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Applied Energy 180 (2016) 5265

Contents lists available at ScienceDirect

Applied Energy

journalhomepage:www.elsevier.com/locate/apenergy

Cold start idle emissions from a modern Tier-4 turbo-charged diesel engine
fueled with diesel-biodiesel, diesel-biodiesel-ethanol, and diesel-biodiesel-
diethyl ether blends

Murari Mohon Roy (Associate Professor), Jorge Calder (Graduate Student), Wilson Wang (Professor), Arvind
Mangad (Graduate Student), Fernando Cezar Mariano Diniz (Undergraduate Summer Research Student)

Mechanical Engineering Department, Lakehead University, Thunder Bay, Ontario P7B 5E1, Canada

highlights

Diesel-biodiesel blends with additives ethanol and diethyl ether are tested at idle. In biodiesel
blends, B20 with ethanol additive had cloud points below 25 LC.
Biodiesel blends with additives emitted much lower CO emissions than diesel.
Additives were found effective to reduce the increase in NOx from biodiesel blends. Ethanol additives
reduced HC emissions in B100 blends significantly at idling.

article info abstract

Article history: This study investigated the emissions of a modern (Tier 4) 4-cylinder direct injection (DI) diesel engine at idling with no load
Received 1 June 2016 conditions. Three idling speeds: low (800 rpm), medium (1000 rpm) and high (1200 rpm), respectively are considered. Two
Received in revised form 4 July 2016 additives (5% and 15% by volume), ethanol and diethyl ether (DEE) were mixed with biodiesel-diesel blends B20, B50 and
Accepted 18 July 2016 Available online 29 B100. B100 was produced from canola oil. Engine was tested from cold start to warm up in real world conditions. Emissions
July 2016
analysis was con-ducted for carbon monoxide (CO), carbon dioxide (CO 2), nitric oxide (NO), nitrogen dioxide (NO 2), oxides
of nitrogen (NOx), and unburned hydrocarbons (HC). Investigation results show that, CO and NO x emis-sions decrease, but
Keywords:
Diesel engine HC emissions increase after warm-up than cold start. Diesel-biodiesel blends with additives produce lower CO emissions then
Biodiesel neat diesel; ethanol and DEE additives can reduce NOx emis-sions in diesel-biodiesel blends, and increasing biodiesel content
Additives reduced HC emissions.
Ethanol and DEE
Emissions 2016 Elsevier Ltd. All rights reserved.
Idling

1. Introduction content in gasoline by 2020 and 2% renewable content in diesel fuel and
heating oil by 2012 [3]. Most renewable fuel in Canada comes from the
Extensive use of the compression ignition (CI) engine in mining, production of Ethanol from corn and wheat [4]. Vaillencourt et al. [5]
construction and transportation as well as new emissions regula-tions has developed the Times-Canada model which predicts that energy consumption
increased interest in developing cleaner diesel engines. Biodiesel has become is expected to increase by 42% by 2050. Canola oil is the major source of
a promising alternative to convention diesel fuel due to its ability to run in CI biodiesel production in Canada. Canola oil is converted using the process of
engines with little to no modifi-cation [1]. Biodiesel feedstock includes up to transesterifica-tion. Transesterification or alcoholises is a process by which fat
350 oil producing crops globally, animal by-products, waste grease, and or oil reacts with an alcohol in the presence of a catalyst to form an ester and
various other sources [2]. Over the last decade biodiesel output has grown glycerol [6,7]. The increasing number of diesel passenger, and heavy duty
from 0.8 to 14.7 billion litres annually [3]. In 2010, the Canadian diesel vehicles have resulted in regulation of CI combustion emissions [8].
Environmental Protection Act Bill C-33 mandated 5% renewable The most commonly regulated emis-sions are CO, HC, particulate matter
(PM), and NOx. Biodiesel are attractive because they have the potential to
decrease PM, CO, and HC emissions [9].
Corresponding author.
E-mail address: mmroy@lakeheadu.ca (M.M. Roy).

http://dx.doi.org/10.1016/j.apenergy.2016.07.090 0306-
2619/ 2016 Elsevier Ltd. All rights reserved.
M.M. Roy et al. / Applied Energy 180 (2016) 5265 53

