30gx Pro

COPY N ECG CARRIER S.A.
ECG-UG-00-001
SPECIFICATION
N
06/12/00
DATE
USER'S GUIDE
TITLE: PRO-DIALOG CONTROL 4 FOR AIR & WATER COOLED

CHILLERS SERIES 30 GX & HXC VERSION 2
SYNOPTIQUE CARRIER - AIR-COOLED BI CIRCUIT - ABC PARTNERS 08/06/98
REV: original
Property of CARRIER S.A. Montluel.

Not to be disclosed to persons outside the organization without Written authorization
Downloaded from www.Manualslib.com manuals search engine

USER'S GUIDE FOR
CARRIER SA ECG-UG-02-002 Page: /98
30GX&HX PRO_DIALOG 4 V.2 Rev: original
ORIGINATOR Ba-Tung PHAM
COPY # NAME COMPANY

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CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION

USER'S GUIDE FOR
CARRIER SA ECG-UG-02-002 Page:2 /98
CONTENTS
1 - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 - About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 - Manual Structure and contents . . . . . . . . . . . . . . . . . . 4 4.2.4.7 - Service 4 configuration from Service
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2 - GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.2.4.8 - Service 4 configuration from Main
2.1 - Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Interface, runtime sub menu . . . . . . 31
2.1 - Software Reference Number . . . . . . . . . . . . . . . . . . . . 7
2.3 - Abbreviations Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2.5 - User Configuration . . . . . . . . . . . . . . . . . . . . . . 32
3 - HARDWARE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 - Produc Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.2.6 - Network Configuration . . . . . . . . . . . . . . . . . . 32
3.1.1 - Basic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.2.6.1 - General . . . . . . . . . . . . . . . . . . . . . . . 32
3.1.2 - CCN/Clock Option Board . . . . . . . . . . . . . . . . . 10 4.2.6.2 - Configuring a Control as a
3.1.3 - Screw Compressor Protection Module . . . . . 11 Broadcast Acknowledger . . . . . . . . 32
3.1.3.1 - Screw Compressor Module Layout 11 4.2.6.3 - Setting Time and Date . . . . . . . . . . 32
3.1.3.2 - Compressor Part Number/MTA Header 4.2.6.4 - Alarm Configuration Table . . . . . . 33
Configuration . . . . . . . . . . . . . . . . . . . . 12 4.2.6.5 - Master/Slave Configuration . . . . . 35
3.1.4 - 4 xDO Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4.3 - Cooler Interlock Contact . . . . . . . . . . . . . . . . . . . . . . . . 36

3.1.4.1 - General . . . . . . . . . . . . . . . . . . . . . . . . 12 4.4 - Cooler heater control . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.1.4..2 - Terminal J4 Description . . . . . . . . 12
3.1.5 - AUX Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.5 - Oil heater control . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.1.5.1 - General . . . . . . . . . . . . . . . . . . . . . . . . 13 4.6 - Motor cooling control without plate exchanger
3.1.6 - EXV Driver Board . . . . . . . . . . . . . . . . . . . . . . . . 14 economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.1.7 - 4 x AI - 2 x AO Board . . . . . . . . . . . . . . . . . . . . 14 4.7 - Motor cooling control without sub cooling plate
3.1.8 - Aquasnap Basic Board . . . . . . . . . . . . . . . . . . 16
exchanger economizer . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.7.1 - Motor cooling with TQ feedback Signal Control 37
3.2 - Pressure Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.8 - Capacity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.1 - High Pressure Side Sensors . . . . . . . . . . . . . 17
4.8.1 - Logic Description . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.2 - Large Band Pressure Sensors . . . . . . . . . . . 17 4.8.1.1 - Basic Logic . . . . . . . . . . . . . . . . . . . 38
3.2.3 - Suction and economizer Pressure Sensors 18 4.8.1.2 - Z Multiplier Calculation . . . . . . . . 38
3.3 - Thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.8.1.3 - Overrides . . . . . . . . . . . . . . . . . . . . 39
3.3.1 - Discharge Gas temperature . . . . . . . . . . . . . . 18 4.9 - Compressors & loaders loading sequence . . . . . . . 40
3.3.2 - 5K Resistor : Resistance vs Temperature
4.9.1 - General Description . . . . . . . . . . . . . . . . . . . . . 40
Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.9.2 - Compressor capacity determination . . . . . . 41
4.9.3 - Staged Loading Increasing Capacity Logic 41
4 - CONTROL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.9.4 - Equal Loading Increasing Capacity Logic
with close control = NO . . . . . . . . . . . . . . . . . 41
4.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.9.5 - Equal Loading Increasing Capacity Logic
4.2 - Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 with close control = YES . . . . . . . . . . . . . . . . 42
4.2.2 - Main Interface Configuration sub menu 4.9.6 - Equal Loading Decreasing Capacity Logic
structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 with close control = YES . . . . . . . . . . . . . . . . 42
4.2.3 - Factory Configuration . . . . . . . . . . . . . . . . . . . 21 4.9.7 - Equal Loading Decreasing Capacity Logic
4.2.3.1 - Factory configuration from Service
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 with close control = NO . . . . . . . . . . . . . . . . . 43
4.2.3.2 - Factory configuration from Main 4.9.8 - Staged Loading Decreasing Capacity Logic
Interface . . . . . . . . . . . . . . . . . . . . . . . . 23 with close control = NO . . . . . . . . . . . . . . . . . 43
4.2.3.3 - Economizer TQ valve Feedback 4.9.9 - Staged Loading Decreasing Capacity Logic
Signal Wiring . . . . . . . . . . . . . . . . . . . . 24 with close control = YES . . . . . . . . . . . . . . . . 44
4.10 - EXV Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2.4 - Service Configuration . . . . . . . . . . . . . . . . . . . 25 4.10.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2.4.1 - Service 1 configuration from Service 4.10.2 - Overrides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.11 - Air Cooled Condensing Pressure Control . . . . . . . 46
4.2.4.2 - Service 1 configuration from Main 4.12.1 - Air Cooled Condensing Pressure Control -
Interface . . . . . . . . . . . . . . . . . . . . . . . . 27 Fan staging with AUX board . . . . . . . . . . . . . . . . . 46
4.2.4.3 - Service 2 configuration from Service 4.12.2 - Air Cooled Condensing Pressure Control -
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Fan staging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2.4.4 - Service 2 configuration from Main
Interface . . . . . . . . . . . . . . . . . . . . . . . . 29 4.13 - Water Cooled Condensing Pressure Control . . . . 47
4.2.4.5 - Service 3 configuration from Service 4.14 - High Pressure Override . . . . . . . . . . . . . . . . . . . . . . . 48
Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.15 - High Current Override . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.2.4.6 - Service 3 configuration from Main
Interface . . . . . . . . . . . . . . . . . . . . . . . . 31
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USER'S GUIDE FOR
CARRIER SA ECG-UG-02-002 Page:3 /98
CONTENTS
4.16 - Stopping Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.16.1 - Stopping a compressor by capacity
unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.16.2 - Stopping the unit by manual command
(OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.16.3 - Stopping a circuit by failure . . . . . . . . . . . . . 48
4.17 - Oil pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.17.1 - Oil pressure setpoint determination . . . . . 49
4.17.2 - Oil pump control . . . . . . . . . . . . . . . . . . . . . . . 49
4.17.3 - Low oil pressure alarm determination . . . . 49
4.17.4 - Differential Oil Pressure Setpoint 1
alarm condition summary . . . . . . . . . . . . . . . 50
4.18 - Reclaim Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.18.1 - General Description . . . . . . . . . . . . . . . . . . . 51
4.18.2 - Reclaim to Air Cooled Changeover
Initiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.18.3 - Air Cooled To Reclaim Changeover
Initiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.18.4 - Reclaim Operation hr_status
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.18.5 - Reclaim Operation Using Air Cooled
Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.18.6 - Reclaim Condenser Water Valve Control 52
4.18.7 - Reclaim Condenser Heater Control . . . . . 52
4.19 - Two Units Master/Slave Control . . . . . . . . . . . . . . . . 53
4.19.1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.19.2 - Abnormal Conditions . . . . . . . . . . . . . . . . . . 55
5 - CCN ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6 - CCN COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7 - PRO_DIALOG 4 DOWNLOADER ADDENDUM

INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Appendix A - CCN DIPSLAY, SETPOINT, MAINTENANCE,

CONFIGURATION TABLE SCREENS . . . . . . . 61
Appendix B - CCN Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Appendix C - Wiring Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Appendix D - JBUS memory with GX& HX
default configuration . . . . . . . . . . . . . . . . . . . . . . . . 96
Appendix E - SAM Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Appendix F - CCN Network Example . . . . . . . . . . . . . . . . . . . . . 98
CARRIER S.A

USER'S GUIDE FOR
CARRIER SA ECG-UG-02-002 Page: 4/98
1 - INTRODUCTION
1.1 - ABOUT THIS MANUAL
This manual is intended to be used as an additional guide for using and configuring the Pro-Dialog control for
the 30GX & HX chillers. The use of this document does not substitute the IOM.
This manual is intended for use by Service organizations inside the Carrier corporation. It is delivered on
the express condition that it is not to be disclosed, reproduced in whole or in part, or used for
manufacture by anyone other than Carrier Corporation.
1.2 - MANUAL STRUCTURE AND CONTENTS
This manual includes the following sections:

v Introduction
v Product general description
v Hardware description
v Control description
v Appendixes
The introduction and product general description sections contain information about this manual as an overview
of the 30GX&HX Pro-Dialog Plus controls.
The hardware section provides complete information on boards, devices and connections used by the product.
The control description section is divided in several subsections. First provides a main description of hardware
configuration. This subsection provides sufficient information to runs the control in the most operating cases. For
more complete information, use the remaining sections and also IOM. Second subsection describes all the unit
configuration and the methods to modify it. The last subsections describe the unit control logics.
2 - GENERAL DESCRIPTION
2.1 - GENERALITIES
PRO-DIALOG is a system for controlling units which use screw compressors:

w Dual circuits
w Air cooled and water cooled chillers
w Non reversible heat machines
PRO-DIALOG controls compressors and loaders needed to maintain the desired leaving or entering water
control point. It automatically sets the position of the electronic expansion valve to maintain a correct refrigerant
flow in the cooler. For air cooled units it controls the operation of the fans to maintain the correct condensing
pressure in each circuit.
Safety circuits in the unit are constantly monitored by PRO-DIALOG to ensure its safe operation. PRO-DIALOG
also gives access to a Quick Test program covering all inputs and outputs excepted compressors outputs.
The control features of the 30GX&HX Pro-Dialog Plus are divided into standard features and options
(additional board needed):
CARRIER S.A

USER'S GUIDE FOR
Standard features:
w Local control
w Remote control (external contacts)
w CCN control
w Compressor & loader sequence control (up to 4 compressors - two loaders per compressor)
w Cooler leaving or entering fluid temperature control
w Ramp loading
w Delay at startup
w Circuit & Compressors loading sequence optimization
w Heat machine condenser entering or leaving fluid control
w Head pressure control
w Cooling dual setpoints control
w Temperature reset
w Outdoor temperature monitoring
w Demand limit control
w High pressure and high current override
w Cooler and Condenser pump control
w Oil temperature control
w Motor temperature control
w Safety lock control
w Quick test function
w Diagnostics function
w Local Interface Display with Metric units
w Digital pressure gauges through the main interface
w Display of all I/O and other data
w CCN Network compatibility
w Occupancy and dual setpoint schedules
w SAM (LID 1B) compatibility
w Alarm POC
w System Manager compatibility
w Integrated two chillers master/slave control
Available options With optional board:

w Varifan control
w Condenser water valve control
w Reclaim sensors
w Cooler heater control
CARRIER S.A

USER'S GUIDE FOR
FUNCTIONS HARDWARE FACTORY SERVICE USER

OPTION CONFIG CONFIG CONFIG
Chiller Type x
Air Cooled
Water Cooled
Heat Machine
Refrigerant R134 No configuration required
Heat Reclaim Option x x x
Cooler Fluid Type x
Water
Medium Brine
Low Temperature Brine
Economizer Select x
Large Band Oil Transducer Select x
Compressor Number (1 to 4) & Capacity x
Loader ( 2 per compressor) No configuration required
EXV x
1500 steps = Mueller, unipolar, 33 steps/s
Fans x x
2 Separate Circuits with 1 to 8 fans per circuit
Cooler Heater Select x x x

Economizer Motor cooling TQ valve feedback x
signal
Compressor Number (1 to 4) & Capacity x
Unit on/off schedule control x** x
Night head pressure control mode x** x
Night capacity limitation mode x** x
Time and OAT broadcast capability x** x
Water pump periodical quick start sequence x** x
Cooler pump #1 and # 2 control sequence x
Entering Fluid Control X
Condenser Pump Control Select X
Loading Sequence x
Equal
Staged
Demand Limit Type Select x
Reset Type Select (Heat & Cool) x
Setpoint Control (single or dual) No configuration required
Ramp Loading (Heat & Cool) x
Cooling and heating Capacity Adjustment x
(z multiplier)
Delay at startup x
Condenser Sensors x x
Heat Reclaim Sensors x x
Reclaim Condenser Water Valve x x
Oil Transducers On all compressors No configuration required
Condenser Varifan or Water Valve x x
0-10 Vdc
10-0 Vdc
4-20 mA
20-4 mA
CARRIER S.A

USER'S GUIDE FOR
FUNCTIONS HARDWARE FACTORY SERVICE USER

OPTION CONFIG CONFIG CONFIG
Maximum Condensing Temperature Override x
Maximum Current Override x
Close Control Select x
FSM & CSM II Control x
Two units Master/Slave Control x
** : require a CCN/Clock board

All Pro-Dialog controls can work either autonomously or they can be interfaced with the Carrier Comfort Network
(CCN). In the later case a communication data cable is used to connect the unit to the CCN communication bus.
When Pro-Dialog system operates autonomously it retains all of its own control capabilities but does not offer
the functionality of the CCN network.
2.2 - SOFTWARE REFERENCE NUMBER
This software is referenced under the 15 digits software reference number:
CSA-SR-208410XX
The two last digits (XX) provides the software version (e.g. 2.0).
15 digits reference number can be displayed in the CCN configuration Ctrl_ID table through the Building
Supervisor, the Network Service Tool or the 30GX&HX Downloader.
Unit Main Interface Configuration Menu allows to display the software version: item #13, user 1 menu.
2.2 - Abbreviations Used
In this manual, the refrigeration circuits are called circuit A and circuit B. The compressors in circuit A are
labeled A1, and A2. Those in circuit B are B1 and B2.
CARRIER S.A

USER'S GUIDE FOR
3 - HARDWARE DESCRIPTION
3.1 - PRODUCT COMPONENT
This control shall employ the following electronic modules:
Basic Board 32 GB 500 182 EE

NRCP Board 32 GB 500 052 EE
CCN and RTC Board 32 GB 500 062 EE
4 x DO Board (087) OP 12AS 004 EE
4xAI - 2xAO Board OP 12AS 005 EE
8 x DO Board (Auxiliary 2) 32 GB 500 312 EE
8xDO - 4xAI - 2xAO Board (Auxiliary 1) 32 GB 500 322 EE
EXV Board 32 GB 500 192 EE
Screw Compressor Protection Module 32 GB 500 232 EE
Local Interface Device 30GX dual circuits 32 GB 500 092 EE
Local Interface Device 30HX dual circuits 32 GB 500 112 EE
Local Interface Device 30GX single circuit 32 GB 500 082 EE
Local Interface Device 30HX single circuit 32 GB 500 102 EE
This control shall employ the following sensors modules:
Thermistors HH79NZ047C (small size)

HH79NZ059C (large size)
Low Pressure Transducer OP12DA040 EE
High Pressure Transducer OP12DA039 EE
Large Band Oil transducer OP12DA057 (for unit operating in low ambient)
CARRIER S.A

USER'S GUIDE FOR
COMPONENT USAGE
UNIT TYPE : WATER COOLED

NUMBER OF COMPRESSORS
COMPONENTS
1 2 3 4
PD4 - BASIC BOARD 1 1 1 1
PD4 - SCPM BOARD 1 2 3 4
PD4 - EXV BOARD 1 2[2] 2[2] 2[2]
4 x AI-2xAO BOARD 1[1] 1[1] 1[1] 1[1]
AUX 1 BOARD 1[1] 1[1] 1[1] 1[1]
UNIT TYPE : AIR COOLED - 2 FAN STAGES PER CIRCUIT MAX

COMPONENTS
1 2 3 4
PD4 - EXV BOARD 1 2[2] 2[2] 2[2]
4x DO BOARD 2[3] 1[3] 1[3] 1[3]
AUX 2 BOARD (8xDO) 1[3] 1[3] 1[3] 1[3]
NRCP BASIC BOARD 1[4] 1[4] 1[4] 1[4]
4 x AI-2xAO BOARD 1[1] 1[1] 1[1] 1[1]
AUX 1 BOARD 1[1] 2[1] 2[1] 2[1]
UNIT TYPE : AIR COOLED - MORE THAN 2 FAN STAGES (if no AUX board) or MORE
THAN 4 FAN STAGES (AUX BOARD) PER CIRCUIT
COMPONENTS
1 2 3 4
PD4 - EXV BOARD 1 2[2] 2[2] 2[2]
4x DO BOARD 2[3] 2[3] 2[3] 2[3]
AUX 2 BOARD (8xDO) 1[3] 1[3] 1[3] 1[3]
NRCP BASIC BOARD 0 1[4] 1[4] 1[4]
4 x AI-2xAO BOARD 1[1] 1[1] 1[1] 1[1]
AUX 1 BOARD 1[1] 1[1] 1[1] 1[1]
1 - additional 4 x AI - 2 x AO board or 8xD0-4xAI-2xAO board required for varifan or reclaim sensors or

water valve option
2 - Second EXV board is required for motor cooling using EXV valve on economizer units
3- 4xDO board or 8xDO board is required to control fans. 4xDO is also used to control hot gas bypass
valve on units with single compressor.
4-additional NRCP board is required for reclaim option or cooler heater option.
CARRIER S.A

USER'S GUIDE FOR
3.2 - Basic Board
The PD4 - Basic board is 24VAC power supplied. It contains 8 Discrete Inputs (Switch type), 8 Digital Outputs (5
triacs and 3 relays), 10 Analog Inputs (five thermistors and four pressure transducers) and 1 analog input (0-10
Vdc) . See the schemes in Appendix E. The software is contained in a Flash EPROM (downloadable only with
Downloader). All the setpoints, runtime and configuration parameters are contained in an EEPROM (data
storage at power down).
TERMINAL CHANNEL FUNCTION UNIT TYPE

J6 1 Cooling leaving water temperature All
J6 2 Cooling entering water temperature All
J6 3 Master/Slave common piping fluid temperature Master/Slave
J6 4 Outside Temperature Air cooled
J6 4 Condenser leaving water temperature Water cooled and heat pump
J6 5 Condenser entering water temperature Water cooled and heat pump
J7A 6 Circuit A discharge pressure All
J7B 7 Circuit A suction pressure All
J7C 8 Circuit B discharge pressure All
J7D 9 Circuit B suction pressure All
J8 10 0-10 VDC setpoint reset signal or demand limit signal All
J4 11 Remote Control switch status All
J4 12 Dual setpoint switch All
J4 13 Heat Cool switch Heat machine
J4 13 Heat Reclaim switch All excepted heat machine
J4 14 Demand limit switch All
J4 & J5 15 a & 15 b Cooler flow switch & customer interlock (lock_1) All
J5 16 a & 16 b Electrical box thermostat & network power reverse All

phase detection
J5 17 Condenser flow switch All excepted air cooled without

reclaim option
J5 18 Cooler pump default All
J2 19 Cooler Pump #1 All
J2 20 Cooler Pump #2 All
J2 21 Condenser Pump All excepted air cooled without

reclaim option
J2 22 Oil Heater Circuit A Air cooled
J2 23 Oil Heater Circuit B Air cooled
J3 24 Alarm Circuit A All
J3 25 Alarm Circuit B All
J3 26 Safety Critical Signal (for Contactor Failure) All
3.2 - CCN/Clock Option Board (factory installed)
The PD4 - Global chiller controller has a small option board that can be connected to the Basic Board via a
single 10 pin header and 4 metal standoff. This option board contains one RS-485 driver for CCN
communication, a real time clock and super cap for two weeks backup. There are two connectors for CCN. One
is a 3 pin screw connector ( 1= + signal, 2 = ground signal, 3 = - signal) and the other is a 6 pins phone jack.
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USER'S GUIDE FOR
3.3 - Screw Compressor Protection Module
This board shall monitor compressor pressure transducer, temperature sensors, oil level, high pressure switch,
motor cooling solenoids, oil pumps, motor current, compressor wye-delta startup and compressor protection.
3.3.1 Screw Compressor Module Layout
N.B :Only Y dip switch of the 4 is used to configure start-delta startup procedure (when in ON
position), the 3 others shall remain OFF ! If not, MTA header configuration alarm will occur.
Connector AI #* Channel# Type Usual Functions

J9 1 1 5K thermistor Compressor temperature
J9 2 2 5K thermistor Discharge Gas Temperature
J10A 3 3 0-5V pressure transducer Economizer pressure
J10B 4 4 0-5V pressure transducer Oil pressure
Connector CT #* Channel# Type Usual Functions

J8 1 - Current sensor 1 Current Phase #1
Connector DI #* Channel# Type Main Functions
J7 1 5 Dry contact High Pressure
J6 2 6 Dry contact Oil level
Connector DO #* Channel# Type Load max Main Functions

(Voltage,power)
J3 1 7 Relay/Triac 115VAC, 250VA Compressor output D
J3 2 8 Relay/TRiac 115VAC, 70VA, Compressor output Y
J4 3 9 Triac 115VAC,145VA,- Oil pump
J2 4 12 Triac 24VAC ,10VA Oil solenoid
J2 5 13 Triac 24VAC, 26 VA Motor cooling #1
J2 6 14 Triac 24VAC, 10VA Motor cooling #2 or economizer valve for
circuit which has 2 compressors
J2 7 10 Triac 24VAC, 10VA Loader #1
J2 8 11 Triac 24VAC, 10VA Loader #2
CARRIER S.A

USER'S GUIDE FOR
3.3.2- Compressor Part Number / MTA header configuration

Compressor phase 3 Part Number Tons MTA Compressor MTA Header Config
(for 400V) MSB(8 . . . . . . . 1) LSB
06NA2300S5E 80 298 01111100
06NA2300S5N 80 240 01011111
06NA2250S7N 66 204 01001101
06NW2300S5E 80 218 01010100
06NA2209S7N 56 170 00111100
06NA2174S7N 46 142 00101110
06NW2250S7N 66 164 00111001
06NA2146S7N 39 114 00100000
06NW2300S7N 80 198 01001010
06NW2209S7N 56 136 00101011
06NW2174S7N 46 112 00011111
06NW2146S7N 39 92 00010101
3.1.4 - 4xDO BOARD

The 4xDO board has 4 digital outputs capable of switching 24 VAC at 1 amp numbered from 1 to 4 on connector
J4. They have a common point numbered 12 on connector J4.
D0 #1 and Do # 2 shall support 1 fan
D0 #3 shall support 1 fan if circuit has less than 5 fans. It shall support 2 fans if circuit has more than 4 fans.
D0 #4 shall support 1 fan if circuit has less than 6 fans. It shall support
2 fans if circuit has 6 fans.
3.1.4.2 - Terminal J4 Description
DO #1 TO CONTACTOR # 1
DO #2 TO CONTACTOR # 2
DO #3 TO CONTACTOR #3 (or and #4)
DO #4 TO OTHER CONTACTORS
11 12 12 4 3 2 1 TERMINAL J4
24 VAC DO
POWER SUPPLY
TRIAC
pins 12 are connected together
TRIAC
TRIAC
TRIAC
CARRIER S.A

USER'S GUIDE FOR
3.1.5 - AUX Boards

3.1.5.1 - General
143 mm ( 5.60 in )
l l
------
PD4-AUX1 32GB 500 322 EE CEPL130487-01 STATUS SIO
J9
J1
-- G +
3 2 1
24VAC
12 11
SIO
-- G +
3 2 1
CH14
T
P
J8
V 75 mm
R S V
CH14
T (2.95
P in)
V
R S V
CH13
CH13
J4 J5
J3
J2
J7
CH -- CH -- CH -- CH -- CH -- CH -- CH -- CH -- CH CH
J6
CH -- CH -- -- --
1 2 3 4 5 6 7 8 9 10 11 12
------
The AUX1 board shall allow:

w the control of 1 to 8 fan stages;
w the monitoring of 4 temperatures or 2 temperatures and 2 pressures.
w the control of 2 Varifan or two water valves
The AUX2 board shall allow:
w the control of 1 to 8 fan stages.
Discrete outputs requirements: AUX1 and AUX2
Board Connector DO # Channel# Main Functions

1 1 Fan 1 - circuit A or circuit B/ Pumpdown valve A
2 2 Fan 2 - circuit A or circuit B/ Reclaim valve A
3 3 Fan 3 - circuit A or circuit B
J2 4 4 Fan 4 - circuit A or circuit B/ Pumpdown valve B
5 5 Fan 5 - circuit A, 1 or 5 circuit B/ Reclaim valve B
6 6 Fan 6 - circuit A , 2 or 6 circuit B
AUX1 7 7 Fan 7 - circuit A , 3 or 7 circuit B/Reclaim option,

J3 condenser heater
&
AUX2 8 8 Fan 8 - circuit A , 4 or 8 circuit B
All are standard 24 VAC/10%. All 24Vac common ground must be connected together on board and to 24Vac
ground pin of J1. All DOs total consomption = 115VA
CARRIER S.A

USER'S GUIDE FOR
3.1.6 - EXV BOARD
The EXV board shall be able to control 2 EXVs and 2 thermistors.
Analog inputs requirements
Connector AI Type Usual Functions

