Annexure

SPECIFICATION DATA SHEET FOR 1000 m3/h PULTRUDED FRP COOLING TOWER

SL NO PARAMETER DESCRIPTION
1 DESIGN DETAILS CAPACITY
INDUCED DRAFT CROSS FLOW FIELD-ERECTED
a) TYPE
PULTRUDED FRP COOLING TOWER
b) NO OF TOWERS 1
c) CAPACITY 1000 m3/h(Peak)/ 800 m3/h (Average)
d) NO OF CELLS 2 x 500 m3/h
e) WORKING DURATION OF TOWER Continuously throughout the year
f) QUALITY OF WATER Municipal Water supplied by HMWS&SB
g) HOT WATER TEMP 40 Deg C
h) COLD WATER TEMP 29 Deg C
i) WET BULB TEMP 26 Deg C
j) RANGE 11 Deg C
k) APPROACH 03 Deg C

2 LOCATION DETAILS
a) LOCATION HYDERABAD
b) ELEVATION ABOVE SEA LEVEL 520 m
c) WIND SPEED (Max.) 44 m/s
d) SEISMICITY Zone II
e) MAXIMUM TEMPERAURE (Over the year) 45 Dec C
f) MINIMUM TEMPERAURE (Over the year) 10 Deg C

3 INSTALLATION SITE DETAILS

a) MAXIMUM AVAILAIBLE SPACE 16 m x 10 m
HEIGHT OF COLD WATER BASIN ABOVE
b) 700 mm
GROUND (to be constructed by supplier)
c) DISTANCE OF COLD WELL SUMP(existing) 60 m
DISTANCE OF HOT WATER HEADER FROM
d) 120 m
CT APPROX.(existing)

4 PIPING DETAILS
300 NB Sch 40 conforming to ASTM A106 Grade
SIZE OF PIPE FROM CT TO COLD WELL (to be
a) B, ANSI B36.10 (Two lines to be laid i.e. one for each
laid by supplier)
cell) of length 120 m
SIZE OF PIPE FROM HW HEADER TO CT (to 300 NB Sch 40 conforming to ASTM A106 Grade
b)
be laid by supplier) B, ANSI B36.10 of length 120 m
SIZE OF HOT WATER DISTRIBUTION
HEADER PIPE OF COOLING TOWER (length to 250 NB Sch 40conforming to ASTM A106 Grade
c)
be supplied as per the height of the tower in GA of B, ANSI B36.10
CT)

1
Annexure
Five nos. of Raising stem Gate Valves
d) VALVES conforming to IS 14846 - 2000 for HW line of
rating PN 1.0.

5 COOLING TOWER PERFORMANCE

a) EVAPORATION LOSS Max. 1.60 %
b) BLOW DOWN LOSS (COC = 4) Max. 0.6 %
c) DRIFT LOSS Max. 0.005 %
d) TOTAL MAKE UP WATER 2.20 %

6 FAN ASSEMBLY DETAILS

a) TYPE Axial Propeller fan with adjustable pitch
b) NO OF BLADES (Preferable) 08

7 FAN MOTOR
a) TYPE Squirrel Cage Induction Motor
b) APPLICABLE STANDARD As per IS 325 & 12615
c) ENCLOSURE TEFC weather proof, IP-55
d) CHARACTERISTICS 415V 10%/3/50Hz 5%
e) CLASS OF INSULATION CLASS F
f) TEMPERATURE RISE Limited to B
415V / 3 neutral / 50 Hz with incomer to be
provided with Al or Cu bus bar.(please ref to
g) MOTOR CONTROL CENTRE 14 (d))
IP 54 whether vermin proof, single front floor
mounted and self-standing.

