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Summary or rock failure around the borehole or the perforation. While uncon-
The source of sand production is the presence of disintegrated sand solidated reservoir sands often call for sand-control measures from
grains caused by rock failure at the wellbore and/or perforation walls. the beginning of the production phase, the sand-production predic-
Decision for appropriate sand-control strategy requires engineering tion study provides much benefit for reservoirs having sandstones of
analysis to evaluate timing and severity of sanding over the life of weak-to-intermediate strengths. Rock failure in such reservoirs may
field conditions. Optimizing well parameters such as well trajectory, be minimized by controlling the well trajectory, perforation orienta-
perforation orientation, and level of drawdown using geomechanical tion, perforation intervals, and drawdown by knowing the in-situ
principles can minimize and delay sand production. stresses and rock strength in the field. While standard methods are
This paper presents a geomechanical modeling approach that available for in-situ-stress and rock-strength characterization, the
integrates production history with information from drilling data, solution over the field life becomes complex because of the change
well logs, and rock-mechanics tests. A gas field in south Asia with of reservoir pressure and its effect on rock failure.
11 wells and several years of production experience is used to dem- This paper presents a general rock-failure criterion as a function
onstrate this approach. Core-calibrated rock-strength-log profiles of far-field stresses, rock strength, reservoir pressure, drawdown, and
are estimated throughout the reservoir depth for all existing wells. wellbore/perforation trajectory. Characterization of far-field stresses
A rock-failure criterion at the sandface is developed as a function of and rock strength and their calibration by field experience are dis-
in-situ stresses, rock strength, well trajectory, perforation orientation, cussed. The model is applied to 11 existing producing wells in a gas
reservoir depletion, and drawdown. Sanding-evaluation results are field in south Asia to predict the timing and severity of sand production,
calibrated and verified with production data and evidence of sanding and it will be used by the operator to plan appropriate sand-control
in existing wells. Sand-free operating envelopes and sand evaluation strategy including recompletion of some of the wells and controlled
logs are then generated for all existing wells and planned infill wells production in other wells. The model is also applied to plan a number
for the life of field conditions. Sand-prone zones and timing of sand- of infill wells to optimize well trajectory, perforation orientation, per-
ing are established as a function of depletion and drawdown for each foration intervals, and drawdown to avoid and delay sand failure and
well, using production forecasts for the rest of field life. For new hence to minimize sand production over the life of the field.
infill wells, optimum well trajectories, selective perforation intervals,
and optimum perforation orientations are proposed to minimize and A General Sand-Failure Criterion
delay sand production. Recompletion and using passive sand-control Sand grains around an arbitrarily oriented borehole or a perforation
methods including selective and orientated perforations are recom- are assumed to disintegrate by shear failure when the maximum
mended for a number of existing wells. effective tangential compressive stress, maxe, exceeds the effective
This paper is expected to provide well engineers with guide- strength of the formation, U,
lines to understand the principles and overall workflow involved
in sand-production prediction and minimization of sand produc- max e
max e U or = LF 1 , . . . . . . . . . . . . . . . . . . . . . . . . . (1)
tion risk by optimizing well trajectory, perforation orientation, and U
selective-perforation strategy.
where LF is called load factor. The maximum effective tangential
Introduction compressive stress, max e is calculated as max Pw in which Pw is
Mitigation of sand production is increasingly becoming an impor- the wellbore pressure during production, which is usually known as
tant and challenging issue in the petroleum industry as ever-increas- the bottomhole flowing pressure (BHFP), and is Biots constant.
