CoCoS 1000

ContaminationControl Software
Version 2.02

Operating Manual

Doc.: 3305497a
 CoCoS 1000 – V 2.02

Trademarks
The trademarks of other companies are exclusively used for the products of those
companies.

Copyright © 2006 by HYDAC Filtertechnik GmbH

All rights reserved. This manual may not be reproduced in part or whole without the explicit
written consent of HYDAC Filtertechnik. Any violation hereof will be prosecuted to the
maximum extent possible under the law..

Exclusion of Liability
Every effort has been taken to ensure that the information provided herein is correct,
however, errors cannot be ruled out. Consequently, we accept no liability for such errors as
may exist nor for any damage or loss whatsoever which may arise as a result of such errors.
The content of the manual is checked regularly. Any corrections required will be incorporated
in subsequent editions. We welcome any suggestions for improvements.
Technical specifications are subject to change without notice.

HYDAC FILTERTECHNIK GmbH

Industriegebiet
D-66280 Sulzbach/Saar, Germany
Germany

Tel.: ++49 (0) 6897 / 509 – 01

Fax: ++49 (0) 6897 / 509 – 846

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Contents
Contents.................................................................................................................................. 3
Terms and Conditions Pertaining to the Sale and Delivery of Software Products .......... 4
Foreword ................................................................................................................................. 5
Service.................................................................................................................................. 6
Modifications to the Product ................................................................................................. 6
Warranty ............................................................................................................................... 6
1 Introduction / Software Description .............................................................................. 8
1.1 General.......................................................................................................................... 8
1.2 What's New — Changes to CoCoS 1000 ...................................................................... 8
1.3 About This Operating Manual........................................................................................ 8
1.4 Explanation of Symbols, Warnings, etc ......................................................................... 9
1.5 System Requirements ................................................................................................... 9
2 Installation of the Hardware ......................................................................................... 10
2.1 Electrical Installation of the CS 1000........................................................................... 11
2.1.1 Block Diagram ...................................................................................................... 11
2.1.2 Connector Cable .................................................................................................. 11
2.1.3 Typical Wiring Diagram ........................................................................................ 12
2.2 CS 1000 in the RS-485 Bus ........................................................................................ 13
2.3 Condition Sensor Interface (CSI-D-5).......................................................................... 14
2.3.1 Included with the CSI-D-5 As Supplied ................................................................ 14
2.3.2 CSI-D-5 Connection Schematic ........................................................................... 14
2.3.3 Power Adapter Set-up .......................................................................................... 15
2.4 CSI-D-5 Driver Installation........................................................................................... 16
3 Installing the CoCoS 1000 Software............................................................................ 18
3.1 Starting CoCoS 1000................................................................................................... 22
3.1.1 Main CoCoS 1000 Windows ................................................................................ 24
3.2 Saving Results On Line ............................................................................................... 26
3.3 Troubleshooting........................................................................................................... 27
3.3.1 CS 1000 font not installed. ................................................................................... 27

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Terms and Conditions Pertaining to the Sale and Delivery of

Software Products

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Foreword

For you,

as owner of a product manufactured by us, we have produced this manual, comprising

the most important instructions for its operation and maintenance.
It is intended to help you become acquainted with the ins and outs of the product and
use it properly.
Sometimes the information contained in this documentation cannot always keep up
with changes made to the product as we attach considerable importance to keeping
our products cutting-edge. Consequently, there might be deviations in technical details,
illustrations and dimensions.
In these cases we go to every effort to keep your documentation current by sending
you updates (see “What’s New”).
But we need your help. Please make sure that you incorporate the updates in your
documentation and that non-current sections are removed.
If you discover errors while reading the documentation or have suggestions or other
useful information, please don’t hesitate to contact us:

HYDAC Filtertechnik GmbH Abt.: SVFI, Techn. Dokumentation Postfach 1,251 66,273
Sulzbach / Saar
Fax: ++49 (0) 6,897 509 846 Email: filtersysteme@hydac.com

We look forward to receiving your input.

