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BAB I

DATA

Bulan Kebutuhan
Januari 7500
Februari 7000
Maret 8000
April 7550
Mei 6800
Juni 7000
Juli 8250
Agustus 8500
September 8500
Oktober 9000
November 7850
Desember 8000

Biaya Pengadaan = Rp 85000

Biaya Simpan = Rp 27/tahun

Nilai Bahan = Rp 7

Lead Time = 1 bulan

BAB II

HASIL DAN PEMBAHASAN


A. HASIL
1. Periodic Order Quantity (POQ)
Tabel 1.1 Lot sizing dengan metode Periodic Order Quantity (POQ)
Bulan
Items
Des Jan Feb Mar Apr Mei Jun Jul Agu Sep Okt Nov Des
Gross
5700 3600 3000 4550 3700 4000 5750 4650 5800 3050 3650 4800
Requirement
Scheduled
Receipts
Projected
Ending 11150 7550 4550 14400 10400 4650 11500 8450 4800
Inventory
Net
5700 3700 5800
Requirement
Planned
Order 16850 18100 17300
Receipts
Planned
Order 16850 18100 17300
Release
2. Part-Period Balancing (PPB)
Tabel 2.1 Lot Sizing dengan metode Part-Period Balancing (PPB)

September

November
Desember

Desember
Februari

Agustus

Oktober
Januari

Maret

April

Juni
Mei

Juli
Item

Gross Requirement 5700 3600 3000 4550 3700 4000 5750 4650 5800 3050 3650 4800

Schedule Receipt

Project Ending Inventory 0 14850 11250 8250 3700 0 16200 10450 5800 0 8450 4800 0

Net Requirement 5700 4000 3050

Planned Order Receipt 20550 20200 11500

Planned Order Release 20550 20200 11500

3. Least Unit Cost (LUC)


Tabel 3.1 Ukuran lot pengadaan bahan den gan metode Least Unit Cost (LUC)
Bulan Januari Februari Maret April Mei Juni Juli Agustus September Oktober November Desember
Net
5700 3600 3000 4550 3700 4000 5750 4650 5800 3050 3650 4800
Requirement
Ukuran Lot
16850 18100 17300
Order
4. Wagner Within (WW)
Tabel 4.1 Biaya pengadaan untuk memenuhi kebutuhan dari periode c sampai e
c e=1 2 3 4 5 6 7 8 9 10 11 12
1 81000 88200 100200 127500 157100 197100 266100 331200 424000 478900 551900 657500

2 81000 87000 105200 127400 159400 216900 272700 353900 402700 468400 564400

3 81000 90100 104900 128900 174900 221400 291000 333700 392100 478500

81000 88400 104400 138900 176100 234100 270700 321800 398600


4

5 81000 89000 112000 139900 186300 216800 260600 327800

6 81000 92500 111100 145900 170300 206800 264400

81000 90300 113500 131800 161000 209000


7
81000 92600 104800 126700 165100
8

9 81000 87100 101700 130500

10 81000 88300 107500

81000 90600
11

12 81000
Tabel 4.2 Alternatif Biaya Pengadaan dan fe
c e=1 2 3 4 5 6 7 8 9 10 11 12
81000 88200 100200 127500 157100 197100 266100 331200 424000 478900 551900 657500
1

2 162000 168000 186200 208400 240400 297900 353700 434900 483700 549400 645400

3 169200 178300 193100 217100 263100 309600 379200 421900 480300 566700

181200 188600 204600 239100 276300 334300 370900 422000 498800


4

5 208500 216500 239500 267400 313800 344300 388100 455300

6 238100 249600 268200 303000 327400 363900 421500

7 278100 287400 310600 328900 358100 406100

8 320100 331700 343900 365800 404200

348400 354500 369100 397900


9

10 384000 391300 410500

11 408400 418000

439100
12

fe 81000 88200 100200 127500 157100 197100 239100 267400 303000 327400 358100 397900
LAMPIRAN
A. METODE POQ

PERHITUNGAN
Periodic Order Quantity (POQ)
2
EOQ =

2 93950 .85000
EOQ = 27

EOQ = 24321.53 24322

1
Banyaknya pemesanan dalam 1 tahun =
93950
= 24322

= 3.86
12
Jangka waktu pemesanan = = 3.11 3
3.86

Perhitungan Lot sizing


a. Planned Order Release 1 (Januari-Maret)= 7500+7000+8000
= 22500 (bulan desember)
Planned Order Receipts = 22500 (bulan januari)
Januari
Gross Requirement = 7500
Net Requierement = 7500
Projected Ending Inv = 22500-7500
= 15000
Februari
Gross Requirement = 7000
Net Requierement = 7000
Projected Ending Inv = 15000-7000 = 8000
Maret
Gross Requirement = 8000
Net Requierement = 8000
Projected Ending Inv = 8000-8000
= 40

