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J. Bradbury, Dip. TecMEng.), P. Dey, B.Sc.(Eng.), Mem.I.E.E.E., G. Orawski, B.Sc.(Eng.), Sen. Mem. I.E.E.E., C.Eng., F.I.E.E., and
K.H. Pickup, C.Eng., M.I.Mech.E.
Abstract
Based on the strain-hardening-material law, a method of long-term-creep prediction is proposed which takes into
account all practical line-design and operating conditions and estimates the reduction in conductor tension and
the increase in its sag due to creep with acceptable accuracy. Correlation between theory and practice is illustrated
by both laboratory and field measurements. Selected examples are given on the application of the method for
line design and for the selection of optimum sagging procedure of a line.-Areas of further research and investiga-
tions on overhead-line creep are indicated.
List of symbols (b) the distortion at the points of contact between the wires, allowing
2 slight longitudinal extension of the conductors
A = cross-sectional area of the conductor, mm
(b) pure metallic creep in the wires caused by the tensile load.
E = Young's modulus, kg/mm2
R ratio of aluminium area to area of complete conductor Based on laboratory tests by many investigators,1"4 it is generally
T = tension in conductor, kg accepted that, after an initial period, the relationship between creep
TllJt = ultimate tensile strength of conductor, kg strain and time of an overhead-line conductor can be expressed by
t = time.h the empirical equation:
w = weight per unit length, kg/m
L = horizontal span length, m = Ct" 0)
a = coefficient of thermal expansion, deg C"1 Unfortunately, the values of C and n in the above equation are unique
e = creep strain, mm/km to the particular conductor and to the tension and temperature. Thus,
6 = conductor temperature, deg C in a laboratory, where tension and temperature are artificially main-
A0e = equivalent temperature change due to creep, deg C tained constant, the above equation plotted on a log-log scale gives
C,K = creep constants a straight line. But, under field conditions, where these parameters
T?, /?, 7, 8, <p creep indices are constantly changing, the relationship on log-log scale is no
a.c.s.r. = aluminium conductor steel reinforced longer linear. Therefore, predictions of creep based on Cand n
a.c.aj. = aluminium conductor alloy reinforced values for an existing line, although with an identical conductor,
Suffixes 1 and 2 denote different values for the variable could introduce large errors. Moreover, the effect of changes in some
of the operating conditions on creep of a conductor, i.e. that of
1 Introduction tension and temperature, cannot be directly evaluated by the use of
eqn. 1.
As a result of creep strain, there is an increase in length and
hence in sag of an overhead-line conductor with time, which should
be considered at the design stage. Further, the effect of intermittent
high-temperature operation of transmission lines can accelerate creep Proposed method of creep prediction
strain.
The availability of an accurate method of long-term-creep pre- 3.1 Predictor equations
diction will remove much of the uncertainty now faced by the line Based on a large number of laboratory creep tests at differ-
designer as to the amount of extra ground clearance, if any, that ent tensions and temperatures, Bradbury and Harvey and Larson4
should be provided for the life of the line. The value of such a method have suggested the use of the following three predictor equations
is considerably increased if it enables assessment of the effect of pre- which correlate tension, temperature, time and creep strain:
tensioning and overtensioning on long-term creep.
Based on the strain-hardening-material law, a method of creep (2)
estimation is proposed which takes into account all practical line-
by Bradbury for all conductors
design and operating conditions. This method makes use of the
predictor equations, given in Section 3.1, for which laboratory-derived
creep constants are available. Correlation between predicted values (3)
of creep and those obtained by laboratory and field tests is illustrated.
Selected examples are given on the application of the creep-estimation by Harvey and Larson for all aluminium, aluminium alloy and a.c.a.r.
method to line design and construction. The field application of this conductors
technique to pretensioning and overtensioning may well be the subject
of further papers.*
e = (4)
Table 1
VALUES OF CREEP CONSTANTS FOR ZEBRA A.CS.R. CONDUCTOR
5 OO HAVING 54/7 STRANDING IN EQN. 2
Type of aluminium
400 rod
k 0 7 5
E 6
Extruded 238 x 10" 1-42 00174 10-6 0-455
Iboo Hot rolled 609 x 10"6 1-98 0-0238 2-95 0-313
200 The creep constants for eqns. 3 and 4 were derived by Harvey and
Larson4 on the basis of laboratory creep tests in the temperature
100 range 25-100C, and these values are given in Table 2.
