Steering Charge Pump

Steering Pump
HPS RENR7528-02
Fan Drive Pump COMPONENT LIST HB HPDL HPTR HPRR HPSI 12 13 CP2 April 2010 FLUID POWER SYMBOLS
Schematic Part BASIC COMPONENT SYMBOLS
No. DESCRIPTION
Location Number
1 G-6 212-0271 STEERING, CHARGE & FAN DRIVE PUMP
MAIN AUX.
2 G-6 205-1823 PISTON PUMP (STEERING) CONTROL VALVES
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
3 F-3 204-2578 PISTON PUMP (FAN) (FIXED)

4 G-4 252-5127 PISTON MOTOR (STEERING)

5 G-1 205-1821 PISTON MOTOR (FAN MOTOR WITH ANTICAV VALVE)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
6 E-6 211-6053 STEERING PUMP CHARGE FILTER (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
7 C-4 214-1091 PISTON PUMP (IMPLEMENT)
VALVES
8 J-16, L-11 233-6942 IN-LINE RESOLVER VALVE "T" VALVE ENVELOPES VALVE PORTS
9 E-1 124-8335 COOLER BYPASS VALVE
10 E-1 209-8330 OIL COOLER
11 B-4 209-1392 MANIFOLD SUCTION GALLERY ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

1 12 D-15, D-10 212-5835 MANIFOLD and PILOT PRESSURE REDUCING VALVE

CONTROL VALVES CHECK VALVES
13 D-16, D-11 200-0750 ACCUMULATOR
AB AB
14 D-14, D-9 126-1813 PILOT SYSTEM FILTER
238-2753 DOZER LIFT/TILT VALVE P T
(1) Steering, Charge and Fan Drive Pump 15 L-11 P T
BASIC SPRING SHUTTLE PILOT
215-5615 DOZER LIFT/TILT, RIPPER LIFT/TIP VALVE NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
16 J-16, L-11 213-4325 IMPLEMENT INLET MANIFOLD VALVE FLUID STORAGE RESERVOIRS
17 I-16, J-11 212-6322 DOZER LIFT CONTROL VALVE
18 H-16, I-11 212-6323 DOZER TILT CONTROL VALVE
19 H-11 212-6324 RIPPER LIFT CONTROL VALVE
3 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
20 F-9 212-6324 RIPPER TIP CONTROL VALVE
21 E-14, E-9 211-1751 COVER MEASUREMENT ROTATING SHAFTS
HFPD 22
23
D-7
K-7
247-7788
234-3042
MANIFOLD TANK RETURN
DOZER QUICK DROP VALVE
D8T Track-Type Tractor
24 K-6 250-5861 LIFT CYLINDER
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
HA HPAP
25 I-5 240-7347 TILT CYLINDER (STANDARD) CP1
COMBINATION CONTROLS
26 F-12 133-8269 RIPPER CYLINDER SUPPLY AND RETURN MANIFOLD
27 E-12, G-12 155-3653 RIPPER CYLINDERS (RAISE)
28 F-13 165-0102 RIPPER TIP CYLINDER (RH) Blade Lift Control Valve
J8B1-UP
29 E-13 155-3652 RIPPER TIP CYLINDER (LH) Blade Tilt Control Valve KPZ1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

30 A-13 9T-2066 PIN PULLER CYLINDER Ripper Lift Control Valve

31 B-12 188-6140 PIN PULLER CONTROL VALVE MANUAL CONTROL SYMBOLS
Ripper Tip Control Valve
32 A-8 209-6686 TANK
33 B-9 116-2810 TANK PRESSURE AND VACUUM RELIEF VALVE (PLASTIC) Accumulator Main Relief Valve
FRONT VIEW
(3) Fan Drive Pump 34 C-3 198-9220 COLD OIL RELIEF VALVE PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Solenoid Inlet Manifold
(HFPD) Pump Outlet Pressure Tap DUAL TILT OPTION
PILOT CONTROL SYMBOLS
35 K-5 217-4326 DUAL TILT VALVE HPDL RELEASED PRESSURE REMOTE SUPPLY PRESSURE
HPTR
36 J-5, L-5 241-0550 DUAL TILT CYLINDER (OPTIONAL) HB
HPRR