b. Planned Order Release 1 (April-Juni)= 7550+6800+7000


= 21350 (bulan Maret)
Planned Order Receipts = 21350 (bulan April)
April
Gross Requirement = 7550
Net Requierement = 7550
Projected Ending Inv = 21350-7550
= 13800
Mei
Gross Requirement = 6800
Net Requierement = 6800
Projected Ending Inv = 13800-6800
= 7000
Juni
Gross Requirement = 7000
Net Requierement = 7000
Projected Ending Inv = 7000-7000
=0

c. Planned Order Release 1 (Juli - September) = 8250 + 8500 + 8500


= 25250 (bulan Juni)
Planned Order Receipts = 25250 (bulan Juli)
Juli
Gross Requirement = 8250
Net Requierement = 8250
Projected Ending Inv = 25250 - 8250
= 17000
Agustus
Gross Requirement = 8500
Net Requierement = 8500
Projected Ending Inv = 17000-8500
= 8500
September
Gross Requirement = 8500
Net Requierement = 8500
Projected Ending Inv = 8500-8500
=0
d. Planned Order Release 1 (Oktober - Desember) = 9000 + 7850 +
8000 = 24850 (bulan September)
Planned Order Receipts = 24850 (bulan Oktober)
Oktober
Gross Requirement = 9000
Net Requierement = 9000
Projected Ending Inv = 24850-9000
= 15850
November
Gross Requirement = 7850
Net Requierement = 7850
Projected Ending Inv = 15850-7850
= 8000
Desember
Gross Requirement = 8000
Net Requierement = 8000
Projected Ending Inv = 8000-8000
=0
Tabel analisis biaya metode POQ

Jenis Biaya Bulan


Des Jan Feb Mar Apr Mei Jun Jul Agu Sep Okt Nov Des
Biaya 85000 81000 81000
Pemesanan
Holding Cost 0 22300 15100 9100 0 28800 20800 9300 0 23000 16900 9600 0
Jumlah Biaya 85000 22300 15100 9100 81000 28800 20800 9300 81000 23000 16900 9600 0
Total Biaya 397900
B. METODE PPB

Biaya Pengadaan (S) = Rp 85000,-

Biaya Simpan (H) = Rp 27,-/tahun Biaya Simpan(H) = Rp 2,25,-/bulan

EPP = S/H

=85000/2,25

=37777,78

a. Periode Januari
Projected ending inventory Januari = planned order release Desember
gross requirement Januari
= 20550-5700
= 14850
Planned order receipt Januari = planned order release Desember
= 20550
Net Requirement Januari = planned order receipt Januari -
Projected ending inventory Januari

= 20550-14850
= 5700

b. Periode Februari
Projected ending inventory = Projected ending inventory Januari
Februari gross requirement Februari
= 14850 3600
= 11250

c. Periode Maret
Projected ending inventory Maret = Projected ending inventory
Februari gross requirement Maret
= 11250 - 3000
= 8250
d. Periode April
Projected ending inventoryApril = Projected ending inventory Maret
gross requirement April
= 8250 4550
= 3700

e. Periode Mei
Projected ending inventory Mei = Projected ending inventoryApril
gross requirement Mei
= 3700 - 3700
= 0
planned order release Mei = 20200

f. Periode Juni
Projected ending inventory Juni = planned order release Mei gross
requirement Juni
= 20200- 4000
= 16200
planned order receipt Juni = planned order release Mei
= 20200
Net Requirement Juni = planned order receipt Juni -
Projected ending inventory Juni

= 20200-16200
= 4000

g. Periode Juli
Projected ending inventory Juli = Projected ending inventory Juni
gross requirement Juli
= 16200- 5750
= 10450

h. Periode Agustus
Projected ending inventory = Projected ending inventory Juli
Agustus gross requirement Agustus
= 10450- 4650
= 5800

i. Periode September
Projected ending inventory = Projected ending inventory
September Agustus gross requiremen
September
= 5800 - 5800
= 0
planned order release September = 11500

j. Periode Oktober
Projected ending inventory = planned order release September
Oktober gross requirement Oktober
= 11500 3050
= 8450
planned order receipt Oktober = planned order release September
= 11500
Net Requirement Oktober = planned order receipt Oktober-
Projected ending inventory Oktober

= 11500-8450
= 3050
k. Periode November
Projected ending inventory = Projected ending inventory
November Oktober gross requirement
November
= 8450 3650
= 4800

l. Periode Desember
Projected ending inventory = Projected ending inventory
Desember November gross requirement
Desember
= 4800 -4800
= 0
C. METODE LUC

