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For further information regarding this report,
contact Mr. Harry Craft, Jr., Director of the
Technology Transfer Office, Mail Stop LA01,
Marshall Space Flight Center, AL 358 ! 2.
The telephone number is 205-544-5418.
Researchand
Technology1994

Annual Report of the


Marshall Space Flight Center

NASA TM-108470

National Aeronautics and


Space Administration

George C. Marshall Space Flight Center


Marshall Space Flight Center, Alabama 35812
Introduction

k_/n July 16, 1969, the Saturn/Apollo Program

marked the ending of one era and the beginning of


another. The advancements that led to this

achievement were unprecedented, forever changing

the way we perceive the Universe.

Today the synergistic spirit responsible for the first


manned lunar landing is still present at Marshall

Space Flight Center. We work toward the common

goals of improving lives and increasing the

understanding of the world in which we live. While

25 years have passed since "the day the Earth


revolved around the Moon," the refusal to become

complacent guides us into new directions and into


new frontiers.

This report summarizes the technology transfer, advanced studies, and research and technology
programs efforts now in progress, attesting to our capability to accept the scientific and technological

challenges that await us in 1995 and into the 21st century.

G.R Bridwell
Director
Acknowledgments

The point of contact and coordinator at MSFC for this report is H.C. Stinson (LA40/205-544-7239).
She was assisted by an editorial committee consisting of G.F. McDonough, E.W. Urban, A. Roth, and
G.R. Wallace. Detailed editorial support and production assistance was provided by MSI, a Division of
The Bionetics Corporation. The research and technology work at MSFC is a cooperative effort;
however, due to space restrictions, it is impossible to list all those involved in the projects described in
this report.

To assist the reader, the MSFC contact, office code, and telephone number are included at the beginning
of each article. The sponsoring organization and university and industry involvement are given at the
end of each article. An abbreviations and acronyms list, an alphabetical index of contacts, and an index
of key words are presented at the end of this report.

ii
Tableof Contents
Saturn/Apollo Program
Answered Challenge to the Nation Michael D. Wright viii

Technology Transfer
Introduction Harry G. Craft, Jr.
Technology Utilization Regional Alliances and Outreach
Joint-Cooperative and Dual-Use Partnerships
Technology Reinvestment Project
Science Payloads in Space
National Network for Technology Transfer
Examples of Successful Technology Transfer

Advanced Studies
Introduction James M. McMillion 8
Space Science
Lunar Telescopes: Technology Requirements Max E. Nein 10
John D. Hilchey
The Magnetosphere Imager Mission C. Les Johnson 12
Carmine E. DeSanctis
Passively Cooled Reconnaissance of the Interstellar Medium Jonathan W. Campbell 15
High-Energy Solar Imager Jonathan W. Campbell 15
QUICKSAT Missions William T. Roberts 16
Space Systems
National Adaptive Optics Mission Initiative Edward E. Montgomery 18
Tether Applications in Space Charles C. Rupp 19
Global Emergency Observation Warning and Relief Network Angelia E Bukley 19
John A. Mulqueen
Direct Tropospheric Wind Measurements From Space--Wind Sounder Instrument
and System Considerations Vernon W. Keller 21
Space Transportation
Advanced Space Transportation Systems Gary W. Johnson 22
MagLifter Joe T. Howell 24
Engine Diagnostics Using Cognitive Computing Techniques Jonnathan H. Kim 26
Ralph R. Kissel
Thomas E Zoladz
Research
MSFC Small Business Innovation Research Helen C. Stinson 29

Research Programs
Introduction Gregory S. Wilson 32
Earth System Science
Numerical Modeling of Nonlinear Baroclinic Fluid Systems Timothy L. Miller 34
A Modeling Study of Marine Boundary-Layer Clouds Daniel E. Fitzjarrald 35
Global Atmospheric Modeling Daniel E. Fitzjarrald 38
Global Mass Circulations Induced by Cloud-Radiative Forcing William M. Lapenta 41
Infrared Spectroscopy of the Earth's Upper Atmosphere and Planetary Atmospheres Mian M. Abbas 42
Diagnostics of the Global Hydrologic Cycle Franklin R. Robertson 43
Multicenter Airborne Coherent Atmospheric Wind Sensor Jeffry Rothermel 44
Aircraft Investigations of Lightning and Thunderstorms Richard J. Blakeslee 46
The Advanced Microwave Precipitation Radiometer Robbie E. Hood 47
Hydrologic Studies Using Geostationary Operational Environmental Satellite 8 Gary J. Jedlovec 48
Ronnie J. Suggs

,,

111
Global Aerosol Backscatter Experiment Maurice A. Jarzembski 49
Regional-Scale Atmospheric Moisture Variability Anthony R. Guillory 51
Cloud Morphology as Inferred From Polarimetric Radar, Passive Microwave,
and Lightning Observations Steven J. Goodman 52
Mesoscale Study of Surface Heat Fluxes and Boundary-Layer Processes
in a Desert Region Dale A. Quattrochi 54
Surface Hydrologic Modeling at Regional Scales Steven J. Goodman 56
Space Physics
Ionospheric Plasma Heating by Auroral Winds Craig J. Pollack 58
Observations of Downward-Moving Oxygen Ions in the Polar Ionosphere Michael O. Chandler 60
Inner Magnetosphere Circulation of Thermal Ions Barbara L. Giles 61
Beam Imaging Diagnostics Victoria N. Coffey 64
Chromatic Display of Multidimensional Information Thomas E. Moore 66
Simulated Space Storm Images for Magnetosphere Imager Mission Design Thomas E. Moore 67
Discovery of Centrifugal Acceleration of the Polar Wind Thomas E. Moore 69
Space Plasma Weather and the Plasma Source Instrument Thomas E. Moore 71
Global Visualization of Magnetospheric Plasma Dennis L. Gallagher 73
Time-Dependent Modeling of the Plasmasphere Paul D. Craven 75
Vacuum Ultraviolet Spectrophotometric System James F. Spann 76
Solar Physics
Solar Magnetic Fields Mona J. Hagyard 78
Fractal Dimensions: Tools for Sunspot Magnetic Field Analysis Mitzi Adams 79
Space Weather, Solar X-Ray Imaging, and Advanced Detector Development John M. Davis 81
Solar Convection Zone Dynamics David H. Hathaway 83
Solar Flares Ronald L. Moore 85
A ROSAT Search for Coronal X-Ray Emission From Cool Magnetic White Dwarfs Jason G. Porter 87
Astrophysics
X-Ray Astronomy Research Brian D. Ramsey 89
Martin C. Weisskopf
Discovery of a Peculiar X-Ray Nova in Ophiuchus With the Burst and Transient
Source Experiment Alan Harmon 90
Gamma-Ray Flashes of Atmospheric Origin Gerald J. Fishman 92
Torque Studies of Her X-I Robert B. Wilson 94
Scintillating Optical Fiber Ionization Calorimeter Mark J. Christi 96
Infrared Space Astronomy and Space Research Charles M. Telesco 99
Microgravity Science and Applications
Kinetics of Diffusional Droplet Growth in a Liquid/Liquid Two-Phase System Donald O. Frazier 100
Polydiacetylenes for Nonlinear Optical Applications Donald O. Frazier 100
Electromagnetic Field Effects in Semiconductor Crystal Growth Martin P. Volz 102
Prediction of Nonlinear Optical Properties of Organic Materials Craig E. Moore 103
Growth of Solid Solution Single Crystals Sandor L. Lehoczky 104
Donald C. Gillies
Frank R. Szofran
Dale A. Watring
Ching-Hua Su
Test of Magnetic Damping of Convective Flows in Microgravity Frank R. Szofran 106
Structural Characterization of Organic Nonlinear Optical Materials--Diacetylenes
and Polydiacetylenes Marcus Vlasse 107
Atomic Structure of Glutathione S-Transferase/HIV Fusion Protein Daniel C. Carter 109
Demonstration Flight of New Hand-Held Protein Crystal Growth Hardware Daniel C. Carter 111
Atomic Structure of Cytochrome C5 From Azotobacter Vinlandii at 1.6 Angstroms Daniel C. Carter 113
Surface Modification of Agarose for Liquid-Liquid Partition Chromatography Raymond J. Cronise 114
Biophysics of Gravity Sensing David A. Noever 115
Multicolor Holographic lnterferometry William K. Witherow 116

iv
Automated
Statistical
Crystallography
Software Raymond J. Cronise 118
Preparative
Electrophoresis
fbrSpace Percy H. Rhodes I19

Technology Programs
Introduction George F. McDonough 120
Avionics
A Distributed Autonomous Coordination Architecture for Functionally Redundant
Intelligent Systems Bryan K. Walls 122
Abductive Power System Control and Diagnostics Kurt E. McCall 122
An Intelligent Load Controller Norma R. DugaI-Whitehead 123
Model-Based Electrical Power Distribution Controller Norma R. DugaI-Whitehead 124
Load-Side Power Management Douglas J. Willowby 125
Metal Hydride Battery Developmental Study for Application to Future Space
Power System Designs John E. Lowery 126
Advanced X-Ray Astrophysics Facility--Imaging (AXAF-I) Performance Modeling David E. Zissa 128
Shuttle Landing Wind Profiling Steve C. Johnson 129
Michael J. Kavaya
Direct Tropospheric Wind Measurements From Space--Coherent Lidar Design
and Performance Prediction Michael J. Kavaya 130
Steve C. Johnson
Diagnostic and Inspection System
New Optically Stimulated Electron Emission Instrument Billy H. Nen'en 134
H. DeWitt Burns
Materials and Manufacturing Processes
Space-Stable, Electrically Conductive, Thermal Control Coatings Ralph Carruth 135
Improved Facility for Investigating Combined Space Environmental Effects David L. Edwards 136
James M. Zwiener
The Reaction of Nitrogen With 2195 Aluminum-Lithium Alloy Arthur C. Nunes 137
Relating Weld Strength to Weld-Bead Geometry Arthur C. Nunes 138
Understanding Weld-Bead Penetration Arthur C. Nunes 139
Benefits of Eutectic-Free/Bimodal Gamma-Prime Microstructures Deborah D. Schmidt 140
Off-line Programming of Welding Robot Using Graphical Simulation Clyde S. Jones 145
Thermal-Sprayed Aluminum for Corrosion Protection in Cryogenic Applications Frank R. Zimmerman 146
Near-Infrared Optical Fiber Spectrometry of Critical Surfaces Billy H. Nerren 148
H. Dewitt Burns
Development of Low Thermal Conductivity, Polyacrylonitrile-Based Fibers
for Solid Rocket Motor Nozzle Applications Raymond G. Clinton, Jr. 150
Mission Operations
Virtual Reality as a Human Factors Design Analysis Tool for Architectural Spaces:
Control Rooms to Space Stations Joseph R Hale 153
Ground-to-Air Television David W. Scott 156
High-Packed Digital Television--Multichannel Downlink From Spacelab David W. Scott 158
Propulsion and Fluid Management
Advanced Main Combustion Chamber Development Henry J. Dennis 160
Sandra K. Elam
Ablative Combustion Chamber Liner Feasibility Study David L. Sparks 162
Prediction of Performance and Wall Erosion Rate of a Liquid Rocket Ablative Wall
Thrust Chamber Huu E Trinh 163
Post-Test Diagnostics of the Space Shuttle Main Engine Catherine D. McLeod 165
Dave C. Seymour
Advanced Liquid Oxygen Propellant Concept Testing Gretchen L.E. Perry 167
Space Shuttle Main Engine Bearing Assessment Program Barbara S. Breithaupt 170
Leslie Alexander, Jr.
Low-Temperature Testing of Static Seals R. Lance Moore 172
AModelofCriticalandSupercriticalEvaporation
of DropsinClusters Klaus W. Gross 174
High-Mixture
RatioCore Gas Generator Huu E Trinh 175
Laser-Level System for Liquid Hydrogen Run Tank Sidney W. Garrett 177
Influence of Two-Phase Thermocapillary Flow on Liquid Acquisition
Device Retention George R. Schmidt 178
Low-Gravity Propellant Control Via Magnetic Fields George R. Schmidt 180
Jim J. Martin
Structures and Dynamics
Phased-Array Mirror, Extendible Large Aperture Henry B. Waites 82
Flexible Structure Control Ground Test Facilities Mark S. Whorton 83
Automated Rendezvous and Capture Richard W. Dabney 85
System for Anomaly and Failure Detection Thomas H. Fox 88
Nonintrusive Damping for Integrally Bladed Turbine Disks Katherine K. Mims 91
Phased-Synchronized Enhancement Method for Machinery Diagnostics Tony R. Fiorucci 93
Development of Improved Cryogenic Tanks for Upper Stages Rafiq Ahmed 94
Development of State-of-the-Art Proof Test Methodology Charles L. Denniston 95
Verification of Analytical Methods--Single-Cycle Versus Multiple-Cycle
Proof Testing Henry M. Lee 197
Verification and Validation of Quarter Elliptical Solutions in NASCRAC Roderick Stallworth 198
Measurement of Plastic Stress and Strain for Analytical Method Verification Gregory R. Swanson 199
Brian E. Steeve
John M. Price
Grid Optimization Tools for Complex Models Gregory R. Swanson 200
John M. Price
Elastic-Plastic and Fully Plastic Fatigue Crack Growth Wayne Gregg 201
Fracture Control/Damage Tolerance Methods for Composite/Anisotropic Materials Rene Ortega 202
Constitutive Law Development Procedures Applied to Redesigned Solid
Joe Chamlee 203
Rocket Motor Solid Propellant
Advanced Multiphase Flow Analy_s for a Solid Rocket Motor Eric T. Stewart 204
Quick-Turnaround Flow Analysis of Turbomachinery Subcomponents Robert W. Williams 205
Direct Simulation Monte Carlo Analysis of Microthruster Rarefied
Flow Characteristics Alan R. Droege 208
GENIE ++--General Grid Generation System Theodore G. Benjamin 210
Computational Fluid Dynamics Analysis of the Bonding-Agent-Induced Flow
of Hip Prostheses Implantation Francisco Canabal III 212
External Flow Computations of Launch Vehicle Configurations Bruce T. Vu 213
A Solution-Adaptive Grid Analysis of Base Flow Field for a Four-Engine Clustered
Nozzle Configuration Ten See Wang 216
Pollutant Environment From RD-170 Propulsion System Testing Ten See Wang 217
Computational Fluid Dynamics Methods for Rocket Propulsion System Applications Ten See Wang 218
Cold Air-Flow Turbine Testing of the Oxidizer Technology Turbine Rig Susan T. Hudson 219
Investigation of Inducer Cavitation and Blade Loads Wayne J. Bordelon, Jr. 220
Stephen W. Gaddis
Cold Air-Flow Turbine Testing Incorporating Rapid Prototyping Techniques Stephen W. Gaddis 222
Stereolithographic Vaned-Elbow Flow Test David M. McDaniels 223
Spacecraft Meteoroid/Orbital Debris Penetration Hazards Testing Joel E. Williamsen 225
Enhanced Orbital Debris Shielding for Space Station Manned Modules Joel E. Williamsen 226
Non-Autoclave Curing of Composite Flight Structures Jeffrey L. Finckenor 227
William M. McMahon
Ward M. Overton, Jr.
Chuck E. Wilkerson
Cylinder Optimization of Rings, Skin, and Stringers With Tolerance Sensitivity Jeffrey L. Finckenor 227
Mat Bevill

vi
Systems Analysis and Integration
John M. Hanson 23O
Automated Rendezvous Guidance and Targeting
John M. Hanson 231
Ascent Guidance Research
Gene A. Hartsfield, Jr. 233
NITROX Use in Class ]II Extravehicular Mobility Unit (Space Suit)
Environments
Charles K. Hill 234
A New Vector Wind Profile Model for Launch Vehicle Design
Space Shuttle Launch Probabilities for Assigned Weather Constraints to Support
Charles K. Hill 236
Space Station Requirements
Charles K. Hill 238
Sensitivity of Wind Loads Uncertainties to Wind Profile Smoothing
Charles K. Hill 239
Space Transportation System Ascent Structural Loads Statistics
Dale L. Johnson 241
Global Reference Atmospheric Model
Dale L. Johnson 243
Terrestrial and Space Environment Reference Documents
B. Jeffrey Anderson
Matthew B. McCollum 246
Spacecraft/Environmental Interaction: Spacecraft Charging Overview
Bonnie E James 248
Spacecraft Thermal Environment Modeling
Matthew B. McCollum 249
Protecting Against the Effects of Spacecraft Charging

252
Abbreviations and Acronyms
Index of Contacts 258

265
Index of Key Words

vii
)i, %

In a figurative sense, the journey started long continued in 1994 in the minds of employees and
before a Marshall Space Flight Center-developed others associated with NASA and the Marshall
Saturn V lifted the Apollo astronauts on their way Center.
to the lunar surface on July 16, 1969. In the same
way, the journey did not end when the Apollo Historians, who like to cite the origin of events in
astronauts splashed down in the Pacific Ocean. The terms of place and time, usually note Kennedy's
journey began in the minds of men like Wernher "Special Message to Congress on Urgent National
von Braun who, even as a young boy growing up in Needs" on May 25, 1961: "I believe this Nation
Germany, dreamed of space travel. The journey should commit itself to achieving the goal, before
thisdecade
isout,oflanding
amanontheMoon anyone who might have thought of turning back or
andreturning
himsafelytotheEarth." who might have felt weak in the knees after
grasping the enormous proportions of the
Toprepare forthatspeech, thePresident had challenge, Von Braun portrayed confidence. "We
sought advice fromVicePresident Lyndon Johnson have thrown our hat across the river," he wrote in
ontheNation's space options. Oneoftheexperts 1964. The pace of the Center was fast and it grew
whoprovided Johnson withadvice wasVonBraun, faster. One employee recalled a visit to his work
thefirstDirector ofMSFC. VonBraun wrote site by Von Braun: "You couldn't keep up with him
Johnson aletterdated April29,1961. "Thisisan as he walked down the hall."
attempt toanswer some ofthequestions about our
national space program raised bythePresident in Quality, however, was never sacrificed to urgency.
hismemorandum toyoudated April20,1961." Components were tested and retested and then
Onequestion thatVonBraun addressedconcerned tested again. Reliability became the hallmark of the
thepossibility ofamanned lunarlanding."We Center. "The confidence factor derived from
haveanexcellent chance ofbeating theSoviets to conservative design, extensive testing, and
thefirstlanding ofacrewontheMoon(including stringent quality control all based on meticulous
returncapability, ofcourse)," hetoldJohnson. The attention to detail," an MSFC report stated.
amount of influence thatVonBraun's lettermay
havehadontheAdministration isopentodebate. Saturn changed the landscape. Old facilities were
Nevertheless, Kennedy's callfl)ramanned lunar renovated and new facilities were constructed.
landing directlyimpacted thefutureoftheMarshall Existing test stands were remodeled and a new test
Center. Asaresult,theCenter wasdirected to area was developed for propulsion and structural
proceed withdevelopment oftheSaturn V launch dynamic testing. Thousands of new workers joined
vehicle. Based ontheF-1rocketengine andthe the Marshall team, working either in Huntsville or
hydrogen-fueled J-2engine, theSaturn V wouldbe at other sites. On July 15, 1960, when the Marshall
largerthanan5'vehicle everbuilt.It wouldbuild Center came into existence, permanent civil service
uponMSFC's experience withtheSaturn I and and contractor strength, both in Huntsville and at
Saturn IBlaunch vehicles. Morepowerful thanthe other locations, stood at 5,843. By Fiscal Year
Saturn I orSaturn IB,theSaturn V wouldprovide 1964, it had risen to 54,835. The 1960 Huntsville
thecapability lk_rlunarandplanetary expeditions.
Itsdesign calledforthreestages andaninstrument
unittomanage guidance andcontrol.

Kennedy hadsaidthatthemanned lunarlanding


program wouldchallenge theNation. Speaking at
RiceUniversity inTexas onSeptember 12,1962,
hesaid,"'Wechoose togototheMooninthis
decadeanddotheotherthings,notbecause they
areeasy,butbecause theyarehard,because that
goalwill servetoorganize andmeasure thebestof
ourenergiesandskills..2' Developing the Saturn V
meant just that for MSFC. More than 3 million
pieces, making up 700,000 parts, were contained in
a single Saturn V. At the height of the Saturn
program, as many as 20,000 contractor companies
were involved. Their involvement ranged from
manufacturing the smallest components to static
testing complete vehicle stages.

In Huntsville, the thunder rolled and the ground


shook when engineers test-fired the mighty first
stage of the Saturn V. Von Braun was at the helm,
directing all aspects of Saturn V development. His
commitment and dedication were unparalleled. To
\
\

censusputthecity'spopulation
at72,000.
By1964 launch vehicle to launch six more Apollo
thatnumber hadrisento 123,000. missions as well as the Skylab space station. The
anniversary was an opportunity for Von Braun to
Saturndevelopment andtesting continued.
Asa reflect on the Apollo program and on the
preludetoApollo11,NASAlaunched two development of the Saturn V. His recollections
unmanned andthreemanned Saturn V vehicles.
All were candid. When the decision was made to
ofthatexperience
came together onJuly16,1969, begin the Apollo program, "there wasn't a single
whenthegiantlaunch vehicleliftedtheApollo11 discipline in which all the answers were available
astronauts
ontheirjourneytothelunarsurface. to support a manned flight to the Moon..." It was
a "process of asking these various disciplines
TheApollo11astronauts
spent
atotalof21hours impossible questions and hoping they would
and36minutesonthelunarsurface.
Inadditionto come up with impossible answers to these
leaving
behindseveral
ceremonialarticles,
the impossible questions. This 1 believe had a
astronauts
returned
46poundsoflunarsamples to tremendous catalytic effect on all these sciences
Earth. and technologies. If you are told 'unless you
come up with a meaningful answer we can't do
AftertheApolloastronauts
completed
their it' that is a strong incentive..."
mission,MarshallCenteremployees
andothersin
Huntsville
danced inthestreets.
Atonesuch A tour through the Marshall Center test area or a
celebration,
VonBrauntoldthosepresent, glimpse inside its laboratories would have
"Becauseofthebeginning wehavemadehere,the substantiated Von Braun's claim by revealing
planetsandstarsmaybelong tomankind." hundreds of engineers and scientists at work on a
myriad of technical challenges. For example, the
By 1974,
thefifthanniversary
ofthefirstlunar propulsion system for the first stage of the Saturn
landing,
NASAhaddepended ontheSaturn V V depended on a cluster of five F-I engines, each

xii
producing 1.5millionpounds ofthrust.Inutilizing rocketfuel,theylearned
moreabouttransporting
it
thiscluster
concept, firstdevelopedbytheVon andstoring it inmassive
quantities.
Braun team,engineers facedchallenge after
challenge.
Thissystem andothersintheSaturn V Historian
RogerBilsteinhastraced thehistoryof
requiredunique pumping, ducting,andventing MSFC's development ofthegigantic Saturn
schemes toobtainuniform propellantflow.The rockets
throughout the1960's."Indealingwiththe
upperstages ofthevehicle werefueledbyliquid technologyoftheSaturnsingeneral, themost
hydrogen.Asaresult,thewholefieldofcryogenics consistent
factorseemedtobetheenormous sizeof
changed. Engineersnotonlylearned moreabout thevehicles,"
Bilsteinwrote.TheSaturn V stood
usingthishighlyexplosive supercooled liquidas 363feettallandweighed morethan6million

|
pounds when fully fueled. Even though the
prototypes of some components existed, they were
not as large as the new vehicle required. This
meant that engineers at the Marshall Center and at
other sites across the Nation had to develop special
fabrication techniques. Gigantic tooling was
required to form structures. In addition to basic
advances in rocketry and propulsion, the work
demanded advances in metallurgy, welding,
insulation, materials science, static testing, and
hundreds of other fields.

The Saturn V was also a study in contrasts.


Engineers called it "the beast." Yet the design also
called for the development of super-lightweight
durable materials, microminiature components, and
advances in the design of logic devices, computers,
and other electronic components. A successful
ground testing program was absolutely critical.
MSFC laboratories developed new techniques for
simulating harsh launch and space-flight
conditions. Electronic simulators were developed
to determine how the vehicle and its components
would react to extreme pressures, temperatures,
and dynamics. Special instrumentation was created
to gather exacting analytical data on engine and
component performance.

After visiting the Marshall Center during the


1960's, Gene Bylinsky, a writer for Fortune
Magazine, reported that each stage of the Saturn V
vehicle contained approximately 77 miles of wiring
and that the fuel tanks were cavernous as
cathedrals. The technological advances the project
required were equally impressive. But the Saturn/
Apollo Program provided more than a harvest of
scientific and engineering advances. It answered
Kennedy's challenge to "make this effort, to solve
these mysteries, to solve them for the good of all
men, and to become the world's leading space-
faring nation." This is the legacy of the Saturn/
Apollo Program that continued at the Marshall
Space Flight Center in 1994.

Michael D. Wright/CN22
MSFC Historian
205-544-6840

xiv
o o o o o o e o o o e

MSFC Research and Technology 1994

TechnologyUtilization
Regional Alliances
and Outreach

Through a strong outreach program,


which includes Memoranda of
Understanding with seven nearby
states, hundreds of requests for
technical assistance are received at the
Marshall Center each year. The
Technical Assistance Agreement is a
simple, one-page form. It is designed
for industry mainly, but forms are
accepted from individual
entrepreneurs, the academic
community, and other research-type
organizations. The program is
dynamic. It moves technology quickly
and with the least amount of effort to
large and small businesses. The
requests are reviewed by a Technology
Applications Board, and action is
taken on each one. In its first 5 years,
the board has received and initiated
action on about 2,000 requests.

The office considers requests for help


with industrial or technical problems,
information in a specific technical
field, or proposals for cooperative
research projects. Call 1-800-USA-
NASA (1-800-872-6272), toll free.

FIGURE
1 .--The Advanced Computed Tomography Inspection System (ACTIS) has
Joint-Cooperative
been used many times by private-sector and other government agency
and Dual-Use researchers. It is one of the only facilities of its kind available to the
private sector to test the efficiency of large-scale industrial scanning.
Partnerships
Use of the system can be arranged by the Technology Transfer Office.

A full range of joint agreements


between NASA and industry,
academic communities, and other private-sector engineers and scientists, technologies needed both in industry
organizations are available at the working side-by-side, can pursue and government (figs. 1,2, and 3).
Marshall Center. Government and scientific and engineering
oo o o o o o o o o o o o ep o_uooe

Technology Transfer

or low-level utilization of unique test


and laboratory equipment to more
complicated agreements involving
resources and longer lead times.

The Technology Transfer Office will


accept proposals and negotiate with
prospective partners on such questions
as the resources to be contributed by
each party, patent and licensing, and
proprietary information. Interested
firms or individuals are urged to
contact the office.

Technology
Reinvestment
Project

Federal et'lkn'ts to develop "'dual-use"


technologies with both military and
commercial applications are also
supported by the Technology
Reinvestment Proiect (TRP). These
type projects are increasingly,
available, and managing the Marshall
Center involvement in this effort is
one of the major functions of the
Technology Transfer Office. The
Technology Reinvestment Project is a
key program sponsored by the
Department of Defense in federal
efforts to help defense finns convert
from military to commercial markets.
FIGURE
Z--Large electric actuators, developed to possibly replace the hydraulic
actuators that gimbal the main engines of the space shuttle, have found The Marshall Center has the lead role
a use in the private sector. This system moves and shakes the cabin of a in several Technology Reinvestment
flight simulator for science museums and recreational attractions. Projects and a supporting role in
Research and technology by NASA and its contractors are useful in the others.
private sector.
A newer program, similarly designed,
is the Aerospace Industry Technology
Usually, the end product or process is industry. These agreements can range Program (AITP), which is funded by
considered to be dual-use in nature-- from simple letter agreements NASA. NASA hopes to strengthen
important to the Agency and to involving Small amounts of manpower U.S. industry by advancing high-

3
0 0 0 0 O 0 0 0 o o

MSFC Research and Technology 1994

National Network
for TechnologyTransfer

The Technology Transfer Office has at


its disposal, and is continually
increasing its cooperation with, a
nationwide network of organizations
dedicated to technology transfer.
NASA has sponsored the
establishment of a National
Technology Transfer Center and a
series of regional centers spread across
the Nation. The national center,
located in Wheeling, West Virginia,
can be contacted, toll-free, at
1-800-678-6882. There are six
Regional Technology Transfer Centers
covering all 50 states. Information
about the nearest center can be
obtained from the toll-free number.
MSFC is also a member of the Federal
FIGURE
3.--A small business firm, unable to locate test facilities in the private sector, Laboratory Consortium, an
approached the Marshall Center, which agreed to set up a test procedure organization of government research
to simulate takeoff, landing, and altitude effects on a new design of laboratories pledged to cooperate in
environmental ducts for large aircraft. Test results enabled the firm to technology transfer. In addition to
market its product. close cooperation with the other
NASA Centers, the Marshall Center
makes use of all the above
payoff technologies that will lead to orbit space environment can be organizations to better serve the
commercial products or processes that arranged in the Technology Transfer American public.
may support future NASA space Office. The Marshall Center is
missions. dedicated to working technical and
business arrangements with industry Examples of Successful
Funding is periodically available for partners for space-flight projects. The
these advanced technology projects, Center pioneered the Joint Endeavor TechnologyTransfer
designed to stimulate economic Agreement process to enable
growth in American industry through partnership experimentation in the Several requests have been received
the development of high-risk space shuttle, Spacelab, and space for information concerning the new
technologies. station. Potential customers are aluminum-lithium alloy proposed
provided facility descriptions, science for use on the space shuttle external
consultation, experiment definition, tank. It is estimated that
Science Payloads payload definition and design systems 7,300 pounds can be saved and
engineering services, and other added to the payload. The new
in Space programmatic advice. lighter, stronger metal has potential
for many uses in private industry--
Commercial development of ships, buses, trailers, wheelchairs,
experiments that need the low-Earth bicycles, auto parts, etc. It is

4
at o o o o o e0o o e 0

Technology Transfer

FIGURE
4.--Welding is important to NASA's space programs. For instance, there is more than a mile of welds, which must be
perfect, in the space shuttle's large external tank. Several private-sector firms have received the benefit of Marshall's
welding expertise. Welding problem statements are accepted by the Technology Transfer Office.

expected to be commercially drums. The Marshall Center Environmental concerns bring many
available in about 1998. demonstrated a workable system requests to the Marshall Center.
that could be automated. The Numerous ones for
A small Tennessee firm submitted a company has since estimated annual chlorofluorocarbon (CFC)
problem statement describing a savings of 240,000 dollars in two substitutes led to the compilation of
problem in a welding process while plants (fig. 4). a critical area response (CAR)
recycling 55-gallon industrial package which is periodically
O O 0 O 0 0 0 o

MSFC Research and Technology 1994

updated and available free upon


request.

The Marshall Center Technology


Utilization Office manages a team
to design practical and low-cost
devices available to amputees,
primarily below-the-elbow
amputees. The devices are attached
by a quick-disconnect feature. The
team includes, in addition to NASA
engineers, a certified prosthetist-
orthotist and several amputees who
test the devices in real-life
situations. One amputee in
particular, a woman who lost her
left arm to a crocodile in Africa, has
been the focus of national media
attention (fig. 5).

In response to a problem statement


submitted by a rehabilitation
official, the Technology Utilization
Office asked Marshall Center
engineers to solve a problem
involving a water-ski frame
designed for use by wheelchair-
confined persons, and mounted on a
special ski. The new design has
proven successful and is expected to
be copied and used worldwide by
handicapped water-skiers (fig. 6).

A problem statement submitted by a


prosthetics firm resulted in a
revamping of its process for
producing master molds used in the FIGURE
5.--Ms. Sandra Rossi, St. Charles, Missouri, tests a prosthetic device
formation of prosthetic devices. A designed by a team at the Marshall Center which specializes in such
foam developed for space shuttle assistance. Ms. Rossi lost her lower arm to a crocodile while working in
insulation was substituted for a Zaire, Africa. The Marshall team, sponsored by the Technology Transfer
plaster-of-paris type material. The Office, provided her with a range of artificial "helping hands," including a
new foam is lighter, more easily grasping clamp, spatula, a bowl gripper, and a carving fork.
repaired, and less brittle.

6
o o 0 o 0 t o o o o o o I I I

Technology Transfer

/
/
./

FIGURE
6.--Marshall Centerengineers and scientists volunteer time to assist handicapped persons pursue routine activities. In
one case, a "ski seat" was designed to soften the ride of wheelchair-confined persons using a specially designed
water ski. The design is expectedto be copied throughout the world.
O00o oo oo oooog_O00o o o o o

MSFC Research and Technology 1994

SPACE
SCIENCE
Lunar Telescopes: communications and data handling these systems. It is therefore
system could be derived from imperative to concentrate research
Technology Requirements hardware now available, such as tasks on some of the critical systems
omnidirectional and small parabolic engineering problems that are
Max E. Nein/PS02
high-gain antennas, data compression anticipated but lack acceptable
205-544-0619 solutions.
systems, and standard electronics.

John D. Hilchey/PS02 In contrast, a number of emerging Mirror Materials


205-544-0620 technologies will be crucial in The optical system of the Lunar
evolving the capabilities required of Ultraviolet Telescope Experiment,
MSFC studies of the Lunar Ultraviolet the Lunar Ultraviolet Telescope with its passive thermal control, has to
Telescope Experiment (LUTE), which Experiment (fig. 7) and other withstand large temperature swings in
is a typical representative science telescopes if their performance is to the range of 90 to 300 Kelvin (K). The
experiment for future lunar missions, measure up to the system requirements optical performance of various mirror
have provided an insight into future imposed by scientific needs and the materials and their degradation during
telescope technology requirements. aspects of the lunar environment that thermal cycling is of primary
Technology availability will be a will be faced in long-term operations importance to the feasibility of high-
dominant factor in the development of on the Moon's surface. resolution lunar telescopes.
lunar science experiments. Inclusion Historically, space optical systems
of the appropriate technologies could Optical System Technology
be critical to assure the required Although many unmanned and six
scientific performance, simplify manned spacecraft have landed and _pe Light Shield
thbrication, enhance schedules, and explored the harsh lunar environment,
significantly reduce costs. The attaining and maintaining the desired
telescope was described in Research optical performance of high-
and Technology 1993. This report very resolution telescopes during many
h-Gain
briefly summarizes some of the key hmar day/night cycles remains a
Antenna
technology requirements that were major problem in the design of
identified during the Lunar Ultraviolet
Telescope Experiment studies.
Integrated
Some noncritical development needs Electronics Box
Altitude Yoke
can be met with design solutions
Radioisotope
based on current technologies,
Thermoelectric
materials, and hardware. An example
Generator
in the telescope arena is the pointing
and alignment system. Current
technologies are adequate in most
cases. However, because the Moon
rotates at a very slow 0.5 arcsec/sec
Azimuth RingJ
rate, actuators and drives are operating
in the friction regime, normally not
encountered in Earth-based systems. Engine
Hypergolic
However, these requirements can Propellant
probably be met with carefully Tanks (4)
designed pointing mechanisms based
on contemporary technologies and
hardware. Likewise, the FIGURE
7.--Lunar Ultraviolet Telescope Experiment.

