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Gyratory Crusher

ThyssenKrupp Frdertechnik
Excellence in Technology
2

Gyratory Crushers by ThyssenKrupp Frdertechnik:

because its the perfected design that does the job

ThyssenKrupp Frdertechnik is
one of the worlds leading
manufacturers of machines and
plants for the processing industry.

Based on decades of experience,

our engineers are engaged in
research and development.
The results have become an
integral part of processing
technology.
Customers worldwide benefit from
our innovations. Whether standard
or customized designs
ThyssenKrupp Frdertechnik
always offer complete solutions
often found in cooperation with the
customer.

Reliable, safe, profitable,

innovative
ThyssenKrupp Frdertechnik.

1
KB 63-89 in Iron Ore.
Capacity: 6,200 t/h

2
KB 63-75 in Aggregates
Capacity: 2,600 t/h

1 2
 3

Fields of Application and Design Characteristics

BK 63-75 KB 63-75
KB 54-75
BK 54-67 KB 63-89

KB 54-67
KB 63-114

3
ThyssenKrupp Gyratory Crusher Product Range

The design of the gyratory crushers

and jaw gyratory crushers is based
on more than one hundred years
of experience of ThyssenKrupp
Frdertechnik in the manufacture of
these machines.

Changing mining and processing

Fields of application
methods demand (besides new
materials and design methods) Large scale hard rock ore mines
a continual development of the
products. ThyssenKrupp gyratory Lime and cement works
crushers represent todays leading Open pit and underground 4
KB 54-75 in Iron Ore
crushing technology. They are operations
designed for high performances
at low operating and maintenance Aggregates industry
costs.
Design characteristics Change of stroke through
adjustment of eccentricity
Spiral bevel gear toothing
Drive motors with heavy duty Direct drive for high starting
torque facilitates start in case of
ratings
emergency
Heavy duty design Hydraulic main shaft adjustment
Optimized crushing chambers for wear compensation and
for direct feed overload protection

High throughput rates Low operating and

maintenance costs
Optimum crushing ratio
Includes Gyramatic PLC
4
Gyratory Crusher
Working principle
The main shaft (B) of the crusher
is radially guided in the spider
bushing (A) and in the inner eccen-
tric bushing (G). The thrust bearing
assembly (J) arranged on the piston
of the hydraulic cylinder (K) ensures
the axial support of the main shaft.
The rotation of the drive motor is
transmitted via the transmission
gear (H) to the eccentric bushing (G).
This rotating eccentric bushing is
generating the gyrating motion
of the main shaft (B) which is
characteristic of gyratory crushers.
Consequently, the crushing gap
between the stationary concaves
in the crusher housing and the
gyrating crushing mantle changes
continuously.
The feed material that enters the
crushing chamber from the top
is continuously crushed between
the crushing tools (C) as it falls by
gravitation until it exits the crushing
chamber at the bottom (F).
6
A
B
C
C
D
E
F
G I
5
Gap increase caused by wear is
compensated by hydraulic lifting
of the main shaft.
It also serves as overload
protection when tramp iron finds its
way into the crushing chamber.
Restart under load in an emergen-
cy is supported by a heavy duty
drive train using a bevel gear set
with cyclo-palloid toothing. The spi-
ral bevel gear allows the installation
of drive motors with high ratings.
Main shaft jumping under ad-
verse crushing conditions is
avoided by a pressurized
hydraulic system ensuring
permanent contact of the individual
thrust bearing discs.
J
H
K
Design
A Upper main shaft bearing assembly with two-armed spider ensures
a spacious feed opening, equipped with automatic grease lubrication
with electronic and visual level control
B Main shaft
C Crushing tools made of high wear-resistant material
D Cast-steel shell sections, weight-optimized by means of FEA
calculations
E Highly efficient dust seal
F Large discharge openings owing to three-armed bottom shell
G Eccentric bearing assembly with replaceable inner eccentric
bushing for stroke adjustment, integrated counterweight to
minimize unbalanced forces
H Transmission gear including device for setting the tooth clearance,
safe lubrication due to hermetically sealed splash lubrication,
electronic and visual oil level and temperature control, optionally
vibration control
I Bevel gear and -pinion with cyclo-palloid toothing ensures smooth
transmission of high torque
J Thrust bearing of the main shaft
K Hydraulic cylinder for main shaft adjustment under load
6
Bevel gear for KB 63-89 with
cyclo-palloid toothing
 5