ing demands for oil and gas resources are forcing the industry to During production from a permeable formation, the near-well pore
expand its exploration and production operations in more-challeng- pressure is equal to Pw , and, hence, the effective stress is calcu-
ing, unconsolidated reservoir rocks and depleted sandstones with lated by subtracting Pw. The compressive stress on an arbitrarily
more-complex well-completion architecture. A sand-production oriented wellbore/perforation that is likely to cause sand failure is
prediction study is now an integral part of an overall field-develop- the maximum principal stress, 1 (defined in Eq. 2). The location of
ment planning study to see whether and when sand production will this failure is on the hole circumference where 1 has its maximum
be an issue over the life of the field and, depending on its timing value, max. This value (max) is found by solving the following
and severity, what type of sand-control measures and sand-man- equation for 1 varying values of with a small interval from 0 to
agement strategy will be cost effective for the field. 180 ( is defined counterclockwise positive from the H direction
The source for sand production is the presence of disintegrated in a vertical hole and from the top in an inclined hole):
sand grains around the wellbore or perforation walls. The source for
1
( + z ) + ( z ) + 4 2z , . . . . . . . . . . . . . (2)
disintegrated sand grains may be the unconsolidated reservoir sands 2
1 =
2
. . . . . . . . . . . . . . . . . . . . . . . . (4) where bf is the boost factor and TWC is TWC strength. The value of
the boost factor should be adjusted to match sand-failure evidence
( )
z = 2 xz sin + yz cos , . . . . . . . . . . . . . . . . . . . . . . . .(5) in a well under certain drawdown conditions during production
tests or actual production in a field. In the absence of any such
data, a conservative default value of 2 is often used for bf , which
x = ( H cos 2 + h sin 2 ) cos 2 + v sin 2 , . . . . . . . . . . (6) is usually the source for U = 3.1 TWC strength in many refer-
ences for cased-and-perforated wells (Willson et al. 2002). For an
openhole completion, a slightly more conservative boost factor of
1.6 is usually recommended.
y = H sin 2 + h cos 2 , . . . . . . . . . . . . . . . . . . . . . . . . . . (7)
For openhole completions, Eq. 1 is directly applicable to
calculate LF (i.e., max e/U) for a given drawdown or BHFP (Pw)
at a certain depth using the wells inclination and azimuth. For
z = ( H cos 2 + h sin 2 ) sin 2 + v cos 2 , . . . . . . . . . . (8) cased-and-perforated completions, the inclination of perforations
from a deviated, or a vertical, well can be defined by the following
equation as a function of well trajectory (, ):
yz = 0.5 ( H h ) sin 2 sin , . . . . . . . . . . . . . . . . . . . . . (9)
= 0,if = 0; = haz + 90 Waz ,otherwise. . . . . . . . . . . . (14) where perf is the perforation azimuth in degrees. Having the perfo-
ration azimuth defined by using the appropriate equations among
Eqs. 18 through 20, the other perforation-trajectory parameter,
The effective formation strength, U, in Eq. 1 is not measured perf , can be calculated as follows:
directly in the laboratory. In relation to sanding study, the so-called
thick-wall-cylinder (TWC) strength is measured in the laboratory.
The standard dimensions for TWC samples used are usually 1-in. perf =0 ; if perf = 0
outside diameter (OD) -in. inside diameter (ID) 3-in. length. . . . . . . . . . . . . . (21)
The standard OD/ID ratio = 3 for samples does not replicate the = haz + 90 perf ;otherwise
hole collapse under the in-situ condition where the OD/ID ratio
tends to be infinity. By varying the sample OD/ID ratio in a series
Sand failure at a particular perforation can be assessed using Eq.
of TWC tests, it has been established that in-situ TWC strength is
1 by replacing and with perf and perf , respectively. The critical
approximately 1.55 times the laboratory measured TWC strength
BHFP (CBHFP) or critical drawdown (CDD) (CDD = Pr CBHFP)
with the standard sample dimensions (Willson et al. 2002). Thus,
can be calculated by numerically solving Eq. 1 with LF = 1.
theoretically, the effective formation strength, U, could be equated
The effect of reservoir-pressure decline caused by production
to 1.55 TWC strength. However, because of the conservative
can be accounted for in the preceding computation by updating the
nature of the linear elastic theory on which the preceding equa-
in-situ stresses. For a laterally large reservoir compared to its thick-
tions are based, the satisfaction of Eq. 1 with a value of U = 1.55
ness, the change in vertical stress, v , is considered negligible, and
TWC strength does not necessarily cause instant sand failure of a
therefore it is usually kept constant. The maximum and minimum
significant volume caused by residual strength of the failed rock
horizontal stresses are updated as follows, respectively:
and arching effects after initial rock failure. This effect is usu-
ally taken into account pragmatically by boosting the formation
strength further, as follows: H = H + H P , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (22)
Sanding Evaluation
h = h + H P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23) information and empirical models for the magnitude of least principal
stress is also useful where reliable field data are not available.