#*
J3 (TH A) 1 5/10 K thermistor Economizer Motor Cooling TQ Valve Feedback Signal Circuit A
J3 (TH B) 2 5/10 K thermistor Economizer Motor Cooling TQ Valve Feedback Signal Circuit B
Discrete output requirements
The EXV board shall be able to drive both unipolar and bipolar stepper motors via a common connector. The
default configuration shall be unipolar, 30 steps/s step rates and 1500 steps range such as to allow easy retrofit
with Pro-Dialog phase 1, 2 and 3 units fitted with Mueller Brass EXVs. It shall be able to handle 12V @ 0.5 A per
coil and maintain a step rate of at least 200 steps per second (unipolar or bipolar).
Note: board shall be able to handle a total coil load of 1 Amp for unipolar and 2 Amps for bipolar.
Connection to the EXV shall be done through two Molex, 5 pin, 3.91 pitch (one per EXV) [J2A & J2B].
Connector J2A & J2B - Pins description

1 2 3 4 5
Coil 1 Coil 2 Coil 3 Coil 4 12VDC (for unipolar stepper motor)
3.1.7 - 4xAI-2xAO BOARD
This board provides 4 analog inputs (labeled AI #1, AI #2, AI #3, and AI #4 on the terminal J2) and 2 analog
outputs (labeled AO #1 and AO #2 on the terminal J1). It allows to use the following features:
w Optional reclaim thermistors when reclaim option is not used
w Remote discharge transducer on remote condenser on split units.
w Optional varifan on air cooled units or water valve on water cooled units
Each input can be independently configured with a bridge allowing to close 3 pair of pins named T,C or V.
J2
ANALOG BRIDGE FUNCTION PINS REMARKS

INPUT POSITION
T,C unused 1-R unused
V Pressure transducer V-1-R V: Transducers 5 Volts power supply

(remote discharge 1: Signal
AI #1
pressure circuit A) R: -
T,C unused 1-R Carrier thermistor: HH 79NZ 047, 5K@ 25C
V Pressure transducer V-1-R V: Transducers 5 Volts power supply

(remote discharge 1: Signal
AI #2
pressure circuit B) R: -
CARRIER S.A

USER'S GUIDE FOR
J2

INPUT POSITION
T Reclaim leaving 1-R Carrier thermistor: HH 79NZ 047, 5K@ 25C
thermistor
V not used V-1-R V: Transducers 5 Volts power supply

AI #3
1: Signal
R: -
C unused 1-R 1: +
R: -
T Reclaim entering 1-R Carrier thermistor: HH 79NZ 047, 5K@ 25C

thermistor
V not used V-1-R V: Transducers 5 Volts power supply

AI #4
1: Signal
R: -
C unused 1-R 1: +
R: -
Each output can be independently configured with a bridge allowing to close 2 pair of pins named C or V.
J1
OUTPUT POSITION
V 0- 10 Vdc Varifan circuit 5-R 5: +
A or water valve R: -
AO #1
C 4 - 20 mA Varifan 5-R 5: +
circuit A or water valve R: -
V 0-10 Vdc Varifan circuit 6-R 6: +

B R: -
AO #2
C 4 - 20 mA Varifan 6-R 6: +
circuit B R: -
CARRIER S.A

USER'S GUIDE FOR
3.1.8 - Aquasnap Basic Board
This board is used on global chiller as slave board for air cooled units with reclaim option or cooler heater option.
It contains 8 Discrete Inputs (switch type), 10 Digital Outputs (8 triacs and 2 relays), 6 Analog Inputs (four 5K or
10K thermistors and two active pressure transducer types) and 1 analog output (0-10 Vdc).
Channel Number I/O Type FUNCTION

01 AI_1 Thermistor 5K or 10K Reclaim option leaving temperature
02 AI 2 Thermistor 5K or 10K Reclaim option entering temperature
03, 04 AI 3 Thermistor 5K or 10K unused
05 AI_5 Pressure transducer 0 - 5 Vdc Reclaim option pumpdown pressure circuit A
06 AI 6 Pressure transducer 0 - 5 Vdc Reclaim option pumpdown pressure circuit B
07 AO_1 0 - 10 Vdc Reclaim option, condenser water valve
08 to 15 DIs Relay input unused
0 DO_13 Triac reclaim option or cooler heater option, circuit A,
refrigerant condenser entering solenoid
17 DO_24 Triac reclaim option or cooler heater option, circuit B,
refrigerant condenser entering solenoid
18 DO 3 Triac unused
19 DO 4 Triac Reclaim option, condenser heater
20 DO_5 Triac Reclaim option, pumpdown solenoids circuit A
21 DO 6 Triac Reclaim option, pumpdown solenoids circuit B
22 DO_7 Triac unused
23 DO 8 Triac Cooler heater output
24 DO_9 Relay output Cooler heater option, condenser and cooler
refrigerant isolation solenoid circuit A
25 DO_10 Relay output Cooler heater option, condenser and cooler
refrigerant isolation solenoid circuit B
CARRIER S.A

USER'S GUIDE FOR
3.2 - Pressure sensors
They are used to measure in each circuit :

w Discharge gas pressure
w Suction pressure
w Economizer pressure
and in each compressor :

w Oil pressure
w Economizer pressure on first compressor and also in the second compressor if unit is not equipped
with economizer
They are electronic sensors which linearise the output signal and deliver a 0 to 5 Vdc to either the basic board or
to an analog board. Three types of sensors are used.
3.2.1 - High pressure side sensors
They are used to measure discharge pressure and oil pressures when large band oil pressure transducer is not
selected. Carrier part: OP12DA039
4
Voltage (VDC)
0 50 100 150 200 250 300 350 400 450 500 PSI
345 689 1034 1379 1724 2068 2414 2758 3103 3447 kPa
Pressure
High pressure side transducer curve
3.2.2 - Large band pressure sensors
They are used to measure oil pressures for unit operating with low ambient (when large band oil pressure
transducer is selected). Carrier part: OP12DA057
4
Voltage (VDC)
-6.6 50 100 155 215 276 327 387 420 500 PSI
-45 345 689 1068 1484 1904 2252 2670 2895 3447 kPa
Pressure
Large band oil pressure transducer curve
CARRIER S.A

USER'S GUIDE FOR
3.2.3 - Suction Pressure and Economizer Pressure sensors
These are in the low pressure side. Suction pressure transducer takes the place of the low pressure switches,
low pressure gauges and the low pressure safety switch (where these are usually fitted). Economizer pressure is
used to measure the intermediary pressure between low and high pressure. The oil pressure is subtracted from
this pressure to determine the oil differential pressure for oil pressure safety purpose.
Carrier part: OP12DA040
4
Voltage (VDC)
0 20 40 60 80 100 120 140 160 180 200 PSI

138 276 414 552 689 828 965 1103 1241 1379 kPa
Pressure
Low pressure transducer curve
3.3 - THERMISTORS
All thermistor, excepted the reset sensor, have similar characteristics (see next page).
They have Carrier Part No. HH 79 NZ 047
3.3.1 - Discharge gas temperature
This is installed on the discharge pipe of each compressor. It is used to control the discharge superheat. The
discharge gas temperature (lowest discharge compressor temperature or average discharge temperature of both
compressors) is subtracted to the saturated condensing temperature to determine the discharge superheat.
CARRIER S.A

USER'S GUIDE FOR
5K Resistor: Resistance vs Temperature Curve
Temp. Resistanc Temp. Resistanc Temp. Resistanc Temp. Resistanc Temp. Resistanc
e e e e e
(C) (OHMS) (C) (OHMS) (C) (OHMS) (C) (OHMS) (C) (OHMS)
-32,0 100 049,0 -3,5 20 075,9 24,0 5 203,2 52,0 1 694,0 80,0 602,4
-31,5 97 006,4 -3,5 19 560,8 24,5 5 088,1 52,5 1 663,5 80,5 592,4
-31,0 94 060,8 -3,0 19 060,6 25,0 4 976,0 53,0 1 633,5 81,0 582,8
-30,5 91 209,3 -2,5 18 574,8 25,5 4 866,8 53,5 1 604,1 81,5 573,4
-30,0 88 449,0 -2,0 18 102,9 26,0 4 760,2 54,0 1 575,2 82,0 564,4
-29,5 85 777,0 -1,5 17 644,5 26,5 4 656,4 54,5 1 546,9 82,5 555,7
-29,0 83 190,7 -1,0 17 199,1 27,0 4 555,2 55,0 1 519,0 83,0 547,2
-28,5 80 687,1 -0,5 16 766,3 27,5 4 456,6 55,5 1 491,6 83,5 539,1
-28,0 78 263,9 0,0 16 345,7 28,0 4 630,4 56,0 1 464,7 84,0 531,2
-27,5 75 918,3 0,5 15 936,9 28,5 4 266,7 56,5 1 438,3 84,5 523,6
-27,0 73 648,0 1,0 15 539,5 29,0 4 175,4 57,0 1 412,3 85,0 516,2
-26,5 71 450,6 1.5 15 153,1 29,5 4 086,3 57,5 1 386,8 85,5 509,2
-26,0 69 323,7 2,0 14 777,5 30,0 3 999,6 58,0 1 361,6 86,0 502,3
-25,5 67 265,0 2.5 14 412,2 30,5 3 915,0 58,5 1 336,9 86,5 495,7
-25,0 65 272,4 3.0 14 056,9 31,0 3 832,5 59,0 1 312,6 87,0 489,4
-24,5 63 343,7 3,5 13 711,4 31,5 3 752,1 59,5 1 288,7 87,5 483,2
-24,0 61 476,9 4,0 13 375,3 32,0 3 673,7 60,0 1 265,2 88,0 477,4
-23,5 59 670,0 4.5 13 048,3 32,5 3 597,3 60,5 1 242,1 88,5 571,6
-23,0 57 920,9 5,0 12 730,1 33,0 3 522,9 61,0 1 219,3 89,0 466,1
-22,5 56 227,9 5,5 12 420,5 33,5 3 450,2 61,5 1 196,9 89,5 460,8
-22,0 54 589,1 6,0 12 119,2 34,0 3 379,4 62,0 1 174,8 90,0 455,6
-21,5 53 002,7 6.5 11 826,0 34,5 3 310,4 62,5 1 153,2 90,5 450,6
-21,0 51 467,0 7.0 11 540,5 35,0 3 243,1 63,0 1 131,8 91,0 445,7
-20,5 49 980,4 7,5 11 262,7 35,5 3 177,5 63,5 1 110,9 91,5 440,9
-20,0 48 541,1 8,0 10 992,1 36,0 3 113,4 64,0 1 090,2 92,0 436,3
-19,5 47 147,7 8,5 10 728,8 36,5 3 051,0 64,5 1 069,9 92,5 431,8
-19,0 45 798,6 9.0 10 472,3 37,0 2 990,1 65,0 1 050,0 93,0 427,4
-18,5 44 492,4 9.5 10 222,6 37,5 2 930,7 65,5 1 030,3 93,5 423,0
-18,0 43 227,6 10,0 9979.3 38,0 2 872,8 66,0 1 011,0 94,0 418,8
-17,5 42 002,9 10,5 9742.5 38,5 2 816,2 66,5 992,1 94,5 414,5
-17,0 40 816,9 11,0 9 511,7 39,0 2 761,1 67,0 973,4 95,0 410,3
-16,5 39 668,3 11,5 9287.0 39,5 2 707,2 67,5 955,1 95,5 406,0
-16,0 38 555,9 12,0 9068.0 40,0 2 654,7 68,0 937,1 96,0 401,8
-15,5 37 478,4 12,5 8854.7 40,5 2 603,4 68,5 919,4 96,5 397,6
-15,0 36 434,7 13,0 8 469,9 41,0 2 553,3 69,0 902,1 97,0 393,3
-14,5 35 423,7 13,5 8 444,5 41,5 2 504,4 69,5 885,1 97,5 389,0
-14,0 34 444,2 14,0 8 247,2 42,0 2 456,6 70,0 868,4 98,0 384,7
-13,5 33 495,2 14,5 8 055,0 42,5 2 410,0 70,5 952,0 98,5 380,3
-13,0 32 575,6 15,0 7 867,7 43,0 2 364,4 71,0 836,0 99,0 375,8
-12,5 31 684,6 15,5 7 685,1 43,5 2 319,9 71,5 820,2 99,5 371,1
-12,0 30 821,0 16,0 7 507,2 44,0 2 276,3 72,0 804,8 100,0 366,5
-11,5 29 984,0 16,5 7 333,9 44,5 2 233,8 72,5 789,8 100,5 361,6
-11,0 29 172,7 17,0 7164.9 45,0 2 192,2 73,0 775,0 101,0 356,7
-10,5 28 386,3 17,5 7 000,3 45,5 2 151,5 73,5 760,6 101,5 351,5
-10,0 27 623,8 18,0 6 839,8 46,0 2 111,7 74,0 746,5 102,0 346,3
-9,5 26 884,4 18,5 6 683,4 46,5 2 072,8 74,5 732,6 102,5 341,1
-9,0 26 167,5 19,0 6 530,9 47,0 2 034,7 75,0 719,2 103,0 335,3
-8,5 25 472,2 19,5 6 382,3 47,5 1 997,4 75,5 706,1 103,5 329,7
-8,0 24 797,8 20,0 6 237,5 48,0 1 960,9 76,0 693,3 104,0 323,8
-7,5 24 143,6 20,5 6 096,3 48,5 1 925,1 76,5 680,8 104,5 317,9
-7,0 23 509,0 21,0 5 958,7 49,0 1 890,1 77,0 668,6 105,0 311,6
-6,5 22 893,2 21,5 5 824,6 49,5 1 855,7 77,5 656,8 105,5 305,3
-6,0 22 295,6 22,0 5 693,9 50,0 1 822,1 78,0 645,2 106,0 298,6
-5,5 21 715,7 22,5 5 566,4 50,5 1 789,1 78,5 634,0 106,5 292,1
-5,0 21 152,6 23,0 5 442,2 51,0 1 756,8 79,0 623,2 107,0 285,2
-4,5 20 606,4 23,5 5 321,2 51,5 1 725,1 79,5 612,6
-4,0 20 075,9 24,0 5 203,2 52,0 1 694,0 80,0 602,4
CARRIER S.A

USER'S GUIDE FOR
CARRIER SA ECG - UG - 02 - 02 Page: 20 /98
30GX&HX PRO_DIALOG 4 V.2 Rev: Original
4.2 - CONFIGURATION
4.2.1 - General
Four types of configuration are available:
w The factory configuration. It describes the "hardware" structure of the unit (e.g. the number of compressors,
valve...). This configuration is accessible through the Main Interface Factory menu Menus or the Network
Service Tool and can be done by Carrier factory or service only.
w The Service configuration. It allows to modify operating parameters. This configuration is accessible
through the Main Interface Service Menus or the Network Service Tool and can be done by Carrier
factory or service only.
w The User configuration. It allows to modify a limited number of simple parameters (i.e. loading sequence,
start-up delay, cooler pumps control, reset select...). This configuration can be done through the Main
Interface or through the Network Service Tool. This configuration can be modified by the customer.
w The network configuration. It allows to modify parameters used by network functions (i.e. Alarm POC,
Broadcast ...). This is accessible through the Building Supervisor or the Network Service Tool.
4.2.2 -Main interface configuration sub menu tree structure
CONFIGURATION SUB MENUS
USER SERVICE FACTORY
0 USEr MEnu SErViCE MEnu "FACtorY MEnu"
1 USEr 1 SErViCE 1 "FACtorY 1 MEnu"
2 USEr 2 SErViCE 2 "FACtorY 2 MEnu"
I 3 dAtE SErViCE 3
T 4 SCHEduLE 1 MAStEr SLAvE
E 5 SCHEduLE 2
M 6 HoLidAY
S 7 broAdCASt
MAIN INTERFACE FACTORY CONFIGURATION SUB MENU TREE STRUCTURE
FACTORY CONFIGURATION SUB-SUB MENUS

FACTORY 1 FACTORY 2
0 "FACtorY1 MEnu" "FACtorY2 MEnu"
1 unit_typ (idem version 1.x) fac_pass
2 nb fan a (idem version 1.x)
I 3 nb fan b (idem version 1.x)
T 4 hd selec (idem version 1.x)
E 5 econ sel (idem version 1.x)
M 6 oil_sel (idem version 1.x)
S 7 cpa1_mta (idem version 1.x)
8 cpa2 mta (idem version 1.x)
9 cpb1 mta (idem version 1.x)
10 cpb2 mta (idem version 1.x)
11 hr temp (idem version 1.x)
12 recl_opt (idem version 1.x)
13 evap_pas (idem version 1.x)
14 cira lwt (idem version 1.x)
15 heat sel (idem version 1.x)
16 exva max (1500)
17 exvb max (1500)
18 pd4_aux (aux board select)
19 TQ_r_fbk (TQ valve feeddback)
CARRIER S.A

USER'S GUIDE FOR
4.2.3 - Factory configuration

4.2.3.1 - Factory configuration from Service Tool
The Network Service tool allows to view and modify the factory configuration (table FACTORY in 'Modify
Controller').
TABLE NAME: FACTORY PIC TABLE TYPE : 10H, instance 1
DESCRIPTION STATUS DEFAULT UNITS POINT
1 Chiller Type 1,2,31 1 - unit_typ

2 Circuit A Fan Stages Num 0 to 82 0 - nb_fan_a
3 Circuit B Fan Stages Num 0 to 82 0 - nb_fan_b
4 Varifan or W. Valves Sel 0/1/2/3/4 0 - hd_selec
5 Economizer Select Yes/No3 No - econ_sel
6 Large Bd Oil Transducers Yes/No4 No - oil_sel
7 Comp A1 Must Trip Amps 0 to 5605 0 - mta_cpa1
8 Comp A2 Must Trip Amps 0 to 5605 0 - mta_cpa2
9 Comp B1 Must Trip Amps 0 to 5605 0 - mta_cpb1
10 Comp B2 Must Trip Amps 0 to 5605 0 - mta_cpb2
11 Reclaim Sensor Select Yes/No6 No - hr_tmp
12 Air Cooled Reclaim Sel Yes/No7 No - recl_opt
13 Evaporator Number Pass 1 to 38 3 - evap_pas
14 Cooler LWT On Circuit A Yes/No9 Yes - cira_lwt
15 Cooler Heater Select Yes/No10 No - heat_sel
16 Factory Password 0 to 15011 113 - fac_pass
17 EXV A Maximum Steps Numb 1500/1500012 1500 - exva_max
18 EXV B Maximum Steps Numb 1500/1500012 1500 - exvb_max
19 Motor Cool. TQ Feedback Yes/No13 No - TQ_r_fbk
20 PD4 Aux Boards Select Yes/No14 No - pd4_aux
Parameters from 1 to 16 in version 1.x are the same than those in the new version 2.X.
For Retrofit from verson 1.x to the new 2.x, it is better to write down in a paper, configuration items
from 1 to 16. Use Service Tool to upload all the configuration from version 1 (example address 1).
Then use address search function to change the address to 2 before downloading the new software
version 2.x. Use Service Tool to add a new controller with a different addresse (example address 1 for
version 1 and address 2 for version 2). Once Upload configuration is done, fill factory configuration in
FACTORY table and then download this.
1. 1 = air cooled. 2 = water cooled . 3 = heat machine

2. 0 = no fan
< 4 = each DO output of the 4xDO board support 1 fan .
> 5 = DO # 1 and DO # 2 support 1 fan each.
DO # 3 support 2 fans
DO # 4 support 1 fan if circuit has 5 fans max
DO # 4 support 2 fans if circuit has 6 fans max
nb : these fans are not controlled by a varifan.
For pro_dialog 4 Auxiliary board select, each DO output of the Auxiliary board support 1 fan
CARRIER S.A

USER'S GUIDE FOR
13. Yes = Use Pro_dialog 4 auxiliary boards instead of old 4xAO-2xAO board and 4xDO board
No = Use old 4xAO-2xAO board & 4x DO board (shall be set to no for version 1 retrofit)
3. When this item is selected, both compressor use the common economizer transducer in the economizer.
Otherwise, each compressor uses it own economizer transducer, located in the refrigerant injection pipe
line, near the motor cooling valve. Economizer pressure represents the intermediary pressure between
high pressure and low pressure. It is used to determine the oil differential pressure (oil pressure -
economizer pressure).
4. The use of large band oil pressure transducer is required for low ambient application and is only applied on
oil pressure transducers since high pressure range transducer can not read pressure lower than 2.4 bars,
Calibration is automatically determined each time the control is in OFF mode and both suction and
discharge pressures are equalized. Differences between oil pressures and suction pressure are then
stored as offset (if less than 0.4 bar).
5. MTA configuration is required for capacity calculation, motor current measurement and protection. This
value shall match the one read from MTA header configuration on screw compressor board, if not an alarm
will be generated.
6. If only reclaim sensor is selected and reclaim option is not, an 4xAI-2xAO board is required, and reclaim
temperature sensor are used for information only.
7. Reclaim option requires an Aquasnap Basic board for reclaim entering and leaving temperatures,
solenoids, an analogue output to control the reclaim condenser water valve, 2 transducers for reclaim
pumpdown injection pressure.
8. This items indicates the number of pass the cooler fluid goes through the cooler. For example, if cooler
enters from circuit A and goes out by circuit A and only 1 time, then a number of 2 shall be entered. This
item is used for exv control when caculating cooler pinch.
9. This items indicates if cooler leaving temperature sensor is in the circuit A or not. If cooler leaving pipe line
is on side A, then Yes shall be entered, otherwise, no shall be required. This item is used for exv control
when caculating cooler pinch.
10. Cooler heater option requires an Aquasnap Basic board for refrigerant isolation solenoids and heater
output.
11. Factory password is required when accessing the main interface factory menu. Factory password can be
used to access to service and user configuration sub menus.
12. 1500 = For Muller valve, Unipolar, 1500 steps, 33 steps/s (1500 steps shall be kept !!!)
15000 = For Muller valve phase 3, Bipolar, 15300 steps, 300 steps/s (for future use,)
Note: schemes are described in appendix C.
CARRIER S.A

USER'S GUIDE FOR
4.2.3.2- Factory configuration from main interface
ITEM # VARIABLE FORMAT UNITS COMMENTS

0 - "FACTORY - When selected this item shall allow to return to the Configuration
MEnu" main menu.
1 unit typ 1/2,3,4 - Chiller type select
2[1] nb fan a 0 to 8 - Number of fans on circuit A not controlled by a varifan
3[1] nb fan b 0 to 8 - Number of fans on circuit B not controlled by a varifan
4 hd_selec 0,1,2,3,4 - Varifan or Water valve select
5 econ_sel yes/no - Economizer select
6 oil sel yes/no - Large Band Oil transducer select
7 cpa1 mta 0 to 560 amps Compressor A1 Must Trip Amps
8[1] cpa2 mta 0 to 560 amps Compressor A2 Must Trip Amps.
9[1] cpb1 mta 0 to 560 amps Compressor B1 Must Trip Amps.
10[1] cpb2_mta 0 to 560 amps Compressor B2 Must Trip Amps.
11[1] hr_temp yes/no - Reclaim sensors select
12[1] recl opt yes/no - Heat reclaim option select
13 evap pas 1 to 3 - Cooler number of pass select
14 cira lwt yes/no - Cooler leaving sensor on circuit A select
15[1] heat sel yes/no - Cooler heater select displayed on air cooled chiller only
16 exva_max 1500 to 15000 - EXV A Maximum Steps Number (Shall be left 1500)
17 exva_max 1500 to 15000 - EXV A Maximum Steps Number (Shall be left 1500)
18 pd4 aux yes/no - Pro dialog 4 Aux boards select
19 tq r fbk yes/no - Economizer units with TQ feedback signal sensor
ITEM # VARIABLE FORMAT UNITS COMMENTS

0 - "FACTORY 2 - When selected this item shall allow to return to the Configuration
MEnu" main menu.
1 fac_pass 0 to 150 - Factory password
CARRIER S.A

USER'S GUIDE FOR
Economizer Tq valve Feedback Signal Control Wiring
SCPM A1
TQ output (done)
THA
Connexion to be done (tq_r_fbk = yes)
THB
EXV BOARD
TQ output (done)
SCPM B1
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USER'S GUIDE FOR
4.2.4 - Service configuration
4.2.4.1 - Service1 configuration table from Service Tool
The Network Service tool allows to view and modify the service configuration table SERVICE1. Unit shall be
stopped and under CCN Operating Type control.
TABLE NAME: SERVICE1 PIC TABLE TYPE : 13H, instance 1
1 Cooler Fluid Type 1/2/31 1 - flui_typ

2 Head Pressure Diff Timer 10 to 1202 90 sec head_tim
3 Head Pressure Diff 3.8 to 223 5 ^C head_dif
4 Prop PID Gain Varifan/Wv -20.0 to 20.04 1.0 - hd_pg
5 Int PID Gain Varifan/Wv -5.0 to 5.04 1.0 - hd_ig
6 Deri PID Gain Varifan/Wv -20.0 to 20.04 1.0 - hd_dg
7 Cir A Superheat Setpoint 8.3 to 225 11 ^C dsh_sp_a
8 Cir B Superheat Setpoint 8.3 to 225 11 ^C dsh_sp_b
9 Cir A Cooler Pinch Setpt 0.5 to 2.66 1.0 ^C pinc_p_a
10 Cir B Cooler Pinch Setpt 0.5 to 2.66 1.0 ^C pinc_p_b
11 Maximum Condensing Temp 48.8 to 71.17 68 C mct_sp
12 Max Condensing Temp Diff 5.5 to 117 6.7 ^C mct_diff
13 Maximum Current Setpoint 50 to 858 80 % curr_max
14 Maximum Current Diff 5 to 208 10 % curr_dif
15 Close Capacity Ctrl Sel Dsable/Enable9 Dsable - cls_ctrl
16 Auto Z Multiplier Setpt 4 to 610 6 - zm_spt
17 Maximum Z Multiplier 1.0 to 6.011 6.0 - hc_zm
18 Entering Fluid Control Yes/No12 No - ewt_opt
Note: this table canl be downloadable at any time. However, modified value shall not be used by tasks until the
unit is in off state . This shall not apply to the Varifan/water valves gains that shall be modified at any time and
used immediately by the head pressure control tasks even if the unit is in operation.
1. > 1 = Water
2 = Brine
3 = Low Brine
Warning: This decision affects the freeze protection threshold.

