TNO Automotive China Page 1 of 38

Training Introductory for MADYMO 622

Authors : TNO Automotive China / TNO MADYMO BV
Date : 2005-10-10
Version : 6.2.2
Status : MADYMO 6.2.2

Exercise 2

Multi-body Exercise: Bouncing Ball

: XMADgic XML MADYMO

/GROUPLOADCONTACT

File created ball.xml

: ball_solved.xml

0.1kg 0.4 0.4 0.4 0 0 0

Z
V = -1 m/s gravity = -9.81m/s^2
R = 0.125 m

D = 0.250 m

-X X

Ball Inertia: m=0.1kg Ixx=Iyy=Izz= 0.0025kg*m^2

Fig. 2.1 Ball on a plane

Part A:
XMADgic_4.0PL1.exe 2 FILE NEW
3 XMADgic
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Fig. 2.2 XMADgic interface

Fig.2.3 Type and Release Selection

- RUNID ,

- CONTROL_ANALYSIS.TIME
0.0s t 2.0s 0.001s EULER
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- CONTROL_OUTPUT
( kn3 ) 0.01s

Part B:
SYSTEM.REF_SPACE(SURFACE.PLANE)
xy x,y -0.5 0.5

SYSTEM.MODEL

- BODY.RIGID

- JOINT FREE

- (SURFACE.ELLIPSOID)

- INITIAL.JOINT_POS INITIAL.JOINT_VEL (
1)
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Part C:
LOAD.SYSTEM_ACC
(Z ) FUNCTION.XY

Part D:
(FUNCTION.XY)
Penetration (m) Force (N)
0.00 0.0
0.01 1000
0.02 10000
0.03 100000
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FUNCTION.XY TABLE TYPE XY_PAIR

TABLE CHILD #PCDATA|XI YI|

CHARACTERISTIC.CONTACT SURFACE.ELLIPSOID CHAR

CONTACT_MODEL = FORCE

GROUP_MB

CONTACT.MB_MB

(SLAVE_SURFACE)(MASTER_SURFACE) CONTACT_FORCE.CHAR
SLAVE 0.3

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Exercise 3

Multi-body Exercise: Football

: MADYMO 6.2.2

Files required: ex3_initial_football.xml
File created: kick.xml
football_solved.xml

z
0.3 Body 1
5kg
2
y
Ixx=Iyy=Izz=0.1 kg*m
0.6 x
System 1: Reference Space

Body 2
0.2 4kg
2
0.5 Ixx=Iyy=Izz=0.1 kg*m

0.3

System 3: Leg System 2: Ball

Fig.3.1

Part A:
ex3_initial_football.xml
JOINT.REVO 1 REFERENCE (INERTIAL) SPACE
JOINT.REVO 2 1

ex3_initial_football.xml
Fig.3.1

Fig.3.1

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1 2 JOINT.REVO Y
JOINT.REVO X ORIENTATION
Z 90 (
)

ELLIPSOID 0.1m, 0.1m and 0.3m

ELLIPSOID 0.08m, 0.08m and 0.25m
0.16m, 0.08m, and 0.07m(0.1, 0.0, -0.45)
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INITIAL.JOINT_POS INITIAL.JOINT_VEL ()
1 -0.35rad 3.0 rad/s 2 -
1.05rad

Part B:

:
Hip Knee*
X f(x) x f(x)
-1.57 -100 -3.14 -100
-1.26 -5.0 -2.51 -5
1.26 5.0 0 0
1.57 100 0.18 100
RESTRAINT.JOINT
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RESTRAINT.JOINT CHARACTERISTIC.LOAD
CHARACTERISTIC.LOAD FUNCTION.XY
-2
(-9.81 ms )
2
Part C:
:

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Exercise 4

Multi-body Exercise: Dummy Positioning

:
Files required: interior.xml, pulse.inc, d_hyb350el_usr.xml
File created: nobelt.xml
Exercise4_dummyposition_solution

Fig.4.1 Positioned dummy

interior.xml

1 XMADgic F8 Null Run

0
0.0001s EULER

2 HybridIII50
nobelt.xml XMADgic MADYMO
/Madymo_622/share/dbs/dummies/3d d_hyb350el_usr.xml
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Hybrid_III_50th SYSTEM.MODEL Copy Paste Below

interior.xml SYSTEM.REF_SPACE

INCLUDE
d_hyb350el_usr.xml

3 INITIAL.JOINT_POS ORIENTATION.SUCCESSIVE_ROT
H (Dummy_jnt) (HipL_jnt, HipR_jnt), (KneeL_jnt,
KneeR_jnt)(AnkleL_jnt AnkleR_jnt)