8 GEAR BOX ASSEMBLY

a) TYPE OF GEARS Reduction Spiral Bevel Gear
Extended oil lines with dip stick assembly for
b) OIL LINES
gear reducer
c) NOISE LEVEL Less than 80 dB

9 DRIVE SHAFT ASSEMBLY

a) TYPE Non Lubricating Floating Type
b) BALANCING Dynamically balanced

10 INSTRUMENTATION DETAILS
One no. of temperature transmitter (with
a) INLET WATER thermowell, 2 wire, 4-20mA output) along with
indicator to be mounted on hot water header.
One no. of temperature transmitter (with
b) OUTLET WATER
thermowell, 2 wire, 4-20mA output) along with

2
Annexure
indicator to be mounted on cold water header.

One no. of temperature transmitter to measure

c) DRY BULB & WET BULB TEMPERATURE outdoor DBT & WBT (2 wire, 4-20mA output)
along with indicator.
One no. of Ultrasonic/Magnetic flow meter cum
d) FLOW RATE totalizer with indicator to be installed at the
outlet.
Vibration limit switch along with alarm to sense
e) VIBRATION LIMIT SWITCH
the mechanical vibrations
f) OIL CONTROL Low Oil level switch for gear box

11 MATERIAL OF CONSTRUCTION
a) COOLING TOWER SUPERSTRUCTURE Pultruded FRP
b) COOLING TOWER STRUCTURAL CASING Corrugated FRP
c) STRUCTURAL COLUMNS Pultruded FRP
d) COOLING TOWER FAN DECK Pultruded FRP
e) COLD WATER BASIN RCC
f) COOLING TOWER FAN DECK Pultruded FRP
g) FILLS Rigid PVC
h) FILL SUPPORT MATERIALS Pultruded FRP
i) LOUVERS Pultruded FRP
j) LOUVERS SUPPORT Pultruded FRP
k) DRIFT ELIMINATORS PVC
l) ELIMINATOR SUPPORT Pultruded FRP
m) HOT WATER DISTRIBUTION HEADER PIPE Stainless Steel
LATERAL HOT WATER DISTRIBUTION
n) Stainless Steel
PIPING
Injection Molded Polypropylene Nozzles along
o) HOT WATER DISTRIBUTION NOZZLES
with diffuser rings.
p) FAN CYLINDER Pultruded FRP
q) FAN GUARD MS - HDG
r) FAN BLADE Aluminum Alloy
s) FAN HUB Stainless Steel (preferable) / MS HDG
t) SHAFT Carbon Fiber (preferable) / EN - 8
u) OIL LINES FOR GEAR BOX Stainless Steel
MECHANICAL EQUIPMENT SUPPORT FOR
v) Stainless Steel (preferable) / MS - HDG
GEAR & MOTOR
BOLTS, NUTS AND WASHERS INCLUDING
w) Stainless Steel
STRUCTURAL CONNECTORS
BASE CASTING/ BASE PLATES INCLUDING
x) MS - HDG
FOUNDATION BOLTS
Two Monkey cage MS HDG ladders with an
y) ACCESS LADDER UP TO FAN DECK LEVEL
inclination of 45 to the ground.

ALL THE PULTRUDED FRP MATERIAL SHOULD BE FIRE AND ULTRA VIOLET PROOF

3
Annexure
12 PREFERABLE MAKES
a) MOTOR IEC/Kirloskar/Siemens/L&T/ABB/BBL/CG
Rosemount / Endress Hauser / GE / Honeywell /
b) INSTRUMENTATION
Forbes Marshall / Yokogawa
c) MS / SS PIPING SAIL/JINDAL/TATA/ESSAR

13 ADDITIONAL REQUIREMENTS
a) Lightening Arrester
b) Perimeter handrail
c) Plenum walkway
d) A pathway along with handrails for CT fan maintenance.
If the bidder recommends for any feature in addition to above mentioned specifications, for
e) better performance of the system, the same may be quoted as an optional item and provide
full justification.

14 SCOPE OF WORK AND SUPPLY OF THE VENDOR

a) COOLING TOWER
Submission of general arrangement and design of cooling tower for approval by
department.
Transportation of all the materials from the vendors site to NFC and safe unloading of
materials inside NFC.
All structural materials and components for construction and full functionality of
complete cooling tower assembly.
Supply and installation of all instrumentation.
Electrical cabling and thereof cable trays etc. required up to the cooling tower battery
limit.
Supply, Installing, Testing & commissioning of cooling tower at the site.
Note: In case any bidder wants to see the site before quoting, the site may be visited
between 10 AM 5 PM on working days with prior appointment.
The bidder is required to submit lay out drawing along with the bid.
Guarantee of performance of complete structure for a minimum period of five years
including mechanical hardware, electrical components and instrumentation.
In case of failure of any item or equipment including instrumentation/ software/hardware
within the guarantee period, the same shall be rectified free of cost at the site. In case, it
is not rectified within one week period, replacement of the equipment shall be arranged
by bidder.