Januari
Kebutuhan RT = 5700
Kebutuhan Kumulatif = 5700
Biaya Simpan h.P(T-1)RT = 24/12(1-1)(5700) = 0
Biaya Simpan Kumulatif = 0
TRC = C + Biaya simpan kumulatif = 81000 + 0 = 81000
TRC/unit = TRC/kebutuhan kumulatif = 81000/5700 = 14,2105

Februari
Kebutuhan RT = 3600
Kebutuhan Kumulatif = 5700 + 3600 = 9300
Biaya Simpan h.P(T-1)RT = 24/12(1-2)(3600) = 7200
Biaya Simpan Kumulatif = 0 + 7200 = 7200
TRC = C + Biaya simpan kumulatif = 81000 + 7200 = 88200
TRC/unit = TRC/kebutuhan kumulatif = 88200/7200 = 9,4838

Maret
Kebutuhan RT = 3000
Kebutuhan Kumulatif = 9300 + 3000 = 12300
Biaya Simpan h.P(T-1)RT = 24/12(3-1)(3000) = 12000
Biaya Simpan Kumulatif = 7200 + 12000 = 19200
TRC = C + Biaya simpan kumulatif = 81000 + 19200 = 100200
TRC/unit = TRC/kebutuhan kumulatif = 100200/12300 = 8,1463

April
Kebutuhan RT = 4550
Kebutuhan Kumulatif = 12300 + 4550 = 16850
Biaya Simpan h.P(T-1)RT = 24/12(4-1)(4550) = 27300
Biaya Simpan Kumulatif = 19200 + 27300 = 46500
TRC = C + Biaya simpan kumulatif = 81000 + 46500 = 127500
TRC/unit = TRC/kebutuhan kumulatif = 127500/16850 = 7,5668

Mei
Kebutuhan RT = 3700
Kebutuhan Kumulatif = 16850 + 3700 = 20550
Biaya Simpan h.P(T-1)RT = 24/12(5-1)(3700) = 29600
Biaya Simpan Kumulatif = 46500 + 29600 = 76100
TRC = C + Biaya simpan kumulatif = 81000 + 76100 = 157100
TRC/unit = TRC/kebutuhan kumulatif = 157100/20550 = 7,6448

Mei
Kebutuhan RT = 3700
Kebutuhan Kumulatif = 3700
Biaya Simpan h.P(T-1)RT = 24/12(1-1)(3700) = 0
Biaya Simpan Kumulatif =0
TRC = C + Biaya simpan kumulatif = 81000 + 0 = 81000
TRC/unit = TRC/kebutuhan kumulatif = 81000/3700 = 21,8919

Juni
Kebutuhan RT = 4000
Kebutuhan Kumulatif = 3700 + 4000 = 7700
Biaya Simpan h.P(T-1)RT = 24/12(2-1)(4000) = 8000
Biaya Simpan Kumulatif = 0 + 8000 = 8000
TRC = C + Biaya simpan kumulatif = 81000 + 8000 = 89000
TRC/unit = TRC/kebutuhan kumulatif = 89000/7700 = 11,5584

Juli
Kebutuhan RT = 5750
Kebutuhan Kumulatif = 7700 + 5750 = 13450
Biaya Simpan h.P(T-1)RT = 24/12(3-1)(5750) = 23000
Biaya Simpan Kumulatif = 8000 + 23000 = 31000
TRC = C + Biaya simpan kumulatif = 81000 + 31000 = 112000
TRC/unit = TRC/kebutuhan kumulatif = 112000/13450 = 8,3271

Agustus
Kebutuhan RT = 4650
Kebutuhan Kumulatif = 13450 + 4650 = 18100
Biaya Simpan h.P(T-1)RT = 24/12(4-1)(4650) = 27900
Biaya Simpan Kumulatif = 23000 + 27900 = 58900
TRC = C + Biaya simpan kumulatif = 81000 + 58900 = 139900
TRC/unit = TRC/kebutuhan kumulatif = 139900/18100 = 7,7293

September
Kebutuhan RT = 5800
Kebutuhan Kumulatif = 18100 + 5800 = 23900
Biaya Simpan h.P(T-1)RT = 24/12(5-1)(5800) = 46400
Biaya Simpan Kumulatif = 58900 + 46400 = 105300
TRC = C + Biaya simpan kumulatif = 81000 + 105300 = 186300
TRC/unit = TRC/kebutuhan kumulatif = 186300/23900 = 7,7949

September
Kebutuhan RT = 5800
Kebutuhan Kumulatif = 5800
Biaya Simpan h.P(T-1)RT = 24/12(1-1)(5800) = 0
Biaya Simpan Kumulatif =0
TRC = C + Biaya simpan kumulatif = 81000 + 0 = 81000
TRC/unit = TRC/kebutuhan kumulatif = 81000/5800 = 13,9655