!0
o o o o o o o e o o o o O

Advanced Studies

have been operated at the It is therefore imperative that the (CCD) mosaic arrays. Typical pixel
manufacturing temperature or at a technologies for active and adaptive sizes range currently from 7 to
constant temperature for which the optics currently under development 17 micrometers (/,am). However, for
optical prescription has been biased for Earth- and space-based systems be fast focal ratio (f#) systems with high
during manufacturing. In the case of extended for the thermal and structural resolution, they should be reduced to
the Lunar Ultraviolet Telescope requirements imposed by the lunar 5 micrometers if feasible.
Experiment, this is not possible environment. Typical requirements in
because of the continuouslS changing this arena include an actuated, Although tremendous advances in
temperatures during the lunar cycle deformable primary mirror that will detector technology have been made
(primarily in the daytime portion). maintain an optical surface figure in recent years, there is a continuous
Therefore, suitable mirror materials within I00 angstroms (A,) in a lunar requirement to explore the capability
that combine the requirements for thermal environment; a lightweight to produce large-area charge-coupled
lightweight thermal stability and secondary mirror actuation system that device detectors with 5-micrometer
optical performance over a wide range does not increase the obscuration ratio pixels, or smaller, for scientific
of temperature variations must be of the telescope; and active metering applications. These detectors must be
assessed and evaluated. structures to accommodate large either fabricated directly on a
thermal gradients. spherical substrate or must be
Candidate materials such as berylliurn, sufficiently thinned so that they could
silicon carbide, and ultra-low During the design process, it will also be "stretched" to conlk_rm to a
expansion (ULE) glass exhibit be essential to have an advanced, spherical surface to allow matching
desirable characteristics. However, integrated, multibody dynamics the detector to any image field
many questions remain regarding their analysis program. It should have the curvature in the planned telescopes.
performance under the extreme capability of dynamically modeling Technology developments of this type
temperature cycles to be encountered the thermal loads on an interconnected are very expensive, and the drivers for
on the Moon. Such areas as thermo- set of structures using temperature- such developments do not exist in the
structurally, optimized design shapes, dependent material properties, and it commercial fields. As a result,
nonlinearity' of material properties, should interface with software lk)r advances in many key technologies
and adhesion of substrate coatings and control system development and have depended on defense objectives.
optical coatings must be investigated optical analysis. Because of the decline of these
and verified to enable the selection of demands, advanced development of
the right combination for Lunar Optical Coatings detectors for scientific instrumentation
Ultraviolet Telescope Experiment In order to assure acceptable has become one of the critical
design. performance for extended periods of enabling technologies.
time in the lunar environment, one
Adaptive Optics must investigate the durability and Thermal Control Technology
While a 1-meter aperture telescope optical performance of high- The extreme temperature variations of
may not require an adaptive optics reflectance coatings for the 1,000- to a lunar day/night cycle, coupled with
system, larger telescopes--which will 3,000-angstrom band, both freshly the absence of electrical power during
eventually be emplaced on the applied C'new") and after exposure to the lunar night as dictated when using
Moon--must have the ability to adjust a simulated lunar environment of a solar array power system, require
the distortions caused by temperature temperature, vacuum, dust, potential avionics components and systems to
gradients in the mirrors. Telescopes contaminates, and galactic and solar operate well beyond the qualification
with apertures larger than proton radiation. limits. The development of such
approximately 3 meters must be avionic systems creates unknown
assembled or deployed on the Moon Detector Technology engineering risks. To understand and
from segments or folded flight The lbcal plane detectors currently quantify these risks, an applied
configurations and thus will depend on envisioned ik_rlunar telescopes are technok)gy and development program
adaptive optical systems. based on charge-coupled device is needed to explore techniques for the

11

MSFC Research and Technology 1994

design, packaging, and thermal control However, there are also problems The Magnetosphere
of electrical and electronic avionics associated with the use of radioisotope
systems. thermoelectric generators, not the least Imager Mission
of which is the potential radiation
A technology effort is needed to effects on sensitive detectors. The use C. LesJohnson/PS02
205-544-0614
investigate a common and integrated of the generators requires thermal
packaging concept that will integrate control from the time the generator is
all thermal-sensitive circuits and installed. Thermal waste heat is Carmine E. DeSanctis/PS01
205-544-0618
components with a passive thermal continuously produced, and thus the
control technique. The ultimate goal is location of the generator on the
to manage and store the waste telescope must be carefully selected MSFC is responsible for defining
operational heat of the avionics system and cannot easily be changed during future space science missions----one of
during lunar day operation and utilize the development phase of the which is the proposed Magnetosphere
this stored heat to maintain an telescope because of the complex Imager (MI) mission, a natural
acceptable storage temperature during thermal interactions with the optical extension of NASA's search for
lunar night when the avionics are not system. Thermal modeling and the answers to questions about our planet
operating. means of transmitting thermal energy and its workings. The Magnetosphere
to components and subsystems where Imager mission complements NASA's
Electrical Power System Technology the thermal load can be of benefit Mission to Planet Earth, a series of
Historically, electrical power for must be assessed. Technology efforts experiments studying the relationships
space-based orbiting telescopes has are needed to assess and verify between the land, ocean, and
been provided by photovoltaic arrays. detector performance in the presence atmosphere; how they interact with
During the short, up-to-90-minute of a radioisotope thermoelectric one another; and how external
"nighttime" of the orbital path, generator. influences--such as the Sun and
sufficient electrical energy can be Earth's magnetic field--interact with
stored in batteries which are recharged Summary them.
during the sunlit portion of the orbit. The mission, engineering, and system
However, lunar-based experiments studies accomplished since mid- 1991 One of the most important discoveries
requiring electrical power cannot show that lunar telescopes are feasible of the space age was that of the Van
depend on photovoltaic arrays and scientific payloads to design and Allen radiation belts around the Earth.
batteries if they must operate during develop, and that they can be operated This showed us that our planet is
the night portion of the lunar cycle. effectively on the lunar surface. Some surrounded by vast clouds of intense
While the 14-Earth-day-long lunar day of the required technologies and radiation caused by Earth and its
is ideal for deriving power from solar design approaches are available to rotating magnetic field being impacted
arrays (except in the shadow of deep initiate the definition and preliminary by the supersonically expanding
craters or regions near the poles), the design phase of such a project. Other atmosphere of the Sun. We know from
mass and volume of electrical batteries technology areas require immediate 30 years of spacecraft flights through
to store the energy for nighttime and intensive effort to assure they are this region that these radiation clouds
operation is prohibitive. Therefore, the ready to enable lunar telescope final contain electrical storms and
only reasonable energy source for design, development, and fabrication. disturbances that play an important
nighttime operation is a radioisotope role in Earth's atmospheric processes,
thermoelectric generator (RTG). The Sponsor: Office of Space Science at times causing power failures and
large amount of thermal energy communication blackouts on Earth.
produced by such a generator as a by- University Involvement: University
product of the radioactive decay of New Mexico; New Mexico State Technology has advanced such that
process can be utilized to maintain University pictures of this magnetospheric cloud
operating temperatures of components can be made, similar to the satellite
and systems. photos of ordinary clouds commonly

12
o oo 0 0 ooooeooooeeo ooal

Advanced Studies

used for weather reports. Thus, together an intricate, yet incomplete, How do the principal
researchers are poised to explore and view of the magnetosphere. A magnetospheric regions globally
expose this violent and variable region simultaneous global view, using change in response to internal and
that surrounds the planet with entirely various light wavelengths and external influences?
new types of pictures to be taken by energetic neutral atoms, could reveal
the instruments flown on the exciting new data and help explain How are the principal
Magnetosphere Imager. complex magnetospheric processes, magnetospheric regions
thus providing a clearer picture of this interconnected?
The magnetosphere, a plasma region region of space.
dominated by Earth's geomagnetic What are the remote global
field, is considered to begin at an To provide these measurements, signatures of the important
altitude of about 100 kilometers and to NASA initiated a science definition astrophysical processes occurring in
extend outward to a distant boundary team (SDT) to develop the scientific the magnetosphere?
that marks the beginning of rationale for a magnetospheric
interplanetary space. In this region of imaging mission, the Magnetosphere The Magnetosphere lmager was
near-Earth space, material from our Imager. Concurrent with the formation originally conceived to be a part of the
planet's atmosphere and its of this team, MSFC was given Space Physics Division's intermediate
geomagnetic field are the dominant responsibility for defining the mission class of missions with a cost ceiling of
media within which "space weather" and subsequently initiating an 300 million dollars. The engineering
occurs. engineering team to perform concept studies performed at MSFC indicated
studies. that a spinning spacecraft with a
For three decades, magnetospheric despun platform, similar to General
field and plasma measurements have In order to better understand this Electric's (now Martin Marietta's)
been made by diverse instruments environment, the mission will pose the Polar and Hughes' HS-376 spacecraft,
flown on spacecraft in many different following questions: launched aboard a Delta could easily
orbits, widely separated in both space accommodate the strawman science
and time, and under various solar and What does the global instruments defined by the imager's
magnetospheric conditions. Scientists magnetosphere look like in quiet scientific team.
have used this information to piece and disturbed conditions?

TABLE1--Evolution of the Magnetosphere Imager mission

Intermediate ClassMission Sun-EarthConnectionsMission

Cost Ceiling ($) 300M lOOM


LaunchVehicle Delta Conestoga, Taurus, or Lockheed Launch Vehicle
Orbital Parameters 4,800 km x 44,500 kin; 90 4,800 km x 44,600 kin; 90"
Instruments Hot Plasma Imager Hot Plasma Imager
Plasmasphere Irnager (He+ 304) Plasmasphere Imager (He+ 304)
Geocoronal Imager FUVImager
Auroral Imager (combines functions of the
Proton Aurora Imager Geocoronal,Auroral, and
Plasmasphere Imager (0 + 834) Proton Aurora Imagers)
Electron Precipitation Imager

Total SpacecraftWeight (kg) 1,300 300

13
O O O O O 0 0 0 o 0 O O O 0

MSFC Research and Technology 1994

must fly on a launch vehicle smaller


than a Delta. The definition team met
with MSFC and developed a new
strawman instrument complement
suitable for a smaller spacecraft still
capable of meeting core scientific
objectives. A summary of the two
Hot Plasma Imager
spacecraft concepts and their
Far Ultraviolet Imager instrument complements can be seen
_ High-Energy Heads in table I.
Inerial Measurement
Unit
The spin-stabilized imager spacecraft
Power Control and
Distribution Unit _,_ ,_-Transponder will use NASA's deep-space network
,_'_--Hot Plasma Imager to communicate the (orbital) average
Power Electronics _ Electronics 40-kiiobit-per-second data rate to the
_ Plasmasphere Imager
ground for distribution to the scientific
-- Power Amplifier team. Body-mounted gallium-arsenide
solar cells will provide power to the
Hot Plasma Imager
Low-Energy Head spacecraft, and a passive attitude
control system will maintain its
FIGURE
8.--The Magnetosphere Imager Sun-Earth connections spacecraft concept. 10-revolution-per-minute spin rate and
attitude with respect to the orbit plane.
A configuration drawing of the
spacecraft concept is provided in
In early 1994, the science definition Magnetosphere Imager mission to fit figure 8.
team and an MSFC engineering team within a new program, Sun-Earth
were directed by the Space Physics Connections. This type of mission has MSFC is working closely with
Division to redefine the a cost cap of 100 million dollars and NASA's Office of Advanced Concepts
and Technology in the development of
the technology required for the
Magnetosphere lmager instrument
TABLE2.--MSFC-funded research for advanced technology Magnetosphere
suite. To support these activities,
Imager instrumentation
several grants and contracts were
Institution ResearchTitle awarded in 1994 through a NASA
Research Announcement entitled,
Boston University Development and Evaluation of Multilayer
"Techniques and Technologies for
Coatings for 0 Imagers
Magnetospheric Imaging." The
Lockheed Palo Alto ResearchLaboratory Surface ConversionTechniquesfor Low-
recipients are listed in table 2.
Energy NeutralAtom Imagers
Lockheed Palo Alto ResearchLaboratory Measurement of Precipitation-Induced
Sponsor: Office of Space Science,
FUV Emissionand GeocoronalLyman
Space Physics Division
Alpha from the MI Mission
Los Alamos National Laboratory UV Rejectionfor Low-Energy Neutral
Atom Imaging
University of Iowa Simulation of Radio Sounding in the
Plasmasphere
University of Massachusettsat Lowell Instrument Definition of a Radio Sounder
for Global Magnetospheric Imaging

14
0 II o o o o o o 0 0 o o o

Advanced Studies

Passively Cooled passive cooling of satellites. Present High-EnergySolar


technology uses large, heavy, bulky
Reconnaissance Imager
dewars to cool the temperature of the
of the Interstellar telescope down to acceptable
Jonathan W. Campbell/PS02
Medium cryogenic temperatures. These dewars
205-544-7076
are inherently expensive and costly.
This program would employ an
Jonathan W. Campbell/PS02
alternate approach in which a system The High-Energy Solar Imager (HESI)
205-544-7076
of nested, conical Sun shields would mission deals with imaging the Sun in
provide the necessary cooling hard x rays and gamma rays. Solar
From the beginning, this mission's passively. Indeed, MSFC could flares occurring in the solar corona are
goals have been to gain highly become the center of expertise for highly transient events involving the
meaningful scientific information for passive cooling. release of tremendous amounts of
minimal dollars--its impetus to be energy. This energy takes many forms,
faster, cheaper, better. Sponsor: Advanced Systems and including radiation across the
Payloads Office electromagnetic spectrum, as well as
The interstellar medium has never high-energy protons and electrons.
before been directly investigated. By Hard x rays and gamma rays are part
taking advantage of a satellite in Sun- of this release and may be thought of
synchronous orbit around the Earth as simply different colors of light
and the Earth's orbit around the Sun, a invisible to the eye. Those high-energy
spectrometer pointed outward could, photons do not reach the Earth since
in principle, sweep out the entire sky they are absorbed by the atmosphere.
in just 6 months. Cheaper, gravity- Imaging solar flares in these colors of
gradient stabilization would be photons should provide additional
employed, and the satellite could be insight into the energy release and
launched via a low-cost Pegasus-class perhaps answer long-standing
bus. questions about the role of the Sun's
magnetic field in storing energy. Since
The Passively Cooled Reconnaissance solar flares can be potential threats to
of the Interstellar Medium (PRISM) men working in orbit and can disrupt
will survey the galaxy at selected vital communications and navigation
wavelengths, providing valuable data networks here on Earth, having a
on the characteristics of the interstellar better understanding of them may
medium. Densities, velocities, and allow the eventual prediction of these
temperatures as a function of position events.
will allow tremendous insight into
where new stars are forming and in the Hard x rays and gamma rays cannot be
evolutionary processes at work in our imaged as easily as the visible colors
galaxy. Ordinary telescopes operating of light. The high-energy photons
in the visible cannot see the center of simply zip straight through
the galaxy because of intervening conventional lenses and mirrors. For
clouds, but this mission will enable several years, MSFC has worked in
scientists to see beyond the clouds to developing new technology in the area
study the mysteries at the center. of Fourier telescopes that employ fine
grids and powerful computers to
In addition, a substantial technological measure the Fourier components
benefit may be realized in the areas of associated with hard x-ray and

15
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MSFC Research and Technology 1994

Southwest Research Institute in San


gamma-ray radiation. In addition, QUICKSAT
MSFC is a leader in the area of Antonio, Texas, on a no-exchange-of-
Missions
stabilized booms for space-based funds agreement to define a dual
applications. Both of these spacecraft mission to investigate the
William T. Roberts/PS02 spatial and temporal characteristics of
technologies are critical to achieving
205-544-0621 auroral dynamic phenomena. This
an optimum, low-cost mission
concept. mission, named the Twin Auroral
Over the past 2 years, NASA has Plasma Probes (TAPP), will include
The hard x rays produced by the Sun begun placing greater emphasis on the state-of-the-art science instruments to
are the same color as the x rays used development of missions that are measure the energy spectra and pitch-
by a dentist in looking at teeth. One smaller, faster, and cheaper. This angle distributions of the auroral ions
potential spin-off benefit from this emphasis is motivated, in part, by the and electrons. The spacecraft will also
mission to the man on the street is in fact that NASA will be faced with include magnetometers to measure the
the area of nonintrusive medical budgets that will not be greatly magnetic field properties. The plan is
imaging. This technology offers the increased for the next several years to build two small (- 28 inches in
capability of producing extremely (and may, in fact, be reduced). Also, in diameter) identical composite
high-resolution snapshots of the the areas of space science and Earth spacecraft which will be launched into
interior of the human body. science, there are major ("Flagship") a 500-kilometer polar orbit. A part of
missions requiring most of the the mission will involve the use of the
Sponsor: Office of Space Science available development funding, so that attitude control system to control the
the wedge for the initiation of new "aerodynamic drag profile" of the
missions will be very limited. spacecraft, which will, in turn, provide
control of the orbital velocity.
In mid-1993, MSFC began the Hopefully, this technique will enable
development of a concept to build and the control of the separation and
fly small, inexpensive spacecraft closing velocities between the two
missions, taking less than 2 years from spacecraft. The subsystems to be used
design to launch. These missions will in the spacecraft are (for the most part)
each be tailored to support limited and already developed, and the plan is to
well-focused science objectives to be use a combination of parts screening
accomplished with a limited and selective testing to assure mission
instrument complement in a limited success. The Southwest Research
(nominally 1 year) mission time. The Institute is using internal funds to
types of missions being considered support their portion of this definition
include small instruments for plasma, activity. An artist's conception of the
atmosphere, or solar imaging; Twin Auroral Plasma Probes is shown
missions to investigate ionospheric, in figure 9.
magnetospheric, and auroral plasma
and fields characteristics; solar wind Since the use of composite materials
monitoring missions; etc. MSFC will in the construction of small spacecraft
be working with industry, universities, is a fairly new technique, researchers
research institutes, other government are in the process of purchasing a copy
agencies, and the international of the spacecraft structure for a test
community to develop and expand and verification program (fig. 10), to
concept options. include materials and environmental
tests to assure a more accurate
For the initial QUICKSAT mission, understanding of the consequences of
MSFC has been working with the using this type of spacecraft structure.

16
O e O O O 0 O O O O O 0

Advanced Studies

FIGURE
9.--Twin Auroral Plasma Probes. FIGURE
lO.--Spacecraft structure for
verification test program,

The test program is scheduled to begin to accommodate such requirements The QUICKSAT concept is designed
in the late summer or early fall of without the use of an onboard to provide the capability to maintain a
1994. propulsion system are obvious, viable space research program in a
especially in cost and complexity. In time when development resources are
The use of the spacecraft attitude May 1994, the Universities Space scarce. It is, however, also designed to
control system for the command and Research Association issued an provide a means of rapidly responding
control of the "differential drag" is Announcement of Opportunity, to science and applications missions
being analyzed in some depth. If this soliciting small, inexpensive missions needs. MSFC envisions that such a
technique can be demonstrated to to be launched by early 1997. The concept will find applications in other
operate in a satisfactory manner, there Southwest Research Institute/MSFC government agencies, and will be a
are potential applications to a number team is now preparing a proposal to means of further science and
of future missions that involve respond to this announcement. MSFC applications collaborations with the
spacecraft "clusters." For these future researchers will propose to enter into a international community.
missions, the requirements to have "joint-endeavor-type" agreement to
multiple spacecraft fly in some build, test, and fly the Twin Auroral Sponsor: Office of Space Science
specified and variable formations is Plasma Probes within 2 t/2 years, and
fundamental to the successful expect that more similar opportunities
accomplishment of the mission will be forthcoming.
objectives. The benefits of being able

17
oo oo oooooeoooeooeoooo

MSFC Research and Technology 1994

SPACE
SYSTEMS
concurrent program, the U.S. Navy
National Adaptive Optics
Air-Warfare Center (USNAWC), in
Mission Initiative China Lake, California, has initiated
site evaluation for the National
Edward E. Montgomery/PS04 Adaptive Optics Mission Initiative.
205-544-1767
Segmented optics and composite truss
The National Adaptive Optics Mission structures enable the development of
Initiative (NAOMI) will establish a large ground-based telescopes with the
facility for testing advanced adaptive capability to compensate for
optics technologies (e.g., segmented atmospheric disturbances. Future
mirrors, advanced control algorithms, space-based telescopes could also
and laser power beaming). In benefit from segmented mirror
preparation for the initiative, MSFC technology. Additionally, large
led two precursor projects this year. adaptive optics systems provide the
One project was the integration of a steering and transmission systems for
Phased-Array Mirror, Extendible laser power beaming. The benefits of a
Large Aperture (PAMELA) telescope; laser power beaming system include
the second was the Beam life extension of existing geostationary
Transmission Optical System (BTOS) satellites by reducing battery
structure. A primary objective of discharge. Studies by Comsat, Inc.,
FIGURE
1 1.--Phased-Array Mirror, indicate a potential 20-percent
structure prototyping efforts for both
Extendible Large extension in the total life of a
projects is to resolve control dynamics
Aperture. satellite/Potentially, power beaming
and other key technology issues
could increase the commercial
associated with large aperture,
adaptive primary optical telescopes or system. In a cooperative effort with communications satellite industry
beam directors. the Jet Propulsion Laboratory (JPL), revenue by 5(X) million dollars per
MSFC has developed a truss structure year.
The Phased-Array Mirror. Extendible design based on composite materials.
Large Aperture (fig. 11)--a Since computer models cannot _Meulenberg, A. July 1992.
36-segment, V2-meter aperture accurately predict dynamic Application of Laser Power
mirror--was developed initially by the characteristics over the full frequency Beaming to Commercial
Strategic Defense Initiative range of interest, MSFC has procured Communication Satellites.
Organization (SDIO). MSFC struts and nodes for producing a Proceedings of the Space Laser
integrated the telescope to produce an prototype structure. Presently, MSFC Energy (SELENE) Advocacy
algorithm test-bed for adaptive optics is analyzing the stress test results Briefing and Progress Review,
control systems. This test-bed conducted on these prototypes. NASA/MSFC, AL.
provides the capability to compare a
variety of control algorithms to Plans for this year include the Sponsor: Office of Advanced
optimize response time and assess construction of the Beam Concepts and Technology, Dr. John
scalability to larger segmented Transmission Optical System structure Rather
mirrors. for modal testing, and the completion
of the Phased-Array Mirror, Industry Involvement: Kaman
Future large adaptive telescopes based Extendible Large Aperture control Corporation; Forth, Inc.; AmDyn, Inc.;
on this design concept will require algorithm test-bed. These activities and United Applied Technologies, Inc.
rigid support structures that can will provide the foundation lor the
dampen vibrations in order to development of a 12-meter, adaptive
minimize the work of the control optics telescope in the late 1990's. In a

18
o o o o o o o o o o o o o o o o I

Advanced Studies

Tether Applications applications. MSFC is providing Global Emergency


consultation and limited planning
in Space support to some of these and may
Observation Warning
provide other functions as plans and and Relief Network
Charles C. Rupp/PS04 concepts mature.
205-544-0627
Angelia P. Bukley/PS02
Sponsor: Office of Space Systems 205-544-0054
Successful flight of the second Small Development
Expendable Deployer System
John A. Mulqueen/PD32
(SEDS-2) on a Delta I[ launch vehicle
205-544-0534
in March 1994 demonstrated use of a

closed-loop control law to deploy a


tether to a stable local vertical The Global Emergency Observation
orientation. This mission provided Warning and Relief Network
further insight into tether deployment (GEOWARN) concept originated as a

friction and allowed improved student design project at the 1993


understanding of the fundamentals of International Space University

tether dynamics in space, leading to summer session. The student design

better analytical models. Knowledge team, composed of 38 students frorn


from both Small Expendable Deployer 16 countries, formulated a proposed

System missions will be utilized on a system design that optimizes the use

third flight to deploy a student- of existing remote-sensing resources

developed satellite known as the augmented by the acquisition of a

Students fl)r the Exploration and modicum of additional sensor

Development of Space Satellite platforms linked together via a


(SEDSAT). This mission will be the computer network hosting an
first flight of the system on the shuttle. extensive geographical information
system to perform the task of
Potential applications fl_r tethers in the providing global disaster warning and
near future include the use of tethers relief support. The study was
to raise the orbit of payloads, to motivated primarily by the United
deorbit and recover commercial Nations proclamation of the 1990's as

payloads, and to suspend payloads the International Decade for Natural

downward for atmospheric research. Disaster Reduction (IDNDR). During


Other foreseen uses for tethers in the the first 4 years of this effort, some
future include deorbiting orbital debris progress has been made in mitigating

(such as spent rocket stages) or waste the problem of providing prompt and
tom the space station. Momentum effective warning and relief for natural
exchange between the space station disasters on a global scale. However, a
and departing vehicles could provide a plethora of situations are documented
reboost for the station. that accentuate the need for improved
post-disaster communications and
Several commercial entities and information distribution and for the

universities have expressed interest in provision of adequate warning in the


flying Small Expendable Deployer face of impending disasters. The

System hardware, either for Global Observation Warning and


continuation of research or to do work Relief Network is proposed as a
leading towards commercial system that can potentially fill the

19
O 0 O O 0 Q O O O

MSFC Research and Technology 1994

existing gaps in the current disaster communications systems, simulations critical parameters are addressed by
management regime by providing and models of weather and other the system. Such a study was not
timely information both before and natural phenomena, detailed possible in the limited time available
after an event has occurred, geographical information systems, and to the university team. A detailed
complementing the activities of user interfaces designed specifically requirements study is planned to
existing international, national, and for emergency management officials. commence in FY 1995 at the Marshall
private relief and meteorological Figure 12 schematically depicts these Center. The MSFC study team further
agencies. major elements and identifies the four acknowledges that development of the
major system functions. Data will be Global Emergency Observation
A review of the proposed system as obtained from the remote sensing Warning and Relief Network concept
put forth by the student design team elements, processed and provided as and its eventual realization will
has revealed that a great potential usable information to disaster require significant interagency and
exists for the realization of the managers. Communications functions international cooperation. It is also
concept. In an unfunded concept will also be supported where realized that the technical solution is
feasibility study that began in appropriate. Agencies throughout the only part of the total solution. There
November 1993, MSFC's Program United States and the world are are an enormous number of social,
Development Office examined in aggressively pursuing individual political, and legal issues which must
detail the work done during the projects and programs which could be be addressed, or the concept will fail.
International Space University 1993 integrated into the system. The team requires and actively seeks
summer session. A team of the advice and cooperation of all
15 engineers and scientists dissected The concept as presented by the relevant organizations to achieve the
the proposed design and evaluated the International Space University is goal of providing global warning and
merit of the concept. The goals of the technically feasible, with only minor relief for natural disasters.
feasibility study were: (1) assessment modifications to the proposed
of the technical, programmatic, and architecture. Prior to specifying the Sponsor: Office of Mission to Planet
implementation aspects of the system; details of a final system configuration, Earth
(2) identification of remote sensing, an in-depth technical requirements
communication, and data processing study is necessary to ensure that all
requirements; and (3) identification of
space-based, airborne, and ground-
based elements. The primary focus of
the feasibility study was on the Functions
technical issues associated with actual - Data Gathering
implementation of a global warning - Data Processing
and relief system. A significant - Information Distribution
conclusion of the evaluation is that - Communication Support
there are absolutely no technical
impediments to realizing a system that
could attain the goals of the proposed
concept.

Indeed, a host of potential system


elements have been identified during
the course of the study that meet the
operational requirements. These
elements include remote sensing
satellites, ground receiving stations, FtGURE
1Z--Schematic depiction of the Global Emergency Observation
data processing centers, satellite Warning and Relief Network.

2O

Advanced Studies

to accommodate various instrument


Direct TroposphericWind of the atmosphere to another, a less
ambitious wind measurement system configurations. The instrument
Measurements From that provides high-accuracy wind data, configuration that has recently
Space--Wind Sounder but from only selected portions of the attracted the most attention is a
atmosphere, is feasible at substantially coherent Doppler lidar with a
Instrument and System
less cost than the Laser Atmospheric 0.5-meter-diameter telescope and a
Considerations Wind Sounder instrument. Such an 0.5-joule laser. This instrument can be
instrument is addressed by Kavaya accommodated on a Taurus-class
Vernon W. Keller/PS02 and Johnson elsewhere in this launch vehicle (fig. 13). A more
205-544-2470 document. The scientific benefits from detailed study of this instrument
such an instrument are currently being option and the spacecraft system
The need for additional wind addressed by the Committee on Earth required to accommodate it is in
information in the lowest Studies, National Research Council. progress.
15 kilometers of the Earth's
atmosphere has been eloquently stated Preliminary studies conducted this Sponsor: Office of Mission to Planet
many times by various U.S. and year have identified the launch vehicle Earth
international agencies. The Laser and spacecraft characteristics required
Atmospheric Wind Sounder (LAWS)
was selected as an Earth Observing
System (EOS) facility instrument to
satisfy this need by providing accurate
Fairing
global wind measurements using a
coherent Doppler lidar having
1-kilometer vertical resolution from
ground to approximately
15 kilometers in altitude. The ability
to make wind measurements from Instrument
space with such an instrument is
dependent upon the transmitted laser
energy, the amount of natural aerosols .37-m
3.30 m Diameter
(strength of the backscatter signal), i

and the ability to detect and process ,_ Dynamic


Payload
the return signal. The Laser
Envelope
Atmospheric Wind Sounder
instrument required a large laser
(-20 joules (J)) and a large telescope
aperture (- 1.5-meter diameter) to
make measurements in those areas of )acecra_
the atmosphere where the backscatter Bus
is naturally low. Due to its size and
complexity, the cost of such an
instrument exceeded the budget
constraints of the restructured Earth
Observing System program, and so the
wind instrument was "deselected"
earlier this year. Since the natural FIGURE
13.--Wind mission
aerosol backscatter varies by several accommodation
orders of magnitude from one region on Taurus.

21
O O O O 0 O O O

MSFC Research and Technology 1994

SPACE
TRANSPORTATION
AdvancedSpace This will ultimately lead to a large- single-stage-to-orbit launch vehicles
scale, advanced technology and their associated expendable upper-
TransportationSystems demonstration vehicle, with transition stage concepts for orbit transfer. Near-
to a new fleet in the next century. term goals are aimed at developing the
Gary W. Johnson/PT51 Vehicle concept definition, technology three concepts into a common design
205-544-0636 development, and early vehicle definition and conducting system trade
demonstration will be complementary studies to better understand vehicle
In January 1994, NASA completed a activities. The focus of the vehicle sensitivities to various parameters.
detailed study to assess alternate concept definition activity is to The study will determine specific
approaches for accessing space establish targets for discipline targets---categorized into cost,
through the year 2030. Advanced technologies, encompassing three operations, and performance--that
space transportation systems single-stage-to-orbit concepts: a will be applied to the technology
investigated included an upgraded winged configuration, which launches development activity.
space shuttle, with the existing vertically and lands horizontally; a
expendable fleet; new expendables, vertical-takeoff, vertical-landing Technology development consists of
with transition from the shuttle and vehicle; and a lifting body vehicle that four multiyear efforts to define and
current expendables in 2005; and new, launches vertically and lands demonstrate new technologies in the
fully reusable vehicles employing horizontally (fig. 14). Associated areas of reusable cryogenic tanks; a
advanced technologies, with transition technology development areas include graphite-composite primary structure;
from existing vehicles in 2008. reusable cryogenic tank systems, lightweight, durable thermal
Making significant reductions in space graphite-composite primary structures, protections systems; and advanced
transportation costs, increasing flight- advanced thermal protection systems, propulsion systems. All activities are
crew safety, and improving mission and advanced propulsion systems. An joint government/industry
reliability were major goals of the early demonstration program will partnerships, with the common
study. Researchers concluded that it utilize the Delta Clipper Experimental objective of cultivating technologies
was indeed possible to achieve (DC-X) vehicle already built by toward full-scale development.
program objectives with an McDonnell Douglas, incorporating
architecture that featured a new, some of the newer technologies now The reusable cryogenic tank
advanced technology, single-stage-to- being developed. technology represents advances over
orbit (SSTO) pure rocket launch current expendable aluminum tanks
vehicle that promised significant The vehicle concept portion of the by the use of lighter, stronger
reduction in both life-cycle and annual effort--a multiple concept maturity materials. Materials under
operating costs. Vehicle development activity--focuses on three types of consideration include aluminum-
would explore important new lithium alloys for the oxidizer tanks
technologies with dual uses in industry
(such as composite structures for cars
and airplanes), placing the U.S. in an
extremely advantageous position with
respect to international competition
and propelling the country into a next-
generation launch capability.
Winged Body Lifting Body
Vertical Takeoff--Horizontal Landing Vertical Takeoff--Horizontal Landing
As a result of the study team's
recommendation, NASA began, in
early 1994, a major activity to further
develop enabling technologies and
Vertical Takeoff--Vertical Landing
demonstrate the reusable launch
vehicle (RLV) for the next generation. FIGURE
14.--Reusable launch vehicle concepts.

22

Advanced Studies

and graphite-composite for the fuel strength over current systems. In ceramic-matrix composites, and
tanks. Both internal and external addition to the intertank structure, metallic protection systems.
tank insulation is being investigated. applications include the thrust
One of the challenges in producing structure, wing, and ceramic-matrix The propulsion tasks are intended to
reusable tanks is that the tank must composite control surfaces. advance the state of the art in single-
maintain structural integrity through stage-to-orbit development and
many cycles over a broad Advanced thermal protection initially focus on tripropellant
temperature range, from the systems offer the advantages of long (liquid oxygen/kerosene/liquid
cryogenic cold to the intense heat life, light weight, and low hydrogen) engine development.
experienced during atmospheric maintenance to decrease the Tasks include tripropellant injector
entry. Demonstration of the tank operational costs of reusable development and testing, subscale
system life cycle is planned. vehicles. Areas of investigation propulsion demonstrator system and
include flexible and rigid thermal modular thrust chamber
Use of a graphite-composite protection system (TPS) development, and various Russian-
primary structure has the potential development and validation, low- developed technologies and
of lighter weight and greater cost waterproofing techniques, systems.

NRA Products DC-XA Planned Upgrades ATDPotential Upgrades

Reusable cryogenic tank Reusable cryogenic tank Reusablecryogenic tank


- Metallic tank structures - Metallic tank structures (LO2) Metallic tank structures (LO2)
- Graphic-composite tank structures - Graphite-composite tank (LH2) Graphite-composite tank (LH?)
- Cryogenic insulation systems - Cryogenic insulation systems - Cryogenic insulation systems
- Integrated tank system life-cycle
demonstration

Graphite-composite primary structures , Graphite-composite primary structures Graphite-con]posile primary structures


-Intertank -Intertank - Intertank
- Thrust structure - Thrust structure
- Wing/aerosurfaces - Wing,'aerosurlaces
- Life-cycle demonstration

Lightweight, durable TPS Lightweight, durable TPS Lighlweight dural)[e TPS


- FlexibleTPS validation - Selected TPS (thermal/acoustic) FlexihleTPS validation
- Rigid TPS validation Rigid TPS validation
- Low-cost waterproofing techniques Low-cost v/ate_proofing techniques
- Ceramic-matrix composites - Ceramic-matrix coml)osites
- Metallic TPS - Metallic TPS

Advanced propulsion Advanced propulsion Advanced propulsion


- Tripropellant injector
- Subscale propulsion demonstrator - Auxiliary propulsion unit ,-_ - Subscale i)ropulsior] demonstrator
systems systems
- Modular thrust chamber Modular thlust chambeT
- Russian-developedtechnologies
and systems

Space booster technology demonstrator (SBTD) potential

FIGURE
1&--Technology program evolution and applications.