w water: 1.1C
w brine & low brine: coldest setpoint - 4.4C
2. Used to set fan cycling. Decreasing this value will increase fan cycling. This timer can be reduced since the
unit is fitted with an important number of fan stages, as to increase the condensing control accuracy. But in
certain cases, notably on units with few fan stages, at too small value can causes superheat hunting
problems.
3. Used to set fan cycling. Default value is 5 ^C, 11.1^C or higher value are recommanded if unit has varifan.
This value can be increased on units with few fan stages to avoid superheat hunting problems.
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USER'S GUIDE FOR
4. This configuration applies to varifan or water valve upon unit type. It is used to adjust the head pressure
control PID loop. Normally this decision has not to be modified for Varifan. For water valve it can be
adjusted upon water valve type and installation.
PDI GAINS Recommanded for air

cooled
Proportional PID Gain: hd_sp_pg 2.7
Integral PID Gain: hd_sp_ig 0.4
Derivative PID Gain: hd_sp_dg 0.4
PDI GAINS Recommanded for

water cooled
Proportional PID Gain: hd_sp_pg 2.0
Integral PID Gain: hd_sp_ig 0.2
Derivative PID Gain: hd_sp_dg 2.0
5. Upon the operating capacity, the discharge superheat is adjusted as follows :

discharge superheat control point = setpoint + 3.8^C (7^F) if no loader ON.
discharge superheat control point =setpoint + 1.7^C (3^F) if one loader ON.
discharge superheat control point =setpoint if both loaders ON.
6. This setpoint is used by the EXV control in order to maintain an optimal cooIer exchange delta temperature
between leaving temperature and saturated suction temperature. This is done in compensation with
discharge superheat temperature which has higher priority.
7. This decision allows to set the high pressure override threshold:

w If the saturated condensing temperature is greater than [the maximum condensing temperature override
threshold minus the maximum condensing temperature override differential] but less than the [maximum
condensing temperature threshold] then the capacity increase shall be inhibited.
w If the saturated condensing temperature is greater than the [maximum condensing temperature override
threshold] then one stage capacity of the corresponding circuit shall be removed (doesn't apply to the last
stage).
8. This decision allows to set the high current override threshold:

w If the compressor current is greater than [the maximum current setpoint threshold minus the maximum
current override differential] but less than the [the maximum current setpoint threshold] then the capacity
increase shall be inhibited.
w If the compressor current is greater than [the maximum current setpoint threshold] then a loader of the
circuit or the compressor will be stopped.
w curr_max and curr_dif are in percent of MTA (Must Trip Amps). curr_max shall not exceed 85% as the
screw compressor board shall stop the compressor for alarm when current reaches 85% of MTA.
9. The Global chillers use compressors which have better performance at full load than at part load.
Therefore the loading sequence strategy will be different from the one for flotronic II or pro-dialog 30 G & H
control. When compressor is on, it will try to avoid the compressor operate at low capacity (no loader ON).
If this item is enable, the control will use any stage of capacity in order to keep the exchanger leaving
temperature as closed at possible to the control point what ever the compressor performance. When the
circuit is in capacity override (compressor status LEDs in the synopsis are blinking), the control will force
the close control capacity variable to enable until the circuit is no more in override.
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USER'S GUIDE FOR
10. This decision allows to set the setpoint which is used for auto Z Multiplier calculation. The Z Multiplier
calculation tries to maintain, for each compressor, a maximum number of starts per hour equal to [zm_spt].
Thus, decreasing the setpoint shall increase the reactivity of the auto Z Multiplier to compressors cycling.
11. The Z Multiplier parameter allows to adjust the on/off time delay between compressors staging. It doesn't
affect loaders staging. Increasing this value shall increase the on/off time delay but shall reduce the
accuracy on the leaving temperature control.
w Tthe current Z Multiplier is the result of calculation based on the number of starts of compressors.
However, the maximum Z multiplier calculation will be limited to the value entered in this decision.
12. This item allows the entering fluid control. Default is leaving fluid control. Entering fluid control can be used
for small charge.
4.2.4.2 - Service1 configuration table from main interface
The main interface allows to view and modify the service configuration table SERVICE1. Unit shall be stopped
and service password or factory password are required.
ITEM # VARIABLE COMMENTS

0 - When selected this item shall allow to return to main menu.
1 flui_typ Fluid type select.
2 [2] head_tim Fan control - head pressure differential timer.
3[2] head_dif Fan control - head pressure differential
4 [2] hd_sp_pg Setpoint head pressure control - Proportional gain for Varifan or water valve control. Masked if
the Varifan or the water valve is not selected (hd_selec = 0).
5 [2] hd_sp_ig Setpoint head pressure control - Integral gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).
6 [2] hd_sp_dg Setpoint head pressure control - Derivative gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).
7 dsh_sp_a Discharge superheat setpoint circuit A.
8 [2] dsh_sp_b Discharge superheat setpoint circuit B (displayed only if cap_b1 > 0).
9 pinc_p_a Cooler pinch setpoint Circuit A (lwt - sst setpoint)
10 [2] pinc_p_b Cooler pinch T setpoint Circuit B (lwt - sst setpoint displayed only if cap_b1 > 0).
11 mct_sp Maximum Condensing Temperature setpoint

12 mct diff Maximum Condensing Temperature differential.
13 curr max Maximum Current setpoint in percent of MTA
14 curr dif Maximum Current differential in percent of MTA.
15 cls ctrl Close capacity control select
16 zm_spt Auto z multiplier setpoint.
17 hc_zm Cooling and Heating Z multiplier.
18 ewt opt Entering fluid temperature control select
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USER'S GUIDE FOR
4.2.4.3 - Service 2 configuration table from Service Tool
The Network Service tool allows to view and modify the service configuration table SERVICE2. Unit shall be
TABLE NAME: SERVICE2 PIC TABLE TYPE : 13H, instance 2
1 Condenser Pump Ctrl Type 0/1/21 0 - cond_ctr

2 Condenser Fluid Type 1/2/32 1 - cond_typ
3 Cooler Lowest Setpoint - 20 to 1013 14 ^F low_setp
4 Cooler Heater Delta Spt 0.6 to 3.34 1.1 ^C heatersp
5 CCN/Clock Functions Enable/Disable5 Enable - ccnclock
6 Auto Start When SM Lost Enable/Disable6 Disable - auto_sm
7
8 RECLAIM PARAMETERS
9 Reclaim to Reclaim Delay 5 to 207 15 mn recl_del
10 Heat Reclaim Deadband 2.7 to 11.18 4.4 ^F recl_db
11 Recl Valve Min Position 0 to 509 20 %- min_3w
12 Recl Valve Max Position 20 to 10010 100 % max_3w
10 Cir A SCT Ctrl Pt Coef a 1.1 to 11.111 4.4 ^C rsp_a_a
11 Cir B SCT Ctrl Pt Coef a 1.1 to 11.111 4.4 ^C rsp_a_b
12 Cir A SCT Ctrl Pt Offs b 0 .0to 5.512 1.7 ^C rsp_b_a
13 Cir B SCT Ctrl Pt Offs b 0.0 to 5.512 1.7 ^C rsp_b_b
14
15 User Password 0 to 15013 11 - use_pass
16 Service Password 0 to 15013 88 - ser_pass
1. This decision is only used for the water cooled chillers.

w 0 - no control
w 1 - condenser pump is based on the unit on/off status.
w 2 - condenser pump is ON when unit is ON (compressors are ON )
2. This decision is only used for the water cooled chillers.

w 1 = water, 2 = medium brine, 3 = low brine
w If condenser fluid type is brine, condenser pump will not be turned on for condenser freeze protection
function
3. This decision allows to limit the setpoint of the customer (control point shall be higher than this value). It is
mostly used for brine application, as freezing condition depends on ratio on glycol and water.
4. Used for cooler heater operation, this item is applied to outside temperature to determine the freeze
conditions (see cooler heater operation section).
5. This item allows to use capabilities and functions based on CCN and clock..
6. If enable, when chiller looses communication with the System Manager, it shall force the its CHIL_S_S
variable to enable and auto all other variables. Chiller restarts in stand alone mode with default setpoint .
7. This decision allows to enter the entering temperature dead band for reclaim operation mode. See reclaim
operation description.
8. This decision allows to enter the delay between two air cooled to reclaim injection sessions. See reclaim
operation description.
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USER'S GUIDE FOR
9. This decision allows to set the minimum position in percent of the reclaim condenser water valve. See
reclaim operation description.
10. This decision allows to set the maximum position in percent of the reclaim condenser water valve. See
reclaim operation. See reclaim operation description.
11. coefficient A in delta F / percent for circuit. This decision allows to set the coefficient A of the saturated
condensing temperature control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each
circuit when reclaim operation is active. See the items description below and reclaim operation description.
12. offset B in delta F. This decision allows to set the offset B of the saturated condensing temperature control
point determination (rsp_a, for circuit A or rsp_b for circuit B) for each circuit when reclaim operation is
active.
Thus each circuit will have its control point as follows :

rsp_x = (hr_ewt + hr_lwt )/ 2 + rsp_x_a * cap_t_x / 100 + rsp_x_b:
cap_t_x = current capacity in percent of the circuit
x = circuit A or circuit B
13. User and service passwords used on main interface.
4.2.4.4 - Service 2 configuration table from main interface
The main interface allows to view and modify the service configuration table SERVICE2. Unit shall be stopped
ITEM # VARIABLE UNITS COMMENTS

0 - - When selected this item shall allow to return to main menu.
1 cond_ctr - Condenser control type.

2 cond typ - Condenser fluid type.
5[1] heatersp ^C Cooler heater delta setpoint.
4[1] low setp C Cooler lowest setpoint
5[1] ccnclock - Clock capabilities select. Not displayed if the control is not fitted with the optional
CCN/clock board (RTC_CHIP_PRESENT = no). Always displayed when ccnclock =
yes.
6[1] auto_sm - Auto restart when loss of communication with SM. Not dislayed if the control is not
fitted with the optional CCN/clock board (ccnclock = yes).
7 use_pass - User password.
8 ser pass - Service password.

9[2] hr deadb ^C reclaim entering temperature deadband
10[2] recl_del minute reclaim to reclaim delay
11[2] min_3w % reclaim water valve minimum position
12[2] max_3w % reclaim water valve maximum position

13[2] rsp_a_a ^C% reclaim SCT control point determination, coef A , circuit A
14[2] rsp a b ^C% reclaim SCT control point determination, coef A , circuit B
15[2] rsp b a ^C reclaim SCT control point determination, offset B, circuit A
16[2] rsp b b ^C reclaim SCT control point determination, offset B, circuit B
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USER'S GUIDE FOR
The Network Service tool allows to view and modify the service configuration table MAINCFG. Unit should be
TABLE NAME: MAINTCFG PIC TABLE TYPE : 13H, instance 4
1 MAINTENANCE CONFIG
2
3 Servicing Alert Enable/Disable Disable - s_alert
4
5 Refrigerant Charge Ctrl Enable/Disable Disable - charge_c
6 Water Loop Control Enable/Disable Disable - wloop_c
7 Air Exchanger Control Enable/Disable Disable - aexch_c
8
9 CPump 1 Ctl Delay (days) 0 to 1000 0 - cpump1_c
10 CPump 2 Ctl Delay (days) 0 to 1000 0 - cpump2_c
11 HPump Ctrl Delay (days) 0 to 1000 0 hpump_c
12 Water Filter Ctrl (days) 0 to 1000 0 - wfilte_c
13 A1 Oil Filter Ctl (days) 0 to 1000 0 ofila1_c
14 A2 Oil Filter Ctl (days) 0 to 1000 0 ofila2_c
15 B1 Oil Filter Ctl (days) 0 to 1000 0 ofilb1_c
16 B2 Oil Filter Ctl (days) 0 to 1000 0 ofilb2_c
4.2.4.6 - Service 3 configuration table from main interface
The main interface allows to view and modify the service configuration table MAINCFG. Unit should be stopped

0 - When selected this item shall allow to return to the main menu.
1 s reset - Reset maintenance select.
2[1] charge m - Refrigerant charge control select
3[1] wloop m - Water loop size control select
4[1] aexch m - Air exchanger control select
5[1] cpump1_m - Cooler water pump #1 next service in days (displayed only if pump_seq > 0)
6[1] cpump2_m - Cooler water pump #2 next service in days (displayed only if pump_seq > 1)
7[1] hpump_m - Condenser water pump next service in days, (displayed only if recl_opt = yes or
unit typ = 2 or 3 and cond tr > 0)
8[1] wfilte m - Water filter next service in days.
9[1] ofila1 m - Oil filer a1 next service in days.
10[1] ofila2_m - Oil filer a2 next service in days (displayed only cap_a2 > 0)
11[1] ofilb1_m - Oil filer b1 next service in days (displayed only cap_b1> 0)
12[1] ofilb2 m - Oil filer b2 next service in days (displayed only cap b2 > 0)
This table is used for service maintenance alert and not available today.
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USER'S GUIDE FOR
The Network Service tool allows to view and modify the service configuration table UPDTHOUR. Unit should be
TABLE NAME: UPDTHOUR PIC TABLE TYPE : 13H, instance 3
DESCRIPTION STATUS UNITS POINT
1 TABLE TO BE USED FOR RUN

2 TIMES & STARTS UPDATE IN
3 CASE OF CONTROL RETROFIT
4
5 Machine Operating Hours nnnnn hours hr_mach
6 Machine Starts nnnnn - st_mach
7 Compressor A1 Hours nnnnn hours hr_cp_a1
8 Compressor A2 Hours nnnnn hours hr_cp_a2
9 Compressor A1 Starts nnnnn - st_cp_a1
11 Compressor B1 Hours nnnnn hours hr_cp_b1
12 Compressor B2 Hours nnnnn hours hr_cp_b2
13 Compressor B1 Starts nnnnn - st_cp_b1
15 Cooler Pump #1 Hours nnnnn hours hr_cpum1
17 Condenser Pump Hours nnnnn hours hr_hpump
Note: this table shall be used for purposes of transplanting the devices on time or starts number in the event of a
module hardware failure or software upgrade via downloading. It shall be usable only if all items are still nul.
Afterwards, its access shall be denied.
4.2.4.8 - Service 4 configuration table from main interface, runtime sub menu
The main interface allows to view and modify the service configuration table UPDTHOUR. Unit shalld be stopped

0 - When selected this item shall allow to return to the main
menu.
1 hr mach hrs/10 or 100 Machine operating hours
2 hr cp a1 hrs/10 or 100 Compressor A1 operating hours
3 [1] hr_cp_a2 hrs/10 or 100 Compressor A2 operating hours (only if cap_a2 > 0)
4 [1] hr_cp_b1 hrs/10 or 100 Compressor B1 operating hours (only if cap_b1 > 0)
5 [1] hr cp b2 hrs/10 or 100 Compressor B2 operating hours (only if cap b2 > 0)
6 st mach -/10 or 100 Machine starts
7 st cp a1 -/10 or 100 Compressor A1 starts
8 [1] st cp a2 -/10 or 100 Compressor A2 starts (only if cap a2 > 0)
9 [1] st_cp_b1 -/10 or 100 Compressor B1 starts (only if cap_b1 > 0)
10 [1] st_cp_b2 -/10 or 100 Compressor B2 starts (only if cap_b2 > 0)
11 st cp mx - Maximum number of compressors starts during last hour
12 st_cp_av - Average of Maximum number of compressors starts/hour
during last 24 hours
13 [1] hr cpum1 hrs/10 or 100 Cooler Pump #1 operating hours. Only if pump seq > 0.
14 [1] hr_cpum2 hrs/10 or 100 Cooler Pump #2 operating hours. Only if pump_seq > 1.
15 [1] hr_hpump hrs/10 or 100 Condenser Pump operating hours. Not displayed if cond_ctr =
0 or recl opt =0 and uni typ =1 or 4
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USER'S GUIDE FOR
4.2.5 - User configuration
This configuration is accessible by the customer. Parameters can be modified either through the unit main
interface (see iom manual), the Network Service Tool (see appendix).
4.2.6 - Network configuration
4.2.6.1 - General
This configuration is used to set network functions. It can be done through the Building Supervisor or the Network
Service Tool.
Two network configurations can be implemented on Pro-Dialog control:

w Setting controller time and date
w Configuring alarm configuration table
w Configuring the master/slave function
4.2.6.2 - Configuring a control as a broadcast acknowledger
In order for CCN functions to operate properly, one and only one Broadcast Acknowledger is required per bus.
w Verify that no other controller on the bus is configured as a broadcast acknowledger.

w To configure an element as a Broadcast Acknowledger:
Use function (8) of the NETWORK SERVICE TOOL: Address Search
Establish connection with the module chosen to be the Broadcast Acknowledger.
Position the cursor on driver type and Enter 3.
Press F2 to transmit the configuration. This element is now the bus broadcast aknowledger
4.2.6.3 - Setting time and date
The modification of the time and date of a Pro-dialog controller can be done through the network. Setting the
correct date and time is necessary for units connected on a network which collects alarms.
Two methods are available:
w Through the Network Service Tool in Carrier Control:
Select Building-Time. This allows to send time of day, date, day of week to all controllers
connected to the network.
When Building-Time is selected, the Service Tool clock is displayed:
Press F2 to transmit this data to the network. If the displayed time is incorrect, modify your PC
time or set the correct time and date on screen.
Note: If no broadcast aknowledger has been configured on the bus, a communication error will be
displayed. However, controller connected on the network will be set to the date displayed on
screen.
w Through the Network Service Tool in Carrier Control/Select:
Use the Select function to select a controller.

Once selected choose Ctrl-Time function
Controller-time allows you to view and set the clock functions in the selected device. The clock of
the selected device is read and displayed as shown in the following screen:
Type over any incorrect data and press F2 to send the information to the controller.
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USER'S GUIDE FOR
4.2.6.4 - Pro-Dialog alarm configuration table
The Pro-Dialog control has an alarm configuration table associated with it: ALARMDEF. This table can be
accessed through the Modify Controller menu of the Network Service Tool. This table needs to be configured
only if the unit is network connected to a Building Supervisor, an Autodial Gateway or a Dataport 2, and only if
these options are configured to receive network alarms.
The parameters which are configured in this table determine the handling of alarms.
TABLE NAME: ALARMDEF PIC TABLE TYPE : 14H, instance 4
DESCRIPTION STATUS DEFAULT POINT
1 Alarm Routing Control 0-11111111 00000000 ALRM_CNT

2 Alarm Equipment Priority 0-7 4 EQP_TYP
3 Comm Failure Retry Time 1 - 240 min 10 RETRY_TM
4 Realarm Time 1 - 255 min 30 RE_ALARM
5 Alarm System Name 8 chars PD4_GXHX ALRM_NAM
ALARMDEF Decisions description:
ALARM ROUTING CONTROL
This decision determines which CCN system elements will receive and process alarms sent by the
Pro-Dialog. Input for the decision consists of eight digits, each of which can be set to either 0 or 1. Setting a
digit to 1 specifies that alarm will be sent to the system element that correspond to that digit. Setting all digits
to 0 disables alarm processing. Digits in this decision correspond to CCN elements in the following manners:
Dataport 2
Autodial Gateway(s)
Local Building
Supervisor(s)
00000000
Note: If the CCN network does not contain a Building Supervisor, Autodial Gateway, or Dataport 2 to
serve as an alarm acknowledger, all digits in this decision shall be set to 0 in order to prevent
unnecessary activity on the CCN communication bus.
Allowable Entries 0 = Disabled

1 = Enabled
Default 00000000
ALARM EQUIPMENT PRIORITY
A Building Supervisor uses the value in this decision when sorting alarms by level. Within any group of
alarms that all have the same level, the Building Supervisor sorts alarms according to Alarm Equipment
Priority.
Allowable Entries 0 to 7 (priority numbers)
Default 4
COMM FAILURE RETRY TIME
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USER'S GUIDE FOR
This decision specifies the amount of time that will be allowed to elapse between alarm retries. Retries occur
when an alarm is not acknowledged by a network alarm acknowledger, which may be either a Building
Supervisor, an Autodial Gateway, or a Dataport 2. If the acknowledgement is not received, the alarm will be
retransmitted after the number of minutes specified in this decision.
Allowable Entries 1 to 240 minutes
Default 10 minutes
REALARM TIME
This decision specifies the amount of time that will be allowed to elapse between re-alarms. A re-alarm
occurs when the condition that caused the initial alarm continues to persist for the number of minutes
specified in this decision. Re-alarming will continue to occur at the specified interval until the condition
causing the alarm is corrected.
Allowable Entries 1 to 254 minutes
Default 30 minutes
ALARM SYSTEM NAME
This decision specifies the system element name that will appear in alarms generated by the Pro-Dialog
control.
Allowable Entries Up to 8 alphanumeric characters
Default PRO_30GX
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USER'S GUIDE FOR
4.2.6.5 - Master/Slave configuration table
The MST_SLV table can be accessed through the Modify Controller menu of the Network Service Tool or the
main interface. This table needs to be configured if the master/slave function is used. Master/slave function
allows the Pro-Dialog unit to operate as master or a slave in a two chillers plant. See section 4.20.
TABLE NAME: MST_SLV PIC TABLE TYPE : 10H, instance 3
1 MASTER/SLAVE CONTROL
2
3 Master/Slave Select: 0/1/21 0 - ms_sel
4 0 = Disable
5 1 = Master
6 2 = Slave
7 Master Control Type: 1/2/3 1 - ms_ctrl
8 1 = Local Control
9 2 = Remote Control
10 3 = CCN Control
11 Slave Address 1 to 236 1 - slv_addr
12 Lag Start Timer 2 to 302 10 min lstr_tim
13 Lead/Lag Balance Yes/No3 No - ll_bal
14 Lead/Lag Balance Delta 40 to 4004 168 hours ll_bal_d
15 Lag Unit Pump Control 0/1 0 - lag_pump
16 0 = Stop if Unit Stops
17 1 = Run if Unit Stops
18 Lead Pulldown Time 0 to 605 0 minutes lead_pul
Decisions description:
1. This decision allows the unit to operate as master or a slave in a two chillers master/slave. The master
chiller monitors all external commands as start/stop, demand limiting, setpoint select or reset via CCN bus.
Control of the slave chiller is done through commands (start/stop, demand limit, setpoint, heat cool)
emitted by the master chiller. The slave will not be allowed to operate as a slave if its CHIL_S_S,
CTRL_PNT or DEM_LIM, HC_SEL variables has a force priority higher than a control force.
2. This timer is started when all conditions to start the lag chiller are satisfied. Lag chiller shall not be started
until this timer is elapsed. To be set in the master unit table only.
3. This decision allows to activate two chillers lead/lag balance function. It is used for master/slave chiller
running time equalization. When this function is active, once per day or each time the master chiller is
switched from the off to the on state the control determines the lead chiller based on both chillers run hours
delta. When the run hours delta is greater than the configured lead/lag balance delta then a changeover
will occur and the unit with the smallest operating hours value will become the lead. This function cannot
operate if the master chiller demand limit is less than 100%. In that case, the master chiller will always be
the lead. To be set in the master unit table only.
4. This function allows to set the lead/lag balance delta used for master/slave chiller running time
equalization. Lead/lag changeover occurs when the lead/lag operating time delta overlaps the configured
balance value and provided that master unit is not under demand limit control.
5. This decision allows to set the lead chiller pull down duration before the lag chiller starts.
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USER'S GUIDE FOR
4.3 - Cooler Interlock contact
A contact to check the status of a safety loop is provided (cooler flow switch and customer interlock are wired
internally in series). Its function is to prevent the unit from starting if the contact is open while the delay at startup has
expired. The contact must also stay closed as long as the unit is not stopped through Local, Remote or CCN control.
If the cooler pump is controlled by the pro-dialog and if the cooler contact is closed after 2 minutes the cooler pump
is turned OFF provided that the contact is failed CLOSED, the alarm 75 shall be active and the unit can't no more
start until manual reset.
4.4 - Cooler heater control
This function is applied only for air cooled units and is related to the cooler pump function when the unit state is OFF
or when unit operates as a lag chiller in master/slave operation and in standby mode. This is provided on outdoor
unit as a safeguard against the cooler freezing. The cooler heater is associated with refrigerant isolation solenoids,
one output per circuit whose goal is to prevent the refrigerant from migrating into the condenser when chiller is
stopped.
The following logic shall be used:
w If the outdoor air temperature is below the cooler heater trip point and if either the saturated suction temperature
of circuit A or saturated suction temperature of circuit B are lower than the cooler heater trip point plus 3.3 ^C,
the cooler heater shall be activated.
w Normally the isolation valves shall prevent refrigerant in the cooler from migrating into the condenser. For this
case, cooler heater can ensure cooler protection efficiently without the need of using cooler pump.
w If it is not the case (SST remain low), the pump shall be turned on every 7 minutes to check freezing conditions
and additional heat to the cooler : cooler fluid temp (< 3 - [SSTa + SSTb]/2). Pump shall be turned of if cooler
fluid temp > (8C - [SSTa + SSTb]/2).
w If both saturated suction temperatures of circuit A and circuit B are greater than the cooler heater trip point plus
5.5 ^C, the cooler heater shall be turned off. The pump shall be allowed to stop.
heater trip point = freeze + heat_spt (heat_sp from SERVICE2 table)