Due to the extended idling periods that heavy-duty vehicles exhibit, idling tiple idle states at 800 and 1200 rpm. The tests found that increases of HC and
emissions have been the subject of increasing laws, and regulations from NOx emissions were present at idle conditions but not at high rpm conditions,
policy makers [10]. In Canada, the Depart-ment of Natural Resources has concluding that low engine speed has significant effect on emissions when
posted idling reductions campaign strategies and by-law strengths/weaknesses using biodiesel. An addi-tional study from An et al. [22] also concluded that
for municipalities [11]. Natural Resources Canada has also released a partial load and idle conditions have significant impact on CO emissions,
campaign for commercial shipping fleets titled FleetSmart, which is aims to brake thermal efficiency (BTE) and brake specific fuel consumption (BSFC).
reducing idling time of transport trucks [12]. Regulations are left up to These studies support that when considering changing fuel blends the idle
municipalities to develop and enforce. In Ontario (Canada), 37 municipalities condition emissions must also be studied. The next step for moderate climates
have regulated idling to some extent [11]. In the city of Kingston (Ontario), is to test the full range of engine condi-tion emissions on biodiesel with good
all vehicles must not idle for more than 3 min out of every hour, with low temperature properties.
exceptions for cold weather, parades, emergency vehicles, etc. [13]. In
contrast the city of Thun-der Bay (Ontario) only regulates idling at gas Alcohols can be used in CI engines as alternative fuels when blended
stations where three or more axel vehicles can idle for 5 min out of every hour with diesel or biodiesel. Alcohol can also improve the low temperature
and all other vehicles for 2 min out of every hour [14]. The study in [10] properties of biodiesel and biodiesel blends. Yil-mez et al. [23] tested
compared the emissions of medium duty diesel engines to gasoline trucks, biodiesel with ethanol as an additive at 3%, 5%, 15% and 25% in a diesel
and previously studies heavy-duty diesel engines. As typi-cally reported the engine generator. Engine tests were conducted from 0% (no load) to 90% load
study found that the diesel engines exhibited lower fuel use, higher NO x from two resistive heating units. Cooling effects and oxygen content of
emissions, and PM emissions while idling. The medium sized diesel engines alcohols were primary factors that affected emission reduction. Test results
exhibited lower fuel use and idle emissions than the heavy-duty diesel showed that the blends increased CO emissions compared to diesel at low
engines. load conditions, but there is no significant change in CO emissions at high
loads based on fuel types or blends. Ethanol blended fuels reduced NOx
emissions for all concentrations. HC emissions were found to depend heavily
While operating in mining, construction, and transportation, diesel engine on operating conditions. Up to about 40% load, HC with blends is much
can experience periods of low operation efficiency. A study in [15] examined higher than that of diesel fuel, and at loads higher than 40%, the HC levels of
equipment operational efficiency, which is the ratio of which a piece of blends and diesel fuel is pretty much similar. 2.5%, 5%, and 7.5% ethanol by
equipment is in use vs running idle. Operation efficiency of construction volume was added to waste pork lard biodiesel [24]. Single cylinder diesel
equipment can range from 85% to 41%. As operational efficiency decreased engine was tested at 1500 rpm for 0%, 20%, 40%, 60%, 80%, and 100% load
the percentage of unnecessary CO 2 emissions increases [15]. This study only conditions. Ethanol addition was found to reduce CO, HC and smoke
emissions when compared to neat biodiesel, and the reduction is higher at
looked at CO2; unnecessary emissions for other regulated emissions would
high loads. It was found that HC emission reductions would decrease with
follow a similar pattern. Another study in [16] explored the rela-tionship
between emissions from mechanical fuel injection (MFI) and electronic fuel increase in ethanol additive. Etha-nol was found to increase NOx emissions
injection (EFI) of heavy-duty diesel vehicles during idle; it was found that for all biodiesel-ethanol blends, and higher the load, the higher the NOx
overall EFI diesel engines emitted less CO, HC, and PM than MFI engines. emissions was. Bio-diesel with ethanol additive was tested on a supercharged
However, EFI engines emit-ted higher NO x emissions due to advanced timing DI diesel engine in [25] at a speed of 1500 rpm with loads from 20% to
in idle condition. Similarly, transport trucks can idle up for extensive periods 100%. It was found that NOx emissions increase with loads, and addition of
of time. For example Frey and Kuo [17] examined the use of auxiliary power ethanol in the blends helps reducing the NOx emissions. Test results also
units (APU) for idling reduction in long haul trucks. Long-haul trucks can idle showed that ethanol was able to increase CO and HC emissions at all loads,
for more than 2000 h per year. Idling reduction strategies are especially whereas these increases were reduced when supercharged. Ethanol-biodiesel
important in long-haul trucks that experi-ence extreme hot or cold blends were tested in a multi-cylinder diesel engine and a single-cylinder low
temperatures, where diesel engines are used as power units for cabin air temperature com-bustion diesel engine in [26]. Three test conditions were
conditioning and heating. The use of APUs was found to significantly examined: 1500 rpm at 3 bar Brake Mean Effective Pressure (BMEP); 2500
decrease fuel use, and emis-sions of CO2, NOx, and PM in mild climates. In rpm and 6 bar of BMEP; and 4000 rpm at full load. In general, higher NOx
more extreme cli-mates observed in much of Canada, idling rates must and smoke and lower CO and HC were obtained at
increase when temperatures drop well below freezing.

Since Diesel engines typically experience high periods of idling, biodiesel


research must also consider the idle condition. Biodiesel could be used in
conjunction with other idling/emission reduction strategies to optimize Table 1
Test results of biodiesel according to ASTM 6751.
vehicle fleet use. Rahman at al. [18] exam-ined the effect idling had on
Jatropha biodiesel emissions. Biodiesel was found to be an attractive CO, and Test name Test method ASTM Results
HC emission reduction strat-egy. These reductions come at the expense of Limit