23
eeoeee oooooooeoeoeooe

MSFC Research and Technology 1994

Many of the technologies are MagLifter (NASP) to advanced rocket concepts


candidates for near-term ground and such as space nuclear thermal
flight testing using the Delta Clipper propulsion (SNTP). Some exotic
Joe T. Howell/PS05
Experimental vehicle, which is being concepts involving "gun-type"
205-544-8491
obtained by NASA from the Air Force systems have also been studied.
for use as a technology test-bed. An
upgraded version (DC-XA) is planned Achieving an affordable and reliable However, past analyses of launch
to include aluminum-lithium alloy launch infrastructure is one of the systems involving electric propulsion
tanks for the oxidizer, graphite- enduring challenges of the space age. have been largely limited to
composite hydrogen tanks, and In a marketplace dominated by electromagnetic versions of "'cannons"
cryogenic insulation systems expendable launch vehicles (ELV's) such as rail guns and coil guns.
developed under the reusable grounded in the technology base of the Despite significant theoretical
cryogenic tank technology efforts. A 1950's and 1960's, diverse innovative advantages, these electromagnetic
graphite-composite intertank structure approaches have been conceived since systems have had both technical and
is also planned, and selected thermal 1970 for reducing the cost per pound programmatic difficulties in maturing
and acoustic protection systems will for transport to low-Earth orbit (LEO). beyond research and development and
be incorporated. Propulsion For example, the space shuttle--a prototype-level demonstrations.
technology upgrades include the largely reusable vehicle--was
auxiliary propulsion units. developed in the 1970's with the goal A new approach, involving the use of
of revolutionizing Earth-to-Orbit superconducting magnetically
Vehicle concept design and (ETO) transportation. Although the levitated (maglev) vehicles has been
technology maturation and shuttle has provided many important developed. This concept, the
demonstration will determine future new capabilities, it has not MagLifter (fig. 16), combines the
decisions on reusable vehicles for the significantly lowered space launch technology base of maglev systems
national space transportation system. costs. During the same period, a proposed for terrestrial applications
The major areas in the technology wLriety of other launch requirements with the best planned improvements in
evolutionary program which will (e.g., for vehicle research and expendable launch and reusable
culminate in large-scale flight development and microgravity vehicle systems. Together, the result
demonstration are illustrated in figure experiments) has been met by suggests that dramatic improvements
15. This advanced technology relatively expensive, typically rocket- in Earth-to-Orbit costs may be
demonstrator vehicle development based solutions (e.g., rocket sleds and possible. The MagLifter draws on a
activity is expected to result in a first sounding rockets). heritage of electromagnetic launch
flight prior to the year 2000, with the concepts and technical literature, but
test program continuing for several There are several basic strategies for embodies several new technical
years beyond. The decision date for cost reduction, including: ( 1) reducing characteristics that have not been
full-scale development is currently the cost of hardware expended in thoroughly considered to date.
planned before 2000, allowing for launcher systems per pound of
transition to the reusable launch payload, (2) increasing the reusability Sponsor: Office of Advanced
vehicle fleet in the first decade of the per flight of highly reusable vehicles Concepts and Technology
next century. (HRV's), and (3) reducing the cost of
launch operations for both of these. A
Sponsor: Office of Space Systems variety of space launch concepts are
Development still under study in this context,
ranging from single-stage-to-orbit
(SSTO) vehicles to "big, dumb
boosters," and from air-breathing
hypersonic Earth-to-Orbit vehicles
like the National Aerospace Plane

24
o

Advanced Studies

Payload ReleasePoint -_z


Other Facilities Not Shown I
(e.g., Mission Operations, I

Prpellant Strage' etc) I GasMembrane (DesignOptin)--_ / LAUNCH o


Engine Start for Prerelease ---_ / /_ ,_/_45 (55 DesignOptin) .........
Checkout (Design Option) \ .,_"'_"'_.,,"k ._ , _A_U,rox_ma_el
.,
/-- Power System _ _ ,_T,_#_.,,,.-'_--__ 1__ _'_' YJ
/ (e.g., SMESOption) /'_,_/ L-ACV Deoe_ /
/ f /_,z/_ I Guideway I Total Ascent:
/ _ 2.5 miles j / // _ I I Approximately
' 6,500 feet
/Is,ao,o I_ _'_JJ -- .5-1. mile "_ /

_1 Facility H_:decF_l I __L "_-- _'_P_':OOmfe_tely)

_ Accelerator Guldeway

SystemCrossSection
Tunnel (Design Option)
Example Payload: Highly
:.._'. :,,,,,._. ReusableVehicle (HRV)
_,//

Maglev Accelera
Carrier Vehicle Structural Supports
Periodic
(Distribution of Loads
Power Maglev Guideway on PayloadVehicle)
Storage
Units

FIGURE
16.--The MagLifter Earth-to-Orbit concept.

25
o

MSFC Research and Technology 1994

Engine Diagnostics p2485w14gain = 20 May 13, 1993

Using Cognitive
Computing 500
400
Techniques

Jonnathan H. Kim/PD14 300


205-544-5387
E
m
LL
Ralph R. Kissel/EB24 200
205-544-3510

Thomas F. Zoladz/ED33 100


205-544-1552

Cognitive Computing Techniques 400 450 500 550 600 65O


(CCT) are numerical computation Frequency(Hz)
methods motivated by, or based on,
FIGURE
17.--Anomalous case.
biological, psychological, and
physiological environment. Examples
include artificial neural networks,
genetic algorithms, and fuzzy logic.
One important aspect of cognitive
computing techniques is that they can
bridge gaps between human p2495wt4 gain = 20 May 13, 1993
knowledge and computer knowledge 500
(data bases). Another importance
comes from their ability to generalize,
or to learn, without explicit 400
instructions. These unique
characteristics enable them to
automate tasks that may have before 300
been considered too difficult to E
automate. One such task under LL

2O0
evaluation involves the dynamic
bearing signature of the space shuttle
main engine (SSME) high-pressure
100
oxygen turbopump (HPOTP).

Main engine turbopump bearings fail


primarily due to uneven ball wear. 400 450 500 550 6OO 65O
Bearing cage frequencies appear at the Frequency(Hz)
bearing cage rotational speed and
FIGURE
18.--Nominal case.
subsequent harmonics in the high-
frequency data. Using externally
mounted accelerometers and strain

26
O 0 0 0 0 0 O 0 O O

Advanced Studies

gauges, the vibration data are


recorded. Spectral analysis is then io OtlO I tooojl._ooolloooj
performed by trained analysts; Frame#1 Frame#2 Frame #9 Frame #10
however, this is a very time- and
FIGURE
1&--Peak detector.
labor-intensive task. Furthermore, the
decision can often be very subjective,
depending heavily on an analyst's
training and expertise. Figure 17 determined the synchronous frequency This data set was designed to include
illustrates a case in which the second (rotor speed) based on the engine the time dependency of the cage
harmonic cage (2C) fiequency is thrust level. Twenty-one frequency frequency data. Each frequency, in
prominently displayed at or about bins centered at the expected second turn, was processed using the three-
400 hertz (Hz). Figure 18 depicts a harmonic cage frequency were point range until the full spectrum had
data set with nominal engine vibration extracted. These data points were been processed. Results, in terms of
data. These two cases are extremes, propagated, 13 points at a time, hits, provided in table 4, seem to
and, in man5' instances, discrimination through the trained network to reveal all recognizable series of peaks.
of anomalous peaks are not nearly so compile the results (in terms of For case 2495, however, a high-
obvious. Under an MSFC Director's number of hits) until all 21 points pressure fuel pump was mistakenly
Discretionary Fund (CDDF), research were used. Table 3 delineates the identified as a possible anomaly.
has been conducted to see if a findings. The number of hits seems to
cognitive computing technique could correlate with the analyst's rating, Upon analysis, the linear model of
be applied to reduce operations costs. where "0" represents nominal cage frequencies, which is a function
condition and "5" indicates a highly of the thrust level, did not work well
An artificial neural network with recognizable anomaly. in many cases. In order to fully
13 input neurons and one output automate the anomaly detection, a
neuron was trained with an anomalous Also, a 30-input neural network was better model was needed. Based on a
case and a nominal case with a trained using 2.5-hertz data. The thrust-level schedule, a linear model
frequency resolution of 1.25 hertz. 30 input points consisted of 10 sets of of the synchronous frequency was
This network was trained with the three points. Each set was a constructed. This model was then
back propagation. A network with no consecutive time slice (frame), and compared (correlated) with the
hidden nodes seemed to work best. To each data point within a frame synchronous frequency found by
test the network, researchers represented a 2.5-hertz bin (fig. 19). detecting the largest peak in each time

TABLE4.--Peak detector results


TABLE3.--Shift and propagate results

Tesl 213 # Bits 313 # Hits Expert

Tes! ANN hit Expeds 1595 420 30 None 2

1595 23 2 1675 400 (398) 77 (48) None 2


1675 34 2 2473 418 (420) 63 (121) 625 58 4
2485 78 5 2485 403 110 None 4

2495 12 0 2495 None 593 167 0

449 23 4 446 393 32 588 40 3

27
0 0 O O 0 0 O 0 0 e o

MSFC Research and Technology 1994

Raw SF(maxima found) TABLE5.--Rotate and propagate results


5O

Test 2C Hits 3C Hits Exped


3O 0000000000000 1595 21 37 2
0 100 200 300
Frame 1675 34 34 2
FIGURE
21 .--Rotate and propagate.
2495 19 148 0
ExpectedSF of 2495ht13 & VIN9309
50 446 26 123 3

0 100 200 300


Frame

Newer and Better SF


5O

4O
- 3o t I
0 100 200 300
Frame

FIGURE
20.--Construction of
synchronous frequency.

frame. From this correlation, a new high-pressure fuel pump as a possible While the tool will not replace trained
synchronous frequency was anomaly. analysts, it can be used to minimize
constructed, as shown in figure 20. laborious and time-intensive tasks.
Further improvement can be made to
Based on the new synchronous discriminate anomalous cage peaks Sponsor: Center Director's
frequency, approximate locations of feed-through from other turbopumps Discretionary Fund
cage frequencies were found. Then (e.g., the high-pressure fuel
another neural network with 13 input turbopump). Also, more tests are
neurons, 8 hidden neurons, and one required to establish a statistically
output neuron was trained using one meaningful threshold at which a
anomalous case and one nominal case. decision can be made on the health of
Figure 21 illustrates how the data were the bearing. Researchers feel, though,
rotated through the input. The results that cognitive computing techniques
are compiled in table 5. As in the case can play an important role in the
of the three-point peak detector, the automation of many tasks which might
neural network mistakenly identified a otherwise be too difficult to quantify.

28
oooooooooo ooooeooooooep

Advanced Studies

RESEARCH

MSFC Small NASA and to the U.S. economy. Phase fiber flywheel capable of delivering
II awards may not necessarily 2 kilowatts of power over a speed
Business complete the research and range of 20,000 to 40,000 revolutions
Innovation development required to satisfy per minute. The round-trip efficiency
Research commercial or federal needs beyond of the energy storage wheel, including
the Small Business Innovation power conditioning electronics, is
Research program, but completion of expected to exceed 85 percent. The
Helen C. Stinson/PS05
the research and development as well flywheel is supported on magnetic
205-544-7239
as commercializing the results should bearings which reduce the parasitic
be pursued in phase Ill. Phase II lasts losses of the system. The flywheel is
Small Business Innovation Research 2 years, with funding up to aimed toward a combined energy
(SBIR) program objectives established 600,000 dollars. storage and an attitude control system
by law include stimulating lk_r spacecraft.
technological innovation in the private Phase Ill is pursuit by Small Business
sector, strengthening the role of small Innovation Research contractors of SatCon is committed to developing
business concerns in meeting federal commercial applications of their flywheel products for automotive,
research and development needs, project results, using private sector industrial, utility, and aerospace
increasing the commercial application funds. This is in support of the applications. SatCon is currently in
of federally supported research results, Government's policy to stimulate discussions with potential customers
and fostering and encouraging technological innovation and provide in all of these markets to develop
participation by socially and for return on investment from products for their specific needs.
economically disadvantaged persons Government-funded research/research Vehicle and transportation uses for
and women-owned small businesses in and development that is in aid of the energy systems offer enormous market
technological innovation. national economy. Phase IlI may also potential. Commercialization
be follow-on, non-SBIR-funded opportunities with major automotive
There are three phases in the Small contracts with the Government for companies is being explored
Business Innovation Research SBIR-derived products or processes worldwide. SatCon is an active
program: phase I, phase lI, and phase tk)ruse by the Federal Government. participant in the Northeast
llI. The purpose of phase I is to Alternative Vehicle Consortium
determine the technical feasibility of Contact the MSFC Small Business (NAVC) for promoting alternative fuel
the proposed innovation and the Innovation Research program manager vehicles. The company expects
quality of the performance of the for more information about a flywheels to significantly contribute to
small business concern with a particular program. A representation of improving the efficiency of electric
relatively small NASA investment completed MSFC Small Business vehicles and hybrid-electric vehicles
before consideration of further federal Innovation Research contracts with the of the future.
support in phase I1. The performance phase II results and commercialization
period is 6 months, with funding up to of the end products/processes is The technology developed under this
70,000 dollars. To be eligible for provided as follows: contract is directly applicable to the
phase I selection, a proposal must be Flywheel Energy Storage Program
based on an innovation having high Company name: SatCon Technology SatCon currently has with Chrysler
technical or scientific merit that is Contract number: NAS8-38944 Corporation. Chrysler's PATRIOT
responsive to a NASA need. Project title: Integrated Power and project, a high-performance, hybrid-
Attitude Control System fl)r the Space electric race vehicle, is a multimillion-
The objective of phase 1I is to Station and Other Applications dollar program that uses flywheel
continue development of selected energy storage to improve the
innovations shown feasible in phase I The phase II end-product of this effort efficiency by load-leveling a turbine
that have the highest potential value to is a 2-kilowatt-hour (kWh) carbon alternator. SatCon is also developing

29
O 0 O O O O O O O O O O O O O

MSFC Research and Technology 1994

components of the drive train, namely spectroreflectometer instruments are configuration for protecting spacecraft
the turbo-alternator, the power ideal standard utility instruments for against the effects of orbital debris
conditioning unit, and the traction use on these long-term missions, traveling at hypervelocities in space.
motor. whether human-tended or robotically The key to this successful
maintained. The hand-held tool will configuration was the technology for
In addition to the program with find additional applications inside producing a graphite-reinforced,
Chrysler, SatCon is actively pursuing orbital laboratories and at lunar or organic composite material having
venues such as public utilities for Martian bases. high Ioadings of metallic pins through
commercialization of this technology the thickness.
as a load-leveling intermediate energy Company name: Seca, Inc.
storage device and for uninterruptible Contract number: NAS8-38961 The technology developed in the
power supplies (UPS). Project title: Heat Transfer in Rocket program is based on the z-fiber
Engine Combustion Chambers and process on which Foster-Miller now
Company name: AZ Technology, Inc. Regeneratively Cooled Nozzles holds the application patents. This
Contract number: NAS8-38970 program has resulted in a major
Project title: Portable The phase II deliverable of this effort contribution to the z-fiber
Spectroreflectometer was a computer code for analyzing technological base by supporting two
conjugate heat transfer and fluid new z-fiber thrusts: introduction of
This phase II effort developed and dynamics using real fluid properties in metallic pins into a laminate and use
proved an instrument that provides in- rocket engine systems. The real fluid of high-volume fractions (> 2 to
space capability to optically measure properties model developed under the 3 percent) of z-fibers.
the condition of external surfaces of contract is currently being used to
operational spacecraft. Laboratory analyze fluid flow and combustion in Interest in z-fiber composites for
prototypes of two versions of the a hybrid rocket motor for Martin protection from hazards in space was
space-portable spectroreflectometer Marietta Corporation and AMROC, high at Martin-Denver until recent
(SPSR)--a hand-held instrument for Inc. The heat transfer analysis will Strategic Defense Initiative (SDI)
use by an astronaut on extravehicular probably follow this effort. program cutbacks; interest also
activity and a remotely controlled remains at Comsat, and they will be
version that is operated using a remote The conjugate heat transfer code can reviewing final test data. An area of
manipulator system (RMS)--were be utilized by any rocket engine far greater near-term commercial
developed and tested. manufacturer, government agency, or potential exists and is being exploited
subcontractor to analyze engine fluid by Foster-Miller. This involves the
The space-portable spectroreflector is flow and heat transfer. It is particularly ability of the automated metallic pin
a highly specialized instrument useful in studying the heat transfer to insertion technology developed in this
designed for in-space inspection of the cryogenic fluids, such as liquid program to facilitate greatly enhanced
optical and thermal properties of oxygen in engine injector systems, so resistance to impact damage in other
external materials used in the space that fluid quality and spray types of aerospace structures. A major
environment. characteristics can be evaluated. aerospace company is now in the
process of qualifying a z-fiber
These instruments will find Company name: Foster-Miller, Inc. application using metallic pins for a
application on space missions where Contract number: NAS8-38947 significant commercial aircraft
there are maintenance and repair Project title: Tailored Composite application.
requirements or a need to assess the Bumpers for Protection Against
optical properties of materials. This is Orbital Debris An alternate capability of commercial
true for most long-term missions with significance demonstrated on this
lifetimes greater than 5 years (such as The phase II end-product of this program was the ability to place the
the space station, Hubble Space endeavor was an innovative and pins in closer proximity than ever
Telescope, and so forth). The effective z-direction bumper before without destroying laminate

30
O O O O O O O O O O O O o 0

Advanced Studies

properties. While the need for very commercial software sales. Huntsville determination software for
close spacing was originally Sciences has contacted several commercial application.
envisioned as the most effective companies and has given
means for fragmenting dangerous demonstrations of the software Mayflower recently has negotiated a
debris particles, researchers are now product. Through these efforts, two teaming agreement with Fairchild
finding it to be of great potential use companies (Network Analysis Space and Defense Corporation of
in thermal management for such Associates and Intergraph Germantown, Maryland, to evaluate
applications as high-density Corporation) have been identified who and space-qualify the Mayflower
electronics packaging, satellite battery have expressed interest in Global Positioning System attitude
power systems, and aircraft infrared commercially marketing the software. receiver and then jointly market the
signature control. Foster-Miller has product to both government and
demonstrated that high z-fiber volume Company name: Mayflower commercial customers. Commercial
fractions can triple the through- Communications Company applications include attitude
thickness thermal conductivity of Contract number: NAS8-38479 determination of low-Earth orbit
graphite composites. The fiber Project title: Autonomous, Integrated mobile communication satellites being
insertion techniques advanced during Global Positioning System(GPS)/ developed by TRW, Motorola, Loral,
this program have resulted in Foster- Intertial Navigation System and others to provide wireless voice
Miller receiving additional Navigation Experiment for Orbital and data communications capability
commercial and government support Maneuvering Vehicles and Space around the world.
to further develop the technology for Transfer Vehicles
these applications. Sponsor: Office of Advanced
The phase lI end-product of this effort Concepts and Technology: Small
Company name: Huntsville Sciences was a fully developed and tested Business Innovation Research
Corporation Global Positioning System-based
Contract number: NAS8-38957 navigation and attitude algorithm and
Project title: Finite Element and software which is reconfigurable in
Adaptive-Grid Thermal Analyzer With real-time, in response to mission
Enhanced Graphics Capability contingencies, i.e., sensor health and
status. The deliverable product was the
The project's phase I1 end-product was navigation and attitude software
a thermal analysis software package implemented in Ada programming
including both two-dimensional and language.
three-dimensional finite element
conduction solvers and their Mayflower has made a business
supporting codes for surface commitment to be a leading supplier
modeling, grid generation, and results of Global Positioning System-based
plotting. navigation and attitude software and
hardware products as a result of
During the second year of the phase II successful completion of contract
contact, Huntsville Sciences NAS8-38479. The company is
Corporation developed a marketing currently implementing the software,
plan supported with company developed for NASA, on an Air Force-
overhead monies to commercially sell sponsored positioning system attitude
the software product developed in receiver hardware platform.
phase II. The main locus of the Mayflower has had ongoing
marketing plan is to introduce the discussions and informal negotiations
thermal software product to potential with Motorola, Rockwell, and
companies who specialize in Fairchild to license the attitude

31
ooooooeooeoeoo ooooooe

MSFC Research and Technology 1994

EARTHSYSTEM
SCIENCE
rotated. Depending upon the strength Recent work has placed emphasis on
Numerical Modeling
of the differential heating and the rate vacillatory flow in the baroclinic
of Nonlinear of rotation, the flow may be very annulus experiments. The flow
Baroclinic Fluid simple--steady in time and occurring in the gap between two
axisymmetric in structure. For other concentric, co-rotating cylinders that
Systems values of heating and rotation, the are differentially heated is computed
flow may be made of steady, regular with high resolution and for (typically)
Timothy L. Miller/ES42 several tens of rotational periods. For
waves, or it may be quite irregular and
205-544-1641 certain combinations of rotation rates
chaotic. Such experiments have been
conducted in laboratories, both at and temperature differences, the
In developing a comprehension of the MSFC and elsewhere, resulting in a resulting flow is three-dimensional
processes that affect global change on numerical model developed at MSFC and undergoes a periodic oscillation in
Earth, a component that presents one that tests our ability to predict flow the amplitude of the "wave" part of
of the greatest challenges is that of the types and to assist in comprehending the structure. Agreement between the
fluid system composed of the such processes as heat and momentum computer simulations and previous
atmosphere and oceans. Clearly, a transport. Additionally, studies are laboratory experiments is very good.
broader understanding of this system being performed to help design future The computer calculations allow the
is important, since the atmosphere is space-flight experiments using the investigation of more cases than has
the fluid system in which we live--the geophysical fluid-flow cell apparatus. been done experimentally. This work
system that supplies the land with has resulted in the demonstration that
fresh water and shields life from The GEOphysical fluid-flow a numerical model can be used to
harmful solar radiation. The oceans SIMulator (GEOSIM) enables identify deterministically predictable
interact with the atmosphere through scientists to experiment with both regions in parameter space, as
exchanges of heat, water, and spherical or cylindrical flows. Flow opposed to regions in which the result
momentum and provide a very large analysis proceeds in several steps: is highly sensitive to numerical and
"thermal mass" for the system. Due to calculation of axisymmetric flow (that physical parameters. An investigation
the complex nature of this system and which would be seen if no variations into the mechanics of the various flow
the difficulty in obtaining sufficient in longitude were allowed); regimes is continuing.
observational data on it, accurately calculation of the linear stability of
predicting its behavior for all but very that flow to three-dimensional wave Lu, H.-1., and Miller, T.L. 1994.
short time periods remains an elusive perturbations; calculation of the wave Characteristics of Annulus
goal. The aim of this research is to amplitude where interaction between Baroclinic Wave Structure During
develop a clearer understanding of the the wave and the longitudinal mean Amplitude Vacillation. Submitted to
Earth system through the use of flow is allowed; and the calculation of Tellus.
various computer models to allow the the fully nonlinear flow with full
study of the atmosphere, as well as the interaction between all components of Lu, H.-I.; Miller, T.L.; and Butler,
complicated behavior of a rather the flow. The extent to which each of K.A. 1993. A Numerical Study of
simple fluid system driven by these steps can be directly applied to Wavenumber Selection in the
horizontal temperature gradients and the actual flows depends upon the Baroclinic Annulus Flow System.
influenced by rotation. nonlinearity of the flow, which, in Accepted in Geophysical
turn, depends upon the experimental Astrophysical Fluid Dynamics.
One means of investigating the parameters. For highly nonlinear
behavior of Earth's atmosphere and flows, a time series of images of the Miller, T.L.; Lu, H.-I.; and Butler,
oceans is to conduct laboratory predicted flow is produced; the images K.A. 1992. A Fully Nonlinear,
experiments in cylindrical and are shown in computer animations to Mixed Spectral, and Finite
spherical containers where a fluid such illustrate the interactions between Difference Model for Thermally
as water is differentially heated and various types of structures in the flow.

34
o o o o o i o o o o o o

Research Programs

Driven, Rotating Flows. Journal of A Modeling Study decrease of cloud cover and liquid
Computational Physics I 01:265-75. water path from stratocumulus to
of Marine trade-wind cumulus regions. This
Miller, T.L., and Leslie, EW. 1994. Boundary-Layer decrease is clearly associated with
decoupling between cloud and
Numerical Modeling of Clouds
Experiments in Rotating Buoyant subcloud layers and the development
Convection in a Hemispherical of vertical gradients of the boundary-
Shell With Latitudinal Thermal Daniel E. Fitzjarrald/ES42 layer structure. With the prognostic
Gradients. Submitted to 205-544-1651 scheme of clouds, researchers not only
Geophysical Astrophysical Fluid obtain liquid water content, a crucial
Dynamics. Marine boundary-layer clouds are parameter for radiation calculation.
important regulators of the Earth's but also are able to study the
Sponsor: Office of Mission to Planet climate because of their significant hydrological cycle associated with
Earth impact on the surface energy budget. these clouds through a budget analysis
Thus, general circulation models of cloud variables.
University Involvement: Institute should realistically simulate the global
for Global Change Research and and temporal variations of these Researchers have also used a regional
Education clouds. Currently in the third year of a version of the boundary-layer model
boundary-layer cloud effort, present to simulate the boundary-layer
research is aimed at development and structure during the Atlantic
improvement of the parameterization Stratocumulus Transition Experiment.
of marine boundary-layer clouds, as The diurnal variation (resulting from
well as understanding the physical the decoupling between cloud and
processes that regulate cloud structure. subcloud layers causing solar warming
inside the clouds) of boundary-layer
Researchers have implemented a new clouds is well-simulated compared
prognostic scheme to define cloud with that from satellite data. During
cover and mean liquid water in the daytime, solar warming inside the
boundary-layer model following clouds stabilizes the boundary layer so
Tiedtke's unified approach method to that a weak stable layer forms at the
predict any type of cloud. In this base of the cloud layer. Thus, the mass
approach, mass-flux detrainment from flux at the cloud base from the model
convective updrafts is the basic source is significantly reduced, and,
of the mean cloud variables. Scientists consequently, the detrainment of mass
have used the one-dimensional from updrafts decreases during the
version of the model to simulate the day. The source term of the predictive
climactic downstream variation of equations of mean liquid water and
boundary-layer clouds from the cloud cover becomes very weak.
eastern North Pacific to the central leading to a reduction in these cloud
Pacific Oceans. Also completed is a variables. During night, solar warming
simulation of a Lagrangian disappears and the longwave radiative
experiment performed during the cooling at the cloud top is strong
Atlantic Stratocumulus Transition enough to maintain a well-mixed
Experiment (ASTEX), June 1992. The structure. Thus, the mass flux at the
results of both simulations are in cloud base and the detrainment in the
agreement with observations. The cloud layer and in the reversion are
climate simulation predicted the significantly larger than those in the

35
o o o o o o

MSFC Research and Technology 1994

daytime, which gives more clouds. flux parameterization with a Tiedtke's Parameterization of a clear, convective
Figure 22 offers an example of the cloud prognostic scheme provides a boundary layer is also a weak area for
simulated diurnal variation. These physically based parameterization for a general circulation model (GCM),
simulations demonstrate that the mass- a general circulation. because the local gradient transport
theory no longer applies. Scientists,
Diurnal Run, DomainAveragefor ASTEX however, have derived a
parameterization from the traditional
CloudFraction
0.8 mass-flux convection scheme with the
2
o o o
i

/: ,,06 :., closure that negative entrainment flux
a e o o e
o i e o
0.7 o e o at the top of a convective boundary
aQ o e o e e o
oo e o e e o i
J a i o o o o e
i layer (CBL) is proportional to the
ol eo e e o o |
0.6 ,,-I. o
o o
e
t | e
e
o
o
e
o
|
p ,
e
o : positive buoyancy flux (a classic
i e
, e
eo
e o
o
o | i
i o
o assumption). This formulation gives
o o o o
_, 0.5 -- o t e ee o o o
e t o o
o i
o *
i updraft vertical velocity,
e e o
c I
e , : thermodynamic profiles, and
i o t e
o
'_ 0.4 e
e o
i
e
o o
j e
i fractional area. One of the advantages
o , o e
O I o e
E i e o oe ol of this scheme is that it can be used as
03- el oo eo eo oe oe
V ;, oe ee eI oo **

:iir r
eo a subcloud layer parameterization, and
it can provide cloud-base, mass-flux
o.,"< ,If updraft properties for cloud
convection scheme. (Actually, it was
initially intended to be a subcloud
I I I L I layer representation for a cumulus
O0 24 48 72 96 120 144 168 192 216 240 convection scheme.) The model gives
Time in Hours a realistic behavior, although it seems
that the scheme produces too much
Diurnal Run, DomainAveragefor ASTEX
1.4 drying in the convective boundary
layer. An example of the convective
boundary-layer simulation is shown in
figure 23.

Presently, researchers are testing a


1.0
1.2 --
-- A
parameterization that uses the
-! buoyancy-sorting mass-flux scheme--
_ 0.8 which is more physically based than
m the traditional entraining plume
IE
model--and Tiedtke's scheme to study
the ability of these types of models in
simulating boundary-layer clouds.
0.6-- i Also ongoing is the one-dimensional
0.4
and regional boundary-layer model
simulations mentioned previously
(climatic and Atlantic Stratocumulus
o.2 I I I I
0 24 48 72 96 120 144 168 192 2t6 240 Transition Experiment simulations)
Time in Hours and the preparation of a manuscript
for this study.
FIGURE
22.--The simulated diurnal variation of marine boundary-layer clouds.

36
o o o o

Research Programs

Daytime Variation of CBL, August15 FIFE The submission of a proposal to

I
continue the research of the current
1,400 project is imminent. The focus of the
new proposal will be to formulate a
buoyancy-sorting, mass-flux scheme
1,200
coupled with Tiedtke's prognostic
cloud scheme.
1,000
Wang, S. August 23-27, 1994. A
E Mass-Flux Parameterization of
8OO
Stratocumulus-Topped Boundary
,m

Layers. Workshop on Modeling


6OO Boundary-Layer Clouds. Boulder
(accepted).
400
Wang, S. 1994. Application of
Tiedtke's Prognostic Scheme of
200 Clouds in a Simple Boundary-Layer
Model.

I I
8 10 12 4 16 18 2O Wang, S. 1994. Simulating Clear
Convective Boundary Layers
Water Vapor MixingRatio (g/kg)
During FIFE Using a Mass-Flux
Updraft-Downdraft Scheme.

1,400
Wang, S., and Minnis, E September
22-27, 1994. Deriving the
1,200 Boundary-Layer Structure During
ASTEX Using a Satellite-
Constrained Model. Second
1,000 International Conference on Air-Sea
Interaction and On Meteorology and
E 800 Oceanography of Coast Zone.
. Lisbon, Portugal (accepted).
o,1
"r- 600
Wang, S., and Wang, Q. 1994. Roles
of Drizzle in a One-Dimensional,
400 -- Third-Order Turbulence Closure
Model of the Nocturnal Stratus-
Topped Marine Boundary Layer.
200 --
Journal of Atmospheric Science
51 : 1559-76.
0
300 305 310 315 320
Sponsor: Office of Mission to Planet
Potential Temperature(K) Earth
FIGURE
23.--The simulated convective boundary-layer structure, with the modified
mass-flux scheme. (The numbers represent the local time.)

37
O O 0 0 0 O 0 O 0 O 0 O O O O O 0 O

MSFC Research and Technology 1994

Global Atmospheric hydrology and boundary-layer cloud Boundary-layer stratocumulus and


formulations. trade-wind cumulus clouds are
Modeling important regulators of the Earth's
The surface and its moisture act to the atmospheric climate. They are most
Daniel E. Fitzjarrald/ES42 atmosphere as a memory device. commonly associated with large-scale
205-544-1651 Cloud formation is increased over subsidence and cover extensive areas
areas that are moist because of recent over oceans to form a persistent
During the past year, scientists at rains. Surface temperatures are feature of the climate. These clouds
MSFC have continued their work on decreased because of shading from drastically reduce the amount of solar
the development of analysis techniques these clouds, evaporation from the wet radiation absorbed by the Earth, but
and validation procedures for global surface, and transpiration of plants have little effect on the emitted
models of the Earth's climate system. supplied with abundant moisture from infrared radiation to space. For these
The ultimate goal of these efforts is to below. The opposite sense of feedback reasons, it is important that general
develop improved global climate can occur when there has been a circulation models used for climate
models that can be used by deficit of precipitation, leading to the studies realistically simulate the global
policymakers and technicians involved hot, dry April and May of 1988, for distribution of boundary-layer clouds.
in mitigating the effects of human example. Of course, there may be
interaction with our environment, such other factors, such as variations of While the importance of these clouds
as global warming due to carbon tropical sea-surface temperature. The is well recognized, their representation
dioxide emissions. aim of the modeler is to get all the in climate models remains an unsolved
various processes correct, more or problem. In the past year, researcher
Climate models are derivatives of less, so that their relative importance efforts in this area have been to
weather forecast models that are run at can be ascertained. evaluate the performance of
lower resolution, so much longer runs simulations of boundary-layer clouds
can be made. A typical climate An example of the surface interaction by a climate model and test various
simulation might be for a decade, in is shown in figure 24, which depicts formulations of these clouds. Findings
contrast to a forecast of a week for an the April wetness of a subsurface layer have indicated, in general, that the
operational global weather model. An ( 10 to 20 centimeters below the model simulates the right locations of
important difference between the surface), the May transpiration of maximum and minimum boundary-
climate model and its progenitor is that moisture by plants, and the correlation layer cloud cover over the globe. By
the climate model must operate on its of these two quantities. The average of comparing the model-simulated cloud
own, without being corrected every 10 April's of wetness was correlated cover and the International Satellite
12 hours with new data from the global with the average of 10 May's of Cloud Climatology Project's
network of observing stations. For this transpiration. The simulation was (ISCCP's) low-level cloud cover
reason, it is more important to calculated with the observed sea- (fig. 25), it is clear that the model
correctly simulate the interactions of surface temperatures from 1979 to gives maximum boundary-layer cloud
the dynamical model with its 1988 as the only real data, which cover over several major areas of these
boundaries. One of the most important allowed the model to generate its own clouds compared with the climatology
of the interactions, and possibly the "climate." It can be seen that over project's data. However, the model
most difficult to correctly ascertain, is much of North America there is gives poor representation of seasonal
the interaction of the atmosphere with positive correlation. It is through variations of the cloud cover over
water in its various forms. This analyses of correlations such as these some subtropical areas. The seasonal
interaction, the global water cycle, is that the complicated interaction of the variation of stratus cloud cover
the subject of this effort's simulations. model atmosphere with its surface can observed from ground observations is
During the past year, these simulations be understood and the simulation poorly simulated by the climate model
have included studies of surface improved. in two subtropical regions (fig. 25c).

38
eoo o o o o eJo o oele

Research Programs

65N

60N

55N

50N

45N

40N

35N

30N

25N

20N

15N
140W 130W 120W 110W IOOW 90W 80W 70W 60W 50W

-0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8

AMIP lO-Year Average

April Wetness May Transpiration


65N 65N
60N 60N
55N
55N
50N 50N
45N 45N
40N 40N
35N
35N
30N 30N

25N 25N
20N
20N
15N 15N
140W 130W 120W 110W lOOW 90W 80W 70W 60W 50W 140W 130W 120W 110W IOOW 90W 80W 70W 6ow 50N
__'_ .....................
0.05 0.1 0.15 0.2 0.25 0.3 0.4 0.45 0.5 0.55 0.6 0.65 0 10 20 30 40 50 60 70 80
FIGURE24.--April wetness of a subsurface layer versus May transpiration of moisture by plants.

39
oo oo oooooooeooooooooo

MSFC Research and Technology 1994

(b) GENESISJJAStratus

90 (a) ISCCP
6O
A

30

<;................
_;_ ..... ""...s............ _ _ " 0
0 .....
;,,.................
- ,, ,-..:,.. ,4,

-30
_ -45

-60
-90
-180 -90 0 90 180
-180 -120 -60 0 60 120 180
Longitude(degrees east) _. ;;;"--

0.2 0.3 0.5 0.7

The GENESISResultsvs. Observation


0.80 (jc)
.,, sO\
0.75
DATA o-- "_ J - \\
0.70 J-- /i"" %\
# \k
0.65 # \\
_0.60 I--- / %%

0.55
0.50
0.45

C_ 0.40
0.35
0.30
0.25
I I I I I I I I I I L
Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. Oct. Nov. Dec.

FIGURE
25.--The simulation of boundary-layer clouds with the GENESIS climate model: (a) low-level cloud cover from
International Satellite Cloud Climatology Project data (the shaded areas represent cloud cover above 50 percent);
(b) the low-level cloud cover from GENESIS; (c) seasonal variations of stratus cloud cover over the areas to the
west coast of Peru (open circle) and of South Africa (solid circle). Dashed lines represent observations, and solid
lines denote the modeled.