freeze = 1.1 for water, coldest setpoint - 4.4^C for brine
4.5 - Oil heater control
Each circuit has its own oil separator fitted with an oil heater. Both circuit oil heater are controlled independently .
Since there is no oil temperature sensor, the oil heater will be controlled based on the saturated condensing
temperature as follows :
wOil heater ON when outside temperature is below 17C.
wOil heater OFF when outside temperature is above 25C
wOil heater OFF when circuit is in operation or oil level is low (oil_sw is OPEN).
4.6 - Motor Cooling Control without plate exchanger economizer
The screw compressor motors used in the Global Chiller control are refrigerant cooled. The control strategy for motor
cooling relies on vapor at light loads, and supplementary liquid refrigerant at high loads. Each compressor will have
its own cooling solenoid. An additional motor cooling solenoid is required when operating in high condensing
temperature. It is automatically controlled by pro-dialog even if it is not mounted in the units. The motor cooling
solenoids shall be cycled to allow liquid to cool the motor. The main motor cooling solenoid control is based on the
motor temperature and its setpoint (83C) using a quasi-fuzzy logic. The additional motor cooling solenoid control is
just based on the discharge gas temperature.
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USER'S GUIDE FOR
4.7 - Motor Cooling Control with sub cooling plate exchanger
The sub cooling plate exchanger replaces the old economizer for simple maintenance and cost reduction. Thus the
screw compressor motors are cooled by refrigerant from the plate exchanger, located between condenser and exv
(see scheme below). The refrigerant flow through this exchanger for motor cooling purpose is controlled by a
thermal expansion valve. The opening of this valve is done by heating its internal resistor via 24 vac ouput signal
from the screw compressor board, channel 13. For circuit which has 2 compressors, an additional solenoid (see
scheme below, x=a for circuit A, x=b for circuit B) shall be controlled to balance motor temperatures. These solenoid
output are located at channel 14 of the screw compressor board.
compressor 1
plate exchanger cpx1_mc2
Condenser
sub-cooling compressor 2
cpx2_mc2
Evaporator
EXV
motor cooling valve
4.7.1 Motor Cooling Control with TQ feedback Signal Control
(refer to factory configuration and wiring for retrofit, pages, 21, 23 and 24)
Tq valve opening position depends on the heat (resistor is the image) on the TQ valve and also the equali-
sation pressure located at plate exchanger (in our application, quite the same than economiser pressure).
With the same economiser pressure, the higher heating signal is commanded (CPA1_PUL, or
CPB1_PUL), the lower is the resistor and the more the valve is opened.
With same heating signal value, if the economiser pressure increases, the valve will tend to close. And
vice versa
Based on this relation, if the feedback signal is enabled, the control will check all the time the relation TQ
position = F (economiser pressure/TQ resistor) and shall make a kind of override (absolutely required at
the start-up, resistor is very high)
When a value of 200 is sent on CPA1_PUL or CPB1_PUL (hardware SIO variable) some time, that means
resistor value is a little above the minimum position, preheat is sent.
This value is sent also when loading capacity.
When the economiser pressure is steady, and TQ resistor is near to the pre-opening position, regular
control (PID) is used.
TQ resistor sensor is connected to the EXV board. The value read is in K Ohms MTQ_RESA (for circuit
A), MTQ_RESB (for circuit B). During regular operation, value read shall be from 0.7 k Ohm to 4 k
Ohms.
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USER'S GUIDE FOR
4.8 - CAPACITY CONTROL
This function adjusts the number of active compressors and loaders to keep the leaving water temperature at the
setpoint. The precision with which this is achieved depends upon the capacity of the water loop, the water flow
rate, the load and the number of capacity control steps available. The control continuously takes account of the
temperature error with respect to the control point, the rate of change of the leaving fluid temperature and the delta
of temperatures between the entering and leaving fluid in order to determine the optimum time to add or subtract
steps of capacity.
Note: a too important number of starts of a particular compressor will automatically cause a limitation of the
compressors starts. This will affect the precision of the water loop temperature control.
4.8.1 - Logic description
4.8.1.1 - Basic logic
To operate the capacity control task uses the following inputs:

w EWT Entering water temperature
w LWT Leaving water temperature
w CTRL_PNT Control point
w Cooling z_multiplier Z Multiplier (range: 1.0 to 6.0)
w Heating z_multiplier Z Multiplier (range: 1.0 to 6.0)
The control calculates the SMZ: load/unload factor. It is compared to the z_multiplier to determine when to add or
remove stage:
w If (sum/z) > +z_multiplier -> stage = +1 (add a compressor)
w If (sum/z) > +0.6 and if a loader is available (loader is OFF) -> stage = +1 (add a loader)
w If (sum/z) < - z_multiplier -> stage = -1 (remove one compressor)
w If sum/z) < -0.6 and loader is avaialble (loader is ON) -> stage = -1 (turn off one loader)
Note: z_multiplier doesn't apply to loaders.
4.8.1.2 - Z Multiplier calculation
The z_multiplier factor allows to indirectly increase the compressor on/off time delay. In consequence, it can be
adjusted (increased) to avoid compressors short cycling. This function requires the following Service configuration:
vAuto Z Multiplier sepoint (zm_spt). Default to 6.
vCooling and heating Z Multiplier max value (hc_zm). default to 6.0.
This function adapts the z_multiplier to the unit compressor cycles number (the cycle number shall be based on
the compressor which has been the most started during an hour). The significant period for compressors cycling
shall be of one hour.
If the cycle counter exceeds the setpoint (zm_spt), then the z_multiplier value shall be increased based on the
cycle number (PID loop). The function shall not take care of the loaders cycling.
The calculated value of the z_multiplier shall not exceed the configured hc_zm.
If the unit returns to normal operating condition with a cycles counter going down then the calculated z_multiplier
shall progressively return to its normal value (zm = 1.0). The rate at which the calculated z_multiplier returns to
normal shall be lower than the rate at which it is increased.
The setpoint value shall allow to adapt the auto z multiplier calculation to the installation. The setpoint ranges
from 4 to 6.
During normal operation, each modification of the unit capacity is followed by a dead time when no capacity
modification is possible. The duration of this dead time is 90 seconds.
4.8.1.3 - Overrides
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USER'S GUIDE FOR
sum/z ratio will be overridden if any one of the following conditions is satisfied.
1 Cooler freeze protection

2,3 Very Low saturated suction temperature
4 Low source temperature protection
5,6 Low discharge superheat temperature
7, 8 Low temperature Cooling/High temperature heating
9 Demand limit
10 Cooler Lock
11 Slow change override
12 Ramp loading
13 Minimum ON/OFF delay
14 High temperature cooling and low temperature heating
15 System Manager control
16, 17 High pressure
18,19 High current
20, 21 Low saturated suction temperature
22,23,24,25 High condensing temperature
28 Compressor startup with loader 1 on due to low condensing temperature
26, 27 Low Oil Level when circuit is OFF
29,30 Stopping circuit due to low oil level (allowed thrice within 2 hours) before going to alarm
31,32 High motor temperature on economizer units (T > 93C)
33,34 Stopping compressor due high motor temperature (T > 110C, allowed thrice within 2 hours)
before going to alarm
35 Chiller current limit
Note : When overrides 2,3 , 5, 6, 16, 17, 18, 19, 20, 21 are active, the variable close control (cls_ctrl) shall be
enabled whatever the configuration to allow unloading the last loader in the circuit.
Chiller Current Override (override #35)
This function allows customer to limit the total current (it does not include current of fans, valves, heaters, oil pumps
...) of all the compressors during operation. The chiller current limit can be modified through USER configuration
(USER table or User configuration by main interface). This function is similar to demand limit function.
wIf the chiller current is greater than the chiller current limit , then a stage of capacity will be removed.
wIf chiller current plus the added current of selected compressor is greater than the chiller current limit, the
increase of capacity will not be allowed. If the compressors is OFF, its added current is 80% of its MTA. If the
selected compressor is on but deos not reach 100% capacity, an added stage on the same compressor will add
40% of its current.
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USER'S GUIDE FOR
4.9 - COMPRESSORS & LOADERS LOADING SEQUENCE
4.9.1 - General Description
The Global chillers uses compressors which have better performance at full load than at part load. Therefore, the
loading sequence strategy will be different than for the flotronic II or for the Pro-dialog 30 G & H. The following list
applies only to capacity control. For High Ambient Unloading, it can be overridden.
1. A compressor will not be started until all other running compressors are 100% loaded.
2. On units with 3 compressors, both circuits cannot have their loaders off at the same time once 3 or
more of the compressors in the unit are on. Where possible, the circuit which is starting a
compressor will be the one which is to be unloaded.
3. Any time a lag compressor in a circuit is starting, the loaders in the circuit shall be turned off
(unloading all compressors in the circuit). This shall be done 15 seconds prior to starting the new
compressor. 15 seconds after the new compressor has started, the loaders shall be set to their
desired state. When a lead compressor is starting, all loaders shall be turned off when the
compressor relay is turned on (+/- 2 seconds), and shall be set to their desired state 15 seconds
after the compressor has been started.
4. There shall be a configuration decision for "close control", which (when selected) will cause the
control to utilize all of the loading devices to achieve better leaving water temperature control.
5. Whenever any compressor in a circuit is going to be stopped normally, the circuit shall be fully
unloaded for 15 seconds prior to shutting down the compressor. This shall not apply when the
reason for a shutdown is due to an alarm condition.
7. For any shutdown, all compressors and loaders will be shut down at the same time.
For more than 2 compressors, two types of sequencing are available and configurable by the user through either the
Main Interface or through the CCN network:
w Equal circuit loading: The control shall attempt to maintain equal capacity between the circuits as the machine
loads and unloads.
w Staged circuit loading: The control shall load the lead circuit completely before the lag circuit is started. When
the load is decreasing the lag circuit shall be unloaded first.
Circuit compressors sequence select shall try to equalize the compressor starts number. That means any
compressor in the circuit can become the lead compressor if it has the lowest starts number, however, this shall be
balanced with the operating hours.
Loaders in the same circuit are commanded simultaneously. Thus one loader variable is displayed.
When a circuit is overridden (compressor status are blinking in the synopsis) because of low suction
temperature, low or high discharge temperature or high condensing temperature (high pressure), or high
current then no capacity increase shall be allowed on the affected circuit. This circuit is selected to unload
capacity first when unloading capacity condition is required.
4.9.2- Compressor capacity determination
Each compressor has three stages capacity. Simulation had been done to determine the average capacity
corresponding to those stages as following :
No loader ON -> 40%

Only loader_1 -> 70%
Both loaders ON -> = 100%
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USER'S GUIDE FOR
4.9.3- Staged Loading Increasing Capacity Logic
LEAD CIRCUIT LAG CIRCUIT

NUMBER OF LOADER LOADER NUMBER OF LOADER LOADER
COMPRESSORS 1 2 COMPRESSORS 1 2
0 OFF OFF 0 OFF OFF
1 OFF OFF 0 OFF OFF
1 ON OFF 0 OFF OFF
1 ON ON 0 OFF OFF
2 ON OFF 0 OFF OFF
2 ON ON 0 OFF OFF
2 ON ON 1 ON OFF
2 ON ON 1 ON ON
2 ON ON 2 ON OFF
2 ON ON 2 ON ON
4.9.4- Equal Loading Increasing Capacity Logic with close_control = NO

0 OFF OFF 0 OFF OFF
1 OFF OFF 0 OFF OFF
1 ON OFF 0 OFF OFF
1 ON ON 0 OFF OFF
1 ON OFF 1 ON OFF
1 ON ON 1 ON OFF
1 ON ON 1 ON ON
2 ON OFF 1 ON ON
2 ON ON 1 ON ON
2 ON ON 2 ON OFF
2 ON ON 2 ON ON
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USER'S GUIDE FOR
4.9.5- Equal Loading Increasing Capacity Logic with close_control = YES

0 OFF OFF 0 OFF OFF
1 OFF OFF 0 OFF OFF
1 ON OFF 0 OFF OFF
1 ON ON 0 OFF OFF
1 ON OFF 1 OFF OFF
1 ON ON 1 OFF OFF
1 ON ON 1 ON OFF
1 ON ON 1 ON ON
2 ON OFF 1 ON ON
2 ON ON 1 ON ON
2 ON ON 2 ON OFF
2 ON ON 2 ON ON
4.9.6- Equal Loading Decreasing Capacity Logic with close_control = YES

2 ON ON 2 ON ON
2 ON ON 2 ON OFF
2 ON OFF 2 ON OFF
2 ON ON 1 ON OFF
2 ON OFF 1 ON OFF
2 ON OFF 1 OFF OFF
1 ON ON 1 ON OFF
1 ON OFF 1 ON OFF
1 ON OFF 1 OFF OFF
1 ON ON 0 OFF OFF
1 ON OFF 0 OFF OFF
1 OFF OFF 0 OFF OFF
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USER'S GUIDE FOR
4.9.7 - Equal Loading Decreasing Capacity Logic with close_control = NO

2 ON ON 2 ON ON
2 ON ON 2 ON OFF
2 ON ON 1 ON ON
2 ON ON 1 ON OFF
1 ON ON 1 ON ON
1 ON ON 1 ON OFF
1 ON OFF 1 ON OFF
1 ON ON 0 OFF OFF
1 ON OFF 0 OFF OFF
1 OFF OFF 0 OFF OFF
0 OFF OFF 0 OFF OFF
4.9.8 - Staged Loading Decreasing Capacity Logic with close_control = NO

2 ON ON 2 ON ON
2 ON ON 2 ON OFF
2 ON ON 1 ON ON
2 ON ON 1 ON OFF
2 ON ON 0 OFF OFF
2 ON OFF 0 OFF OFF
1 ON ON 0 OFF OFF
1 ON OFF 0 OFF OFF
1 OFF OFF 0 OFF OFF
0 OFF OFF 0 OFF OFF
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USER'S GUIDE FOR
4.9.9 - Staged Loading Decreasing Capacity Logic with close_control = YES

2 ON ON 2 ON ON
2 ON ON 2 ON OFF
2 ON ON 1 ON ON
2 ON ON 1 ON OFF
2 ON ON 1 OFF OFF
2 ON OFF 1 OFF OFF
2 ON OFF 0 OFF OFF
1 ON ON 0 OFF OFF
1 ON OFF 0 OFF OFF
1 OFF OFF 0 OFF OFF
0 OFF OFF 0 OFF OFF
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USER'S GUIDE FOR
4.10 - EXV CONTROL
4.10.1 - General
The EXV is controlled to maintain minimum pinch for insuring the cooler exchange performance through the delta
temperature between the cooler fluid and the saturated suction temperature. EXV opening movement will normally
decrease the cooler pinch and thus increase the cooler exchange performance. But it shall not open too much
provided a drop in discharge superheat , low oil pressure and refrigerant flow.
The EXV control shall deal with two goals : Smaller Cooler Pinch and Discharge Superheat Protection.
Additional protection against excessive EXV opening is applied to ensure the condenser heat transfer (sub cooling).
It may happen when operating in high condensing temperature and indirectly high discharge superheat, exv would
tend to open continuously to get the lower pinch due to the setpoint and unfortunately in certain conditions, this value
has reached the limit, though it is higher than the setpoint. Therefore, EXV position limit shall be set when there is
no more variation in cooler pinch for a variation of EXV position of 4 percent.
EXV position shall also be limited to avoid hunting problem due to low discharge superheat protection. It may occur
when operating in a low condensing temperature, the discharge superheat protection can switch from enable to
disable in few scans and so on.
This control uses a kind of auto adaptive method whose goal is to find out the optimal position of EXV for insuring an
optimal pinch with a correct discharge superheat and sub cooling.
4.10.2 - Overrides
over_exv Override Description with and priority precedence.
1 Low ambient startup

2 Low Saturated Suction Temperature
3 Very Low Saturated Suction Temperature
4 Very Low Discharge Superheat
5 Mop control (Closing EXV)
6 Cooler pinch regular control
7 Reclaim injection override
8 High Saturated Suction Temperature (no movement)
9 Low Saturated Suction with High Saturated Condensing Temperature
10,11 Capacity increase
12,13, 14 Capacity decrease
15 Reclaim pumpdown session
16,17 Discharge Superheat lower than control point
18, 20 Safeguard Discharge Superheat
19 Exv position limitation active
21,26 Safeguard optimal cooler pinch due high Discharge Superheat or lower exv
position
22 Closing EXV due to good pinch and high motor temperature for economizer unit
23 Exv position limitation active, and go back to previous position
24, 25 EXV limitation is reinitialized
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USER'S GUIDE FOR
4.11 - Air Cooled Condensing Pressure Control
Head pressure differential value and head pressure differential timer can be adjusted in the Service menu.
Decreasing these values will increase fan cycling. This differential value and timer can be reduced since the unit is
fitted with an important number of fan stages, as to increase the condensing control accuracy. But in certain cases,
notably on units with few fan stages, at too small value can causes superheat hunting problems.
Varifan PID gains can be modified in the Service menu (not recommended). See section 4.2.3.
SCT control point without varifan
To avoid fan cycles and also to ensure a minimum expected SCT for oil pressure, SCT control shall be
adjusted based on OAT, the same for SCT differential as
55C (13F1)
SC + 1 fan
T
co
nt
ro
lp
oin
t
SCT Diff
40C (104F)
35C (95F)
35C (95F)
- 1 fan
0c 20c OAT
32F 68F
4.12.1 - Air Cooled Condensing Pressure Control - Fan staging with Aux board
Each DO shall support only one fan. The first DO is not used if varifan is present to standardize the way
of making connection and to avoid wiring mistake.
4.12.2 - Air Cooled Condensing Pressure Control - Fan staging
The combination described here below is for 4 fans configured maximum, each DO commands 1 fan
stage DO_1 DO_2 DO_3 DO_4 fans controlled total

fans
0 off off off off 0 0
1 on off off off fan_1 1
2 on on off off fan_1 + fan_2 2
3 on on on off fan_1 + fan_2+ fan_3 3
4 on on on on fan_1 + fan_2 + fan_3 + fan_4 4
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USER'S GUIDE FOR
The following combinations are used for a circuit with more than 4 fans configured

fans
0 off off off off 0 0
3 on off on off fan_1 + - + fan_3 + fan_4 3
4 on on on off fan_1 + fan_2 + fan_3 + fan_4 4
5 on on on on fan_1 + fan_2 + fan_3 + fan_4 + fan_5 5

fans
0 off off off off - 0
2 on on off off fan_1+ fan_2 2
3 on off on off fan_1+ - + fan_3 + fan_4 3
4 on on on off fan_1+ fan_2 + fan_3 + fan_4 4
5 on off on on fan_1+ - + fan_3 + fan_4+ fan_5 + fan_6 5
6 on on on on fan_1+ fan_2 + fan_3 + fan_4 + fan_5 + fan_6 6

fans
5 on on off on fan_1 + fan_2 + - + - + fan_5 + fan_6 + fan_7 5
6 on off on on fan_1 + - + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 6
7 on on on on fan_1 + fan_2 + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 7

fans
5 on off off on fan_1 + - + - + - + fan_5 + fan_6 + fan_7 + fan_8 5
6 on on off on fan_1 + fan_2 + - + - + fan_5 + fan_6 + fan_7 + fan_8 6
7 on off on on fan_1 + - + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 + fan_8 7
8 on on on on fan_1 + fan_2 + fan_3 + fan_4 + fan_5 + fan_6 + fan_7 + fan_8 8
4.13 - Water Cooled Condensing Pressure Control
The control of a common water valve for both circuits is required. The water valve control will be based on the
highest saturated condensing temperature of both circuit or based on the operating circuit if the other is OFF.
Water valve PID gains can be modified in the Service menu (when unit is OFF). See section 4.2.3. They are
accessible though the table SERVICE1 and can be modified during operation.
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USER'S GUIDE FOR
4.14 - High Pressure (Maximum Condensing Temperature) Override
This function shall be used to avoid circuit high pressure trip while the condensing pressure reaches a configurable
override threshold (Service 1 Configuration).
wIf the saturated condensing temperature is greater than the maximum condensing temperature (mct_sp) minus
the maximum condensing temperature override differential (mct_diff) but less than the maximum condensing
temperature (mct_sp) then the circuit capacity increase shall be inhibited.
wIf the saturated condensing temperature is greater than the maximum condensing temperature (mct_sp) then the
circuit capacity shall be reduced. The first capacity stage shall never be turned off even if that causes a circuit
high pressure trip.
wIf the circuit capacity has been reduced due to high condensing temperature override then the circuit capacity
increase will not be allowed for 5 minutes even if the saturated condensing temperature is below the maximum
condensing temperature (mct_sp) minus the maximum condensing temperature override differential. This shall
avoid compressor cycling.
4.15 - High Current Override
This function shall be used to avoid circuit high current trip while the motor current reaches a configurable override
threshold (Service 1 Configuration).
wIf the current is greater than the maximum current threshold (curr_max) minus the maximum current override
differential (curr_diff) but less than the maximum current threshold (curr_max) then the circuit capacity increase
shall be inhibited.
wIf the current is greater than the maximum current threshold (curr_max) then the circuit capacity shall be reduced
by removing a loader or the affected compressor.
wIf the circuit capacity has been reduced due to current override then the circuit capacity increase will not be
allowed for 5 minutes what ever current measured. This shall avoid compressor cycling.
4.16 - Stopping Function
4.16.1- Stopping a compressor by capacity unloading
If the selected compressor is operating with at least one loader ON, then all the loaders in the same circuit shall be
de-energized for 15 seconds before stopping the compressor.
4.16.2- Stopping the unit by manual command (OFF)
Both circuit shall decrease its capacity progressively every 15 seconds. One loader is immediately de-energized. The
last loader will be de-energized in 15 seconds later. Then all compressors, oil solenoids and oil pump will be
de-energized in 15 seconds after the last loader is turned OFF.
Here is an example of the stopping function with time indicator for a circuit with both loaders ON before receiving a
STOP command.
t = t0 loader_2 = OFF
t = t0 + 15s loader_1 = OFF,
t = t0 + 30s All the compressors, oil solenoids and oil pumps shall be de-energized
The exv shall be closed in one minute after the last compressor is de-energized or after the difference between
discharge and suction pressure is lower than 58 psi
note : Both circuits can be stopped in different timing depending on the status of their loaders when the
STOP command is received. Maximum duration for stopping the unit is 30 seconds. A circuit can be stopped
immediately if no loader is ON before going to stopping procedure.
4.16.3- Stopping a circuit by failure
If the circuit or the hole unit are failed by alarms freeze, low sst, cooler flow, all the compressors are shut off
immediately. Otherwise, it shall respect procedure above.
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USER'S GUIDE FOR
4.17- Oil pressure control
4.17.1- Oil pressure Setpoint determination
The following algorithm applies to all unit types:
Suction pressure (kpa) < 240 240 < AND <350 > 350
Oil setpoint 1(kpa) 70 86 104
Oil Setpoint2 is calculated as follows:
DP - SP (kpa) < 861 861 < AND < 1137 > 1137
Oil setpoint 2(kpa) 0.235* (DP - SP) + 4 2* (DP - SP) - 1516 0.63645* (DP - SP) + 35
* DP = Discharge Pressure
* SP = Suction pressure
4.17.2- Oil pump control
The oil pump is generally used to provide pre-lubrification of the compressor. Moreover, it is controlled to insure a
correct oil pressure during capacity transition or during operation with low condensing temperature that cause a drop
of oil pressure to avoid tripping in alarm.
Thus the oil pump is turned ON when the Differential Oil Pressure is lower than Oil Setpoint 1 plus 13 kpa.
and remained ON until Differential Oil Pressure is greater than Oil Setpoint 1 plus 35 kpa AND difference between
discharge and economizer pressure is greater than Oil Setpoint 1 plus 150 kpa to avoid oil pump cycles.
4.17.3- Low Oil pressure alarm determination
ALARM 68 for Compressor A1, ALARM 69 for Compressor A2, ALARM 70 for Compressor B1, ALARM 71 for
Compressor B2.
Criteria For Trip Tested only when the compressor is ON.
DOP: Differential Oil Pressure for the appropriate compressor. DOP = Oil pressure - Economizer pressure.
Economizer pressure is the common (econ_sel = YES) Economizer Pressure transducer reading for the
circuit involved or the appropriate economizer pressure transducer (econ_sel = NO) associated to the
compressor.
A. Compressor has started with Normal Ambient (oat > 10 C) or or condenser temperature (temp > 18C)
1. If the compressor has been running for less than 5 seconds then ignore the alarm.
2. If the compressor has been running for more than 5 seconds but less than 30 seconds and
DOP < (Oil Setpoint1/30)*(Comp. Running Time [in seconds])
for 3 continuous readings, then the alarm shall be tripped.
3. If the compressor has been running for 30 seconds or more, then if:
a). DOP < Oil pressure setpoint1 for 15 continuous seconds,
OR
b). (Poil - Psuction) < Oil pressure setpoint2 for 15 continuous seconds,
then the alarm shall be tripped
B. Compressor has started with Low Ambient (oat < 10 C) or low condenser temperature (temp < 18C)
1. If the compressor has been running for less than 90 seconds then ignore the alarm.
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USER'S GUIDE FOR
2. If the compressor has been running for more than 90 seconds but less than 180 seconds and
DOP < (Oil Setpoint1/90)*(Comp. Running Time [in seconds] - 90)
for 3 continuous readings, then the alarm shall be tripped.
3. If the compressor has been running for 180 seconds or more, then if:
a). DOP < Oil pressure setpoint1 for 15 continuous seconds,
OR
b). (Poil - Psuction) < Oil pressure setpoint2 for 15 continuous seconds,
then the alarm shall be tripped.
Action To Be Taken
1. If the alarm is tripped then the affected compressor shall be stopped. The other compressors shall
continue to run.
4.17.4- Differential Oil Pressure Setpoint 1 alarm condition summary.
Oil pressure trip with low ambient or

low condensing temperature
oil pressure trip
Differential Oil pressure required
oil setpoint1
15 s delay
15 s delay
3 continued
3 continued reading values
reading values
0
5s 30s 90s 180s time from start
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USER'S GUIDE FOR
4.18 - Reclaim Operation
4.18.1 - General Description
This function shall control the air cooled to reclaim or the reclaim to air cooled changeover process.
Reclaim changeover shall be caused either by:

w A manual reclaim select change due to a local, remote or CCN command on the unit
w A heat reclaim temperature change while reclaim has been selected. This algorithm monitors the entering
reclaim sensor temperature and compares it with the reclaim setpoint to determine if the reclaim can be active
or not.
If the reclaim function has been selected, the reclaim shall become active when the entering reclaim temperature
comes below the reclaim setpoint minus the reclaim deadband and delay between the last air cooled to reclaim
session is elapsed. It shall become inactive when the entering reclaim temperature comes over the reclaim setpoint
plus the reclaim deadband.
Non-reclaim to reclaim Changeover shall follow this procedure:
w Turn on the reclaim condenser pump

w Verify the condenser flow is established, if not after 1 minute delay has elapsed, reclaim operation shall be
aborted and an alarm shall be displayed.
w Wait for 3 minutes after condenser pump is ON and until the saturated condensing temperature reaches (30
deg C) and superheat is greater than 8.6 ^C
w If saturated condensing temperature is greater than reclaim setpoint + 3.3^F, go to reclaim operation directly (it
is not necessary to make an pumpdown) otherwise, go through pumpdown (see below)
w Start the pumpdown sequence : reclaim discharge valve shall be closed and reclaim pumpdown injection valve
shall be open.
w Close EXV 6.67 or 3.33% upon the number of compressors on circuit every 10 seconds while pumpdown
pressure is greater than 300 kpa (44 psi), during first minute if EXV is less than 15 % opened.
w After a 10 minutes duration or as soon as pumpdown pressure is lower than 300 kpa (44 psi), reclaim injection
valve shall be closed, reclaim operation is effective. Open EXV 13.33% as avoid low saturated suction alarm.
w When reclaim operation is active, each circuit fan staging has its own saturated condensing control point
determined as follows:
sct_ctrl_x = (hr_ewt + hr_lwt)/ 2 + rsp_x_a * capacity_x + rsp_x_b (x for circuit), rsp_x_a and rsp_x_b are
service parameters in table SERVICE2.
w Pumpdown shall not be necessary if saturated condensing temperature is greater than reclaim setpoint + 6 ^C
Reclaim to non-reclaim Changeover shall follow this procedure:

w Turn off the condenser pump.
w Close the reclaim pumpdown valve.
w Open the reclaim discharge valve if at least a compressor is ON. Otherwise, Close it.
During reclaim operation, if the pumpdown pressure is greater than 400 kpa (59 psi), the pumpdown procedure in
non_reclaim to reclaim session shall be initiated. When the number of these abnormal sessions exceeds 2 times,
the reclaim operation shall be aborted, the circuit shall return to air cooled mode and an alarm shall be displayed.
At power up or after reset or after the unit capacity goes down to 0%, the function shall return to air cooled mode.
4.18.2 - Reclaim To Air Cooled Changeover Initiation
This shall determine whether the unit shall return to air cooled mode. This can be caused by the following:
Cause #1: Reclaim operation active and reclaim select is no more active
Cause #2: Reclaim mode is active and the entering reclaim temperature is above the range of the reclaim
setpoint + the reclaim dead band divided by 2 : HR_EWT >rsp + hr_deadb/2
Cause #3: Number of consecutive reclaim pumpdown sessions exceeds 2 times
Cause #4: entering reclaim temperature sensor failure
CARRIER S.A