increased NOx emis-sions. In a study [19], the performance and emissions of Free glycerin (mass%) ASTM D6584 Max. 0
0.02
a diesel engine when fueled with biodiesel produced from waste cooking oil
Total glycerin (mass%) ASTM D6584 Max. 0.112
were examined. Lowest engine rpm tested was 1500 rpm, study found that 0.24
HC emissions vary greatly with engine speed, however CO and PM emissions Flash point, closed cup (LC) ASTM D93 Min. 169
depend more on engine load. NO x emissions were slightly increased with 130
biodiesel blends. Singh et al. [20], tested the emissions from a diesel engine Water & sediment (vol.%) ASTM D2709 Max. 0
0.505
fueled with biodiesel and hydro processed renewable diesel (HRD). Using the
TAN (mg KOH/g) ASTM D664 Max. 0.14
European stationary cycle an idle condition was tested as one of thirteen 0.5
modes. B100 was found to be more effective in reducing PM, CO, and HC Sim. dist., 50% recovery (LC) ASTM D2887 N/A 359.8
emissions, but HRD reduced NOx by 29% and brake specific fuel Cetane index ASTM D976 N/A 50
(2 variables formula)
consumption. A study on waste cooking oil [21], included mul-
Copper corrosion, ASTM D130 Max. 3a 1a
3 h @ 50 LC (rating)
54 M.M. Roy et al. / Applied Energy 180 (2016) 5265

Table 2
Fuel properties of biodiesel-diesel blends, ethanol series blends and DEE series blends.
2 Density (g/ml) Cloud point (LC) HHV (kJ/kg)
Viscosity (mm /s)
Diesel 1.90 0.82 40 45,573
Ethanol 0.80 0.80 114 (freezing point) 29,700
Diethyl ether 0.23 0.71 116.3 (freezing point) 36,892
B100 4.32 0.88 2.6 40,296
Biodiesel diesel blends 21.2
B20 2.68 0.84 44,517
B50 3.20 0.85 13.2 42,934
Ethanol additive series 25.4
B20E5 2.22 0.84 43,776
B20E15 2.11 0.83 26.6 42,295
B50E5 2.58 0.85 14.6 42,273
B50E15 2.55 0.84 14.8 40,949
B100E5 4.15 0.88 2.4 39,766
B100E15 3.92 0.87 2.8 38,707
DEE additive series 22.6
B20DE5 2.20 0.83 44,136
B20DE15 1.93 0.82 22.6 43,374
B50DE5 2.51 0.84 13.8 42,632
B50DE15 2.12 0.83 13.9 42,028
B100DE5 3.85 0.87 2.6 40,126
B100DE15 2.87 0.85 5.4 39,785

Table 3 were found to be effective in reducing smoke levels, which allowed for
Engine specifications. greater use of exhaust gas recirculation (EGR) system to reduce NOx and PM
Engine specification
emissions. Ethanol blends allowed for increase in operating range of the LTC
single cylinder engine, again due to reduction in smoke levels. In the study
Engine make and model Cummins QSB 4.5 T4L
Engine type Inline 4-Cylinder
[27], pentanol and butanol were added to biodiesel at 10% and 20% to
Number of cylinders Four examine effects on par-ticulate emissions. Experiments were performed at a
Bore Stroke 102 mm 138 mm constant engine speed of 3000 rpm and at three engine loads, corresponding
Swept volume 4.5 L to 25%, 50% and 75% related power, respectively. All the compo-nents
Compressions ratio 17.3:1
(organic carbon, diesel particulate mass and water-soluble organic carbon)
Rated power 97KW @ 2300 RPM
decreased significantly with loads, whereas ele-mental carbon increased with
loads. Blended fuels were found to be effective in reducing particulate mass
and elemental carbon emissions, as well as lowering the emissions of particle-
higher-load higher-speed condition (2500 rpm, 6 bar) than lower-load, lower- phase polycyclic aromatic hydrocarbons (PAHs) at all loads. Park et al. [28],
speed condition (1500 rpm, 3 bar) for all fuel types, and ethanol blended fuels examined the addition of biodiesel and additive to bioethanol
showed lower NOx, but higher CO and HC emissions than that of diesel fuel.
The ethanol blended fuels

Fig. 1. Schematic diagram of engine test.


M.M. Roy et al. / Applied Energy 180 (2016) 5265 55
Table 4

Measurement devices.

Measurement devices
Method of detection Species Measured unit Range Resolution Accuracy
NovaGas 7466 K
Electrochemical/infrared detector CO % 010% 0.10% 1%
Infrared detector CO2 % 020% 0.10% 1%
Electro chemical NO ppm 02000 ppm 1 ppm 2%
Electro chemical NO2 ppm 0800 ppm 1 ppm 2%
Electro chemical O2 % 025% 0.10% 1%
Infrared detector HC ppm 10 020,000 ppm 10 ppm 1%
Dwyer 1205A
Electro chemical CO ppm 02000 1 ppm 5%
ExTech EA10 ( )200 LC to 1360 LC
Temp 0.1 LC 0.1 LC 0.3%