Oktober
Kebutuhan RT = 3050
Kebutuhan Kumulatif = 5800 + 3050 = 8850
Biaya Simpan h.P(T-1)RT = 24/12(2-1)(3050) = 6100
Biaya Simpan Kumulatif = 0 + 6100 = 6100
TRC = C + Biaya simpan kumulatif = 81000 + 6100 = 87100
TRC/unit = TRC/kebutuhan kumulatif = 87100/8850 = 9,8418

November
Kebutuhan RT = 3650
Kebutuhan Kumulatif = 8850 + 3650 = 12500
Biaya Simpan h.P(T-1)RT = 24/12(3-1)(3650) = 14600
Biaya Simpan Kumulatif = 6100 + 14600 = 20700
TRC = C + Biaya simpan kumulatif = 81000 + 20700 = 101700
TRC/unit = TRC/kebutuhan kumulatif = 101700/12500 = 8,136

Desember
Kebutuhan RT = 4800
Kebutuhan Kumulatif = 12500 + 4800 = 17300
Biaya Simpan h.P(T-1)RT = 24/12(4-1)(4800) = 28800
Biaya Simpan Kumulatif = 20700 + 28800 = 49500
TRC = C + Biaya simpan kumulatif = 81000 + 49500 = 130500
TRC/unit = TRC/kebutuhan kumulatif = 130500/17300 = 7,5433
D. METODE WW