Technical Data

1)
Weights
Gyratory Crusher
type Feed Mantle Speed of Max. Total weight Spider 2) Heaviest Bottom Main Eccentric Hydraulic
Opening Diameter Eccentric Motor of Crusher Shell 4) Shell 3) Shaft Bushing with Cylinder
(oversized) Bushing power Assembly 4) Bottom
[mm] / [inch] [mm] / [inch] [rpm] [kW] [kg] [kg] [kg] [kg] [kg] [kg] [kg]

KB 54 - 67 1,370 / 54 1,700 / 67 137 450 180,000 29,000 30,500 37,100 32,500 7,100 8,100
(1,750 / 69)

KB 54 - 75 1,370 / 54 1,900 / 75 137 650 215,000 32,000 33,000 43,500 43,000 8,500 9,500
(1,965 / 77)

KB 63 - 75 1,600 / 63 2,030 / 80 137 650 270,000 37,800 66,000 43,500 50,000 9,500 9,500
(2,100 / 83)

KB 63 - 89 1,600 / 63 2,260 / 89 130 1,000 332,000 46,500 71,000 53,000 69,500 13,000 14,000
(2,370 / 93)

KB 63 - 114 1,600 / 63 2,900 / 114 127 1,200 530,000 65,500 73,000 124,000 124,000 16,000 19,000
(2,985 / 118)

5)
Gyratory Crusher Throughput [t/h] at open side setting OSS [mm]

type 130 150 170 185 200 215 240

[inch] Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
KB 54 - 67 1,226 2,284 1,479 2,853 1,762 3,674 2,017 4,317

KB 54 - 75 1,292 2,408 1,480 3,239 1,851 4,177 2,066 4,787 2,216 5,277
KB 63 - 75 1,790 3,304 2,092 4,483 2,219 5,058 2,868 5,613 2,925 6,014
KB 63 - 89 2,501 4,518 2,784 5,116 3,024 5,888 3,407 6,700 3,638 7,489 3,829 8,503
KB 63 - 114 2,964 5,514 3,362 6,368 3,829 7,317 3,959 8,036 4,722 10,274

The maximum feed size should not exceed 80 % of the feed opening width. 1) Average component weight incl. internal
Installation drawing with mating dimensions and loads on request. fittings; safety factors for dimensioning of
lifting equipment have not been
considered
2) including wear cap
3) excluding hydraulic cylinder
4) with oversized mantle incl. crushing tools
5) Min: typical throughput at minimum
eccentricity and F80=680mm
Supporting surfaces
Max: typical throughput at maximum
Discharge opening eccentricity and F80=230mm
Bulk density: 1,600kg/m
Clearance for mainshaft
removal The stated values are for information only
and not warrantied.

They depend on material characteristics and

crusher configuration.

Drawn displaced by 120

End of motor shaft

Gyratory Crusher A B C D E F G H I J1 J2
type
[inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
KB 54 - 67 4,475 4,430 1,535 1,642 4,352 6,026 200 3,200 2,800 3,660 3,660
KB 54 - 75 4,475 4,600 1,630 1,745 4,484 6,295 200 3,400 3,000 3,900 3,900

KB 63 - 75 4,950 5,750 1,955 1,745 4,497 6,930 200 3,400 3,000 3,900 3,900
KB 63 - 89 4,950 6,020 2,120 1,808 4,900 7,024 200 3,720 3,300 4,290 4,290
KB 63 - 114 6,250 6,450 2,273 2,270 5,800 8,725 200 5,000 4,500 5,500 5,500
6

Jaw Gyratory Crusher

Working principle
Large Feed opening
Special feature of the jaw gyratory 3080 x1675mm
crusher is the specific shape of the
feed opening, which is extended to
one side. The feed opening is nor-
mally toothed, and together with the
upper mantle it forms the primary
crushing zone. Further crushing of
the roughly pre-crushed material
takes place in the lower part of the
crushing chamber, where the speci-
fied final grain size is produced.
Jaw gyratory crushers are designed
to handle substantially bigger feed
lumps than the comparable size of
the gyratory crusher with the same
mantle diameter.
Jaw gyratory crushers have higher
crushing ratios and a low tendency
to get clogged in the feed area as a
result of bridging.