Sensidyne AP-20S
Chemical Formaldehyde ppm 135 ppm 0.5 ppm 5%
Chemical Acetaldehyde ppm 5140 ppm 2 ppm 5%

blended diesel fuel. The test engine was operated at an engine speed of 1200 modern Tier-4 engine that can be fueled by B20 biodiesel blends with very
rpm, and the injection pressure of 120 MPa. Biodie-sel addition was found to small modifications. The warm up engine condition will be examined with
be effective in reducing HC emissions, as well as CO and soot emissions at respect to emissions. Reductions or increases of various emissions will be
early injection timing. compared to the results of neat diesel. Satisfactory fuel blends will be
Diethyl Ether (DEE) is an isomer ether of butanol, which is pro-duced identified for use in heavy duty diesel engines for various weather conditions.
from ethanol. DEE exhibits a high cetane number, high oxy-gen content and
high flammability, and mixes well with diesel and biodiesel blends.
Rakopolos examined DEE blends at various load conditions in [29]. DEE
blends were found to decrease NO x emis-sions when compared to ethanol (a) 800 rpm
blend emissions. DEE blends were found to decrease CO emissions, and Diesel B20 B20E5 B20E15 B50
increase unburned hydrocar-bons [29]. Kannan and Marappan [30] examined B50E5 B50E15 B100 B100E5 B100E15
DEE blended with biodiesel at 5%, 10%, 15%, and 20% by volume. Satya et 90
al. [31] investigated the effects of addition of DEE to B20 biodiesel blends at 80
5% and 15% by volume. Due to the higher latent heat of evapo-ration, DEE 70
was found to reduce emissions of NO x with increasing effectivity as high 60
volume of DEE is added [30,31]. Additionally, DEE was found to increase 50
HC and CO emissions when compared to neat biodiesel. Higher oxygen 40
content of DEE caused the smoke opacity to exhibit a reduction when 30
compared to biodiesel [30]. 20
10
0
In a previous study biodiesel blends were tested on a small DI diesel 0 5 10 15 20 25 30
engine in [32], and higher biodiesel content was found to reduce CO
Time (min)
emissions. HC emissions were reduced at higher loads. Biodiesel content
produced higher NOx emissions than neat diesel. Another study [33] (b) 1000 rpm
conducted by Roy et al., biodiesel-diesel blends and biodiesel-diesel-kerosene 90
blends were tested with additive Wintron XC30 at 2% by volume on a small 80
DI diesel engine. Blends were found to be more effective in reducing CO and 70
HC emissions than neat diesel operation. Kerosene-biodiesel blends were 60
found to be effective in reducing NOx emissions. In another previous study 50
40
by Roy et al. [34], a water-scrubbing and air-dilution exhaust gas after 30
treatment system was developed and tested on a DI diesel engine. It was 20
found that NOx, CO and CO2 emissions could be reduced by up to 80% by 10
0
the after treatment system. 85% smoke reduction was also accomplished with
0 10 20 30
installation of the after treatment system. High idle conditions were tested in a
previous study with pure and waste oil canola biodiesel [35]. CO and HC Time (min)
emissions from diesel-biodiesel blends were lower than neat die-sel. NO x
(c) 1200 rpm
emissions were slightly higher when biodiesel-blends were used in higher 100
concentrations than 5 vol.%.
80
60
The effects of ethanol and DEE as additives to biodiesel and bio-diesel
40
blends have been examined at various engine conditions. Ethanol and DEE
were chosen for this study due to their common ability to improve cold flow 20
properties of fuel blends. Where a gap in knowledge exists is in the warm-up
0
period of multiple speed idle conditions. Temperature fluctuations in a
0 5 10 15 20 25 30
moderate climates support the need for more idling research to be conducted
on winter ready biodiesel. Additionally, the engine being tested is a
Time (min)

Fig. 2. Exhaust temperatures of ethanol series over warm-up from cold start.
56 M.M. Roy et al. / Applied Energy 180 (2016) 5265

2. Materials and methods viscosity, and cloud point of tested fuels [38,39]. All fuel samples were found
to have higher cloud points than neat winter diesel. All B20 biodiesel diesel
2.1. Materials blends exhibited cloud point lower than 20 LC.

Materials used for experimentation include the following: low sulfur


diesel purchased from a local fuel pump throughout the experiment. Pure 2.3. Selection of fuels and fuel blends
canola oil purchased from a local supermarket. Ethanol, methanol and sodium
hydroxide pellets are obtained through Lakeheads Chemical Engineering In this study, ultra-low sulfur diesel (ULSD) and canola biodiesel (B100)
Lab. Diethyl ether was obtained from a local vendor. are used as the main fuels. The cloud point (CP) of the used diesel and canola
biodiesel was 40 LC and 2.6 LC, respectively. The most important challenge
of using biodiesel in Canadian win-ter conditions is its inferior cold flow
properties (CP is an important one). Ethanol and DEE have been chosen as
2.2. Biodiesel production and fuel properties
the additives to improve (lower) the CP of the fuels or fuel blends. Ethanol
and DEE have very low freezing points, 114 LC and 116.3 LC, respec-tively.
Transesterification or alcoholysis is the reaction of a fat or oil with an
Therefore, lower CP was expected for ethanol and DEE blended diesel-
alcohol to form esters and glycerol [36]. Transesterifica-tion is considered
biodiesel fuels. As the main purpose of this study was to improve the cold
one of the best approaches to produce biodiesel due to simplicity and
flow properties of biodiesel fuel blends, and ethanol and DEE have extremely
relatively low cost. The process of biodiesel production performed was
low freezing points, blending of these additives was kept as low as possible
transesterification of canola oil in the presence of methanol [37]. One litre of (up to 15%). Further-more, we kept in mind that as ethanol has a very low
canola oil produced approx-imately 1 L of biodiesel. Glycerol was separated cetane num-ber ( 8), this would deteriorate the combustion and emissions in
from biodiesel, and then biodiesel was washed twice. Volumetric collection diesel engines with higher percentage. DEE would have been used with
efficiency after washing averaged 80%. Biodiesel production quality was higher percentage as its cetane number is very high (125). However, its higher
tested according to ASTM 6751 standards, which can be found in Table 1. cost is kept in mind. Furthermore, to compare ethanol and DEE results,
Fuel samples were sent to Intertek laboratory in Hamilton (Ontario) to similar percentages of both the additives were chosen. In this study, ethanol
determine cold flow properties using ASTM D5773 standards. Table 2 and DEE were mixed 5 vol.% and 15 vol.% with biodiesel-diesel blends B20,
summarizes the related properties of density, B50 and B100.