Ultimate goals of this research are to clouds to general circulation's models. Sponsor: Office of Mission to Planet
The past year's efforts represent the Earth
provide a physically based and
computationally simple first step toward that goal.
parameterization of boundary-layer

40
6 e o o o

Research Programs

Global Mass research tools to understand global-scale atmospheric motions


interactions between various physical responsible for climate variability.
Circulations Induced
and dynamical processes. However,
by Cloud-Radiative because of the crude radiation _Sohn, B.J. 1994. ECMWF Clear-sky
parameterizations in the numerical Longwave Flux Estimation
Forcing models, care must be taken when Constrained by SSM/I Precipitable
scientifically interpreting their results. Water and MSU Brightness
William M. Lapenta/ES42
Therefore, this research uses satellite- Temperature: The hnpact of
205-544-1667
derived geophysical parameters in Uncertainties in ECMWF Analyses.
conjunction with a more detailed and Submitted to the Journal of Applied
The general circulation of the accurate numerical radiation model to Meteorology.
atmosphere is usually considered to obtain dynamically and physically
consist of the totality of motions, consistent radiative heating/cooling Sponsor: Office of Mission to Planet
which characterizes the global-scale budgets of the global atmosphere. Earth
atmospheric flow. In particular, the
study of the general circulation is Input to the radiation model includes
concerned with the temporally and/or humidity and temperature profiles
spatially averaged structures of winds, from the European Center for
temperatures, and other climatic Medium-range Weather Forecasting
elements. An atmospheric constituent (ECMWF) analyses and surface
vital to the dynamics of the Earth's temperatures from the International
general circulation is water, which Satellite Cloud Climatology Project
exists in all three phases. Clouds in (ISCCP). Also used are moisture data
particular can significantly affect and from the Special Sensor Microwave/
modulate the dynamics of the general Imager (SSM/I) and temperature data
circulation through their interaction from the microwave sounding unit
with incoming and outgoing radiation. (MSU). Sohn shows that global
The thrust of this research program averages computed for the summer of
centers upon understanding the 1988 and winter of 1988-89 fbr the
radiative implications of clouds on the model-derived, top-of-atmosphere,
mass transport associated with the clear-sky fluxes from adjusted
general circulation, which helps moisture and temperature profiles are
determine the character of climate on in very good agreement with results
different time and space scales. The from the Earth Radiation Budget
approach used carries an emphasis on Experiment (ERBE). _
merging remotely sensed data from
space with conventional gridded Ongoing research involves the
analyses of atmospheric state variables diagnosis of mass circulations induced
(e.g., wind, temperature, and moisture) by the model-derived, three-
and a numerical radiation model. dimensional heating profiles. These
circulations will then be compared
Parameters not easily obtainable from with "total" atmospheric circulations
direct satellite measurements of the forced by all physical processes in the
atmosphere are the three-dimensional Earth system, which will be diagnosed
radiative heating/cooling profiles. independently from European Center
Estimates of these profiles may be analyses. Intercomparisons of these
obtained from numerical models of the circulations will help quantify the
global climate system, which serve as importance of clouds in forcing

41
o oo 6 e ooo oeo oo oo oo oo el

MSFC Research and Technology 1994

(CIRS) from the Cassini Orbiter to be


Infrared Spectroscopy HC_N, C2N e, etc.). Comprehensive
studies of the chemical composition launched for studies of Saturn and its
of the Earth's Upper and the thermal structure of planetary satellites. Preliminary studies for an
Atmosphere and atmospheres is crucial to an analysis of the expected data from
understanding of the origin and observations of Saturn and Titan are
Planetary evolution of atmospheres. being carried out at the present time.
Atmospheres
A detailed analysis of the observed The infrared radiative transfer models
Mian M. Abbas/ES42 infrared spectra provides a wealth of for planetary atmospheres are also
205-544-7680 information about the physical and being employed in a program focusing
chemical processes in atmospheres. A on the development of photometric
Most atmospheric constituents exhibit primary requirement for interpretation standards for observations of
vibrational-rotational transitions in the of the observed data is the availability astronomical sources from the Infrared
infrared spectral region (10 to of radiative transfer models capable of Space Observatory (ISOL An
400 cm _), which may be observed in calculating the observed radiation for observational program--employing
emission or absorption with high- realistic atmospheric and observational the Kuiper Airborne Observatory
sensitivity and high-spectral- conditions and analytical inversion (KAO) for photometric flux
resolution spectrometers. The programs for retrieval of vertical measurements of the planets Uranus,
observed spectrum of the Earth's temperature and gas concentration Neptune, Mars, and the asteroids
atmosphere, for example, includes profiles. This research program at Ceres and Pallas-- has been in
spectral features of the trace gases O_, MSFC focuses on the development progress for the last 2 years (principal
CO_,, H,O, HO 2, H202, OH, N_O, NO. and applications of infrared radiative investigator, Charles Telesco, ES84).
NO 2, HNO,, N20 ,, C _O, CQdNO_, transfer models and inversion methods Comparisons of model flux
HE Freons, HC Q, and HCN, An for interpretation of data obtained calculations with the observations are
understanding of the photochemical from various NASA missions for carried out to improve the models and
and dynamical process invoh'ing these studies of the physics and chemistry of develop photometric standards for
gases is necessary for resolving some Earth and other planets' atmospheres. inflight astronomical observations.
basic atmospheric issues such as the
questions relating to the depletion of The inversion programs for retrieval of Sponsor: Office of Space Science
stratospheric ozone. The infrared pressure-temperature (P-T) profiles
thermal emission spectra of the from infrared solar absorption spectra
planetary atmospheres observed from obtained from orbiting space shullle
ground-based as well as from space platforms have been developed and
missions also show spectral features of tested for synthetic data. These
most of their major and minor programs are currently being evaluated
constituents. The spectrum of Saturn's lbr retrieval of pressure-temperature
atmosphere observed by Voyager, for profiles from observations made by
example, shows the spectral features the Atmospheric Trace Molecules
of its major constituent, H,, as well as Observed by Spectroscopy (ATMOSI
such trace gases as CH 4, NH 3. PH. experiment on the Atmospheric
C2H,, and CzH .. The observed Laboratory for Applications and
spectrum of the atmosphere of Titan, Science (ATLAS 1-2) shuttle missions
Saturn's largest satellite, exhibits a carried out in 1992 and 1993. Infrared
broad, pressure-induced continuum radiative transfer models and rapid
absorption of its major constituent, N 2, inversion techniques are also being
as well as the spectral features of some developed for interpretation of
complex hydrocarbons IC_,H_,,C2H 4, observations to be made with the
C,H C_H_, etc.) and nitriles tHCN, composite infrared spectrometer

42
0 0 0 O O

Research Programs

moisture fields. Horizontal wind fields


Diagnostics of the Global fields. One aspect of these studies has
been to develop a diagnostic model to and vertical motions from the
Hydrologic Cycle provide a unified description of vapor European Center's gridded analyses
and condensate distributions and their have been used to drive conservation
Franklin R. Robertson/ES42 relationship to large-scale vertical equations for vapor, liquid, and ice.
205-544-1655 motion fields. Researchers have These equations, which also use bulk
combined column-integrated, parameterizations of cloud
Virtually all of the interesting atmospheric water vapor from the microphysics (e.g., condensation,
processes that distinguish the Earth's spaceborne Special Sensor autoconversion, collection,
climate from that of our planetary Microwave/lmager (SSM/I) with precipitation evaporation, and fallout),
neighbors can be traced to the kinematic constraints from global- are updated or constrained in such a
prominent role that moisture plays in gridded analyses (e.g., those produced way that where Special Sensor
the Earth's heat and water balance. by the European Center for Medium- Microwave/lmager observations are
Water, and its mobility through the range Weather Forecasting (ECMWF)) available in space and time, the
oceans and the atmosphere, ensures a as a means of reconstituting vapor, evolving model vapor is "'nudged" to
complex energy cycle for the planet. In cloud, and precipitation in three those values. Recently, this
gaseous form, water provides for dimensions and in time. This basic methodology has been used to
absorption and downward reradiation formalism is what is termed as a diagnose the cloudiness over the
of terrestrial radiation--the greenhouse '+semiprognostic assimilation Western Pacific for the Tropical
effect. In liquid or solid form, water procedure" since the methodology Oceans Global Atmosphere Coupled
acts to provide a slight net-cooling to predicts only the evolution of the Ocean Atmosphere Response
the Earth-atmosphere system, though
not in a straightforward manner.
Clouds have been found to actually 3O
provide a net-heating effect to the
atmosphere, again by absorbing and 27--
reradiating downward radiation
upwelling from the surface. However, 24-- \
cloud shading acts to reduce insolation
and cool the Earth's surface. Latent 21--
heat release associated with rainfall
production also acts as a heat source to 18--
the atmosphere. Collectively, these
moist processes provide a 15--
thermodynamic forcing to global
temperature characterized by several 12
offsetting or counteracting effects. As a
result, climate forcing and the response
of the planetary wind field have much
variability associated with them. 6 /
3
The Earth Systems Dynamics Group at
MSFC has been involved for several
0
years in using an array of data sets to 0 1 2 3 4 5 6 7 8 9 10 11 12
quantify net cloud and water vapor Time (hours)
impacts on atmospheric heating
distributions and the perturbation FIGURE
26.--Precipitating cloud ice, 104 kg m-_ (dashed line), and cloud net upward
response of global and regional wind vertical motion, 107 kg s-_ (solid line), from cloud model simulation.

43
0 O 0 0 O

MSFC Research and Technology 1994

Experiment (TOGA COARE) held Multicenter Airborne Propulsion Laboratory. MSFC has
during 1993. The cloud, precipitation, lead responsibility for overall
and vapor analysis produced by
Coherent Atmospheric coordination, science definition, and
researchers' methodology will be used Wind Sensor mission planning. To minimize costs,
to study how atmospheric convection each organization is sharing major
interacts with warm sea-surface hardware components and subsystems
Jeffry Rothermel/ES43
anomalies to anchor widespread, deep which, in nearly all instances, have
205-544-1685
convection to this region of the been used in previous round-based or
tropics. airborne applications.
In spring 1995, the Multicenter
To achieve an independent estimate of Airborne Coherent Atmospheric Wind The principal of operation is similar to
the strength of the thunderstorm Sensor (MACAWS) will be put into that successfully employed by MSFC
complexes, investigators have been operation for the first time. The in previous airborne lidar experiments.
analyzing the degree to which ice, instrument is an airborne-scanning, A pulsed lidar beam is generated and
snow, and other frozen condensates pulsed carbon dioxide (CO:), Doppler precisely directed anywhere within a
observed by the microwave/imager lidar capable of multidimensional 60" solid angle using a scanning
can be related to the vertical mass wind and calibrated aerosol device mounted on the interior left
fluxes above the atmospheric freezing backscatter measurement from the side of the aircraft. The backscattered,
level--typically about 6 kilometers NASA DCC-8 research aircraft. Doppler-shifted radiation is measured
high. Using a numerical cloud model, to infer the line-of-sight wind velocity,
scientists have examined budgets of Since spring 1992, the sensor has been assuming the aerosol scattering
ice production and the "memory" of under joint development by the lidar particles act as passive wind tracers.
the cloud vertical motion profile that remote sensing groups of MSFC, the By scanning the lidar beam slightly
is implicit in the ice. There is a National Oceanic and Atmospheric forward and aft (coplanar scanning), a
definite relationship between a trace Administration (NOAA) Wave field of two-dimensional, ground-
over 12 hours time of a simulated Propagation Laboratory, and the Jet relative wind estimates is obtained
convective complex and the tendency
for the ice present within the cloud to
scale with, or track, the mean strength
of vertical motion above the freezing _ \ For/wardScan/ / / /
level (fig. 26). This relationship will
Component / / /
enable calibration of global maps of
Special Sensor Microwave/Imager
brightness temperatures in terms of
mesoscale convective updraft strength.
In turn, the vertical motion analyses
from the European Center for Component _ 7
Medium-range Weather Forecasting
that scientists have used in diagnosing
the cloud, rain, and water-vapor fields
can be critiqued for their accuracy and
representativeness.

Sponsor: Office of Mission to Planet AircraftHeading


Earth

FIGURE
27.--Coplanar scanning method used to derive two-dimensional wind
measurements using line-of-sight velocity.

44
oo ooooo44ooo4eoooooooo

Research Programs

within the scan plane trig. 27).


Multiple scan planes, revealing the
three-dimensional structure of the Multiple Scan Planes
velocity and aerosol backscatter, are
obtained by appropriately varying the
scanner settings during flight (fig. 28).
J

Following aircraft integration and


check flights, the wind sensor will
make an initial series of flights over NASA
the Eastern Pacific and Western U.S. DC-8
using NASA Ames Research Center as
a base of operations. The first
objective is to improve understanding FIGURE
28.--Method for achieving three-dimensional coverage of wind
of atmospheric dynamic processes measurements by generating multiple scan planes.
over critical scales of motion within
the boundary layer and free
troposphere, which are not routinely Doppler lidar data will contain a Rothermel, J.; Hardesty, R.M." and
accessible with existing surface return signal applicable to Menzies, R.T. January 15-20, 1995.
instrumentation. The goal is to apply calibration, atmospheric extinction Characterizing Subgrid Scale
these measurements toward improving estimation, and "ground-truth" Processes and Assessing Satellite
parameterization schemes for subgrid velocity estimates. This information Doppler Wind Lidar With
scale processes represented within can be used to minimize velocity MACAWS. Submitted to Sixth
climate and general circulation biases. Airborne studies will also Symposium on Global Change
numerical models. At the same time, provide guidance for improving signal Studies, Dallas, Texas.
observations will contribute toward processing algorithms. Other satellite
improved understanding of specific Doppler lidar performance issues that Rothermel, J.; Hardesty, R.M., and
mesoscale, or subgrid scale, processes will be addressed include impact of Menzies, R.T. March 8-12, 1993.
and features such as marine and spatial variability on velocity and Multicenter Airborne Coherent
continental boundary-layer exchange, backscatter sampling, detailed cloud Atmospheric Wind Sensor.
flow over complex terrain, and properties, Doppler estimation near Preprints, Topical Meeting on
organized large eddies such as aerosol gradients, and long-term Optical Remote Sensing of the
mesoscale cellular convection. monitoring of natural surfaces that Atmosphere, Salt Lake City, Utah.
may serve as potential calibration
The second research objective is to targets for backscatter estimation, as Sponsor: Office of Mission to Planet
investigate issues related to the well as fl)r monitoring instrument Earth
performance of proposed, small- health. The Multicenter Airborne
satellite Doppler lidar for measuring Coherent Atmospheric Wind Sensor
global tropospheric wind fields. may also serve to validate postlaunch
Observations in this regard relate to performance of satellite Doppler wind
design and performance simulation lidar as well. Participation is planned
studies already underway at MSFC in multiagency field programs
and affiliated organizations. The wind addressing the understanding of the
sensor will be used to duplicate the global energy and water cycle.
perspective from space, thereby Additional flights will be made to
providing unique information not validate satellite sensors planned for
present in ground-based lidar operation in 1996 and beyond.
observations. For example, satellite

45
I o o o o e o o o o 0 0 e 0 0 0 O 0 O 0 O

MSFC Research and Technology 1994

Aircraft Investigations Lightning rates, distribution, and Generally, the storms overflown
characteristics (i.e., number of strokes showed weak electrical development,
of Lightning and per flash, ratio of intracloud to cloud- with the more intense storms having
Thunderstorms to-ground lightning, discharge energy, flash rates of only 1 to 2 discharges
etc.) are all factors that may prove per minute. Whenever electric fields
useful in devising quantitative were observed, depressed brightness
Richard J. Blakeslee/ES43
algorithms. temperatures in the 85-gigahertz
205-544-1652
(GHz) channel of the Advanced
Lightning instruments have been Microwave Precipitation Radiometer
In recent years, observations from the integrated into the NASA ER-2 and (AMPR) indicated the presence of ice
NASA ER-2 and DC-8 aircraft have DC-8 aircraft. This lightning particles in the storm. However, small
been used to investigate relationships instrumentation detects total storm brightness temperature depressions in
between lightning and storm lightning and differentiates between the 37-gigahertz channel are
electrification and a number of intracloud and cloud-to-ground consistent with the weak electric fields
underlying and interrelated discharges. The lightning instruments and low lightning rates observed.
phenomena including the structure, are also flown with other sensor
dynamics, and evolution of systems (e.g., infrared, passive Sponsor: Office of Mission to Planet
thunderstorms and thunderstorm microwave, Doppler radar, etc.) to Earth
systems, precipitation distribution and provide new understandings of
amounts, atmospheric chemistry thunderstorms and precipitation and
processes, and the global electric support detailed satellite simulations
circuit. This research is motivated by of storm measurements through the
the desire to develop an understanding acquisition and analysis of
needed for the effective utilization and multiparameter data sets. By
interpretation of data from new- developing and maintaining the
generation, satellite-based lightning capability to monitor lightning and
detectors. These will include the thunderstorms with these aircraft,
MSFC-developed Optical Transient NASA will also be able to provide
Detector (OTD) scheduled for launch important ground-truth verifications
in late 1994 followed by the Lightning and calibrations when the Optical
Imaging Sensor (LIS) in 1997. Transient Detector, Lightning Imaging
Sensor, and other lightning detectors
There is a particular emphasis in this begin operation.
program to "quantify" the lightning
relationships that have been suggested In January and February 1993, science
by earlier observations. It is hoped that flights were conducted during the
as a result of these kinds of international Tropical Ocean Global
investigations, lightning data alone Atmosphere Coupled Ocean
and/or in conjunction with other Atmosphere Response Experiment
remote sensing techniques will (TOGA COARE) to investigate
provide quantitative information about electrical processes of tropical
such storm characteristics as the maritime convection and support
occurrence and location of embedded multisensor precipitation algorithm
convection, the strengths of updrafts development. The initial analysis of
and downdrafts, thermodynamic and the data identified 117 overflights of
electrical energy budgets, precipitation electrified storms during 11 missions.
amounts and distributions, and Lightning was observed in only 23 of
atmospheric chemistry processes. the storm overpasses (i.e., 19 percent).

46
O O 0 O O o o O O O O

Research Programs

The Advanced was also deployed during September 10.7-gigahertz frequency to


1993 to study precipitation over the compensate for the 19.35-gigahertz
Microwave
Atlantic Ocean as part of the saturation effects, since 10.7-gigahertz
Precipitation Convection and Moisture Experiment observations do not saturate as readily
Radiometer (CAMEX), which was based in and can provide rainfall information at
Wallops Island, Virginia. Data lower altitudes in the rain system.
collected during these two field
Robbie E. Hood/ES43
missions have been quality-controlled Smith, E.A.; Xiang, X.; Mugnai, A.;
205-544-5407
and documented. Information from Hood, R.E.; and Spencer, R.W.
both experiments will be archived on 1994. Behavior of an Inversion-
The Advanced Microwave the NASA/MSFC Distributed Active Based Precipitation Retrieval
Precipitation Radiometer (AMPR) and Archive Center (DAAC), while the Algorithm With High-Resolution
its accompanying data acquisition Tropical Ocean Global Atmosphere AMPR Measurements Including a
system fly aboard a NASA ER-2 Coupled Ocean Atmosphere Response Low-Frequency, I 0.7-GHz Channel.
high-altitude aircraft to collect passive Experiment data sets will also be Journal of Atmospheric and
microwave upwelling emissions from archived on the NASA/Goddard Space Oceanic Technology 2:4:858-73.
the Earth's surface and atmosphere. Flight Center (GSFC) Distributed
The instrument is a cross-track Active Archive Center. Spencer, R.W.; Hood, R.E.;
scanning, total-power radiometer with LaFontaine, EJ.: and Smith, E.A.
four channels centered at 10.7, 19.35, The passive microwave information 1994. High-Resolution Imaging of
37.1, and 85.5 gigahertz (GHz). These collected by the Advanced Microwave Rain Systems With the Advanced
frequencies are well-suited to the Precipitation Radiometer offers a rich Microwave Precipitation
study of rain cloud systems, but are and varied data set useful to the Radiometer. Journal of Atmospheric
also useful for studies of various general scientific community for and Oceanic Te_4mology
ocean and land surface processes. satellite simulation studies of rainfall. 2:4:849-57.
Advanced Microwave Precipitation The high spatial resolution of the
Radiometer information may also be radiometer imagery provides new Sponsor: Office of Mission to Planet
used for satellite simulations of the insight into the vertical hydrometeor Earth
current Defense Meteorological profile of rain systems, which has not
Satellite Program Special Sensor been previously obtained by satellite
Microwave/Imager (DMSP SSM/I), observations with coarser spatial
the Tropical Rainfall Measuring resolutions. Examples of
Mission (TRMM) Microwave Imager 19.35-gigahertz signal saturation for
(TMI) scheduled for launch in 1997, rain rates greater than 15 millimeters
and the Multifrequency Imaging per hour are commonly observed in
Microwave Radiometer (MIMR) the Advanced Microwave
planned to fly aboard the Earth Precipitation Radiometer observations.
Observation System (EOS) PM-1 These saturation effects are never
platform. observed in corresponding satellite
data due to the averaging of rain and
The Advanced Microwave non-rain scenes inherent in larger
Precipitation Radiometer was satellite footprints. Satellite rain
deployed during January and February retrievals may tend to underestimate
1993 as part of the Tropical Ocean rain rates due to this footprint
Global Atmosphere Coupled Ocean averaging effect. However,
Atmosphere Response Experiment preliminary analysis of Advanced
(TOGA COARE) conducted in the Microwave Precipitation Radiometer
western Pacific Ocean. The radiometer data suggest the utility of the

47
o o o o O o o o o 0 0 0 0 @

MSFC Research and Technology 1994

Vapor Project (GVaP) and the imager and sounder data based on
Hydrologic Studies
GEWEX Continental International prelaunch noise estimates indicated
Using Geostationary Project (GCIP), which is a major that retrieved values of integrated
Operational experiment to understand the water content should be significantly
hydrological cycle over the more accurate. Also, an increase in the
Environmental continental United States. spatial density of the integrated water
Satellite 8 content should result from a tradeoff
In order to develop and evaluate the between resolution and accuracy (i.e.,
Gary J. Jedlovec/ES43 utility of Geostationary Operational finer spacing should be possible with
205-544-5695 Environmental Satellite 8 products for integrated water content retrievals).
hydrological studies, four major For noise-free data simulated from a
Ronnie J. Suggs/ES43 research objectives have been regional case study investigation,
205-544-7797 established: (1) understanding features results showed that, for the daytime
in water vapor imagery and their retrievals, the imager split-window
The Geostationary Operational relationship to horizontal and vertical channels perform as well as those of
Environmental Satellite (GOES) 8, humidity distributions and various the sounder, and both perform as well
launched April 13, 1994, is the first in kinematic and dynamical processes; or better than Satellite 7. At night,
a new series of operational (2) quantifying the accuracy, results illustrated that the accuracy of
geostationary satellites to provide representativeness, and informational integrated water content retrievals
continuous spatial and temporal content of imagery and derived with the sounder were significantly
multispectral observations of the products, including various measures better than those from the imager.
Earth's system for the purpose of of water vapor content and water
weather forecasting and global change vapor tracked winds; (3) developing Post-launch research currently
research. This new series will provide new procedures for examining underway is ibcusing on verifying the
improved observation capabilities, atmospheric water vapor that take results obtained from simulated data
especially for moisture sensing, over advantage of the enhanced capabilities with that obtained from actual
the Visible Infrared Spin-Scan over those now available; and (4) as a observed data. Special data sets will
Radiometer (VISSR) Atmospheric result of the above, further the goal of be acquired through cooperation with
Sounder (VAS) on the Geostationary improving understanding of the the National Oceanic and Atmospheric
Operational Environmental Satellite 7. importance of atmospheric water Administration (NOAA)/National
Also, the new series will be the only vapor in the hydrologic cycle. Environmental Satellite Data
new U.S. geostationary platform used Information Service (NESDIS) in
for global change for the next 10 to Over the past year, previous to the order to obtain specific data for case
15 years. launch of Geostationary Operational study investigations. The investigation
Environment Satellite 8, MSFC will also focus on the optimal channel
The purpose of this current research research focused on total integrated combinations from the imager and
effort at MSFC is to develop and water content (IWC) retrieval sounder for the retrieval of integrated
evaluate the utility of the algorithm refinements and retrieval water content. With the availability of
Geostationary Operational performance with simulated imager actual Geostationary Operational
Environmental Satellite 8 products for and sounder data. Most significant is Environmental Satellite 8 data,
hydrologic studies aimed at improving the improvement in quality of improvements in water vapor wind
knowledge of the role of water vapor integrated water content retrievals calculations will also be addressed as
and its variability in global seen in the simulated results stemming a result of the new capabilities.
meteorology, as well as hydrological from high radiometric quality and
and climatological processes. These increased resolution over that of Jedlovec, G.J., and Carlson, G.S.
studies include the NASA research Geostationary Operational 1994. Guess Dependence of the
initiative Global Energy and Water Environment Satellite 7. Specifically, Physical Split-Window Technique
Cycle Experiment (GEWEX) Water the findings for simulated Satellite 8 for the Retrieval of Integrated Water

48
O O 0 4 4 0 0 o o o o

Research Programs

Content. Preprints, Seventh Global Aerosol microphysics measurements. Good


Conference of Satellite Meteorology agreement was obtained between the
Backscatter
and Oceanography. Monterey, aerosol microphysics data and the
American Meteorology Society. Experiment continuous-wave lidar data sets at
In press. flight level. An example time-series
comparison of measured MSFC
Maurice A. Jarzembski/ES43
Jedlovec, G.J.; Guillory, A.R.; and continuous-wave lidar data and
205-544-0240
Carlson, G.S. 1994. The Retrieval modeled aerosol backscatter
of Integrated Water Content From coefficients from the GLObal
GOES I. Preprints, Seventh An atmospheric, global-scale aerosol Backscatter Experiment II Hawaii-to-
Conference of Satellite Meteorology backscatter model is being developed American-Samoa transit flight on
and Oceanography. Monterey, under NASA's GLObal Backscatter May 20, 1990, is shown in figure 29.
American Meteorology Society. Experiment (GLOBE). The purpose of
In press. this model is to provide information Modeled values were calculated at the
for assessing the performance of any 9.1-micrometer (_tm) wavelength from
space-based lidar that will be designed Mie theory, using flight-level aerosol
Sponsor: Office of Mission to Planet at a given wavelength to measure size distribution measurements from
Earth tropospheric winds. In cloud-free the University of Hawaii's Laser
conditions, the accuracy of wind Optical Particle Counter (LOLC) and
University Involvement: Florida measurements depends on the from NASA/Ames Research Center's
State University magnitude of backscattered signals Forward-Scattering Spectrometer
from atmospheric aerosols. This Probe (FSSP); aerosol refractive index
model will be versatile enough that for estimates were obtained from the
many atmospheric conditions, with Laser Optical Particle Counter data.
use of appropriate conversion Pulsed lidar data sets close to the
functions, it will be possible to predict aircraft (averaging 1 to 2 kilometers
the magnitude of aerosol backscatter above and below the aircraft) showed
coefficients at several different fair agreement with modeled
wavelengths, depending on the choice backscatter from the microphysics
of the space-based lidar. Various data when the aerosol loading in the
universities, other NASA centers, and atmosphere was fairly homogeneous
U.S. government and international near the aircraft level (fig. 30). The
agencies have participated and horizontal dashed line in figures 29
provided data under the program, with and 30 represents the lidar sensitivity
scientific direction provided by level. Various flight case studies
MSFC. showed similar backscatter variations
in all data sets corresponding to
Intensive characterization of the seasonal- and synoptic-scale
MSFC continuous-wave (CW) meteorological features in the middle
Doppler lidars has been performed in and upper troposphere. Clean tropical
the Aerosol Optical Properties and subtropical conditions with
Laboratory (AOPL), greatly generally low humidity and
improving data quality and sensitivity. predominantly small-sized, freshly
The continuous-wave lidar data sets produced sulfuric acid aerosols gave
are extremely important as they low backscatter, while the quite humid
provide direct validation of any lnterTropical Convergence Zone
wavelength-dependent backscatter (ITCZ) gave high and variable
modeling using in-situ aerosol backscatter characteristic of the

49
el oo ooooooooe oo oe oe oe

MSFC Research and Technology 1994

10-6
convective activity associated with
--- Hawaii to American Samoa: May 20,1990 --Recalibrated FSSPData
that zone. Moderately high to very
- _ MSFCCW Lidar Data high back,scatter was observed in the
10-7 __--- LOPCData planetary boundary layer (PBL) and in
air masses with continental-type
A - # i'_"1, JPL Pulsed Lidar Data
-- , i till aerosols such as dust plumes or haze
.__ 10-8__ ,_ , , layers. Compositional changes in the
'E --= ill aerosol measured by the Laser Optical
- ,, Particle Counter were modeled in
.-lOLA
m -9
r different mixture models to `study their
-_ I= I._ I' effect on aerosol backscatter at various

-lO-,O
I_'11'_ ;_ _ _ _,,,,5.,12W_.a=,,,._.

wavelengths. Lognormal size
distributions with comparable input
parameters were used to model aerosol

-,, .'"'"" __\7 k'z'*'', microphysics to predict the

W"- ____f_ wavelength dependence


backscatter. Conversion
of
functions
I-- I were derived using both measured and
10-12 modeled microphysics to convert
21:00 22:00 23:00 00:00 01:00 02:00 03:00 backscatter measured at certain

Time (UTC) wavelengths during GLObal


Backscatter Experiment [I to other
FIGURE
29.--GLObal Backscatter Experiment II (Flight 6), 9.1-micrometer
wavelengths where no measurements
backscatter.
are yet available.

10-4 =
A preliminary global-scale model tbr
- Hawaii to American Samoa: May 20,1990 -- Recalibrated FSSP Data
aerosol backscatter at 9.1 and
- GSFCPulsed Lidar
2.1 micrometers has been developed
10-5 _ LOPCData and used for performance studies for
the prospective space-based lidar.
Many first drafts of papers covering
'T 10-6 _ o
E - o the results obtained have already been
written, and future plans are to
,=,
concentrate on finishing these papers.
_ 10_7_L 0
Sponsor: Office of Mission it) Planet
E Earth
--, lO-a
0
0

-
University Involvement: Institute for
Global Change Research and
10-9 Education

10-10
21:00 22:00 23:00 00:00 01:00 02:00 03:00
Time (UTC)

FIGURE
30.--GLObal Backscatter Experiment II (Flight 6), 1.06-micrometer
backscatter.

50
OOOooo qlJO o I OO O 0

Research Programs

Regional-Scale propagation, but such data are not are to: (1) quantify the magnitude of
available from conventional sources. moisture variability and define
Atmospheric achievable accuracy of water content
Moisture Remote sensing of the atmosphere from satellite platforms; (2) investigate
from satellites has the potential to fill the temporal and spatial moisture
Variability
this data void. Geostationary satellites, variability on continental and finer
in particular, provide excellent scales to explore interconnections
Anthony R. Guillory/ES43
temporal and spatial resolution. between scales of variability, clouds,
205-544-6462
Research being undertaken at MSFC and other atmospheric features; and
focuses on using data from the (3) show the importance of local
Atmospheric water vapor plays the National Oceanic and Atmospheric sources of moisture and their impact
principal role in interconnecting Administration's (NOAA) on regional hydrologic processes.
various aspects of the hydrologic Geosynchronous Operational
cycle. As a part of the Global Energy Environmental Satellites (GOES) in Guillory, A.R., Jedlovec, G.J.; and
and Water Cycle Experiment the physical split-window (PSW) Fuelberg, H.E. 1993. A Technique
(GEWEX), NASA has proposed a algorithm, which is a physically based, for Deriving Column-Integrated
new research initiative called the split-window integrated water content Water Content Using VAS Split-
GVaR or GEWEX Water Vapor technique. Window Data. Journal r?fApplied
Project. The overall goal of the project Meteorology 32:1226-4 I.
is to improve understanding of the role Split-window techniques attempt to
of water vapor in meteorological+ exploit differential absorption of water Star, D.O'C, and Melfi, S.H. (eds.).
hydrological, and climatological vapor in two adjacent spectral bands to 1991. The Role of Water Vapor in
processes through improved produce an integrated water content Climate. A Strategic Research Plan
knowledge of water vapor and its estimate. One such technique requires for the Proposed Global Energy and
variability on all scales. A better infrared data at 11 and 12 micrometers. Water Cycle Experiment (GEWEX)
understanding of its role will require The I l-micrometer channel lies in a Water Vapor Project (GVaP).
long-term observations of both small- relatively transparent part of the
and large-scale water vapor features, a spectrum; therefl)re, most of its Sponsor: Office of Mission to Planet
major goal of NASA's Mission to observed emission is from the surface. Earth
Planet Earth (MTPE) program. The 12-micrometer channel is in a
spectral region where upwelling
Defining moisture variability on radiance from the surface is primarily
varying scales (temporal and spatial) subject to absorption and emission by
is beneficial to several disciplines. water vapor, but it also includes other
Detailed water vapor observations are constituents (e.g., carbon dioxide
essential to improved analysis and (CO,)). Thus, by comparing spectral
prediction of convective storms. For emissions of one location in both
example, thunderstorms have been channels, estimates of the integrated
observed to develop in regions of water content at that location can be
rapidly evolving moisture gradients. made.
Vertically integrated moisture (or
integrated water content (IWC), also High-resolution temporal and spatial
called precipitable water) is another data sets from the Geosynchronous
essential in the objective prediction of Operational Environmental Satellites
clouds and precipitation. High- will be used to quantify the observed
resolution moisture data are also water vapor variability over the
needed in studies of atmospheric continental United States for a period
radiation and electromagnetic wave of several months. The MSFC goals

51
o e o e o o o e o o qp q0

MSFC Research and Technology 1994

Research (NCAR) CP2 dual- relationship between the development


Cloud Morphology
frequency polarimetric radar; ground- of the mixed-phase region of the cloud
as Inferred From based lightning and electric field and its correlation with changes of
Polarimetric networks; the NASA ER2 airplane passive microwave brightness
instrumented with an Advanced temperatures (at 37 and 85 gigahertz)
Radar, Passive
Microwave Precipitation Radiometer and lightning flash rates. In this initial
Microwave, (AMPR), multispectral imager, and study, the lightning, radiometer, and
lightning/field-mill sensors; and radar data are used to examine the
and Lightning
geostationary and polar-orbiting morphology of a multicellular storm
Observations imagers and radiometers (Defense observed northwest of Cape Canaveral
Meteorological Satellite Program on August 12, 1991. Three ER2
Steven J. Goodman/ES44 Special Sensor Microwave/Imager overflights of the storm were made at
205-544-1683 (SSM/I) radiometer). The Advanced 22:09, 22:18, and 22:27 universal time
Microwave Precipitation Radiometer coordinated (UTC) during the mature
An understanding of the relationships is a four-frequency (10.7-, 19.35-, and redevelopment phase of the
among the processes that lead to the 37.1-, and 85.5-gigahertz (GHz)) thunderstorm complex. Five CP2
electrification of clouds and the radiometer with frequencies similar to volume scans of this storm were
subsequent production of lightning is the Special Sensor Microwave/Imager collected during a 22-minute period at
necessary in order to better interpret passive microwave sensor and the 22:05, 22:09, 22:13, 22:18, and
global cloud measurements from such Tropical Rainfall Measuring Mission 22:27 universal time coordinated.
future space missions as the Tropical microwave imager. The lightning/
Rainfall Measuring Mission (TRMM), field-mill instruments provide a This study shows (fig. 31) the
scheduled for launch in 1997. As yet, measure of intracloud and cloud-to- evolution of the cloud-to-ground
few detailed case studies have ground lightning activity that would lightning activity (KSC CG) as
examined the morphology of the be observed by the Lightning Imaging detected from the Kennedy Space
coevolving microphysical, electrical, Sensor (LIS) being provided by Center ground strike network from
and kinematic properties of clouds. In MSFC. Of particular interest is the 22:05 to 22:31 universal time
this work, researchers extend the data
base of multisensor observations using
case studies obtained from the [] Total LTG KSCCG Ravg ---m--- 37 GFIz - t:} - 85 GHz
20
Convection and Precipitation/
Electrification (CAPE) experiment 160
conducted in the vicinity of Cape
.! 15 --
Canaveral, Florida, in 1991. -- 150_,
140 _

Ii
This experiment presented an _I ]170
opportunity to acquire surrogate
Tropical Rainfall Measuring Mission ,_ 5
measurements using ground-based ,-r
sensors, satellites, and instrumented I .... . I
0
airplanes. The remote sensor suite I I I I I I I I I I I I I q { I I I I I I I I I I 11
(rain radar, passive microwave
radiometer, visible/infrared imager,
and lightning optical detector) can be Time (UTC)
approximated by the following
surrogate multisensor measurements: FIGURE
31.--Time series of lightning (flashes per minute), rain rate (mm h-l),
the National Center for Atmospheric and microwave brightness temperatures at 37 and 85.5 gigahertz.

