellbore stability, pore-pressure
Go. Paper SPE 121972 presented at the EUROPEC/EAGE Conference prediction, stress sensitive reservoir modeling, hydraulic fractur-
and Exhibition, Amsterdam, 811 June. doi: 10.2118/121972-MS. ing, and sand management. This is based on sound soil and
McNally, G.H. 1987. Estimation of coal measures rock strength using rock mechanics experience Kayes gained as a civil engineer
sonic and neutron logs. Geoexploration 24 (45): 381395. doi: working for Arup before joining the petroleum industry. He has
10.1016/0016-7142(87)90008-1. also worked as a wireline engineer, log analyst, research scien-
McPhee, C.A., Lemanczyk, Z.R., Helderle, P., Thatchaichawalit, D., and tist, and consultant for Schlumberger, specializing in petroleum
Gongsakdi, N. 2000. Sand Management in Bongkot Field, Gulf of geomechanics. Kayes obtained his BE in civil engineering from
the University of Bristol and researched sand production physics
Thailand: An Integrated Approach. Paper SPE 64467 presented at the
at the University of Cambridge with a Schlumberger Cambridge
SPE Asia Pacific Oil and Gas Conference and Exhibition, Brisbane, Research award. He is a chartered petroleum engineer and
Australia, 1618 October. doi: 10.2118/64467-MS. chartered European engineer. Kayes is a member of the SPE
Moos, D. and Zoback, M.D. 1990. Utilization of observations of well bore committee for sand management, the external advisory board
failure to constrain the orientation and magnitude of crustal stresses: for the Center of Integrated Petroleum Engineering and Geosci-
Application to continental, deep sea drilling project, and ocean drilling ence at the University of Leeds, and the Energy Institute.

June 2010 SPE Drilling & Completion 167

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