(a) 800 rpm


Diesel B20 B20DE5 B20DE15 B50
B50DE5 B50DE15 B100 B100DE5 B100DE15

100
90
80

60
70

50
40
30
20
10
0
0 5 10 15 20 25 30
Time (min)
(b) 1000 rpm
100
80

60

40

20

0
0 5 10 15 20 25 30
Time (min)
C)

100 (c) 1200 rpm


Temperature (deg.

80
60
40
20
0 5 10 15 20 25 30
0
Time (min)

Fig. 4. Diesel-biodiesel blends CO emissions over warm-up


Fig. 3. Exhaust temperatures of DEE series over warm-up from cold start.

from cold start.


M.M. Roy et al. / Applied Energy 180 (2016) 5265 57

Table 2 shows that different percentages of ethanol and DEE lower the CP of reading of each component was taken for every test. For 0 min data, the probe
different fuels and blends by as much as 5.4 LC (CP of 26.6 LC for B20E15 was inserted just after starting the engine and kept 2 min for getting maximum
compared to the CP of 21.2 LC for B20). readings. Therefore, 0 min data is basi-cally from 0 to 2 min peak values.
Similarly, 5 min data is 46 min peak values and so on. At each data point, for
2.4. Engine and test procedure example diesel fuel, 800 rpm, 0 min, we tested the engine in three different
times/days for three readings, and the average of these three readings of CO,
2.4.1. Engine under study NOx and HC is presented in the next sections. Similar strategy was used for
Engine being studied is a Cummins Tier 4 Final QSB4.5 inline 4-cylinder other fuels and test conditions for other intervals. An average cooling period
turbocharged engine with high pressure common rail injection system, and a of 8 h was used between each engine test to ensure cold start conditions.
diesel particulate filter. The QSB4.5 is designed mainly for use in agriculture, When changing fuel type, engine was run for a short period on neat diesel
mining, and construction. A dual tank fuel system was installed for switching then fuel was switched to the next test fuel. Fuel consumption was measured
between vari-ous test fuels. Specifications of the test engine can be found in by weighing detachable fuel tank before and after each test. Engine was tested
Table 3. in outdoor conditions with a temperature range from 20 LC to 25 LC.

2.4.2. Engine test procedure


2.5. Exhaust emissions and temperature measurement
The engine was tested at three idling conditions: 800 rpm, 1000 rpm, and
1200 rpm with no engine load. Engine was tested for 30 min, starting from a
The test apparatus was designed and constructed so that all exhaust
cold start for each test. CO, CO 2, NO, NO2, HC, O2, and exhaust temperature measurements were taken 6 in. into the exhaust pipe. The apparatus was held
readings were taken at 0, 5, 10, 20, and 30 min intervals, respectively. The in the middle of the pipes approximately 1 in. from the opening of the
probe was inserted for 2 min for each test. This is because we noticed that to catalytic converter. NO, NO2, HC, O2 and CO2 emissions were measured
get a stable maximum NOx reading, it takes about 2 min. Peak
using a NOVA gas 7466 K analyzer. NO and NO2 sensors both have a
resolution of 1 ppm. HC sensor has a resolution of 10 ppm. CO 2 sensor has a
resolution of 0.1% of gas analyzed. CO emissions were measured using a
Dwyer 1205A handheld CO analyzer with a resolution of 1 ppm and an
accuracy of 5% of reading. Temperature of exhaust gas

Fig. 5. Diesel-biodiesel blends NOx emissions over warm-up from cold start. Fig. 6. Diesel-biodiesel blends HC emissions over warm-up from cold start.
58 M.M. Roy et al. / Applied Energy 180 (2016) 5265

Fig. 7. Average CO emissions (ethanol series) (a) low idle, (b) medium idle, and (c) high idle.

