DeltaV Electronic Marshalling Digital Automation

System (CHARM I/O Subsystem)

Class I Division 2 Installation Instructions

Emerson Process Management

12P5401 Rev. F
22 Aug 2013

Emerson Process Management, Ltd.

Meridian East
Meridian Business Park
Leicester, LE19 1UX, UK

Emerson a.s.
European System and Assembly
Pieansk 1202/44
Nov Mesto nad Vhom 91528
Slovakia

Fisher-Rosemount Systems, Inc. an Emerson Process Management company

1100 W. Louis Henna Blvd.
Round Rock, TX 78681

2010 - 2013 Fisher-Rosemount Systems, Inc. All Rights Reserved.

DeltaV and the DeltaV design are marks of one of the Emerson Process Management group of
companies. All other marks are the property of their respective owners.
12P5401 Page 2

1. SCOPE
This document provides guidelines for the installation of DeltaV TM Digital Automation System in a Class I
Division 2 Group A, B, C, D Hazardous Location. Installation shall be in accordance with Article 500 of
the National Electrical Code, ANSI/NFPA-70 or the Canadian Electrical Code C22.1 as applicable.

2. APPLICATION
System components intended for use in a Class I Division 2 Group A, B, C, D hazardous location have
been evaluated to FM Approvals Standard Class Number 3611, December 2004 and ANSI/CAN/CSA-
C22.2 No. 61010-1. Approved components are labeled per the Factory Mutual requirements. Figure 1
shows the basic configurations of approved components. General installation of these is covered in the
DeltaVTM S-Series and CHARMS Hardware Installation and Hardware Reference Manuals. Special
installation requirements, applicable to the use in a Class I Division 2 Group A, B, C, D hazardous
location, are defined in the following sections.

3. EQUIPMENT ENCLOSURE
The equipment requires a final equipment enclosure which shall:
Where installed in a Class I, Division 2 hazardous location, be compatible with the Class I,
Division 2 wiring methods specified in the National Electrical Code (NFPA 70) or the Canadian
Electrical Code (CSA C22.1), as applicable.
Comply with the applicable requirements of ANSI/ISA 61010-1, including the measures to prevent
the spread of fire identified in Section 9.2.1b.
Comply with any other applicable requirements for enclosures for electrical equipment.

4. INSTALLATION REQUIREMENTS

Field Power The complete CHARM I/O subsystem runs on 24VDC Field Power. This powers the
CHARMs, the CIOC and IOP, and where necessary through the CHARMs out to the field. See Figure 1.
For Nonincendive CHARMs this power must meet several additional requirements. See Note 1. Field
power must be de-energized before removing and inserting nonarcing cards in a hazardous location.

Field Circuits For a Class I Division 2 Group A, B, C, D location the field circuits are classified
according to type. Some cards have Nonincendive type circuits; other cards have Nonarcing circuits.
Table 1 indicates the field circuit type for each model. Nonincendive and Nonarcing circuits must not be
interconnected.

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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FIGURE 1

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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5. NONINCENDIVE FIELD CIRCUITS

Nonincendive field circuits are designed such that under normal operating conditions energy is
limited. The circuit is not capable of igniting the surrounding flammable gas or vapor by opening,
shorting or grounding the field wiring. Nonincendive parameters are specified in table 1.
The criteria for devices connected to Nonincendive circuits (Reference figure 1 and figure 2)
Voltage (V max) and current (I max) must be equal to or greater than the voltage Voc and
current Isc levels Specified in table 1.
Maximum unprotected capacitance (Ci ) and inductance (Li ) of the Nonincendive device,
including interconnecting wiring, must be less than or equal to the capacitance (Ca ) and
inductance (La) specified in table 1.
Apparatus connected to the Nonincendive circuits shall not supply power to the field
wiring.
Apparatus connected to the Nonincendive circuits shall be FM Approved.
Individual Nonincendive circuits must not be interconnected.
Multiple Nonincendive field wiring circuits must be installed per the NEC Article
501.10(B)(3).

Definition of the Nonincendive parameters as follows:

Nonincendive device parameters:
V max = Maximum voltage which can safely be applied to the Nonincendive field wiring
terminals.
I max = Maximum current which can safely be applied to the Nonincendive field wiring
terminals.
Ci = Unprotected capacitance in the device which can safely be considered present at
the Nonincendive field wiring terminals.
Li = Unprotected inductance in the device which can safely be considered present at the
Nonincendive field wiring terminals.

I/O Model parameters:

Voc = Maximum output voltage which can be delivered to the hazardous (classified)
location. This voltage is the maximum from a single channel.
Isc = Maximum output current which can delivered to the hazardous (classified) location.
This current is the maximum from a single channel.
Ca = Maximum capacitance which can safely be connected to the card terminals. This
includes cable capacitance.
La = Maximum inductance which can safely be connected to the card terminals. This
includes cable inductance.

