Title: Date : 17-03-15

Sinus Jevi Electric Heating

ELECTRIC IN-LINE HEATER
Aambeeld 19, 1671 NT Rev. no : 40.863-001
THERMAL CALCULATION
Medemblik, The Netherlands Project : GNU Gas Natural
Tel. +31 (0)227 549100
RESULTS Item : 115kW Ex- Immersion
Prepared by : Dennis Lauwers CASE : Normal Operation Sheet : 1 of 4
PROCESS PARAMETERS PROPERTIES FLUID note
Medium to be heated [-] Natural Gas Spec. gravity [kg/m3] 16,99
Fluid [-] Vapour Spec.Heat (P=const) Cp [J/kgK] 2340
Skin temp. allow. / calc. [C] TBA / 97 Thermal conductivity [W/mK] 3,50E-02
Pressure drop allow. / calc. [Bar] 0,5 / 0,2232 Dynamic viscosity [PaS] 1,08E-05
Heat flux allow. / calc. W/cm 2 7,5 / 6,87 Note: properties at avarage temperature Tav = (Tin + Tout) = 11 C

INLET CONDITIONS OUTLET CONDITIONS

Tin [C] 1,00 Tout [C] 21,12
Mass flow [kg/h] 7645,00 Flow [m3/h] 449,97
Pressure [Barg] 20,00 Pressure [Barg] 19,777

Pressure drop P = 0,2232 Bar Vout = 15,91 m/s

Cooling distance
H= 150 Heated length = 1750 Dimensions [mm]
100 DIMENSION ARE PRELIMINARY 100 Bundle Dia 180
93 93 Baffle Dia 190
Elm.Dia 12,7
first baffle last baffle
55 Elm.pitch vert. 26
Number of baffles: 9 (Segmental type) 200 Elm.pitch hor. 26
No. of rows 8
baffle pitch Baffle opening 349 Elm. Config. Triangular
370 183 24% from cross section surface area.
29% from baffle diameter.
Ex-equipment : N/A
Temp. [C]

T1 (<450C) H=250 mm
T2 (<300C) H=200 mm Element temp. Tskin Tskin= 97 full load+fouling
T3 (<200C) H=150 mm Tskin= 85 reduced load+fouling
T4 (<135C) H=100 mm Tskin= 91 full load
T5 (<100C) H=75 mm 86 Tskin= 79 reduced load Note 1
T6 (<85C) H=50 mm 75
Note : Tamb = 50C max. 79 Tout= 24 full load
69 Natural Gas temp.
L1, L2, L3
Tout= 21 reduced load
thyristor

4-20 mA signal

Tin = 1 Reduced load due to thyristor

control P= 99,98 kW
0 Heated length [m] 1,75 Full load without thyristor
Note 1 : calculated temperature values are only valid when control P = 115 kW
115 kW the heater is operating with full (100%) thyristor power controller.

ELECTRIC DATA HEATTRANSFER DATA (Tubular elements)

Total power installed [kW] 115,00 Note 7 Total heattransfer area AVO [m2] 1,68
Supply Voltage (3 Ph) [V] 400 (L1,L2,L3) Heattransfer coefficient bundle k [W/m2K] 887,54 Note 4
Frequence [Hz] 50 TLN TLN [C] 77,32
Max. load current [Amp] 166,0 Heat flux [w/cm2] 6,87
Number of U-pins [-] 12 Note 2 With fouling:
Voltage per element [Volt] 400 Note 3 Fouling factor Rf [m2K/W] 0,00010
Power per element [Watt] 9583 Heattransfercoeff. with fouling kf [W/m2K] 815,19 Note 4,5
Current per element [Amp] 23,96 TLN , with fouling [C] 84,19
Heated length [mm] 3500
Note 6 Heat flux [w/cm2] 6,87
Note 2 : number of elements : 12 connected + 3 spares, installed but not connected.
Calculations according VDI Wrme Atlas,
Note 3 : elements are delta connected. (fnfe Auflage - 1988) :
Note 4 : general heat transfer : Q = k . AVO . TLN = 115000 Watt (full load condition) Bltter Gg 1 - Gg 6
Bltter Gd 1 - Gd 5 for heat transfer calc
Note 5 : per defenition : 1/kf = 1/k + Rf (TEMA approach)
Bltter Ll 1 - Ll 10 for pressure drop calc
Note 6 : streched length of U-pin heating element. Bltter Oc 6 - Oc 23 for fouling (TEMA)
Note 7 : design margin on installed power : 15,0 %