temp was measured using an EXTech Easyview 10 with a resolu-tion of 0.1 respectively during engine warm up. Overall exhaust gas tempera-tures begin
LC and an accuracy of 0.3% of reading. Formaldehyde and Acetaldehyde low and increased until they reach steady state at around 20 min. A significant
emissions were measured using a Sensidyne AP-205 colorimetric gas change is observed from engine start to about 510 min. At engine start (Fig.
detector. Acetaldehyde tube has a measuring range of 5140 ppm and can 2), diesel and diesel-biodiesel blends without ethanol show temperatures of
detect as up to 2 ppm. Formaldehyde tube has a range of 135 ppm and can 5065 LC at 800 rpm, 5373 LC at 1000 rpm and 7082 LC at 1200 rpm;
detect as low as 0.5 ppm Fig. 1 illustrates the engine test set up. Further whereas diesel-biodiesel blends with ethanol additives show on average about
information on measurement systems used can be found in Table 4. 20% lower temperature (3556 LC) at 800 rpm, 22% lower (3662 LC) at
1000 rpm and 26% lower (4172 LC) at 1200 rpm. However, after engine
warmed up (30 min), the change in temperatures with or without ethanol is
negligible. The average temperature at 800 rpm is approximately 74 LC and
that at 1000 rpm and 1200 rpm are about 81 LC and 85 LC, respectively. It
3. Results seems that higher latent heat of evaporation of ethanol played a significant
role at engine start up to about 5 min, that made exhaust temperatures 20
3.1. Warm-up period from cold start 26% lower.

3.1.1. Average exhaust temperature of fuel blends during warm-up Figs. 2 and
3 illustrate temperature measurements taken from the exhaust pipe of the test significant
Fig. 3 shows similar trend to that of Fig. 2, that is, there is
engine for ethanol and DEE series,
change in temperatures from engine start up to about
M.M. Roy et al. / Applied Energy 180 (2016) 5265 59

Fig. 8. Average CO emissions (DEE series) (a) low idle, (b) medium idle, and (c) high idle.

510 min, especially for the DEE added fuel blends, and steady states reach at orption at higher surface temperatures. In 2030 min interval, the engine
around 20 min. However, DEE added fuel blends show lowest temperatures became warmed up with stable combustion and lower fuel consumption to
(2226 LC) at different engine speeds than that of ethanol added fuel blends maintain the engine speeds with the lowest CO emissions. Biodiesel blends
(3541 LC) at engine start. After engine warmed up, the average temperatures showed lower CO emissions than that of diesel fuel, and B100 produced 40
of DEE added fuel blends are 66 LC, 68 LC and 76 LC, respectively for 800 60% lower CO than diesel at all engine conditions. This is attributed to
rpm, 1000 rpm and 1200 rpm, which is 1015% lower than the average oxygen content in bio-diesel that makes better combustion of biodiesel
temperatures of ethanol added fuel blends. Highly volatile DEE (boiling point blended fuels over diesel fuel. Fig. 5 shows that NOx emissions decrease
34.4 LC) seems to be responsible for such low tem-peratures, especially at signifi-cantly for all fuel blends over warm-up. Average NO x reductions for
engine start. all fuel blends are 48.9%, 42.68% and 36.3% for 800, 1000 and 1200 rpm,
respectively. Probably low-temperature NOx (prompt NOx) is formed at cold
start possibly to a lean fuel mixture. Higher fuel consumption at cold start
3.1.2. Emissions of diesel-biodiesel blends during warm-up produced higher NOx, and it gradu-ally decreased until the engine became
Peak emissions measurement from 0, 5, 10, 20 and 30 min intervals were warmed-up. A mixed pat-tern of NOx emission is obtained for different fuels.
taken to examine the characteristics of emissions over the warm-up period. Biodiesel blends produced lower NOx than diesel at 800 rpm, but at 1000 and
For simplicity only diesel-biodiesel blends were included in Figs. 46, which 1200 rpm, biodiesel blends produced higher NOx. Two impor-tant factors of
represent average CO, NOx, and HC emissions from cold start to warm-up. In NOx production in diesel engines are in-cylinder temperature and availability
Fig. 4, CO emissions just after the cold start is the lowest, then increased in of oxygen. In general, biodiesel blends produce higher NOx than diesel,
the time interval of 515 min, and finally decreased towards 20 and 30 min because of oxygen content in bio-diesel in similar engine conditions. One
intervals. Average CO reductions after warm up from cold start were 30.0%, probable explanation of lower NOx with biodiesel blends at 800 rpm could be
27.9% and 26.5% for 800, 1000 and 1200 rpm, respectively. The lowest CO due to higher cetane numbers that reduce ignition delay. Lower the ignition
during the cold start could be due to the adsorption on the cold exhaust delay, the lower the peak pressure and in-cylinder temperature
manifold and tail pipe surfaces. In the intermediate intervals higher CO seems
due to des-
60 M.M. Roy et al. / Applied Energy 180 (2016) 5265

Fig. 9. Average NOx emissions (ethanol series) (a) low idle, (b) medium idle, and (c) high idle.

is. It can be concluded from the NOx emission trend at different engine Higher in-cylinder temperature at this speed and oxygen content in biodiesel
conditions that cetane number effect is dominating at the lowest rpm blends helped to reduce HC emissions more than 65%.
condition over oxygen content of biodiesel blends, whereas at higher engine
speeds, oxygen content in biodiesel blends is controlling over cetane number
effect. Fig. 6 illustrates that HC emissions increase over the warmup period 3.2. Average CO emissions for ethanol and diethyl ether series
starting from 0 to 20 ppm readings. Average increase in HC emissions for all
fuel blends are 70.8%, 50.5%, and 64.9% for 800, 1000, and 1200 rpm, Figs. 7 and 8 show average CO emissions of different fuel blends for
respectively. It seems that HC formation mechanism inside the combustion ethanol and DEE series, respectively. Average peak readings of CO emissions
chamber is pretty much similar from the engine start up to warm-up at no- over testing period from different blends were com-pared to those of pure
load conditions. However, the adsorption effect is very significant during cold diesel. At low idle condition (Fig. 7a), CO emissions of B20, B50 and B100
start making lowest HC emissions at this condition. HC production with decreased by 4.5%, 6.1% and 32.9%, respectively compared to diesel CO
biodiesel blends is significantly lower than that of diesel, especially at 1200 emissions. At 1000 rpm (Fig. 7b)
or middle idle condition, these
rpm.
reductions increased to 9.5%, 14.8% and 39.4%, respectively.
As illustrated in
M.M. Roy et al. / Applied Energy 180 (2016) 5265 61

