Professional Documents
Culture Documents
FRET-SAWING
AND
WOOD- CARVING
FOR AMATEURS.
BY
GEORGE A. SAWYER.
BOSTON
LEE AND SHEPARD, PUBLISHERS.
NEW YORK:
LEE, SHEPARD, AND DILLINGHAM.
1875-
Entered according to Act of Congress, in the year 1874, by
GEORGE A. SAWYER,
Bcston:
Elbctrotvped and Printkd by
Rand. Avery. & Ca
(.V ^^ ^r-, -*-
, ^
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3
4 PREFACE.
G. A. S.
CONTENTS.
, PAGE
Introduction 7
Miscellaneous Tools 28
Woods ^6
5
FRET-SAWING AND WOOD-CARVING
FOR AMATEURS.
Good, bad, and indifferent, large and small, dark and light,
spasmodic, and will die out ; but there yet remains a large
amount of solid interest to be provided for.
the fact that this amusement is within the reach of almost every
7
.
one, that it is easily acquired, costs but little, and is really pro-
Its influences are alone for good, its associations solely refining
their taste for the mechanical arts ; it makes them handy and
helpful in the use of the tools ; it tends to develop any talent
they may have for drawing and designing ; and it may become
a means of future profit as well as present pleasure.
For the older members of the family, too, it has its charms.
We can buy brackets, boxes, portfolios, and a thousand other
things, cheaper perhaps, and more finely executed, than we are
ever likely to produce them ; but who can estimate the pleasure
derived from the gift of an article done by some dear hand ?
Slippers are all well enough in their way, but the most care-
fully kept ones will not wear forever. A handkerchief, with our
monogram prettily wrought, makes a very tender souvenir ; but
they are apt to get "blown off the line, sur," and disappear.
Neckties are charming, but fleeting ; even the bright colors of
a pincushion fade, and the stitches fray with constant use.
When, however, John gives Jane a rosewood box with her
INTRODUCTION. 9
trays inside for her jewels or her spools ; or Jane gives John
her portrait in a frame of her own sawing and carving, we feel
reasonably sure that the gift will last for many a long year to
recall us, in pleasant memories, and that time will only add to
its beauties by mellowing its tints and harmonizing its tones.
Let us, then, gather up our tools, lay in a stock of beautiful and
enduring wood, and prepare ourselves to become skilled work-
men in this pleasant field.
Coals aitb ^cassorus for Jfwt-Saioiwg.
ter ; and, as it may fall into the hands of those away from
the cities where opportunities exist for personal examina-
For simple fret-sawing, the tools required are few and inex-
pensive.
Pretty good work can be done by a clever boy with only a
jack-knife and an old cigar-box ; indeed, we have toiled away
with nothing more than these for months at a time ; but a few
cheap tools enlarge one's field as a lens does one's vision, and
are greatly to be desired.
TOOLS AND ACCESSORIES FOR FRET-SAWING. II
saw will only do it a good deal faster, and with less fatigue, just
as tht sewing-machine accomplishes work so much faster than
Let US recapitulate.
Handle of tools.
Oil-stone,
Glue-pot,
Two or three wooden screw-clamps for holding glued objects,
ent rivals for public favor, it is suggested that there are a few
points which it is necessary that the machine should fulfil.
It should be well and strongly made, and yet not too heavy to
be portable. It should be symmetrical and graceful. The fewer
the parts, and the simpler its formation, the better ; and it should
be readily adjustable to carry saws of different sizes and lengths ;
and, lastly, it should run with great rapidity and ease. The
machine that will fill these requirements, and still come within
the reach of the average pockets of the people, will soon make
its way.*
A small smoothing-plane such as piano-makers use,
A light hammer,
A try-square,
A gauge,
may be added as they are needed, and will be found indispensa-
ble to the advanced workman who intends to excel.
* The " Fleetwood " Machine, which we use, is to us entirely satisfactory, and is
furnished at a less price than any other with which we are acquainted. The older
ones were made with a treadle for one foot. We regard the double-foot treadle as
an essential improvement.
;
11.
smoothly, and one roughly, the general effect will be at last much
the same ; but, put the carver's tools into their hands, and the
same specimens when finished will vary all the way from bad to
Chisel.
Skew Chisel.
Parting Tool.
Chisel.
Parting TooL
h ^ Parting TooL
TOOLS AND ACCESSORIES FOR CARVING. 15
all one hundred and fifty tools ; and we don't pretend to know
any thing about them. Usually workmen come in with the
sizes and shapes they need punched on a piece of board, and
they make their selection to suit their particular work; and
every man wants a different lot. We can give no advice."