Fields of Application:

Coarse feed material

Undergroundmining
Block cave
mines

7
Jaw gyratory crusher with specially designed feed opening

8
Jaw gyratory crusher for iron ore in an underground
application

9
Feed opening of BK 63-75 in a stationary copper ore plant

8 9
 7

Technical Data

1)
Jaw Gyratory Crusher Weights

type Feed Mantle Speed of Max. Total Spider 2) Heaviest Bottom Main Eccentric Hydraulic
Opening Diameter Eccentric Motor Crusher Shell 4) Shell 3) Shaft Bushing with Cylinder
(oversized) Bushing power weight Assembly 4) Bottom
[mm] / [inch] [mm] / [inch] [rpm] [kW] [kg] [kg] [kg] [kg] [kg] [kg] [kg]

54 - 67 2,640 x 1,350 / 1,700 / 67 137 450 175,000 46,000 42,000 36,800 34,000 7,100 8,100
BK
104 x 54 (1,750 / 69)

BK 63 - 75 3,080 x 1,680 / 1,900 / 75 137 650 209,000 50,400 45,500 43,500 45,000 8,500 9,500
121 x 66 (1,955 / 77)

5)
Jaw Gyratory Crusher Throughput [t/h] at open side setting OSS [mm]
type
130 150 170 185 200

[inch] Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
BK 54 - 67 944 2,133 1,186 2,542 1,570 3,376 1,738 3,872 1,833 4,017

BK 63 - 75 1,057 2,398 1,328 3,036 1,757 3,973 1,946 4,555 2,052 4,871

The maximum feed size should not exceed 80 % of the feed opening width. 1) Average component weight incl. internal
Installation drawing with mating dimensions and loads on request. fittings; safety factors for dimensioning of
lifting equipment have not been
considered
2) including wear cap
3) excluding hydraulic cylinder
4) with oversized mantle incl. crushing tools
Discharge opening Supporting surfaces 5) Min: typical throughput at minimum
eccentricity and F80=680mm
Max: typical throughput at maximum
eccentricity and F80=230mm
Bulk density: 1,600kg/m

The stated values are for information only

and not warrantied.

They depend on material characteristics and

crusher configuration.

Clearance for
mainshaft removal

Drawn displaced by 120

End of motor shaft

Jaw Gyratory Crusher

A B C D E F G H I J1 J2 K L M
type
[inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

BK 54 - 67 4,252 3,400 2,010 1,642 4,352 6,500 200 3,200 2,800 3,660 3.660 2.150 1.350 2.640

BK 63 - 75 4,252 4,400 2,400 1,745 4,484 7,200 200 3,400 3,000 3,900 3,900 2,640 1,675 3,080
8

Crusher Drives

ThyssenKrupp gyratory crushers

are driven directly by a multiple-
disc steel clutch with intermediate
shaft and a safety coupling. The
multiple-disc steel clutch compen-
sates geometric deviations
between motor- and transmission
gear shaft, while the hydraulic
safety coupling protects the
crusher motor against overload
when uncrushable foreign matter
is fed to the crusher.
10
The intermediate shaft allows
Gyratory crusher with multiple-disc steel
the disassembly of the clutch with intermediate shaft and safety
transmission gear without coupling
dismantling the motor.
11
Direct drive of the gyratory crusher
A Crusher side
B Fully enclosed cartridge
C Multiple-disc steel clutch
D Safety coupling
E Intermediate shaft
F Motor side
10

A B C D E F
C

11
The monitoring and control
system Gyramatic of
ThyssenKrupp Frdertechnik
gyratory crushers ensures an
easy and safe operation of these
crushers in different applications.
This compact and solid unit
consists of a control cabinet with
a touch screen terminal and will
be integrated into the local
electrical equipment. The input
values are important operation
parameters being measured on
the crusher, on relating units and
the environment. The touch 12
screen terminal will accept Monitoring and control system
interactive input to set parameters of the gyratory crusher
Gyramatic
and display the operating data.
12
 9

Customized Crusher Solutions

1: Ring spider 2: Split ring spider

Wear parts Hydraulic spider lock

in Rock-Box (Patent pending)
design

Scissor lift for dismantling

3: Bone type spider 4: Jaw type spider
of eccentric

For individual applications

individual designed spiders
are available
1: Standard ring spider
2: Split ring spider for
applications with dimension
and/or weight restrictions
3: Bone type spider for quick
release and larger feed opening
4: Jaw type spider for extreme
large feed opening

ThyssenKrupp Frdertechnik
pays large attention to provide
crusher solutions adapted to
clients needs. For varying crusher
demands dependent on feed
material properties and product
requirements ThyssenKrupp Chamber covers and
provides individual solutions. Concave racks for safe &
There are different spider quick maintenance
designs, wear part shapes and
crushing tools available or
even tailor-made solutions
for specific needs.