Fig. 10. Average NOx emissions (DEE series) (a) low idle, (b) medium idle, and (c) high idle.

Fig. 7c high idle tests once again increased reductions of CO for B20, B50, to the higher latent heat of vaporization, with ethanol and diesel having a
and B100 by 26.6%, 30.5%, and 41.8%, respectively. latent heat of vaporization of 921 kJ/kg and 232 kJ/kg, respectively [40].
In Ref. [23], ethanol blended fuels result in higher CO emissions. The Increased volatility of ethanol will also affect the combustion profile of a fuel
authors explained the reason as follows: because ethanol has a lower cetane blend. Diesel and biodiesel have boiling point of 180340 LC, and 350 LC,
number and higher heat of vaporization require-ments than diesel, ethanol respectively. Boiling point of ethanol is significantly less than both diesel and
blended fuels also decrease overall cetane number and increase ignition delay, biodiesel at 77.8 LC. The addition of 5% ethanol by volume was found to
which leads to incomplete combustion in the cylinder and results in higher decrease CO emissions for all B20, and B50 blends due to volatility effect of
CO emissions. However, we have similar result only for B20E15. Otherwise, ethanol dominating combustion. 15% ethanol addition by volume to B20, and
significant reductions in average CO emissions than neat diesel were B50 was found to increase CO emissions from 5% addition probably due to
observed at all idle conditions in the ethanol ser-ies. Therefore, another cooling effect of ethanol reducing combustion temperature, which is evident
explanation is important to explain the results. Addition of ethanol to fuel by the lowest tempera-tures of 15% ethanol added fuel blends at all engine
blends has two opposing factors, cooling effect and volatility. Cooling effect speeds (Fig. 2) from engine start up to about 5 min. At all idling conditions
of ethanol is attributed neat
62 M.M. Roy et al. / Applied Energy 180 (2016) 5265

biodiesel with ethanol additive exhibited higher CO emissions with higher cooling effect of DEE when compared to ethanol, increases in CO emission
ethanol volume percentage. The volatility effect of ethanol additive has a are less pronounced. CO emissions from B100 increased with increased DEE
lessened effect on B100 blends due to the high boil-ing point of biodiesel. at all idle conditions.
Therefore, the cooling effect of ethanol addi-tive lowers the combustion Fig. 7 indicated that all biodiesel blends from the ethanol series except for
temperature and increases CO emissions for B100 blends. B20E15 showed reductions in CO emissions. B100 fuel blends and B50E5
exhibited highest CO reductions across all idle conditions. Similarly, from the
Fig. 8 shows CO emissions of DEE series at low, medium, and high idle DEE series in Fig. 8, B100, and B50DE5 showed promising reductions in CO
rpms. For all fuels (except B20DE15 at 800 rpm) and all engine conditions, emissions compared to neat diesel. B20DE5 also proved to be effective in CO
CO emissions are significantly lower than diesel. In Ref. [29], a correlation is reduction.
found between oxygen concentration in DEE and ethanol blended fuels with
CO emissions. Higher the oxy-gen percentage in the blend, lower the CO
emissions was reported. Also, DEE blended fuels showed lower CO 3.3. Average NOx emissions for ethanol and diethyl ether series
emissions than ethanol blended fuels at same percentage of oxygen in it. This
is under-standable that higher oxygen helps better combustion. We want to Figs. 9 and 10 illustrate the average NO, and NO 2 emissions from low,
explain the CO emissions of DEE and ethanol blended fuels from different medium, and high idle tests, for ethanol series and DEE series, respectively.
perspectives. NO and NO2 emissions were combined to examine average NO x emissions
over warm-up period. Average NOx emissions over testing period were
Similar to ethanol, DEE has higher volatility, and higher latent heat than compared to neat diesel NOx emission values. B20, B50 and B100 all emitted
diesel and biodiesel. The boiling point of DEE is 34.4 LC
higher NOx emissions than diesel. It was found that increasing volume
[41] and the latent heat of evaporation is 356 kJ/kg [39]. Compared to
percentage of biodiesel would increase NOx emissions at all rpms. The
ethanol, DEE is more volatile and should have less of a cooling effect due to average NOx emissions trend for all fuel types tested including diesel was
lower latent heat of evaporation. 5% addition of DEE to B20 and B50 were that higher idle conditions caused lower average NOx emissions. This may be
found to decrease CO emissions due to increased volatility. Addition of 15% attributed to over leaning in local areas of combustions due to higher air
DEE to B20 and B50 increased CO emissions from 5% DEE. Again this can consumption at high idle speeds. While cylinder temp increases with rpm,
be attributed to cooling effect of DEE dominating combustion profile. Due to idling condition does not
reduced