Technical manuals / detailed technical literature/ catalogues for all the offered products
relevant to offered product should be submitted with the offer.

b) CIVIL WORKS
Dismantling an old abandoned timber cooling tower existing at the site and clearing the
space for laying of pipelines.

4
Annexure
Submission of foundation layout drawing of Cold water Basin for approval.
Submission of structural design for approval by department considering all the loads
including seismic loads.
Providing RCC columns, beams, slab foundation.
Cold water basin shall be sealed water tight by applying suitable sealant (preferable two
coats).

Construction of the same at the site.

Submission of general arrangement and structural drawing for our records.

Excavation of ground, leveling and grading required for foundation work.

Removal of all debris & construction material and transportation of the same to a
designated place.

c) PIPING

Supplying of pipelines and gate valves as mentioned in the data sheet.

Laying and connecting the pipelines from new CT to the existing cold water sump.
Laying and interconnecting existing hot water header up to terminal point to distribution
header
Laying of blowdown pipe to CT.
Providing RCC pedestals with MS angles as per standard engineering practice.

Excavation, levelling, grading, laying of pipe supports and painting of pipelines.

d) ELECTRICAL (MOTOR CONTROL CENTRE FOR FAN)

The incomer feeder shall be provided with voltmeter, CT ammeter with selector switch.
The motor feeder shall be provided with heavy duty switch HRC link/Din type fuses
contactors (AC 3 duty), Bi metal relay (SFU + O/L relay +contactor. The components will be
rated for type 2 coordination conforming to IS 13947, part 4, 1993), ammeter, push
buttons, run hour meters, indication lamps for start, stop & trip. Adequate number of
MCB feeders for control end lighting shall be provided.
Panel should be complete with start/stop push buttons, run hour meters, power and fault
indication lamps as applicable on incomer and outgoing feeders.
The selector switch with local/remote control logic shall be provided on MCC for local and
remote operations.
Local control push button station near the motor for start/stop shall be provided.
In local mode operation, al motors from MCC panel as well as local control push button
station shall be possible. This mode of operation shall be generally used for test and repair
purpose.
In remote mode operation, the equipment can be started from Control room SCADA only.
However stop push button should operate in any mode.

5
Annexure
e) PERFORMANCE CRITERIA
Manufacturer shall demonstrate the performance of cooling tower as per CTI ACT105 to
meet the requirements of design air wet bulb temperature, entering and leaving water
temperatures and water flow rate. Certification shall be made at time of submittal.
All the calibrated instruments, accessories & tools required for demonstrating the test
shall be in the scope of the supplier.

f) SUPERVISION

AS PER LATEST SAFETY NORMS OF NFC, ALL THE WORKS SHOULD BE CARRIED OUT
UNDER CONSTANT SUPERVISION BY A QUALIFIED SUPERVISOR FROM CONTRACTORS
SIDE.
ALL THE ERECTION AND COMMISSIONING WORKS SHALL BE CARRIED OUT AS PER THE
SAFETY GUIDELINES PROVIDED BY SED NFC. ALL THE REQUIRED PPEs IS IN THE SCOPE OF
THE SUPPLIER.

15 SCOPE OF WORK AND SUPPLY OF NFC

Make up Water line.
All power & control cablesbeyond the battery limit.

OFFER ACCEPTANCE REQUIREMENTS

16
Offers submitted without following requirements/documenst will not be accepted.
The firm should be in profit making state. The audited balance sheets for last three years
should be enclosed in the offer. The firms which are not in healthy financial condition
shall not be accepted.
The tenderer should give documentary proof of having successfully designed, fabricated,
installed and commissioned similar type of work. The tenderer should provide a list
containing name of the work, cost of the work, details of the customer, present position
of the work with relevant work order copies/ work completion certificates. The tenderer
should also give full details of after sales service capability along with the list of their
service centers located across the country.
The firm should enclose the list of reputed customers to whom they have supplied similar
model of capacities between 800 m3/h to 2500 m3/h since last three years and their
feedback must be enclosed in the offer. NFC can independently verify the performance of
CT based on above list for evaluation.
The offers submitted without audited balance sheets and customer feedbacks shall not be
accepted.
The firm should submit the complete thermal performance and design data of the offered
model to NFC.