) < r r
By assuming that, for a small increment of time, the temperature
remains constant, and by partially differentiating eqn. 8 with respect
to t, we obtain
(9)
dt
4OO
3.3 Computing procedure
35O
A computer program has been written to facilitate the creep 3OO
estimation. The procedure used is as follows: 25O
(a) At the start of a computation run, a number of time intervals are
defined in each of which the temperature is assumed to remain I5O
constant. The temperature can vary between one time interval IOO
and another. 5O
(b) If the tension remains reasonably constant throughout an interval, O
as could be the case during running out and pretension of a con- 2 3 4 5 7 8 9
ductor, the creep at the end of that interval is obtained directly b time.h x 10
from the relevant creep equation 2, 3 or 4. Fig. 2
(c) When the tension is allowed to vary, the time interval is divided Results of creep tests on Zebra a.cs.r. conductors at Weybridge
by the program into a number of increments, and the creep strain
is progressively determined by using eqns. 5, 6 or 7. a Creep curves for conductors made from rolled aluminium rod
b Creep curves for conductors made from extruded aluminium rod
After calculating the creep strain for a time increment, the A 258 m span 166 m span
change in tension during the increment is calculated from eqn. 9. 197 m span 105 m span
The procedure is repeated until the creep strain which has occurred
during the time interval has been calculated. 3.6 Limitations of the proposed method
The rates of change of tension and of creep strain during each Eqns. 3 and 4 predict zero creep at 0C and negative creep
increment are derived from values of tension and creep strain at below this temperature, a condition that will not occur in practice.
the start of the increment. This results in a slight overestimation These predictor equations were derived by Harvey and Larson4 based
of the creep strain in the conductor. on creep tests in the temperature range 25-100C. However, allowing
(d)U, in any time interval, the temperature is different from that in for some extrapolation of the creep data to lower values, and on the
the previous interval, the tension is recalculated using eqn. 8 to basis of a large number of theoretical computations, the authors have
allow for this change. found that these equations can be used with confidence for 15C
The program can accommodate conditions that may occur during and higher temperatures.
the life of the conductor, such as pretensioning before sagging, Also, the strain-hardening-material law does not predict creep
temperature changes due to line uprating, the effect of restringing recovery, a phenomenon which was observed during the Weybrigde
after an interval of a few years in service etc. experiments (see Section 4.1). Over the relatively long service life of
a line, however, creep recovery has a negligible effect on the final tests for the remaining three conductors. The opportunity, however,
value of creep. was taken to predict the creep performance for these conductors with
The authors are of the opinion that, taking into account the limi- the help of eqn. 4 and using the creep constants in Table 2 (a.c.s.r,
tations enumerated above, the accuracy of the creep predictions by Properzi rod). It was found that a better correlation between the best-
the proposed method is reasonable,-and it can be used with confidence fit field curve and the predicted curve was obtained by using slightly
for most overhead-line designs. different values of the constant |3 than the value of 1 -3 given in Table
2. The values of |3 actually used for predictions were: Grosbeak 1-36,
4 Correlation between theory and experimental results Lynx 1-42 and Gull 1-39.
IS ISOOO IOOO
E
creep mm/I
tension, kg
i s 3OOO
IO IOOOO IOO
5OOO IO - 25OO
34O 35O 366 37O J8O 39O 4OO
span,m
Fig. 5
Span/tension/temperature chart for Zebra a.c.s.r. Selection of
overtension
13-8
13-6
13-4
13-2
o E I3O
5 900 S 12-8
o
12 6
124
12 2
85O I2O
IO 20 3O 4O 5O 60
pretension,/o u.t.s. of conductor
Fig. 6
a.c.a.r. 300 mm2 conductor 183 m span. Tension after 20 years for 4O
various sagging regimes
- nominal design tension 942 kg at 17-6C 3O
Curves A 22C overtension
Curves B1 3C overtension
Curves C 0C overtension
Pretension times of 3, 1-5 and 0-7S h used with each set of curves 2O
can occur in service, and each case will need to be examined separ-
ately.