;;
that is, they are designed to stand the ordinary rough usage of
the workshop, and in so far are not adapted to the more careful
handling of the amateur, particularly when the amateur is a
lady; and so we made a pattern ; and, after some trouble to find
I . . . \ inch wide,
I . . . tV " "
I . . .
i " "
3 shallow gouges,
I . . . \ inch wide.
I . . . A " "
I . . .
i " "
3 deep gouges,
I . . . \ inch wide.
3 U ((
I . .
I . . .
i " "
the Straight ones, and differ only in the curve of the blade,
which permits their use in depressions of the work where a
straight tool will not reach.
chiefly useful in cutting away the waste wood next the promi-
tool or the graver of the wood-engraver ; and all the wood out-
by a light blow with the mallet, and the surface not regularly,
that is, not in regular lines, but evenly pitted. The carved part,
Besides the tools above mentioned, you will need one or two
clamps, or hold-fasts, of which a good pattern is figured else-
rate.
CORNER BRACKET.
III.
one figured in
No. I, and is
the one we
would recom-
mend to those
^'- ' Adjustable Saw-Frame.
without previ-
ous practice, and especially for children's use. It is also the
ing to the make. The objection to it is, that only small work
can be done with it, the distance from the saw-blade to the back
of the frame, only about two and a half inches, being the limit.
22 FRET-SAWING AND WOOD-CARVING.
bility. This is also the only frame in which the back is adjusta-
work.
The next kind of saw-frames are varying styles of figure
No. 3. We
have never
used one of
these, and
so do not
speak from
personal
e X pe r i-
ment.
24 FRET-SAWING AND WOOD-CARVING.
The whole cost will not be greater than any of the larger styles
last mentioned ; and we think, where one has facilities for getting
The arms are thirty-six inches long, and made of black wal-
SAW-FRAMES AND SAWS. 25
nut, one inch square. Seven inches from the end, the sticks
are planed off to a taper, and left square. The rest of the arm is
two inches being square, and through which holes are bored to
take the saw-clamps. These clamps are made like the figure,
with a square shank to fit the hole in the arm, and a nut to
screw down, and hold them fast ; and a jaw, confined by a thumb-
screw, in which to fasten the saw-blade. Screw the arms on a
piece of inch board, six inches or so square ; and this board,
where, on the table opposite the saw, the blade being close into
the V cleft ; and on this place the work. -Be careful, when fasten-
ing the arms to the board, that the saw-blade is exactly perpen-
dicular, so that, when it is drawn down by the action of the foot,
boot is put, the ball of the foot resting on the floor ; or, better,
angles to the surface of the wood, and it leaves both hands free
to guide the work ; advantages which go far to compensate for
its disadvantages.
Germany principally, and vary in size from one so fine that the
teeth are not visible except upon very close examination, to one
coarse enough to take one of the first kind between each of its
teeth. They are numbered from i to 5 ; the No. i 's have about
eighty teeth to the inch, and the No. 5's about thirty. There are
still finer ones than these, numbered 000, 00, and o, and are
used for cutting metal. With a treadle-saw, thin brass, copper,
Bible.
The medium and coarse sizes, Nos. 3 to 5, are best for fret-
sawing ; and two dozen will last a long time. Being made by
machinery, they are sold very cheaph', retailing in this country
for twenty or thirty cents a dozen.
[istcUaiuous Cools.
perhaps, as any of
them. About twenty
small tools, screw-
drivers, counter-
sink, chisels, awls,
WALL BRACKET.
MISCELLANEOUS TOOLS. 29
securely held while in use. When not in use, the tools and
wrench all go into the hollow handle, which thus occupies but
little space, and can be sold at a most reasonable price. The
cost of this style is about a dollar and a half, or less.
Put a piece of thin paper between the two glued articles, and,
when it is desired to separate them, carefully insert the blade of a
thin table-knife. The paper will split, and permit their parting.
wood.
In the list of fret-sawing tools, there are
of the handled style ; and any hardware store will supply them.
Peter Stubs' files are the best in the world, and cost but little
Another very useful file is shaped like fig. ii. They are
called rifflers, or bent files, and are very desirable for smooth-
ing the hollow surface of a leaf or petal of a flower after carv-
ing, and for other places where a piece of flat sand-paper would
not reach. They can be procured at places where dental
instruments are kept, and are sold for about twenty cents each.
There are other shapes besides the one figured.