Z1-1 = 81.000 + 2 (5.700-5.700) = 81.000


Z1-2 = 81.000 + 2 [(9.300-5.700) + (9.300-9.300)] = 88.200
Z1-3 = 81.000 + 2 [(12.300-5.700) + (12.300-9.300) + (12.300-12.300)]
= 100.200
Z1-4 = 81.000 + 2 [(16.850-5.700) + (16.850-9.300)+ (16.850-12.300) +
(16.850-16.850)] = 127.500
Z1-5 = 81.000 + 2 [(20.550-5.700) + (20.550-9.300)+ (20.550-12.300) +
(20.550-16.850) + (20.550-20.550)] = 157.100
Z1-6 = 81.000 + 2 [(24.550-5.700) + (24.550-9.300)+ (24.550-12.300) +
(24.550-16.850) + (24.550-20.550) + (24.550-24.550)] = 197.100
Z1-7 = 81.000 + 2 [(30.300-5.700) + (30.300-9.300)+ (30.300-12.300) +
(30.300-16.850) + (30.300-20.550) + (30.300-24.550) + (30.300-
30.300)] = 266100
Z1-8 = 81.000 + 2 [(34.950-5.700) + (34.950-9.300)+ (34.950-12.300) +
(34.950-16.850) + (34.950-20.550) + (34.950-24.550) + (34.950-
30.300) + (34.950-34.950)] = 331.200
Z1-9 = 81.000 + 2 [(40.750-5.700) + (40.750-9.300)+ (40.750-12.300) +
(40.750-16.850) + (40.750-20.550) + (40.750-24.550) + (40.750-
30.300) + (40.750-34.950) + (40.750-40.750)] = 424.000
Z1-10 = 81.000 + 2 [(43.800-5.700) + (43.800-9.300)+ (43.800-12.300)
+ (43.800-16.850) + (43.800-20.550) + (43.800-24.550) + (43.800-
30.300) + (43.800-34.950) + (43.800-40.750) + (43.800-43.800)] =
478.900
Z1-11 = 81.000 + 2 [(47.450-5.700) + (47.450-9.300)+ (47.450-12.300)
+ (47.450-16.850) + (47.450-20.550) + (47.450-24.550) + (47.450-
30.300) + (47.450-34.950) + (47.450-40.750) + (47.450-43.800) +
(47.450-47.450)] = 551.900
Z1-12 = 81.000 + 2 [(52.250-5.700) + (52.250-9.300)+ (52.250-12.300)
+ (52.250-16.850) + (52.250-20.550) + (52.250-24.550) + (52.250-
30.300) + (52.250-34.950) + (52.250-40.750) + (52.250-43.800) +
(52.250-47.450) + (52.250-52.250)] = 657.500
Z2-2 = 81.000 + 2 [(3.600-3.600)] = 81.000
Z2-3 = 81.000 + 2 [(6.600-3.600) + (6.600-6.600)] = 87.000
Z2-4 = 81.000 + 2 [(11.150-3.600) + (11.150-6.600) + (11.150-11.150)]
= 105.200
Z2-5 = 81.000 + 2 [(14.850-3.600) + (14.850-6.600) + (14.850-11.150) +
(14.850-14.850)] = 127.400
Z2-6 = 81.000 + 2 [(18.850-3.600) + (18.850-6.600) + (18.850-11.150) +
(18.850-14.850) + (18.850-18.850)] = 159.400
Z2-7 = 81.000 + 2 [(24.600-3.600) + (24.600-6.600) + (24.600-11.150) +
(24.600-14.850) + (24.600-18.850) + (24.600-24.600)] = 216.900
Z2-8 = 81.000 + 2 [(29.250-3.600) + (29.250-6.600) + (29.250-11.150) +
(29.250-14.850) + (29.250-18.850) + (29.250-24.600) + (29.250-
29.250)] = 272.700
Z2-9 = 81.000 + 2 [(35.050-3.600) + (35.050-6.600) + (35.050-11.150) +
(35.050-14.850) + (35.050-18.850) + (35.050-24.600) + (35.050-
29.250) + (35.050-35.050)] = 353.900
Z2-10 = 81.000 + 2 [(38.100-3.600) + (38.100-6.600) + (38.100-11.150)
+ (38.100-14.850) + (38.100-18.850) + (38.100-24.600) + (38.100-
29.250) + (38.100-35.050) + (38.100-38.100)] = 402.700
Z2-11 = 81.000 + 2 [(41.750-3.600) + (41.750-6.600) + (41.750-11.150)
+ (41.750-14.850) + (41.750-18.850) + (41.750-24.600) + (41.750-
29.250) + (41.750-35.050) + (41.750-38.100) + (41.750-41.750)] =
468.400
Z2-12 = 81.000 + 2 [(46.550-3.600) + (46.550-6.600) + (46.550-11.150)
+ (46.550-14.850) + (46.550-18.850) + (46.550-24.600) + (46.550-
29.250) + (46.550-35.050) + (46.550-38.100) + (46.550-41.750) +
(46.550-46.550)] = 564.400
Z3-3 = 81.000 + 2 [(3.000-3.000)] = 81.000
Z3-4 = 81.000 + 2 [(7.550-3.000) + (7.550-7.550)] = 90.100
Z3-5 = 81.000 + 2 [(11.250-3.000) + (11.250-7.550) + (11.250-11.250)]
= 104.900
Z3-6 = 81.000 + 2 [(15.250-3.000) + (15.250-7.550) + (15.250-11.250) +
(15.250-15.250)] = 128.900
Z3-7 = 81.000 + 2 [(21.000-3.000) + (21.000-7.550) + (21.000-11.250) +
(21.000-15.250) + (21.000-21.000)] = 174.900
Z3-8 = 81.000 + 2 [(25.650-3.000) + (25.650-7.550) + (25.650-11.250) +
(25.650-15.250) + (25.650-21.000) + (25.650-25.650)] = 221.400
Z3-9 = 81.000 + 2 [(31.450-3.000) + (31.450-7.550) + (31.450-11.250) +
(31.450-15.250) + (31.450-21.000) + (31.450-25.650) + (31.450-
31.450)] = 291.000
Z3-10 = 81.000 + 2 [(34.500-3.000) + (34.500-7.550) + (34.500-11.250)
+ (34.500-15.250) + (34.500-21.000) + (34.500-25.650) + (34.500-
31.450) + (34.500-34.500)] = 333.700
Z3-11 = 81.000 + 2 [(38.150-3.000) + (38.150-7.550) + (38.150-11.250)
+ (38.150-15.250) + (38.150-21.000) + (38.150-25.650) + (38.150-
31.450) + (38.150-34.500) + (38.150-38.150)] = 392.100
Z3-12 = 81.000 + 2 [(42.950-3.000) + (42.950-7.550) + (42.950-11.250)
+ (42.950-15.250) + (42.950-21.000) + (42.950-25.650) + (42.950-
31.450) + (42.950-34.500) + (42.950-38.150) + (42.950-42.950)] =
478.500
Z4-4 = 81.000 + 2[(4.550-4.550)] = 81.000
Z4-5 = 81.000 + 2 [(8.250-4.550) + (8.250-8.250)] = 88.400
Z4-6 = 81.000 + 2 [(12.250-4.550) + (12.250-8.250) + (12.250-12.250)]
= 104.400
Z4-7 = 81.000 + 2 [(18.000-4.550) + (18.000-8.250) + (18.000-12.250) +
(18.000-18.000)] = 138.900
Z4-8 = 81.000 + 2 [(22.650-4.550) + (22.650-8.250) + (22.650-12.250) +
(22.650-18.000) + (22.650-22.650)] = 176.100
Z4-9 = 81.000 + 2 [(28.450-4.550) + (28.450-8.250) + (28.450-12.250) +
(28.450-18.000) + (28.450-22.650) + (28.450-28.450)] = 234.100
Z4-10 = 81.000 + 2 [(31.500-4.550) + (31.500-8.250) + (31.500-12.250)
+ (31.500-18.000) + (31.500-22.650) + (31.500-28.450) + (31.500-
31.500)] = 270.700
Z4-11 = 81.000 + 2 [(35.150-4.550) + (35.150-8.250) + (35.150-12.250)
+ (35.150-18.000) + (35.150-22.650) + (35.150-28.450) + (35.150-
31.500) + (35.150-35.150)] = 321.800
Z4-12 = 81.000 + 2 [(39.950-4.550) + (39.950-8.250) + (39.950-12.250)
+ (39.950-18.000) + (39.950-22.650) + (39.950-28.450) + (39.950-
31.500) + (39.950-35.150) + (39.950-39.950)] = 398.600
Z5-5 = 81.000 + 2 [(3.700-3.700)] = 81.000
Z5-6 = 81.000 + 2 [(7.700-3.700) + (7.700-7.700)] = 89.000
Z5-7 = 81.000 + 2 [(13.450-3.700) + (13.450-7.700) + (13.450-13.450)]
= 112.000
Z5-8 = 81.000 + 2 [(18.100-3.700) + (18.100-7.700) + (18.100-13.450) +
(18.100-18.100)] = 139.900
Z5-9 = 81.000 + 2 [(23.900-3.700) + (23.900-7.700) + (23.900-13.450) +
(23.900-18.100) + (23.900-23.900)] = 186.300
Z5-10 = 81.000 + 2 [(26.950-3.700) + (26.950-7.700) + (26.950-13.450)
+ (26.950-18.100) + (26.950-23.900) + (26.950-26.950)] = 216.800
Z5-11 = 81.000 + 2 [(30.600-3.700) + (30.600-7.700) + (30.600-13.450)
+ (30.600-18.100) + (30.600-23.900) + (30.600-26.950) + (30.600-
30.600)] = 260.600
Z5-12 = 81.000 + 2 [(35.400-3.700) + (35.400-7.700) + (35.400-13.450)
+ (35.400-18.100) + (35.400-23.900) + (35.400-26.950) + (35.400-
30.600) + (35.400-35.400)] = 327.800
Z6-6 = 81.000 + 2[(24550-24550)] = 81.000
Z6-7= 81.000 + 2[(30300-24550) + (30300-30300)] =92500
Z6-8 = 81.000 + 2[(34950-24550) + (34950-30300) + (34950-34950)]
=111100
Z6-9 = 81.000 + 2[(40750-24550) + (40750-30300) + (40750-34950) +
(40750- 40750)] =145900
Z6-10= 81.000 + 2[(43800-24550) + (43800-30300) + (43800-34950) +
(43800-40750) + (43800-43800)] =170300
Z6-11= 81.000 + 2[(47450-24550) + (47450-30300) + (47450-34950) +
(47450-40750) + (47450-43800) + (47450-47450)] =206800
Z6-12 = 81.000 + 2[(52250-24550) + (52250-30300) + (52250-34950) +
(52250-40750) + (52250-43800) + (52250-47450) + (52250-52250)] =
264400
Z7-7 = 81.000 + 2 [(30300-30300)] = 81.000
Z7-8 = 81.000 + 2 [(34950-30300) + (34950-34950)] =90300
Z7-9 = 81.000 + 2[(40750-30300) + (40750-34950) + (40750-40750)]
=113500
Z7-10 = 81.000 + 2 [(43800-30300) + (43800-34950) + (43800-
40750)+(43800-43800)] =131800
Z7-11 = 81.000 + 2 [(47450-30300) + (47450-34950) + (47450-40750) +
(47450-43800)+(47450-47450)] =161000
Z7-12 = 81.000 + 2 [(52250-30300) + (52250-34950) + (52250-40750) +
(52250- 47450) + (52250-52250)] =209000