6OOO
6 Economic aspects
The effect of creep is an increase in sag, which has a direct
55OO bearing on the height of towers and on the cost of a line. Alterna-
tively, resagging may be required. Fig. 9 gives an indication of the
percentage cost increase for a quad Zebra 400 kV line with 366 m
Span, if higher towers are used to maintain statutory clearance when
IO 2O sag increases due to creep.
5OOO
10 IO IO 2 I03 IO4 IO5 In the case of new projects, it would be possible to compare the
time.h increase in sag for different types of conductor materials and con-
Fig. 7 structions, and the selection of the optimum type of conductor can
Effect of pretensioning and overtensioning on maximum working be made on the basis of lowest cost. For example, it is known that
tension in time for a Zebra a.c.s.r. conductor 366 m span the increase in creep is less for a.c.s.r. conductors with higher steel
content. The economics of line design is outside the scope of this
A design nominal m.w.t. paper, but the ease with which the increase in sag due to creep strain
B 14% pretension and31-6C overtension
C Zero pretension and 31 -6C overtension can be determined by the proposed creep prediction method makes it
D 14% pretension and zero overtension a useful tool for such studies.
E Zero pretension and zero overtension
7 Conclusions
366 m span length and under UK loading conditions, pretensioned
for 1 hour at 14% u.t.s. and then sagged to 31-6C overtension. (a) A versatile method of creep prediction, making use ot available
For comparison, the variation in m.w.t. of Zebra conductors, with predictor equations, has been developed, which makes it possible
various combinations of pretensioning and overtensioning, is shown to estimate more accurately the reduction in tension and the
also in Fig. 7. increase in sag due to creep of a conductor than using techniques
If an overtensioned line is erected just before winter, there could currently available.
8 8 Acknowledgment
60 16 Acknowledgment is made to the UK Central Electricity
Generating Board for permission to use the data and information on
creep investigations carried out by the Central Electricity Research
50 IS Laboratories at Leatherhead. Acknowledgment is due to the Director
of Engineering, South of Scotland Electricity Board for providing
4O 14
facilities for creep trials on the Newarthill-Clyde's Mill 132 kV line
and for the participation of the Board's personnel in the trials.
Acknowledgment is also due to the Southern Electricity Board for
3O 13 their participation on certain aspects of optimising sagging procedure
for their 11 kV and 33 kV lines. Finally, acknowledgment is made to
the management of B1CC and Balfour Beatty for their permission to
2O 12
/ publish the paper.
IO II 9 References
/
1 'A practical method of conductor creep determination', report prepared by
CIGRE Study Committee 22, Working Group 05, Electro, 1972, (24), pp.
O 10 /
O 5O IOO 105-13.7, and Erratum, ibid., 1973, (29), pp. 64-65
equivalent creep temperature, degC 2 BRADBURY, J., and VAUGHAN, D.W.: 'Creep of steel-cored aluminium
conductors' in 'Progress in overhead lines and cables for 220 kV and above'.
