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7.1
BATCH MODULE
BATCH
Contents
iv Contents
BATCH
Chapter 1
Overview of the Batch Module
Batch Reactor
Figure 1-1: Schematic of a Batch Reactor
F1
P1
F2 Q
...
P2
Fn
Batch Distillation
Figure 1-2: Schematic of a Batch Column
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holding tank between each batch product and the corresponding
continuous flowsheet stream. The rate of each continuous product
stream will be set equal to the product amount divided by the batch
cycle time.
Glossary of Terms
this value, all calculations will stop. Note this is the simulated
distillation time and not the elapsed computer time.
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Pressure Profile
The pressure must be defined for all stages in a column. The
tray pressures are defined in the Batch Distillation Pressure Profile
dialog box, which is selected by clicking Pressure Profile....
Tray pressures can be supplied via radio buttons in this dialog box
on an overall or tray-by-tray basis. For the overall mode, supply the
condenser pressure as well as one of the following:
Pressure drop per tray (defaults to 0.0 psi).
Column pressure drop (defaults to 0.0 psi).
Stillpot pressure.
Condenser
The condenser for the batch distillation units is always stage one
and is defined in the Batch Distillation Condenser dialog box. This
dialog box is accessed by clicking on the Condenser button in the
Batch Distillation dialog box. Each condenser must have a liquid
product.
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Overall Operating Policy grid contains the following elements:
Identifier: The policy segment identifier may be up to 12 characters
and must be unique. A default identifier is supplied (Pnnn, where
nnn is a number starting from 001).
Initiation Type: Each policy segment must be defined as Sequential
or Non-sequential. The main calculation is a series of sequential
segments. Non-sequential segments run in parallel to the sequential
calculation in order to define additional charges, draws, or control
actions (with their own starting and stopping criteria).
Segments: The policy segment actions are defined by clicking
Enter Data..., which accesses the Batch Distillation Policy Segment
dialog box. Each row of the Operating Policy represents one policy
segment. The segment may consist of common items such as:
Charge.
Distill.
Run Until.
End Cut.
Draw.
Control.
There may also be items which break or parallel the basic sequential
structure, such as:
Start.
and
Go To (define the next segment to be run).
Note: The first policy segment must include the initial charge to
the stillpot.
Print Options
Click Print Options... in the Batch Distillation dialog box to access
the Batch Distillation Print Options dialog box. You can select or
deselect several different types of reports that will be provided in
the output. For some of these, you may be required to modify the
stage and component set to be reported.
Thermodynamic Options
Batch distillation only simulates VLE systems. The system for the
unit is selected by clicking the Thermodynamic Systems button in
the Batch Distillation dialog box, which displays the Thermody-
namic Systems dialog box. It is also possible to define different ther-
modynamic systems for individual sections of the unit.
Calculation Options
Only one integration/calculation option is available in this release.
Tolerance for this option and tolerance for equilibrium calculations
can be specified in the Batch Reactor Calculation Options dialog
box. This dialog box is accessed by clicking Calculation Options in
the Batch Reactor dialog box.
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tions are done only if the change in temperature, pressure, or con-
centration between successive time steps is greater than the
specified tolerance. It is recommended that these tolerances be used
if the problem uses electrolyte thermodynamics. By default, equi-
librium calculations are done at each time step.
Utility Fluids
To define utility fluids for heating or cooling the batch reactor dur-
ing any of the policy segments, click Utility Fluids. You may define
as many utilities as you need in the Batch Reactor Utility Fluids
dialog box. The utilities are allocated to reactor heating or cooling
actions in the Policy Segment Heat and Policy Segment Cool dialog
boxes.
Operating Policy
To define one or more operating policy segments for the unit, use
the Operating Policy grid in the Batch Reactor dialog box. Each
row in this grid represents one policy segment. The policy segment
may consist of several actions, such as:
React Until.
Charge.
Discharge.
Heat.
Cool.
Temperature.
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Note: At least one policy statement must be defined for the Batch
Reactor.
The Operating Policy grid contains the following elements:
Identifier: The policy segment identifier may be up to 12 characters
long and must be unique. A default identifier is supplied (Pnnn,
where nnn is a number starting from 001).
Policy Segments: The policy segment actions are defined by clicking
Enter Data..., which accesses the Batch Reactor Policy Segment
dialog box.