Nonarcing field circuits are designed so that ignition does not occur during normal operation.
Nonarcing circuits must be de-energized before disconnecting the circuit in a hazardous location.

Nonincendive and Nonarcing circuits must not be interconnected.

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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FMApprovedforClass
IDivision2with
I/OCharm nonincendivefield
(SingleChannel) wiringparameters:
(RefertoTable1for Vmax,Imax,Li,Ci
Device
approvedmodels) VocVmax
CaCi+Ccable
Nonincendive Voc,Isc, LaLi+Lcable
FieldCircuit La,Ca IscImax*
Parameters *IffielddeviceImaxis
specified.

FIGURE 2 NONINCENDIVE FIELD WIRING

WARNINGS

WARNING: Power must be de-energized before disconnecting any carriers, Baseplates, extender cables
or terminators.
WARNING: The AC input and output Charms, as well as the Charm Terminals and Address Terminals
may have hazardous live voltages (120VAC or 250VAC) present on the input or output
terminals. Ensure that proper safety precautions, such as de-energizing field power, are
observed during installation, maintenance, or any time wiring changes are made to any of the
following devices:
KL4201X1-BA1: Charm Baseplate
KL4502X1-BA1: Charm Terminal, Standard
KL4502X1-CA1: Charm Terminal, Injected Power
KL4502X1-DA1: CHARM Address Terminal
KL3011X1-BA1, LS1: DI 120 VAC Isolated CHARM and LS CHARM
KL3012X1-BA1, LS1: DI 230 VAC Isolated CHARM and LS CHARM
KL3013X1-BA1: DO VAC Isolated CHARM
KL4502X1-LA1: Charm Terminal, Fused
KL4502X1-MA1: Charm Terminal, Relay

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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WARNING: For models which may be removed and inserted with the system power energized - See
Table 1 only one model is to be removed or inserted at a time.
WARNING: Nonincendive and Nonarcing circuits must not be interconnected.
WARNING: Equipment placed in a hazardous location shall not have any surface exposed to flammable
or combustible materials that operate at a temperature exceeding the temperature rating
marked on the apparatus. The temperature marking specified shall not exceed the ignition
temperature of the specific gas or vapor to be encountered.
WARNING: Hot Pluggable Modules (See Table 1) can only be inserted or removed under power when
power is supplied by an FM Approved Supply with a Voc maximum of 26.4VDC.
WARNING: Modules rated as Nonarcing (See Table 1) can only be inserted or removed when:
a) The System has been de-energized or
b) The area is known to be non-hazardous
WARNING: Replaceable fuses Exposure to some chemicals may degrade the sealing properties of
material used in the construction of the replaceable fuse in the fused I/O terminal block.
Material: Polyamide 6 (Akulon F223-D)
Supplier:
Littelfuse 04450070FX850
Phoenix Contact 2837255
MTL/GE-IP 015-275
Replaceable fuses must be periodically inspected for degradation of the plastic material. If degradation
is observed, replacement must be made.
Replace fuses only with FRSI part number 55P0587X012, Type KJ4010X1-BC1 Fuse Kit (see Note 5)

WARNING: Sealed Devices - Exposure to some chemicals may degrade the sealing properties of
materials used in the following devices:
KL4502X1-MA1 CHARM Terminal, Relay (Screw)
KL4505X1-DA1 Relay ETA LS DO Charm Terminal
KL4505X1-EA1 Relay DTA LS DO Charm Terminal
KL4505X1-GA1 Relay DTA IP LS DO Charm Terminal
Modules must be periodically inspected for degradation of the plastic material. If degradation is
observed, replacement of the module must be made.

