Machine No.

/ Scale Pit:

Sr. Date of Sub-assembly or any other items

Machine (Where)
No. Identification (Where)

1 27/09/2017 Scale pit Pump No .1

2 27/09/2017 Scale pit Pump No .1

3 27/09/2017 Scale pit DRT Gear Box

4 27/09/2017 Scale pit DRT Gear Box

5 27/09/2017 Scale pit DRT Gear Box

6 27/09/2017 Scale pit DRT Gear Box

7 27/09/2017 Scale pit DRT Gear Box

8 27/09/2017 Scale pit Pump No .2

 Listing o

Identified By (Who) AM step Tag Category

H.S Rai 1 Red

H.S Rai 1 Blue

Tejas Panchal 1 Blue

Tejas Panchal 1 Blue

Pramod Rai 1 Blue

Pramod Rai 1 Blue

Ranveer Singh 1 Blue

Deepak Vaghela 1 Blue

 Listing of Abnormality Tags

Abnormality Description Abnormality Classification

Suction Pipe support coloumn damage Damage/Broken Parts

Motor Cover Loose Loose Parts

Missing
DRT Gear oil top up box bolt Missing
Parts/Direction/Marking/Identification

Missing
DRT Gear oil top up box bolt Missing
Parts/Direction/Marking/Identification

Missing
DRT Gear oil top up box bolt Missing
Parts/Direction/Marking/Identification

Missing
DRT Gear oil top up box bolt Missing
Parts/Direction/Marking/Identification

Missing
DRT Gear oil top up box bolt Missing
Parts/Direction/Marking/Identification

Missing
Scale Suction line flange bolt missing
Parts/Direction/Marking/Identification
Tags

Abnormality Leads to Action to Correct Abnormality

Minor Stoppages Replace

Minor Stoppages Tighting the cover

Minor Stoppages Install the missing parts

Minor Stoppages Install the missing parts

Minor Stoppages Install the missing parts

Minor Stoppages Install the missing parts

Minor Stoppages Install the missing parts

Minor Stoppages Install the missing parts

 Zone: B

Action Executor (Which Action Executor (Who

Planned date
Department) Fix)

Mechanical V.P Singh 10-Oct-2017

Mechanical V.P Singh 28/09/2017

Mechanical Ashok Srivastav 28/09/2017

Mechanical Ashok Srivastav 28/09/2017

Mechanical Ashok Srivastav 28/09/2017

Mechanical Ashok Srivastav 28/09/2017

Mechanical Ashok Srivastav 28/09/2017

Mechanical V.P Singh 28/09/2017

Date of completion
 Abnormality Ta

Machine No. / Production Line: CLAS

Parts/Directon/Marking/Identfcaton
Abnormality

Improper Route of Cable

Damage/Broken Parts

Naked Wires/Cables
Unfunctonal Parts

Unwanted Parts
Loose Parts
Missing
S.No.

Exact
locaton
descripton

1 Tejas Panchal 2
2 H.S Rai 1 1 1
3 Deepak Vaghela 1
4 Pramod Rai 2
TOTAL 0 6 0 1 1 0 0
 Hydraulic Oil Leakage/Spillage
Lubricaton Oil Leakage/Spillage

0 0 0
Cooling Oil Leakage/Spillage

0
Grease Spillage/Leakage
CLASSIFICATION
Overheatng
Abnormality Tag VS Effect

Rusty parts

0 0 0
Wrong Parts

0
Water Seapage/Leakage

0
Obstructon in Machine Area

Loose Parts
Dirty/Dusty
Unsafe Conditon

Damage/Broken Parts
0 0 0
Contaminaton

0
Pipe Line Disorder

1
3
2

8
Total

0
Breakdown

Missing Parts/Direction/Marking/Identification
0
Quality rejects
0

Near Miss/Accident
Abnormality Leads to
 2
2
2
2

8
Minor Stopages

Abnormality Leads to

0
Cost increase (waste)
 Loose Parts; 1; 12.50%

Damage/Broken Parts; 1; 12.50%

Missing Parts/Direction/Mar
75.00%
Missing Parts/Direction/Marking/Identification; 6;
75.00%
Improper Route of Cable
Missing Parts/Direction/Marking/Identification 6
Unfunctional Parts
Damage/Broken Parts 1
Loose Parts 1
Naked Wires/Cables
Unwanted Parts
Hydraulic Oil Leakage/Spillage
Lubrication Oil Leakage/Spillage
Cooling Oil Leakage/Spillage
Grease Spillage/Leakage
Overheating
Rusty parts
Wrong Parts
Water Seapage/Leakage
Obstruction in Machine Area
Dirty/Dusty
Unsafe Condition
Contamination
Pipe Line Disorder
 Tags Summary
BLUE TAGS RED TAGS
BLUE TAGS 7
RED TAGS 1
TOTAL 8

RED TAGS; 1; 12.50%

Tags per Employee

BLUE TAGS; 7; 87.50%

Summary
AGS RED TAGS

12.50%

BLUE TAGS; 7; 87.50%

 Tags per Member
Sr. No Name of Team Member No. of Tags Raised
1 Tejas Panchal 2
2 H.S Rai 2
3 Deepak Vaghela 2
4 Pramod Rai 2
5
6
7
8
9
10
Loose Parts; 1; 14.29%

Missing Parts/Direction/Marking/Identif
85.71%
rts/Direction/Marking/Identification; 6;
Improper Route of Cable
Missing Parts/Direction/Marking/Identification 6
Unfunctional Parts
Damage/Broken Parts
Loose Parts 1
Naked Wires/Cables
Unwanted Parts
Hydraulic Oil Leakage/Spillage
Lubrication Oil Leakage/Spillage
Cooling Oil Leakage/Spillage
Grease Spillage/Leakage
Overheating
Rusty parts
Wrong Parts
Water Seapage/Leakage
Obstruction in Machine Area
Dirty/Dusty
Unsafe Condition
Contamination
Pipe Line Disorder
Tag Category Tags Raised Tags Corrected
BLUE TAGS 7 7
Tags Correcte
RED TAGS 1 0 9
TOTAL 8 7 8
7 7
7
6
5
4
3
2
1
1
0
BLUE TAGS RED TAGS 0
Tags Corrected
8
7

RED TAGS 0 TOTAL