In Eqs. 22 and 23, The orientation of horizontal stresses is best derived from
observation of borehole breakouts and drilling-induced tensile
1 2 fractures in high-resolution image logs and/or multiarm caliper
H = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24)
1 logs (for borehole breakouts). Anisotropy of shear-wave velocity
determined from fast and slow shear-wave-velocity data measured
and by acoustic logs in cross-pole mode can also be used to derive
stress orientation. This is possible when the stress-induced veloc-
P = Pc Pi , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (25) ity anisotropy can be distinguished from other sources of velocity
anisotropy, such as anisotropy caused by rock fabric, bedding and
where Pc is the current reservoir pressure and Pi is the initial res- lamination, and natural fractures. In the absence of high-resolution
ervoir pressure. While using updated H and h stresses in Eqs. 1 image- and multiarm-caliper-log data or shear-wave-anisotropy
through 11, it is also important to use current reservoir pressure data, other sources of information for stress orientation include
Pc in place of Pr. In Eq. 24, H is defined as the stress-path factor recent tectonic activities in the area of interest and regional stress
expressing the change of horizontal stresses with reservoir-pressure data such as the world stress map (Reinecker et al. 2005).
variations in a passive and normal-faulting stress regime. Different There is no direct way to measure or determine the value of
equations have been suggested for the determination of stress-path maximum horizontal stress, H. However, it could be modeled fairly
factors in other stress regimes and tectonically active areas (Addis accurately using linear elastic theory and rock-failure criteria for a
1997). Nevertheless, published literature and the worldwide data given borehole condition (e.g., presence or absence of hole break-
set indicate a range of 0.50.9 for the stress-path factor. outs and/or induced tensile fractures observed in high-resolution
image logs and multiarm caliper logs). A systematic graphical tech-
Sanding-Evaluation Workflow nique known as the stress polygon method developed by Moos
The final application of Eq. 1 to assess sand failure requires an and Zoback (1990) uses frictional equilibrium theory and borehole-
extensive geomechanical workflow, presented in Fig. 1. The central failure observation to estimate the magnitude of H consistent with
component is the geomechanical model that consists of the magni- in-situ stresses, rock strength, mud weight, and pore pressure.
tudes of in-situ stresses, v, H, and h; direction of H or h stress Rock-strength parameters, including unconfined compressive
and magnitude of pore pressure, Pp; and rock mechanical properties strength, peak cohesion, and friction angle, are best determined from
including rock strengths and elastic moduli. Zoback et al. (2003) triaxial tests on representative rock samples. Laboratory-derived
have provided a comprehensive methodology for determination of rock-strength values are then correlated with well logs to derive a
magnitudes and orientation of stresses in hydrocarbon reservoirs. continuous strength profile as a function of depth. Published rock-
The magnitude of vertical stress is most preferably calculated strength models (Chang et al. 2006; Khaksar et al. 2009) and analog
by integrating the density log (b) over the depth. In the absence of rock-strength data sets are often used for rock-strength profiling
a direct density log, a pseudodensity log can be created by using where limited or no core rock-strength data are available.
other logs such as sonic or VSP. If no log is available, lithological Pore pressure is determined from direct measurements in perme-
and regional information can be used to approximate v. able and reservoir zones (e.g., repeat formation tester and drillstem
The magnitude of least principal stress (h in normal and strike/ test or other well tests). Using the modeled points as a basis, in-
slip-faulting stress regimes) is usually estimated from leakoff tests situ stress profiles vs. depth are produced by using the effective-
(LOTs), extended LOTs (ELOTs), or minifrac tests. ELOTs/LOTs stress-ratio principle.
are usually carried out as part of a drilling program. A minifrac test Once the initial geomechanical model is built, the model is
is conducted with the particular objective to measure the minimum validated, and revised if necessary, to support drilling experiences
horizontal stress in a field. It is a controlled fracturing of a well at and hole conditions at other depth sections in the study wells and
limited scale with detailed recording of injection-pressure data. While across the field. The final geomechanical model, the rock-strength
determining h by interpreting LOT, ELOT, and minifrac data, screen- profile, and initial reservoir-pressure and pressure-decline data
ing out poor quality data is an important part of quality control. If (from the production plan) are used for sanding evaluation.
LOT, ELOT, or minifrac data are not available, h can be calculated Sanding-evaluation results are expressed in terms of sand-
from the vertical stress by using Poissons relationship. This approach, free operating envelope and sanding-evaluation- log plots. The
however, is not reliable in tectonically active areas. Use of regional sand-free operating envelopes show a series of curves representing
Formations 1600
1600
Depth [RTD, m]
Casing Shoes 1800
1800
Formation 2000
2000
2200
2200
2400 95/ 8 in.
2400
2600 7 in.
2600
2800
2800
95/ 8 in.