Hydraulic nut for quick

Split shell shell release
10

Examples of Crushing Plants with Gyratory Crushers

Dependent on the crushing duty,

the performance and availability
of gyratory crushers are optimised
due to specific design and
arrangement of feeding and
discharging devices.

13 14

13
Primary crushing plant with gyratory
crusher KB 63-75 for iron ore / overburden.
The crusher is directly fed from two sides
by means of dump trucks.
Capacity: Ore 3,650 t/h
Overburden 4,500 t/h
Product P99: Ore 280 mm
Overburden 350 mm
Feed size: max. 1,400 mm

14
Jaw gyratory crusher BK 63-75
installed underground in a crushing plant
for copper ore.
Capacity: 2,000 t/h
Product: P80 150 mm
Feed size in block
caving: max. 2,000 x 1,500 x 1,000 mm

15
Relocation of semi-mobile crushing plant
equipped with KB 63-114 for copper ore.
Proven capacity >10,000t/h
15

Research, Development and Services
ThyssenKrupp Frdertechnik
is dedicated to continuous,
innovative research and deve-
lopment. For us, innovations
and technical progress are key
factors in managing global
growth and using finite resour-
ces in a sustainable way. With
our engineering expertise we
enable our customers to meet
the rising demand for more in
a better way, gain an edge in
the global market and manu-
facture innovative products in a
cost- and resource-efficient way.
This ranges from basic analyses
to measurements on new and
old crushers.
At first analyses of the deposits
or the feed material are carried
out by means of up-to-date
methods allowing a material
characterization and based
hereon the right choice of a
suitable crusher.
Furthermore, by these basic
analyses the best possible
adaptation of the crusher can
be ascertained, like e.g. the
correct sizing of individual
components by means of the
finite element analysis.
The computed values will then
be field-tested using a newly
developed control- and
diagnosis system which allows
the control of the most
important operating data.
18
Our services include project
research, damage analyses,
planning and modification aimed
at a modernization and an
increase of the output of
machines and plants in
conjunction with a worldwide
after-sales service which also
covers the equipment of other
manufacturers.
Maintenance and repair services
offered by ThyssenKrupp
Frdertechnik include expert
on-site consultancy. Repairs are
carried out by highly qualified
staff using high-quality and
tested spare parts. Increase the
productivity of your machinery
and equipment.
16
11
Get in touch with
ThyssenKrupp Frdertechnik
wherever you are.
Inspection services
services
Stand-by emergency
Repair services
on site
in the workshop
of the service centre
Diagnosis systems
16
Maintenance contracts Teleservice
Spare parts services - Collecting, archiving and evaluating
ImProMa - Program
(Improvement of Process
machine / process data
- Worldwide access via GSM
and Machines)
17
Spare Parts Service
Easy access of crusher components via
electronic spare parts catalogue
18
Scan service
- Crushing Tools evaluation by on-site 3D
scanning
- Wear analyses and optimization of
crushing tools
17
ThyssenKrupp Frdertechnik
Partners of the mineral processing industry

Product range
Crushing technology Grinding technology
Stationary, semi-mobile and
mobile crushing plants Ball mills
Rod tube mills
Gyratory crushers
KUBRIA cone crushers Hammer mills
Roll mills
Double-toggle jaw crushers
Single-toggle jaw crushers
Separating systems
Water injection systems

Impact jaw crushers
MAMMUT single-shaft hammer crushers Feeding and conveying systems

TITAN double-shaft hammer crushers
Impact crushers
Apron feeders
Chain conveyors

Roller crushers
RollSizers
Reciprocating plate feeders
Vibrating screens

SIEBRA swivel-arm crushers

Wobbler feeders

Screening technology Filtering- and drying technology

Linear vibrating screens
Circular vibrating screens Magnetic separators
Dryers

Elliptical vibrating screens
Eccentric vibrating screens Vacuum belt filters
CHF vacuum belt filters

Screener Fines screening machine
Grizzly primary screens Separating cyclones
Hydro-cyclones

Vibrating screen feeders
Unbalance drive units
Cyclone clusters
Disc filters

Aqua vibrating separators
Systems

Systems for power plants

Coal preparation systems

Detection systems

Technical details subject to changed. Printed in Germany. Gyratory Crushers 02 GB 08.12

Engineering
Modernization, Refurbishment
After-sales service
Training

More info?

ThyssenKrupp Frdertechnik GmbH

Processing
Schleebergstrae 12, D-59320 Ennigerloh (Germany), Tel.: +49(2524)30-0, Fax: +49(2524)2252
E-mail: info.tkfen@thyssenkrupp.com, http://www.tk-processing.com