Our motto: “Putting experience into practice”

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Service
If you have any questions, suggestions, or encounter any problems of a technical
nature, please contact us. When contacting us, please always include the model/type
designation and article no. of the product:
Fax: ++49 (0) 6897 509 846 Email: filtersysteme@hydac.com

Modifications to the Product

We would like to point out that changes to the product (e.g. purchasing options, etc.)
may result in the information in the operating instructions no longer being completely
accurate or sufficient.
When making modifications or performing repair work to components affecting the
safety of the product, the product may not be put back into operation until it has been
examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by you
or a third party.

Warranty
For the warranty provided by us, please refer to the General Conditions of Sale and
Delivery of HYDAC Filtertechnik GmbH.
They are available at: www.hydac.com => Legal information.

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... and now for a few tips on using this documentation.

The following example shows you how you can access the information you are looking for
quick and easy.
WHAT do I want to know?
WHERE can I find the information I’m looking for?
The documentation is subdivided into chapters and sections.
Look for the table of contents.
Skim the boldfaced section headings.

HOW can I find the section and page I’m looking for?
Page through the operating instructions, keeping your eyes focussed on the lower right
corner.
As soon as you see the page number you are looking for, stop paging.

The chapter/section heading is featured in the upper right corner of each

page.

Product description or
Chapter description

Page no. Edition date of

chapter/section

The documentation number/edition and index are featured in the lower left corner of each
page and on the cover sheet of the instructions. This information features the following
format:
BeWa Product 12345678-a en

Documentation no. Index

The documentation no. is a stock no. which is used to order the instructions. The index is
increased every time the instructions are revised or changed.

Please note that the method described above of locating specific information
does not release you from your responsibility for carefully reading the entire
manual prior to starting the unit up for the first time and carefully rereading the
manual at regular intervals later on.

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1 Introduction / Software Description

1.1 General
The CoCoS Contamination Control Software (referred to below as CoCoS) enables the
CS 1000 to be operated in a convenient manner.
It is also used to operate and perform exports from CS 1000 units networked by an RS-485
bus (max. of 26 CS 1000 units possible).
The CoCoS 1000 PC software pack is freeware.
The software is supplied on a CD which comes standard with the CS 1000 and CSI-D-5
Condition Sensor Interface. (CoCoS 1000 PC software = part/no. 3251484).
The current version of the CoCoS 1000 software is available for download from our website:
www.hydac.com => Download => Software => Servicetechnik => CoCoS 1000

The CoCoS 1000 software is always backwards compatible. This means that the latest
version of the CoCoS 1000 software supersedes all previous versions and that all CS 1000
units can be operates and exports made from them using small firmware modules.

1.2 What's New — Changes to CoCoS 1000

V 1.04
- required for firmware ≥ V 1.25
V 1.05
- required for firmware ≥ V 1.28
V 1.06
- required for firmware ≥ V 1.30

1.3 About This Operating Manual

These operating instructions explain the use of the two CoCoS 1000 software versions.
The current version of the CoCoS 1000 software is available for download from our website:
www.hydac.com
In order to keep the instructions simple, the software is explained using examples with
individual CS 1000 types and the CoCoS 1000.

In this manual it is assumed that the user has a working knowledge of Windows 2000,
ME, XP and that one of these Windows versions is installed.

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1.4 Explanation of Symbols, Warnings, etc

The following symbols are used in this operating instructions to designate instructions of
particular importance:

This symbol points to important instructions and tips for the proper
handling and operation of the unit. Non-adherence to these instructions
may cause the unit to malfunction or discontinue operation.

This symbol designates tips for usage and other particularly useful
information.

