FRSI DeltaV TM Scalable Process System 12P1990

Austin, TX USA REV E

with Zone 0 Field Circuits Page 1 of 6
Installation Instructions

Drawn By: PAL Date: 28 Apr 99

Checked By: MJH Date: 7 Jul 99

Approved By: PAL Date: 7 Jul 99

Revised By: AFF Date: 27 Jul 11

1999, 2003 Fisher-Rosemount Systems, Inc. All Rights reserved. Filename: 12P1990E.doc
8/1/2011
FRSI DeltaV TM Scalable Process System 12P1990
Austin, TX USA REV E
with Zone 0 Field Circuits Page 2 of 6
Installation Instructions

Notes
1. The system shown below represents a typical DeltaV IS-System. This comprises Unspecified Safe Area
Apparatus and single Localbus Isolator, I/O Modules and all other necessary apparatus such as power supplies,
carriers, carrier extenders, etc. A system has a maximum length of 6.8 meters (including interconnections) and
may include up to 64 I.S. I/O modules. Provided they are fitted to the right-hand side of the Localbus Isolator
in the below circuit, the relative position of Power Supplies and other components are optional.

2. Modules A and E may be replaced while the system power is energized. Up to eleven I.S. power supplies
counting one for redundancy may be used, but they must be evenly spaced through out the system.

See Note 1

Localbus
Safe Area Isolator
Apparatus PSU
I/O Module I/O Module I/O Module I/O Module I/O Module I/O Module
See Note 2

A E E E E E C E
See Note 1
B Field Field Field Field Field Field
Terminal Terminal Terminal Terminal Terminal D Terminal
Block Block Block Block Block Block
Localbus
Isolator H
F F F F F PSU F
Connector style Carrier
Carrier
Socket - S
Right
Plug - P 8 module
Hand
CON4

CON1

8 module carrier carrier

CON3

CON1
Extender
G
G

S S S P S P S P S P

Extender Cable H Extender Cable H

See Note 1

PSU
I/O Module I/O Module I/O Module I/O Module I/O Module I/O Module I/O Module I/O Module
See Note 2

C E E E E E E E E

Field Field Field Field Field Field Field Field

D Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal
Block Block Block Block Block Block Block Block
H
PSU F F F F F F F F
Carrier
Left
Hand 8 module carrier ETC.
CON3

CON1

Extender

S P S P S

Figure 1.

3. Apparatus to be supplied from source with a maximum nominal voltage of 36V, which under abnormal
condition cannot be a source of potential with respect to earth in excess of 250 Vrms or 250VDC.
4. Each I/O Module interfaces to the field via a Terminal block.
5. A rotary keying system ensures compatibility between I/O Modules and Terminal blocks after installation is
complete. At the time of installation the Terminal blocks rotary keys must be adjusted to match the pre-set
keys on the mating I/O module (See Table 1).
6. The system comprises of the following items (See Table 2).
7. For specific output characteristics of individual I/O module (See Table 3).
8. I/O Module carriers are provided with connections to enable interfacing with earth leakage detection devices.
Details of permissible devices will be added by amendment to the document.

1999 - 2011 Fisher-Rosemount Systems, Inc.. All Rights reserved. Filename: 12P1990E.doc
8/1/2011
FRSI DeltaV TM Scalable Process System 12P1990
Austin, TX USA REV E
with Zone 0 Field Circuits Page 3 of 6
Installation Instructions

9. A Module Cover KJ4001-FA1 must be fitted to any permanently unoccupied location on an I/O Module
Carrier. (Permanently unoccupied implies no I/O Module AND no Terminal Block are intended for that
particular location.)

A-F 1-6
A-F 1-6
A 1
F B 6 2
Intrinsically Safe E C 5 3
D 4 Module Key

Field Teminal Block

Figure 2.

Assignment of I/O Module Key Positions

Module No. Description of Letter Number

Module Key Position Key Position
KJ3101X1-BA1 IS-DO B 5
KJ3101X1-BB1 IS-DI B 1
KJ3102X1-BA1 IS-AI, w/HART A 1
KJ3102X1-BB1 IS-AO A 4
KJ3102X1-BB2 IS-AO A 4
KJ3102X1-BE1 IS-AO w/HART A 4

Table 1.

