Tetra Pak

Un pozzo di scienza
I.T.I.S. F.Corni 27.03.09
How do they do it?
Discovery Channel, March 2008

Public
Recruitment / May 09
 In 1952 the first
Tetra Pak package
The m
o
food sc st important
i
advanc ence
e
Century ment of the 20
Instit . th
ute of F
1989 ood Tec
Today hnologis
ts

Benefits of aseptic
technology
Product remains fresh for
months without refrigeration
and preservatives
Cost-effective
transport
and storage with minimal
environmental impact Public
Recruitment / May 09
 Tetra Pak: a full system supplier
Looking at the entire value chain

Raw Processing & Packaging Food Distribution Consumer

material Manufacturer and Channel Environment

Public
Recruitment / May 09
Tetra Pak: a full system supplier

We supply complete integrated processing, packaging and

distribution lines, and stand-alone equipment, carefully tested
to make sure they give you optimal performance.

Public
Recruitment / May 09
 The Packaging Line

Tetra Cap Applicator

Tetra Pak Tetra Straw

A3/Flex Applicator

Tetra Package Conveyor Tetra Film Wrapper

Tetra Helix Tetra Conveyor Flexi

Tetra Handle Applicator

Tetra Cardboard Packer

Tetra Unit Conveyor

Tetra Film
Wrapper Tetra Pallet Magazine

Tetra Elevator

Tetra Pallet Loader

Public
Recruitment / May 09
The Aseptic Packaging Process
Packaging Material
Drying

Packaging Material Tube

Packaging Material Forming
sterilization

Product Filling

Longitudinal Sealing

Semi-finished package forming,

transversal sealing and cutting

Packaging Material
Reel

Final folding. The package is

given its final shape
Public
Recruitment / May 09
 The Packaging System

Two-jaws system
Chain driven system

Public
Recruitment / May 09
A package for every need

Public
Recruitment / May 09
 innovative straws
Taste
Taste Visual Scent Touch

Sensory straw & Different Perfumed Colour changing

sourblast straw colours & shapes straws straws

Public
Recruitment / May 09
Openings and closures
more convenience for consumers

Perforation ReCap3 StreamCap

Straw Hole ReCap2 SlimCap

PullTab FlexiCap LightCap

Public
Recruitment / May 09
Not only liquid food
A new packaging concepts

Public
Recruitment / May 09
A global company,
working locally

f Present in more than 150

countries across five
continents
f 45 packaging material and
closures plants
f 2 major R&D centers
f 20,250 employees
f 320.5 millions net sales

Public
Recruitment / May 09
 Whats in Modena?

Actual employees 690

Foreign population 16%
Average age 39
Seniority 10y
Carton Carton
Degree 40%
Carton Bottle Gable
Economy Top

Carton
Value Public
Recruitment / May 09
 Modena today

Tetra Pak is world leader in aseptic carton packaging

X Recognized by the Institute of Food Technologists as

the most important food science advancement of the
20th century
X Tetra Pak remains focused on innovation and technology
leadership
X More than 230 patent families, that generated over 1700
patent applications and patents internationally
X Innovations have created new markets for milk, juice,
soups and other liquid food
X Development at Modena drives global vision
X 660 strong team continue to deliver as many as 32
nationalities represented in Modena

Public
Recruitment / May 09
Environment @ Tetra Pak
Man Environment interaction
increasing awareness

Public
Recruitment / May 09
 Our commitment to the environment

We are committed to running our

business in an environmentally
sound and sustainable manner.
Active role:
- minimise environmental impacts
- anticipate law requirements
- communicate our performances

Public
Recruitment / May 09
 The Value Chain Product life-cycle
To reduce the impact in each step of the life cycle

Production
Packaging

Process
Material
Packaging Package Packaging
Paperboard Materials Specifications Systems

Aluminium

Plastics

Base Materials

Distribution Retailer Consumers Disposal

Systems Recycling
Public
Recruitment / May 09
 Change approach -
Global vision (life-cycle thinking)

Recycling goal
post-consumer Forestry goal
management
Raw material sourcing

Filling Machines

Transports (in&out)

Tetra Pak
converting
plants
Climate goal Public
Recruitment / May 09
Tetra Paks environment position
Four pillars driving focus and competitiveness

Public
Recruitment / May 09
 Public
Recruitment / May 09
Renewability matters
Focusing on natural resources that are exhaustible or
replaceable by new growth

Absorbs CO2 Releases oxygen

CO O
2 CO 2 2 O2

CO
CO
2
2 O
O2 2

Re-grows Audited supply

Public
Recruitment / May 09
Responsible Forestry Management

X Certificationaccording to
internationally recognized
standards
X Fulltraceability of wood fibres
to assure legal & acceptable
sources
X Working with key
stakeholders
X Reporting on progress

Public
Recruitment / May 09
 Public
Recruitment / May 09
 Looking at impact from the material
Efficiency and effectiveness in focus

Base materials produced for Tetra Pak

100%
90%

80%
Aluminium
70%
Source reduction 60% Reduce share of
& supplier non-renewable
improvements 50% materials

40%
Polymers
30%

20%

10% Paperboard

0%
Greenhouse gas emissions
(CO2 equivalents)

Public
Recruitment / May 09
 Comparing CO2 performance
Example Germany, data used for legislative ends