Z8.8 = 81000+2 {(34950-34950)} = 81000


Z8.9 = 81000+2 {(40750-34950) + (40750-40750)} = 92600
Z8.10 = 81000+2 {(43800-34950) + (43800-40750) +(43800-43800)} =
104800
Z8.11 =81000+2{(46950-34450) + (46950-40250) +(46950-43300) +
(46950-46950)} =126700
Z8.12 =81000+2{(52250-34950) + (52250-40750) +(52250-43800) +
(52250-47450) + (52250-52250)} = 165100
Z9.9 = 81000+2 {(40750-40750)} = 81000
Z9.10 = 81000+2 {(43800-40750) + (43800-43800)} = 87100
Z9.11 = 81000+2 {(47450-40750) + (47450-43800) +(47450-47450)} =
101700
Z9.12 = 81000+2{(52250-40750) + (52250-43800)+(52250-47450) +
(52250-52250)} = 130500
Z10.10 = 81000+2{(43800-43800)} = 81000
Z10.11 = 81000+2{(47450-43800) + (47450-47450)} = 88300
Z10.12 = 81000+2{(52250-43800) + (52250-47450) +(52250-52250)}=
107500
Z11.11 = 81000+2{(47450-47450)} = 81000
Z11.12=81000+2{(52250-47450)+(52250-52250)} =90600
Z12.12 = 81000+2{(52250-52250)} = 81000

