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b i o m a s s a n d b i o e n e r g y 3 4 ( 2 0 1 0 ) 1 3 0 9 e1 3 1 3

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Effect of cold flow improvers on flow properties


of soybean biodiesel

Chen Boshui*, Sun Yuqiu, Fang Jianhua, Wang Jiu, Wu Jiang


Dept. of Petrochemistry, Logistical Engineering University, University Town, Shapingba District, Chongqing 401311, PR China

article info abstract

Article history: The influence of three cold flow improvers, namely, olefin-ester copolymers (OECP),
Received 29 July 2008 ethylene vinyl acetate copolymer (EACP) and polymethyl acrylate (PMA), on the low-
Received in revised form temperature properties and viscosityetemperature characteristics of a soybean biodiesel
22 March 2010 was evaluated on a low-temperature flow tester and a rotatory rheometer. The crystal
Accepted 6 April 2010 morphologies of the biodiesel at low temperatures were investigated through a polarizing
microscope. The results indicated that the ability of the cold flow improvers differed in
Keywords: improving the cold flow properties of soybean biodiesel, of which OECP was the best
Biodiesel candidate. OECP can significantly reduce pour point (PP) and cold filter plugging point
Cold flow improvers (CFPP) of biodiesel and retard viscosity increase of biodiesel at low temperatures when
Pour point incorporated into biodiesel at the additive contents of 0.03%. On the other hand, OECP
Cold filter plugging point functioned by inhibiting the wax crystals from growing to a larger size and provided
Viscosity a barrier to crystal agglomeration at low temperatures, thus improving the cold flow
properties of soybean biodiesel.
2010 Elsevier Ltd. All rights reserved.

1. Introduction exist some significant drawbacks that have limited its appli-
cation. One of the major problems associated with the use of
In the last decades, the awareness of energetic and environ- biodiesel as the diet of diesel engines is poor low-temperature
mental problems encouraged many researchers to explore the flow property. It has been found that crystallization or thick-
possibility of using alternative fuels instead of petroleum and ening of biodiesel at low temperatures causes fuel starvation
its derivatives. Biodiesel, derived from renewable vegetable and operability problems as solidified materials clog fuel lines
oils or animal fats with a process of transesterification and and filters, mainly due to its high amount of saturated FAME
commonly referred to as fatty acid methyl esters (FAME), has components [7,8]. In recent years, several approaches to the
proven itself as an prominent candidate for petroleum diesel low-temperature problems of biodiesel have been investi-
fuel. Since the beginning of the 1990s, a considerable interest gated including blending with conventional diesel fuels,
has been taken in developing biodiesel [1e5]. Virtually, bio- winterization, additives, branched-chain esters, amongst
diesel is technically competitive with conventional petroleum which treatment with chemical additives seems to be the
diesel fuel and offers a number of advantages over petroleum most convenient and economical, and thereby the most
fuels, such as enhanced biodegradability, reduced toxicity, attractive [9e13]. Although some additives have so far been
lower emissions and increased lubricity [6]. Although the reported to be effective in improving the cold flow property of
above attributes of biodiesel have drawn attention to this biodiesel [14e16], improvement of the low-temperature flow
renewable resource as a substitute of petroleum fuel, there characteristics of biodiesel by the addition of additives still

* Corresponding author. Tel.: 86 23 86730832.


E-mail address: chenboshui@yahoo.com.cn (C. Boshui).
0961-9534/$ e see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biombioe.2010.04.001
1310 b i o m a s s a n d b i o e n e r g y 3 4 ( 2 0 1 0 ) 1 3 0 9 e1 3 1 3

overnight and the methyl ester layer was separated from the
Table 1 e Typical specifications for the cold flow
improvers. glycerol layer using a separatory funnel. Residual amount of
glycerol in the crude methyl ester was removed by centrifu-
Item OECP EACP PMA
gation. The methyl ester was purified by distilling-off the
Appearances Light yellow Brownish Light yellow unreacted methanol under atmospheric pressure, washing
viscous yellow oily viscous several times with water, centrifugation and drying with
Density (20  C, g cm3) 0.886 0.853 0.878
anhydrous Na2SO4.
Freezing point ( C) 5 7 3
Kinematic viscosity 18.64 15.58 17.45
(100  C, mm2 s1) 2.4. Pour point and cold filter plugging point
measurements