MADYMO
/Madymo_622/share/doc/manuals/Model.pdf pages 35 and 36 Table 2.4

4CONTACT.MB_MB
(GROUP_MB) Model.pdf Table 2.5 (pages
36 and 38)

Seat_cushion and Pelvis_gmb group

Floor_plane and ShoeL_gmb group
Floor_plane and ShoeR_gmb group
Foot_plane and ShoeL_gmb group
Foot_plane and ShoeR_gmb group
Foot_stop and ShoeL_gmb group
Foot_stop and ShoeR_gmb group
Knee_bolster and FemurKneeL_gmb group
Knee_bolster and FemurKneeR_gmb group
Thorax_gmb group
0.3

5 x pulse.inc
INCLUDE FILE

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LOAD.SYSTEM_ACC

0.1s Model.pdf Tables 2.7

and 2.8

6 facet d_hyb350fc_usr.xml d_hyb350el_usr.xml

facet

CONTACT.MB_MB CONTACT.MB_FE
GROUP_MB GROUP_FE
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Exercise 5

Multi-body Exercise: Belts and Force Models

:

Files required: nobelt.xml, belt_loading.txt, belt_unloading.txt,
retractor_force.txt
File created: belted.xml
nobelt.xml

Fig.5. 1 Belted dummy

1
D D-Ring(Buckle)
ANCHOR

MADYMO BELT BELT

BELT_SEGMENT BELT_SEGMENT (
POINT_OBJECT ) CHAR
CHARACTERISTIC.LOAD
BELT_TYING

2
4 Segment 1 D
Segment 2 Segment 3 Segment 4
Model.pdf
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D-RingBuckleAnchorFloor POINT_OBJECT

4
D_ring (-0.220 -0.288 0.603) and ClavicleRHS_pnt
ClavicleRHS_pnt and RibsUpRHS_pnt
RibsUpRHS_pnt and RibsLowRHS_pnt
RibsLowRHS_pnt and Buckle (-0.220 0.314 -0.189)

CHARACTERISTIC.LOAD
belt_loading.txt belt_unloading.txt 1
3.0E5(0.0)
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BELT_TYING
0.3

3 (BELT_RETRACTOR) 0.001s
SWITCH.TIME CHARACTERISTIS.LOAD
LOAD.FUNC FUNCTION.XY retractor_force.txt
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MADYMO BELT
D-Ring BELT POINT_REF_1

Buckle (-0.220 0.314 -0.189) and AbdomenInsertL_pnt

AbdomenInsertL_pnt and AbdomenInsertR_pnt

AbdomenInsertR_pnt and Floor (-0.215 -0.318 -0.190)

5 0.1s
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Exercise 6

Finite Element Exercise: Simple FE Belt

:

Files required: FE_belt.xml
8 2 3
1m, 0.1m 0.01m. :E = 1 x 10 N/m , density = 500kg/m ,
nu = 0.0
()
2 4 6 8 10 12 14 16 18 20 22

1 x 3 5 7 9 11 13 15 17 19 21
Fig. 6.1 Simple finite element model of a belt
FE_belt.xml
MATERIAL.ISOLIN PROPERTY.MEM4
PART

INITIAL.FE_MODEL

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Fig. 6.2

SUPPORT 1 2 SUPPORT
21 22 system 2/body 1

2 MOTION.JOINT_POS x
+1m/s

80ms
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Fig. 6.3
Rayleigh damping CONTROL_FE_MODEL ALPHA_COEF =
100 material damping MATERIAL DAMP_COEF = 0.2
12
FE_MODEL

CONTROL_OUTPUT HDF5
MADPost2.0 *.h
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*_ani.h
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Exercise 6b

Finite Element Exercise: FE Belt on dummy

Files required: initial.xml

File created: FEbelted.xml
5

Fig.6b.1 Model
5
5 3
D-Rring Buckle Buckle
Anchor

1 SYSTEM.MODEL
FE_MODEL
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CONTROL_FE_MODEL alpha 100.0

ID
ID TABLE
Node.txt Element.txt

PROPERTY PART MATERIAL.HYSISO

800kg/m^3 CHAR CHARACTERISTIC.MATERIAL
6.0E9 1 0
febelt.loading febelt.unloading PROPERTY.MEM3NL
1mm PART
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2 Node0.txt
Element0.txt