Perhitungan fn
f0 =0
f1 = Min (Z1 1 + f0)
= Min (81000 + 0)
= 81000, pilihan Z1 1 + f0
f2 = Min (Z1 2 + f0, Z2 2 + f1)
= Min (88200 + 0, 81000 + 81000)
= (88200, 162000)
= 88200, pilihan Z1 2+f0
f3 = Min (Z1 3 + f0, Z2 3 + f1, Z3 3 + f2)
= Min (100200 + 0, 87000 + 81000, 81000 + 88200)
= (100200, 168000, 169200)
= 100200, pilihan Z1 3 + f0
f4 = Min (Z1 4 + f0, Z2 4 + f1, Z3 4 + f2, Z4 4 + f3)
= Min (127500 + 0, 105200 + 81000, 90100 + 88200, 81000 +
100200)
= (127500, 186200, 178300, 181200)
= 127500, pilihan Z1 4 + f0
f5 = Min (Z1 5 + f0, Z2 5 + f1, Z3 5 + f2, Z4 5 + f3, Z5 5 + f4)
= Min (157100 + 0, 127400 + 81000, 104900 + 88200, 88400 +
100200, 81000 + 127500)
= (157100, 208400, 193100, 188600, 208500)
= 157100, pilihan Z1 5 + f0
f6 = Min (Z1 6 + f0, Z2 6 + f1, Z3 6 + f2, Z4 6 + f3, Z5 6 + f4, Z6 6 + f5)
= Min (197100 + 0, 159400 + 81000, 128900 + 88200, 104400 +
100200, 89000 + 127500, 81000 + 157100)
= (197100, 240400, 217100, 204600, 216500, 238100)
= 197100, pilihan Z1 6 + f0
f7 = Min (Z1 7 + f0, Z2 7 + f1, Z3 7 + f2, Z4 7 + f3, Z5 7 + f4, Z6 7 + f5, Z7 7
+ f6)
= Min (266100 + 0, 216900 + 81000, 174900 + 88200, 138900 +
100200, 112000 + 127500, 92500 + 157100, 81000+ 197100)
= (266100, 297900, 263100, 239100, 239500, 249600, 278100)
= 239100, pilihan Z4 7 + f3
f8 = Min (Z1 8 + f0, Z2 8 + f1, Z3 8 + f2, Z4 8 + f3, Z5 8 + f4, Z6 8 + f5, Z7 8
+ f6, Z8 8 + f7)
= Min (331200 + 0, 272.700 + 81000, 221400 + 88200, 176100 +
100200, 139.900 + 127500, 111100 + 157100, 90300 + 197100,
81000 + 239100)
= (331200, 353700, 309600, 276300, 267400, 268200, 287400,
320100)
=267400, pilihan Z5 8 + f4
f9 = Min (Z1 9 + f0, Z2 9 + f1, Z3 9 + f2, Z4 9 + f3, Z5 9 + f4, Z6 9 + f5, Z7 9
+ f6, Z8 9 + f7, Z9 9 + f8)
= Min (424000 + 0, 353900 + 81000, 291000 + 88200, 234100 +
100200, 186300 + 127500, 145900 + 157100, 113500 + 197100,
92600 + 239100, 81000 + 267400)
= (424000, 434900, 379200, 334300, 313800, 303000, 310600,
331700, 348400)
= 303000, pilihan Z6 9 + f5
f10 = Min (Z1 10 + f0, Z2 10 + f1, Z3 10 + f2, Z4 10 + f3, Z5 10 + f4, Z6 10 + f5,
Z7 10 + f6, Z8 10 + f7, Z9 10 + f8, Z10 10 + f9)
= Min (478900 + 0, 402700 + 81000, 333700 + 88200, 270700 +
100200, 216800 + 127500, 170300 + 157100, 131800 + 197100,
104800 + 239100, 87100 + 267400, 81000 + 303000)
= (478900, 483700, 421900, 370900, 344300, 327400, 328900,
343900, 354500, 384000)
= 327400, pilihan Z6 10 + f5
f11 = Min (Z1 11 + f0, Z2 11 + f1, Z3 11 + f2, Z4 11 + f3, Z5 11 + f4, Z6 11 + f5,
Z7 11 + f6, Z8 11 + f7, Z9 11 + f8, Z10 11 + f9, Z11 11 + f10)
= Min (551900 + 0, 468400+ 81000, 392100 + 88200, 321800 +
100200, 260600 + 127500, 206800 + 157100, 161000 + 197100,
126700 + 239100, 101700 + 267400, 88300 + 303000, 81000 +
327400)
= (551900, 549400, 480300, 422000, 388100, 363900, 358100,
365800, 369100, 391300, 408400)
= 358100, pilihan Z7 11 + f6
f12 = Min (Z1 12 + f0, Z2 12 + f1, Z3 12 + f2, Z4 12 + f3, Z5 12 + f4, Z6 12 + f5,
Z7 12 + f6, Z8 12 + f7, Z9 12 + f8, Z10 12 + f9, Z11 12 + f10, Z12 12 + f11)
= Min (657500 + 0, 564400+ 81000, 478500 + 88200, 398600 +
100200, 327800 + 127500, 264400 + 157100, 209000 + 197100,
165100 + 239100, 130500 + 267400, 107500 + 303000, 90600 +
327400, 81000 + 358100)
= (657500, 645400, 566700, 498800, 455300, 421500, 406100,
404200, 397900, 410500, 418000, 439100)
= 397900, pilihan Z9 12 + f8
Tabel Accumulate Part-Period berdasarkan alternative ukuran lot ke-1 (PPB)
Kelompok Periode Ukuran Lot Accumulated Part-Period {APP}
Januari 5700 0
Januari, Februari 9300 0 + 3600{1} = 3600
Januari, Februari, Maret 12300 0 + 3600{1} + 3000{2} = 9600
Januari, Februari, Maret, April 16850 0 + 3600{1} + 3000{2} + 4550{3} =23250
Januari, Februari, Maret, April, Mei 20550 0 + 3600{1} + 3000{2} + 4550{3} + 3700{4} = 38050
Januari, Februari, Maret, April, Mei, Juni 24550 0 + 3600{1} + 3000{2} + 4550{3} + 3700{4}+4000{5} = 58050