If you have any questions, suggestions, or encounter any problems with the CoCoS 1000
software, please contact:

HYDAC FILTERTECHNIK GmbH

Industriestrasse, Werk 6
66280 Sulzbach, Germany
Email: filtersysteme@hydac.com
Fax: ++49 (0)6897/509-846

1.5 System Requirements

Pentium processor 200 MHz or higher
Operating system: Windows 2000, ME, XP
128 MB RAM
VGA graphic card with a resolution of 800x600 or higher
Color monitor with a resolution of 800x600 or higher
Hard disk with a minimum of 75 MB free disk space
Microsoft Windows-compatible mouse
One unused USB port

In order to install the software, you must have administrator rights or rights
enabling you to install the software in an unimpeded manner.

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2 Installation of the Hardware

Prior to installation of the CoCoS 1000 software, the PC has to be connected to:
- an RS-485/RS-232 or RS-485/USB adapter downstream of which one or more CS 1000
units are connected (see section 2.2)
- a CSI-D-5 (see section 2.3.2)

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2.1 Electrical Installation of the CS 1000

2.1.1 Block Diagram
8
2 1 Case

3 7

4 6
5
M12x1, 8-pol., male,
specified acc. IEC61984 / VDE0627

1 µF
Internal Supply voltage 9 – 36 V DC
supply 1
Voltage
voltages
Regulator
3 GND for supply voltage

DC
+ 6 RS485 +
DC

- 7 RS485 -
galvanically Not to be
isolated
connected
5 Not to be connected
supply

2 Analog out +

4 GND for Analog out and Switch out

8 Switch out (normally open)

galvanic
isolation

The analog output is an active source of 4 - 20 mA or 0 - 10 V DC. The switch out is a

passive n-switching Power MOSFET. The switch is normally open. There is contact between
the plug housing and the CS housing.
2.1.2 Connector Cable
Our accessories list includes cables with one connector (socket 8-pole, M12x1, specified in
DIN VDE 0627). The associated color code is shown in the table below.
Pin Color Connection to
1 White Supply voltage 9 – 36 V DC
2 Brown Analog out + (active)
3 Green GND supply voltage
4 Yellow GND analog out / Switch out
5 Grey Not to be connected
6 Pink RS485 +
7 Blue RS485 -
8 Red Switch out (passive, n.o.)
case - Shield

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2.1.3 Typical Wiring Diagram

8 Schirm
1 2 Shield 1 white
Blindage
= 24 V DC
7 3 3 green

Converter
6 pink RS-485 +
6 4 RS-485
5 7 blue RS-485 -
USB

5 grey Nicht angeschlossen

Not to be connected
Ne connexe pas
2 brown
SPS Eingang
250 PLC Input
4 yellow SPS Entrée

= 5 V DC
8 red

Shield

Circuit diagram: with separate power supplies. (e.g. 24 V DC and 5 V DC)

8 Schirm
1 2 Shield 1 white
Blindage
= 24 V DC
7 3 3 green

Converter
6 pink RS-485 +
6 4 RS-485
5 7 blue RS-485 -
USB

5 grey Nicht angeschlossen

Not to be connected
Ne connexe pas

2 brown
SPS Eingang
250 PLC Input
4 yellow SPS Entrée

8 red

Shield

Circuit diagram: with a single power supply. (e.g. 24 V DC).

To prevent a ground loop, connect the shield of the connector cable if and only if the
CS 1000 is not grounded or not sufficiently connected to the protective earth (PE)
conductor.

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2.2 CS 1000 in the RS-485 Bus

The CS 1000 possesses an RS-485 interface which is to be used as a two-wire interface in
half-duplex operation.
The number of CS 1000 units is restricted to 26 per RS-485 bus, as HECOM bus addressing
is done via letters A – Z.
The length of the bus line and the size of the terminating resistance are dependent on the
quality of the cable used.
The graphic below shows several CS 1000 units connected via the RS-485 interface and
then connected in turn to a PC.