Pour point (PP) and cold filter plugging point (CFPP) are
remains a challenge and needs further investigation. The
important indices related to low-temperature operability of
present work deals with the influence of some polymeric cold
diesel fuels. The pour point is the temperature at which a fuel
flow improvers on the cold flow properties of soybean-based
can no longer be poured due to gel formation, while the cold
biodiesel.
filter plugging point is the temperature at which a fuel jams
the filter due to the formation of agglomerates of crystals. In
the present test, PP and CFPP of the formulated soybean bio-
2. Materials and methods diesels were measured on a low-temperature flow tester
following the SH/T0248 procedures. (SH/T0248 is a Chinese
2.1. Soybean oil
method for determining PP and CFPP. Determinations of PP
and CFPP by this method well correspond to ASTM D-97 and
As a biodiesel origin, the soybean oil used for the production of
EN 116, respectively).
the FAME in the present study was a bland, greenish-yellow,
bright and clear oily liquid obtained from Chongqing Grain
2.5. Viscosity measurements
and Oil Corporation, China. It has been well processed
(hydration- and phosphoric acid-degummed, caustic-
Diesel fuel viscosity not only affects atomization and density,
neutralized, water-washed, bleached and deodorized) to
but also influences the cold flow property. In the present
remove undesirable substances such as free fatty acids,
investigation, dynamic viscosities of biodiesels at different
phosphatides, color bodies, sterols, ketones, and peroxides,
temperatures but the same shear rate were measured on
with the appropriate color for cooking and baking applica-
a VIARMES 95270 rotary rheometer (Sanchez Technologies,
tions. Chromatographic analysis has shown that the major
France). Duplicate measurements were made for each sample
unsaturated fatty acids in the soybean oil are 6.9% alpha-
and the results were averaged.
linolenic acid (C-18:3), 55.4% linoleic acid (C-18:2), and 23.4%
oleic acid (C-18:1). The soybean oil also contains the saturated
2.6. Crystal morphology observation
fatty acids of 3.7% stearic acid and 10.6% palmitic acid.
Crystal morphologies of soybean biodiesel at low tempera-
2.2. Cold flow improvers tures were observed using a polarizing microscope modeled
DMLP (Leica, Germany). The microscope is equipped with
Three commercial diesel fuel cold flow improvers, namely, a cooling system and, prior to observation, biodiesel samples
HS-J015, KT1103 and XFT122, were selected for testing. Virtu- were progressively cooled with liquid nitrogen from room
ally, HS-J015 is chemically a mixture of olefin-ester copoly- temperature at the rate of 2  C per minute. When biodiesel
mers (OECP) provided by Huashen Hi-Tech Co. Ltd., Xian, began to gel at certain temperatures, the cooling rate was
China. KT1103 is an ethylene vinyl acetate copolymer (EACP) slowed down and carefully controlled at 1  C per minute so as
provided by Kangtai Petrochemicals Co. Ltd., Shenyang, to ensure plenary growth of wax crystals.
China, while XFT122 is polymethyl acrylate (PMA) obtained
from Xiefeng Chemicals Co. Ltd., Nangjing, China. Shown in
Table 1 are typical specifications for the three cold flow 3. Results and discussion
improvers. Prior to the testing, appropriate amount of the cold
flow improvers was incorporated into soybean biodiesel in the 3.1. Effect of additives on cold flow properties
mass percentages of 0.00%, 0.01%, 0.03% and 0.05%, respec-
tively. The formulated biodiesels were thoroughly mixed The impacts of three cold flow improvers on the pour point
under 60  C and were thereafter ready for testing. and cold filter plugging point of soybean biodiesels are listed
in Table 2.
2.3. Preparation of soybean biodiesel From Table 2 it can be seen that the effects of OECP, EACP
and PMA on the cold flow properties of soybean biodiesel were
Soybean biodiesel (SME) was prepared by reacting 700 g of different, of which OECP was the most effective. With 8  C
soybean oil, 151 g CH3OH and 7 g NaOH. The reaction was decreases in the pour point and 6  C decreases in the cold filter
carried out for 100 min under reflux at 60e65  C with agitation. plugging point, OECP was very efficient in decreasing both PP
After reaction, the reaction mixture was allowed to stand and CFPP of soybean biodiesel at the additive content of 0.03%,
b i o m a s s a n d b i o e n e r g y 3 4 ( 2 0 1 0 ) 1 3 0 9 e1 3 1 3 1311

