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Circuit diagram
(2) Connector
(3) Tee
(4) Makeup line
(5) Main control valves
Right Pump
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools
and Shop Products Guide" for tools and supplies suitable to
collect and contain fluids on Caterpillar products.
Dispose of all fluids according to local regulations and
mandates.
Note: Perform the test for the right pump and the test for the left pump one at a time.
Illustration 3 g00817722
Pump compartment
(6) Negative flow control line (right pump)
Illustration 4 g00669270
(2) Connector
(3) Tee
(4) Makeup line
(40) Elbow
iv. Disconnect makeup line (4) from connector (2) at swing motor (1) .
v. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to connector (2) at swing motor (1) .
vi. Install seal (30) and makeup line (4) to tee (3) .
vii. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36) at right pump (23) and coupling
(37) at the swing motor.
viii. Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (16) for right pump delivery pressure.
ix. Install multitach group (22) on engine (21). This is used to monitor engine speed.
Illustration 5 g00670945
Tool setup
(6) Negative flow control line (right pump)
x. Disconnect negative flow control line (6) from right pump (23). Install seal (25) and plug (7) to the end of negative flow
control line (6) .
xi. Connect two tees (15) to the elbow at the negative flow signal pressure port of right pump (23). Install cap (27) to tee
(15) .
xii. Connect one end of test hose (18) to tee (15) .
xiii. Connect the other end of test hose (18) to pressure tap (14) for the power shift pressure.
xiv. Connect one end of test hose (44) to tee (15) .
xv. Connect 4900 kPa (700 psi) pressure gauge (20) to the other end of test hose (44) .
Left Pump
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools
and Shop Products Guide" for tools and supplies suitable to
collect and contain fluids on Caterpillar products.
Dispose of all fluids according to local regulations and
mandates.
Note: Perform the test for the right pump and the test for the left pump one at a time.
Illustration 6 g00817737
Pump compartment
(3) Tee
(4) Makeup line
(40) Elbow
iv. Disconnect makeup line (4) from connector (2) at swing motor (1) .
v. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to connector (2) at swing motor (1) .
vi. Install seal (30) and makeup line (4) to tee (3) .
vii. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36) at left pump (24) and coupling
(37) at the swing motor.
viii. Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (8) for left pump delivery pressure.
ix. Install multitach group (22) on engine (21). This is used to monitor engine speed.
Illustration 8 g00670945
Tool setup
x. Disconnect negative flow control line (13) from left pump (24). Install seal (25) and plug (7) to the end of negative flow
control line (13) .
xi. Connect two tees (15) to the elbow at the negative flow signal pressure port of left pump (24). Install cap (27) to tee (15)
.
xii. Connect one end of test hose (18) to tee (15) .
xiii. Connect the other end of test hose (18) to pressure tap (14) for the power shift pressure.
xiv. Connect one end of test hose (44) to tee (15) .
xv. Connect 4900 kPa (700 psi) pressure gauge (20) to the other end of test hose (44) .
Test
Note: Perform the test for the right pump and the test for the left pump one at a time.
Monitor
(B) Keypad
(C) Up key
(D) Left key
(E) Down key
(F) Right key
4. Start Service Mode and input a fixed power shift pressure of 2550 kPa (370 psi).
i. Press menu key (J) .
Note: If more than thirty seconds pass between pushing the keys on the keypad, the menu mode will be cancelled and
the previous display will be restored to message display (A) .
ii. Press down key (E) in order to highlight the second menu item "SERVICE OPTIONS" on the message display. Press
OK key (I) .
iii. Input the password "FFF2". Press left key (D) or right key (F) in order to change the position of the flashing character.
Press up key (C) or press down key (E) in order to change the value of the flashing character. Press OK key (I) after the
correct password is displayed.
iv. Press down key (E) once in order to highlight the second line on the message display.
v. Press right key (F) repeatedly until "DEVICE TEST" appears on the message display.
vi. Press down key (E) in order to move down one line on the message display.
vii. Press right key (F) until the "PS PRV - FIXED" appears on the message display.
viii. Press down key (E) .
ix. Press OK key (I). The display on line 4 of the message display will now change to a numeric value. These characters
represent the power shift pressure (kPa).
x. Press left key (D) or right key (F) in order to increase or decrease the numeric value that is displayed on line 4 of the
message display. Pressing left key (D) one time decreases the power shift pressure 10 kPa (1.5 psi). Pressing right key
(F) one time increases the power shift pressure 10 kPa (1.5 psi).
Note: The value for power shift pressure on the monitor may not always match the pressure reading on the pressure
gauge. Adjust the value on the monitor until the desired power shift pressure is attained on the pressure gauge that is
connected to the pressure tap for power shift pressure. The actual power shift pressure must be 2550 kPa (370 psi) on
the pressure gauge.
Note: To prevent a change in power shift pressure during the pump flow test, do not turn the engine start switch to the
OFF position.
Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for additional information on Service
Mode.
Illustration 10 g00670500
5. Turn valve (26) on portable hydraulic tester (10) clockwise until the pump delivery pressure is 6850 kPa (1000 psi).
6. Record the negative flow rate in Table 1.
Illustration 11 g00817751
Table 1
Right pump
Oil Temperature C (F)
Left pump
Right pump
Engine Speed (rpm)
Left pump
Right pump
Flow measured liter/min (US gpm)
Left pump
Right pump
Flow corrected liter/min (US gpm)
Left pump
Note: Specifications for flow rates are based on an engine speed of 1800 rpm. To get more accurate test results, measured flow
should be corrected with the following calculation.
Table 2