USER'S GUIDE FOR
4.18.3 - Air Cooled To Reclaim Changeover Initiation
A non-reclaim to reclaim injection session has been required and at least one compressor is on and the unit is not
failed and the entering reclaim temperature is not failed and this one is below the reclaim setpoint - half of configured
reclaim deadband and delay between the last reclaim injection has elapsed.
4.18.4 - Reclaim Operation status hr_status Description
Information on reclaim operation is available on table RECLAIM (hrstatus) or on INFORMATION menu (hr_status).
hr_status parameter shall contain reclaim operation indicator of both circuit in two digits, one digit per circuit (left digit
for circuit A, the other for circuit B) with the following description :
reclaim operation Status description

indicator
0 Air cooled operation
1 Reclaim mode request
2 Reclaim pumpdown mode
3 Reclaim operation active
4 Reclaim pumpdown failed
5 Reclaim failed due to flow switch
*note : in case of reclaim operation failure (alarm # 83 for circuit A, alarm # 84 for circuit B), hr_status will not be
initialized until the manual reset on main interface is done.
4.18.5 - Reclaim Operation Using Air Cooled Exchanger
To avoid high pressure problem, the remained condenser (hr_val_x) can be turned ON if SCT is above reclaim
setpoint + 8.3 deg C and all fans are ON provided that fans staging is not enough to avoid the risk of exceeding high
pressure override threshold. When turning ON, the remained condenser (hr_val_a) is kept to ON for at least 3
minutes to let fans staging to be stabilized. This condenser can be turned OFF if it has been ON for more than 3
minutes and if saturated condensing temperature is below the reclaim setpoint (rsp) to ensure the reclaim operation
performance.
4.18.6 - Reclaim Condenser Water Valve Control
if unit is not in reclaim operation, then the reclaim condenser water valve remains in minimum position.
In reclaim operation :
wIf reclaim entering temperature is below 20 deg C, then reclaim condenser valve is at minimum position.
wIf reclaim entering temperature is above 40 deg C, then reclaim condenser valve is at maximum position.
wIf entering temperature is within the range 20 degC and 40 deg C, then reclaim condenser water valve position
will be an interpolation between minimum and maximum position.
4.18.7 - Reclaim Condenser Heater Control
Reclaim condenser heater is ON when entering or leaving fluid are lower than 3.0 deg C( 37.4 degF). It is turned
OFF when both temperatures are above 4.4 deg C (40.0 deg F).
CARRIER S.A

USER'S GUIDE FOR
4.19 - Two Units Master/Slave Control
4.19.1 - General
This function allows to perform master/slave plant control between two chillers linked by the CCN network. Master
and slave chiller need to operate on the same bus. Master/slave operations shall operate in cooling or heating mode.
To operate properly, the master and the slave chillers must have an additional CHWS sensor located on the
common chilled leaving piping when the water control is done on the outlet side. This CHWS sensor shall be
connected on each chiller basic board. When the water system control is done on the inlet side no additional CHWS
sensor is required.
Parallel chiller control with dedicated pumps is recommended. Chiller must start and stop its own water pump
located on its own piping. If pumps are not dedicated for each chiller pimping, chiller isolation valves are required:
each chiller must open and close its own isolation valve through the control (valve shall be connected to the pump
outputs).
Water system control with no individual chiller pump control is feasible. It is not recommended when the system load
is low or if the control point is close from the freeze water tripping point (because of system instability that can be
caused by the freeze protection override). System flow is constant even if the master or the slave chiller is stopped.
In that case, the system pump shall be controlled by the master chiller.
Series chillers with dedicated primary pumping and constant flow shall be feasible but not recommended. Pump
start/stop must be controlled externally. Each series chiller must control its own isolation and bypass valves: stopped
chiller must be isolated from water flow (chiller pump command shall be used for valves control. Each chiller must
open and close its own chilled isolation valve).
The master chiller shall monitor all external commands as start/stop, demand limiting or setpoint select. It needs to
be started in Master operating type. The slave chiller must operate in CCN mode. If the master chiller is turned off
while the master/slave function is active then, the slave chiller shall be stopped.
The master/slave linkage shall not be allowed to operate if any one of the slave chiller CTRL_PNT, DEM_LIM,
LAG_LIM, CTRL_PNT HC_SEL or LCW_STPT variables has a force priority higher than a control force. In that case,
the master slave operations shall not be allowed or shall be disabled.
The control of the slave chiller shall be done through commands emitted by the master chiller. The slave chiller has
no action in the master/slave operations: it shall only verify that CCN communication with its master is correct.
The master function shall provide the ability to select a lead chiller among the master and the slave. Selection shall
be based on the delta between the master and the slave run hours and shall try to optimize the runtime hours. If this
function is unused then, the lead chiller shall always the master. Lead/lag changeover between the master and the
slave due to hour balance shall occur during chiller operations odd days at 12:00 a.m. or at startup.
The lead chiller shall always be started first and the lag chiller shall be maintained at zero percent capacity through
master forcing the lag demand limit value (LAG_LIM) to 0%. The lag water pump shall be maintained off. When the
lead chiller cannot be loaded anymore (because it is loaded at its full available capacity or at the master demand
limit value) then the lag start timer is started. When the lag start timer is elapsed, if the error on the master controlled
setpoint is greater than 3^F and if the pulldown time is elapsed then, the lag chiller water pump shall be turned on (if
required by configuration) and the lag chiller shall be allowed to start through master forcing the lag chiller demand
limit value (LAG_LIM) to its own demand limit value. To ensure that the lag chiller will be unloaded first in case of
water load decrease then, the lead chiller setpoint error shall be reset of upwards 4^F provided that the lag capacity
is not zero.
CARRIER S.A

USER'S GUIDE FOR
The lead pulldown time tells how long after starting the lead chiller (one time after the master chiller status has been
manually started) before checking whether to start an additional chiller. This time delay gives the lead chiller a
chance to pull down the loop temperature before starting another chiller.
If a communication failure is detected between the master and the slave then, all master/slave functions shall be
disabled and chillers shall return to standalone operations until communication is reestablished.
Note: to ensure that no compressor is started before the flow rate is correctly established then, the water flow control
is absolutely required on the lag chiller for master slave operations.
The figures below illustrate master/slave application for the most common plant layouts. Those figures are not
exhaustive.
COOL_LWT CHWS temp sensors
COOL_LWT
MASTER
SLAVE
LOAD
COOL_EWT COOL_EWT
SLAVE PUMP MASTER PUMP
Typical parallel Master/slave chillers, dedicated primary pumping, variable flow

Leaving water control
COOL_LWT CHWS temp sensors
COOL_LWT
MASTER
SLAVE
LOAD
COOL_EWT COOL_EWT
COMMON PRIMARY PUMP
Typical parallel Master/slave chillers, common primary pumping, constant flow

Leaving water control
CARRIER S.A

USER'S GUIDE FOR
COOL_LWT
COOL_LWT
MASTER
SLAVE
LOAD
COOL_EWT COOL_EWT
SLAVE PUMP MASTER PUMP
Typical parallel Master/slave chillers, dedicated primary pumping, variable flow

Entering water control
COOL_LWT
COOL_LWT
MASTER
SLAVE
LOAD
COOL_EWT COOL_EWT
COMMON PRIMARY PUMP
Typical parallel Master/slave chillers, common primary pumping, variable flow

Entering water control
ISOLATION (controlled by chillers)

VALVES
CHWS temp sensors
COOL_EWT COOL_LWT COOL_EWT COOL_LWT
SLAVE MASTER
LOAD
BYPASS (controlled by chillers)
VALVES
PUMP (not controlled by chillers)
Typical series Master/slave chillers, dedicated primary pumping, constant flow

Leaving water control option
4.19.2 - Abnormal conditions
If a communication failure is detected between the master and the slave then all master/slave functions shall be
disabled and chillers shall return to standalone operations until communication is reestablished.
If any chiller is stopped due to failure then the other chiller will be allowed to start with no delay.
If master/slave configuration error occurs, master/slave shall be disable.
CARRIER S.A

USER'S GUIDE FOR
Master/Slave Error
The following error shall be updated in the M_MSTSLV Maintenance table (priority order):
Master/Slave alarm code

Error Master Slave Description
code
0 x x Normal
1 x x The master or slave water pump is not configured while the control of the lag unit pump is
required (lag_pump = 1)
2 x Master and slave units have the same network address.
3 x There is no slave configured at the slave address
4 x Slave pump_seq incorrect configuration
5 x There is a conflict between the master and the slave lwt option: the master is configured for
ewt control while the slave is configured for lwt control.
6 x There is a conflict between the master and the slave lwt option: the master is configured for
lwt control while the slave is configured for ewt control.
7 x There is a conflict between the master and the slave pump option: the master is configured
for lag pump control while the slave is not configured for lag pump control.
8 x There is a conflict between the master and the slave pump option: the master is not
configured for lag pump control while the slave is configured for lag pump control.
9 x x The slave chiller is in local or remote control (chilstat = 3)
10 x x The slave chiller is down due to fault (chilstat = 5)
11 x The master chiller operating type is not Master: master_oper_typ master
12 x x No communication with slave.
13 x master and slave heatcool status are not the same.
Note
Master/slave sequence can be controlled through the Network Service Tool or PCDCT tools (see appendix,
M_MSTSLV Maintenance Table)
CARRIER S.A

USER'S GUIDE FOR
5 - CCN ALARM MESSAGES
The Building Supervisor displays current alarms messages and their return to normal provided that the CCN table
ALARMDEF has been correctly configured.
The Network Service Tool Diagnostic Menu allows to display 5 current alarms messages (even if the ALARDEF table
is not configured).
The following gives the messages that shall be displayed by the Building Supervisor or from main interface.
Alarm 1 Cooler Entering Thermistor

Alarm 2 Cooler Leaving Thermistor
Alarm 3 Condenser Entering Thermistor
Alarm 4 Condenser Leaving Thermistor
Alarm 5 Reclaim Condenser Entering Thermistor
Alarm 6 Reclaim Condenser Leaving Thermistor
Alarm 7 OAT Thermistor
Alarm 8 MASTER/Slave Common Fluid Thermistor
Alarm 9 Compressor A1 Discharge Gas Temperature Thermistor
Alarm 10 Compressor A2 Discharge Gas Temperature Thermistor
Alarm 11 Compressor B1 Discharge Gas Temperature Thermistor
Alarm 12 Compressor B2 Discharge Gas Temperature Thermistor
Alarm 13 0-10V Reset/Limit Input
Alarm 14 Circuit A Discharge Transducer

Alarm 15 Circuit B Discharge Transducer
Alarm 16 Circuit A Suction Transducer
Alarm 17 Circuit B Suction Transducer
Alarm 18 Compressor A1 Oil Transducer
Alarm 19 Compressor A2 Oil Transducer
Alarm 20 Compressor B1 Oil Transducer
Alarm 21 Compressor B2 Oil Transducer
Alarm 22 Compressor A1 Economizer Transducer
Alarm 23 Compressor A2 Economizer Transducer
Alarm 24 Compressor B1 Economizer Transducer
Alarm 25 Compressor B2 Economizer Transducer
Alarm 26 Circuit A Remote Discharge Pressure Transducer
Alarm 26 Circuit A Reclaim Pumpdown Pressure Transducer
Alarm 27 Circuit B Reclaim Pumpdown Pressure Transducer
Alarm 28 Circuit A Motor Cooling TQ feedback Sensor Failure

Alarm 29 Circuit B Motor Cooling TQ feedback Sensor Failure
Alarm 30 Loss of communication with Screw Compressor Board 1

Alarm 34 Loss of communication with EXV Board 1
Alarm 35 Loss of communication with Fans Board 1
Alarm 36 Loss of communication with Fans Board 2
Alarm 37 Loss of communication with 4xAI_2xAO or Aux Type 1 Board
Alarm 38 Loss of communication with Reclaim or Cooler Heater Board
Alarm 39 Loss of communication with CCN / Clock Board
Alarm 40 Electrical Box Thermostat or reverse phase detection Failure

Alarm 41 Unit is in CCN emergency stop
Alarm 42 Initial factory configuration required
Alarm 43 Illegal configuration
Alarm 44 Circuit A High Pressure

Alarm 45 Circuit B High Pressure
Alarm 46 Compressor A1 Oil Solenoid Failure
CARRIER S.A

USER'S GUIDE FOR
Alarm 47 Compressor A2 Oil Solenoid Failure

Alarm 48 Compressor B1 Oil Solenoid Failure
Alarm 49 Compressor B2 Oil Solenoid Failure
Alarm 50 Compressor A1 Prestart Low Oil Pressure
Alarm 51 Compressor A2 Prestart Low Oil Pressure
Alarm 52 Compressor B1 Prestart Low Oil Pressure
Alarm 53 Compressor B2 Prestart Low Oil Pressure
Alarm 54 Circuit A Low Oil Level
Alarm 55 Circuit B Low Oil Level
Alarm 56 Circuit A Low Suction Temperature
Alarm 57 Circuit B Low Suction Temperature
Alarm 58 Circuit A High Suction Temperature
Alarm 59 Circuit B High Suction Temperature
Alarm 60 Circuit A Low Discharge Superheat
Alarm 61 Circuit B Low Discharge Superheat
Alarm 62 Compressor A1 Maximum Delta Pressure Check Oil Line
Alarm 63 Compressor A2 Maximum Delta Pressure Check Oil Line
Alarm 64 Compressor B1 Maximum Delta Pressure Check Oil Line
Alarm 65 Compressor B2 Maximum Delta Pressure Check Oil Line
Alarm 66 Loss of communication with System Manager
Alarm 67 Master/Slave communication Failure
Alarm 68 Compressor A1 Low Oil Pressure
Alarm 69 Compressor A2 Low Oil Pressure
Alarm 70 Compressor B1 Low Oil Pressure
Alarm 71 Compressor B2 Low Oil Pressure
Alarm 72 Cooler Freeze Protection
Alarm 73 Circuit A Condenser Freeze
Alarm 74 Circuit B Condenser Freeze
Alarm 75 Cooler Interlock Failure
Alarm 76 Condenser Lock Failure
Alarm 77 Compressor A1 High Current
Alarm 78 Compressor A2 High Current
Alarm 79 Compressor B1 High Current
Alarm 80 Compressor B2 High Current
Alarm 81 Cooler Pump 1 Default
Alarm 82 Cooler Pump 2 Default
Alarm 83 Circuit A Reclaim Pumpdown Failure
Alarm 84 Circuit B Reclaim Pumpdown Failure
Alarm 85 Reclaim Operation Failed by Condenser Flow Switch
Alarm 86 Master chiller configuration error
Alarm 87 Service maintenance alert
Alarms compressor
Alarm 101 Compressor A1 Motor Temperature Too High
Alarm 102 Compressor A1 Motor Temperaure Out of Range
Alarm 103 Compressor A1 High Pressure Switch
Alarm 104 Compressor A1 Over Current
Alarm 105 Compressor A1 Lock Rotor
Alarm 106 Compressor A1 Ground Fault
Alarm 107 Compressor A1 Phase Loss L1
Alarm 110 Compressor A1 Unbalance > 14 %
Alarm 112 Compressor A1 No Motor Current
Alarm 113 Compressor A1 Star Delta Starter Failure
Alarm 114 Compressor A1 Contactor Failure
Alarm 115 Compressor A1 Unable To Stop
Alarm 116 Compressor A1 Phase Reversal
Alarm 117 Compressor A1 MTA Configuration Header Fault
CARRIER S.A

USER'S GUIDE FOR
Alarm 201 Compressor A2 Motor Temperature Too High

Alarm 202 Compressor A2 Motor Temperature Out of Range
Alarm 203 Compressor A2 High Pressure Switch
Alarm 204 Compressor A2 Over Current
Alarm 205 Compressor A2 Lock Rotor
Alarm 206 Compressor A2 Ground Fault
Alarm 212 Compressor A2 No Motor Current
Alarm 213 Compressor A2 Star Delta Starter Failure
Alarm 214 Compressor A2 Contactor Failure
Alarm 215 Compressor A2 Unable To Stop
Alarm 216 Compressor A2 Phase Reversal
Alarm 217 Compressor A2 MTA Configuration Header Fault
Alarm 301 Compressor B1 Motor Temperature Too High

Alarm 302 Compressor B1 Motor Temperature Out of Range
Alarm 303 Compressor B1 High Pressure Switch
Alarm 304 Compressor B1 Over Current
Alarm 305 Compressor B1 Lock Rotor
Alarm 306 Compressor B1 Ground Fault
Alarm 307 Compressor B1 Phase Loss L1
Alarm 310 Compressor B1 Unbalance > 14 %
Alarm 312 Compressor B1 No Motor Current
Alarm 313 Compressor B1 Star Delta Starter Failure
Alarm 314 Compressor B1 Contactor Failure
Alarm 315 Compressor B1 Unable To Stop
Alarm 316 Compressor B1 Phase Reversal
Alarm 317 Compressor B1 MTA Configuration Header Fault
Alarm 401 Compressor B2 Motor Temperature Too High

Alarm 402 Compressor B2 Motor Temperature Out of Range
Alarm 403 Compressor B2 High Pressure Switch
Alarm 404 Compressor B2 Over Current
Alarm 405 Compressor B2 Lock Rotor
Alarm 406 Compressor B2 Ground Fault
Alarm 412 Compressor B2 No Motor Current
Alarm 413 Compressor B2 Star Delta Starter Failure
Alarm 414 Compressor B2 Contactor Failure
Alarm 415 Compressor B2 Unable To Stop
Alarm 416 Compressor B2 Phase Reversal
Alarm 417 Compressor B2 MTA Configuration Header Fault
CARRIER S.A

USER'S GUIDE FOR
6 - CCN COMPATIBILITY
30GX&HX Pro-Dialog 4 Control is compatible with:
wThe Building Supervisor
wThe Network Service Tool
30GX&HX Pro-Dialog 4 Control is compatible with the following POCs:

wAlarm POC II
wAutodial Gateway II
wData Transfer/Collection History
wDataport 1
wDataport 2
wSAM
wNDS
wCCN/JBUS Gateway
wFlotronic System Manager
wChiller SYstem Manager III
7 - PRO_DIALOG 4 DOWNLOADER ADDENDUM INFORMATION

The pro_dialog 4 control software shall be downloaded using the downloader version 3.0 or later. Here is the
example of the downloader list (download.lis) which contains only pro_dialog 4 controls :
CESR208410-22 PD4 Global chiller GX & HXC SR 2.2 (1)

CESR208400-22 PD4 Recip chiller 30 GK & 30HZ V2 SR 2.2 (1)
CESRNRCP53-10 NRCP PD4 SLAVE ADDRESS 53 version 1.0 (2)
CESRSCPM10-60 PD4 SCPM board download SR 1.06 (2)
1. Software can be downloaded through CCN bus or through SIO bus

2. Software shall only be downloaded through SIO bus.
Before downloading the software, use the reset command to erase the old software. Once F2 key is pressed, turn
off and on quickly the power supply of the board, the message Hard restart command successful !.
Then go to the downloader , Select download, software and then press F2 to download the software as usual.
The CESRNRCP53-10 shal be used for Aquasnap basic board download when cooler heater and reclaim option
are selected.
CARRIER S.A

USER'S GUIDE FOR
APPENDIX A - CCN DISPLAY, SETPOINT, MAINTENANCE TABLE SCREENS ...
DISPLAY SCREEN
TABLE NAME: GENUNIT PIC TABLE TYPE : 11H, instance 1
DESCRIPTION STATUS UNITS POINTS FORCEABLE
1 GENERAL PARAMETERS
2
3 Control Type Local/CCN/Remote1 - ctr_type N
4 Run Status running/Off/Stopping/Delay2 - status N
5 CCN Chiller Start/Stop Enable/Dsable3 - CHIL_S_S Y
6 Chiller Occupied? Yes/No4 - CHIL_OCC Y
7 Minutes Left for Start 0-15 min MIN_LEFT N
8 Heat/Cool Select Heat/Cool5 - HC_SEL Y
9 Heat Reclaim Select Yes/No10 - RECL_SEL Y
10
11 Alarm State Normal6 - ALM N
12 Current Alarm 1 nnn - alarm_1 N
17
18 Percent Total Capacity nnn % CAP_T N
19 Active Demand Limit Val nnn7 % DEM_LIM Y
20 Lag Capacity Limit Value nnn % LAG_LIM N
21 Current Setpoint nnn.n F SP N
22 Setpoint Occupied? Yes/No4 - SP_OCC Y
23 Control Point nnn.n8 F CTRL_PNT Y
24 Controlled Water Temp nnn.n F CTRL_WT N
25 External Temperature nnn.n F OAT N
26
27 Emergency Stop Enable/Emstop9 - EMSTOP Y
1 : Unit control type in effect as described in section 4.4.1.
2 : Unit current status as described in section 4.5.

wRunning means that the unit is started or allowed to start
wOff means that the unit is stopped with all its outputs off
wStopping means that the unit is required to stop but all its outputs (compressors) are not yet stopped.
wDelay means that the unit is allowed to start but the delay at startup is not yet elapsed.
3 : Allows to Start/Stop the chiller only when unit under CCN control type. Forced value is displayed but unused
when the unit is not under CCN control.
4 : Occupied state. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead of the
real occupancy state. If the unit is not in CCN mode the forced value shall be unused and the regular time
schedule shall be used. Forced value and force code shall appear in the GENUNIT Points Display table only if the
unit is under CCN control.
5: Heat/cool select. This item can be forced. If the unit is in CCN mode, the forced value shall be used whatever the
status of the remote heat/cool contacts. If the unit is not in CCN mode the forced value shall be unused. Forced
value and force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control.
CARRIER S.A

USER'S GUIDE FOR
6 : Alarm status
wNormal (no alarm)
wPartial (alarm but unit is not down)
wShutdown (unit is down)
7: Active Demand Limit Value. This item can be forced. If the unit is in CCN mode, the forced value shall be used
whatever the status of the external limit switch contact and whatever the value of the demand limit switch setpoint.
If the unit is not in CCN mode the forced value shall be unused. Forced value and force code shall appear in the
GENUNIT Points Display table only if the unit is under CCN control.
8: Control Point. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead of the
real control point calculation. If the unit is not in CCN mode the forced value shall be unused. Forced value and
force code shall appear in the GENUNIT Points Display table only if the unit is under CCN control.
9 : Active all the time even if the unit is not in CCN control type.
10: Heat Reclaim Select. This item can be forced. If the unit is in CCN mode, the forced value shall be used
whatever the status of the remote reclaim switch. Forced value and force code shall appear in the GENUNIT
Points Display table only if the unit is under CCN control.
DISPLAY SCREEN
TABLE NAME: CIRCA_AN PIC TABLE TYPE : 11H, instance 2
1 CIRCUIT A ANALOG VALUES