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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TABLE1APPROVEDMODELS
Removalor
Insertionwith FieldCircuitClassor
Model Description
SystemPower N/Aifnotapplicable
Energized
KL1501X1BA1 CSLSPOWERMODULE NO(seenote4) NONARCING
KL1601X1BA1 I/OPort(Copper) NO(seenote4) NONARCING
KL1602X1BA1 I/OPort(Fiber) NO(seenote4) NONARCING
KL1603X1BA1 SAFETYNETWORKPORTCOPPER NO(seenote4) NONARCING
KL1604X1BA1 SAFETYISOLATIONPORTCOPPER NO(seenote4) NONARCING
KL2001X1BA1 CSLS NO(seenote4) NONARCING
KL2001X1BB1 SZCONTROLLER NO(seenote4) NONARCING
KL2101X1BA1 CHARMI/OCard(CIOC) NO(seenote4) NONARCING
KL2102X1BA1 WirelessI/OCard(WIOC) NO(seenote4) NONARCING
NONINCENDIVE
fieldcircuitparameters
KL3001X1BA1 DiscreteInNamurCHARM Po=27mW
YES(seenote1) Uo=12.6V,Io=8.5mA,
Co=4.1F,Lo=915mH
SeeSection5Non
KL3001X1LS1 LSDiscreteInNamurCHARM
Incendivecircuits
KL3002X1BA1 DiscreteOut+24VDCHighSideCHARM NO(seenote4) NONARCING
NONINCENDIVE
fieldcircuitparameters
KL3003X1BA1 DiscreteIn+24VDCDryContactCHARM Po=370mW
YES(seenote1) Uo=26.4V,Io=14mA,
Co=0.11F,Lo=75mH
SeeSection5Non
KL3003X1LS1 LSDiscreteIn+24VDCDryContactCHARM
Incendivecircuits
KL3004X1BA1 DiscreteOut+24VDCIsolatedCHARM NO(seenote4) NONARCING
KL3005X1BA1 DiscreteIn+24VDCIsolatedCHARM
NO(seenote4) NONARCING
KL3005X1LS1 LSDiscreteIn+24VDCIsolatedCHARM
NONINCENDIVE
fieldcircuitparameters
Uo=26.4V,Io=110mA,
KL3006X1BA1 DiscreteOut100mAEnergyLimitedCHARM YES(seenote1)
Co=0.105F,
Lo=0.15mH.SeeSection
5NonIncendivecircuits
KL3007X1BA1 24VDCPowerCHARM NO(seenote4) NONARCING
KL3007X1LS1 LSPowerCHARM,+24VDC NO(seenote4) NONARCING
KL3011X1BA1 DiscreteIn120VACIsolatedCHARM NO(seenote4) NONARCING
KL3011X1LS1 DiscreteIn120VACIsolatedLSCHARM NO(seenote4) NONARCING
KL3012X1BA1 DiscreteIn230VACIsolatedCHARM NO(seenote4) NONARCING
KL3012X1LS1 DiscreteIn230VACIsolatedLSCHARM NO(seenote4) NONARCING
KL3013X1BA1 DiscreteOutVACIsolatedCHARM NO(seenote4) NONARCING
NONINCENDIVE
KL3021X1BA1 AnalogIn,420mA,HARTCHARM fieldcircuitparameters
Po=792mW
YES(seenote1) Uo=26.4V,Io=30mA,
Co=0.03F,Lo=8mH.
KL3021X1LS1 LSAnalogIn,420mA,HARTCHARM SeeSection5Non
Incendivecircuits

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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TABLE1APPROVEDMODELS
Removalor
Insertionwith FieldCircuitClassor
Model Description
SystemPower N/Aifnotapplicable
Energized
NONINCENDIVE
fieldcircuitparameters
Uo=26.4V,Io=30mA,
KL3022X1BA1 AnalogOut,420mA,HARTCHARM YES(seenote1)
Co=0.1F,Lo=0.51mH.
SeeSection5Non
Incendivecircuits
NONINCENDIVE
KL3023X1BA1 AnalogIn,010VIsolatedCHARM fieldcircuitparameters
Po=18mW
YES(seenote1) Uo=5.5V,Io=3.18mA,
Co=3.2F,Lo=0.999mH.
KL3023X1LS1 LSAnalogIn,010VIsolatedCHARM SeeSection5Non
Incendivecircuits
NONINCENDIVE
KL3031X1BA1 RTD/ResistanceInputCHARM fieldcircuitparameters
Po=18mW
YES(seenote1) Uo=5.5V,Io=3.18mA,
Co=3.2F,Lo=0.999mH.
KL3031X1LS1 LSRTD/ResistanceInputCHARM SeeSection5Non
Incendivecircuits
NONINCENDIVE
KL3032X1BA1 Thermocouple/mVInputCHARM fieldcircuitparameters
Po=18mW
YES(seenote1) Uo=5.5V,Io=3.18mA,
Co=2.1F,Lo=0.999mH.
KL3032X1LS1 LSThermocouple/mVInputCHARM SeeSection5Non
Incendivecircuits
KL3302X1BA1 LSDO24VDCDTACHARM NO(seenote4) NONARCING
KL3302X1BB1 LSDO24VDC(RedundantDTA)CHARM NO(seenote4) NONARCING
KL3302X1BC1 LSDO24VDCETACHARM NO(seenote4) NONARCING
KL3302X1BD1 LSDO24VDC(RedundantETA)CHARM NO(seenote4) NONARCING
NONINCENDIVE
fieldcircuitparameters
Po=792mW
KL3322X1BA1 LSDVCHARTDTACHARM YES(seenote1) Uo=26.4V,Io=30mA,
Co=0.05F,Lo=0.35mH.
SeeSection5Non
Incendivecircuits
NONINCENDIVE
fieldcircuitparameters
Po=1.584W
KL3322X1BB1 LSDVCHART(RedundantDTA)CHARM YES(seenote1) Uo=26.4V,Io=60mA,
Co=0.05uF,Lo=0.3mH.
SeeSection5Non
Incendivecircuits
KL4001X1BA1 SZCONTROLLERCARRIER NO(seenote4) N/A
KL4103X1BA1 CSLSCARRIER NO(seenote4) N/A
KL4101X1BA1 CIOCCarrier NO(seenote4) N/A
KL4102X1BA1 WIOCCarrier NO(seenote4) N/A

