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Design of a PFA concrete mix follows the same five stages as describe in OPC
concrete mix design, but includes some restrictions and modifications.
1 Additional Information
The modified mix design process is given below using the following symbols:
Free water content (kg/m3) W
Cement content (kg/m3) C
PFA content(kg/m3) F
Proportion of PFA (%) p
Use the same mix design form shown in Table 1 with an extra supplemental
addtitioal mix design form to account for the changes.
Obtain the water content from Part A of table 9 for the maximum size and type of
coarse aggregate to be used, and the required level of workability for Portland
cement concrete.
Modify this value by reducing the water content by the value given in Part B
appropriate to the proportion of pfa specified.
Estimate density of fresh concrete from Fig. 5 as ordinary cement mix design.
Obtain total aggregate content by subtracting the weight of cement, PFA and
water form the wet density of the concrete.
Total aggregate content (SSD) = D (D + F) - W
6. Select fine aggregate content
Use same diagrams given in Fig. 6 for PFA concrete execpt that the value of the
W/(C+F) ratio shall be used as the free water/cement ratio.
Obtain proportion of fine aggregate from Fig. 6 for the appropriate condition of
maximum aggregate size, the workability required, the grading of the fine
aggregate and the W/(C+F) ratio.
Once the proportion of fine aggregate is obtained, evaluate the fine and coarse
aggregates content as described in oridnary mix design.
Example 10