52
o o o o o

Research Programs

coordinated, storm average radar- phase with the vertical development of the relationships among lightning
derived rain rate (Z = 300 R t6) for the radar echo and, hence, the activity, microwave brightness
each of the five scans (Ravg); the total minimum brightness temperatures at temperatures, and storm structure and
lightning (in-cloud and ground 37 and 85 gigahertz (which are morphology. The total lightning
discharges) detected after 22:09 from strongly depressed by the presence of activity and microwave brightness
the ER2 field-mill sensors (total LTG); precipitation-sized ice and graupel/hail temperatures both show dependence
and minimum Advanced Microwave particles). The peak rain rate follows on the development of the mixed-
Precipitation Radiometer brightness the collapse of the storm, indicated by phase region. The increase of total
temperatures (TB in Kelvin (K)), at decreasing flash rates, warmer flash rates with storm mass above the
37 and 85 gigahertz during the three brightness temperatures, and the freezing level supports the earlier
successive ER2 overpasses of the arrival of small hail at the ground. studies of storms in Alabama, Florida,
storm complex. The intracloud-to- Thus, the ice playing an important role New Mexico, and elsewhere. These
ground-strike ratio is approximately in the charging of the cloud is also continental storm observations suggest
7:1, on average, for the 22-minute responsible for scattering at these that brightness temperature and
time series. However, no ground microwave frequencies. lightning flash-rate variations are
strikes are observed at all during the indicators of the path-integrated ice
onset of the final surge in lightning This study represents the first in a scattering that is dominated by the
activity from 22:23 to 22:28, which is series of studies planned to investigate changes in ice volume (integrated
associated with a large decrease in the
minimum TB's.

3O 300
The first surge in lightning rates
accompanies an already-mature cell. ] 8 GHz
The subsequent decrease of lightning
activity and increasing (warming) 25
TB's are both qualitatively consistent
I

indications of a weakening storm. The "_7"-" 20


peaks of the weighting functions at E .E
37 and 85 gigahertz occur within and i_"
near the top of the mixed-phase d
region, approximately at 7- to 10- and _ _ 15
10- to 12-kilometer height intervals. "N
eY-u.

The strong, nearly equal brightness _ _ 10


depression during the third overpass in _,
both the 37- and 85-gigahertz :,
frequencies indicates the likely
presence of both a larger ice volume 5
and large hail.

0 0
This relationship is further illustrated
1900 1910 1920 1930 1940
(fig. 32) by an air-mass storm
Time (I.ITI;)
observed near Huntsville, Alabama, in
1986 with the National Center for
Atmospheric Research CP2 radar. This FIGURE
32.--Total lightning, radar-derived storm average rainfall, and simulated
storm produced I I0 in-cloud flashes top-of-atmosphere (TOA) brightness temperature time history of the
and only six ground discharges. Note July 20, 1986, Cooperative Huntsville Meteorological Experiment
that the total lightning rates are in (COHMEX) storm.

53
O O 0 O O O O 0 O O O O O O 0 O 0

MSFC Research and Technology 1994

mass flux) and/or hail size within the Mesoscale Study Within this purview, the objectives for
mixed-phase region. Future studies in this research are fourfold:
of Surface Heat
the tropics are planned for November
to December 1995. Fluxes and To improve scientific understanding
of the processes and states that
Boundary-Layer
Goodman, S.J., and Raghavan, R. May govern the local energy and water
24-28, 1993. Investigating the Processes fluxes in a Great Basin ecosystem
Relationships Between Precipitation in a Desert within the Western United States;
and Lightning Using Polarimetric
Radar Observations. Preprints, 26th Region To test and validate the tools
Conference on Radar Meteorology, necessary to scale local energy and
Dale A. Quattrochi/ES44 water balance measurements made
Norman, Oklahoma. American
205-544-8104
Meteorology Society, Boston, at intensive study sites to provide
Massachusetts, 793-95. regional (i.e., valley-wide) estimates
A critical factor in understanding the of fluxes and energy exchanges;
Sponsor: Office of Mission to Planet response of natural arid ecosystems to
Earth global climate change is the To develop the relationships
relationship between soil moisture between soil, location, and seasonal
University Involvement: Institute for availability, surface energy variations in soil moisture and
Global Change Research and partitioning, and plant growth. This salinity required to support
Education particular project is designed to measurement and analysis of energy
improve scientific understanding of and water-cycling processes;
energy and water-cycling
(hydrometeorology) in natural arid To develop and validate the
ecosystems. Little information is necessary remote sensing data
available on continuous analysis algorithms to permit
evapotranspiration by such naturally observation and measurement of
occurring arid vegetation as energy processes within desert
cheatgrass, greasewood, or sagebrush. ecosystems from the plant (i.e., leaf)
to regional scales.
Desert vegetation has evolved by
noticeably different methods of The study site for the project (ongoing
conserving water than those used by since mid-1992) is a high-elevation
more commonly studied agricultural desert valley, the Steptoe or Goshute
crops. The processes employed vary Valley, located approximately
with the severity of drought stress 40 kilometers west of Wendover,
placed on vegetation. Hence, arid Nevada, near the Nevada-Utah state
landscapes are fundamentally different line. The valley is about 50 kilometers
from agricultural and forest long and 35 kilometers wide and is
ecosystems in the processes that surrounded by mountains with
govern the energy and water balance elevations reaching greater than
of the surface. This investigation seeks 2,700 meters. Vegetation in the valley
to elucidate and quantify the processes is representative of that which exists
that control surface evaporation and throughout similar valleys in the Basin
the partitioning available energy in an and Range region of the Western
arid landscape. United States, consisting primarily of

54
ooo ooooooooooooooooooo

Research Programs

meteorological stations (known as


Bowen ratio (BR) stations) have been
permanently established throughout
the Goshute Valley for the 3-year
duration of this investigation. These
stations measure such important
meteorological characteristics as wind
speed, humidity, incoming solar
radiation, and soil moisture, and are
strategically located in specific
vegetation zones within the valley.
During intensive measurement periods
throughout the growing season, other
instruments--known as eddy-flux
correlation stations (ER) that measure
near-ground meteorological and
vegetation parameters--are placed in
the field to support the measurements
obtained by the Bowen ratio stations.
The information provided by these
ground-based instruments will be
important to analyzing landscape
characteristics and vegetation as
identified on seasonal satellite remote-
sensing data over the study site.

Accomplishments to date have


focused on data collection and initial
analysis of the satellite and ground-
based meteorological station data
obtained from April through October
1993. Three intensive measurement
periods were conducted in 1993, with
significant energy balance, soil
moisture, and vegetation data
collected. Another field data collection
campaign will be conducted during the
late spring and summer of 1994 for
comparison with those data obtained
FIGURE
33.--Goshute Valley, Nevada.
during 1993.

greasewood (Sarcobatus vermiculite.O, September 9, 1993, by the French The information derived from this
sagebrush (Artemisia tridentata), and SPOT satellite. research will be important to
cheatgrass (Bromus tectorium L). developing a better scientific
Figure 33 is a remote sensing image of To accomplish the stated goals for the comprehension of the biophysical
the Goshute Valley obtained on project, six ground-based processes and responses that affect

55
B qp qp qP

MSFC Research and Technology 1994

local and regional climates over desert Surface Hydrologic surface energy and radiation fluxes.
mountain terrain. In this regard, the The many disparate data sets collected
research is important in furthering the
Modeling at Regional have been integrated and preprocessed
objectives of the NASA Mission to Scales in a geographic information system
Planet Earth program by examining (GIS) and used in diagnostic studies of
the interrelationships between the surface and atmospheric water
Steven J. Goodman/ES44
vegetation, soils, and regional energy budgets. The components being
205-544-1683
balances to assist in developing better examined are surface runoff,
models of land-atmosphere groundwater storage, and surface
interactions. One of the current focuses of the evapotranspiration and precipitation.
Integrated Hydrologic Processes Surface runoff and groundwater
Sponsor: Office of Mission to Planet Group in MSFC's Earth System storage have been estimated based on
Earth Science Division is surface hydrology streamflow and groundwater data
and the interactions between the collected over the study domain.
University Involvement: Department surface and atmosphere. The CaPE Evapotranspiration was measured at a
of Plants, Soils, and Biometeorology, Hydrometeorology Project (CHymP) few point sites within the study
and the Department of Biological and arose from involvement in the domain, but can be estimated
Irrigation Engineering at Utah State Convection and Precipitation/ accurately over the entire area only by
University. Electrification (CAPE) experiment using a surface flux model. To this
held in central Florida during the end, researchers have modified and
Other Government Involvement: period of July 8 to August 18, 1991. enhanced existing models, resulting in
U.S. Army, Dugway Proving Ground, Project efforts seek to establish and the Simulator for Hydrology and
Meteorological Division apply methodologies for the diagnosis Energy Exchange at the Land Surface
of land surface and atmospheric water (SHEELS). 2 Using this tool,
budget components for the Convection sensitivities of surface hydrologic
and Precipitation Electrification region processes to potential changes in
(~ 25,000 square kilometers). The surface conditions such as
underlying philosophy guiding this deforestation and urbanization may be
study is that these techniques can be examined.
tested and applied in conjunction with
GCIP (GEWEX [Global Energy and Precipitation has been estimated in
Water Cycle Experiment] Continental- various ways on a daily basis for the
Scale International Project) activities convection and precipitation/
over regional scales and ultimately electrification domain based on a
applied over the Mississippi basin? combination of radars and rain gauges.
As a first step, the team applied
In support of the Convection and conventional reflectivity-rain rate
Precipitation/Electrification (Z-R) relationships to regional
experiment, numerous measurement composite weather radar imagery. The
systems were in place, including more relationship applied was Z = 300 R _4
than 200 precipitation gauges, four referred to as the Florida Area
weather radars, streamflow gauges, Cumulus Experiment (FACE) Z-R that
groundwater level monitors, portable was developed for convective rainfall
automated mesonet (PAM) stations conditions. This relationship is the
measuring surface radiation and current default algorithm for deriving
meteorological parameters, Kennedy rainfall from the National Weather
Space Center wind towers, and a set of Service WSR-88D Doppler radar
seven stations deployed to measure systems. However, researchers found

56
o o o 0

Research Programs

24-Hour Rainfall (mm)


Ending1200 UTC
August1, 1994

2-5

5-10

10-25

25-50

50-75

>75

g
FACEZ-R ClimatologicallyTuned Z-R

FIGURE
34.--Florida Area Cumulus Experiment and climatological Z-R comparisons of daily rainfall.

daily rainfall derived from the Florida shown in figure 34. It is clear that _'Laymon, C.A.: Crosson. W.L.: and
Area Cumulus Experiment Z-R fl)r the there are very large differences in Goodman, S.J. 1994. Simulator for
study area to be approximately rainfall depending on the choice of a Hydrology and Energy Exchange at
70 percent higher on average than the Z-R relation. The advantage of the Land Surface and its
corresponding rain-gauge estimates. applying a climatologically tuned Development Through the CaPE
This led to the development of a relationship is that it gives a more Hydrometeorology Project, Abstr.
"climatologically tuned" Z-R relation accurate rainfall estimate when EOS, Transactions of the American
based on the probability matching integrated over space and time, Geophysical Union 75:173.
method (PMM). This technique uses providing useful input into regional-
rain-gauge observations to develop a scale hydrologic studies. Sponsor: Office of Mission to Planet
Z-R relationship to reproduce the Earth
probability distribution of rain rates, _Goodman, S.J.; Crosson, W.L.:
thus producing rainfall estimates that Laymon, C.A.; and Duchon, C.A. University Involvement: University
are unbiased with respect to gauge 1992. Surface Energy and Land- of Oklahoma; Columbia (TN) State
amounts. Atmosphere Water Budgets During Community College
the CaPE Hydrometeorology
A comparison of daily rainfall from Project, Abstr. EOS, Transactions (_{
the Florida Area Cumulus Experiment the American Geophysical Union
and climatological Z-R for a regional 73:183.
area encompassing the convection and
precipitation/electrification area is

57
o o o

MSFC Research and Technology 1994

SPACE
PHYSICS
1.0
Ionospheric Plasma
Heating byAuroral ._ o.8
Winds -.= 0.6
Ow

'_. 0.4
Craig J. Pollock/ES83
+"_ 0.2
205-544-7638

0
On February 23, 1991, NASA's Argon J t I i i i ] '=I= J it L t N+
Release for Controlled Studies (ARCS ._._ 1.o
=_ 0.8
IV) sounding rocket was launched into
high altitude over an intense post- = ,- 0.6
breakup aurora. Experiments on the
rocket were designed to diagnose the t=,_ 0.4
low-energy plasma, both in its natural 0.2
state and as it was perturbed by an 0 I 1 I I J 1 t i J I I i i +
100 200 300 400 500 600 700 800
onboard ion accelerator. During the
flight, researchers studied the natural ARCSIV Time-After-Launch(seconds)
heating of the ambient ion plasma
FIGURE
35.--Argon Release for Controlled Studies (ARCS IV) ion temperatures.
(hydrogen ion, H+; oxygen ion, O +)
within regions of a strong electric field
directly over a visible auroral arc.
These observations were made using moments, the spectrometer's time operation of an onboard argon ion
the MSFC-developed super thermal resolution was limited to about (AR*) accelerator which operated at
ion composition spectrometer (STICS) l0 seconds. Temperature the times indicated by arrows, and
and the Cornell University DC enhancements, particularly in the have been reported previously. The
electric-field instrument (DCE). hydrogen ions, prior to 400 seconds feature of interest in this report is the
Confirmation of spatial proximity to time after launch (TALL are due to large temperature enhancement in both
auroral field lines was documented
through measurement of kiloelectron-
volt-precipitating electrons by 100
A
charged-particle spectrometers
provided by the University of New i= 5O
Hampshire. m
I.i,.I

0
Figure 35 shows plots of the measured 200 220 240 260 280 300 320 340 360 380 400
temperature (parallel and ARCSIV TAL(seconds)
perpendicular to B, the local
geomagnetic field) of the hydrogen 100
A
ion (fig. 35a) and oxygen ion i=
(fig. 35b) species as functions of time 5O
i=
throughout the flight. These m
I.i.I
temperatures have been derived as
0
integral moments over the three- 400 450 500 550 600 650 700
dimensional species distribution
ARCSIV TAL(seconds)
functions measured by the super
thermal spectrometer. For such FIGURE
36.--Argon Release for Controlled Studies IV time after launch.

58
o o o o o o o o 0 0 0 0 0 0 0 0 0 0

Research Programs

species just before 600 seconds after predicted to contribute to the Ganguli, G.; Keskinen, M.J.; Romero,
launch. Comparison of perpendicular destabilization of electrostatic plasma H.; Heelis, R.; Moore, T.; and
and parallel temperatures in figure 35 waves in the frequency range between Pollock, C. 1994. Coupling of
shows the heating to be largely in the the ion gyro frequency and the local Micro- and Macro-Processes Due to
direction perpendicular to the ambient lower hybrid frequency, possibly Velocity Shear: An Application to
geomagnetic field. This indicates a leading to the perpendicular ion the Low-Altitude Ionosphere.
heating mechanism involving electric heating by these waves. The large Journal of Geophysical Research
fields, since these are typically amplitude and variable electric fields 99:8873.
directed perpendicular to B in a shown in figure 36 may contribute, via
magnetized plasma, such as that found one or both mechanisms, to the ion Sponsor: Office of Space Science
in the Earth's ionosphere. heating shown in figure 35. The three-
dimensional spectrometer oxygen ion University Involvement: University
Figure 36 shows the DC electric field data indicate a toroidal velocity of New Hampshire; Cornell
as measured throughout the flight with distribution, although the data are not University
the Cornell DC electric-field conclusive.
instrument and indicates a large
amplitude (nearly lO0 millivolts per Energetic electron spectrometers flown
meter (mV/m)) and variability of the on the same rocket by the University of
measured field during the interval (just New Hampshire confirm that intense
prior to 600 seconds alter launch) energetic electron precipitation was
when the super thermal spectrometer occurring on the same magnetic field
was observing enhanced ion lines on which the ion heating and
temperatures. Findings are unclear as large electric fields were seen. This has
to whether the large field amplitudes led researchers to the conclusion that
themselves or the steep field gradients they were observing the source region
associated with the variability were and initial heating mechanism for ion
responsible for the ion heating. Each outflows commonly observed by
could, in principle, have produced the orbital spacecraft llying over the
heating. Electric fields cause the terrestrial auroral zones.
plasma to drift perpendicular to B.
Collisional coupling to the ambient In January 1995, the same group of
neutral species (which is not subject to investigators will participate in the
electric-field drift) has been predicted Sounding of the Cleft Ion Fountain
to cause the ion plasma to lk)rln a Energization Region (SCIFER)
toms, or ring, in velocity space, with sounding rocket mission. This mission
the major and minor toroidal radii is designed to investigate the heating of
corresponding to the ion drift velocity ions at high ( 1,000 to 1,400 kilometers)
and pre-interaction temperature, altitude in the vicinity of the dayside
respectively. In this scenario, the magnetospheric cleft, from which the
toroidal ion distribution would be most prodigious ion outflows emanate.
unstable to the growth of plasma Previous research from orbital
waves and give up free energy to platforms has shown that strong DC
parallel electron heating, leading to a electric fields and spatial electric field
filling in of the hole in the ion torus gradients are closely associated with
and an enhanced perpendicular ion these dayside outflows.
temperature. On the other hand, shears
in the DC electric field have also been

59

MSFC Research and Technology 1994

Observations These ions--when present within flux escape velocity. The ratio of escaping
tubes that convect into the polar cap_ to infalling oxygen ions should be a
of Downward-Moving may be gravitational-bound and function of both the initial acceleration
Oxygen Ions appear as downward-flowing ions. mechanism and the length of the
in the Polar While the light ions (hydrogen and subsequent transport path. For
helium) are observed to escape the example, in the absence of horizontal
Ionosphere ionosphere, heavier ions, such as convection, an ion with an energy less
oxygen ions, can either escape or fall than the escape energy would reenter
Michael O. Chandler/ES83 back into the polar ionosphere, the local ionosphere. Conversely, in
205-544-7645 depending on whether or not they the presence of convection, the same
receive sufficient energy to reach ion can reenter the ionosphere at a
The polar ionosphere and
magnetosphere have long been
thought of as regions of ion outflow--
primarily as a result of the polar wind
1 km s-1
effect which, under steady-state
conditions, results in hydrogen ions
(H +) and helium ions (He +) l]owing
=',
-" _
,,,, ,, .
upwaM through stationary oxygen
ions (O+). In the more complex, time-
dependent state, periods of oxygen ion i 0

flow will occur as a result of changes 4 e

in the underlying ionosphere. For


example, variations in the solar
illumination result in pressure
variations that disturb the balance 12h MLT _24 h MLT
along the flux tube and induce flow. A
relatively rapid decrease in the
ionospheric pressure can result in the
downward flow of oxygen ions, as 1 km s-1
observed in the nightside, mid-latitude
J ./.J/.'/
ionosphere. A similar effect can be i

achieved as a convecting flux tube I 0


.,,i
passes through a stationary region of I

11=

ion heating. In this case, the sudden


increase in pressure tollowed by a i i

similarly sudden decrease can induce


upward and then downward flow of
oxygen ions.
12hMLT _ 24hMLr
Ions which have escaped the
collisional region of the topside
ionosphere will travel along
complicated trajectories under the FIGURE
37.--Two-dimensional oxygen ion velocity vectors along a path from
influence of gravity, the convection 12h to 24 hmagnetic local time (MLT) using all data between
electric field, and any acceleration 2,000 and 4,000 kilometers, with southward and northward
and/or energization processes present. interplanetary magnetic fields.

60
0 o o o o o O qlUO O O O O O O O e e O

Research Programs

different location within the polar cap latitudes between 80 on the dayside Inner
or be transported to the auroral zone at and 75 on the nightside, the flow is
sufficient altitudes to be reenergized downward. These two-dimensional Magnetosphere
and rerouted back into the velocity vectors are consistent with the Circulation
magnetosphere. Thus, at times, trajectories tot" gravitationally trapped of Thermal
oxygen ions of polar ionospheric ions. Such ions follow ballistic

origin should be observable moving trajectories with their "'impact"


Ions
both upward and downward along locations deterlnined by the speed of
polar cap field lines. cross-field convection. The Barbara L. Giles/ES83
observations show that the downward 205-544-7637
The results from observations of speed is highest on the nightside of the
oxygen ion velocities at high latitudes polar cap, which corresponds to the Exploration of what is now known as
show both upward and downward region most distant (in terms of the magnetosphere began in 1957 with
flow. The upflows occur primarily in convection path) from the outflow the discovery of the Van Allen
the auroral zone and associated regions---consistent with the idea that radiation belts by the first U.S.
regions, while both upflow and these ions reached a higher apex and, orbiting satellites. The initial
downflow occur in the polar cap. The thus, have been accelerated longer by exploratory phase has evolved into
direction of the ion flow in the polar gravity. Therefore, the downward one of quantitative studies in which
cap is highly correlated with the flows represent the return flow of scientists seek inforlnation on such

direction of the interplanetary accelerated auroral zone ions into the problems as the origin of the various
magnetic field (IMF), which is the polar cap ionosphere. types of particles making up the
magnetic field embedded in the solar magnetospheric plasma, or on the
wind. The magnetic field clearly Sponsor: Office of Space Science evolution of particle distributions
separates the ion flows, revealing during their transport through various
average downward velocities during magnetospheric regions. From a
periods of southward interplanetary statistical study of the occurrence of
magnetic field and average upward magnetospheric low-enelgy ion
velocities during periods of northward particles, using
'" measurements from
interplanetary magnetic field. the retarding ion mass spectrometer
(RIMS) onboard the Dynamics
The two-dimensional nature of the Explorer I satellite, distinction is
oxygen ion motion has been obtained made between different ion angular
by combining observed field-aligned distributions that indicate the particle
velocities with model-derived, cross- flow characteristics. Occurrence
field velocities. The resultant frequencies determined as a function
velocities were projected onto a polar of spatial location were used to
cap anti-sunward (noon-to-nnidnight) produce a "'map" of the
path and averaged (fig. 37). The magnetosphere's low-energy ion
results clearly illustrate the different components. Figure 38 shows outlines
flow patterns associated with of the spatial areas for which distinct
southward and northward equatorial ion distribution types occur
interplanetary magnetic fields. For in the statistical results (but do not
northward fields, the flow' is strongly denote areas of exclusive distribution

upward at dayside auroral latitudes type). The intention is to indicate, in a


and decreasing (but still upward) on general sense, the spatial areas where
the nightside. For southward fields, different distribution categories occur.
the pattern changes such that, for

61
O O 0 0 O 0 O 0 0 0 0 O O O O

MSFC Research and Technology 1994

Unidirectional Beams
Equatorially Trapped
Rammed
_ Bidirectional Conics
Bidirectional Beams

12

A
ILl

e=-
0

-4

-8-

-12 I uI l

-1 0 8 12

X(Re)

FtGURE
38--Equatorial ion distribution

62
o o o o o o o o o

Research Programs

Unidirectional field-aligned beam beginning at 22.8, 23.1, and Spatial distribution of the statistical
distributions correspond to ion 23.2 magnetic local times. Protons results and the equatorial drift-path
distributions that have not undergone drifting sunward in this time range are calculations indicate that thermal
magnetic mirroring and are supplied increasingly affected by curvature ionospheric ions originating at the
from the auroral zone ionosphere and drift, increase in pitch angle, and equatorward portion of the midnight
the dayside polar cusp region. The either precipitate to the ionosphere or auroral zone (those not lost to the
data analysis shows that the majority begin mirroring during convection. plasma sheet region) become
of these auroral beams flow along Third are the 23.4- to 0.8-magnetic- mirroring, bidirectional distributions
high-latitude magnetic field lines that local-time trajectories that generally during sunward convection. Those
are either open to the magnetotail and follow the convection electric field originating at somewhat lower
plasma sheet region or closed in a eastward past dawn and then westward L-shells also evolve into bidirectional
highly elongated fashion such that across the dayside before entering the field-aligned distributions during
bouncing occurs over long time dusk magnetopause. Convection drift sunward convection; then, through the
periods and is disrupted by times to the magnetopause range from combined action of mirroring,
nonadiabatic processes. The high- 21 hours for a proton starting at a local convection, and recombination, evolve
latitude outflows originating at time of 23.4 to 6 hours for a proton further into bidirectional conic
somewhat lower L-shells have shorter starting at 0.8 local time. Last are the distributions by pitch-angle diffusion
bounce times and evolve into trajectories for protons beginning at after several bounce periods with loss-
bidirectional field-aligned 1 magnetic local time or greater. These cone formation by the dayside upper
distributions during sunward flow eastward to the dayside or atmosphere.
convection. Bidirectional conic dawnside magnetopause with drift
distributions in the dayside trough times decreasing from about 5 hours Giles, B.L.; Chappell, C.R.; Moore,
region are believed to be evidence of to less than 2 hours. T.E.: Comfort, R.H.; and Waite,
loss cones developing from J.H., Jr. 1994. Statistical Survey of
bidirectional field-aligned While it is unrealistic to expect a close Pitch-Angle Distributions in Core
distributions during sunward correlation between trajectories (0-50 eV) Ions from Dynamics
convection. After several bounce calculated for a quiet magnetic field Explorer 1: Outflow in the Auroral
periods, the bidirectional field-aligned configuration and statistical results Zone, Polar Cap, and Cusp. Journal
distributions experience loss-cone that average over a range of magnetic _?['Ge_q_hysical Research. In press.
formation through charge exchange in activity conditions, there are general
the dayside upper atmosphere. trends that agree. The rammed Giles, B.L.: Moore, T.E.; and Conffort,
distributions of the inner plasmasphere R.H. 1994. Statistical Survey of
Characteristic particle drift times correspond to the corolalion region Pitch-Angle Distributions in Core
have been calculated for quiet interior to--and inaccessible to--the (0-50 eV) Ions From Dynamics
magnetospheric conditions for zero- sunward-drifting proton trajectories. Explorer I: Map of the Earth's Low-
energy protons and are indicated in The bidirectional field-aligned Energy Plasma Component.
figure 38 by black dots along particle distributions align generally with Submitted to Journal of
trajectory paths. IThe time interval convection paths of drift times in Geophysical Research.
between dots is 300 seconds.) The comparison to the mirroring period. In
trajectories fall into four general a global eastward drift, these ions are Sponsor: Office of Space Science
categories. First are those beginning at driven into the dayside through the
22.0, 22.2, 22.4, and 22.6 magnetic effect of the large-scale, dawn-dusk
local time (MLT). These lk_llow convection electric field.
sunward and westward drift paths to Unidirectional distributions occur on
enter the duskside maguetopausc at paths sufficiently sholl so that the flux
15 R_; drift times range from 71 to tubes are emptied before mirroring can
210 minutes. Second are trajectories occur.

63
0 0 O

MSFC Research and Technology 1994

Beam Imaging instrument can be placed on a charge on a resistive anode. This


turntable fixture so that the instrument charge is divided among the four
Diagnostics can be tilted +90 and rotated corners of the resistive anode in
+180 relative to the ion source, lons proportion to the position of
Victoria N. Coffey/ES83 are produced in an electron incidence. The four output signals are
205-544-7635 bombardment source with an amplified and shaped by the preamp
adjustable range of 1 to 150 electron and then sent to the position computer.
During a recent test of the Thermal volts (eV) and an effective circular Using the sums and ratios of voltage
Ion Dynamics Experiment (TIDE) aperture of 8.0 centimeters in from the preamps, the position
flight instrument in the Low-Energy diameter. A tandem electrostatic computer makes an analog
Ion Facility (LEIF), researchers mirror, plus magnetic mirror computation of the incident positions
noticed that the beam of particles from configuration within the ion source, in the x and y axes and provides
the ion source was bending due to the optimizes the use of the ionizing output voltages corresponding to each.
Earth's magnetic field. To shield the electrons, decreasing the nonthermal An analog-to-digital converter
particles from this field, a drift tube of electron throughput to the instrument provides the image of the incoming
mu metal was placed directly below chamber while improving the flux flux to an Intel/80286 computer and
the ion source and above the uniformity. The automation of the the imaging software.
instrument aperture. After this change, motion controller, the ion source, and
beam diagnostics were conducted by some of the common laboratory A Macintosh TM Ilfx and the PC/286
an imaging sensor so that the source instruments using National were used for the testing procedure.
could be characterized for its flux Instrument's LabView TM has been The Macintosh TM, with its LabView TM

uniformity at different particle written about in MSFC's Research software, had the functions of tuning
energies. Following is a brief and Technology 1991 and Research the ion source for the desired beam
overview of the Low-Energy Ion and Technology 1993. energy, commanding the motion
Facility Laboratory and the imaging control in the vacuum chamber, and
sensor, as well as a description of the The imaging system from Surface monitoring the beam current. The
procedure used tor the ion source Science Laboratories consists of the PC/286 accumulated each image with
characterization and some results from sensor mounted in the vacuum the MCA2D TM program that was used
this test. chamber, a position computer, a to collect, display, or analyze the two-
preamp, and computer software. dimensional image.
The Low-Energy Ion Facility is a Electron multipliers or microchannel
laboratory system designed around a plates in the sensor amplifies the A procedure, or virtual instrument
vacuum chamber for testing and incident particle flux so that each (VI), was written that implemented a
calibration of low-energy particle incoming particle provides a pulse of two-dimensional loop. After some
detectors over a range of particle
energy, mass flux, and angular
acceptance. In conjunction with open file using file name of Macintosh date and time
detailed numerical ray-tracing studies, write beam energy to file
this facility provides the basis for the bring in faraday cup under the ion source and measure current
iterative design of space plasma do i=-20,20,10 azimuth angle sweep
instrumentation. It features a large do j = -20,20,10 polar angle sweep
vacuum chamber, an ion source notify user that movement has been completed and start accumulation
designed to produce low-energy ion if j = j*5 then bring in faraday cup to analyze beam energy
beams with large area, beam-imaging write time, beam current, azimuth angle, and polar angle to file
diagnostics; a motor-driven fixture for enddo
positioning the instrument relative to enddo
the ion beam; and data acquisition and
analysis capability. The flight FIGURE
39.--Macintosh LabView procedure.

64
o o o o

Research Programs

255.

m
_D

O, 255. O. 255. O. 255.


Channel

FIGURE
40.--Imaged accumulations from a particle beam of 25 electron volts.

initialization steps, the instrument's accumulated over 60 seconds, 25 electron volts. The figure depicts
outer loop commanded the motion typically receiving a maximum count nine accumulations from the range of
controller, moving the imager to the rate of 300 hertz (Hz). The procedure azimuth and polar angle of-10 , 10 ,
first azimuth angle of the sweep. The would then continue until the to azimuth and a polar angle of-10 ,
process then continued to the inner completion of the polar sweeps in the i0 , with 10 increments in both
loop, moving the imager to the first inner loop. At the end of the dimensions.
polar angle. Alter completion of this procedure, an array of 25 images had
command, the LabView TM software been accumulated. Sponsor: Office of Space Science
sent a dialog box to the operator to
take an accumulation (fig. 39). On the Figure 40 illustrates the imaged
PC/286, an image would be accumulations from a particle beam of

65
oeoeQt et o_ooeoooooooo

MSFC Research and Technology 1994

with the relatively meager resolving of encoding multiplies the amount of


Chromatic Display
power of the human eye, the natural data that is usefully displayed in a
of Multidimensional world takes on a fantastic variety of color graphic display by a factor of
Information shades and hues that ultimately three.
originate with the atomic structure of
materials. Thought of in terms of the A chromogram is a graphical
Thomas E. Moore/ES83
physical meaning of light, a specific representation of a function
205-544-7633
color can be interpreted in terms of the (designated as f) of three independent
gross shape of the frequency spectrum variables. The dependence on one of
Space plasma observations and of its emitted light. In practice, the the three variables (designated as z) is
simulations tend to generate three-point resolution of the eye encoded as color, while the
multidimensional information that can means that only a coarse spectral dependences upon the remaining two
be very challenging to display in a representation is possible. Table 6 variables (designated as x and y) are
concise manner. In pursuit of higher summarizes the physical interpretation displayed as a raster image of colored
density displays, researchers have of color in terms of the frequency (v) pixels. The range of the encoded
developed a new method for using spectrum of the light. variable (z) is divided into three
color to add a "depth" dimension to subranges that are associated with red,
flat paper displays. The displays can TABLE6.--Physical color green, and blue light, respectively. The
be thought of as a hybrid between interpretation average value of the dependent
gray-scale and conventional color variable in each of these ranges is used
Color Interpretation
displays of data. to scale the red, green, and blue
components of the encoded color
Gray No Dependanceon v (Flat)
Because human color perception is (fig. 41). The hue of the resulting
Red Strongly Peakedat Low v color corresponds to the centroid of
based on the presence of three
different types of light-sensitive cells the dependence on z; the saturation
Green Strongly Peaked at Midscale in v
on the retina of the eye, color has the corresponds inversely to the width of
potential to represent three quantities Blue Strongly Peaked at High v the dependence; and the brightness
at once, i.e., the intensity of the red, corresponds to the average value of
Pale
green, and blue components of a Weakly PeakedToward Low v the dependent variable (f) over all
Yellow
particular color (RGB color three ranges of z. (Note that z can be
Pale either linear or cyclic/angular.)
description). A gray-scale image Weakly PeakedToward High v
Blue
encodes data values on a color table
that contains equal but varying red, Magenta Peaked at High and Low v
e
green, and blue intensities. Another Red Green : Blue
o
popular choice for color encoding is a
"rainbow" color table, in which data By direct analogy with this physical ,o
values are encoded along a constant interpretation of color, a single pixel
intensity scale extending from blue to of color can represent the coarse
red, with the intervening colors dependence of any dependent variable
g
ordered spectrally by wavelength. upon an independent variable. When a R
Other scales have been developed that, multidimensional data set depends
Average H_Srightiess _'h
for example, produce a monotonic only coarsely on a variable, or when
gray scale when photocopied. coarse knowledge of that dependence Variable to be Encoded(z)
098b
is sufficient, color can be effectively
Using a spectrometer of sufficient used to visualize that dependence. In FIGURE
41 .--Schematic of the
resolution, it is possible to determine combination with raster imaging of the calculation of color
the atomic structure of a material from remaining, more highly resolved values from the
the "color" of its emitted light. Even dimensions of the data array, this type dependence of f (z).