2.
3 Percent Total Capacity 0 - 100 % CAPA_T N
4 Discharge Pressure nnn.n psi DP_A N
5 Suction Pressure nnn.n psi SP_A N
6 Oil Pressure Cp1 nnn.n psi CPA1_OP N
7 Oil Pressure Cp2 nnn.n psi CPA2_OP N
8 Oil Press Difference Cp1 nnn.n psi DOP_A1 N
9 Oil Press Difference Cp2 nnn.n psi DOP_A2 N
10 Economizer Pressure Cp1 nnn.n psi CPA1_ECP N
11 Economizer Pressure Cp2 nnn.n psi CPA2_ECP N
12 Saturated Condensing Tmp nnn.n F SCT_A N
13 Saturated Suction Temp nnn.n F SST_A N
14 Discharge Gas Temp Cp 1 nnn.n F CPA1_DGT N
15 Discharge Gas Temp Cp 2 nnn.n F CPA2_DGT N
16 Average Discharge Gas Tp nnn.n F dt_a N
17 Motor Temperature Comp 1 nnn.n F CPA1_TMP N
18 Motor Temperature Comp 2 nnn.n F CPA2_TMP N
19 Motor Current Comp 1 nnn.n AMPS CPA1_CUR N
20 Motor Current Comp 2 nnn.n AMPS CPA2_CUR N
21 EXV Position 0 - 100 % EXV_A N
22 Head Press Actuator Pos 0 - 100 % hd_pos_a N
23 Cooler Exchange Delta T n.n ^F PINCH_A N
24 Motor Cool TQ in Kohms nn.n MTQ_RESA N
25 Motor Cooling Puls Cycle nnn CPA1_PUL N
CARRIER S.A

USER'S GUIDE FOR
DISPLAY SCREEN
TABLE NAME: CIRCA_D PIC TABLE TYPE : 11H, instance 3
DESCRIPTION STATUS UNITS POINTS FORCIBLE
1 CIRCUIT A DISCRETE
2
3 Compressor 1 Output On/Off - CP_A1 N
4 Cp1 Mtr Cool Solenoid 1 On/Off - cpa1_mc1 N
6 Cp1, Oil Solenoid Out On/Off - cpa1_ols N
7 Compressor 2 Output On/Off - CP_A2 N
10 Cp2, Oil Solenoid Out On/Off - cpa2_ols N
11 Cir A, Loader 1 Output On/Off - ldr_1_a N
12 Cir A, Loader 2 Output On/Off - ldr_2_a N
13 Cir A, Oil Heater Output On/Off - oil_h_a N
14 Cir A, Oil Level Input Low/High - oil_l_a N
15 Cir A, Oil Pump Output On/Off - oilpmp_a N
16 Cir A Refrig Isolate Out On/Off - refa_iso N
17
18 FANS OUTPUT
19 Fan Output DO # 1 On/Off - fan_a1 N
27 Fan Staging Number 0-8 - FAN_ST_A N
DISPLAY SCREEN
TABLE NAME: CIRCB_AN PIC TABLE TYPE : 11H, instance 4
1 CIRCUIT B ANALOG VALUES

2.
3 Percent Total Capacity 0 - 100 % CAPB_T N
4 Discharge Pressure nnn.n psi DP_B N
5 Suction Pressure nnn.n psi SP_B N
6 Oil Pressure Cp1 nnn.n psi CPB1_OP N
7 Oil Pressure Cp2 nnn.n psi CPB2_OP N
8 Oil Press Difference Cp1 nnn.n psi DOP_B1 N
9 Oil Press Difference Cp2 nnn.n psi DOP_B2 N
10 Economizer Pressure Cp1 nnn.n psi CPB1_ECP N
11 Economizer Pressure Cp2 nnn.n psi CPB2_ECP N
12 Saturated Condensing Tmp nnn.n F SCT_B N
13 Saturated Suction Temp nnn.n F SST_B N
CARRIER S.A

USER'S GUIDE FOR
14 Discharge Gas Temp Cp 1 nnn.n F CPB1_DGT N

15 Discharge Gas Temp Cp 2 nnn.n F CPB2_DGT N
16 Average Discharge Gas Tp nnn.n F dt_b N
17 Motor Temperature Comp 1 nnn.n F CPB1_TMP N
18 Motor Temperature Comp 2 nnn.n F CPB2_TMP N
19 Motor Current Comp 1 nnn.n AMPS CPB1_CUR N
20 Motor Current Comp 2 nnn.n AMPS CPB2_CUR N
21 EXV Position 0 - 100 % EXV_B N
22 Head Press Actuator Pos 0 - 100 % hd_pos_b N
23 Cooler Exchange Delta T n.n ^F PINCH_B N
24 Motor Cool TQ in Kohms nn.n MTQ_RESB N
25 Motor Cooling Puls Cycle nnn CPB1_PUL N
DISPLAY SCREEN
TABLE NAME: CIRCB_D PIC TABLE TYPE : 11H, instance 5
1 CIRCUIT B DISCRETE
2
3 Compressor 1 Output On/Off - CP_B1 N
4 Cp1 Mtr Cool Solenoid 1 On/Off - cpb1_mc1 N
6 Cp1, Oil Solenoid Out On/Off - cpb1_ols N
7 Compressor 2 Output On/Off - CP_B2 N
10 Cp2, Oil Solenoid Out On/Off - cpb2_ols N
11 Cir B, Loader 1 Output On/Off - ldr_1_b N
12 Cir B, Loader 2 Output On/Off - ldr_2_b N
13 Cir B, Oil Heater Output On/Off - oil_h_b N
14 Cir B, Oil Level Input Low/High - oil_l_b N
15 Cir B, Oil Pump Output On/Off - oilpmp_b N
16 Cir B Refrig Isolate Out On/Off - refb_iso N
17
18 FANS OUTPUT
19 Fan Output DO # 1 On/Off - fan_b1 N
27 Fan Staging Number 0-8 - FAN_ST_B N
CARRIER S.A

USER'S GUIDE FOR
DISPLAY SCREEN
TABLE NAME: OPTIONS PIC TABLE TYPE : 11H, instance 6
1 UNIT DISCRETE IN
2 Remote On/Off Switch Open/Close - onoff_sw N
3 Remote Heat/Cool Switch Open/Close - hc_sw N
4 Remote Reclaim Switch Open/Close - recl_sw N
5 Remote Setpoint Switch Open/Close - setp_sw N
6 Limit Switch Status Open/Close - limit_sw N
7 Interlock Status Open/Close - lock_1 N
8 Pump Run status On/Off - pump_def N
9 Condenser Flow Status Open/Close - condflow N
10 Electrical Box Thermostat Open/Close4 - elec_box N
11
12 UNIT DISCRETE OUT
13 Cooler Pump #1 Command On/Off1 - CLPUMP_1 Y
14 Cooler Pump #2 Command On/Off1 - CLPUMP_2 Y
15 Rotate Pumps Now? Yes/No1 - ROT_PUMP Y
16 Condenser Pump Command On/Off3 - COND_PMP Y
17 Cooler Heater Command On/Off - coolheat N
18 Critical Alarm Signal On/Off5 - SAFE_ALM N
19
20 UNIT ANALOG
21 Cooler Entering Fluid nnn.n F COOL_EWT N
22 Cooler Leaving Fluid nnn.n F COOL_LWT N
23 Condenser Entering Fluid nnn.n F COND_EWT N
24 Condenser Leaving Fluid nnn.n F COND_LWT N
25 CHWS Temperature nnn.n F CHWSTEMP N
26 External 0-10Vdc Signal nn.n Volts EXT_VDC N
27 Current Cond Setpoint nnn.n2 F COND_SP Y
28 Chiller Total Current nnn.n amps tot_curr N
1: Cooler pump control. This item can be forced On or Off if the unit is in CCN mode and if the CHIL_S_S is
disabled. If the unit is not in CCN mode the forced value shall be unused and the regular calculation shall be
used. Forced value and force code shall appear in the OPTIONS Points Display table only if the unit is under CCN
control and if CHIL_S_S is disabled.
If PUMP#1 is forced, no force shall be allowed on PUMP_2 and vice versa.
2: Condensing Setpoint. This item can be forced. If the unit is in CCN mode, the forced value shall be used instead
of the real control point calculation. If the unit is not in CCN mode the forced value shall be unused and the
regular calculation shall be used. Forced value and force code shall appear in the OPTIONS Points Display table
only if the unit is under CCN control.
3: Condenser pumpcontrol. This item can be forced On but not Off. If the unit is in CCN mode, the forced value shall
be used instead of regular pump control point. If the unit is not in CCN mode the forced value shall be unused and
the regular calculation shall be used. Forced value and force code shall appear in the OPTIONS Points Display
table only if the unit is under CCN control.
4: Electrical box Thermostat. This item indicates the electrical box thermostat and network power reverse phase
detection status (wired internally in series 16a and 16b on PD4-BASIC BOARD). These contacts, when opened
will prevent the unit from starting.
5: This output is energized when a contact failure is reported by any SCPM board
CARRIER S.A

USER'S GUIDE FOR
DISPLAY SCREEN
TABLE NAME: RECLAIM PIC TABLE TYPE : 11H, instance 7
1 RECLAIM ANALOG PARAM

2 Reclaim Entering Fluid nnn.n F HR_EWT N
3 Reclaim Leaving Fluid nnn.n F HR_LWT N
4 Reclaim Fluid Setpoint nnn.n F hr_sp N
5 Cir A SCT Control Point nnn.n F sct_a_sp N
6 Cir B SCT Control Point nnn.n F sct_b_sp N
7 Cir A Pumpdown Pressure nnn.n psi pmpd_p_a N
8 Cir B Pumpdown Pressure nnn.n psi pmpd_p_b N
9 A Saturated Pumpdown Tmp nnn.n F pd_sat_a N
10 B Saturated Pumpdown Tmp nnn.n F pd_sat_b N
11 HR Cond Valve Position nnn.n % hr_v_pos N
12
13 RECLAIM DISCRETE PARAM - N
14 Heat Reclaim Select Yes/No No RECL_SEL N
15 Condenser Flow Status Open/Close - condflow N
16 Cir A Reclaim Valve Stat On/Off - hr_val_a N
17 Cir B Reclaim Valve Stat On/Off - hr_val_b N
18 A Pumpdown Valve Status On/Off - pd_val_a N
19 B Pumpdown Valve Status On/Off - pd_val_b N
20 Circuit A Reclaim Status n hrstat_a N
21 Circuit B Reclaim Status n hrstat_b N
22 Reclaim Condenser Heater On/Off - cond_htr N
CARRIER S.A

USER'S GUIDE FOR
TABLE NAME: MODES PIC TABLE TYPE : 11H, instance 8
1 OPERATING MODES
2 Startup Delay in Effect Yes/No - Mode[07] N
3 Second Setpoint in Use Yes/No - Mode[08] N
4 Reset in Effect Yes/No - Mode[09] N
5 Demand Limit Active Yes/No - Mode[10] N
6 Ramp Loading Active Yes/No - Mode[11] N
7 Low Source Protection Yes/No - Mode[12] N
8 Low Cooler Suction Cir A Yes/No - Mode[13] N
9 Low Cooler Suction Cir B Yes/No - Mode[14] N
10 Low Dis Superheat Cir A Yes/No - Mode[15] N
11 Low Dis Superheat Cir B Yes/No - Mode[16] N
12 High Pres Override Cir A Yes/No - Mode[17] N
13 High Pres Override Cir B Yes/No - Mode[18] N
14 High Current Over Cir A Yes/No - Mode[19] N
15 High Current Over Cir B Yes/No - Mode[20] N
16 Reclaim Active? Yes/No - Mode[21] N
17 Cooler Heater Active? Yes/No - Mode[22] N
18 Cooler Pumps Rotation? Yes/No - Mode[23] N
19 Pump Periodic Start? Yes/No - Mode[24] N
20 Night Capacity Active? Yes/No - Mode[25] N
21 System Manager Active? Yes/No - Mode[26] N
22 Master Slave Active? Yes/No - Mode[27] N
CARRIER S.A

USER'S GUIDE FOR
CONFIGURATION SCREEN
TABLE NAME: USER PIC TABLE TYPE : 10H, instance 2
1 USER CONFIGURATION
2
3 Circuit Loading Sequence 0/1/2 0 - lead_cir
4 0 = Auto
5 1 = Circuit A First
6 2 = Circuit B First
7 Loading Sequence 0/1 0 - seq_typ
8
9 Ramp Loading Select Yes/No No - ramp_sel
10
11 Unit Off to On Delay 1 to 15 1 min off_on_d
12
13 Cooler Pumps Sequence 0/1/2/3/4 0 - pump_seq
14 0 = No Pump
15 1 = One Pump Only
16 2 = Two Pumps Auto
17 3 = Pump#1 Manual
18 4 = Pump#2 Manual
19 Pump Auto Rotation Delay 24 to 3000 48 hours pump_del
20 Periodic Pumps Start Yes/No No - pump_per
21
22 Reset Type Select 0 to 3 0 - res_sel
23 0 = None
24 1 = Voltage Control
25 2 = Delta T Control
26 3 = OAT Control
27
28 Demand Limit Type Select 0 to 2 0 - lim_sel
29 0 = None
30 1 = Switch Control
31 2 = 0-10vdc Control
32 Vdc For 100% Demand Lim 0 to 10 0 volts lim_mx
33 Vdc For 0% Demand Limit 0 to 10 10 volts lim_ze
34
35 Night Control
36 Start Hour 00:00 to 24:00 00:00 - nh_start
37 End Hour 00:00 to 24:00 00:00 - nh_end
38 Capacity Limit 0 to 100 100 % nh_limit
39 Capacity Limit 0 to 100 100 % nh_limit
40
41 Chiller Comp Current Limit 90 to 15001 1500 amps curr_lim
42 Menu Description Select Yes/No Yes - menu_des
43 Pass For All User Config Yes/No No - all_pass
1. Refer to control capacity override #35, chiller current limit description
CARRIER S.A

USER'S GUIDE FOR
TABLE NAME: BRODEFS PIC TABLE TYPE : 14H, instance 1
1 Activate Yes/No No - ccnbroad

2
3 OAT Broadcast
4 Bus # 0 to 239 0 - oatbusnm
5 Element # 0 to 239 0 - oatlocad
6
7 DAYLIGHT SAVINGS START
8 Month 1 to 12 4 - startmon
9 Day 1 to 31 15 - startday
10 Time 00:00 to 24:00 02:00 - starttim
11 Minutes to Add 0 to 1440 60 - min_add
12
13 DAYLIGHT SAVINGS STOP
14 Month 1 to 12 10 - stopmon
15 Day 1 to 31 15 - stopday
16 Time 00:00 to 24:00 02:00 - stoptim
17 Minutes to Subtract 0 to 1440 60 - min_sub
CARRIER S.A

USER'S GUIDE FOR
CONFIGURATION SCREEN
TABLE NAME: OCCDEFCS / OCCPC01S and OCCPC02S PIC TABLE TYPE : 14H, instance 2
1 Timed Override Hours 0-4 0 - ovr_ext

2 Period 1 DOW (MTWTFSSH) 0/1 11111111 - dow1
3 Occupied From 0:00-24:00 0:00 - occtod1
4 Occupied To 0:00-24:00 24:00 - unoctod1
TABLE NAME: HOLIDAY / HOLDY01S to HOLDY016S PIC TABLE TYPE : 14H, instance 3
Holiday Start Month 0-12 0 - HOL_MON

Start Day 0-31 0 - HOL_DAY
Duration (days) 0-99 0 - HOL_LEN
CARRIER S.A

USER'S GUIDE FOR
SETPOINT SCREEN
TABLE NAME: SETPOINT PIC TABLE TYPE : 17H, instance 1
1 COOLING
2 Cooling Setpoint 1 - 20 to 101 44.0 F csp1
3 Cooling Setpoint 2 - 20 to 101 44.0 F csp2
4 Voltage No Reset Value 0 to 10 0.0 volts v_cr_no
5 Voltage Full Reset Value 0 to 10 0.0 volts v_cr_fu
6 Delta T No Reset Value 0 to 25 0.0 ^F dt_cr_no
7 Delta T Full Reset Value 0 to 25 0.0 ^F dt_cr_fu
8 OAT No Reset Value 14 to 125 0.0 F oatcr_no
9 OAT Full Reset Value 14 to 125 0.0 F oatcr_fu
10 Cooling Reset Deg. Value -30 to 30 0.0 ^F cr_deg
11 Cooling Ramp Loading 0.2 to 2.0 1.0 ^F cramp_sp
12
13 HEATING
14 Heating Setpoint 80 to 153 100.0 F hsp
15 Voltage No Reset Value 0 to 10 0.0 volts v_hr_no
16 Voltage Full Reset Value 0 to 10 0.0 volts v_hr_fu
17 Delta T No Reset Value 0 to 25 0.0 ^F dt_hr_no
18 Delta T Full Reset Value 0 to 25 0.0 ^F dt_hr_fu
19 Heating Reset Deg. Value -30 to 30 0.0 ^F hr_deg
20 Heating Ramp Loading 0.2 to 2.0 1.0 ^F hramp_sp
21
22 HEAD PRESSURE
23 Sat Cond Temp Setpoint 95 to 1401 104.0 F headsp
24 Reclaim Setpoint 95 to 140 122.0 F rsp
25
26 DEMAND LIMIT
27 Switch Demand Limit Setp 0 to 100 100 % lim_sp
1 : For water cooled, headsp low limit is 80F (26.7 degC)
CARRIER S.A

USER'S GUIDE FOR
MAINTENANCE SCREEN
TABLE NAME: LOADFACT PIC TABLE TYPE : 12H, instance 1
1 CAPACITY CONTROL
2 Average Ctrl Water Temp nnn.n F ctrl_avg
3 Differential Water Temp nnn.n F diff_wt
4 Water Delta T nnn.n ^F delta_t
5 Control Point nnn.n F CTRL_PNT
6 Reset Amount nnn.n ^F reset
7 Controlled Temp Error nnn.n ^F tp_error
8 Actual Capacity nnn % cap_t
9 Actual Capacity Limit nnn % cap_lim
10 Current Z Multiplier Val n.n - zm
11 Load/Unload Factor nnn.n - smz
12 Active Capacity Override nn - over_cap
13
14 CIRCUIT A EXV CONTROL
15 EXV Position nnn.n % EXV_A
16 EXV Position Limit nnn.n % exvlim_a
17 Cooler Exchange Delta T n.n ^F PINCH_A
18 Discharge Superheat n.n F DSH_A
19 Economizer pinch offset n.n ^F offset_a
20 EXV Override nn - ov_exv_a
21
22 CIRCUIT B EXV CONTROL
23 EXV Position nnn.n % EXV_B
24 EXV Position Limit nnn.n % exvlim_b
25 Cooler Exchange Delta T n.n ^F PINCH_B
26 Discharge Superheat n.n F DSH_B
27 Economizer pinch offset n.n ^F offset_b
28 EXV Override nn - ov_exv_b
TABLE NAME: LAST_POR PIC TABLE TYPE : 12H, instance 6
1 PowerDown 1:day-mon-year nnnnnn ddmmyy date_of1

2 PowerDown 1:hour-minute nnnn hhmm time_of1
3 Power On 2: day-mon-year nnnnnn ddmmyy date_on1
4 Power On 2: hour-minute nnnn hhmm time_on1
CARRIER S.A

USER'S GUIDE FOR
MAINTENANCE SCREEN
TABLE NAME: M_MSTSLV PIC TABLE TYPE : 12H, instance 3
1 MASTER/SLAVE CONTROL
2 Unit is Master or Slave Disable/Master/Slave - mstslv
3 Master Control Type Local/Remote/CCN3 - ms_ctrl
4 Master/Slave Ctrl Active True/False - ms_activ
5 Lead Unit is the: Master/Slave - lead_sel
6 Slave Chiller State 0/1/2/3/4/51 - slv_stat
7 Slave Chiller Total Cap 0-100 % slv_capt
8 Lag Start Delay 1 to 302 minutes l_strt_d
9 Lead/Lag Hours Delta nnnnn3 hours ll_hr_d
10 Lead/Lag Changeover? Yes/No4 - ll_chang
11 Lead Pulldown? Yes/No4 - ll_pull
12 Master/Slave Error nn - ms_error
13 Max Available Capacity ? True/False5 - cap_max
1: Slave chiller chilstat value

2: This decision is consistent for Master chiller only. It shall be set by default to 0 for the slave chiller.
3: Always CCN for the slave chiller.
4: This decision is consistent for Master chiller only. It shall be set by default to 'No' for the slave chiller.
5: This item is true when chiller has loaded its total unbroken capacity tonnage.
TABLE NAME: SERMAINT PIC TABLE TYPE : 12H, instance 5
DESCRIPTION STATUS UNITS POINT FORCEABLE
1 Reset Maintenance Alert nn - S_RESET Y

2 1 - 11: reset individually
3 12 : reset all
4
5 OPERATION WARNINGS
6 1 - Refrigerant Charge Normal/Low - charge_m N
7 2 - Water Loop Size Normal/Low - wloop_m N
8 3 - Air Exchanger Normal/Dirty - aexch_m N
10
11 GENERAL SERVICING DELAYS
12 4 - CPump 1 (days) 0 to 1000/Alert - cpump1_m N
13 5 - CPump 2 (days) 0 to 1000/Alert - cpump2_m N
14 6 - HPump (days) 0 to 1000/Alert - hpump_m N
15 7 - Water Filter (days) 0 to 1000/Alert - wfilte_m N
16 8 - A1 Oil Filter (days) 0 to 1000/Alert ofila1_m N
17 9 - A2 Oil Filter (days) 0 to 1000/Alert ofila2_m N
18 10- B1 Oil Filter (day) 0 to 1000/Alert ofilb1_m N
19 11- B2 Oil Filter (days) 0 to 1000/Alert ofilb2_m N
CARRIER S.A

USER'S GUIDE FOR
MAINTENANCE SCREEN
TABLE NAME: STRTHOUR PIC TABLE TYPE : 12, instance 3
1 MACHINE
2 Total Operating Hours nnnnn hours HR_MACH
3 Starts Number nnnnn - st_mach
4 Compressor A1 Hours nnnnn hours HR_CP_A1
5 Compressor A2 Hours nnnnn hours HR_CP_A2
8 Compressor B1 Hours nnnnn hours HR_CP_B1
9 Compressor B2 Hours nnnnn hours HR_CP_B2
12 Starts Max During 1 Hour nn - st_cp_mx
13 Starts/hr From Last 24 h nn - st_cp_av
16 Condenser Pump Hours nnnnn hours hr_hpump
Note: Table for display only.
TABLE NAME: MTA_SCHM PIC TABLE TYPE : 12H, instance 4
DESCRIPTION STATUS DEFAULTUNITS POINT
1 SCPM A1 MTA Header Read 0 to 560 0 Amps cpa1_mta

2 SCPM A2 MTA Header Read 0 to 560 0 Amps cpa2_mta
3 SCPM B1 MTA Header Read 0 to 560 0 Amps cpb1_mta
4 SCPM B2 MTA Header Read 0 to 560 0 Amps cpb2_mta
5
6 Scheme Number 0 to 5 3 - scheme
7 SCPM A1 Software Version nnn.nn 0 cpa1_ver
8 SCPM A2 Software Version nnn.nn 0 cpa2_ver
9 SCPM B1 Software Version nnn.nn 0 cpb1_ver
10 SCPM B2 Software Version nnn.nn 0 cpb2_ver
CARRIER S.A

USER'S GUIDE FOR
TABLE NAME: OCCMAINT PIC TABLE TYPE : 15,
1 Current Mode (1=occup.) 0/1 - MODE

2 Current Occup Period # 1 to 8 - PER_NO
3 Timed -Override in Effect Yes/No - OVERLAST
4 Timed-Override Duration 0 to 4 hours OVR_HRS
5 Current Occupied Time 00:00 to 23:59 - STRTTIME
6 Current Unoccupied Time 00:00 to 23:59 - ENDTIME
7 Next Occupied Day Mon to Sun - NXTOCDAY
8 Next Occupied Time 00:00 to 23:59 - NXTOCTIM
9 Next Unocupied Day Mon to Sun - NXTUNDAY
10 Next Unoccupied Time 00:00 to 23:59 - NXTUNTIM
11 Prev Unocupied Day Mon to Sun - PRVUNDAY
12 Prev Unoccupied Time 00:00 to 23:59 - PRVUNTIM
CARRIER S.A

USER'S GUIDE FOR
APPENDIX B
CCN Variables
The following variables can be used for trace functions (Network Service Tool-Trace, Data Collection).
CCN Variables: Hardware SIO Points
POINT DESCRIPTIONS UNITS TYPE CONFIGURATION