V.
the very best stones are Arkansas, which give the finest and
most enduring edge. They are costly, but will last forever.
wood a little larger than itself, and mark its outline on the
surface, and then dig it out with a chisel to about half the depth
of the stone. Repeat the same thing for a cover ;
place it on
the stone, and plane all the edges of the box even. Give it
two or three coats of shellac inside and out, and your stone is
safe from dirt, and breakage from a chance fall. Besides the
oil-stone, it is well to have a small block of wood, upon the- top
of which is glued a piece of soft, thick leather, moistened with
sharft cut. The other side of the chisel will need a few touches
on the stone ; and the inside of the gouges and parting-tool will
TABLE EASEL
WOODS. 37
with a fine grain, and beautiful markings ; and is suitable for all
When a factory is not accessible, one can buy, for a few cents,
empty boxes at the cigar-stores where they are usually glad to
get rid of them ; our modern revenue laws not permitting the
boxes to be used a second time for the packing of cigars. In-
sert the blade of a stiff table-knife in the joints of the box, and
carefully pry it apart without breaking the wood ; and throw all
the pieces into a tub of water, and let them remain an hour or
more to thoroughly soak off the paper strips with which the
edges are bound. The wood should be dried by standing it up
on edge. If the pieces are laid fiat, or piled on top of each
other, they do not dry rapidly, and are liable to warp.
40 FRET-SAWING AND WOOD-CARVING.
of hard wood ; but it seems hardly worth the trouble when the
others can be gotten. Clear pine looks much better shellacked
or varnished, the stain not taking well unless so dark as to
obscure the figure of the wood.
well to assure one's self of the fact of their stability before using
pieces or figures which are cut out of one will just fit into the
other, and can thus be transposed, and the light ones inlaid
into the dark, or vice versa ; and thus several examples of the
same pattern can be done at once. With the hand-saws, this is
may be expected.
The common kinds of veneers cost but a few cents per square
foot ; those dyed in high colors are about twenty-five or thirty
cents for the same quantity.
possible before using ; two or three years is not too much and, ;
by boiling in clean fresh water for four or five hours ; the boiling
taking the sap out of the wood, and making it dry and hard.
The wood shrinks considerably under this treatment, for which
colored woods.
more than the dark, but is probably purer and stronger. Break
it in small bits, put it into the cup, just cover it with cold water,
and place it to heat. When in the right condition for use, it
thick it clogs the work ; and if too thin and watery it does not
possess proper adhesive qualities. If the articles admit of it,
it is well to heat the pieces before applying the glue, and use
43
44 FRET-SAWING AND WOOD-CARVING.
glue which runs over the edges, must be removed either by scrap-
ing away after it hardens, or with a cloth moistened with warm
water while it is yet soft. This latter method roughs up the
them from the back, but not so deep as to show on the exterior,
and put in a small peg of hard wood well covered with glue.
Any good varnish may be used but the most convenient will
;
bottle (two-ounce is large enough for small work), and fill it two-
after putting on several coats, you can rub it down with a piece
of very fine sand or emery paper, and finish with one more thin
coat. This takes out all the brush-marks, and leaves a perfectly
flat and even polished surface.
The alcohol used to dissolve shellac must be strong and pure,
gum, and spoils the effect ; and yet the gum must not be allowed
to get so dry as to be streaky. Experience and good judgment
alone will make a success of this method ; but for a flat panel
than raw linseed-oil applied with a soft rag, and well rubbed in,
in a soft old linen rag, the folds of the rag at the back serving
for a handle. Cotton cloth will do also, but the linen is freer
from lint.
soak through, and apply to the outside of the rag a drop or two
of raw linseed-oil. Sweet-oil may be used, but linseed dries
be used ; the object of the oil being merely to make the pad slip
easily over the surface of the wood, and as little should be used
as will barely accomplish this result.
With the pad thus charged, rub it on the wood with a circular
The first coat will sink into the wood, and produce but little
light like a mirror, and in which you can see your face. Two
or three applications will ordinarily produce this result ; an open
porous wood, requiring more than a hard fine-grained one.
If greasy white streaks show themselves, it is evidence that
too much oil is used, and they must be gently rubbed out with-
and the like ; though wood which is to be used for plain fret-
Draw ^ \ /
^ 71
^\A^ kk^% ^
the size of the original.
\ I
over the pattern any number of
PICTURE FRAME.
COPYING AND TRANSFERRING PATTERNS. 49
necessary.
A pair of dividers, or compasses, and a parallel ruler, will be
found very useful for many purposes in doing nice work, besides
marks. Or the pattern may be carefully cut out with the sharp
and the whole thing sawed out together. What are known
S
50 FRET-SAWING AND WOOD-CARVING.
wood, so that the holes left by them may not mar the finished
work.
IX.
outward and downward. Clamp the lower end of the saw first.
Put the upper end of the saw-frame against some fixed object,
and spring it slightly while the other end of the blade is being
secured by the other clamp. This will bring a strain on the
worked on projecting far enough over the edge to allow the saw
to have free movement. Commence on the outer edge, and
follow the lines around, working the saw up and down with a
quick, energetic motion of the right hand ; turning the work, and
51
52 FRET-SAWING AND WOOD-CARVING.
feeding it to the saw, with the left. After finishing the outline
(or before, as may be convenient), drill holes through all the
spaces within, which are to be cut out. Unclamp the upper
end of the saw-blade, put it through one of the holes, and again
clamp it fast. Saw out this part, and so on successively till
Unless great care has been taken, and the lines of the pattern
most accurately followed, it will be found that there are little
The curves are all to be made regular and even, the points
sharp and true, and the angles clean and open.