Fig. 11. Average HC emissions (ethanol series) (a) low idle, (b) medium idle, and (c) high idle.
M.M. Roy et al. / Applied Energy 180 (2016) 5265 63

create high enough temperature to facilitate greater NOx production. NOx emissions at idling engine running conditions. The small change in
exhaust temperatures (Figs. 2 and 3) further support higher cetane number is
At low idle, all blends with ethanol produced lower average NOx having smaller effect at idle conditions.
emissions than neat diesel. As shown in Fig. 9a, B100E15 low-ered NOx
emissions at medium idle test by 4.8%. In Fig. 9c, B100E5 and B100E15 3.4. Average HC emissions for ethanol and diethyl ether series
reduced NOx emissions by 3.1% and 14.1%, respec-tively. It was seen that
the addition of ethanol to biodiesel-diesel blends could reduce average NOx Figs. 11 and 12 represent the average HC emissions for the etha-nol and
emissions in all tests. B100E15 was found to be the most effective blend in DEE series blends, respectively. At all tests, B20, B50, and B100 produced
reducing average NOx emissions over the test period. less HC emissions than diesel. This can be attribu-ted to the higher oxygen
content of biodiesel-blends allowing for a more complete combustion.
Fig. 10 demonstrates the average NOx emissions at different idling
conditions for DEE series. No blends generated lower average NOx emissions Fig. 11 shows the average HC emissions of the ethanol series fuel blends.
than neat diesel. Addition of DEE to B20, B50, and B100 caused a slight HC emissions are product of incomplete or partial combustions of
reduction of average NOx emissions from the biodiesel-diesel blends. Higher hydrocarbons in the combustion chamber. At low and medium idle tests,
volume percent of DEE induced lower NOx emissions. The reduction in NO x ethanol was found to decrease HC emis-sions for B20 blends. In all other fuel
emissions can been attributed to the higher cetane number associated with blends ethanol was found to decrease HC emissions. It was seen that the
DEE, due to lower ignition delay. Cetane number of diesel, biodiesel, and addition of ethanol to B100 blends would significantly decrease HC
DEE are 48, 50, and 125, respectively [33,42]. Due to very high cetane emissions.
number of DEE, we expected much higher NOx reduction with higher Fig. 12 illustrates the average HC emissions for the DEE series fuel
percentage of DEE in the blend. The results suggest that the effect of high blends. Increasing DEE percentage by volume was found to increase HC
cetane number is less effective to reduce emissions from diesel-biodiesel blends at all idle conditions.

Fig. 12. Average HC emissions (DEE series) (a) low idle, (b) medium idle, and (c) high idle.
64 M.M. Roy et al. / Applied Energy 180 (2016) 5265

The most important finding of this study about HC emissions of ethanol produced less NOx emissions than neat diesel. It was found that DEE
and DEE series is that higher percentage of ethanol helps to reduce HC content would reduce NOx emissions at all idle con-ditions for all fuel
emissions, whereas HC emissions increased with higher percentage of DEE in blends. B20DE15 and B50DE15 were the only fuel blends to reduce
the blends. To explain this, we need to consider fuel properties of different NOx emissions than average die-sel emissions.
fuels and blends as well as some phenomena inside the combustion chamber.
In fuel proper-ties, oxygen content, volatility and cetane number are some of (5) Increasing biodiesel content could decrease HC emissions. Ethanol
the very important ones need to be considered during engine start and at content decreased HC emissions significantly for B100 blends. DEE
idling. Among phenomena inside the combustion chamber, wall-adhering, content was found to increase HC emis-sions at all test conditions.
flame-quenching and over-leaning are important ones. Lower the boiling
point (high volatility) of the fuel, more read-ily it vaporizes and mixes with (6) On the other hand, no significant increase in aldehyde emis-sions was
air giving more complete combus-tion. Higher oxygen content promotes found after warm-up period, and no smoke emis-sions were noticed
complete combustion. High cetane number fuels have low self-ignition (visual inspection) for any fuel blends at idling conditions after engine
temperatures that help better combustion during engine start and warm-up warm-up.
phase. The optimal combination of these fuel properties makes lower wall-
adhering, and less chance of over-leaning. As a result, the com-bustion is
more complete and there is less HC emissions. Very high oxygen content of
ethanol (34.3%) and good volatility (boiling point 77.8 LC) produce less HC Acknowledgements
emissions with higher percentage of etha-nol in the blends. On the other hand,
although DEE has a very high cetane number (125), its excessive volatility The authors would like to acknowledge the financial support from
(boiling point is only 34.4 LC) creates local over-leaning. As a result, lower Lakehead University, which made this project possible. Appreciation is given
temperatures, especially at engine start, which is evident from Fig. 3 to the Brazilian Government for support of this project through Science
(temperature is only about 2226 LC) deteriorates combustion producing without Borders program. Thanks are also given to Mr. Joe Ripku,
higher HC at higher percentages of DEE in the blends. technologist in the Department of Mechanical Engineering and Debbie
Puumala, technician in the Department of Chemistry, both at Lakehead
University for their assistance throughout this project.

3.5. Aldehyde emissions


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