LTSBM
3000
3000
7 in. 3200
3200
3400
3400
3600
3600
TD 3933 m MD 3800
3800
12900 ft MD
4000
4000
Similar to the multistage triaxial test results, the TWC-test results for UCS and TWC rock strength for reservoir sandstones in the
indicate intermediate rock strengths that are reasonable, consider- Y field. The results are shown in Figs. 5 and 6, for UCS and
ing the age and depth of the target sandstones in the field. TWC relationships, respectively. The UCS values derived from
TWC and multistage triaxial test results along with well-log multistage triaxial tests correlate well with corresponding sonic
data in a cored well were used to derive empirical relationships travel times (Dtc) from the sonic log. A similar strong correlation
Fig. 3Interpretation of ELOT in Y-8 well (13 38-in. casing shoe) to determine least principal stress (3 or hmin).
Over-gauge
hole (washed
out), but no
clear borehole
elongation
(breakout) can
be detected
Fig. 4Example of image-log data in a post-2004 well showing good hole quality. Caliper logs indicate overgauge hole condi-
tion at 7,335- and 7,350-ft intervals, but no clear breakout can be detected in image data.
between UCS and sonic log data has been reported for other rocks where bc is bulk density in g/cm3 from corrected density log. The
(McNally 1987; Horsrud 2001). The UCS/Dtc correlation for the TWC/M correlation for the target sandstones is in the form of
target sandstones is in the form of
TWC = 10 8 M 1.77 , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (28)
UCS = 40, 847 exp(0.0268 Dtc ) , . . . . . . . . . . . . . . . . . . . (26)
where UCS is in psi and Dtc is sonic transit time in s/ft. where TWC is in psi and M is dynamic compressional modulus also
A very good correlation was also found between the core- in psi. Similar strong correlation between TWC and dynamic com-
measured TWC strength and log-derived dynamic compressional pressional modulus has been reported for other rocks (McPhee et al.
modulus (M). The dynamic compressional modulus (M) is defined 2000).
by the following: No laboratory strength tests were conducted on the interres-
ervoir and overburden shales. The following empirical equation
bc developed for tertiary shales in the North Sea by Horsrud (2001)
M = 1.34 1010 , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (27) was used for the shale sections in the study area:
Dtc2
(b)
0.0268x
(a) y = 40847e
UCS vs Dtc (sonic log) 2
R = 0.7565
4500
4000
3500
3000
UCS (psi)
2500
2000
1500 UCS
1000 Expon. (UCS)
500
0
85 90 95 100 105
Dtc (us/ft)
Fig. 5Core-log calibration and UCS profile in Y field based on core and log data in Y-11 well: (a) UCS calibration and (b) log-
derived UCS profile.
7900
(a)
7950
7,000
Log-derived
1.77 Core data
6,000 TWC = 1E-08 M
R = 0.85 8000
Core TWC (psi)
5,000
4,000
MD (ft)
8050
3,000
2,000
8100
1,000
0
2.E+06 3.E+06 3.E+06 4.E+06 4.E+06 5.E+06 5.E+06
8150
Dynamic Compressional Modulus (psi)
8200
8250
Fig. 6Core-log calibration and TWC profile in Y field based on core and log data in Y-11 well: (a) TWC calibration and (b) log-
derived TWC profile.
psi (Y-13) H Y 11
4000
The magnitude of maximum horizontal stress (H) was con- H
strained by modeling the stress and pressure conditions with the Tops Y 7
Casings Y 7
rock strengths (UCS) that are consistent with drilling experiences
5000
and wellbore failures (or lack of failure) inferred from image-log
and caliper data in the Y-11 well. For example, if a tight spot was
experienced at a certain depth (Fig. 2) and a breakout could be
identified from caliper and image logs (Fig. 4) at the same depth, 6000
then the accurate value of H at this depth would be able to simulate
the hole breakout in conjunction with other stresses, pore pressure,
rock strength, and mud weight used during drilling at this depth. 7000
Fig. 7 shows the resultant stress and pressure profile in the Y
field. According to the generated geomechanical model, the field is
associated with a normal-faulting stress regime, h < H < Sv. The 8000
magnitude of the stresses and pore pressure in the target reservoirs 1000 2000 3000 4000 5000 6000 7000 8000
at approximately 6,850 ft TVDSS are v gradient (psi/ft) 1.01 Pressure and Stress (psi)
0.005; H gradient (psi/ft) 0.83 0.02; h gradient (psi/ft) 0.79
0.02; and original Pr, or Pp, gradient (psi/ft) 0.45 0.02. The Fig. 7Stress and pressure profile for Y field.
