3.

Painting Inspection Practice

3-1. Inspection Practice
3.1.1 Checking points at each stage
1) Inspection for surface preparation (Blasting and power tooling)

NO Check-point Inspection basis Remark

Secondary surface As per Paint speci-

1 ISO Sa2.5 or ISO Sa2 ISO St3 or ISO St2
prepared condition fication

- Not to find any oil or grease when

2 Oil, Grease hand/rag is polished it. - Not to show up
contaminated oily parts with naked eyes

Grit, Foreign mat-

3 To remove grit and foreign matters
ters

Welding spatters
4
and steel lamina-
tion
-To remove irregular angle/angle sharp
spatters
-To remove steel lamination

- Not to turn into reddish black an steel

surface preparation - Not to omit secon-
Re-rusted and
dary surface preparation welding lines, in-
5 Miss-surface
side of angle stiffener and the edge of
preparation spots
holes which are difficult surface prepara-
tion

-To remove same white sedimentation on

exposed shop primed surface. However,
6 Zinc salt treatment
the tracing is allowable after removed zinc
salt

-Not to find any fume when hand/rag is

7 Welding fume polished it -To do treatment the spot with
sand papering

Stripe coated
-To remove zinc stripe coated welding lines
8 Welding lines with
during secondary surface reparation
zinc primer

-Not to find any chalk when hand/rah is

9 Marking with chalk
polished it

10 Cleaning condition - To make good condition before painting

As per the drawing of pint specification

11 Relative humidity
(DWG.NO:2P104001 HB)

Balance between
As per the drawing of paint specification
12 dew point and steel
(DWG.NO: 2P104001 HB)
temperature

- 11
2) Subsequent painting inspection
NO Check-point Inspection basis Remark
-Not to show push-up painted film when
Drying condition for thumb is fiercely twisted on painted film
1
painted film -Not to find when feet is trodden on painted
film

- To cover under coat and stripe coat con-

2 Strip coat condition
stantly without omission

Re-coat interval
3 As per Paint Maker's recommendation
(Min/Max.)
Cleaning/Foreign
4 To remove foreign matters and spray dust
matters Condition

Low DFT AND Low DFT is based on the drawing of Paint

5
Holidays specification and is not found holidays

- Severe sagging is repaired with sand pa-

pering in order to make it smooth surface.
However, sagging of various hole, collar
plate, scallop, etc. are not repaired with
Sagging and Ex-
6 Paint Maker's recommendation when
ceeding DFT
Builder is stripe coated for the edges.
- Exceeding DFT than Paint Maker's rec-
ommendation is repaired with sand paper-
ing

Checking for Rela-

7 Below 85%
tive Humidity
Balance between
8 Steel temperature Above-3
and dew point

3) Dry film thickness and Final inspection

NO Checkpoint Inspection-basis Remark
Drying condition for
1 -Not to show push-up painted film
paintedfilm

Damaged areas - All of damaged areas must be repaired -

2 and touch up con- No specified DFT for touch up are must be
dition repaired as per Paint specification

- Not to find sagging, pinhole (however,

sagging of various hole, are not repaired
Sagging, Pinhole, with paint Maker's recommendation when
3 and Exceeding Builder is stripe coated for the edge.
DFT - Exceeding DFT than Paint Maker's rec-
ommendation is repaired with sand paper-
ing

- Not to find 'foot-mark' and foreign matters

4 Cleaning condition of painted film -To be clean condition thor-
oughly

- 12
 NO Check-point Inspection -basis Remark
Stripe coat condi-
tion for the edge of
-To make specified DFT for possible
5 various hole, ac-
measuring
cess hale, outfits,
etc.
6 Dry film thickness As per toe drawing of Paint specification

3.1.2 Standard for surface preparation

1) Secondary preparation - Block stage
Item Process Grade Remark
Welding
beads, Burnt ISO St3 ISO Sa2
Blasting or Power tooling
& Rusted ar- or ISO Sa2.5
eas
Intact shop
Not to be treated
Primer
Swept blast or power tool
Zinc salt (brush) Cleaning. However, the
trace may be visible
Thinner wipe cleaning, The
OIL/Grease trace of thinner cleaning is
permitted
To be removed by rags, broom
Dust or Grit
or vacuum cleaner

Insufficiently
Power/Hand tool Cleaning
Blasted area

- Hull stage
Item Process Grade Remark
Side shell Power tool cleaning ISO ST3
Bottom Ditto Ditto
Exposed area Ditto Ditto
WBT(incl.
Ditto ISO ST2
APT&FPT)
E/R
(incl. Various room Ditto Ditto
in E/R, Accom.) Please refer to the DWG.
Accomodation(IN) Ditto Ditto of Paint specification in
detail grade
Bosun/Paint store Ditto ISO St3
Deck/Chemical
cleaning equip Ditto Ditto
store (out)
Deck/chemical
Cleaning equip Ditto Ditto
store (IN)
Accomodation(out) Ditto Ditto

- 13
 Item Process Grade Remark
Void, cofferdam Ditto Ditto
COT(incl. SLOP TK,
Blasting ISO Sa2.5
Residualoil thank)
Dry space : ISO
Repair of the outfits Power tool St2 Wet space:
ISOS13
Fresh water Tank Power tool ISO St3

3.1.3 STANDARD FOR COATING

1) FILM THICKNESS MEASUREMENT
Item Process standard Remark
Dry film thickness to be measured after comple-
General
tion of specified coating
Dry film thickness to be measured after comple-
tion of specified coating dry film thickness of
Outside shell
ant-fouling paint which is not practicable to check
the D.F.T to be controlled by volume
D.F.T to be specified as average. D.F.T of all Refer to
Specified D.F.T measuring point shall be attained at least 85% of Painting speci-
the specified D.F.T fication
150mm width from
edge of structural
members, welding No measurement to be made
beads and surface
outfits, etc
Instruments EIco-meter or equivalences.

3.1.4 STANDARD FOR INSPECTION

1)SCOPE
Kind of inspection description Abbreviation Remark
To confirm the surface prepara- B/L: Blasting
Surface Preparation
tion of the substrate is suitable B/L & P/B P/B: Power
Inspection
for the application of first coat brush

1st Coating
Intermediate Coat- To confirm the previous coated
condition be-
ing condition In- surface is suitable for application 1ST
fore application
spection of next coat
of 2 coating

2 Coating con-
Intermediate Coat- To confirm the previous coated
dition before
ing condition In- surface is suitable for application 2ND
application of 3
spection of next coat
coating

- 14
 Kind of inspection description Abbreviation Remark
RD
3 Coating
To confirm the previous coated
Intermediate coating condition be-
surface is suitable for application 3RD
condition inspection fore application
of next coat
of 4 coating

To confirm the film thickness

D.F.T Check and general condition of painted D.F.T
surface above stage area

To confirm the painted condition

Final inspection is suitable coated and accept- Final
able D.F.T

To confirm the final condition of

Bottom sur-
Bottom survey flat bottom is acceptable prior to
vey
launching

- 15