Teaching Plan

FACULTY OF MANUFACTURING ENGINEERING

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

CNC MACHINING

BMFS 4613 SEMESTER 1 SESI 2017/2018

1.0 CQI actions to be undertaken this semester

This subject is introduced as a new subject for the broad-based program and CQI is
pending upon completion of this end semester.
.

2.0 Learning Outcomes

Upon completion of this course, students should be able to:

Taxonomy
Program Assessment
Learning Outcomes (LO) Blooms & Soft
Outcomes (PO) Methods
Skills
1. Explain the principle of CNC
TG1
systems, mechanics and 1 CTPS1, C2
UG
dynamics of machine tool.
2. Analyze CAD/CAM TG2
methodology in 2D, 3D, UG
5 CTPS3, C3
surface modeling and CAM PA
operation.
3. Describe recognizable basic
features of Computer TG3
3 CTPS3, C5
Numerical Control (CNC) PA
and CNC Programming.
4. Plan and analyze process
planning for part machining. 4 CTPS3, C5 PA

*TG Assignment, KZ Quiz, UG Test, PA Final examination

3.0 Synopsis

This course introduces to the principles of Computer Numerical Control (CNC), machine
structures, planning for manufacture, part programming and CAD/CAM software
operation. In this course the student is exposes to the CNC programming features of
various CNC controls, the application of G and M codes, and mechanics and dynamics
of machine tool.

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka 1/5
4.0 References

Recommended textbook

a. Warren S. S., 2002, Computer Numerical Control: Concept & Programming,

Thomson Learning.

General textbooks:

a. Krar S, Gill A. and Smid P., 2000, Computer Numerical Control Simplified.
Industrial Press Inc
b. Mattson M., 2002, CNC Programming Principles and Applications. Delmar.
c. Madison J., 1996, CNC Machining Handbook. Industrial Press Inc.
d. Thyer G.E, 1991, Computer Numerical Control of Machine Tools. Second
edition. Newnes.

5.0 Course Implementations (SLT)

STUDENT LEARNING TIME

Guided Learning Time Independent Learning Time
Official Guided Self-
LEARNING Assessment
Contact Freq. Total Learning Freq. Total Study Freq. Total Freq. Total
ACTIVITIES Time
Hours Hours Hours
Lecture 3 14 42 0 0 0 2 14 28 0 0 0
Assignment 0 0 0 1 13 13 6 2 12 0 0 0
Test 0 0 0 0 0 0 8 1 8 2 1 2
Final Exam 0 0 0 0 0 0 12 1 12 3 1 3
TOTAL 42 13 60 5
GRAND
120
TOTAL
TOTAL
3.0
CREDIT

6.0 Course Assessments

NO. EVALUATION CRITERIA %

1 Assignment 1 (Dr. Mohamad Bin Minhat) 8

2 Assignment 2 (AP. Dr. Raja Izamshah Bin Raja Abdullah) 6

3 Assignment 3 (Ir. Dr. Mohd Hadzley Bin Abu Bakar) 6

4 Test (x1) 20

5 Final Exam 60

TOTAL 100

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka 2/5
7.0 Detail Syllabus and Teaching Plan

Week Session Contents Remarks

Introduction to Course
Dr. Mohamad
Objective, Synopsis, References, Course
Lecture 1 Implementation, Course Evaluation,
1 1st week Assignment, Test & Final, Detail
11/09/17 Syllabus

1.0 Introduction to CNC System

Lecture 2 2.0 Introduction to CNC Manufacturing / Dr. Mohamad

Hands On Machining
2
2nd week Assignment 1
18/09/17 3.0 Blue Print Reading

Lecture 3
Hands On 3.0 Blue Print Reading (Contd) Dr. Mohamad
3 3rd week
25/09/17
4.0 Machine Coordinates System

Lecture 4 5.0 CAD/CAM Methodology

Dr. Mohamad
Hands On
4
4th week
02/10/17

Lecture 5 6.0 Geometric Modeling (Surface and Volume)

Hands On
5 Dr. Mohamad
5th week
09/10/17

MID-TERM BREAK
6 6th week
16/10/17
PM Dr. Raja
Lecture 6
Hands On Assignment 2
7
7th week 7.0 CAM Operation
23/10/17

PM Dr. Raja
Lecture 7
8.0 CAD/CAM System Selection
Hands On
8
8th week
30/10/17
9.0 Management of CAD/CAM

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka 3/5
 Lecture 8 10.0 Basic features of Computer Numerical
Control (CNC) and CNC Programming PM Dr. Raja
Hands On
9 MID TERM
9th Week
TEST
06/11/17

Lecture 9
PM Dr. Raja
Hands On
10 11.0 CAD and CAM Integration
10th Week
13/11/17 12.0 Computer Integrated Manufacturing (CIM)

Lecture 10
Hands On PM Dr. Raja
11 11th Week 13.0 CAD/CAM Programming - Milling.
20/11/17

Lecture 11
Hands On 14.0. Computer Aided Process Planning (CAPP) Ir Dr. M Hadzley
12 12th Week
27/11/17 15.0 Product Data Management Assignment 3

16.0 Linear Profile CAD/CAM Programming Ir Dr. M Hadzley

Lecture 12
13 Hands On
13th Week 17.0 Circular Profile CAD/CAM Programming
04/12/17

18.0 Knowledge Based CAD/CAM Engineering

Lecture 13
Hands On 19.0 CAD/CAM Programming - Turning Ir Dr. M Hadzley
14 14th Week
11/12/17 20.0 Virtual Reality in CNC Machining

Hands On
15 15th Week Wrap up Class Ir Dr. M Hadzley
18/12/17

16 REVISION WEEK

17 FINAL EXAM

18 FINAL EXAM

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka 4/5
 APPROVAL

Item Remarks by Head of Department

Continuous Quality Improvement (CQI)

Learning Outcomes (LO)

Assessment& Evaluation

Student Learning Time (SLT)

Prepared by; Approved by;

. ..
Name : Dr. Mohamad Bin Minhat Dean/Deputy Dean (Academic)/Head of Dept.
Post : Stamp:
Stamp :

Date : 15 August 2017 Date :

TEACHING PLAN IMPLEMENTATIONSTATUS

(MID-SEMESTER BREAK)

Comments :

Item Remarks by Lecturer

Status of current subject delivery

Suggestion for further improvement

Check by ;

..
Dean/Deputy Dean (Academic)/Head of Dept.
Stamp: Date: _______________

TEACHING PLAN IMPLEMENTATIONSTATUS

(16th WEEK OF SEMESTER)

Overall comments on delivery of this subject:

Check by ;

..
Dean/Deputy Dean (Academic)/Head of Dept.
Stamp: Date: _______________

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka 5/5