/
le ig
po ol
,9 p
l e l, 9
ab be
l C Ka
ria ll
Se erie

ble l /
32 S

Ca be
-2 32

a
RS S-2

or
K

/
US B
R

er
US
B

od

Konverter / Converter
RS-232 <-> RS-485
(Art-Nr. / p/no. 6013281)
oder / or
USB <-> RS-485
(Art-Nr. / p/no.: 6042337)

max. 5 m
Data+ Data-
RS-485 - 10 VDC …
30 VDC

(Empfohlenes Kabel: paarverdrillt / Recommended Cable: twisted pair)

RS-485 +

HECOM Busadresse /
HECOM Bus address A
.
RS-485 -
.

RS-485 +
.
≈ 1000 m

.
HECOM Busadresse /
HECOM Bus address B
.
.
RS-485 -

RS-485 +
.
.
HECOM Busadresse /
HECOM Bus address C
.
. .
. .
Abschlusswiderstand ≈ 120 Ω /
. Terminator ≈ 120 Ω
max. 26 Stk / HECOM Busadresse /
HECOM Bus address Z
max. 26 units

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2.3 Condition Sensor Interface (CSI-D-5)

The CSI-D-5 enables the CS 1000 to be operated using a PC. The PC is used to:
- enter parameter settings and limits.
- read out measurement data on line

2.3.1 Included with the CSI-D-5 As Supplied

The CSI-D-5 (stock no. 3249563) consists of:
Item Qty Designation
1 1 Adapter box
2 1 Power adapter (with additional 3 different plugs)
3 1 USB cable, length = 1.5 m
4 1 CS 1000 connector cable, length = 5 m
5 1 CD with:
- CoCoS 1000 software package
- Operating Manual CoCoS 1000
- Operating and Maintenance Instructions CS 1000

2.3.2 CSI-D-5 Connection Schematic

The CSI-D-5 has to be connected as shown in the following schematic:

1
4

USB-B

2
CoCoS
Desktop PC
1000
5
CoCoS
1000

3
Oder / or / ou
USB-A

CS 1000
Notebook

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2.3.3 Power Adapter Set-up

Check the set-up of the AC/DC adapter (cf. figure below).

2
3

1 Make sure that the correct line plug has been selected.

2 Make sure the output voltage is 12 V.

Make sure that the arrows of the plug and socket are as shown in the figure
3 above. The "+" symbol must be connected to the inner contact of the plug. If this
is not the case, reverse the plug.

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2.4 CSI-D-5 Driver Installation

Before installing the software package, the CSI-D-5 must be installed.
1) Connect the CSI-D-5 to the CS 1000 and to the power supply as shown in section 2.3.2.
2) Connect the adapter box to your PC via the USB cable. Your PC shows you the new
hardware.

If no matching driver is installed, it has to be selected from the CoCoS 1000 CD or unzipped
in the zip download file in the /7561 folder.

The CoCoS 1000 setup makes a note of the USB port during installation.

Disk
Insert the CD labeled 'USB-Serial Cable Diskette' in your CD-ROM drive (E:) and then click
"OK".
Also click "OK" if you want to copy files from a path, e.g. from a disk or a network server.

Insert the CD with the CoCoS 1000 PC software or select folder /7561 from the unzipped
download file, followed by pressing .
3) Select the letter of the CD-RM drive or select folder /7561 from the unzipped download
file.

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Files Needed
The file 'ser2pl.sys' on the USB Serial Cable Diskette is needed.
Enter the path to the file and then click on "OK".

Press .
The driver ser2pl.sys will now be installed.

4) If installation is successful, you will find the driver with the corresponding COM port no.
in your device manager. Locate the COM port no. You now have to run CoCoS 1000.

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3 Installing the CoCoS 1000 Software

1) Before installing the software package, the CSI-D-5 must be installed. The CS 1000
should start when voltage is supplied to the adapter box.
2) Insert the CD-ROM with the CoCoS 1000 software package. The CD contains two folders
and several files.

• The 7561 folder contains the driver for the adapter box.
• The Fonts folder contains the font of the CS, which should be installed automatically with
the software.

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3) To install the software, run setup.exe.

The following screens will appear during installation.

Press .

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Select your installation path and then press .

Press .