66
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Research Programs

The procedure for creating a interpretation of the brightness as an Simulated Space


chromogram begins with the average of the data over the range of
definition of a color table that the z variable. Storm Images
provides access to the full range of for Magnetosphere
red, green, and blue intensity in any Chromograms may be published, Imager Mission
possible combination. The largest reproduced, or displayed o,1 a.video
number of intensities that can be used display screen without perspective Design
with an 8-bit color system is six per calculations. However, it is not
color dimension, leading to 2 _= 216 possible to produce an equivalent Thomas E. Moore/ES83
possible color combinations. This monochrome version of a 205-544-7633
limits the gray-scale resolution to only chromogram. It is not necessary to
six values, which is barely adequate, view a chromogram from various One of the primary space weather
but workable. perspectives to fully appreciate its phenomena to be studied by the
three-dimensional structure. Magnetosphere hnager (MI I, a
One dimension of a three-dimensional Chromograms have been produced mission in phase B study at MSFC, is
array must be chosen as the z axis for successfully using a color table of the terrestrial ring current produced by
color encoding. Clearly the array must 216 colors, but would benefit from the space plasma storms. This is a ring of
have an extent of at least three use of a larger color repertoire. The energetic plasma encircling the Earth,
elements in the chosen dimension, but algorithms for interactive generation similar in some ways to the Van Allen
in general will have more. The of chromograms are in the public radiation belts, but lower in average
coordinate corresponding to the z axis domain as [DL procedures and may be energy, larger in number flux and
is then divided into three subranges, obtained by anonymous file transfer mean radius, and more dynamic in
and average data values are computed protocol (tip) front terms of variability. It is called a
for each color subrange, at each (x, y) cyclops.msfc.nasa.gov in the/pub/ "'current" because the plasma particles
in the array. These average values, chromogram directory. A procedure- carry millions of amperes of electrical
which may be linear or logarithmic, call version is being prepared. current around the Earth, modifying
are then scaled to the range of the the geomagnetic field.
individual color ranges (generally 0 to Fok, M.-C.; Moore, T.E.: Kozyra,
255) and then translated into color J.U.:, Ho, G.C.; and Hamilton, D.C. The ring current is routinely
lookup table entries for purposes of 1994. A Three-Dimensional Ring monitored most oflen by means of
generating the image. As an aid to Current Decay Model. Journal of ground-based magnetometers that
visual discrimination between Geophysical Research. Submitted. record a reduction of the equatorial
brightness and hue, contours of geomagnetic field, referred to as the
brightness are superposed on the color Tufte, E.R. 1983. The Visual Dispho, "storm-time depression" and
raster image. of Quantitative Information. symbolized as "D,c" The largest
Graphics Press: Cheshire, storms produce a maximum
Quantitative documentation of a Connecticut, 153. depression approaching 1 percent of
chromogram is accomplished by the mean value of the surface
means of a "color wheel" and Sponsor: Office of Space Science magnetic field. Nevertheless, this is
"brightness bar." Tic marks and labels sufficient to produce substantial
placed around the perimeter of the induced currents and potentials in long
wheel provide the accurate numerical conductors such as transcontinental
correspondence between hue and the power grids and intercontinental
centroid position of the distribution. communications lines. Typically, the
Contours of constant brightness, largest D changes are produced in a
corresponding to the tic marks and storln main phase lasting some 2 to
labels along the brightness bar, 4 hours, which derives energy from a
provide lbr accurate quantitative disturbance of the solar wind. The

67
0 0 0 0 0 o o o o 0

MSFC Research and Technology 1994

D subsequently decays away over a for collisions with both atmospheric direction of motion), position in the
characteristic time scale of a few to atoms and ionospheric ions. Energetic magnetosphere (radius, local time,
several days. particles are assumed to move in fields geomagnetic latitude), mass species
that vary insignificantly over distances (hydrogen ions, oxygen ions, helium
The energetic particles that carry the comparable to the radius of gyration in ions, etc.), and time. These
ring current have been monitored in the local magnetic field, or over times multidimensional results contain
space by numerous spacecraft over the comparable to the period of the numerous features--the visualization
past 30 years, but in very few cases gyration. These are robust assumptions of which benefits from sophisticated
have simultaneous measurements been during the recovery phase of plasma modem computer graphics techniques.
obtained from as many as two or three storms.
spacecraft. Moreover, the local plasma The specific visualization technique of
of low-energy particles has rarely been The results of these simulations interest here is imaging of the flux of
observed in conjunction with the include predictions of the flux of ions fast neutral atoms emitted from the hot
energetic particle populations. as a function of velocity (energy and plasma region as the energetic ions
Consequently, researchers still
understand neither the main-phase
processes that create and transport the
energetic plasma particles responsible
for the ring current, nor the recovery
processes that dissipate the energy
stored temporarily in the ring current
region. By obtaining hot plasma
images in conjunction with cold
plasma images, the Magnetosphere
Imager mission aims to correct both
deficiencies of past measurements.
This will permit significant progress
toward the development of a
predictive capability for anticipating
plasma storms.

Recent work at MSFC has produced


three-dimensional simulations of the
recovery-phase decay of the ring
current, suitable for anticipating the
nature of image sequences to be
expected from the Magnetosphere
Imager mission. These simulations are
based upon models of the magnetic
and electric fields in the
magnetosphere, as a function of time
during the recovery phase. The initial
plasma distribution is obtained, with
some extrapolation, from published
space observations. The subsequent
transport and loss of energetic FIGURE
42.--An energetic neutral atom image of the terrestrial ring current in
particles is tracked using a Vlasov 1-kiloelectron-volt hydrogen atoms, seen from a position in the
kinetic equation approach, accounting dawn meridian at +60 geomagnetic latitude.

68
o o o o o o o o o o o o 0 o o 0 O

Research Programs

undergo charge exchange interactions hot plasma is straightforward. Discovery


with the Earth's geocorona of However, the quantitative hot plasma
hydrogen atoms. The fast neutral ion flux can only be obtained from of Centrifugal
atoms travel from their point of origin such an image by a deconvolution Acceleration
in nearly straight lines and at high from the hydrogen atom density. of the Polar
velocities, thus providing a signal that Development of such deconvolution
can be used to remotely sense techniques is still at a rudimentary Wind
sufficiently emissive parts of the stage, and it may be that "forward
magnetosphere from a single modeling" to fit the images could be Thomas E. Moore/ES83
appropriate vantage point, using a the method of choice. If so, this effort 205-544-7633
suitable fast neutral atom camera. will contribute to the planning of
instruments for, and the eventual As the solar wind blows past the
Each pixel of the images so obtained interpretation of, Magnetosphere Earth's magnetosphere, momentum
will represent a line-of-sight lmager imagery. transfer across the magnetopause
integration through the emissive causes magnetospheric plasma to
volume, which is structured in three Fok, M.-C.; Moore, T.E.; Kozyra, accelerate in the downstream
dimensions and is optically thin. The J.U.; Ho, G.C.; and Hamilton, D.C. direction. The most efficient coupling
kernel of the integration is a product 1994. A Three-Dimensional Ring occurs in the polar regions where
of the flux of energetic ions, the Current Decay Model. Journal of geomagnetic field lines cross the
number density of the geocoronal Geophysical Research. Submitted. magnetopause and link into the solar
hydrogen, and the relevant cross wind magnetic field. Magnetic field
section. An image generated from the Fok, M.-C.; Moore, T.E.; Chase, C.J.; lines efficiently transmit plasma shear
model results described above and Roelof, E.C. 1994. ENA Images stress for very long distances along
(fig. 42) is useful in observing large- During the Recovery Phase of a their length, in this case all the way
scale features of the hot plasma, Magnetic Storm. EOS, Transactions down to the ionosphere itself. Owing
notably the minimum of ion flux in the of the American Geophysical Union to this action, all the plasma along a
afternoon sector. This striking feature FS 16:258. field line is required to rnove in the
is basically a "shadow" of the Earth in same direction and with a speed that
the sunward circulation of plasma Sponsor: Office of Space Science maintains the identity of the field line
inside the magnetosphere, but is very as a coupled "flux tube" of plasma and
energy dependent in nature. University Involvement: National magnetic field. In the polar cap region,
Research Council these flux tubes evolve from a shape
A video sequence of such images has that is curved toward the Sun to one
also been prepared that illustrates how that becomes curved away from the
well dynamical variations can clearly Sun as they convect from dayside to
be seen in a time series of images nightside under the influence of the
spanning the development of solar wind. Because of the shape of
magnetospheric storm events. For the magnetic field, plasma that flows
example, the minimum feature so antisunward finds itself in an
evident in figure 42 is characteristic of accelerating (noninertial) frame of
one range of particle energies and has reference in which fictitious forces
a position that varies with the strength appear, similar to the centrifugal or
of convection during the course of the coriolis forces in rotating frames of
simulated storm. reference.

The procedure for computing an In work recently begun in a


image from a specified distribution of collaboration between MSFC and the
University of Alabama in Huntsville, _

69
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MSFC Research and Technology 1994

these forces have been found to speed above a "critical radius" that A more rigorous model of the topside
substantially alter the hydrostatic force depends inversely on the strength of ionosphere adds the centrifugal effects
balance in the topside ionosphere, ionospheric convection: to the well-established effects of
causing heavy ion constituents to join I electron and ion heating, with
in the well-known light ion outflow of resulting expansion of the plasma into
the ionosphere, called the polar wind. a vacuum (fig. 43). It can be seen that
r, \ l' ,,,j
This centrifugal acceleration of heavy the heavy oxygen ion (O*) has an
atmospheric components is With a surface escape speed of escape flux that increases dramatically
superposed upon the "vacuum 7.9 kilometers per second (km/s) and a for increasing ionospheric convection
cleaner" effect of the very low plasma brisk ionospheric convection speed of speeds lor cool ionospheric
pressure in interplanetary space and I kilometer per second, this yields a conditions. In a warmer ionosphere,
the expansion effect of heat dissipated critical radius of only 2.8 R_. This is the oxygen ion behaves more like the
in the low ionosphere, both of which the radius above which the net force hydrogen ion (H*), which is not
enhance the pressure gradient tending on each particle is outward, and any gravitationally bound and escapes
to force the ionosphere upward against ionospheric plasma at or above this freely regardless of the centrifugal
gravity. These latter effects have been critical altitude escapes freely, filling acceleration. In the case of
important components of basic polar the nightside magnetosphere with gravitationally free ions, the additional
wind theory since it was developed in terrestrial material. acceleration causes outflow at a larger
the late 1960's. That ionospheric
outflow is profoundly affected by
convection through centrifugal tbrces
is a fundamental elaboration of that
theory. It appears that the solar wind
interaction, in addition to vacuuming -= I07 1 [] []
and boiling terrestrial matter off the
Earth, can also fling it off the planet. 8

A simple calculation can illustrate the 5


effect of convection on the escape of
o
atmospheric gases in ionized tbrm.
The magnitude of the escape speed
goes as: c=

106 m

-- + H Ti=3,000K TO=3,000K
Ve - = I" 3=
o
.-I -- _ Ti = 5,000K TO= 9,000K

where ve is the escape speed, r is -- A 0 + Ti = 3,000K TO= 3,000K


I.I.
geocentric radius, and the subscript [] TI = 5,000K T0 = 9,000K
"o'" refers to values at the ionosphere.
Ionospheric convection speed, v,
increases as a function of radius as:
105
0 50 100 15o
Vc _ _

I'll FIGURE
43.--Steady-state
F0 (mY/m)

net upgoing ion fluxes at the ionosphere versus


Equating the convection speed to the ionospheric electric field (convection speed) for hydrogen and
escape speed, it is found that the oxygen with cool and warm ionospheric conditions.
convection speed exceeds the escape

70
4

Research Programs

_Horwitz, J.L.; Ho, C.W.: Scarbro,


speed and lower density (conserving Space Plasma Weather
tlux). H.D.: Wilson, G.R.: and Moore,
and the Plasma
T.E. 1994. Centrifugal Acceleration
Accumulating observations of polar of the Polar Wind. Journal of Source Instrument
ion outflows indicate that: ( 1) the Geophysical Research 99. In press.
polar oxygen ion has a significantly Thomas E. Moore/ES83
slower density fall-off with altitude eChandler, M.O.: WaRe, J.H., Jr.; and
205-544-7633
than that expected in regions of cold Moore, T.E. 1991. Observations of
ionosphere: 2 and (2) oxygen ions flow Polar Ion Outflows, Journal of
outward at high altitude with Geophysical Research 96:1421. During early 1994, a single plasma
velocities significantly larger than storm in the magnetosphere
expected for cold outflows.' These 3Ho, C.W.; Horwitz, J.L.; and Moore, profoundly affected the operations of
high-speed outflows have traditionally T.E. 1994. Characterization of O + three commercial communications
been attributed to ion heating in the Density, Flow Velocity and satellites: Intelsat-K suffered an
ionosphere upstream of the Temperature in the 3-5 R_ Polar anomaly in its operations: Anik-EI
observation point, but the present Cap. Journal of Geophysical was out of operation for 8 hours: and
results suggest that strong convection- Research 99. In press. Anik-E2 was permanently disabled by
driven centrifugal acceleration may damage to its attitude control systems.
contribute strongly to these outflows Sponsor: Office of Space Science Post-failure analysis of available data
as well. Preliminary comparisons of on the state of the plasma in the
our modeled, steady-state velocity University Involvement: University magnetosphere shows that a space
profiles with those observed indicate a of Alabama in Huntsville plasma (geomagnetic) storm was in
much closer agreement than was progress at the time that the spacecraft
otherwise obtainable. Further damage occurred.
comparisons are being sought at
present. There are currently over 200 active or
planned geosynchronous spacecraft,
In addition to enhancing the mass flux representing a worldwide investment
of ionospheric plasma escape, the of over 40 billion dollars. Annual
centrifugal force strongly accelerates revenues from the commercial
more massive ions parallel to the segment of this investment is in the
magnetic field into the lobes and vicinity of 4 billion dollars.
toward the plasma sheet, where they Commercial space activity continues
will gain much more energy and to be a growth industry with a launch
become part of the magnetospheric hot rate of around three per year. These
plasma and energetic particle facts make it clear that natural threats
population. In order to determine the to space activities have serious
relative roles of plasma heating and economic impacts.
centrifugal acceleration of the entire
topside ionosphere, it will be The most common effects of space
necessary to develop a more realistic environments on satellites result in
two-dimensional (or more) description "phantom commands," causing the
of a flux tube of plasma as it passes spacecraft or specific subsystems to
through the auroral zones and across enter modes of operation that were not
the polar cap. requested by ground operators.
Because hazardous commands can be
executed at random, they represent a

71
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MSFC Research and Technology 1994

serious threat. The most frequent and Research on the charging of spacecraft Geospace Study (GGS), MSFC has
serious phantom command is the has long been an important aspect of developed a spacecraft neutralization
turning "on" of a thruster without any MSFC space plasma physics activities. device known as the plasma source
corresponding "oft" command. A Competent observation of the low- instrument, or PSI. The instrument's
recent case in point is the near-loss of energy plasma from spacecraft plasma source is shown in figure 44.
Clementine to this very problem. requires knowledge and, preferably, The function of the plasma source
control of the spacecraft electrostatic instrument is to produce a low
Two basic mechanisms are believed to environment. As part of the Thermal temperature (< 1 electron volt (eV)
account for most of the spacecraft Ion Dynamics Experiment developed ~104 Kelvin (K)) plasma at the
anomalies and damage. Surface for the Potentials of Large Spacecraft spacecraft, sufficiently dense to
charging occurs when a spacecraft is in Auroral Regions (POLAR) provide a supply of ions that is much
immersed in a hot plasma spacecraft of the NASA Global larger than the rate at which electrons
environment--the well-known plasma
sheath phenomenon. When some
spacecraft exterior elements are
electrically insulated from others,
differential charging can cause
repeated high-voltage discharges (up
to -20 kilovolts (kV)) to occur
between these isolated components.
The second mechanism is deep
dielectric charging of insulating
materials in spacecraft, caused by
penetration of very high energy
electrons and ions (from hundreds of
kiloelectron volts (keV) to several
million electron volts (MeV)) that are
produced in large quantities during
space plasma storms. The result is
discharges within the dielectrics that
release energy in ways that can be
damaging to nearby semiconductor
circuits.

Study of the early 1994 events has


shown that the high-energy electron
event that probably damaged the Anik
spacecrafts could have been predicted
1 day in advance by a neural net
model of the space storm, given real-
time monitoring of the solar wind and
the operation of a "space weather
service. ''_ The value of such
predictions is clear, but is at best a FIGURE
44.--Photograph of the plasma source instrument to be flown on the Global
fledgling capability built upon the past Geospace Study (GGS) POLAR spacecraft as part of the thermal ion
30 years of space research and more dynamics experiment.
recent global simulation efforts.

72
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Research Programs

are either collected from the ambient _Freeman, J.W. 1994. The Effects Global Visualization
plasma medium onto spacecraft of Storms in Space. EOS,
surfaces, or emitted from the spacecraft Transactions of the American of Magnetospheric
into the ambient medium by solar Geophysical Union 75, 16:314. Plasma
extreme ultraviolet (EUV)
photoelectric production. The presence Moore, T.E.; Chappell, C.R.; Dennis L. Gallagher/ES83
of such a local plasma is sufficient to Chandler, M.O.; Fields, S.A.; C.J. 205-544-7587
limit the spacecraft floating potential to Pollock; Reasoner, D.L.: Young,
small values comparable with the D.T.: Burch, J.L.; Eaker, N.: Waite,
plasma source instrument plasma J.H., Jr.; McComas, D.J.: Nordholt, The flight of the Magnetosphere
temperature, i.e., - I volt (V). J.E.: Thomsen, M.F.; Berthelier, J.J.; Imager (MI) mission will bring new
and Robson, R. 1994. The Thermal insight to our understanding of global
The space station will also be equipped Ion Dynamics Experiment and magnetospheric processes, as well as
with a device similar to the plasma Plasma Source Instrument. Space new challenges in interpreting the
source instrument, with the objective of Science Reviews. In press. images that the mission will return. In
limiting the charging of the space particular, the mission will obtain the
station structure that would otherwise Sponsor: Office of Space Science first global pictures of the ring current
result from operations of the high- and the plasmasphere, both optically
voltage (- 150 volts) solar array with Industry Involvement: Southwest thin plasma systems. The brightness at
negative chassis grounding. Because of Research Institute; Hughes Research each position in the field-of-view
the large area of the space station and Laboratories results from the summation of all
its solar array, the current capability of source luminosity along the line of
its plasma source will have to be sight. The collapse of information in
considerably larger than that of the depth in the Magnetosphere Imager
source instrument. field of view complicates the
interpretation of the images, which
There are essentially three ways to leads to a dependence on the ability to
address space weather hazards: model imaging plasma systems that
( 1) monitor conditions and predict the will be observed.
occurrence of hazards so that evasive
action may be taken; (2) analyze the The ring current and plasmasphere are
occurrence of anomalies and failures important components of the Earth's
resulting from space hazards and magnetosphere. The magnetosphere is
develop means of avoiding them; and defined by the interaction between the
(3) revise the design of spacecraft so as solar wind and the Earth's magnetic
to minimize their susceptibility to space field. Energy from the Sun and the
weather damage. Experience gained Earth's rotation interact through
from operation of these neutralization magnetospheric current systems and
devices, and further developments particle transport to carry energy to the
deriving from them, should lead to ionosphere and upper atmosphere, and
better understanding of spacecraft to carry plasma from the ionosphere
charging hazards, better prescriptions out into the magnetosphere.
for the design of spacecraft, and
perhaps a commercially viable means For 35 years, since the Explorer I
of mitigating such hazards in cases mission, magnetospheric observations
where they cannot be otherwise have relied on the measurement of
prevented. field and particle conditions in the

73
eDO DODQOOOQOLDOe DQ DODe

MSFC Research and Technology 1994

environment local to orbiting features that can be used to recognize Sponsor: Office of Space Science
spacecraft. These measurements have three-dimensional plasmaspheric
provided direct insight into small- density structures and to distinguish University Involvement: University
scale physical processes connecting between electric field and of Alabama in Huntsville
particles to electric and magnetic plasmaspheric filling models that
fields. Current understanding of large- contribute to the formation of these
scale global processes, however, has structures.
depended upon our synthesis of many
in-situ satellite observations separated
in both space and time. The
ACTIVEPLASMASPHERE
Magnetosphere Imager mission will
provide the first direct measurement of E-Field Convection Signatures:
He* 304_, image from:
global plasma systems in the R=5R E
magnetosphere, enabling us to view MLAT = 60 deg
the dynamics and interrelationships of MLT = 2,100 h
these plasma systems.
Plasmaspheric"Tail"
An effort is now underway in the
Space Plasma Physics Branch to
visualize global models of the
plasmasphere. Global plasmaspheric Plasmapause"Ripples"
visualization can be used to simulate
Magnetosphere Imager images and to 0.20R
develop our ability to interpret them.
The use of various models of global
electric fields in time-dependent Inner Ptasmaphere
plasmaspheric modeling will result in
different plasma structures. Density
structures may vary in latitude, local
time, and radial distance. Figure 45
shows a sample of a global image of Earth Shadow
the plasmasphere, as viewed from a
perspective at high latitude over the
northern magnetic hemisphere.
O.02R
Evident in the image is a large-scale
wave structure on the plasmapause, a
long tear or tail of plasma torn from
Refilling Plasmatrough
the plasmasphere on the dayside, and
Evening
the Earth's shadow where the
"Bulge"
luminosity in reflected solar light at
30.4-nanometer wavelength goes to
zero. Through the simulation of
typical Magnetosphere Imager FIGURE
45.--Modeled response of plasmasphere to hypothesized, time-varying
viewing geometries, this visualization electric fields. (Image courtesy of E.C. Roel, Applied Physics
project will identify observable Laboratory, Johns Hopkins University.)

74
O 0 ,ala e q0 O o O O o o

Research Programs

Time-Dependent involved in developing a time- and open paths. Plasma on the open
dependent model of this system. paths convect from the nighttime tail
Modeling of the to the dayside magnetopause. Plasma
Plasmasphere The plasmasphere is formed by the on the closed paths convect around the
outflow of ionospheric plasma along Earth. The separatrix between the
magnetic field lines and by the action open and closed paths in the equatorial
Paul D. Craven/ES83
of electric and magnetic fields" in the plane is often referred to as the
205-544-7639
magnetosphere. Magnetospheric plasmapause. The classical teardrop
electric fields result from the rotation shape of the plasmapause in the
Driven by the Sun and the Earth's of the Earth and from the streaming of equatorial plane is the separatrix
rotation, the Earth's magnetosphere is solar wind particles through the formed from a uniform cross-tail
a dynamic system of electric currents, Earth's magnetic field. The addition of electric field and a dipole magnetic
plasma energization, and trapped and these electric fields leads to the field (p_). A recently derived empirical
precipitating particles. Although the motion of plasma across magnetic model for steady geomagnetic activity,
magnetosphere is continually fields on trajectories, which either based on data from satellite
changing, this global system of encircle the Earth or lead from the measurements, results in a
particles and fields sometimes magnetotail to the dayside plasmapause that is similar in shape to
undergoes sudden, large-scale changes magnetopause. the teardrop, but differs from it in
in shape and morphology during times ways that are significant to the form of
of magnetic storms. Space weather Recent study has lead to the the equatorial electric field. The
can be responsible for the disruption development of an empirical model of empirically derived separatrix cannot
of ground power grids, damage to the plasmasphere that reflects be formed with a uniform cross-tail
commercial satellites, and the conditions of steady or slowly field. Researchers have found an
degradation of radio navigational and changing geophysical conditions. This expression of the electric potential, t7,_,
communication systems. In the same steady-state model can be used to that, when added to the corotational
way that land, water, and air are constrain the description of global field, does reproduce the empirical
components of the atmospheric system electric fields, which can then be used separatrix for low geomagnetic
influencing weather on the ground, the to simulate the motion of the activity and which has four adjustable
plasmasphere is one of the plasmasphere during changing parameters to give the best fit to the
components of the magnetospheric conditions. data. By using the separatrix to derive
system involved in space weather. an electric field, scientists can define
A model often used to describe plasma potentials for different levels of
The plasmasphere is a relatively dense motion in the equatorial plane uses an geomagnetic activity and then use
region of ionized gases with a toroidal electric field that is uniform from these electric fields to simulate the
shape encircling the Earth at the dawn to dusk across the time-dependent motion of the plasma.
magnetic equator. The plasmasphere magnetosphere. This is added to the Figure 46 shows the separatrix
extends from the ionosphere out to electric field resulting from the Earth's resulting from the expression for P2 as
distances that range from about three rotation. The total electric potential is the thick solid line. For comparison,
Earth radii to more than six Earth given by: streamlines for a constant cross-tail
radii. The plasmaspheric size, shape, field are shown as thin lines. The
p_= -c /r+c 2 r sin (local time)
and motion are all strongly influenced corotational electric potential is also
by space weather. Our understanding where c_ and c2 are constants, r is the included ifi both cases.
of space weather and ability to predict geocentric distance of the plasma in
its effects depend upon our the equatorial plane, and local time is Experts agree that the boundary of the
understanding of its components. The measured from midnight to the east. plasmasphere is characterized by a
Space Plasma Physics Branch has a The trajectories of the low-energy sharp drop in plasma density; by the
long history of measurement and study plasma, i.e., streamlines, in the appearance of low-density structures
of the plasmasphere and is now equatorial plane separate into closed within the plasmasphere: and by the

75
o o o o o o o o o o

MSFC Research and Technology 1994

15 Vacuum Ultraviolet
Spectrophotometric
System
10

James F. Spann/ES83
205-544-5339

The need for spectrophotometric


measurements of reflectance and
transmittance in the vacuum
ultraviolet (VUV) region of the
spectrum, from 0.2 to 200 nanometers,
has become more important in recent
years with the development of all-
dielectric, narrow-band filters in the
far ultraviolet (FUV, from 100 to
200 nanometers) and the extreme
ultraviolet (EUV, from 30 to
100 nanometers) and multilayer
normal incidence mirrors in the x-ray
ultraviolet (XUV, from 0.2 to
30 nanometers). The characterizations
0 5 10 15 of optical materials and measurements
of spectral performance of optical
X-Axis (Re)
components have been essential
ingredients in these recent
FIGURE
46.--Comparison of P2and constant cross-tail streamlines.
developments. Since most
spectrophotometric systems or
appearance of high-density, processes and reveal the global spectrophotometers are used typically
plasmaspheric-like structures outside morphology of plasmaspheric for in-air measurements, many of the
the plasmasphere. However, the global structures, which have previously been optical components in these systems
morphology of these density structures unknown due to the inherently limited render them impractical for the
and their part in the transport of matter sampling of the plasmasphere by vacuum ultraviolet region.
through the magnetospheric system is orbiting spacecraft.
not yet understood. Through the Recently, however, a
development of time-dependent Sponsor: Office of Space Science spectrophotometric system useful in
simulations of the plasmasphere, it this region of the spectrum has been
will be possible to test our University Involvement: University developed at MSFC. Optical
understanding of the physics of space of Alabama in Huntsville components of various sizes and
weather near the Earth. The shapes can be measured over the
comparison of simulations to localized 30- to 500-nanometer wavelength
satellite observations, when range. Multiple angles of incidence
successful, will both validate the can be used in measurements of
viability of the modeled physical reflectance or transmittance. The

76
00o O000oooooooooap 0 o o

Research Programs

system has been used for various Filters for the International Solar
activities including the Terrestrial Physics Mission Far-
characterization of optical properties Ultraviolet Imager. Optical
of thin films _,2 and space-flight Engineering 32:3069-74.
hardware for the Ultraviolet Imager
(UVI) of the Global Geospace Study Sponsor: Office of Space Science
(GGS) Potentials for Large Spacecraft
in Auroral Regions (POLAR) University Involvement: University
spacecraft. 3 of Alabama in Huntsville

The system is composed of a light


source (deuterium lamp or glow
discharge lamp), a monochromator,
optional collimating optics, a filter
wheel, and a detector. Samples are
cycled in and out of the reference
beam from the monocbromator to
make the spectrophotometric
measurements. Various detectors are
used depending on the wavelength. To
minimize the problem of
contamination, the system is housed in
a cryogenically pumped, hydrocarbon-
free vacuum system. Housing in a
class 10,000 clean room provides a
safe environment for flight hardware
or other contamination-sensitive
samples being measured. Absolute
measurements are made to less than
3 percent.

_Keffer, C.E.; Ton., M.R.; Zukic, M.;


Spann, J.F.; Ton., D.G.; and Kim, J.
Radiation Damage Effects in Far
Ultraviolet Filters, Thin Films, and
Substrates. Applied Optics. In press.

2Zukic, M.; Torr, D.G.; Spann, J.F.;


and Ton., M.R. 1990. Vacuum
Ultraviolet Thin Films. i: Optical
Constants of BaF 2, CaF2, LaF3,
MgF 2, AI20 _, HfO 2, and SiO_ Thin
Films. Applied Optics 29:4284-92.

'Zukic, M.; TorT, D.G.; Kim, J.;


Spann, J.F.; and Ton', M.R. 1993.

77
o O 0 0 o e o 0 0 0

MSFC Research and Technology 1994

SOLAR
PHYSICS
three main areas: the observational finite field of view; and enhanced
Solar Magnetic
programs, data analysis and modeling, heating seen in Yohkoh images in
Fields areas of nonpotential magnetic fields.
and the Experimental Vector
Magnetograph (EXVM).
Mona J. Hagyard/ES82 Two new analysis techniques were
205-544-7612 Solar observing programs were carried developed to improve the
out in coordination with the Compton interpretation of observational data
The interaction of magnetic fields and Gamma-Ray Observatory, the U.S.- from the MSFC vector magnetograph.
Japanese Yohkoh solar satellite, and the These include a new method to
plasmas is the root cause of the
dynamic, high-energy phenomena of MAX'91 program. These .joint calibrate data more accurately and a
flares, mass ejections, and eruptive observations have resulted in a number new method to resolve the
filaments observed on the Sun. In of collaborations with scientists at 180 ambiguity in the azimuth of the
current solar research, therefore, other institutions, including: F. Drago transverse field.
extensive observational studies are and R. Falciani, Italy; P. Demoulin and
carried out to develop an B. Schmieder, France: L. Belkora, The Experimental Vector
understanding of just how the solar California Institute of Technology: A. Magnetograph represents a state-of-
magnetic field plays this key role in Silva, Berkeley; C.C. Cheng, Naval the-art vector magnetograph that will
solar activity. MSFC has a unique Research Laboratory; and M. Machado permit measurements of the solar
instrument for observing the Sun's and M. Rovira, Argentina. magnetic field with the highest
magnetic field, the MSFC Solar Vector accuracy that modern technology
Magnetograph, and the information Data analysis and modeling studies allows. During the past year, all of its
derived from observations with this were carried out on the relationship components----except the correlation
instrument has made significant between parasitic polarities and tracker--were assembled, and the
contributions to an understanding of subflares followed by surging. Two Experimental Vector Magnetograph
solar activity. In particular, this events have been analyzed to date, and was mounted on a horizontal bench
instrument permits observations of the the results were reported at the spring where it was fed by a heliostat mirror.
transverse component of magnetic American Geophysical Union (AGU) Extensive tests were carried out and
fields from which calculations of meeting in Baltimore, Maryland. adjustments made to the optics to
important solar parameters, such as Researchers continued the study of achieve the desired optical
electric currents and magnetic shear, nonpotential fields associated with performance. In March 1994, the first
can be made. Such parameters cannot fhtres with emphasis on C-class flares vector magnetograms were obtained.
be obtained from conventional solar and on the flares of June 199 I--some These were compared with vector
magnetographs. Research at MSFC of the largest flares of this solar cycle. magnetograms from the present
has shown significant correlations of Several new parameters--including the MSFC vector magnetograph to show
these solar parameters with the magnetic shear index and fractal that the Experimental Vector
occurrence of major solar flares. Thus. dimensions--were developed to Magnetograph produced the same
MSFC research shows promise in describe their nonpotentiality. Also. results. Experimental data modes to
developing techniques to predict major several papers have been written on the reduce effects of solar oscillations
flares, which will prove invaluable as results of the June 1991 observations. were developed and will be tested
NASA enters the era of space station, when the correlation tracker is
lunar bases, and planetary Other work has included the installed.
exploration--when people in space calculation of nonlinear, fl)rce-ffee
will be susceptible to the harmful fields using vector magnetograms as Adams, M.; Solanki, S.; and Hagyard,
effects of energetic particles and boundary conditions; a study of the M.J. 1993. A Search for Sunspot
radiation produced by solar flares. properties of electric currents in active Canopies Using a Vector
regions; a study of magnetic flux Magnetograph. Solar Physics
Over the past year, research in this imbalance in active regions; the 148:201.
program has been concentrated in extrapolation of potential fields for a

78
O O O O O O O O O O O O O qlle

Research Programs

Ambastha, A.; Hagyard, M.J.; and Fractal Dimensions: subsections. These objects became a
West, E.A. 1993. Evolutionary and source of interest for the entertainment
Flare-Associated Magnetic Shear
Tools for Sunspot medium and, as such, have carried a
Variations Observed in a Complex Magnetic Field stigma in the scientific community,
Flare-Productive Active Region. where their validity for describing the
Analysis
Solar Physics 148:277. physical world has not been
understood. Recently, solar scientists
Mitzi Adams/ES82
Cauzzi, G.; Falchi, A.; Falciani, R.; from MSFC have joined with
205-544-3026
Smaldone, L.A.; Schwartz, R.A.; scientists from the University of
and Hagyard, M.J. 1994. Alabama in Huntsville (UAH) to
Coordinated Studies of Solar MSFC's solar group has traditionally develop a new tool for data
Activity Phenomena. Submitted to examined data from the magnetic characterization that uses fractal
Astronomy and Astrophysics. inversion line between opposite analysis statistics to look for changes
polarity sunspots to determine the in sunspot magnetic fields before,
Schmieder, B.; Hagyard, M.J.; Ai, G.; likelihood of a solar flare. This type of during, and after a solar flare.
Zhang, H.; Kalman, B.; Gyori, L.; analysis assumes that the energy to
Rompolt, B.; Demoulin, P.; and drive a solar flare is stored within the Fractal objects may be characterized
Machado, M.E. 1993. Relationship twisted magnetic field of the active by their fractional (or fractal)
Between Magnetic Field Evolution region. The field has two components: dimension. While the concept of
and Flaring Sites in AR 6659 in one along the line of sight and one topological dimension is relatively
June 199 I. Solar Physics 150:199. transverse to it. When the transverse familiar (a point has a dimension of
component is aligned parallel to the zero, a line has a dimension of one,
Silva, A.V.R.; de Pater, I.; Lin, R.E; magnetic inversion line, the field is and a plane a dimension of two), the
McTiernan, J.M.; White, S.M.; said to be "sheared"--a highly concept of fractal dimension may not
Kundu, M.R.; Gary, D.E.; Hudson, stressed configuration that is the most be intuitively obvious. A collection of
H.S.; Hagyard, M.J.; and Doyle, probable state for the magnetic field points and a jagged line provide
J.G. 1994. Comprehensive Multi- just prior to a solar flare. One expects excellent examples: the dimension of
Wavelength Observations of the that as the flare occurs and energy is the collection of points is neither zero
1992 January 7 Solar Flare. In removed from the magnetic field of nor one, but somewhere in between;
Preparation. the active region, the amount of shear similarly, the jagged line's dimension
should decrease--the direction of the would be between one and two. There
Sponsor: Office of Space Science transverse component of the field are, however, many different methods
should rotate from nearly parallel to of calculating fractal dimensions
the neutral line to more (table 7) that result in either an
perpendicular--and its magnitude entropic or a morphological
should decrease. However, the measurement. In general, a
magnetic field associated with morphological fractal dimension
sunspots is not restricted to the area describes the magnitude of the
close to the neutral line. There may be departure of data from a straight line,
other signposts in the field related to while the entropic method describes
the flare event not detected by this how much the data differs from white
analysis, but which may be detected noise.
with techniques of fractal statistics.
Although fractal analysis computer
In the late 1970's, Benoit Mandelbrot techniques have been developed only
created the term "fractal" to describe recently, the mathematical tools have
objects which are complex on their been around for over 100 years. In
boundaries and have self-similar 1890, David Hilbert described a very

79
QOI OI Oo OO OeOOODOQOIIOO

MSFC Research and Technology 1994

TABLE7.--Methods of calculating the fractal dimension spectrum of Hurst coefficients (related


to the fractal dimension by H = 2-F_)
Divider Dimension as calculated for the transverse
Compass Dimension
Box Counting Grid component of the magnetic field for
Column Counting Mass 20 partitions of the data. Note that
Length-Area Percolation from bin 0 to bin 6, there is very little
Holder Exponent Artificial Insymmetration Pattern change in the Hurst coefficient, which
Phase-SpaceMorphing Phase-SpaceReconstruction corresponds to little change in the
Liapunov Exponent Radius of Gyration Exponent transverse component of the sunspot's
Correlation Dimension Maximum Entropy Method magnetic field. Between bins 6 and
R/S Analysis ROSETA 17, however, the Hurst coefficient
Fixed-Point Hurst Coefficient K Auto-Bin shows some variation and reaches a
FFTFractal minimum value in bin 13. A Hurst
Morphological Covering
Distribution Similarity Spatial Hurst Coefficient coefficient that approaches 0.5 is an
indication of purely uncorrelated data,
white noise, or chaotic behavior. This
bin containing the minimum Hurst
special type of curve which, given a For the fractal analysis, MSFC/ coefficient corresponds to the location
patch of plane, meets every point in University of Alabama in Huntsville of the solar flare on the image. MSFC
that patch. The idea of visiting every researchers have calibrated data of a and UAH scientists are studying the
point in a plane may be extended to flaring active region obtained with a relative changes of this feature with
the analysis of image type data so that vector magnetograph on June 10, 1991. time to answer the questions: Is there a
spatial correlation between pixels may Over the course of the observing day, value of the Hurst coefficient that is
be retained when converting a two- data were taken at 5-minute intervals, correlated with the amount of energy
dimensional data set to one dimension, thus creating a unique record of the released in the solar flare? Is there a
a necessary process for fractal magnetic field. Figure 47 shows a relationship between the value of the
analysis. After the data have been Hurst coefficient and the probability
resequenced by the Hilbert method, of the occurrence of a solar flare? To
H.E. Hurst's method of calculating the HurslCoefficientAR 6659 answer these and other questions, this
fractal dimension, range over standard June 10, 1991 new fractal analysis tool will be
(R/S) deviation, may be applied to 1.00 applied to many other data sets,
study trends in the data. This type of leading to a better understanding of
analysis yields a global fractal sunspot magnetic fields and solar
dimension for the entire data set. For flares.

many applications, however, a local 0.80


fractal dimension is desired. In this Sponsor: Office of Space Science
o_
case, one applies a modified form of O

range over standard deviation analysis University Involvement: University


known as range over standard 0.701-- of Alabama in Huntsville
deviation experimental trend analysis
(ROSETA). This algorithm divides the 0.601 -
data set into partitions--sizes of which o5o- I I I
may be selected by the user--and 0 5 10 15 20
determines a fractal dimension for Bin Number
each partition, thus producing a
spectrum of fractal dimensions for the FIGURE
47.--Hurst coefficients for
data set (fig. 47). 20 subsets of data.