REVERSING FAN OPTION HPSI Pilot Manifold

37 L-2 162-2191 FAN MOTOR REVERSING VALVE EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
X2 38 G-1 205-1820 PISTON MOTOR (BI-DIR. FAN MOTOR W/O ANTICAV VALVE)
SUPPLY PRESSURE

2 WINCH OPTION
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

39 J-16 215-6822 DOZER LIFT/TILT, WINCH VALVE

HA
40 F-16 213-4326 WINCH CONTROL VALVE
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
41 F-17 191-1443 MANIFOLD
42 G-18 216-9006 WINCH ARRANGEMENT HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
HPS
ELECTRICAL COMPONENTS HPAP

43 E-16, E-11 237-0957 PRESSURE SENSOR (PRESSURE TRANSDUCER-IMPLEMENT PUMP) FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
X1 44 D-6 224-4535 PRESSURE SENSOR (PRESSURE TRANSUCER-STEERING CHARGE) Pilot Oil Pilot Oil
Filter
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Filter
45 E-6 117-7773 DIFFERENTIAL PRESSURE SWITCH (STEERING CHARGE FILTER)
46 B-8 145-7028 TEMP SENSOR (HYDRAULIC TANK-2 WIRE PASSIVE TEMP SENSOR) UNIDIRECTIONAL UNIDIRECTIONAL
External
47 H-4 237-0957 PRESSURE SENSOR (PRESSURE TRANSDUCER-FAN PUMP) Pressure Reducing Valve
Resolver
(Call Out 12) FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
48 G-8 204-6204 SPEED / DIRECTION SENSOR (STEERING MOTOR) End Cover BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
Charging
Solenoid Valve
(2) Steering Pump
(X1) Right Steer Actuator Pressure Tap REAR VIEW 2010 Caterpillar Printed in U.S.A.
(X2) Left Steer Actuator Pressure Tap All Rights Reserved
IMPLEMENT CONTROL VALVES

23

Electrical Symbols Table

4
29 Hydraulic Symbols (Electrical)
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic Machine
Description 28
HC Number Location Location
42 G M
HA J-16, K-11 8 IMP PUMP PRESSURE
HB J-16, L-11 8 IMP PUMP - SIGNAL
HPAP (CP1) D-16, D-11 8 HYD PILOT ACCUMULATOR PRESSURE WINCH Transducer Transducer Generator Electric Motor
HD 5 (Fluid) (Gas / Air)
HPS (CP2) D-14, C-10 8 REGULATED PILOT PRESSURE

(Dimensions: 39 inches x 24 inches)

SLP (HC) F-7 4 L STEERING LOOP-MOTOR 24
SRP (HD) G-7 4 R STEERING LOOP-MOTOR
SOS (F) D-6 6 CHARGE PUMP DISCHARGE PRESSURE
W C-15, D-9 8 WINCH - HYD ENABLE
36
X1 F-6 2 RIGHT STEER ACTUATOR

RENR7528-02
(4) Steering Motor X2 F-5 2 LEFT STEER ACTUATOR 27
(HC) L Steering Loop-Motor Pressure Tap HPDR I-14, J-19 8 HYD PILOT DOZER RAISE
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(HD) R Steering Loop-Motor Pressure Tap HPDL H-16, J-11 8 HYD PILOT DOER LOWER
(Adjustable)
HPTR G-16, I-11 8 HYD PILOT TILT RIGHT
HPTL G-14, I-9 8 HYD PILOT TILT LEFT
HPRR G-11 8 HYD PILOT RIPPER RAISE
37
HPSO F-9 8 HYD PILOT RIPPER TIP-OUT Electrical Symbols (Electrical)
HPSI F-11 8 HYD PILOT RIPPER TIP-IN
HFPD G-4 8 HYD FAN PUMP DISCHARGE
HPWO F-14 8 HYD PILOT WINCH OUT 25
HPWI F-16 8 HYD PILOT WINCH IN T
(5) Fan Drive Motor
F (37) Fan Reversing Valve (Attachment) Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