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Wait until installation is completed.

Now press .
Upon successful completion of installation you will be asked to restart your PC.

Close all other Windows applications and press Yes.

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3.1 Starting CoCoS 1000

Before launching the software properly connect the CS 1000 to your PC via the CSI-
D-5 and insert the power adapter in the AC line.

1) To launch CoCoS 1000, run CoCoS1000.exe in the installation folder.

2) After launching the software, the serial port has to be set first.

Depending on your Windows operating system, the program will show “COM3” or
“ASRL3::INSTR” for serial port number 3.
The connected serial port can be determined via Device Manager in the Windows
Control Panel (see section 2.4).

Select the serial port and press .

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A popup window will remind you to check if the CS 1000 is properly connected via the CSI-D-
5 to your PC and the power adapter is inserted in the AC line.

Press .

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3.1.1 Main CoCoS 1000 Windows

The window shows a virtual CS 1000 panel. The appearance and operation are the same as
for the real CS 1000 with the display.
For details on operating the unit, please refer to your CS 1000 operating and maintenance
manual.
The keypad consists of six keys. These keys are used to operate the CS and to navigate
through the menus (hierarchically structured).
Keypad buttons Description

- one level down

o.k. - confirm changed value (lowest level)
- confirm when changes are to be saved or cancelled (top level)

- one level up
Esc - no value change

+ - change value at the lowest level (when display is blinking)

- scroll through display

- scroll through menu
- select digit

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The buttons at the right have the following functions:

Button / Elements Function
For starting the unit. The “Power Up Menu” appears. (For more
information, please refer to your CS 1000 operating and maintenance
manual.)

Program is scanning the COM port for connected devices

Green while scanning

Shows the addresses of all devices found -> Select your device

For saving measurement data online on the PC as a [*.sav] file (see

section 3.2)

For internal use only

Exits the program

In the event of an error the status LED is continuously red (no blinking code) and the error
code is shown below the keypad.
For an exact description, please refer to your CS 1000 operating and maintenance manual
(see Status LED / Error Messages/Troubleshooting)

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3.2 Saving Results On Line

Measured data of the sensor can be stored as a file on the PC on line by pressing SAVE
RESULTS.

[The button changes to STOP SAVING]

The file name and the directory can be selected:

The file is stored in a Custom Pattern format (.SAV), which can be opened with a text editor.
We recommend: Windows Editor or Notepad.
The data can be directly imported into Microsoft Excel.

The following data is stored. Values are separated by tabs.

Year Month Day Hours Min Sec ISO ISO ISO SAE SAE SAE SAE Temp Flow Drive
4µm 6µm 14µm A B C D

Year Month Day Hours Min Sec ISO ISO ISO SAE SAE SAE SAE Temp Flow Drive
utes onds 4µ 6µ 14µ A B C D

2005 8 2 15 01 30 14 12 8 3.6 3.0 2.1 0.0 26.7 100 18

2005 8 2 15 01 50 14 12 9 3.9 3.2 2.2 0.0 26.7 100 18

2005 8 2 15 02 10 14 12 9 4.1 3.5 2.6 0.0 26.7 100 18

2005 8 2 15 02 30 15 13 9 4.4 3.8 2.8 0.0 26.7 100 18

... . . .. .. .. .. .. .. .. .. .. .. .. .. ..

2005 8 2 15 13 10 15 13 9 4.6 4.0 3.1 00 26.7 100 18

The save procedure can be stopped by pressing STOP SAVING.

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3.3 Troubleshooting
3.3.1 CS 1000 font not installed.
• While installing CoCoS 1000 the font CS 1000.fft is installed in the respective directory.
Sometimes problems occur subsequent to installation, causing the following error to be
shown in the display of the CoCoS 1000.

If the display shows different characters, the CS font has to be installed manually.
• The typeface CS 1000-Liteon Standard (CS1000-Liteon.ttf) is installed under Control
Panel -> Fonts. When asked, press to overwrite the TFF file already installed.

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