Table 2 e Effect of cold flow improvers on low-


temperature properties of soybean biodiesel.
Sample Additive content PP ( C) CFPP ( C)
(m, %)

SME 0.00 1 0
SME OECP 0.01 4 2
0.03 9 6
0.05 2 1
SME EACP 0.01 3 0
0.03 1 1
0.05 0 1
SME PMA 0.01 1 1
0.03 0 2
0.05 2 0

although at higher contents, e.g. 0.05%, it provided little effect


on PP and CFPP. Comparatively, EACP and PMA showed almost
no impact on the PP and CFPP of biodiesel at all additive
loadings tested, even though they have been proven to be Fig. 1 e Natural logarithm of dynamic viscosity versus
excellent pour point depressants for petrodiesels. Differences reciprocal Kelvin temperature for SMEs with and without
in the impact of OECP, EACP and PMA on the cold flow prop- OECP.
erties of biodiesel may be attributed to their specific interac-
tions with wax crystals.
The influence of temperature on the dynamic viscosities of
3.2. Viscosityetemperature relationship soybean biodiesels can further be described using the Arrhe-
nius equation:
The dynamic viscosities of the neat soybean biodiesel and the
biodiesels loaded with 0.03% of OECP, EACP and PMA, h AeDEh =RT (1)
respectively, at different temperatures are given in Table 3. Taking the natural logarithm of the Arrhenius equation
It can be seen from Table 3 that the viscosities of the bio- yields:
diesels increased with decreasing temperature. It is also clear
that the viscosities of all biodiesels increased dramatically DEh 1
ln h  ln A (2)
below the temperature of about 0  C, which is just close to the R T
pour point or cold filter plugging point of the individual where h is the dynamic viscosity (mPa s), A is pre-exponential
bidiesel as shown in Table 2. Sharp increase in viscosity at the constant (mPa s), T the absolute temperature (K), R is the
temperatures below PP or CFPP may be an attribute of poor universal gas constant (J mol1 K1) and DEh is the flow acti-
cold flow properties for soybean biodiesel. However, the vation energy (J mol1). Shown in Fig. 1 are the natural loga-
increase of viscosity below PP or CFPP for biodiesels treated rithms of dynamic viscosities of neat soybean biodiesel and
with OECP, EACP and PMA was somewhat different. Below PP the biodiesel formulated with 0.03% of OECP as a function of
and CFPP, the viscosities of biodiesels blended with OECP at reciprocal Kelvin temperature in the temperature range of 20
the temperatures tested were comparatively much smaller to 50  C.
than those of fuels loaded with EACP and PMA at the same It is found from Fig. 1 that, for both neat biodiesel and the
temperatures. This indicated that OECP was more excellent in formulated biodiesel, there are linear relations between the
retarding viscosity increase of soybean biodiesel at low viscositys logarithm and absolute temperatures reciprocal in
temperatures than EACP and PMA, and the result was well the temperature ranges of 0e50  C for neat biodiesel and of
correlated with the fact that OECP provided better ability in 10 to 50  C for the formulated biodiesel. (The lower limits of
improving the low-temperature properties of soybean bio- the temperature ranges, i.e. 0  C and 10  C, are close to the PP
diesel as evidenced by PP and CFPP measurements shown in or CFPP of neat bidiesel and the formulated biodiesel,
Table 2. respectively). This implied that at temperatures higher than

Table 3 e Dynamic viscosities of biodiesels at different temperatures.