1999 - 2011 Fisher-Rosemount Systems, Inc.. All Rights reserved. Filename: 12P1990E.doc
8/1/2011
FRSI DeltaV TM Scalable Process System 12P1990
Austin, TX USA REV E
with Zone 0 Field Circuits Page 4 of 6
Installation Instructions

Ref. Max Qty Module Ref. Permissible field Terminals Ch. No. Term Ref. Module Carrier
per module
A 1 KJ4110X1-EB1, N/A N/A B KJ4101X1-BB1,
Localbus Isolator. Localbus Carrier
BAS99ATEX7111U BAS99ATEX7111U
C 10 KJ4110X1-EA1, N/A N/A D KJ4101X1-BC1,
IS Mod. Pwr Supply IS-Pwr Sup. Carrier
BAS99ATEX7112U BAS99ATEX7112U
E1 KJ3101X1-BA1, F1 KJ4110X1-BA1, 1 1&3 G KJ4101X1-BA1,
IS-DO, 4-chan. IS Term Blk 2 5&7 IS 8-wide Carrier
BAS99ATEX7107U KJ4110X1-BB1, 3 9 & 11 BAS99ATEX7113U
IS-Loop Disconnect 4 13 & 15
BAS99ATEX7114U
E2 64 KJ3102X1-BB1, F2 KJ4110X1-BA1, 1 1&2 G KJ4101X1-BA1,
IS-AO, 8-chan. IS Term Blk 2 3&4 IS 8-wide Carrier
BAS99ATEX7108U KJ4110X1-BB1, 3 5&6 BAS99ATEX7113U
IS-Loop Disconnect 4 7&8
BAS99ATEX7114U 5 9 & 10
E3 KJ3102X1-BB2, F3 KJ4110X1-BA1, 6 11 &12 G KJ4101X1-BA1,
IS-AO, 8-chan IS Term Blk 7 13 & 14 IS 8-wide Carrier
BAS99ATEX7108U KJ4110X1-BB1, 8 15 & 16 BAS99ATEX7113U
IS-Loop Disconnect
BAS99ATEX7114U
E4 KJ3102X1-BA1, F4 KJ4110X1-BA1, G KJ4101X1-BA1,
IS-AI, 8-chan w/HART IS Term Blk IS 8-wide Carrier
BAS99ATEX7110U KJ4110X1-BB1, BAS99ATEX7113U
IS-Loop Disconnect
BAS99ATEX7114U
E5 KJ3102X1-BE1, F5 KJ4110X1-BA1, G KJ4101X1-BA1,
IS-AO w/HART IS Term Blk IS 8-wide Carrier
BAS01ATEX7186U KJ4110X1-BB1, BAS99ATEX7113U
IS-Loop Disconnect
BAS99ATEX7114U
E6 KJ3101X1-BB1, F6 KJ4110X1-BC1 1 8 same as G KJ4101X1-BA1,
IS-DI, 16-chan. IS Term Blk, 16-Ch. above. IS 8-wide Carrier
BAS99ATEX7109U BAS99ATEX7114U 9 17 & 18 BAS99ATEX7113U
10 19 & 20
11 21 & 22
12 23 & 24
13 25 & 26
14 27 & 28
15 29 & 30
16 31 & 32
H KJ4110X1-CB1,
IS carrier, LH
KJ4110X1-CA1
IS Carrier RH
BAS99ATEX7113U

Table 2.

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FRSI DeltaV TM Scalable Process System 12P1990
Austin, TX USA REV E
with Zone 0 Field Circuits Page 5 of 6
Installation Instructions

Notes continued:

10. The installation must comply with national requirements (eg in the UK BS EN60079-14)
11. The marking shown below should normally appear on or adjacent to the principal item of electrical apparatus in
the system or at the interface between the intrinsically safe and non-intrinsically safe circuits.

DeltaV System
with Intrinsically Safe Field Terminals
BAS No Ex 99E2106

I/O modules:

Safe Area

Hazardous Area

I/O Module

Intrinsically Safe Field Circuits (x4, x8, x16)

See Note 12

See Note 14
1 3 5 7 9 11 13 15

See Notes 13 & 14

2 3 6 8 10 12 14 16

Figure 3.

12. Devices i.e. switches, thermocouples, PRTs or resistors meeting the requirements of clause 1.3 of EN50014:
1977 or clause 5.4 of EN50020: 1994. The PRTs and resistors must have a surface area of between 20mm2 and
10cm2 . They must be provided with a degree of protection of at least IP20, to be installed in accordance with
the requirements of clause 5, of EN50 020: 1977 or clause 6, of EN50 020: 1994 and must be capable of
withstanding an AC test voltage of 500 Vrms to earth, or to the frame of the equipment, without breakdown.
Such devices do not require to be certified or marked.