33 32 46 45 44 6 11 34 1 2 47 23
Wire Number Identification Codes
6
43 41 40 39 Electrical Schematic Example Hydraulic Schematic Example

20 19 18 17 16 24 Current Standard Current Standard

(6) Charge Oil Filter
(F) PressureTap and Oil Sampling Port (SOS) Harness identification code
This example indicates
10 15 14 13 12 8

20 Page,
wire 135 in harness "AG". Wire
5 10 38 35 Circuit Number Wire Color
Identification

31 325-AG135 PK-14
30
325-PK
Circuit Identification Wire Color Wire Gauge
Dual Tilt Valve Solenoid Number

9
Previous Standard
Wire Color
Wire

325-PK-14
B A
(9) Thermal Bypass Valve (35) Dual Tilt Valve (Attachment) Circuit Number Wire Gauge
(10) Hydraulic Oil Cooler Identification (EXAMPLE VALVE)
28 29 27 31 4 48 3 7 37 9
(31) Pin Puller Valve (Attachment) Pin Puller Solenoid
COMPONENT LOCATIONS
 9 8 7 6 5 4 3 2 1

W1
8
W2

T1 C2
16 15
36 T2

37
HB
E T E

24 (T2)
B A
HA

8 35
W1 36 C1

39 16 W2 HPDR 23
T1 HPDL P

DUAL TILT CYLINDER OPTION

HB FAN REVERSING VALVE OPTION

17 DOZER LIFT LOWER

RAISE
HA

18 25
17 HPTL
D D
HPDR
SINGLE TILT CYLINDER
HPTR

HPDL
DOZER TILT TILT R
DOZER LIFT LOWER TILT L
RAISE
19 47
18
SRP 2 1
HPRL P C1
HD HFPD
42 HPTL 4
HPRR 38 5
HPTR

41 27 RAISE
RIPPER LIFT
DOZER TILT TILT R
LOWER
48
TILT L
G
X T 40
C 28 C
X T HPWO HPSO T2

P HPW1 C2
DC HPSI
-
+ 20 T
WINCH
TIP IN RIPPER TIP
21 SLP X1
R1 R1 TIP OUT X2
HC 3
R0 R0
21
PBY
29
26
RETURN PBY
45 10
43 43 RETURN 6
9
(Dimensions: 39 inches x 24 inches)

14 14
27
13
RENR7528-02

44 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

IMPLEMENT PUMP OUTPUT
13 PILOT PUMP OUTPUT
B D 22 SOS
FAN PUMP OUTPUT / RIPPER PIN PULLER B
LOAD SENSING
HPAP F LIFT CYLINDERS
CP1 D
SUPPLY LINE
HPAP DRAIN / RETURN LINE
CP1
STEERING AND CHARGE PUMP OUTPUT
HPS RIPPER CYLINDERS / WINCH UNIT (IF EQUIPPED)
CP2 W
WINCH UNIT SINGLE AND DUAL TILT CYLINDERS
12 W

LINE PATTERNS
12 HPS
Pressure Line
T3 CP2 T3 DRIVESHAFT 34 Pilot / Load Sensing Pressure
WINCH SYSTEM OPTION TO PTO PUMP
Drain / Return Lines
BREATHER
FILTER Component Group

Attachment
MACHINE ARRANGEMENTS VACUUM
46
PT AIR RELIEF Air Line
RELIEF 7
20 Page,

31 CALLOUTS
YY Taps (Pressure, Sampling, Sensor) by letter

Components by number
WINCH STANDARD 33 1

A
SYSTEM OPTION ARRANGMENT
30 11 A
AA Connections by letter

ARROW PATTERNS

32 AccuGrade Options

PRESSURE SUPPLIED THIS SCHEMATIC IS FOR THE D8T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
BY TRANSMISSION
MEDIA NUMBER: RENR7828-02
PART NUMBER: 209-9744, CHANGE: 05, VERSION: -
RIPPER PIN PULLER Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

9 8 7 6 5 4 3 2 1