8O
O 0 O O o O O O O 0 O O O qllO 4

Research Programs

ionospheric currents frequently coronal holes), special attention has


Space Weather, interfere with radio communications been paid to maximizing the
Solar X-Ray Imaging, and can produce errors in satellite- sensitivity at the long-wavelength end
and Advanced based navigation systems. of the instrument bandpass where the
dimmest features emit most strongly.
Detector
The phenomena that lead to This requirement affects the choice of
Development geomagnetic storms, solar flares, and the mirror coating and, more
coronal holes have signatures that can importantly, the detector, which
John M. Davis/ES82 be observed in the solar corona, the should have a high quantum efficiency
205-544-7600 outer layer of the Sun's atmosphere. (QE) at the longer wavelengths of the
The corona is a high-temperature, bandpass. The quantum efficiency
Although space is commonly thought 2- to 3-million-Kelvin (K) plasma that wavelength variation of the two
radiates in the soft x-ray region of the candidate detectors, microchannel
of as being empty, it is, in reality,
filled with charged particles and electromagnetic spectrum. The soft plates (MCP) and charge-coupled
magnetic fields that are mostly of x-ray emission can be imaged using devices, are very different. Charge-
solar origin. Both the particles and space-borne telescopes, and the coupled devices have very high
fields are capable of producing serious resulting images can be used to detect quantum efficiencies (-1.0) at
and damaging effects upon spacecraft and locate the different types of wavelengths shorter than 20 angstrom.
and on man's activities on Earth. The phenomena. This information can then As the wavelength increases, the
study of these phenomena, with be used to provide an estimate of efficiency falls off exponentially,
particular emphasis on predicting their when their effects may arrive at the approaching 0 at 40 angstrom and
occurrence and magnitude, is gaining Earth. An instrument to make these above. In contrast, microchannel
in importance as space programs observations, the Solar X-Ray Imager plates have low efficiencies (< 0. I ) at
extend operations and as scientists (SXI), is being developed for the the shorter wavelengths. However,
better understand how the space National Oceanic and Atmospheric their quantum efficiency rises steadily
environment can impact terrestrially Administration (NOAA) to fly on one with increasing wavelength, reaching
based systems. of the current series of geostationary a plateau at 0.2 for wavelengths
operational environmental satellites greater than 20 angstrom. Because the
"Space weather" has its origin on the (GOES). geostationary operational
Sun. Solar flares (dramatic releases of environmental satellite spacecraft
energy in the solar atmosphere) can The telescope consists of a grazing places strict limits on the image
produce large fluxes of very energetic incidence mirror; a 12-position exposure time, the microchannel plate
particles lasting for several days, broadband filter wheel that selects approach, although more complicated
giving rise to a radiation hazard for various wavebands in the 6- to (requiring high voltages and a vacuum
unprotected astronauts in high-latitude 60-angstrom (/_) region; a focal plane enclosure to operate), was selected
orbits or in interplanetary space, as assembly consisting of a passively because of its increased sensitivity to
well as radiation damage to spacecraft cooled, intensified, charge-coupled the cool, dim coronal features.
electronics. High-speed solar wind device (CCD) camera; and a high-
streams, originating from open accuracy Sun sensor for image The complete focal plane detector
magnetic field regions on the Sun, navigation. These components are consists of the microchannel plate,
produce geomagnetic storms that supported by, and enclosed within, a which is optically coupled through a
generate large currents in the graphite/cyanate ester structure. fiber-optic taper to a 512 by 512 array
ionosphere. To close this circuit, return charge-coupled device used as a
currents flow below or along the Since the phenomena the telescope is readout device. The optical taper is
Earth's surface. These return currents required to image cover the complete also used to expand the image to
can create havoc with electric power range of intensity of solar features, match the plate scale in the focal plane
transmission grids and can increase from the brightest (solar flares) to the to the scale of the coupled device's
corrosion in oil and gas pipelines. The dimmest (the quiet corona surrounding pixel. The charge-coupled device is

81
ql, qJ o o o o o o o o o o

MSFC Research and Technology 1994

passively cooled using an external quantum efficiency. Estimated and plates with smaller pore sizes to
radiator to suppress thermal noise theoretical values of the instrument improve spatial resolution but still
during the longer exposures. parameters have been used for the retain adequate dynamic range.
initial calculation. The results of these
Once the basic elements of the optical calculations indicate that the exposure The most suitable candidates are being
train are selected, it is possible to times are consistent with the solar configured for flight testing as
perform a sensitivity analysis. pointing environment provided by the components of a sounding rocket
Researchers are developing software geostationary operational payload. The payload can support two
to implement this analysis with the environmental satellite spacecraft. detector camera combinations that can
goal of determining exposure times for be inserted into the focal plane of a
the various coronal features so that The proposed detector satisfies the grazing incidence telescope during
these can be checked against the requirements established for the Solar flight. Flight opportunities occur
spacecraft performance. The X-Ray lmager for both spatial approximately every 12 months.
calculations require both a knowledge resolution (5 arcsec pixel) and
of how the solar output, as a function sensitivity. However, it falls short of Sponsor: Office of Space Science:
wavelength, varies with the the performance that would ideally be The Space Environment Laboratory,
temperature and density of the required for scientific observations. If National Oceanic and Atmospheric
emitting structures, and how the the observations are to be useful for Administration (NOAA)
instrument responds to these spectra. scientific research, they need
The sensitivity can be formulated as improved spatial resolution, and, in
|bllows: fact, this is likely to become a
requirement for the next-generation
Ei = A instruments, in this case, future Solar
4_,_ f_ j'Ne2 ( Q )
X-Ray Imagers could be used, in
P (_,, T( _ )) e, (_,) d_. dQ addition to their operational modes, to
provide context observations for
where E_ is the energy detected per dedicated solar missions such as the
pixel per second from a particular High-Energy Solar Imager (HESI),
solar feature. The constant outside the which is part of NASA's Space
integral is a geometric factor Physics Division's Solar Connections
describing the collecting area of the Program.
mirror that feeds each pixel. The
double integral represents the Consequently, scientists are continuing
integration both along the line of sight efforts to upgrade and develop new
(the solar corona is optically thin) and detectors to meet these requirements,
over all wavelengths. The three terms including both x-ray sensitive and
inside the integrals represent the intensified charge-coupled devices.
emission measure, Ne'- (Q); the For the former, concentration is on
emitted power, P (X, T ( Q )); and the thinned, back-illuminated devices for
instrument response, el (X). The first improved long-wavelength response in
two terms rely upon knowledge of large arrays (lk by lk, as a minimum)
solar and atomic physics and are with a pixel dimension of 15 microns,
derived using theoretical models. The providing a combination of low-noise
instrument response is the product at and full-well depth to give a dynamic
each wavelength of the mirror- range of 2,000. For the hybrid-
collecting area, the prefilter and filter intensified charge-coupled devices,
transmissions, and the detector researchers are seeking microchannel

82
o o o o o O o o o e e o o

Research Programs

Solar Convection the more energetic emissions initiate More detailed observations are
major changes in the density of the planned. Beginning this fall, the
Zone Dynamics Earth's uppermost atmosphere at Global Oscillations Network Group
spacecraft altitudes. During periods of (GONG) will start installing a network
David H. Hathaway/ES82 solar maximum, the Sun flares and of six telescopes at widely dispersed
205-544-7610
produces coronal mass ejections that positions around the Earth so that
can impact the Earth and produce a oscillations can be observed
The solar convection zone comprises variety of harmful effects. continuously. Next summer, NASA
the outer 30 percent of the Sun. The Understanding and predicting solar and the European Space Agency
energy generated by nuclear fusion activity is thus a major concern for (ESA) will launch the Solar and
within the Sun's core is carried both solar scientists and those Heliospheric Observatory (SOHO),
outward by convective fluid motions concerned with the Sun's influence on which will carry several instruments to
within this zone. How convection Earth. Determining the nature of the observe the oscillations from above
transports this energy is important for fluid motions in the convection zone is the Earth's atmosphere. In the
understanding the structure of stars thought to be the key for gaining that meantime, analysis techniques are
and their evolution. For the Sun, at understanding. under development for extracting new
least, the convection does much more information about the Sun from these
than just transport energy. Convective Within the last two decades, several data.
motions can also transport angular important discoveries about the Sun
momentum and magnetic fields. Both give great hope for ultimately Over the last several years, an analysis
of these processes are thought to play understanding convection zone technique has been developed at
an important role in generating the dynamics. Over 30 years ago, MSFC for extracting information
Sun's magnetic field and in driving the researchers found that the Sun's about the different types of flows on
I I-year cycle of solar activity. surface is in constant motion. Patches the surface of the Sun. Recently this
of the surface oscillate up and down technique has been applied to data
Solar activity influences the Earth and within periods of about 5 minutes. In obtained with a prototype Global
near-Earth environments in many the early 1970's, scientists realized that Oscillations Network Group
ways. Over the course of the last these oscillations are actually sound instrument at the National Solar
11-year cycle, the total energy output waves produced by noisy convective Observatory in Tucson, Arizona.
of the Sun has varied by about one- motions trapped within the Sun by the
tenth of 1 percent. At the same time, structure of the Sun itself. These waves Results indicate the presence of
the ultraviolet output has varied by provide information about the inside of several interesting phenomena. The
3 to 4 percent, and emissions at higher the Sun just like seismic waves in the rotation of the surface layers is
energies have had even larger Earth provide information about the nonuniform and varies with time. The
variations. Although the small change inside of the Earth. Oscillation analysis confirms the solid body
in the total output should not alter the observations from Earth-based rotation and the differential rotation of
Earth's climate by any appreciable telescopes offer insight into the depth the Sun while illustrating that the
amount, evidence suggests that of the convection zone, its chemical southern hemisphere rotated faster
variations might have been larger and composition, and about how the than the northern hemisphere in 1992.
more influential in the past. There is rotation rate changes from place to This asymmetry switched in
also evidence that other stars similar place within the convection zone. 1993-1994, so that the northern
to the Sun exhibit even larger Analysis reveals that the convective hemisphere is now rotating more
variations during their cycles. For motions redistribute angular rapidly. Findings also reveal small, jet-
certain, changes in the ultraviolet momentum within the Sun so that the like flows that may be associated with
output of the Sun influence the equatorial regions rotate more rapidly sunspots and other magnetic features.
formation of ozone in the stratosphere: than the mid-latitude and polar
regions.
o oo oooooooooooooQooeo

MSFC Research and Technology 1994

ConvectionSpectrum
The study further reveals the presence
of a meridional circulation--a flow May 18, 1993-June 28, 1993
2.5
that carries fluid from the equator
toward the poles in each
hemisphere--and indications of 2.0
changes over the 2-year period. In
1992, there was a secondary flow in
which the surface flows converged at d- 1.5
about 30 latitude. This flow E
disappeared in 1993 and now appears
to have reversed so that the flows O 1.0
O.

diverge in the mid-latitudes.


Continuing observations should
0.5
provide more detail about these flows
and how they influence the Sun's
magnetic field.
50 100 150 200 250
Current theories suggest that very Wave Number
large convective eddies, called giant
cells, would be influenced by the F_GURE
48.--Convection spectrum.
Sun's rotation to produce the rapidly
rotating equator and the Sun's
magnetic field itself. Unfortunately,
scientists have never been able to
power in the larger cells as evidenced nature of the Sun's convection zone
observe these giant cells, but one of
the processes in this analysis program by the small signal at small dynamics.
is designed to extract information on wavenumbers. By reconstructing
the spectrum of convective flows to images of the large cells from the Hathaway, D.H. 1992. Spherical
determine the strength of the different spectral information, findings suggest Harmonic Analysis of Steady
sizes of convection ceils. This that even this signal cannot be due to Photospheric Flows, II. Solar
spectrum is shown in figure 48. giant cells. One must conclude that if Physics 137:15-32.
giant cells exist, the flows they
The convection spectrum has a broad produce on the surface must be weaker Sponsor: Office of Space Science
peak at wavenumbers of about 150, than about 5 meters per second, as
representing cells with diameters of compared to the 300-meters-per- Industry Involvement: Global
about 30,000 kilometers that match second flows in the supergranule cells. Oscillation Network Group of the
the characteristics of the National Solar Observatory

supergranulation cells discovered in Further work is planned with this


1961. These cells push the Sun's analysis technique and with data from
magnetic field elements to their both the Global Oscillations Network
borders, where the Sun's Group and Solar and Heliospheric
chromospheric network of hot Observatory instruments. Although
emissions is formed. These cells are surface flows due to giant cells must
not believed, however, to produce the be very weak, any discovery of a
Sun's differential rotation or magnetic signal resulting from these cells
activity cycle--there is little or no provides important information on the

84
o e e0 e0 e e e e o e0 o o o o e o o

Research Programs

Solar energetic particles--remains largely For two-ribbon, eruptive flares, there


unsettled. In other words, this is now a generally accepted picture for
Flares the overall three-dimensional
catastrophic conversion is the crux of
the flare problem. magnetic field during the flare
Ronald L. Moore/ES82 (fig. 49)--a picture that has been
205-544-7613 derived in part from previous flare
During the past year, MSFC solar
scientists have found a promising new research with the MSFC vector
A solar flare is an explosion in the candidate for the flare process by magnetograph. In this scheme, the
solar atmosphere--an outburst of bulk which magnetic energy is dissipated flare energy release is driven by the
mass motion, plasma particle into plasma particle energy. eruption of a magnetic flux rope from
energization, and radiation. The Researchers have come to this new the sheared core of a closed bipolar
greatest of these explosions sweep to view of plasma energization in flares field. By its eruption and expansion,
the far reaches of the solar system, by focusing on a particular the core flux rope works on the
blasting out through the solar wind morphological class of flares known surrounding envelope field of the
and disrupting the magnetospheres as "two-ribbon, eruptive" flares. The bipole, pushing up the top and
and ionospheres of planets. largest and most powerful flares are stretching the legs of this field arcade.
usually of this type. As the erupting flux rope vacates its
All flares occur in regions of closed
magnetic field, straddling one or more
polarity inversion lines in the
magnetic flux on the Sun's surface.
Flares show a strong preference for
markedly nonpotential magnetic
fields, i.e., for fields that obviously
contain stored magnetic energy Turbulent
because they are greatly deformed Dissipation
Region
from their minimum-energy, potential-
field configurations. Moreover, the
greatest flares occur in the largest
agglomerations of the strongest, most
highly nonpotential magnetic fields
found on the Sun--those rooted in the
large, impacted, opposite-polarity
sunspots exhibiting stark nonpotential
deformity. From these characteristics
of the magnetic field at flare sites, it is
widely held that a flare is an explosive
S Ribbons
release of nonpotential magnetic
energy from the preflare magnetic
field. While there is little doubt that
the flare energy comes from the
magnetic field, the flare mechanism--
the physical process (or sequence of
processes) that works the explosive FIGURE
49.--Sketch of the erupting magnetic field and the turbulent
conversion of magnetic energy into dissipation wall within it in the explosive phase of a
mass motion, hot plasma, and two-ribbon, eruptive solar flare.

85

MSFC Research and Technology 1994

preflare space in the core, the two the reconnection is strongly driven. Electron Bulk Energization in Solar
stretched legs of the envelope cram For the same reason, the outflow is Flares: Fermi Acceleration by
together in this space and force Alfvenic, and hence becomes Magnetohydrodynamic Turbulence
reconnection at their interface. While it magnetohydrodynamic-turbulent in Reconnection Outflows.
is generally accepted that this through shear-flow instability. Astrophysical Journal 425:856.
reconnection somehow yields the
plasma particle energization in The largest eddies of the turbulence Moore, R.L., and Roumeliotis, G.
two-ribbon eruptive flares, there is no have diameters of the order of the 1992. Triggering of Eruptive Flares:
well-accepted model for this process. diameters of the reconnecting flux Destabilization of the Preflare
The main difficulty is that electrons tubes (~108 centimeters). The Magnetic Field Configuration.
with energies greater than or equal to magnetohydrodynamic turbulence Eruptive Solar Flares, 69 (Svestka,
25 kiloelectron volts (KeV) must be dissipates by cascading to small Z.; Jackon, B.V.; Machado, M.E.,
produced at a very large rate (~1036s -l) scales in one large-eddy turnover editors), Springer-Verlag, Berlin.
in order to provide the observed hard time (< 1 second).
(> 25 kiloelectron volts) x-ray emission Sponsor: Office of Space Science
in the peak-power explosive phase of The magnetohydrodynamic
large flares. This is the well-established turbulence dissipates at small scales
electron-bulk energization problem. (~ l0 t centimeters) by driving Fermi
acceleration of the ambient
From the magnetic field and its electrons. The resulting bulk
reconnection in two-ribbon, eruptive energization of the electrons to
flares, MSFC solar scientists have been ~ 25 kiloelectron volts in each
led to the view that the reconnection cascading large eddy produces an
region should be a thick sheet or energy-release fragment of ~ 1026erg
curtain of magnetohydrodynamic in ~ 0.3 seconds. These energy-
(MHD) turbulence and that the release fragments match the
explosive-phase electron bulk observed subsecond spikey structure
energization is accomplished in this in the explosive-phase, hard x-ray
turbulent wall. From this insight, a burst. In the explosive phase of a
model for the production of the large flare, the turbulent dissipation
> 25-kiloelectron-volt, explosive- wall contains several hundred
phase electrons has been developed. Its reconnection sites at each instant,
main features are as follows: enough to account for the
~ 10-_9erg/second power of the
The dissipation region (fig. 49) is the ~ 25-kiloelectron-volt electrons
interface between two crowds of required to produce the observed
oppositely directed, elementary flux flux of- 25-kiloelectron-volt hard
tubes (each roughly 108 centimeters x rays.
in diameter) that implode into each
other in the vacancy left by the LaRosa, T.N., and Moore, R.L. 1993.
erupting core and then are strongly A Mechanism for Bulk Energization
forced to reconnect. in the Impulsive Phase of Solar
Flares: MHD Turbulent Cascade.
Magnetic energy of the reconnecting Astrophysical Journal 418:912.
field is converted mostly into the
bulk kinetic energy of the outflows LaRosa, T.N.; Moore, R.L.; and Shore,
from the reconnection sites because S.N. 1994. A New Path for the

86
0 O O 0 o o 0 0 0 0 0 0 0

Research Programs

A ROSATSearch explanation of how this energy is One can, therefore, surmise that DA
supplied to the atmosphere remains stars having both surface magnetic
for Coronal X-Ray one of the long-standing puzzles of fields and convective zones should be
Emission From stellar astrophysics, but all of the sources of coronal x rays. The
suggested mechanisms have in magnetohydrodynamic wave
Cool Magnetic mechanism is the one suggested for
common an interplay between
White Dwarfs convective motions and the magnetic DA stars---essentially,
field of the stars. Energy may be magnetohydrodynamic waves are
Jason G. Porter/ES82 transported from the convection zone generated by convective flows
205-544-7607 within the star to the stellar surface "jiggling" the magnetic field lines.
and then further to the outer The scenario for white dwarfs is like
White dwarfs have been known to be atmosphere by magnetohydrodynamic that for the main sequence stars,
sources of x-ray emission since the (MHD) waves, or slow distortions of except that the observed magnetic
detection of soft x rays from Sirius B, the surface fields by the movement of fields of white dwarfs and those of
a hydrogen-rich (DA) white dwarf, in the field-line "footpoints" due to late-type, main sequence stars are
1975. Since then, the Einstein, convective flows may lead to energy believed to have quite different
EXOSAT, and ROSAT observatories storage and transient release and, origins. Researchers are fairly certain
have found that quite a few single, hot consequently, heating in the outer that any fields observed in white
DA stars are x-ray sources. In all of atmosphere. Observations of late-type dwarfs are relics from the earlier
these cases, the best explanation for stars show that if convection is not stages in the life of these stars, rather
the origin of the x rays is not a hot present, because the effective than products of ongoing dynamo
corona surrounding the star (as in the temperature is too high, then x rays action. In general, no dynamo action
Sun). Rather, the observed x-ray are not detectable. A well-known in white dwarfs should be expected
emission is produced in the hot layers example of this effect occurs in the A because observations show that they
just below the photosphere (the stars: the hotter members of the class are very slowly rotating (often
surface of the star in visible light). (through about A5) show no evidence virtually static) stars.
This mechanism works for DA stars of x-ray emission, while the cooler A
with effective temperatures greater stars do. The data also demonstrate Most DA stars with temperatures
than 25,000 Kelvin (K) because the that the level of coronal activity is greater than 18,000 Kelvin have
optical depth for soft x rays is much strongly correlated with the stellar convective zones. (Furthermore, in
less than unity through the rotation rate--higher x-ray fluxes are such cool stars, one cannot expect to
photospheres of such stars, so that associated with higher rotation rates. see any subphotospheric contributions
thermal x rays of subphotospheric This suggests that both convection and to the soft x-ray flux, so any observed
origin can freely escape into space. rotation are prerequisites for x rays must be coronal in origin). The
generating the coronal x rays observed additional requirement for generating
However, theories of convection and from late-type stars. In current models coronae is for the white dwarfs to have
wave generation in stars indicate that, of coronal activity, researchers assume surface magnetic fields. The practical
for cooler DA stars with magnetic that the coupling of rotation and field strength limit for detection by
fields, hot coronae may be generated. convection can lead to a magnetic measurements of circular polarization
The mechanism suggested is similar to dynamo action. The resulting is approximately 106 Gauss. There are
the one believed responsible for the magnetic fields rise to the stellar only about 30 presently known white
coronae surrounding cool, main surface through magnetic buoyancy dwarfs (2 to 3 percent of the total
sequence stars like the Sun. The x-ray and then interact with the fluid population) with measured magnetic
emissions observed from nonbinary, motions at the top of the convection field strengths at or above this
nondegenerate coot stars are believed zone by one or both of the threshold, but most of these are DA
to be caused by the dissipation of mechanisms suggested above; as a stars.
nonradiative energy. A detailed result, coronal heating occurs.

87
O 0 0 0 o o o e o 0 0

MSFC Research and Technology 1994

Simple order-of-magnitude estimates were detected at the locations of these


of the magnetohydrodynamic wave objects. Bayesian statistics
energy fluxes generated in the (appropriate for the case of few source
convective zones of these stars can be counts in a non-negligible
obtained from the theory of wave background) were used to set upper
generation in strong magnetic fields. limits to the x-ray fluxes. These upper
With the assumption that a given limits will provide significant
fraction of the generated wave energy constraints to the required revisions of
is converted into x rays (the rest is theories of magnetohydrodynamic
either transferred into heat lower in wave generation and dissipation in
the atmosphere or escapes into space), stellar atmospheres, as scientists
the resulting coronal x-ray continue to try to explain these
luminosities can be found by processes.
integrating the wave energy fluxes
over the stellar surfaces. A Sponsor: Office of Space Science
conservative estimate based on the
coronae of active, late-type dwarfs University Involvement: University
places this fraction at about of Alabama in Huntsville
10 percent. The x-ray luminosities
obtained in this way are of the order
1027 28 ergs s _ for DA stars with

temperatures of 8,000 to
13,000 Kelvin. With the currently
operating ROSAT observatory, x-ray
emission of this order should be
detectable for some nearby white
dwarfs.

Previous satellite observations have


been limited to ( ! ) comparatively
short-duration survey observations
incapable of detecting faint sources
and (2) a few longer-duration
observations of a select group of stars,
predominantly hot objects. In view of
this, researchers proposed several
years ago to begin a long-exposure
search for x-ray emission from some
nearby cool magnetic white dwarfs
using the ROSAT observatory. This
program of observations has now been
completed. Observed stars include the
nearby cool magnetic DA stars
GD 90, GD 356, and KUV 2316+123.
Despite the theoretical predictions,
and although deep exposures were
obtained, no significant x-ray fluxes

88
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Research Programs

ASTROPHYSICS

extremely large quantities of light control loop to give pointing accuracy


X-Ray Astronomy
photons (> 107) under x-ray at the few-arc-minute level. The
Research irradiation. Analysis of the initial in-house gondola is scheduled for
ejection direction of the photoelectron completion in mid- 1995.
Brian D. Ramsey/ES84 permits a measure of the polarization
205-544-7743 of the incident x-ray photon. After Various research projects support--or
extensive initial tests, a preliminary have spun off of--the balloon flight
Martin C. Weisskopf/ES01 design of the flight instrument has programs. Typical of these is the
205-544-7740 been completed, and many of the development of extensive software
components are either on order or tools to model all aspects of photon
Development work continues on in-house. The instrument is scheduled (and subsequent charged particle)
detectors for x-ray astronomy. Three to be completed by late 1995. interactions within the detectors.
balloon flight instruments are These programs have recently shown
currently being built, each The third instrument, a hybrid the importance of modeling
incorporating new techniques detector, couples the optical avalanche photoelectron tracks in gas detectors if
developed in-house and each based on chamber to a sodium iodide/cesium true response matrices are to be
gas-filled proportional counters. iodide phoswich detector. The addition developed for instrument calibration.
of the gas detector provides enhanced A second example is the development
The first of these, the Marshall response at low energies, as the of a liquid xenon proportional counter
Imaging X-Ray Experiment (MIXE) chamber emits thousands of times using techniques developed for
detector, utilizes special gas mixtures more light than the scintillators. At gaseous detectors. Liquid xenon is
and construction materials to give high energies, the gas becomes very attractive as an absorption
improved energy resolution and extra- transparent and the x-ray photons are medium as it is 500 times more dense
low backgrounds. In addition, it registered in the crystal (as with a than the gas, and hence offers much
incorporates a novel microstrip conventional phoswich detector). Both greater absorption capabilities. This
electrode array, fabricated using sections of the hybrid are read out large increase in density also has the
integrated circuit photolithographic with a common set of photomultiplier potential of resulting in much-
processes that greatly improve the tubes under the crystals. The net result improved spatial resolution and
detector performance over is a broadband instrument with high enhanced energy resolution. A small
conventional (discrete-wire) sensitivity. A half-scale model is prototype chamber and associated gas
proportional counters. An inhouse currently being used to optimize the liquification/purification system has
development program, coupled with design and determine performance recently been constructed and tests are
facilities provided by outside vendors, characteristics. underway.
has led to the production of very large
area devices (30 by 30 centimeters) To date, flight experiments have been The second observing run on a
for the flight program. A proving flown on a gondola in collaboration Sunyaev-Zel'dovich experiment is
flight is scheduled tbr spring 1995 with the Harvard College Observatory, scheduled for mid-June at the Owens
from Alice Springs, Australia. but work is underway to develop an Valley interferometric telescope array.
MSFC gondola. This will incorporate The Sunyaev-Zel'dovich effect, a
The second instrument is a hard x-ray a novel pointing system, the heart of spectral distortion of the primordial
imaging polarimeter that utilizes an which is an attitude determination background radiation, offers a
intensified charge-coupled device technique based on the Global powerful probe of the cosmic distance
(CCD) camera to image the Positioning System. By determining scale and provides a measure of the
photoelectron tracks produced by the relative x, y, and z positions of size and age of the Universe. The
x-ray interactions. It makes use of a several antennae around the gondola, novel instrument, developed mostly
special kind of gas counter, an optical the true orientation of the gondola can in-house, combines recent advances in
avalanche chamber, that produces be ascertained and folded into the microwave technology with existing

89
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MSFC Research and Technology 1994

interferometers to provide a new Also in support of the Advanced Discovery of a Peculiar


approach to an exceptionally difficult X-Ray Astrophysics Facility program,
measurement. a technique has been developed for X-Ray Nova
in-situ monitoring of surface in OphiuchusWith
As a complement to the above contamination of x-ray telescopes.
the Burst and Transient
experimental program, there is an This utilizes radioactive sources to
active theoretical effort within the measure the reflectivity at several Source Experiment
group that includes the calculation of wavelengths and offers many benefits
high-resolution x-ray spectra from over the traditional technique of Alan Harmon/ES84
galaxy clusters through models ['or witness samples. 205-544-4924
galaxy-cluster atmospheres. The goal
of this research is to identify Sponsor: Office of Space Science In September 1993, a bright x-ray
promising spectral diagnostics for nova was discovered in the
cluster spectroscopy from such x-ray constellation of Ophiuchus (X-Ray
observatories as Advanced Satellite Nova Ophiuchi 1993, GRO JI719-24
for Cosmology and Astrophysics or GRS 1716-249) using the Burst
(ASCA), Advanced X-Ray and Transient Source Experiment
Astrophysics Facility (AXAF), and (BATSE) on the Compton
ASTRO-E. These diagnostics will Observatory (figs. 50 and 51). The
help determine the basic properties of object was simultaneously detected by
the cluster plasma, including the Russian spacecraft GRANAT with
temperature, density, and elemental the French SIGMA instrument. This
abundances. Another goal of this object was visible for several months
research is to determine whether as a bright source whose intensity
effects such as multiphase plasma could be measured using the Earth
flows, radioactive cooling, or plasma occultation technique (see Research
shocks by cluster merging possess and Technology 1992) to relatively
unique quantitative spectral high energy (500 kiloelectron volts
signatures. (keV)). It also exhibited a
characteristic fast variability (1 to
A large body of software has been 10 seconds) that is thought to be
developed in support of the Advanced associated with thermal or viscous
X-Ray Astrophysics Facility program instabilities in the accretion disk
that has widespread application, e.g., surrounding a black hole.
in the design of x-ray optics or the
design and evaluation of imaging In Research and Technology 1993,
systems. One typical current researchers reported observations of
application is the design of novel, another x-ray nova (X-Ray Nova
continuously graded multilayers for Persei 1992, GRO J0422+32) which
broadband x-ray optics in the hard has a light curve typically resembling
x-ray region. These multilayers are that of classical novae: a fast rise in
currently being developed for MSFC brightness over a few days, followed
under the Small Business Innovation by an exponentially decreasing
Research (SBIR) program and would intensity with a time constant (rd_,,)
be of use not only in astronomy, but in on the order of a month. Frequently,
medical physics and x-ray there is a brief recovery in brightness
photolithography. (called a secondary maximum), which

90
I I o o o o o o o o o o o o

Research Programs

Source "_rise
(days) %1-2(days)
ZdecaY (days)
is not well understood. The secondary
4U 1543-47 2 2.5 70
maximum is followed again by a
GRS1009-45 3 5 25
gradual decay. The object eventually
GRS1124-68 <8 -10 140 returns to a quiescent state until
GROJ0422+32 6 40 125 another outburst occurs--anywhere
GROJ1719-24 5 -300 ? from 1 to about 50 years. Very few
x-ray novae have ever been seen to
9[ '[I-2 J
recur.

Because of its light curve,

+ GRO J 1719-24 is a very peculiar


x-ray nova in comparison to others of
its type. It had the typical rise time
(r,_,.) of a few days; however, after a
few weeks of observation, it was
found that the intensity of the object
was declining at a very slow rate of
about 0.5 percent per day relative to
Time (Days) its peak brightness. This corresponds
FIGURE
50.--The rise time (q,s_), decay constant (roecay),and the time between first to a rd_,: (assuming an approximately
and secondary maxima (r;_2) for x-ray novae detected by the Burst and exponential decay) exceeding
Transient Source Experiment. rdec+was in excess of 300 days for GRO 300 days. Most other x-ray novae,
J1719-24, and no secondary maximum has been observed. The plot particularly those observed at soft
shows how these quantities are related to the light curve. x-ray energies (1 to 10 kiloelectron
0.60 volts), have decay constants averaging
GROJ1719-24 FluxHistory BATSE--OccultationAnalysis about 30 days, not showing much
TJ Days9254.47-9368.39 variation from one object to another.
0.50 - 20.0-100.0 keV
For x-ray novae detected by the Burst
and Transient Source Experiment in
0.40 -- the 20- to 2,000-kiloelectron-volt
range, the decay constants for higher
t_
0.30 -- energy radiation vary greatly, ranging
E from 3 to 300 days, with
GRO J 1719-24 having the largest
0.2O- value.
EL

0.10 -- The value of ru,._,,


> is thought to be
related to the size, mass, and geometry
of the accretion disk as well as the rate
0 --- --
of mass flow into the disk. The sudden
increase in brightness of these objects
-O.lO I I I I I I is, in fact, thought to be caused by a
9,240 9,260 9,280 9,300 9,320 9,340 9,360 9,380 large increase in mass accreting onto
TruncatedJulian Date the black hole. Once matter reaches
J September I October [ November I December J Janurary ] the accretion disk, viscous forces
1993 I 1994 cause the matter to slowly spiral down
FIGURE
51 .--The 20- to lO0-kiloelectron-volt Burst and Transient Source Experiment into the black hole. The inner region
light curve for GRO J1719-24 (X-Ray Nova Ophiuchus 1993).

91
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MSFC Research and Technology 1994

of the disk heats up, emitting x rays. Gamma-Ray Flashes Source Experiment detectors, such as
The decrease in intensity of the x rays gamma-ray bursts, solar flares,
will reflect a gradual return to a
of Atmospheric fluctuations of other known hard x-ray
normal quiescent state for the Origin and gamma-ray sources, and
accretion disk. What makes bremsstrahlung from precipitating
GRO J 1719-24 the most peculiar of Gerald J. Fishman/ES81 magnetospheric electrons.
all the x-ray novae detected by the 205-544-7691 Furthermore, these events are located
Burst and Transient Source by the detectors as emanating from
Experiment is the sudden drop in below the local horizon.
intensity in December 1993, over a The Compton Observatory was Approximately half of the events
period of about I week. No other launched in April 1991 to perform consist of two closely spaced pulses,
x-ray nova has shown this behavior in observations of celestial gamma-ray and one event has at least five distinct
the roughly 30-year history of high- sources. The Burst and Transient pulses of similar shape but variable
energy astronomy. It is thought that Source Experiment (BATSE) is one of spacing. Other independent detectors
the emission region, possibly in the tk)ur experiments on the observatory. It on another experiment on the
innermost part of the disk, may have serves as an all-sky monitor and has Compton Observatory confirm these
changed its character from being detected over t,000 cosmic gamma- gamma-ray observations. The events
transparent to hard x rays and gamma ray bursts, several hard x-ray are relatively rare, occurring less than
rays, to becoming relatively opaque, transients, numerous persistent and once every 2 months. It is likely that
even though less energetic radiation pulsed hard x-ray sources, and several other, weaker events of similar origin
could still be present for months thousand solar flares. In addition to go undetected due to the trigger
longer. Our understanding of these these celestial sources, gamma-ray criteria implemented by the
phenomena, and why GRO J1719-24 flashes from the Earth's atmosphere experiment. Sources of the flashes are
is so unusual, will require have been seen on rare occasions. located by comparing the relative
improvements of physical models of responses of the eight Burst and
black hole accretion disks. The In order to be observable by orbiting Transient Source Experiment detectors
growing data base provided by the detectors, the flashes had to originate which view different directions.
Burst and Transient Source at altitudes of at least 30 kilometers.
Experiment all-sky monitoring should At least a dozen events have been It is believed that prior
advance efforts to model such objects. detected over the past 2 years. Several instrumentation and experiments
of the events seem to come from the were incapable of detecting the
Sponsor: Office of Space Science direction of large weather systems, phenomenon reported here for various
although concurrent weather imagery reasons, or these events were
is not available in most cases. The overlooked as being spurious. Most
energy spectra from the events are detectors used in high-energy
consistent with bremsstrahlung from astronomy are collimated and would
energetic (MeV) electrons. The most likely have missed these rare events.
likely origin of these high-energy Typical temporal resolution of most
electrons, while speculative at this experiments would not have been able
time, is a rare type of high-altitude to respond to these very brief incidents
electrical discharge above and/or would have had poor signal-to-
thunderstorm regions. noise when sampled with coarser time
resolution. The observed counting rate
Two unique features of these events ratios of the detectors are consistent
are their extremely hard spectra and with the source of these events
their short duration. These features are originating from a large distance
very distinct from other events that relative to the spacecraft dimensions.
have triggered the Burst and Transient The time profiles of four of these

92
oooooooooo olo olo ooooo

Research Programs

#106 #868
3O

=- I #1457
20

!
0

LJ
10

il,e.,at.L, hd.l ..a ,,I_LI


0

FUGURE
52.--Time profiles of four of the gamma-ray flashes. The time resolution of the plots is 0.1 millisecond per bin.

events are shown in figure 52. See stratosphere discharges that have been first discussed almost 70 years ago, as
also figure 53. reported in the past. Numerous reports it was recognized that ionization from
by aircraft pilots of upward discharges a lightning discharge could create a
These gamma-ray events may be to the stratosphere have, in general, conducting channel for further current
related to recently recorded optical not been treated in the scientific flow and lead to a "'runaway"
discharge phenomena above literature. The possibility of runaway discharge to perhaps very high
thunderstorms and to other cloud-to- discharges above thunderstorms was altitudes.