PRESSURE DROP OVER THE HEATER

1 = 373,07 + 2 = 8606 + 3 = 178,59 + 4 = 13157,50

Total pressure drop P1 + P2 + P3 + P4 2

= 22315 N/m = 0,22315 Bar = 2231,53 mmWg
Filename: Heater design
 Title:
Sinus Jevi Electric Heating BV
Date : 17-03-15
aambeeld 19, 1671 NT SPECIFICATION/DATASHEET Rev. no : 40.863-001
Medemblik, The Netherlands ELECTRIC HEATER Project : GNU Gas Natural
Tel. +31 (0)227 549100 ITEM : 115KW EX- IMMERSION Item : 115kW Ex- Immersion
Prepared by : Dennis Lauwers Sheet : 2 of 4
PROCESS DESIGN CONDITIONS
Number req. 1 - Nozzle velocity (calc.) 15,9 (in outlet) m/s
Service Natural Gas - Dynamic head in nozzle 4303 kg/m.s2
Fluid Vapour - Skin temp. (allow.) TBA C
Flow rate 7645,0 kg/hr Skin temp. reduced / full load 79 / 91 (clean) C
Flow rate (process conditions) 450,0 m3/hr Fouling factor 0,0001 m2K/W
Pressure drop (allow) 0,5 Bar SITE CONDITIONS
Pressure drop (calc.) 0,223153 Bar Maximum wind velocity 44 m/s
Watt density (allow.) 7,5 W/cm2 Minimum air temperature -10 C
Watt density (calc.) 6,87 W/cm2 Blast loads (if applicable) 0,5 Barg
INLET CONDITIONS PROPERTIES FLUID
Temperature C 1,0 Ti Properties of the medium at avarage
To
Pressure Barg 20,00 temperature & working pressure :
Liquid flow kg/hr N/A T AV = (Ti + To) =0 C
Vapour flow kg/hr 7645 PW = 20,0 Barg
OUTLET CONDITIONS Description Symbol Unit Value
Temperature C 21,1 Spec. gravity [kg/m3] 16,99
Pressure Barg 19,78 Spec.Heat (P=const) Cp [J/kgK] 2340
Liquid flow kg/hr N/A Thermal conductivity [W/mK] 3,50E-02
Vapour flow kg/hr 7645 Dynamic viscosity [PaS] 1,08E-05
ELECTRIC HEATING DESIGN REQUIREMENTS
Area classification Zone 1 & 2 Guaranteed thermal eff. % 100%
Temp. Class T3 (<200C) Ambient air temp. Tamb -40C < Tamb < 50C
Ex certification heater (D8800) Ex II 2G Ex 'de' [ia] IIC Design electrical output kW 115,0 1 x 115,0 kW
Ingress Protection IP66 Number of stages 1 0 x 0,0 kW
POWER SUPPLY
Voltage Volt 400 Rated Power (heater) kW 115,0
Number of phases - 3 Rated Power (panel) kW 115,0
Frequency Hz 50 Earthing PE
Wiring elements - Delta Neutral available No
OVERALL DIMENSIONS REMARKS / NOTES
Instrument Box N6 N1 N2 DIMENSIONS ARE PRELIMINARY 1) Pressure-temperature ratings
not applicable C B Heated length : A SKETCH NOT TO SCALE ! of connection flanges acc.
Insulation ASME B16.5 - 1996 & 1998
N3 N4 thickness : M orientation
(D8800) nozzles 2) To avoid damage to the
0 insulation cover of the heater
during transport, we advise
F OD 270 90 H to insulate after installation
and hook-up on site.
180 E 3) Type connection flanges :
Heater flange raised face (RF),smooth finish.
G N5 4) Increased safety enclosure,
Overall length : L N type D8800, max. allowable
Fixed Slide ambient temperature (Tamb)
Dimensions in millimeters [mm] -40C < Tamb < 50C.
A B C OD E F G H L M N
1750 263 150 219,1 400 approx 500 approx. 300 610 2672 0 120
NOZZLE DATA WEIGHT CONTROL DATA
Mark Qty Type Size Rating lbs Orient. Service G = 2966 N (Mass = 302 kg)
N1 1 WNF 4 300 0 Inlet
9,81 m/s2