Tabel Accumulated Part-Period berdasarkan alternative ukuran lot ke-2 (PPB)


Kelompok Periode Ukuran Lot Accumulated Part-Period {APP}
Juni 4000 0
Juni, Juli 9750 0 + 5750{1} = 5750
Juni, Juli, Agustus 14400 0 + 5750{1} + 4650{2} = 15050
Juni, Juli, Agustus, September 20200 0 + 5750{1} + 4650{2} + 5800 {3}= 32450
Juni, Juli, Agustus, September, Oktober 23250 0 + 5750{1} + 4650{2} + 5800 {3} + 3050{4} = 44650
Tabel Accumulated Part-Period berdasarkan alternative ukuran lot ke-3 (PPB)
Kelompok Periode Ukuran Lot Accumulated Part-Period {APP}
Oktober 3050 0
Oktober, November 6700 0 + 3650{1} = 3650
Oktober, November, Desember 11500 0 + 3650{1} + 4800{2} = 13250
Tabel Perhitungan ukuran lot dengan metode Least Unit Cost (LUC)

Kebutuhan Kebutuhan Biaya Biaya Simpan


Bulan T TRC (T) TRC/Unit
RT Kumulatif Simpan Kumulatif
(1) (2) (7)=C+(6) (8) = (7)/(4)
(3) (4) (5) (6)
Januari 1 5700 5700 0 0 81000 14.21052632
Februari 2 3600 9300 7200 7200 88200 9.483870968
Maret 3 3000 12300 12000 19200 100200 8.146341463
April 4 4550 16850 27300 46500 127500 7.566765579
Mei 5 3700 20550 29600 76100 157100 7.644768856
Mei 1 3700 3700 0 0 81000 21.89189189
Juni 2 4000 7700 8000 8000 89000 11.55844156
Juli 3 5750 13450 23000 31000 112000 8.327137546
Agustus 4 4650 18100 27900 58900 139900 7.729281768
September 5 5800 23900 46400 105300 186300 7.794979079
September 1 5800 5800 0 0 81000 13.96551724
Oktober 2 3050 8850 6100 6100 87100 9.84180791
November 3 3650 12500 14600 20700 101700 8.136
Desember 4 4800 17300 28800 49500 130500 7.543352601
Tabel Analisis Biaya dengan metode Least Unit Cost (LUC)
Bulan
Jenis Biaya
Des Jan Feb Mar Apr Mei Jun Jul Agu Sep Okt Nov Des
Biaya Pemesanan 81000 81000 81000
Holding Cost 0 22300 15100 9100 0 28800 20800 9300 0 23000 16900 9600 0
Jumlah Biaya 81000 22300 15100 9100 81000 28800 20800 9300 81000 23000 16900 9600 0
Total Biaya 397900

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