60 90* 115 190* 230 250**

Comparison of CO2 emitted in grams / liter

Sources
* kobilanzieller Vergleich von Getrnkekartons und PET-Einwegflaschen (LCA of Beverage Cartons and PET One-Way Bottles), (2006); IFEU Heidelberg,
commissioned by FKN, Wiesbaden. Peer reviewed LCA for German conditions. Results for 1-liter juice aseptic packages (beverage carton & PET bottle).
** Life Cycle Assessment for Drinks Packaging Systems II Phase 1, (2000); Prognos GmbH, IFEU Institut, commissioned by Umweltbundesamt (German Federal
Environmental Agency), Berlin. Peer reviewed LCA for German conditions. Results for 1-liter juice bottle (one-way glass).
Public
Recruitment / May 09
 Climate Programme
our commitment

Climate Goal:
Reduce CO2 emission by 10%
within 2010 compared to 2005
What we do:

X Implement energy efficiency

X Use energy coming from renewable
sources

We participates in the World Wildlife Fund

(WWF) Climate Savers Program

Public
Recruitment / May 09
 'Earth Hour'
This is a global effort to show that it is possible for
people of the world to take unified action on global
warming
This is a movement of the people to protect the future
of our planet, and we need you to help make it
happen. .

Public
Recruitment / May 09
Key environmental attributes of
packaging machines

Energy consumption

Waste levels

Water consumption and

discharged

Harmful substances

Public
Recruitment / May 09
 Environmental profile
Electricity

50

Typical plastic packaging

TBA/3 line (filler + stretch blow
10 moulding machine)
9
Energy consumption range
kW / 1000 packages

8 of competitor carton
TBA/8 packaging equipment
7 Average consumption
Tetra Pak A3
6 machines
- 60%
5

4 A3 -0200

3
- 80% High speed
TBA/22 equipment
2 A3 -0200

1
TBA/19 Tetra Pak A1 Economy equipment
0
1973 1980 1985 1990 1995 2000 2005 2006 2007 2008

Public
Recruitment / May 09
 Environmental profile
Water

Lit / 1000
packages
600
Typical plastic
packaging line (filler +
stretch blow moulding)
250
TBA/3

Water usage range of

200 competitor carton
TBA/8 packaging equipment

Average consumption
150 Tetra Pak A3
machines

100

TBA/22 A3 -0200

50 High speed equipment

TBA/19
A3 -0200
Tetra Pak A1
0
1973 1980 1985 1990 1995 2000 2005 2006 2007 2008
Public
Recruitment / May 09
Tetra Pak A3 machines are the first in
packaging business to obtain a
Environment Product Declaration (EPD)

A new market tool to inform

about environmental
performance of products:

9 Objective
9 Comparable
9 Credible

www.environdec.com

Public
Recruitment / May 09
 Trasport and Logistic

8.800 glass bottles

vs
8.800 Tetra Pak
packages

Public
Recruitment / May 09
 Public
Recruitment / May 09
Recyclability
Recycling is the foundation for
environment performance

Public
Recruitment / May 09
from waste to resource

Public
Recruitment / May 09
 At the end of the process

Paper fibres
recovered in
repulping process

Share of Poly/Al-
fraction recycled

Public
Recruitment / May 09
 How to collect Tetra Pak packages

Each Municipality chooses its

best way of collection:

X 80% with waste paper

X 20% with other materials

(plastic, aluminium, glass)
with subsequent selection.

Have a look at www.tiriciclo.it Public

Recruitment / May 09
Examples
Hera Campaign

X 2,4 mio inhabitants

140 municipalities

X 900.000 leaflets
2.500 billposting
210 city buses

Public
Recruitment / May 09
Recycled products

Public
Recruitment / May 09
Recycled products

Public
Recruitment / May 09
 Recycled products

Acquario di Genova
X 75.000brochures and 3.000
block notes made of
Cartalatte
X Produtsmade of EcoAllene
on sale at Acquario book
shop
XA plastic model, panels and
leaflet which describe the
Recycling of beverage
cartons

Public
Recruitment / May 09
 Public
Recruitment / May 09
Responsibility Matters
We communicate openly with our stakeholders

Public
Recruitment / May 09
 Future
Environment
New technologies
New markets
New products

Together with our customers,

we are creating the future of
our industry.

are we missing anything?

People @ Tetra Pak

Are our
most unique
competitive
advantage

. People make the difference

Tetra Pak Core Values

Customer Focus &

Long-Term View

Quality & Partnership

Innovation & Fun

Freedom &
Responsibility
Public
Recruitment / May 09
Who we are looking for?
X innovative mindset
X positive attitude to change
X results-oriented approach
X good communications skills
X proactive & responsible
X excellent written and spoken English

Public
Recruitment / May 09
Are you READY to take this CHALLENGE?
X Internship (min 3 months)
X Thesis

Service Engineer program

9 Age 18
9 Good in both spoken and
written English
9 Willing to travel for 50% of the
time during the first 2 years
9 Problem Solver
9 Team player and an good
communicator
9 Tetra Pak Ambassador
9 Cultural Sensitivity
9 Excited about leading activities
independently
9 Available for a 6 months
internship period

Public
Recruitment / May 09
Find the best way to join Tetra Pak
www.tetrapak.com

Public
Recruitment / May 09
Our vision

We commit to making
food safe and
available, everywhere

Public
Recruitment / May 09
 My experience in Tetra Pak
Service Engineer Program

Public
Recruitment / May 09