N2 1 WNF 4 300 0 Outlet

COG COG
N3 N/A WNF N/A N/A 0 N/A 610
N4 N/A WNF N/A N/A 0 N/A 400 G [N] G [N]
N5 1 WNF 2 300 180 Drain 1130 500
N6 1 WNF 8" 300 # Centre-line Heater 2672
INSTRUMENTATION
Over-temperature protection (High-High) Number : 1 , type : TC,type K Clamped to element tube surface(s)
Temperature control fluid Number : , type : N/A, by clients DCS, 4-20 mA analog
Over-temperature vessel wall Number : , type : N/A
Over-temperature protection Fluid Number : , type : N/A
Separate instrument junction box Y/N N
 Title: Date : 17-03-15
Sinus Jevi Electric Heating
Aambeeld 19, 1671 NT SPECIFICATION/DATASHEET Rev. no : 40.863-001
Medemblik, The Netherlands MECHANICAL Project : GNU Gas Natural
Tel. +31 (0)227 549100 ITEM : 115KW EX- IMMERSION Item : 115kW Ex- Immersion
Prepared by : Dennis Lauwers Sheet : 3 of 4
MECHANICAL DATA / PED97/23/EC DATA
Description Units Ps = 30 Barg , V= 62,6 l , Ps.V= 1878 Bar.l
Design code (-) ASME VIII div 1 PED 97/23/EC : applicable
Design temperature, upper/lower [Ts] C 50 0 Equipment type : Vessel(s)
Design pressure, internal [Ps] Barg 30 Fluid group : Group 1 Gas
Corrosion allowance, pressure parts mm 1,6
Test pressure, hydrostatic Barg To Code Category : IV CHART 1
Miscellaneous Module : H1
INSPECTION REQUIREMENTS
Inspection To Code
Inspection authority Lloyds Register, if applicable.
Stress relieving N/A
PWHT N/A
Radiography Spot 10%
Other non-destructive testing Dye penetrant on tube sheet
Chemical analysis N/A
Material certificate(s) EN10204 3.1, non-pressure parts 2.2
MATERIAL SPECIFICATION
Shell ASTM A106 Gr. B
Spacer tubes / distance tubes AISI 316
Head ASTM A234 WPB
Reinforcing rings or pads ASTM A234 WPB
Saddles ASTM A516 Gr. 60
Jacket N/A
Flanges (DIN) N/A
Nozzles (line pipe) ASTM A106 Gr. B
Flanges (ANSI) ASTM A105N Tubesheet design as per appendix 41
Welding fittings ASTM A106 Gr. B
Terminal enclosure AISI 316(L)
Baffles AISI 316(L)
Sliding rods (internal) if applicable AISI 316(L)
Stud bolts (external) ASTM A193 B7, zinc plated
Nuts (external) ASTM A194 2H, zinc plated
Gasket CAMM Profile (SS + Graph.)
Insulation N/A
insulation cover N/A
Element tube AISI 316
Bite couplings or compression fittings N/A
Miscellaneous

WEIGHTS & SHIPPING DIMENSIONS

Erected weight [Kg] 302 (vessel : 184 kg , heater bundle : 118 kg )
Total weight operating [Kg] 303 (vessel : 184 kg , bundle : 118 kg, medium : 1,1 kg )
Total weight full off water (@ 20C) [Kg] 365
Shipping weight (incl. wooden case) [Kg] 449 (Heater : 302 kg , wooden case : 147 kg )
Shipping dimensions wooden case [cm] 64 x 85 x 282 (W x H x L)
Shipping Volume wooden case [m3] 1,55
ELECTRIC HEATING ELEMENT
Type Mineral Insulated, U-pin, see figure 2 below
Number of elements (U-pins), if applicable 12 connected + 3 spare(s), installed but not connected.
Number of elements (cartridge), if applicable N/A connected+ N/A spare(s), installed but not connected.
Tubular U-pin element diameter, da [mm] 12,7
Pocket diameter OD x ID, if applicable [mm] N/A X N/A Note: only with cartridge elements
Power per element [Watt] 9583 1 pocket tube
2
OD

Voltage per element (wired in delta) [volt] 400

ID

S1

Heat flux (watt density) [W/cm2] 6,87

Dimension connection pin, if applicable M6 Cartridge heating elem. da
FINISHING
Preparation Degreasing & shotblasting ISO-Sa2, profile 40 - 70 m
Coating system / or finishing Sinus-Jevi standard 3-layer coating system:
1 layer : Sigmacover 280 50 m
2 layer : Sigmacover 256 125-150 m
3 layer : Sigmadur 520 (HB finish) 60-75 m (RAL 7032)
Filename : Heater design