Fig. 9 IEEConf. Publ. 44, 1968, pp. 78-82
Increase in sag and cost of 400 k V quad Zebra a.c.s.r. conductor line 3 PHILLIPS, G.H.: 'How to gauge effect of creep', Electr. World, 9th March
with creep. Maximum conductor temperature 50 C and span of 366 m 1959,pp. 56-58
4 HARVEY, J.R., and LARSON, R.E.: 'Creep equations of conductors for
cost increase, - sag sag-tension calculations'. Proceedings of the IEEE Winter Meeting, 1972,
pp. 1-9
5 FINNIE, I., and HELL1ER, W.R.: 'Creep of engineering materials'
(c) By the application of this method, greater reliability is obtained in (McGraw-Hill)
the assessment of prospective line designs, the permissible current 6 PICKUP.K.H.: 'Final report of creep tests on South of Scotland
loadings and the maintenance of statutory limits on ground clear- Electricity Board's Clyde's Mill-Newarthill 132 kV line'. BICC, WMD
ance and factors of safety. Report WM/F/576, Feb. 1974
Correspondence
CHOKE- CAPACITOR HYBRID AS A FLUORESCENT- Prototype unit
LAMP BALLAST To obtain an approximate design, the fluorescent tube was
assumed to act as a resistor. A 1 -5 m, 65/80 W tube consumed 0-48 A
Indexing terms: Capacitors, Coils, Fluorescent lamps, Starting at 110 V r.m.s. in its normal circuit: It was therefore assumed to have
a resistance of 126 2. To obtain the required 110 V output voltage
Abstract from the hybrid with this load resistance, the formula Vo/Vj =
R/2OJ0L (from the hybrid theory) was used. V-, and CJ0 are specified
A single component can replace the choke, capacitor and starter by the 240 V, 50 Hz mains supply. The single-plate inductance L was
device conventionally used to control a fluorescent-lamp tube. thus 0-35 H. To ensure phase correction of the mains current, the
Recent findings with an experimental hybrid ballast unit are hybrid was designed to resonate at the mains frequency using the
reported and discussed. Possible ways to substantially reduce formula w 0 = l/y/(LC). Thus the hybrid capacitance was 25 juF.
the cost of the tube control equipment are suggested in the light Fig. 1 shows a unit constructed. The winding used aluminium capaci-
of the theory of the unit. tor foil and polypropylene dielectric film. It was heat shrunk in an
oven to minimise the amount of air trapped in the windings.
Using an oscilloscope, it was found that at the start of each tube
Introduction current cycle the output voltage of the hybrid (i.e. the tube voltage)
begins to form an amplified sine wave, but, when the striking voltage
In a common conventional fluorescent-lamp circuit, a ballast of the lamp is reached, the voltage falls. The tube and supply currents
choke in series with the tube limits the current flowing, a capacitor show peaks as the capacitance discharges. The mains current is very
across the supply corrects the phase of the current drawn and a starter roughly sinusoidal and its harmonic content appears to be no greater
unit connected across the tube helps initiate the gas discharge when than in the case of a conventional circuit. Also, a reasonable degree of
the light is switched on by causing cathode filaments to heat. Stickley1 phase correction is obtained.
patented the idea of manufacturing the choke and capacitor as one
unit, stating that this does not affect the action of the starter. This Discussion of unit constructed
idea has been re-examined by the author and it was found that the
unit not only ballasts the lamp with phase correction, but also causes The unit of Fig. 1 weighs 2-6 kg, while a typical conventional
it to ignite, thus eliminating the starter component. choke weighs 1 -9 kg. However, the hybrid design procedure used gives
The unit described by Stickley is not, in fact, simply a multisection the required L and C values only to a first approximation, and these
(two components wound in one process), but is a hybrid, whose parameters are not achieved in the most efficient way by the proto-
properties are determined by capacitive and inductive mechanisms type construction used.
acting at once. The hybrid has been analysed and it is hoped that A more efficient design would require a mathematical model of the
details will be published shortly. It has a self-resonant frequency, at fluorescent tube, or, alternatively, could be approached experi-
which it has a load-dependent voltage gain. If the tube is not ignited, mentally.
the gain is high, and high voltage is applied which starts the gas dis- The life of the popular hot-cathode type of tube is likely to be
charge. The gain then drops to a value consistent with the new load. shortened by the application of a striking voltage every halfcycle.
The hybrid thus performs all the functions of a control circuit. For However, the voltage peak varied considerably with two different
conventional circuits, see Elenbaas.2 prototype designs, and might not occur at all with some designs. The