NAMES
ALARM_A Circuit A Alarm Relay, Command H-DO all
ALARM_B Circuit B Alarm Relay, Command H-DO cpb1_mta > 0
CHWSTEMP Chiller Water System for Master / Slave Control F H-AI All
COND_EWT Condenser entering water temperature F H-AI unit_typ = 2 or 3
COND_LWT Condenser leaving water temperature F H-AI unit_typ = 2 or 3
COOL_EWT Cooler entering water temperature F H-AI all
COOL_LWT Cooler leaving water temperature F H-AI all
CPUMP_1 Cooler Water Pump # 1, Command H-DO pump_seq > 0
CPUMP_2 Cooler Water Pump # 2, Command H-DO pump_seq > 1
CONDPUMP Condenser Water Pump , Command H-DO All
CP_A1 Compressor A1, Command - H-DO all
CPA1_MUX Compressor A1, multiplexed DO's - H-DO All
b5b4b3b2b1b0
b0: cpa1_mc1 Motor cooling 1
b1: cpa1_mc2 Motor cooling 2 or
economizer valve
b2: cpa1_ols Oil solenoid
b3: cpa1_ld1 Loader 1 output
b5: oilpmp_a Oil pump output circuit A
CPA1_PUL Circuit A Motor cooling thermal valve output - H-AO econ_sel = 1
CPA1_CUR Compressor A1, Current Amps H-AI all
CPA1_OP Compressor A1, Oil Pressure psi H-AI all
CPA1_ECP Compressor A1, Economizer Pressure psi H-AI all
CPA1_DGT Compressor A1, Discharge Gas Temperature F H-AI all
CPA1_TMP Compressor A1, Motor Temperature F H-AI all
CPA1_STA Compressor A1, status and MTA reading - H-AI all
CP_A2 Compressor A2, Command - H-DO cpa2 _mta> 0
CARRIER S.A

USER'S GUIDE FOR

NAMES
CPA2_MUX Compressor A2, multiplexed DO's - H-DO cpa2_mta > 0
b5b4b3b2b1b0
b0: cpa2_mc1 Motor cooling 1
b1: cpa2_mc2 Motor cooling 2 or
economizer valve
b2: cpa2_ols Oil solenoid
b5: not used
CPA2_CUR Compressor A2, Current Amps H-AI cpa2_mta > 0
CPA2_OP Compressor A2, Oil Pressure psi H-AI cpa2_mta> 0
CPA2_ECP Compressor A2, Economizer Pressure psi H-AI cpa2_mta > 0 and
econ_sel = 0
CPA2_DGT Compressor A2, Discharge Gas Temperature F H-AI cpa2_mta> 0
CPA2_TMP Compressor A2, Motor Temperature F H-AI cpa2_mta> 0
CPA2_STA Compressor A2, status and MTA reading - H-AI cpa2_mta> 0
CP_B1 Compressor B1, Command - H-DO cpb1_mta> 0
CPB1_MUX Compressor B1, multiplexed DO's - H-DO cpb1_mta > 0
b5b4b3b2b1b0
b0: cpb1_mc1 Motor cooling 1
b1: cpb1_mc2 Motor cooling 2 or
economizer valve
b2: cpb1_ols Oil solenoid
b3: cpb1_ld1 Loader 1 output
b5: oilpmp_b Oil pump output circuit B
CPB1_PUL Circuit B Motor cooling thermal valve output - H-AO cpb1_mta> 0 and
econ_sel = 1
CPB1_CUR Compressor B1, Current Amps H-AI cpb1_mta > 0
CPB1_OP Compressor B1, Oil Pressure psi H-AI cpb1_mta > 0
CPB1_ECP Compressor B1, Economizer Pressure psi H-AI cpb1_mta > 0
CPB1_DGT Compressor B1, Discharge Gas Temperature F H-AI cpb1_mta> 0
CPB1_TMP Compressor B1, Motor Temperature F H-AI cpb1_mta > 0
CPB1_STAT Compressor B1, status and MTA reading - H-AI cpb1_mta> 0
CP_B2 Compressor B2, Command - H-DO cpb2_mta> 0
CPB2_MUX Compressor B2, multiplexed DO's - H-DO cb2_mta > 0
b5b4b3b2b1b0
b0: cpb2_mc1 Motor cooling 1
b1: cpb2_mc2 Motor cooling 2 or
economizer valve
b2: cpb2_ols Oil solenoid
b5: not used
CPB2_CUR Compressor B2, Current Amps H-AI cb2_mta> 0
CPB2_OP Compressor B2, Oil Pressure psi H-AI cb2_mta> 0
CARRIER S.A

USER'S GUIDE FOR

NAMES
CPB2_ECP Compressor B2, Economizer Pressure psi H-AI cb2_mta > 0 and
econ_sel = 0
CPB2_DGT Compressor B2, Discharge Gas Temperature F H-AI cb2_mta> 0
CPB2_TMP Compressor B2, Motor Temperature F H-AI cb2_mta> 0
CPB2_STA Compressor B2, status and MTA reading - H-AI cb2_mta> 0
EXV_ST_A EXV Movement Circuit A % H-AO all
EXV_ST_B EXV Movement Circuit B % H-AO cb2_mta > 0
EXT_VDC External 0 - 10 Vdc input sensor volts H-AI all
DP_A Discharge Pressure Circuit A psi H-AI all
DP_B Discharge Pressure Circuit B psi H-AI cb2_mta> 0
HD_A Varifan or Water Valve Circuit A 4 - 20 H-AO hd_selec > 0
mA
0-
10Vdc
HD_B Varifan or Water Valve Circuit B 4 - 20 H-AO hd_selec > 0
mA
0-
10Vdc
HR_EWT Reclaim Entering Water Temperature F H-AI hr_tmp = 1
HR_LWT Reclaim Entering Water Temperature F H-AI hr_tmp = 1
HR_WTRVL Reclaim Condenser Water Valve 0- H-AO recl_opt = 1
10Vdc
MTQ_RESA Motor Cooling Feedback Signal circuit A - H-AI econ_sel and tq_r_fbk=
YES
MTQ_RESB Motor Cooling Feedback Signal circuit B - H-AI econ_sel and tq_r_fbk=
YES
MUX_DI Basic board multilexed DI's: - H-DIM all
b7b6b5b4b3b2b1b0
b0: onoff_sw Remote on/off switch (all)
b1: spt_sw Remote dual setpoint sw (all)
b2: hc_sw Remote heat/cool switch (unit_typ = 3)
b2: recl_sw Remote reclaim swutch (unit_typ = 1 or 4)
b3: limit_sw demand limit switch (all)
b4: lock_1 Cooler interlock (all)
b5: elec_box Electrical Box Thermostat (all)
b6: condflow Condenser flow switch (all)
b7: pump_def Pump default (uni_typ = 1 or 4)
CARRIER S.A

USER'S GUIDE FOR

NAMES
MUX_FAN1 Fan 4xDO board #1, multiplexed DO's - H-DO unit_typ = 1
b4b3b2b1b0
b0: fan_a1 Fan output 1, circuit A
b2: fan_b1 Fan output 1, circuit B nbfan_a < 3 and nbfan_b
b3: fan_b2 Fan output 2, circuit B >3
b0: fan_a1 Fan output 1, circuit A nbfan_a > 2 and

b1: fan_a2 Fan output 2, circuit A nbfan_b > 2
Fan Aux board , multiplexed DO's H-DO unit_typ = 1
b7b6b5b4b3b2b1b0
b2: fan_a3 Fan output 3, circuit A nb_fan_a> 0
b4: fan_a5 Fan output 5, circuit A nb_fan_a > 0 and

b5: fan_a6 Fan output 6, circuit A nb_fantotal comp > 6
b4 fan_b1 Fan output 1, circuit B Total comp < 7

b5 fan_b2 Fan output 2, circuit B
MUX_FAN2 Fan 4xDO board #2, multiplexed DO's - H-DO nbfan_a > 2 and
b4b3b2b1b0 nbfan_b> 2
b0: fan_b1 Fan output 1, circuit B
Fan Aux board , multiplexed DO's H-DO unit_typ = 1
b7b6b5b4b3b2b1b0
b2: fan_b3 Fan output 3, circuit B nb_fan_b> 0
b5: fan_b6 Fan output 6, circuit B total comp > 6
CARRIER S.A

USER'S GUIDE FOR

NAMES
MUX_HRDO NRCP (AQUASNAP) Basic board multilexed DO's, - H-DOM heat_sel = yes or
or AUX 1 Basic board multilexed DO's: recl_opt = yes
b9b8b7b6b5b4b3b2b1b0 recl_opt = yes
b0: hr_val_a reclaim valve circuit A recl_opt = yes
b1: hr_val_b reclaim valve circuit B
b2: unused recl_opt = yes
b3: cond_htr reclaim condenser heater recl_opt = yes
b4: pd_val_a pumpdown valve circuit A recl_opt = yes
b5: pd_val_b pumpdown valve circuit B
b6: unused (heat_sel = yes)
b7: cool_htr cooler heater (heat_sel = yes)
b8: refa_iso refriegerant solenoid A (heat_sel = yes)
b9: refb_iso refriegerant solenoid B
OAT Outside Air Temperature F H-AI unit_typ = 1 or 4

OIL_HTRA Oil Heater Circuit A H-DO unit_typ = 1 or 4
OIL_HTRB Oil Heater Circuit B H-DO unit_typ = 1 or 4 and
cpb1_mta > 0
PD_P_A Reclaim Pumpdown Pressure circuit A PSI H-AI recl_opt = yes
PD_P_B Reclaim Pumpdown Pressure circuit B PSI H-AI recl_opt = yes and
cpb1_mta > 0
SP_A Suction pressure, circuit A PSI H-AI all
SP_B Suction pressure, circuit B PSI H-AI all
SAFE_ALM Critical Alarm Signal, Command - H-DO alll
CARRIER S.A

USER'S GUIDE FOR
CCN Variables: Software SIO Points
POINT NAMES DESCRIPTIONS UNITS TYPE

ALM Alarm Status (0=no alarm 1=partial alarm 2=total alarm) - S-AI
CAPA_T Circuit A Percent Capacity Percent S-A
CAPB_T Circuit B Percent Capacity Percent S-A
CAP_T Machine Percent Capacity Percent S-A
CAP_T_AV Chiller Available Percent Capacity (running or not) Percent S-A
CHILSTAT CCN Chiller status (for SM & Master/Slave operation ) - S-D
CHIL_OCC CCN Chiller Occupancy Flag - S-D
CHIL_S_S CCN Enable/Disable the start/Stop Chiller Flag - S-D
CL_PUMP1 Cooler pump # 1 status - S-D
CL_PUMP2 Cooler pump # 2 status - S-D
COND_PMP Condenser pump status - S-D
COND_SP Consensing Setpoint F S-A
COOLHEAT Cooler heater output - S-D
CTRL_PNT Chille Control Point F S-A
CTRL_WT Chiller Control Water F S-A
DEM_LIM Active Demand Limit Value Percent S-A
DSH_A Discharge Superheat Circuit A ^F S-A
DSH_B Discharge Superheat Circuit B ^F S-A
DOP_A1 Compressor A1, Oil Differential Pressure psi S-A
DOP_A2 Compressor A2, Oil Differential Pressure psi S-A
DOP_B1 Compressor B1, Oil Differential Pressure psi S-A
DOP_B2 Compressor B2, Oil Differential Pressure psi S-A
EMSTOP Emergency Stop Enable/Disable via CCN flag - S-D
EWT Entering Water Temperature F S-A
EXV_A EXV Position Circuit A % S-A
EXV_B EXV Position Circuit B % S-A
FAN_ST_A Fan stages Circuit A S-A
FAN_ST_B Fan stages Circuit B S-A
HC_SEL Heat/Cool Select ( 0=Cool 1= Heat ) - S-A
HR_MACH Chiller Run time Operation Hours S-A
HR_CP_A1 Compressor A1 Run time Operation Hours S-A
HR_CP_A2 Compressor A2 Run time Operation Hours S-A
HR_CP_B1 Compressor B1 Run time Operation Hours S-A
HR_CP_B2 Compressor B2 Run time Operation Hours S-A
LAG_LIM Master Slave Lag limit % S-A
LCW_STPT CCN Leaving Chiller Water Setpoint F S-A
LWT Leaving Water Temperature F S-A
CARRIER S.A

USER'S GUIDE FOR
POINT NAMES DESCRIPTIONS UNITS TYPE

MIN_LEFT Minutes left for start min S-A
PINCH_A Cooler Exchange Deltat T circuit A ^F S-A
PINCH_B Cooler Exchange Deltat T circuit B ^F S-A
RECL_SEL Reclaim Select - S-D
ROT PUMP Rotate pumps now - S-D
S RESET Servicing alert Reset - S-D
SCT_A Saturated Condensing Temperature, Circuit A F S-A
SCT_B Saturated Condensing Temperature, Circuit B F S-A
SMZ Sum/Z Value for capacity PID Loop Control - S-A
SP_OCC Setpoint occupancy status S-D
SST_A Saturated Suction Temperature, Circuit A F S-A
SST_B Saturated Suction Temperature, Circuit B F S-A
STATE Unit state information (int value): - S-A
1 = local operating type, off mode

2 = local operating type, on mode
3 = remote operating type, off mode
4 = remote operating type, on mode
5 = ccn operating type, off mode
6 = ccn operating type, on mode
7 = ccn operating type, off mode, system manager control
8 = ccn operating type, on mode, system manager control
9 = Master operating type, off mode
10 = Master operating type, on mode
11 = Master operating type, Master Slave Control, off mode
12 = Master operating type, Master Slave Control, on mode
off mode = unit is commended to OFF or totally failed
on mode = unit is commended to ON (status could also be
delay)
TOT_OIL Circuit A & B Oil level indicator : - S-A

3 = Circuit A & Circuit B oil level are both high
2 = Circuit A oil level is high, circuit B oil level is low
1 = Circuit A oil level is low, circuit B oil level is high
0 = Circuit A & Circuit B oil level are both low
CARRIER S.A

CARRIER SA USERS GUIDE FOR ECG-UG-02-002 Page: 83 / 98
SCHEME 1 : Water Cooled Chillers 1 compressor, Aux Board

BASIC BOARD SCPM BOARD #1 AUXILIARY BOARD # 1
Address = 1 Address =84 Address = 49
Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 49 -

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Ch 49 bit-0 DO -
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 Ch 49 bit-1 DO -
Channel 04 AI COND LWT 85 - bit 1 DO cpa1 mc2 Ch 49 bit-2 DO -
Channel 05 AI COND EWT 85 - bit 2 DO cpa1 ols Ch 49 bit-3 DO -
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 Ch 49 bit-4 DO -
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 Ch 49 bit-5 DO -
Channel 08 AI 85 - bit 5 DO oilpmp a Ch 49 bit-6 DO -
Channel 09 AI Channel 86 DO CPA1 PUL Ch 49 bit-7 DO -
Channel 10 AI EXT VDC Channel 87 AI CPA1 CUR Channel 50 AO HD A
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 51 AO
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 52 AI -
11 - bit 1 DI spt sw Channel 90 AI CPA1 DGT Channel 53 AI -
11 - bit 2 DI hc sw Channel 91 AI CPA1 TMP Channel 54 AI -
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA Channel 55 AI -
11 - bit 4 DI lock 1 Channel 93 AI -
11 - bit 5 DI elec box Channel 94 AI -
11 - bit 6 DI cond_flow
11 - bit 7 DI pump_def
Channel 19 DO CPUMP 1
Channel 21 DO CONDPUMP
Channel 22 DO -
Channel 23 DO -
Channel 24 DO ALARM A
Channel 25 DO
Channel 26 DO SAFE ALM
EXV BOARD #1
Address = 29
Channel 29 EXV ST A
Channel 33 -
Channel 37 AI -MTQ RESA
Channel 38 AI -
Channel 27-28: virtual

SCHEME 3 : Water Cooled Chillers 2 to 4 compressors, Aux board

BASIC BOARD SCPM BOARD #1 SCPM BOARD #3 AUXILIARY BOARD # 1
Address = 1 Address =84 Address =106 Address = 49
Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 106 DO CP B1 Channel 49 -

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX Ch 49 bit-0 DO -
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 107 - bit 0 DO cpb1 mc1 Ch 49 bit-1 DO -
Channel 04 AI COND LWT 85 - bit 1 DO cpa1 mc2 107 - bit 1 DO cpb1 mc2 Ch 49 bit-2 DO -
Channel 05 AI COND EWT 85 - bit 2 DO cpa1 ols 107 - bit 2 DO cpb1 ols Ch 49 bit-3 DO -
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1 Ch 49 bit-4 DO -
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2 Ch 49 bit-5 DO -
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b Ch 49 bit-6 DO -
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL Ch 49 bit-7 DO -
Channel 10 AI EXT VDC Channel 87 AI CPA1 CUR Channel 109 AI CPB1 CUR Channel 50 AO HD A
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 110 AI CPB1 OP Channel 51 AO HD B
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 111 AI CPB1 ECP Channel 52 AI -
11 - bit 1 DI spt sw Channel 90 AI CPA1 DGT Channel 112 AI CPB1 DGT Channel 53 AI -
11 - bit 2 DI hc sw Channel 91 AI CPA1 TMP Channel 113 AI CPB1 TMP Channel 54 AI -
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA Channel 114 AI CPB1 STA Channel 55 AI -
11 - bit 4 DI lock 1 Channel 93 AI - Channel 115 AI -
11 - bit 5 DI elec box Channel 94 AI - Channel 116 AI -
11 - bit 7 DI pump_def SCPM BOARD #2 SCPM BOARD #4
Channel 19 DO CPUMP 1 Address = 95 Address = 117
Channel 21 DO CONDPUMP Channel 95 DO CP A2 Channel 117 DO CP B2
Channel 22 DO - Channel 96 CPA2 MUX Channel 118 CPB2 MUX
Channel 23 DO - 96 - bit 0 DO cpa2 mc1 118 - bit 0 DO cpb2 mc1
Channel 24 DO ALARM A 96 - bit 1 DO cpa2 mc2 118 - bit 1 DO cpb2 mc2
Channel 25 DO ALARM B 96 - bit 2 DO cpa2 ols 118 - bit 2 DO cpb2 ols
Channel 26 DO SAFE ALM 96 - bit 3 DO a2 ldr 1 118 - bit 3 DO b2 ldr 1
96 - bit 4 DO a2 ldr 2 118 - bit 4 DO b2 ldr 2
EXV BOARD # 1 96 - bit 5 DO - 118 - bit 5 DO -
Address = 29 Channel 97 DO - Channel 119 DO -
Channel 98 AI CPA2 CUR Channel 120 AI CPB2 CUR
Channel 29 EXV ST A Channel 99 AI CPA2 OP Channel 121 AI CPB2 OP
Channel 33 EXV ST B Channel 100 AI CPA2 ECP Channel 122 AI CPB2 ECP
Channel 37 AI MTQ RESA Channel 101 AI CPA2 DGT Channel 123 AI CPB2 DGT
Channel 38 AI MTQ RESB Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP
Channel 103 AI CPA2 STA Channel 125 AI CPB2 STA
Channel 104 AI - Channel 126 AI -
Channel 105 AI - Channel 127 AI -

SCHEME 4 : Water Cooled Chillers 2 to 4 Compressors, no Aux Board

BASIC BOARD SCPM BOARD SCPM BOARD
Address = 1 Address = 84 Address = 106
Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 106 DO CP B1

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 107 - bit 0 DO cpb1 mc1
Channel 04 AI COND LWT 85 - bit 1 DO cpa1 mc2 107 - bit 1 DO cpb1 mc2
Channel 05 AI COND EWT 85 - bit 2 DO cpa1 ols 107 - bit 2 DO cpb1 ols
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL
Channel 10 AI EXT VDC Channel 87 AI CPA1 CUR Channel 109 AI CPB1 CUR
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 110 AI CPB1 OP
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 111 AI CPB1 ECP
11 - bit 1 DI spt sw Channel 90 AI CPA1 DGT Channel 112 AI CPB1 DGT
11 - bit 2 DI hc sw Channel 91 AI CPA1 TMP Channel 113 AI CPB1 TMP
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA Channel 114 AI CPB1 STA
11 - bit 4 DI lock 1 Chan 93-94 AI - Chan 115-16 AI -
11 - bit 5 DI elec box - -
11 - bit 7 DI pump_def SCPM BOARD SCPM BOARD
Channel 22 DO - Channel 96 CPA2 MUX Channel 118 CPB2 MUX
Channel 23 DO - 96 - bit 0 DO cpa2 mc1 118 - bit 0 DO cpb2 mc1
EXV BOARD # 1 96 - bit 5 DO - 118 - bit 5 DO -
Channel 29 EXV ST A Channel 99 AI CPA2 OP Channel 121 AI CPB2 OP
Channel 33 EXV ST B Channel 100 AI CPA2 ECP Channel 122 AI CPB2 ECP
Channel 37 AI MTQ RESA Channel 101 AI CPA2 DGT Channel 123 AI CPB2 DGT
Channel 38 AI MTQ RESB Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP
Channel 103 AI CPA2 STA Channel 125 AI CPB2 STA
4xAI - 2xAO BOARD Chan104-105 AI - Chan126-127 AI -
Address = 47 -
Channel 47 AI -
Channel 48 AI -
Channel 49 AI -
Channel 50 AI - Channel 27-28: virtual -
Channel 51 AO HD A -
Channel 52 AO HD B

SCHEME 5 : Air Cooled Chillers 1 compressor, Aux Board, Varifan

Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 49 MUX FAN1

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Ch 49 bit-0 DO
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 Ch 49 bit-1 DO fan a1
Channel 04 AI OAT 85 - bit 1 DO cpa1 mc2 Ch 49 bit-2 DO fan a2
Channel 05 AI 85 - bit 2 DO cpa1 ols Ch 49 bit-3 DO fan a3
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 Ch 49 bit-4 DO fan a4
Channel 10 AI EXT VDC Channel 87 AI CPA1 CUR Channel 50 AO HD A
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 51 AO
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 52 AI -
11 - bit 1 DI spt sw Channel 90 AI CPA1 DGT Channel 53 AI -
11 - bit 2 DI hc sw Channel 91 AI CPA1 TMP Channel 54 AI -
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA Channel 55 AI -
Channel 21 DO
Channel 22 DO OIL HTRA
Channel 23 DO COOL HTR
Channel 25 DO REFA ISO
EXV BOARD
Address = 29
Channel 29 EXV ST A
Channel 33
Channel 37 AI MTQ RESA
Channel 38 AI -

SCHEME 6 : Air Cooled Chillers 1 compressor, Aux Board, No Varifan

Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 49 MUX FAN1

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Ch 49 bit-0 DO fan a1
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 Ch 49 bit-1 DO fan a2
Channel 04 AI OAT 85 - bit 1 DO cpa1 mc2 Ch 49 bit-2 DO fan a3
Channel 05 AI 85 - bit 2 DO cpa1 ols Ch 49 bit-3 DO fan a4
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 Ch 49 bit-4 DO -
Channel 10 AI EXT VDC Channel 87 AI CPA1 CUR
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP
11 - bit 1 DI spt sw Channel 90 AI CPA1 DGT
11 - bit 2 DI hc sw Channel 91 AI CPA1 TMP
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA
Channel 21 DO
Channel 22 DO OIL HTRA
Channel 23 DO COOL HTR
Channel 25 DO REFA ISO
EXV BOARD
Address = 29
Channel 29 EXV ST A
Channel 33
Channel 37 AI MTQ RESA
Channel 38 AI -

SCHEME 8 : Air Cooled Chillers < 3 separate fan stages 2 to 4 compressors,

Cooler heater = NO, Reclaim option = no No Aux Board
BASIC BOARD SCPM BOARD #1 SCPM BOARD #3
Address = 1 Address =84 Address =106

Channel 04 AI OAT 85 - bit 1 DO cpa1 mc2 107 - bit 1 DO cpb1 mc2
Channel 05 AI - 85 - bit 2 DO cpa1 ols 107 - bit 2 DO cpb1 ols
11 - bit 2 DI recl sw Channel 91 AI CPA1 TMP Channel 113 AI CPB1 TMP
Channel 21 DO - Channel 95 DO CP A2 Channel 117 DO CP B2
Channel 22 DO OIL HTRA Channel 96 CPA2 MUX Channel 118 CPB2 MUX
Channel 23 DO OIL HTRB 96 - bit 0 DO cpa2 mc1 118 - bit 0 DO cpb2 mc1
EXV BOARD 96 - bit 5 DO - 118 - bit 5 DO - 4xDO BOARD #1Address = 39
Channel 29 EXV ST A Channel 99 AI CPA2 OP Channel 121 AI CPB2 OP Channel 39 MUX FAN1
Channel 33 EXV ST B Channel 100 AI CPA2 ECP Channel 122 AI CPB2 ECP 39 - bit 0 fan a1
Channel 37 AI MTQ RESA Channel 101 AI CPA2 DGT Channel 123 AI CPB2 DGT 39 - bit 1 fan a2
Channel 38 AI MTQ RESB Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP 39 - bit 2 fan b1
Channel 103 AI CPA2 STA Channel 125 AI CPB2 STA 39 - bit 3 fan b2
4xAI - 2xAO BOARD Channel 104 AI - Channel 126 AI -
Address = 47 Channel 105 AI - Channel 127 AI -
Channel 47 AI
Channel 48 AI
Channel 49 AI HR LWT
Channel 50 AI HR EWT
Channel 51 AO HD A Channel 27-28: virtual
Channel 52 AO HD_B

SCHEME 9 : Air Cooled < 5 separate fan stages 2 to 4 compressors, Aux Board, no varifan
BASIC BOARD SCPM BOARD #1 SCPM BOARD #3 AUXILIARY BOARD # 1 Address = 49
Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 106 DO CP B1 Channel 49 MUX FAN1