This careful after-finish should be regarded as very important.
The work often sold in the shops is left just in the condition in
which it came from the saw, with the edges rough and irregular,
and made worse by the swelling action of the moist varnish
upon the exposed wood fibres. If we want to produce work
which is to excel all this poor stuff, we can easily accomplish
our desire by the careful finish recommended ; and this is really
only learned by experience, and each one is apt to iind his own
way easiest, even if not the simplest ; but some little points will
wood to the other line, and follow that up till it meets the first.
taking care in both cases that the space cut away be on the side
of the line within the waste wood. In all cases it is recom-
mended to follow the line with the saw with as great accuracy
as possible, as it is less tedious to do so than to expend the
time afterwards finishing with the file.
the saw into the frame with the teeth inward, and then saw
towards you from in, out ; or the saw may be put in with the
teeth sideways ; and you will find that, changing the saw around
in this way, you can do much larger pieces of work with the
same tool than would otherwise be possible.
Feed the wood to the saw slowly, and be careful to hold the
any saw, with the hand above the work ; the longer ones, figs. 2
and 3, are operated by the hand below, the frames, when long
enough resting on the arm. In this latter case it is recom-
mended to have the work on a higher level than with the other
saws, either by using a high table or a low seat. The exact
adjustment will, of course, depend upon each individual's needs,
not be necessary.
X.
hands, the pahn of the right one on the head of the tool, and
the side of the left hand resting on the work, the thumb and
lingers turned up, and supporting the blade, and acting as a
guide to direct the push of the right. In using a mallet for
cutting away a large quantity of surplus wood, the tool is firmly
grasped by the left hand, and light blows struck upon its head
with the right. The mallet should be of wood, so as not to
spread or. roughen the head of the tool, which would make it
than towards, the elevated parts ; but when the grain of the
wood makes the reverse necessary, cut carefully, and stop a
little short of the line, and finish up afterwards with still greater
care.
is found that the grain dips a little, and is taking the tool deeper
than is desired, the work must be turned around, and the cut
made in the opposite direction. Sometimes the work can be
advantageously cut across the grain ; but the tools do not leave
the work in quite as good condition as in the former case, and
a little more finish is required afterwards.
hint in mind, and not use sand-paper till the carving is entirely
finished : otherwise the fine grains of sand are apt to injure the
edges of the tools.
a result which more than any thing else destroys the artistic
perfectly flat one, the best way is to lay a whole sheet of the
paper on a flat board, fastening the edges down with glue or
tacks, and then rub the work on it, and always with, or in the
mentioned.
XL
gtscrrplmn; jof |piatts.
for the largest design here given ; but with the larger styles of
saws, or with a machine, these patterns may be enlarged to any
desired size.
Plate I, of carving-tools, is sufficiently described in the article
on Tools and Accessories for Carving.
Plate No. 2 is one-half of a bracket intended for a comer.
WALL POCKET.
DESCRIPTION OF PLATES. 59
first step ; but, if the waste wood is gotten rid of, it will allow
the freer movement of the saw in cutting the rest. Drill holes
through all the spaces, and cut them all out successively.
currants and leaves. The front piece, which supports the shelf,
to be glued near the top on the back, to which the leg which
supports the easel on the table is to be fastened with a hinge.
chisel, and make the first cut nearly perpendicular, and from a
ness of the wood, and size of the work. The second cut should
be from the outside in towards the first, so that the ribbon will
with the grain of the wood, not to go too deep and split it clear
end of a knife-blade, and push it into the cleft from the back,
little legs, and putting a support to the back, it would also do for
-t=ii-
give them the appearance of passing in and f ,
mental edging and carvings are of white holly, and the panels
under the carvings may be of any contrasting veneer.
Saw out first the walnut of one piece. The edges outside of
would look well ; and each piece is to be cut out exactly the
White holly is the best wood for the little carvings. The
upper ones are meant for pansics, and the others for the daisy,
or whiteweed. If you will look at the flowers themselves, you
will see at once how the petals ar,e laid, one over or against the
next ; and it is only necessary to imitate the arrangement to the
best of your ability to get as natural and truthful an effect as
piece of thin pine, larger than the orifice, will answer ; and this
thickness, both its inner and outer edges will look better if they
All the above articles are of the very best class, and are highly recommended
Illustrated Catalogues free. Address,
LACONIA, N. H.
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