8106
8114
8122
(b) Perforated Zones only
8130 100
8138
P95 TWC ~ 7050 psi
80
8146
Measured Depth (ft)
Percentile
60
8154
8202
Not perforated
8210
8218
8226
Fig. 8Calibrated log-derived TWC profile using data from Y-11 well (a) TWC-strength profile, (b) TWC-strength percentiles.
this study (end 2006) in the target reservoirs decreased, as a result other wells will be summarized briefly. The procedure for sanding
of several years of gas production, with the depletion rate varying evaluation for each well is as follows:
between 50 to 150 psi/yr. Construct a continuous TWC rock-strength profile and TWC-
strength percentile curve along the completed section for each well
Sanding Evaluation. The values of characterized geomechanical using the developed TWC/M relation (Eq. 28) derived from the
parameters (magnitudes and orientations of in-situ stresses, pore Y-11 core-log calibration.
pressure, and TWC strength) were used as input for sand-produc- Verify model prediction against the no-sand observation under
tion prediction in the Y eld. The operator provided the initial the reservoir-pressure and drawdown conditions as of 2006.
reservoir pressure and the production history and forecasts. The Establish the best and worst perforation orientations for sand
planned abandonment reservoir pressure was considered to be production.
approximately 400700 psi. The depletion rates were reported Assess the sanding risk for each well with the best and worst
to be approximately 50150 psi/yr since the start of production perforation orientations for life of well conditions, from current
in 1999. A Biots constant of 1.0 and Poissons ratio of 0.25 are reservoir pressure to the designated abandonment pressures, using
assumed for effective-stress and depletion calculations. sand-free envelope plots.
In the Y field, there was no evidence of sanding from the Identify the sand-prone zones in the entire perforated section
producing wells since the beginning of production in 1999. All for the worst perforation orientation.
wells had been completed with standard casing and perforations Generate sanding-evaluation logs for reservoir-and draw-
without sand control with the exception of the Y-12 well. Y-12 down-pressure conditions when the FTHP drops to 100 psi as a
was completed with an openhole ESS in 2004. Following water special case of interest.
breakthrough in 2006, the well had been shut in. Using the default Y-11 Well. This well was drilled in 2004, was completed with
values of boost factor (Eq. 15), reservoir pressure, and drawdown standard perforations, and began gas production in August 2004
conditions that were being used during production in 2006, model with an initial reservoir pressure of approximately 2,900 psi. The
predictions matched field observations of no sanding in all cased- well was producing sand free with a pressure depletion of approxi-
and-perforated study wells but predicted sand production in Y-12 mately 250 psi and drawdown pressure of 200 psi as of August
before water breakthrough. However, the sand-production predic- 2006. The log-derived TWC rock-strength profile and percentile
tion for Y-12 well could not be verified by field data because the curve over the perforated zones (Figs. 8a and 8b, respectively)
Y-12 well had downhole sand exclusion and hence sand could not indicate that TWC values range between 3,560 (P10) and 7,050 psi
be seen at the surface even if it was produced. It therefore seemed (P95) with an average of 4,730 psi (P50). Fig. 9 shows the produc-
reasonable to continue the sanding modeling over the life of the tion history and forecasts for the well. The well is nearly vertical
field conditions assuming the default values for boost factor as at the depth of the sandstone (8,1008,226 ft measured depth).
2.0 for cased-and-perforated completions, and 1.6 for openhole Note that perforation optimization is not necessary for this
completions which are considered to be conservative. well because it is known that the H direction is the worst and h
To limit the size of this paper, sanding evaluations for the Y-11 direction is the best for perforations in terms of sand production
(vertical), Y-12 (deviated openhole), Y-16 (highly deviated), and Y-7 from a vertical well subject to a normal-faulting stress regime. This
(deviated) wells will be discussed here, whereas the findings for is because the perforations along the H direction become subject
80
3000
MD (ft)
40
1000
20
0 0
Jan-99 Jan-09 Jan-19 Jan-29
Fig. 11CDD log for Y-11 with FTHP = 100 psi condition. Fig. 12Sand-free operating envelope for Y-11.
90
80
3000
70
40
30
1000
20
10
0 0
Jan-99 Jan-09 Jan-19 Jan-29
Depl.=0 psi
Depl.=500 psi
3000 Depl.=1000 psi
Depl.=2000 psi
2500
Critical Drawdown (psi)
2000
1500
1000
500
0
90 75 60 45 30 15 0 15 30 45 60 75 90
Perforation Orientation (deg)
Fig. 18Sand-free operating envelope for Y-16 well. Fig. 19Perforation optimization for Y-7 well.