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX Ch 49 bit-0 DO fan a1
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 107 - bit 0 DO cpb1 mc1 Ch 49 bit-1 DO fan a2
Channel 04 AI OAT 85 - bit 1 DO cpa1 mc2 107 - bit 1 DO cpb1 mc2 Ch 49 bit-2 DO fan a3
Channel 05 AI - 85 - bit 2 DO cpa1 ols 107 - bit 2 DO cpb1 ols Ch 49 bit-3 DO fan a4
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1 Ch 49 bit-4 DO fan b1
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2 Ch 49 bit-5 DO fan b2
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b Ch 49 bit-6 DO fan b3
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL Ch 49 bit-7 DO fan b4
EXV BOARD 96 - bit 5 DO - 118 - bit 5 DO -
Address = 29 Channel 97 DO - Channel 119 DO - AUXILIARY BOARD # 3 Address = 63
Channel 29 EXV ST A Channel 99 AI CPA2 OP Channel 121 AI CPB2 OP Channel 63 MUX HRDO
Channel 33 EXV ST B Channel 100 AI CPA2 ECP Channel 122 AI CPB2 ECP Ch 63 bit-0 DO pd val a
Channel 37 AI MTQ RESA Channel 101 AI CPA2 DGT Channel 123 AI CPB2 DGT Ch 63 bit-1 DO hr val a
Channel 38 AI MTQ RESB Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP Ch 63 bit-2 DO refa iso
Channel 103 AI CPA2 STA Channel 125 AI CPB2 STA Ch 63 bit-3 DO pd val b
Channel 104 AI - Channel 126 AI - Ch 63 bit-4 DO hr val b
Channel 105 AI - Channel 127 AI - Ch 63 bit-5 DO refb iso
Ch 63 bit-6 DO cond htr
Ch 63 bit-7 DO cool htr
Channel 64 AO
Channel 65 AO -
Channel 27-28: virtual Channel 67 AI HR EWT
Channel 68 AI
Channel 69 AI

SCHEME 10 : Air Cooled > 4 separate fan stages 2 to 4 compressors, Aux Board, no varifan
BASIC BOARD SCPM BOARD #1 SCPM BOARD #3 AUXILIARY BOARD # 1 Address = 49

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX Ch 49 bit-0 DO fan a1
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1 Ch 49 bit-4 DO fan a5
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2 Ch 49 bit-5 DO fan a6
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b Ch 49 bit-6 DO fan a7
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL Ch 49 bit-7 DO fan a8
11 - bit 2 DI recl_sw Channel 91 AI CPA1_TMP Channel 113 AI CPB1_TMP AUXILIARY BOARD # 2 Address = 56
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA Channel 114 AI CPB1 STA Channel 56 MUX FAN2
11 - bit 4 DI lock 1 Channel 93 AI - Channel 115 AI - Ch 56 bit-0 DO fan b1
11 - bit 5 DI elec box Channel 94 AI - Channel 116 AI - Ch 56 bit-1 DO fan b2
11 - bit 6 DI cond_flow Ch 56 bit-2 DO fan b3
11 - bit 7 DI pump_def SCPM BOARD #2 SCPM BOARD #4 Ch 56 bit-3 DO fan b4
Channel 19 DO CPUMP 1 Address = 95 Address = 117 Ch 56 bit-4 DO fan b5
Channel 20 DO CPUMP 2 Ch 56 bit-5 DO fan b6
Channel 21 DO CONDPUMP Channel 95 DO CP A2 Channel 117 DO CP B2 Ch 56 bit-6 DO fan b7
Channel 22 DO OIL HTRA Channel 96 CPA2 MUX Channel 118 CPB2 MUX Ch 56 bit-7 DO fan b8
Channel 23 DO OIL_HTRB 96 - bit 0 DO cpa2_mc1 118 - bit 0 DO cpb2_mc1
EXV BOARD 96 - bit 5 DO - 118 - bit 5 DO -
Address = 29 Channel 97 DO - Channel 119 DO - AUXILIARY BOARD # 3 Address = 63
Channel 29 EXV ST A Channel 99 AI CPA2 OP Channel 121 AI CPB2 OP Channel 63 MUX HRDO
Channel 37 AI - Channel 101 AI CPA2 DGT Channel 123 AI CPB2 DGT Ch 63 bit-1 DO hr val a
Channel 38 AI - Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP Ch 63 bit-2 DO refa iso
Channel 64 AO
Channel 65 AO -
Channel 27-28: virtual Channel 67 AI HR EWT
Channel 68 AI
Channel 69 AI

SCHEME 11: Air Cooled < 5 separate fan stages 2 to 4 compressors Aux Board, varifan
BASIC BOARDAddress = 1 SCPM BOARD #1 Address =84 SCPM BOARD #3 Address =106 AUXILIARY BOARD # 1 Address = 49

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX Ch 49 bit-0 DO -
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1 Ch 49 bit-4 DO -
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2 Ch 49 bit-5 DO fan b1
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b Ch 49 bit-6 DO fan b2
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL Ch 49 bit-7 DO fan b3
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 110 AI CPB1 OP Channel 51 AO HD B
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 111 AI CPB1 ECP Chan 52-54 AI -
11 - bit 7 DI pump_def SCPM BOARD #2 Address = 95 SCPM BOARD #4 Address = 117
Channel 20 DO CPUMP 2 Channel 95 DO CP A2 Channel 117 DO CP B2
Channel 21 DO CONDPUMP Channel 96 CPA2 MUX Channel 118 CPB2 MUX
Channel 22 DO OIL HTRA 96 - bit 0 DO cpa2 mc1 118 - bit 0 DO cpb2 mc1
Channel 24 DO ALARM A 96 - bit 2 DO cpa2 ols 118 - bit 2 DO cpb2 ols
Channel 25 DO ALARM B 96 - bit 3 DO a2 ldr 1 118 - bit 3 DO b2 ldr 1
96 - bit 5 DO - 118 - bit 5 DO -
EXV BOARD Address = 29 Channel 97 DO - Channel 119 DO - AUXILIARY BOARD # 3 Address = 63
Channel 29 EXV ST B Channel 99 AI CPA2 OP Channel 121 AI CPB2 OP Channel 63 MUX HRDO
Channel 37 AI MTQ RESA- Channel 101 AI CPA2 DGT Channel 123 AI CPB2 DGT Ch 63 bit-1 DO hr val a
Channel 64 AO HR WTRVL
Channel 65 AO -
Channel 27-28: virtual Channel 68 AI PD P A
Channel 69 AI PD_P_B

SCHEME 12 : Air Cooled > 4 separate fan stages 2 to 4 Compressors Aux Board, varifan
BASIC BOARDAddress = 1 SCPM BOARD #1 Address =84 SCPM BOARD #3 Address =106 AUXILIARY BOARD # 1 Address = 49

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX Ch 49 bit-0 DO f-
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1 Ch 49 bit-4 DO fan a4
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2 Ch 49 bit-5 DO fan a5
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b Ch 49 bit-6 DO fan a6
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL Ch 49 bit-7 DO fan a7
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 110 AI CPB1 OP Channel 51 AO
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 111 AI CPB1 ECP Chan 52-54 AI -
11 - bit 2 DI recl sw Channel 91 AI CPA1 TMP Channel 113 AI CPB1 TMP AUXILIARY BOARD # 2 Address = 56
11 - bit 4 DI lock 1 Channel 93 AI - Channel 115 AI - Channel 56 MUX FAN1
11 - bit 5 DI elec box Channel 94 AI - Channel 116 AI - Ch 56 bit-0 DO -
11 - bit 6 DI cond_flow Ch 56 bit-1 DO fan b1
11 - bit 7 DI pump_def SCPM BOARD #2 Address = 95 SCPM BOARD #4 Address = 117 Ch 56 bit-2 DO fan b2
Channel 19 DO CPUMP 1 Ch 56 bit-3 DO fan b3
Channel 20 DO CPUMP 2 Channel 95 DO CP A2 Channel 117 DO CP B2 Ch 56 bit-4 DO fan b4
Channel 21 DO CONDPUMP Channel 96 CPA2 MUX Channel 118 CPB2 MUX Ch 56 bit-5 DO fan b5
Channel 22 DO OIL HTRA 96 - bit 0 DO cpa2 mc1 118 - bit 0 DO cpb2 mc1 Ch 56 bit-6 DO fan b6
Channel 23 DO OIL HTRB 96 - bit 1 DO cpa2 mc2 118 - bit 1 DO cpb2 mc2 Ch 56 bit-7 DO fan b7
Channel 24 DO ALARM A 96 - bit 2 DO cpa2 ols 118 - bit 2 DO cpb2 ols Channel 57 AO HD B
Channel 25 DO ALARM B 96 - bit 3 DO a2 ldr 1 118 - bit 3 DO b2 ldr 1 Channel 58 AO
Channel 26 DO SAFE ALM 96 - bit 4 DO a2 ldr 2 118 - bit 4 DO b2 ldr 2 Chan 59-62 AI -
96 - bit 5 DO - 118 - bit 5 DO -
EXV BOARD#1 Address = 29 Channel 97 DO - Channel 119 DO - AUXILIARY BOARD # 3 Address = 63
Channel 29 EXV ST B Channel 99 AI CPA2 OP Channel 121 AI CPB2 OP Channel 63 MUX HRDO
Channel 37 AI MTQ RESA Channel 101 AI CPA2 DGT Channel 123 AI CPB2 DGT Ch 63 bit-1 DO hr val a
Channel 64 AO HR WTRVL
Channel 65 AO -
Channel 27-28: virtual Channel 68 AI PD P A
Channel 69 AI PD_P_B

SCHEME 13 : Air Cooled Chillers >2 separate fan stages, 2 to 4 Compressors, Cooler heater = NO, Reclaim option = no,
No Aux Board
BASIC BOARD SCPM BOARD #1 SCPM BOARD #3

Channel 04 AI OAT 85 - bit 1 DO cpa1 mc2 107 - bit 1 DO cpb1 mc2
Channel 05 AI - 85 - bit 2 DO cpa1 ols 107 - bit 2 DO cpb1 ols
Channel 21 DO Channel 95 DO CP A2 Channel 117 DO CP B2
Ch 26-28 DO unused 96 - bit 3 DO a2 ldr 1 118 - bit 3 DO b2 ldr 1
EXV BOARD 96 - bit 5 DO - 118 - bit 5 DO - 4xDO BOARD #1
Address = 29 Channel 97 DO - Channel 119 DO - Address = 39
Channel 38 AI MTQ RESB Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP 39 - bit 2 fan a3
Channel 103 AI CPA2 STA Channel 125 AI CPB2 STA 39 - bit 3 fan a4
Address = 47 Channel 105 AI - Channel 127 AI - 4xDO BOARD #2
Address = 43
Channel 47 AI
Channel 48 AI Channel 43 MUX FAN2
Channel 49 AI HR LWT 43 - bit 0 fan b1
Channel 50 AI HR EWT Channel 26 : DO unused 43 - bit 1 fan b2
Channel 51 AO HD A Channel 27-28: virtual 43 - bit 2 fan b3
Channel 52 AO HD B Channel 80 - 83 : free 43 - bit 3 fan b4

SCHEME 14 : Air Cooled Chillers < 3 separate fan stages 2 to 4 Compressors, Cooler heater = YES or Reclaim option
= YES, No Aux Board
BASIC BOARD SCPM BOARD #1 SCPM BOARD #3 NRCP BASIC BOARD
Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 106 DO CP B1 Channel 53 AI HR LWT

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX Channel 54 AI HR EWT
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 107 - bit 0 DO cpb1 mc1 Channel 55 AI -
Channel 04 AI OAT 85 - bit 1 DO cpa1 mc2 107 - bit 1 DO cpb1 mc2 Channel 56 AI -
Channel 05 AI - 85 - bit 2 DO cpa1 ols 107 - bit 2 DO cpb1 ols Channel 57 AI PD P A
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1 Channel 58 AI PD P B
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2 Channel 59 AO HR WTRVL
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b Channel 60 DI -
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL Channel 61 DI -
Channel 10 AI EXT VDC Channel 87 AI CPA1 CUR Channel 109 AI CPB1 CUR Channel 62 DI -
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 110 AI CPB1 OP Channel 63 DI -
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 111 AI CPB1 ECP Channel 64 DI -
11 - bit 1 DI spt sw Channel 90 AI CPA1 DGT Channel 112 AI CPB1 DGT Channel 65 DI -
11 - bit 2 DI recl sw Channel 91 AI CPA1 TMP Channel 113 AI CPB1 TMP Channel 66 DI -
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA Channel 114 AI CPB1 STA Channel 67 DI -
11 - bit 4 DI lock 1 Channel 93 AI - Channel 115 AI - Channel 68 MUX MUX NRCP
11 - bit 5 DI elec box Channel 94 AI - Channel 116 AI - 68 bit 0 DO hr val a
11 - bit 6 DI cond_flow 68 bit 1 DO hr val b
11 - bit 7 DI pump_def SCPM BOARD #2 SCPM BOARD #4 68 bit 2 DO -
Channel 19 DO CPUMP 1 Address = 95 Address = 117 68 bit 3 DO cond htr
Channel 20 DO CPUMP 2 68 bit 4 DO pd val a
Channel 21 DO HPUMP Channel 95 DO CP A2 Channel 117 DO CP B2 68 bit 5 DO pd val b
Channel 22 DO OIL HTRA Channel 96 CPA2 MUX Channel 118 CPB2 MUX 68 bit 6 DO -
Channel 23 DO OIL HTRB 96 - bit 0 DO cpa2 mc1 118 - bit 0 DO cpb2 mc1 68 bit 7 DO cool htr
Channel 24 DO ALARM A 96 - bit 1 DO cpa2 mc2 118 - bit 1 DO cpb2 mc2 68 bit 8 DO refa iso
Channel 25 DO ALARM B 96 - bit 2 DO cpa2 ols 118 - bit 2 DO cpb2 ols 68 bit 9 DO refb iso
Ch 26-28 DO unused 96 - bit 3 DO a2 ldr 1 118 - bit 3 DO b2 ldr 1 Ch 78- 79 DO virtual-unused
Channel 38 AI MTQ RESB Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP 39 - bit 2 fan b1
Channel 103 AI CPA2 STA Channel 125 AI CPB2 STA 39 - bit 3 fan b2
Address = 47 Channel 105 AI - Channel 127 AI -
Channel 47 AI
Channel 48 AI
Channel 49 AI -
Channel 50 AI - Channel 26 : DO unused
Channel 51 AO HD A Channel 27-28: virtual
Channel 52 AO HD B Channel 80 - 83 : free

SCHEME 15 : Air Cooled Chillers > 2 separate fan stages 2 to 4 Compressors, Cooler heater = YES or Reclaim option
= YES, No Aux Board
BASIC BOARD SCPM BOARD #1 SCPM BOARD #3 NRCP BASIC BOARD
Channel 01 AI COOL LWT Channel 84 DO CP A1 Channel 106 DO CP B1 Channel 53 AI HR LWT

Channel 02 AI COOL EWT Channel 85 CPA1 MUX Channel 107 CPB1 MUX Channel 54 AI HR EWT
Channel 03 AI CHWSTEMP 85 - bit 0 DO cpa1 mc1 107 - bit 0 DO cpb1 mc1 Channel 55 AI -
Channel 04 AI OAT 85 - bit 1 DO cpa1 mc2 107 - bit 1 DO cpb1 mc2 Channel 56 AI -
Channel 05 AI - 85 - bit 2 DO cpa1 ols 107 - bit 2 DO cpb1 ols Channel 57 AI PD P A
Channel 06 AI DP A 85 - bit 3 DO a1 ldr 1 107 - bit 3 DO b1 ldr 1 Channel 58 AI PD P B
Channel 07 AI SP A 85 - bit 4 DO a1 ldr 2 107 - bit 4 DO b1 ldr 2 Channel 59 AO HR WTRVL
Channel 08 AI DP B 85 - bit 5 DO oilpmp a 107 - bit 5 DO oilpmp b Channel 60 DI -
Channel 09 AI SP B Channel 86 DO CPA1 PUL Channel 108 DO CPB1 PUL Channel 61 DI -
Channel 10 AI EXT VDC Channel 87 AI CPA1 CUR Channel 109 AI CPB1 CUR Channel 62 DI -
Channel 11 MUX DI 1 Channel 88 AI CPA1 OP Channel 110 AI CPB1 OP Channel 63 DI -
11- bit 0 DI onoff sw Channel 89 AI CPA1 ECP Channel 111 AI CPB1 ECP Channel 64 DI -
11 - bit 1 DI spt sw Channel 90 AI CPA1 DGT Channel 112 AI CPB1 DGT Channel 65 DI -
11 - bit 2 DI recl sw Channel 91 AI CPA1 TMP Channel 113 AI CPB1 TMP Channel 66 DI -
11 - bit 3 DI lim sw Channel 92 AI CPA1 STA Channel 114 AI CPB1 STA Channel 67 DI -
11 - bit 4 DI lock 1 Channel 93 AI - Channel 115 AI - Channel 68 MUX MUX NRCP
11 - bit 5 DI elec box Channel 94 AI - Channel 116 AI - 68 bit 0 DO hr val a
11 - bit 6 DI cond_flow 68 bit 1 DO hr val b
11 - bit 7 DI pump_def SCPM BOARD #2 SCPM BOARD #4 68 bit 2 DO -
Channel 19 DO CPUMP 1 Address = 95 Address = 117 68 bit 3 DO cond htr
Channel 20 DO CPUMP 2 68 bit 4 DO pd val a
Channel 21 DO CONDPUMP Channel 95 DO CP A2 Channel 117 DO CP B2 68 bit 5 DO pd val b
Channel 22 DO OIL HTRA Channel 96 CPA2 MUX Channel 118 CPB2 MUX 68 bit 6 DO -
Channel 23 DO OIL HTRB 96 - bit 0 DO cpa2 mc1 118 - bit 0 DO cpb2 mc1 68 bit 7 DO cool htr
Channel 24 DO ALARM A 96 - bit 1 DO cpa2 mc2 118 - bit 1 DO cpb2 mc2 68 bit 8 DO refa iso
Channel 25 DO ALARM B 96 - bit 2 DO cpa2 ols 118 - bit 2 DO cpb2 ols 68 bit 9 DO refb iso
Ch 26-28 DO unused 96 - bit 3 DO a2 ldr 1 118 - bit 3 DO b2 ldr 1 Ch 78- 79 DO virtual-unused
Channel 38 AI MTQ RESB Channel 102 AI CPA2 TMP Channel 124 AI CPB2 TMP 39 - bit 2 fan a3
Channel 103 AI CPA2 STA Channel 125 AI CPB2 STA 39 - bit 3 fan a4
Address = 47 Channel 105 AI - Channel 127 AI - 4xDO BOARD #2
Address = 43
Channel 47 AI
Channel 48 AI Channel 43 MUX FAN2
Channel 49 AI - 43 - bit 0 fan b1
Channel 50 AI - Channel 26 : DO unused 43 - bit 1 fan b2
Channel 51 AO HD A Channel 27-28: virtual 43 - bit 2 fan b3
Channel 52 AO HD B Channel 80 - 83 : free 43 - bit 3 fan b4


USERS GUIDE FOR ECG-UG-02-002
CARRIER SA Page: 96 / 98
30GX&HX PRO_DIALOG 4 V.2 Rev : Original
APPENDIX E- JBUS MEMORY MAPPING - 30GX&HX V2.X DEFAULT CONFIGURATION

REGISTER JBUS CONTENT TYPE** REMARK**
ADDRESS ACCESS
INT FLOAT
0 [h00] R Entering Fluid Temperature X Read value must be divided by 10
1 [h01] R Leaving Fluid Temperature X Read value must be divided by 10
2 [h02] R Circuit A Discharge Pressure X Read value must be divided by 10
3 [h03] R Circuit B Discharge Pressure X Read value must be divided by 10
4 [h04] R Control Point X Read value must be divided by 10
5 [h05] R Unit Percent Active Capacity X
6 [h06] R Demand Limit X
7 [h07] R Chiller State X 0 = Off, 1 = On, 6=delay, 24=running
8 [h08] R Alarm State X 0 = Normal, 16 = Partial, 25 = Shutdown
9 [h09] R Heat Cool Select X 0 = cool, 1 = heat
10 [h0A] R Cooler Pump # 1 status X
11 [h0B] R Condenser Pump status X
12 [h0C] R Machine Operating Hours X
13 [h0D] R Compressor A1 Hours X
14 [h0E] R Compressor A2 Hours X
15 [h0F] R Compressor B1 Hours X
16 [h10] R Compressor B2 Hours X
--- R X
40 [h28] R Total Number of active alarms X
41 [h29] R Active alarm 1* X Provide the code of up to 5 active alarms. These
are stored in arrival order.
42 [h2A] R Active alarm 2* X Alarms read from CCN/JBUS are alarm index but
43 [h2B] R Active alarm 3* X not alarms codes as follows
from iom, alarm codes 101 to 117 , index = 88
44 [h2C] R Active alarm 4* X (code 101) to 104 ( code 117)
45 [h2D] R Active alarm 5* X from iom, alarm codes 201 to 217 , index = 105
(code 201) to 121 (code 217)
--------
from iom, alarm codes 401 to 417 , index = 139
(code 401) to 155 (code 417)
61 [h3D] R Gateway current alarm code X 2 = CCN communication failure
66 [h42] R JBUS alarm code X
97 [h61] R/W Cooling Setpoint 1 X Write value must be multiplied by 10
98 [h62] R/W Cooling Setpoint 2 X Write value must be multiplied by 10
99 [h62] R/W Heating Setpoint X Write value must be multiplied by 10
107 [6Bh] R/W Chiller Start/Stop *** X 0 = Off 1 = On
108 [h6C] R/W Control Point X Write value must be multiplied by 10
109 [h6D] R/W Demand Limit Value X
112 [70h] R/W JBUS baud rate X Default = 9600
113 [71h] R/W JBUS address X Default = 1
114 [72h] R/W JBUS parity and stop bit X Default = 0, no parity and 1 stop bit

USER'S GUIDE FOR
CARRIER SA ECG-UG-02-002 Page:97 / 98
J-BUS/RS-485 TO
CCN/JBUS
PRO-DIALOG 30GX & HX GATEWAY BMS
COMFORT
ASCII/RS-232 TO
PRO-DIALOG 30DQ
DATAPORT II
BMS NETWORK
ASCII/RS-232 TO
DATAPORT I BMS
PRO-DIALOG 30GH
FLOTRONIC II
BUILDING AUTODIAL
SUPERVISOR GATEWAY
FSM
REPEATER
MODEM
39 L
LOCAL BUILDING SUPERVISOR
FLOTRONIC I
GW
TSM SECONDARY BUS NETW
ORK
TSM SERV
ICE
TOOL
19XL 39 L
SER
VIC
EW
IND
OW
WSM 2
39 L
AIR TERMINAL MODEM

CSM 35
DATA COLLECTION
DATA TRANSFERT
AIR TERMINAL
37
AUTODIAL
SAM SECONDARY GATEWAY
BUS
NDS BRIDGE BUILDING
SUPERVISOR
3200 MP REPEATER
GW
FLOTRONIC I
GW REMOTE BUILDING SUPERVISOR
PRIMARY CCN BUS CARRIER S.A

RS-485

USER'S GUIDE FOR
CARRIER SA ECG-UG-02-002 Page:98 / 98
APPENDIX F SAM SCREEN FOR 30GX&HX PRO-DIALOG PLUS

OFF
OFF - COOLER HEATER ACTIVE
READY TO START IN XX MIN
ON - COOLING
ON - COOL-RECLAIM
ON - COOL-RESET ACTIVE
ON - COOL- RECL-RESET NORMAL
ON - HEATING PARTIAL: ALARM XX
ON - HEAT - RESET ACTIVE SHUTDOWN: ALARM XX
ON - MASTER AND LEAD UNIT
ON - MASTER AND LAG UNIT
ON - SLAVE AND LEAD UNIT
ON - SLAVE AND LAG UNIT
ON - UNDER SM CONTROL
CARRIER
CONFORT
NETWORK
ON - COOLING 05-20-94 15:00
! NORMAL
ENTERING LEAVING
255 hours
OUTDOOR
12.5 6.7 12
CAPACITY HEATCOOL PUMP
50 0 0
CTRL PNT CTRL WT LIMIT
6.0 6.7 100
CCN LOCAL
LOCAL REMOTE MENU
CARRIER S.A

30gx Pro

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COPY N ECG CARRIER S.A.

TITLE: PRO-DIALOG CONTROL 4 FOR AIR & WATER COOLED

SYNOPTIQUE CARRIER - AIR-COOLED BI CIRCUIT - ABC PARTNERS 08/06/98

Property of CARRIER S.A. Montluel.

Downloaded from www.Manualslib.com manuals search engine

ORIGINATOR Ba-Tung PHAM

COPY # NAME COMPANY

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3.1.4 - 4 xDO Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4.3 - Cooler Interlock Contact . . . . . . . . . . . . . . . . . . . . . . . . 36

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4.16 - Stopping Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5 - CCN ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7 - PRO_DIALOG 4 DOWNLOADER ADDENDUM

Appendix A - CCN DIPSLAY, SETPOINT, MAINTENANCE,

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1.2 - MANUAL STRUCTURE AND CONTENTS

This manual includes the following sections:

v Product general description

PRO-DIALOG is a system for controlling units which use screw compressors:

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w Remote control (external contacts)

w Cooler leaving or entering fluid temperature control

w Circuit & Compressors loading sequence optimization

w Heat machine condenser entering or leaving fluid control

w Head pressure control

w Cooling dual setpoints control

w Outdoor temperature monitoring

w Demand limit control

w High pressure and high current override

w Cooler and Condenser pump control

w Oil temperature control

w Motor temperature control

w Safety lock control

w Quick test function

w Local Interface Display with Metric units

w Digital pressure gauges through the main interface

w Display of all I/O and other data

w CCN Network compatibility

w Occupancy and dual setpoint schedules

w SAM (LID 1B) compatibility

w System Manager compatibility

w Integrated two chillers master/slave control

Available options With optional board:

w Condenser water valve control

w Cooler heater control

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FUNCTIONS HARDWARE FACTORY SERVICE USER

Cooler Heater Select x x x

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FUNCTIONS HARDWARE FACTORY SERVICE USER

** : require a CCN/Clock board

2.2 - SOFTWARE REFERENCE NUMBER

This software is referenced under the 15 digits software reference number:

2.2 - Abbreviations Used

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3.1 - PRODUCT COMPONENT

This control shall employ the following electronic modules:

Basic Board 32 GB 500 182 EE

This control shall employ the following sensors modules:

Thermistors HH79NZ047C (small size)

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UNIT TYPE : WATER COOLED

UNIT TYPE : AIR COOLED - 2 FAN STAGES PER CIRCUIT MAX