Print Options
To specify output reports to be generated during the calculation,
click Print Options... in the Batch Reactor dialog box. As the calcu-
lation is transient, data cannot be stored for every possible time dur-
ing the calculation. Therefore, reports must be specified before the
simulation is run to save the necessary data.
Thermodynamic Options
The thermodynamic system for the unit is selected by using the
Thermodynamic System drop-down list in the Batch Reactor dialog
box. Batch Reactor allows the use of electrolyte thermodynamic
methods.
Note: You can also click the Generate Reports button on the tool-
bar to generate the output report.
This action produces an ASCII output report as part of the results
file for the entire simulation.
Calculation information specific to the batch units appears in two
sections of this output report:
In the history segment, and
In the unit detail segment of the report file for all unit opera-
tions.
History Segment
The history segment information typically gives information about
the initiation of a given policy segment and, if applicable to the par-
ticular policy segment, some information about the time integration
operations. This information is also displayed in a Messages dialog
box while the simulation is running and help determine whether the
time integrations are going astray or whether the integration appears
to be proceeding well.
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requests.
A limitations , 3-2
operating policy , 3-3
overview , 1-1
Accumulator , 1-3, 2-2 print options , 3-4
product stream , 3-2
schematic , 1-1
B thermodynamic options , 3-4
tolerance , 3-3
Batch cycle utility fluids , 3-3
operations , 1-3 Bubble temperature , 2-3
time , 1-3, 3-2
Batch distillation
accumulator , 2-2 C
calculation options , 2-6
charges to the stillpot , 2-2
Calculation options
condenser , 2-3 batch distillation , 2-6
dialog box , 2-1 batch reactor , 3-2
draws , 2-2 maximum step size , 2-6
feed stream , 2-2 tolerance , 2-6, 3-3
global stop criteria , 2-4
Calculations
liquid holdup , 2-4
equilibrium , 3-2
operating policy , 2-5
stopping , 2-4
overview , 1-2
Charge , 2-5, 3-3, 4-2
pressure profile , 2-3
print options , 2-6 Column trays , 1-3
product stream , 2-2 Condenser , 2-3
schematic , 1-2 Cool , 3-3
stillpot , 2-2 Cut , 1-3
thermodynamic options , 2-6
tray pressure , 2-3
Batch reactor D
calculation options , 3-2
data entry , 3-2
dialog box , 3-1 Discharge , 3-3
feed stream , 3-2 Disk space requirements , 1-3
global stop criteria , 3-3 Draws , 2-2
holding tank , 3-2
F O
Fluids, utility , 3-3
Operating policy , 1-4
batch distillation , 2-5
batch reactor , 3-3
G identifier , 2-5, 3-4
initiation type , 2-5
Global stop criteria policy segments , 3-4
batch distillation , 2-4 segments , 2-5
batch reactor
Output reports
, 3-3 generating , 4-1
Glossary , 1-3 history segment , 4-1
time detail information , 4-2
unit detail segment , 4-1
H
Hardware requirements , 1-3
P
Heat , 3-3
Policy segments , 3-3
Heating/cooling actions , 1-4
amount , 3-4
History segment information , 4-1 charge , 2-5, 3-3
Holding tank , 3-2 control , 2-5
cool , 3-3
definition , 1-4
K discharge , 3-3
distill , 2-5
Kinetic data , 3-1 draw , 2-5
end cut , 2-5
fraction , 3-4
go to , 2-5
L heat , 3-3
identifier , 2-5, 3-4
Liquid holdup , 2-4 percent , 3-4
Liquid products , 2-2 react until , 3-3
LSODA calculation method , 3-3 run until , 2-5
temperature , 3-4
time , 3-4
M Pressure profile , 2-3
Print options
Maximum batch distillation , 2-6
batch time , 3-2 batch reactor , 3-4
operating temperatures , 3-3 Production detail , 4-2
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Reports , 4-1
Requirements T
disk space , 1-3
hardware/software , 1-3
Temperature, condenser , 2-3
Results , 4-1 Thermodynamic options
batch disillation , 2-6
batch reactor , 3-4
S Tolerance , 2-6
Tray holdup , 2-4
Segment
Tray pressures , 2-3
options , 2-5
Software requirements , 1-3
Stages U
definition , 1-4
number of , 2-1
Unit detail segment information , 4-2
Step size , 2-6
Utility fluids , 3-3
I-3 Index
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