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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TABLE1APPROVEDMODELS
Removalor
Insertionwith FieldCircuitClassor
Model Description
SystemPower N/Aifnotapplicable
Energized
KL4201X1BA1 CHARMBaseplate NO(seenote4) N/A
KL4302X1BA1 WIOCRedundantTermBlock NO(seenote4) N/A
KL4501X1BA1 CHARMAddressPlug1
KL4501X1BB1 CHARMAddressPlug2 NONINCENDIVE
KL4501X1BC1 CHARMAddressPlug3 fieldcircuitparameters
KL4501X1BD1 CHARMAddressPlug4 YES(seenote1) Uo=6.49V,Io=100mA,
KL4501X1BE1 CHARMAddressPlug5 Co=325F,Lo=5mH.
KL4501X1BF1 CHARMAddressPlug6 SeeSection5Non
KL4501X1BG1 CHARMAddressPlug7 Incendivecircuits
KL4501X1BH1 CHARMAddressPlug8
KL4502X1BA1 CHARMTerminal,Standard(Screw) YES(seenote2) SeeNote3
KL4502X1CA1 CHARMTerminal,InjectedPower(Screw) NO(seenote4) N/A
KL4502X1DA1 CHARMAddressTerminal(Screw) NO(seenote4) N/A
KL4502X1EA1 CHARMColumnTerminator,Bottom NO(seenote4) N/A
KL4502X1FA1 CHARMColumnTerminator,Top NO(seenote4) N/A
KL4502X1LA1 CHARMTerminal,Fused(Screw) YES(seenote2) SeeNote3
Nonarcing,Sealed
KL4502X1MA1 CHARMTerminal,Relay(Screw) NO(seenote4)
Device
KL4502X1NA1 CHARMTerminal,TC/mV YES(seenote2) SeeNote3
KL4503X1BA1 CHARMColumnExtender,Bottom NO(seenote4) N/A
KL4503X1CA1 CHARMColumnExtender,Top NO(seenote4) N/A
KL4505X1BA1 REDLSDOCHARMTERMINAL YES(seenote2) SeeNote3
KL4505X1CA1 REDLSDVCCHARMTERMINAL YES(seenote1) SeeNote3
NO(seenote4) Nonarcing,Sealed
KL4505X1DA1 RELAYETALSDOCHARMTERMINAL
Device
NO(seenote4) Nonarcing,Sealed
KL4505X1EA1 RELAYDTALSDOCHARMTERMINAL
Device
KL4505X1FA1 LSDVCCHARMTERMINAL YES(seenote1) SeeNote3
NO(seenote4) Nonarcing,Sealed
KL4505X1GA1 RELAYDTAIPLSDOCHARMTERMINAL
Device

Note1:Modulescanonlybeinsertedorremovedunderpowerwhenpowerissuppliedbyan
FMApprovedSupplywithaVocmaximumof26.4VDCandwhenusedwiththeKL2101X1BA1,
CIOCoronanLSSystemwiththeKL1501X1BA1CSLSPowerModule.DeltaVBulkSupplies,
KJ1502X1BxxmeetthisrequirementwheninstalledpertheirrespectiveInstallation
Instructions.

Note2:TheCharmTerminalbyitselfdoesnothaveanycircuitparametersoranyactive
circuitryandishotpluggable.

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DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions
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Note3:TheCharmTerminalonceinstalledinheritsthecircuitparametersandnonarcingor
nonincendivecharacteristicsoftheinstalledCharm.

Note4:Thesemodulescanonlybeinsertedorremovedwhen:
a) TheSystemhasbeendeenergizedor
b) Theareaisknowntobenonhazardous

Note5:ReplacefusesonlywithTypeNumberKJ4010X1BC1fuses.ReplacementFuseKit
KJ4010X1BC1containstwentyreplacementfuses(individualpartnumber55P0587X012).

TM
DeltaV CHARM I/O Subsystem Digital Automation System Class 1 Division 2 Installation Instructions