3 FE

- D FE 112

- FE 113 FE 77
0.3

- FE 76

POINT_OBJECT BELT
POINT_OBJECT BELT 5
POINT_OBJECT 5
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- Model.pdf FE
(GROUP_FE)
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-
Shoulder belt and Thorax_gmb
Shoulder belt and Abdomen_gmb
Shoulder belt and Shoulders_gmb
Lap belt and Pelvis_gmb
Lap belt and Abdomen_gmb
Lap belt and FemurKneeL_gmb
Lap belt and FemurKneeR_gmb
kinematic contact 0.3

7 CONTACT. MB_FE 3

6 NULL RUN FE *.rep FE

FE 1 0.1s

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Exercise 7

Finite Element Exercise: Airbag

: FE
Files required: airbag.xml
daisy_inc.xml

Fig.7.1 Model
Part A:
airbag.xml SYSTEM.REF_SPACE
FE_MODEL INCLUDE daisy_inc.xml
XMADgic TABLE
airbag_a.xml
CONTROL_AIRBAG
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ELEMENT.MEM3 ( daisy_inc.xml
ELEMENT.TRIAD3)

7 2 3
(E = 6 x 10 N/m , = 1200kg/m , = 0.2)
0.005m TENSION_ONLY ON
INCLUDE MATERIAL PROPERTY

PART

Part B:
AIRBAG_CHAMBER ELEMENT_LIST
AIRBAG_CHAMBER INFLATOR.DEF

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INFLATOR.DEF SWITCH
0s SWITH SWITH.TIME

GAS_MIXTURE.CONSTANT 94% 6%

FUNCTION.XY MASS_FLOW_RATE_FUNC TEMP_FUNC

Time (s) Mass flow (kg/s) Temperature (K)

0.00 0.0 290
0.06 1.8 1250
0.35 0.0 1200

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Part C:
AIRBAG_CHAMBER INFLATOR.DEF(IDELCHIK)
0.05m Z

OUTPUT_AIRBAG_CHAMBER SELECT.PRES SELECT.TEMP

Part D: /
OUTPUT_AIRBAG_CHAMBER SCALING X
Y

Part E: FE
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SUPPORT 274

SURFACE.PLANE SURFACE.PLANE
SYSTEM.REF_SPACE GROUP_MB

GROUP_FE

2 500
400mm 3m/s
FRIC_COEF = 0.1
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Exercise 7b

Finite Element Exercise: Driver Airbag

: FE

Files required: belted.xml, bag_mesh.xml, gas.massflow.txt,

gas.temperature.txt

Fig.7b.1 Positioned dummy, with conventional belt and bag

5 belted.xml bag_mesh.xml
1
PART
- PART 1 MATERIAL.ISOLIN 250.0E6
0.3 750 kg/m3

- PART 2 MATERIAL.HOLE CDEX(

) 2
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- PROPERTY.MEM3 0.3 mm

PART1 PART2

2 FE_MODEL SUPPORT 97:112 1019:1026 (

DOF_ALL=ON )

3 FE_MODEL CONTROL_AIRBAG (101325 Pa)(288.15 K)

(80% 20% )

AIRBAG_CHAMBER 0.1m3
AUTO_VOLUMN ON INFLATOR
( gas.flow.txt
gas.temperature.txt)
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INFLATOR.DEF SWITCH 20ms

FE_MODEL 4 STRAP 2.0E3

0.25m521 976, 327 782, 439 894, 205 660

INITIAL.FE_MODEL INITIAL.FE_MODEL
FE_MODEL SYSTEM.MODEL 0.47 0.00
0.51, y -1.22 rad ORIENT ORIENT
ORIENTATION.SUCCESSIVE_ROT
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GROUP_FE:

belted.xml
4

Airbag and Steering wheel
Airbag and Head_gmb
Airbag and Neck_gmb
Airbag and ArmUpL_gmb
Airbag and ArmUpR_gmb
Airbag and Shoulders_gmb
Airbag and Thorax_gmb
Airbag and Abdomen_gmb
(kinematic contact) 0.3

5 0.1s
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Exercise 8

Finite Element Exercise: Passenger Airbag

Files required: start.xml

imm.xml
folded.xml
start.xml
NULLRUN

Fig.8.1
1 IMM(initial metric method)
MADYMO Folder SCALING

imm.xml
2 MADYMO Folder Folder
start.xml Folder

folded.xml
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