Sample Dynamic viscosity (mPa$s)

50  C 40  C 30  C 20  C 10 0 C 5  C 10  C 15 C 20  C

SME 2.93 4.13 5.53 6.64 9.26 14.87 63.23 125.46 194.78 325.52
SME OECP 3.11 4.78 5.39 6.85 10.83 14.66 18.57 28.25 116.38 215.37
SME EACP 3.08 4.23 5.45 6.52 9.66 13.93 51.68 84.51 183.27 258.57
SME PMA 3.15 4.11 5.68 6.32 10.26 15.13 45.65 80.17 170.38 272.44
1312 b i o m a s s a n d b i o e n e r g y 3 4 ( 2 0 1 0 ) 1 3 0 9 e1 3 1 3

Fig. 2 e Polariscopic images of crystal morphologies of soybean biodiesel with/without OECP.

PP or CFPP, the soybean biodiesels exhibited Newtonian amount of observable tiny regular-shaped wax crystals were
behavior. Furthermore, dramatic increase in dynamic viscos- formed (Fig. 2c and d). It can naturally be inferred from the
ities of the biodiesels at the temperatures below PP or CFPP polarizing microscopic analysis that OECP functioned by
can be more clearly observed. Nonlinear relations between the reducing the size and amount and altering the shape of the
viscositys logarithm and absolute temperatures reciprocal wax crystals of biodiesel. That is, it inhibited the crystals from
indicated that the biodiesels became non-Newtonians at the growing to a larger size and provided a barrier to crystal
temperatures lower than PP or CFPP. agglomeration at low temperatures, thus extending the range
of fluidity of the biodiesel to lower temperatures.
3.3. Crystal morphology

Shown in Fig. 2 are polarizing microscopic images of crystal 4. Conclusions


morphologies of neat soybean biodiesel and soybean biodiesel
treated with 0.03% OECP at 10  C and 20  C, respectively. From above investigations the following conclusions can be
It is known that in polarizing microscopic analysis, crystal drawn:
substances well reflect polarized light and can therefore be
observed clearly exhibiting white images, while amorphous (1) The pour point and cold filter plugging point of neat
substances do contrarily and exhibit black images. Therefore soybean biodiesel can be significantly reduced by formu-
from Fig. 2 we can see that the amount, shape and size of lating appropriate amount, e.g., 0.03%, of a mixture of
crystals produced by neat biodiesel and the formulated bio- olefin-ester copolymers (OECP) as a pour point depressant.
diesel at low temperatures are quite different. For neat bio- Other additives such as ethylene vinyl acetate copolymer
diesel, large amount and big size of wax crystals can be (EACP) and polymethyl acrylate (PMA) provided almost no
observed and the crystals rapidly grew and agglomerated as impact on the cold flow properties of soybean biodiesel.
temperature decreased from 10  C to 20  C (Fig. 2a and b). (2) Dynamic viscosities of biodiesels increased dramatically
As to biodiesel with OECP, little crystal can be observed at with decreasing temperature below pour points or cold
10  C although at lower temperatures such as 20  C, higher filter plugging points. However, the viscosity increase of
b i o m a s s a n d b i o e n e r g y 3 4 ( 2 0 1 0 ) 1 3 0 9 e1 3 1 3 1313

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engines. Transactions of the ASME, Journal of Engineering Dr. Chen Boshui is a professor of Logistical Engineering Univer-
for Gas Turbines and Power 2001;123:440e7. sity. His research interests mainly include biofuels and lubricating
[4] Demirbas A. Progress and recent trends in biofuels. Progress materials. He has authored and co-authored more than 150
in Energy and Combustion Science 2007;33:1e18. research and technical papers. He can be reached at phone: 86 23
[5] Demirbas A. Diesel fuel from vegetable oil via 86730832; e-mail: chenboshui@yahoo.com.cn; or postal address:
transesterification and soap pyrolysis. Energy Sources 2002; Department of Petrochemistry, Logistical Engineering University,
24:835e41. University town, Shapingba district, Chongqing 401311, PR China.

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