13. A pair of terminals on the Terminal block assembly used by each channel is defined in Figure 3. Each pair of
terminals has the following safety description.

I/O Module Description

KJ3102X1-BA1 IS-AI w/HART Uo 28Vdc Io 93mA Po 0.65W
KJ3102X1-BB1 IS-AO Uo 23.3Vdc Io 88mA Po 0.65W
KJ3102X1-BB2 IS-AO Uo 24.6 Vdc Io 93 mA Po 0.57 W
KJ3102X1-BE1 IS-AO w/HART Uo 24.6 Vdc Io 93 mA Po 0.57 W
KJ3101X1-BA1 IS-DO Uo 25Vdc Io 110mA Po 0.69W
KJ3101X1-BB1 IS-DI Uo 10.5Vdc Io 14mA Po 0.04W

1999 - 2011 Fisher-Rosemount Systems, Inc.. All Rights reserved. Filename: 12P1990E.doc
8/1/2011
FRSI DeltaV TM Scalable Process System 12P1990
Austin, TX USA REV E
with Zone 0 Field Circuits Page 6 of 6
Installation Instructions

Table 3.

14. The parameters of loads/cables, which may be connected to each pair of terminals, are given in the table below.

Model Group Capacitance (F) Inductance (mH) or L/R Ratio (H/)

KJ3102X1-BA1 IIA 2.15 36.02 444
IS-AI IIB 0.65 17.72 210
w/HART IIC 0.083 4.3 56
KJ3102X1-BB1 IIA 3.6 40.04 558
IS-AO IIB 1.0 19.61 265
IIC 0.136 4.80 71
KJ3102X1-BB2 IIA 3.12 36 505
IS-AO IIB 0.87 17.7 239
IIC 0.116 4.3 64
KJ3102X1-BE1 IIA 3.12 36 505
IS-AO IIB 0.87 17.7 239
w/HART IIC 0.116 4.3 64
KJ3101X1-BA1 IIA 2.97 26.12 432
IS-DO IIB 0.840 13.02 205
IIC 0.110 3.08 53
KJ3101X1-BB1 IIA 75.0 1000 1333
IS-DI IIB 16.8 680 1333
IIC 2.41 175 983

Table 4.

15. Wiring to each pair of terminals may be achieved using separate cables or means of separate circuits within
Type A or Type B multicore cables (as defined in clause 5.3 of EN50039)
subject to the following:
a) Each circuit within a Type A multicore cable is to be individually screened.
b) The peak voltage of any circuit within a type B multicolor cable must not exceed 60 V.

16. The AO Card KJ3102X1-BB1 was superceded by AO Card KJ3102X1-BB2 in 2003, but details are included
for information.
17. IS Carrier Extension Cable Assemblies
This cable is comprised of a 19-twisted-pair multicore cable, covered by a layer of heatshrink sleeving. The
combined thickness of insulation provided by the multicore and heatshrink sleeve is greater than or equal to
1.0mm, each component providing a minimum of 0.33mm. The heatshrink is applied over the whole length of
the multicore, to within 10mm of the connector at each end.
Suitable assemblies are: - KJ4110X1-DA1 (0.35m long). KJ4110X1-DC1 (0.85m long), KJ4110X1-DE1 (1.2m
long) and KJ4110X1-DG1 (2.0m long).
These cables do not carry Baseeta approval markings.

18. IS Power Extension Cable Assemblies

This cable is comprised of up to six separately insulated cores, covered by a layer of heatshrink sleeving. The
combined thickness of insulation of any core and the heatshrink sleeve is greater than or equal to 1.0mm, each
component providing a minimum of 0.33mm. The heatshrink is applied over the whole length of the multicore,
to within 20mm of the connector at each end.
Suitable assemblies are: - KJ4110X1-DB1 (0.35m long), KJ4110X1-DD1 (0.85m long), KJ4110X1-DF1 (1.2m,
long) and KJ4110X1-DH1 (2.0m long).
These cables do not carry Baseefa approval markings.

1999 - 2011 Fisher-Rosemount Systems, Inc.. All Rights reserved. Filename: 12P1990E.doc
8/1/2011