No prior references to gamma


radiation from atmospheric electrical
discharges or from electrons in the
magnetosphere have been found in the
literature. Because of the new and
unique nature of these events, the lack
of correlated observations in other
spectral regions, and the paucity of
concurrent weather data, determining
the exact cause of the phenomenon
requires further study.

Sponsor: Office of Space Science

FIGURE
53.--The location of the events over the Earth appear to correlate with the
location of enhanced thunderstorm regions. The spacecraft location
is confined by its orbital inclination to latitudes below 28.5 .

93
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MSFC Research and Technology 1994

Torque Studies
30-- 30
of Her X-1

Robert B. Wilson/ES84 20 -- #
205-544-7695

20
10 D

The low mass x-ray binary system "N m


I
D.
Her X-1, discovered using the /IJ
UHURU spacecraft in 1972, has since 0 -N*
been observed with some regularity by
many additional spacecraft. The
I I
system exhibits 1.24-second pulses,
9,028 9,034 9,040 9,239 9,242 9,246
due to the rotation of the neutron star
TruncatedJulian Day TruncatedJulian Day
(NS) in the system. It is in orbit
(nearly circular) around an optically FIGURE
54.--Pulsed intensity of Her X-1 from the main-on portion of two different
identified companion, a main- 35-day cycles, normalized to the same detector geometry. The eclipse
sequence B star. The orbital period of of the x-ray source at 1.7-day intervals is evident. The measured source
the system is !.7 days. This places the intensity at the peak differs by more than a factor of 2 between these
companion so close to the neutron star examples.
that matter at its surface is not bound
5 10-13
to it and spills across into a disk
surrounding the neutron star. Material (a) A AA A
A AA A
from the inner edge of this accretion
tl -- -- -- -- ____ _.
disk joins the neutron star's
v
A
A
magnetosphere and, following
o_ /%/% /%
magnetic field lines, falls onto the
-5 10-13
neutron star's surface near the poles, /%
/%
releasing large amounts of energy due /%
to the neutron star's very small
-1 x 10-12 I l I I I
(-10 kilometer) radius. This localized
1.2 10-3
emission causes the pulses, similar to
(b)
the pulses from the rotation of a A
A AA
lighthouse beacon. A A A,&
_" 0.8x 10-3 A A

The pulsed signal is interrupted every A


A
1.7 days when the x-ray source is X

_. 0.4 x 10-3
occulted by the companion. In
addition, there is a modulation of the
pulsed intensity that occurs within
010 -3 I I I I i
periods of approximately 35 days.
8,400 8,600 8,800 9,000 9,200
Most models attribute this modulation
envelope to obscuration by a tilted, TruncatedJulian Day
precessing accretion disk. The start of FIGURE
55.--(a) Frequency derivative history of Her X-l: an interval of 800 days
the cycle is not a good "clock," with is shown and three episodes of spin-down (frequency decreasing)
changes in the onset time of up to are evident; (b) flux history of Her X-l: the observed source intensity
2 days commonly observed. In spite of at 35 kiloelectron volts is shown. (Note the similarity to the
numerous observations prior to the frequency history in (a)).

94
o o o o o o o o o o o

Research Programs

launch of the Compton Gamma-Ray 5 x 10-13


Observatory (CGRO), the lack of
continuity of observations has limited
/"
understanding of this long-term
behavior.

/
The Burst and Transient Source
Experiment (BATSE) instrument on
the Compton Gamma-Ray
Observatory has collected data for I /
approximately 34 of these cycles, o_

representing the longest duration


coverage ever obtained by a single /
/
instrument and enabling a study of the -5 10-13 -- /
relationship between source intensity
and variations in pulsar rotation
frequency induced by angular
momentum transfer to the neutron star.

Figure 54 is a plot of pulsed intensity


-1 x 10 -12 I I
histories for two "main-on" portions 0 0.0004 0.0008 0.0012
of the 35-day cycle (emission is only
Flux at keV (ph. cm2. s"1 keY1)
detected by the Burst and Transient
Source Experiment in the 20- to
FIGURE
56.--Correlation plot of main-on source intensity versus
100-kiloelectron-volt (keV) energy
the spin frequency derivative.
range during this portion of the cycle,
lasting between 5 and 12 days).
Characteristic of the source behavior
in about 75 percent of the cycles the system from the inner edge of the shows that the source parameters are
observed, the intensity profile consists accretion disk, has been simply correlated; figure 56 shows this more
of a smooth envelope punctuated by computed as the difference in directly.
eclipse intervals every 1.7 days. The observed frequency divided by the
intensity during the middle of the time difference between cycles. Figure If these changes in source brightness
outburst appears to be somewhat flat- 55(a) is a history of this spin were due solely to disk obscuration
topped. If the tilted disk is the sole derivative through the first 800 days effects, not actual source luminosity
modulator of the pulsed intensity, the of the mission. The source is differences, no correlation would be
obscuration must be much different ordinarily undergoing spin-up expected between these parameters.
during the cycle portion (fig. 55). (increasing pulse frequency), with This strongly implies that at the peak
several episodes (near day numbers of each main-on, the hard x-ray
Having used the arrival phases of the 8,600, 8,800, and 9,170) of spin-down. luminosity is proportional to the rate
1.24-second pulses to better determine of deposition of angular momentum
the binary orbital parameters of this Fluxes at the peak of each main-on onto the neutron star, and thus the
system, the average pulsar rotation outburst were determined by fitting an mass accretion rate.
frequency has been determined optically thin thermal bremsstrahlung
separately for each main-on interval. spectral model. Figure 55(b) is a time Sponsor: Office of Space Science
The rate of frequency change, history of the observed flux.
proportional to the torque acting on Comparison with the frequency
the pulsar due to the mass accreting on derivative history in figure 55(a)

95
o o o m o o 0

MSFC Research and Technology 1994

energy of high-energy cosmic-ray (hydrogen nucleus) spectral index has


Scintillating Optical
nuclei. This detector, developed by the been reported in that range by several
Fiber Ionization Cosmic-Ray Group at MSFC over the experimental groups. Questions
Calorimeter past few years, will be flown on a remain as to the precise point at which
high-altitude balloon in the spring of this change occurs, because various
1995 for a l-day test flight. measurements report it from 2 x 10 _:
Mark J. Christl/ES84
to 40 x 10 _2electron volts. A
205-544-9496
The detector is well-suited for energy measurement of the change in the
measurements of the cosmic-ray proton spectrum by this new and
The Scintillating Optical Fiber spectra from 10 _ to 10 _3electron volts independent method will provide
Ionization Calorimeter (SOFIC) is a (eV), a particularly important range invaluable input into the theoretical
novel detector for measuring the because a change in the proton models governing the source,

Pb Sheet
x-Axis Fibers

y-Axis Fibers

FIGURE
57.-- A schematic of the Scintillating Optical Fiber Ionization Calorimeter detector design. The inset shows the
configuration of lead sheets and two orthogonal layers (x, y) of scintillating optical fibers. The fibers from each axis
are grouped together in a bundle where they are to be coupled to the image-intensified charge-coupled device
camera system.

96
Q Q Q Q O O Q O O O e e O e e

Research Programs

acceleration, and propagation of the cross-check on the primary particle's The energy of a cosmic ray is
galactic cosmic rays. charge and energy. estimated from the "size" of the
cascade. The size is determined by
The detector (fig. 57) is made of When high-energy cosmic rays collide comparing the measured data (i.e.,
10 layers of lead plates and plastic with a target nucleus in the detector, a light intensity versus depth in the
scintillating optical fibers (SOF) number of secondary particles (mostly calorimeter) with a set of "transition"
stacked in alternating planes so that a charged and neutral pions) are curves that represent the average
stereoscopic view of the event can be produced. The neutral pions decay into behavior of a cascade for a specific set
retrieved. Four millimeters thick, the two high-energy photons (gamma of parameters: primary charge and
lead plates have an area of 50 by rays) that travel in the same direction energy, trajectory, detector
50 centimeters. Two orthogonal layers as the original particle. As these configuration, etc. The transition
of scintillating optical fibers, each photons pass through the lead material curves used for the comparison are
containing 1,000 fibers laid side-by- in the detector, they convert into compiled from a large number of
side, are interleaved with the lead energetic electron-positron pairs. computer simulations of the cascade
plates. The optical fibers--typically These pairs will lose some of their process (fig. 58). These simulations
l-meter long with a 0.5-millimeter- energy by radiating additional photons include all of the physical processes
square cross section--are composed (bremsstrahlung) as they traverse the necessary to reliably determine how
of a flexible plastic base and are doped downstream lead plates, and this new the cascade will develop in the
with wave-shifting dyes to lower the generation of photons will detector. After assigning an energy to
self-absorption of the scintillation subsequently produce more electron- each cascade and identifying the
light. The outer surface is covered by a positron pairs, resulting in a corresponding charge of the cosmic
thin cladding (0.05 millimeters) with a concentrated, detectable shower of ray with data from the other detectors
slightly lower index of refraction. A charged particles. This cycle of pair (Cherenkov counter, etc.), the energy
significant fraction of the scintillation production and photon emission will spectra can be determined. The energy
light is trapped in the fiber by total continue to divide the energy of the scale of the measured cosmic-ray
internal reflection at this boundary. original photons among all of the spectra is based on the energy
When a charged particle traverses the showering particles. When the kinetic assigned to each electromagnetic
fiber, a small amount of its ionization energy of the shower particles nears a cascade, which is only a fraction of
energy loss is converted to critical value, the shower will begin to the total energy of the interacting
scintillation light by the doped fiber. diminish because energy loss cosmic ray. However, the slope of this
This light is then piped along the axis processes other than the pair-photon measured energy spectra correctly
to the end of the fiber where it is cycle will have begun to dominate represents the slope of the incident
collected and recorded by an optical below this critical energy. All of these cosmic-ray energy spectra, and
imaging system consisting of image particles constitute what is termed an therefore only a shift of the energy
intensifiers and charge-coupled device "electromagnetic cascade" or scale is needed to obtain the true
(CCD) cameras. "shower." The arrangement of the lead cosmic-ray energy spectra. The
plates and scintillating optical fibers in amount of the energy shift is obtained
This scintillating optical fiber the calorimeter will provide a three- by using computer simulations to
calorimeter is only one of the dimensional representation of the estimate, on average, the fraction of
components that will be flown on the cascade for each cosmic ray that the incident energy released into the
test flight. Two other detectors will be interacts in the detector. The amount electromagnetic cascades for various
on the flight unit: a passive nuclear and distribution of light recorded by classes of interactions in the detector.
emulsion chamber and an electronic the imaging system represents a Other correction factors will account
counter (for triggering on relativistic sample of the cascade. This recorded for both the detection efficiency, as
cosmic-ray events) that consists of a data can later be used to reconstruct well as correcting for interactions that
Teflon Cherenkov radiator viewed by each of the individual events detected have occurred in the residual
six photomultiplier tubes. The nuclear during the flight. atmosphere above the balloon (-3 to
emulsion chamber will provide a 5 grams/(centimeter):).

97
o O O O O 0 0 0 0 O

MSFC Research and Technology 1994

Numberof Events:10 The development of the new detector


Incident Particle: Proton has been possible because of the
E = 10.0 TeV Theta= 0 Degrees advances made in developing small
1,600 scintillating optical fibers with good
O Total
mechanical properties and larger
1,400 -- + 0.20 MeV _t._,4-_
optical attenuation lengths of more
1,200 --
. o.5o
MeV /_p.'-,_,_%'_ than 1 meter. An engineering flight on
0 1.00 MeV j_r/-,/'_1-- -
a high-altitude balloon should validate
A 2.oo MeV f,/'_j_. _
1,ooo the design concept and its application
-- [] 5.00 MeV _
8- to high-energy cosmic-ray studies. A
,'-, 800

O+OO
detector based on the Scintillating
600 Optical Fiber Ionization Calorimeter
design may be utilized for future
400 measurements in space with prolonged
exposures to high-energy cosmic-ray
200 particles.

0 L J k
2 4 6 8 10 Sponsor: Center Director's
Depth(c.u.) Discretionary Fund; Office of Space
Science
Numberof Events:10
Incidenl Particle: Proton
University Involvement: University
E = 0.5 TeV Theta = 0 Degrees of Alabama in Huntsville
140 r !
/ o Total I
120_ + 0.20 MeV _ I Industry Involvement: Bicron
Corporation
/ . 0.50 MeV __ I
-- 100 t-- 0 1.00 MeV c_r_ _0,f;_C,_,>,..q\_, I
._ / z_ 2.00 MeV /_j_.,,,,X_. _ A\_)
80[-- [] 5.00 MeV ,.-_L,_ ,_"_ -- _z._ \_
/ xl000MeV =
_ 40

+
20 f

o
0 2 4 6 8 10
Depth(c.u.)

FIGURE
58.--Simulation results for energy deposition in the Scintillating Optical
Fiber Ionization Calorimeter for two different primary energies. The
upper curve in each graph shows the total energy deposition in each
layer of fibers, while the lower curves assume both a minimum
(threshold) and maximum (saturation) detectable energy signal
(Emax = 100 x Emin).

98
oooooooooooeo o o o o oooo o o

Research Programs

Infrared Space A major MSFC task is to establish the missions. The first field operation is
set of celestial objects that will serve scheduled at the lnfrared Telescope
Astronomy as far-infrared photometric standards Facility in the fall of 1994.
and Space during the mission. To accomplish this
task, MSFC astronomers carried out,
Research Telesco, C.M. 1993. Strong Limits on
in 1994, an extensive program of the 20-micrometer (gm) Emission
airborne and ground-based infrared From the High-Redshift Galaxy
Charles M. Telesco/ES84
observations using the NASA Infrared Infrared Astronomy Satellite (IRAS)
205-544-7723
Telescope Facility (IRTF) in Mauna 10214+4724. Monthly Notice of the
Kea, Hawaii, and the NASA Kuiper Royal Astronomical Society
In 1994, infrared (IR) astronomy at Airborne Observatory (KAO) to 263:L37-39.
MSFC has focused on two research determine the spectral energy
areas: ( 1) scientific and technical distributions of potential candidates. Telesco, C.; Schulz, B.; Campins, H.:
participation in the Infrared Space Extensive theoretical analysis and and Osip, D. 1993. (2060) Chiron.
Observatory (ISO) program: and modeling of the data indicate, for the International Astronomical Union
(2) the development of a new first time, that selected asteroids will (IAU) Circular 5898.
advanced infrared camera for be suitable photometric standards for
astronomical and shuttle-related the Space Observatory. Sponsor: Office of Space Science
observations.
The MSFC mid-infrared camera, with
MSFC infrared astronomy efforts have 20 extremely sensitive bolometer
continued to contribute to the detectors, has been operational since
development of the Infrared Space 1985. This camera has permitted a
Observatory's spectrophotometer broad range of astronomical
(ISOPHOT), a tool that will be one of observations at major observatories. In
the four infrared instruments to be 1994, this camera was used primarily
flown aboard the European Space to support the establishment of the in-
Agency's (ESA's) Infrared Space orbit calibration sequence by
Observatory scheduled for launch in obtaining ground-based infrared
1995--the next major infrared space photometry of asteroids.
experiment and the only one to be
launched this decade. In 1994, Development of an advanced, high-
negotiations were completed between speed mid-infrared camera and
NASA and the European agency to spectrometer is nearing completion.
make NASA a full partner in the This cryogenically cooled detector
Infrared Space Observatory. MSFC system--which will be an extremely
responsibilities have included the versatile instrument using a state-of-
definition and coordination of a broad the-art, arsenic-doped silicon detector
range of astronomical observations to array containing 10,000 pixels--will
be carried out by the international permit rapid imaging with very high
team of scientists during their spatial resolution as well as multi-
guaranteed observing time. Those resolution spectroscopy. In addition to
planned observations include the its use for astronomical observations,
search for the illusive substellar brown this new camera will provide ground-
dwarfs and the determination of the based imaging of the orbiting shuttle
energy output of some of the most so that we may better understand the
distant galaxies in the Universe. environment of the shuttle during its

99
o oo oo OeO0000000000000

MSFC Research and Technology 1994

MICROGRAVITYSCIENCE
AND APPLICATIONS
Kinetics of Diffusional temperatures to vary the density Polydiacetylenes
differences. These experiments will
Droplet Growth also allow direct examination of the
for Nonlinear
in a Liquid/Liquid effects of curvature on droplet Optical
solubility for comparison with
Two-Phase System Applications
predictions from the Gibbs Kelvin
equation. Information from these
Donald O. Frazier/ES01 Donald O. Frazier/ES01
ground tests will be useful in the
205-544-7825 205-544-7825
design of a flight experiment to study
diffusional growth in microgravity.
The objective of this work is to One very promising class of organic
improve the understanding of Additional efforts include continued compounds for nonlinear optical
diffusion-based droplet coarsening measurements of droplet size histories (NLO) applications is
during phase separation and evolution from quench experiments and polydiacetylenes, which are novel in
of microstructure in two-phase refinements to the computer model that they are highly conjugated
systems. Experimental studies support that predicts droplet size distributions. polymers that can also be crystalline.
the development of models that Polydiacetylenes offer several
predict the evolution of structure. A Glicksman, M.E.; Fradkov, V.E.; advantages over other organic
transparent metal model system, Mani, S.; Rogers, J.R.; Downey, materials: (1) because of their highly
succinonitrile/water (SCN/H20), J.P.; Witherow, W.K.; Facemire, conjugated electronic structures, they
allows direct observation of the events B.R.; and Frazier, D.O. Coarsening are capable of possessing large optical
of interest. The succinonitrile/water of Three-Dimensional Droplets by nonlinearities with fast response
system has an isopycnic point (the Two-Dimensional Diffusion, Part times; (2) because they are crystalline,
temperature where the densities of the II--Theory. Submitted to Journal of they can be highly ordered, which is
two fluid phases are equal) near 42 C Electronic Materials. essential for optimizing their nonlinear
and offers the opportunity to perform optical properties; and (3) because
experiments on the ground, where Rogers, J.R.; Downey, J.P.; Witherow, they are polymeric, they can be
gravity-driven sedimentation/ W.K.; Facemire, B.R.; Frazier, D.O.; formed as thin films, which is useful
buoyancy can be greatly reduced. Fradkov, V.E.; Mani, S.; and for device fabrication. Researchers
However, even at the isopycnic point, Glicksman, M.E. Coarsening of have actively been carrying out
gravity still influences mass transfer. Three-Dimensional Droplets by ground-based research on several
As droplets grow and shrink, Two-Dimensional Diffusion, Part compounds of interest.
concentration gradients (and thus I--Experiment. Submitted to
density gradients) form, which can Journal of Electronic Materials. The team has also been investigating a
lead to gravity-driven convective polydiacetylene derivative of
flows. Sponsor: Office of Life and 2-methyl-4-nitraniline (MNA), a well-
Microgravity Sciences and known nonlinear optical material, for
Experiments performed using two Applications both second- and third-order nonlinear
droplets will demonstrate gravitational optical applications. Computations
influences. Varying the density University Involvement: Renasselaer performed on this compound indicated
difference between the two phases or Polytechnic Institute; National that it should have large optical
changing the relative positions of the Research Council nonlinearities. Researchers have
two droplets alters the effect of gravity synthesized the compound and
on the rate of mass transfer. The prepared thin crystalline films using
magnitude of gravitational effects on vapor deposition techniques that
droplet growth will be assessed first exhibit good second harmonic
by performing experiments at different generation. Because epitaxial growth

100
O O 0 0 0 O O

Research Programs

is often not possible for diacetylenes, z lower the optical quality of the films. _Debe, M.K.; Poirier, R.J.; Erikson,
the effects of ordered polymer In the diffusion-controlled regime of D.D.; Tommet, T.N.; Field, D.R.;
substrates--such as Teflon TM on the microgravity, because of the very low and White, K.M. 1990. Thin Solid
orientation and nonlinear optical diffusion coefficients of polymers, the Fihns 186:257.
properties of these films--is being rate of formation and size of these
investigated. _ Indeed, the team has particles would be greatly lessened, Sponsor: Office of Life and
found that films grown onto oriented thereby improving the optical quality Microgravity Sciences and
Teflon TM exhibit greater ordering and of the films. Researchers are Applications
greater second harmonic generation scheduled to fly an experiment on
(SHG) than those grown onto quartz CONCAP IVY)3 in May 1995 to Other Involvement: University of
glass under identical conditions? investigate this process. Additionally, Alabama in Huntsville; Universities
experimental results on physical vapor Space Research Association
Most recently, researchers have transport of phthalocyanines, another
developed a novel technique for organic nonlinear optical material,
preparing thin amorphous have demonstrated that microgravity
polydiacetylene films onto transparent growth yields films with improved
substrates using photodeposition from ordering and different crystal
monomer solutions? Such films morphologies than films grown in
exhibit excellent third-order nonlinear one-gravity. _'The team expects similar
optical behavior, degenerate four-wave results for polydiacetylene thin-film
mixing at 532 and 604 nanometers growth and intends to conduct both
(ran), and give large Z _ values on the ground-based and flight experiments
order of l0 s to 10 7 electrostatic units. in this area.
This result is very exciting, as it
demonstrates the tremendous potential _Chemla, D.W., and Zyss, J. (eds.)
of polydiacetylenes as nonlinear 1987. Nonlinear Optical Properties
optical materials. Researchers intend of Organic Molecules and Crystals,
to develop this method further and Vol. 2. Academic Press: Orlando,
attempt to use techniques such as FL.
electric-field poling and substrate
modification to induce orientation into 2Thakur, M., and Meyler, S. 1985.
the films (patent applications are Macromolecules 18:2341.
pending).
)Wittman, J.C., and Smith, P. 1991.
It is well-known that gravitational Nature 352:414.
effects, primarily buoyancy-driven
convection and sedimentation, can be 4Paley, M.S.; Frazier, D.O.; McManus,
detrimental to both crystallization and S.R; Zutaut, S.E.; and Sangahadasa,
polymerization processes. In the M. 1993. Chemistr)., of Materials
polydiacetylene films grown by 5:1641.
photodeposition from solution on
Earth, small (micron-sized) particles _Paley, M.S.; Frazier, D.O.;
formed by sedimentation of Abdeldeyem, H.; and McManus,
precipitated polymer from the bulk S.R Chemistry of Materials.
solution become embedded in the Submitted.
films due to convection. These
particles act as scattering centers and

lOl

MSFC Research and Technology 1994

Electromagnetic thermal and solutal layer in front of


the solid-liquid interface. The specific
Field Effects
objectives of this work are to
in Semiconductor investigate the effects that combined
electric and magnetic fields have on
Crystal Growth
gravitationally driven, fluid-flow
processes during the bulk growth of
Martin P.Volz/ES75
205-544-5078
selected semiconductor alloys and to (D
examine the criteria for the onset of
thermal instability as a function of
Convective flows in all Earth-based electric, magnetic, and gravitational FIGURE
59.-- Schematic diagram of
solidification experiments are usually field strength in electrically the growth cell. Electric
unavoidable. In single species liquids, conducting liquids. current passes from left
convection is the result of thermal to right through the
buoyancy; in multiple species, liquid A rectangular growth cell has been melt. The direction of the
convection can result from either built and is shown schematically in magnetic field is into the
thermal buoyancy or solutal buoyancy. figure 59. The two sides of the cell are paper, and the resultant
In general, the potential for convective made from graphite, and electric electromagnetic force is
flows scales with the well-known current passes between them through up, in the opposite
Rayleigh number the melt. The growth cell is placed direction as gravity.
inside a four-zone Bridgman-
(l) Stockbarger furnace. Both the cell and
furnace sit inside a transverse
_Tg (AT) l_J
NRa electromagnet with a maximum field
DTV strength of 0.5 Tesla. The applied
magnetic and electric fields are Temperature transients in the melt
where fir is the coefficient of thermal perpendicular to the gravity vector. have been measured. If the magnetic
expansion, g is the gravitational force, field is already on, the application of
AT is the characteristic temperature In-situ temperature measurements current through the melt causes a
difference in the system, L is a have been made in indium antimonide sudden change in temperature at the
characteristic length in the system, D T (InSb). A thermocouple was placed thermocouple position. If hotter fluid
is the thermal diffusivity, and v is the inside a quartz sheath and then placed flows toward the thermocouple, the
kinematic viscosity. One way to raise inside the molten semiconductor. One temperature rises, and if colder fluid
the critical Rayleigh number is by result is that when the cell is in a flows toward the thermocouple, the
applying an external magnetic field. destabilizing thermal environment temperature drops. Using this method,
The ability of external magnetic fields (hotter on the bottom and colder on an approximate map of the fluid flow
to dampen convective flows has been the top), a magnetic field of has been made. At the beginning of a
demonstrated for a number of different approximately 0.04 Tesla is sufficient transient (fig. 60), the slope is
semiconductor systems. Another way to suppress the time-dependent expected to be linear and follow the
of influencing fluid flows in a convection flows. Experiments have relation:
semiconductor growth system is to use also been carried out with both
(2)
a combination of both electric and magnetic and electric fields applied. In
magnetic fields. Indeed, it should be this situation, forced convection is
dT k 1-e p
possible to combine electric and observed, and the flows are, in
dt
magnetic forces in such a way as to general, time-independent. The forced
induce forced convection in the melt, convection may result from
replace unsteady natural convection, asymmetries in either the applied where k is the initial thermal gradient
and provide for a more uniform electric or magnetic fields. at the thermocouple position, E and B

102
ooooooooeoo oooooooooo

Research Programs

569
Prediction of Nonlinear
Optical Properties
568
of Organic Materials
567
G" Craig E. Moore/ES75
205-544-7585
566

To allow screening of potential


E 565
I,-, nonlinear optical (NLO) organic
compounds, researchers have
564 developed a procedure to predict
second- and third-order polarizabilities
563 of organic materials that, within
families of compounds, is accurate
within 25 percent of the experimental
562 I I I I I
values. This will facilitate nonlinear
20 40 60 80 100 120
optical research by limited synthesis
Time (sec) of new compounds to those most
likely to exhibit appropriate
FIGURE
60.--Typical temperature transient induced by electromagnetic fields. properties. The procedure is as
follows:

(a) Using a semiempirical


are the magnitudes of the electric and Sponsor: Center Director's Hamiltonian (AM 1), the
magnetic field, cr is the electrical Discretionary Fund polarization of the molecule is
conductivity, and/9 is the density of calculated in the presence of
the melt. At longer times, the melt 252 static fields. AM I has been
achieves thermal equilibrium and the chosen because it has a more
temperature at a given position realistic treatment of the nitro
reaches a steady-state value. groups in aromatic molecules than
other semiempirical
Work is now under way to better Hamiltonians, such as MNDO.
quantify the relationship between the The MOPAC program has been
effective magnetic viscosity and the modified to perform these
applied electromagnetic fields. Future calculations.
plans also include growing a selected
number of semiconducting alloys by (b) The polarization versus static-
both the Bridgman-Stockbarger field information is processed by
method and the traveling heater the HYPER program, developed
method (THM). The effect that in-house to generate all required
applied electromagnetic fields have on tensor elements using polynomial
the diffusion boundary layer, the rate fits. The polynomial fits are
of solid phase accrual, the slope of the performed from orders 4 to 18,
solid/liquid interface, and the resultant and the numerical uncertainty of
morphology of the grown crystals will the values obtained is used as
be assessed. measure of the error on the

103
o o o o e e o e

MSFC Research and Technology 1994

prediction. The advantages of the view, parts d and e (i.e., accounting for Growth of Solid
HYPER program over the dispersion and intermolecular effects)
need further work. Researchers are Solution Single
procedure implemented in
MOPAC are twofold: it estimates currently working on developing a Crystals
the effect of numerical instabilities correction for dynamic fields based on
in the data and calculates terms the two-level approximation. Sandor L. Lehoczky/ES75
related through Kleinman 205-544-7758
symmetry independently, so that Cardelino, B.; Moore, C.: and Zutaut,
adherence to this property may be S.; 1994. Prediction of Nonlinear Donald C. Gillies/ES75
evaluated. Optical Properties of Organic 205-544-9302
Materials. NASA Conference
(c) For third-order polarizabilities, a Publication 3250:153. Frank R. Szofran/ES75
term approximating core effects is 205-544-7777
added, based on the number and Cardelino, B.; Moore, C.; Penn, B.;
type of atoms present. These core Tan, L.; Martinez, A.; Romero, E.; Dale A. Watring/ES75
corrections were obtained from Clark, R.D., Ballard, J.; and 205-544-7032
empirical fits using published Sanghadasa, M. 1993. Molecular
experimental values. Design of the Nonlinear Optical Ching-Hua Su/ES75
Properties and Synthesis of Organic 205-544-7776
(d) In order to allow comparison of Molecules. Proceedings of the
predictions with experimental Science and Technology Alliance The objective of this study is to
values, adjustments are made to Materials Conference, Greensboro, establish the effects of processing
dynamic fields, in the case of North Carolina. semiconducting, solid-solution single
second-order polarizabilities, a crystals in a microgravity environment
+'correction equation" has been Frazier, D.O.; Moore, C.E.; and on the metallurgical, compositional,
developed based on p-nitroaniline Cardelino, B.H. (eds.)April 1993. electrical, and optical characteristics
published measurements. In the Microgravity Studies of Organic and of the crystals. The alloy system being
case of third-order polarizabilities, Polymeric Materials. Proceedings of investigated is the solid-solution
the correction used is based on the a workshop held in Huntsville, semiconductor mercury (Hg)_
two-level approximation (ground Alabama. NASA Conference cadmium (Cd)_ tellurium (Te), with x
and one excited state). Publication 3250. values appropriate for infrared
detector applications in the 8- to
(e) Finally, the values are adjusted to Moore, C.E.; Cardelino, B.H.; Penn, 14-micrometer (p,m) wavelength
account for intermolecular B.; Sanghadasa, M+; Barr, T.A., Jr.: region (fig. 61 ). The study consists of
effects--solvent effects, in Frazier, D.O.; and Clark, R.D. an extensive ground-based
particular. For second-order Prediction of the Static Second- experimental and theoretical research
polarizabilities, scientists obtained Order Polarizabilities of (2,4)- effort supplemented by flight
two empirical corrections as a Dinitro-Substituted Benzenes. experimentation where appropriate.
function of the refractive index Submitted to Chemistry of Materials The objectives of the ground-based
and the dielectric constant of the (American Chemical Society). research effort are to: (1) obtain the
solvent based on p-nitroanaline experimental data and perform the
data. For third-order Sponsor: Office of Life and analysis required to define the
polarizabilities, researchers have Microgravity Sciences and optimum growth parameters for the
used empirical data on benzene. Applications flight samples; (2) quantitatively
establish the characteristics of the
Although the procedure, as it is, has alloy crystals grown in a one-gravity
been proven useful for materials environment as a basis for subsequent
scientists, from a scientific point of comparative evaluations of the alloy

104
oooooooooooo(Jooooo o o o o

Research Programs

0.4500
compositions to some equilibrium
values, most ground-based, melt-
growth experiments show large radial
compositional variations that are
probably a direct consequence of such
0'4001 an interracial fluid-flow phenomenon.

In low gravity, one expects that the


highly desired, slightly convex growth
surfaces will be easier to maintain
0.3500
0.3000 because of the reduced tendency for
stratification of the denser fluid
No Magnetic Field
component. At the same time, the
near-elimination of radial temperature
0.2500 I

gradient-driven convection is expected


to provide for better control of the
lateral compositional distribution in
I I I r [ I I the melts. It is thus expected that by
-3.0 -2.0 -1.0 0 1.0 2.0 3.0 4.0
growing under the influence of low-
RadialPosition(mm) gravity conditions (g < 10 6g,,),
FIGURE
61.--Radial compositional profile for HgCdTe grown in the absence crystals with significantly improved
and presence of a stabilizing magnetic field. crystallinity and compositional
homogeneity can be prepared as
crystals grown in microgravity; and temperature gradients in the growth compared to the best crystals that can
(3) develop theoretical and analytical region. In general, the presence of be produced on Earth. It is also
methods required fi)r such evaluations. radial temperature gradients near the reasonable to expect that careful
The ground-based portion of the growth region causes a curvature in characterization of both the space- and
investigation includes the evaluation of the solid-liquid interface which needs ground-grown materials will lead to
the relative effectiveness of stabilizing be neither an isothermal nor an better insights into the peculiarities of
techniques, such as applied magnetic isoconcentrationa[ surface. the various growth mechanisms that
fields, for suppressing convective flow Furthermore, the growth of high- will permit improvements in Earth-
during the melt growth of the crystals. quality crystals requires a slightly based processing of Hg z CdTe and
convex growth interface as viewed other compound semiconductor alloy
The difficulty of growing bulk from the melt. Under the influence of systems.
crystals, with both radial and axial stable growth conditions, such
homogeneity, of significant lengths in interface geometries readily lead to It is generally believed that CdTe,
Earth's gravity is well documented. lateral alloy segregation because of the Hg I CdTe, etc.. probably possess
Because the mercury-tellurium-rich tendency of the more dense mercury- extremely small yield strengths near
component rejected during tellurium-rich liquid to settle at the their growth temperatures, if this is the
solidification is more dense, the portions of the surface having the case, the high dislocation density
vertical Bridgman-Stockbarger growth lowest gravitational potential. Because (- 105 centimeters :) usually seen in
process would appear to be both the alloy solidus temperature these crystals could be due, at least in
gravitationally and thermally stable decreases with increased mercury- part, to stresses induced by the
against convection, but this is not tellurium content, the interface sample's own weight, i.e., sell'-
generally true. Due to the relationships temperature will be lowered in this induced stresses. Therefore, a second
between the thermal conductivities of region, causing the interface curvature goal of these experiments is to assess
the melt, solid, and ampoule, it is to increase. Although lateral diffusion the validity of this hypothesis.
practically impossible to avoid radial will tend to drive the interfacial melt

105
oooeoooeoooooooo oo oo

MSFC Research and Technology 1994

Over the past several years, a detailed directional solidification of the alloys. Test of Magnetic
evaluation has been performed on the These were used along with the
experimental results to select the
Damping
effects of growth parameters on the
axial and radial compositional parameters for the first flight of ConvectiveFlows
uniformity, defect density, and optical experiment flown on the Second
in Microgravity
properties in directionally solidified United States Microgravity Payload
Hg_ CdTe and other similar (USMP-2) mission. A microscopic
Frank R. Szofran/ES75
compounds and pseudobinary alloys. A model for the calculation of point-
205-544-7777
series of Hgl_ Cd Te alloy ingots defect energies, charge-carrier
(0 < x < 0.6) has been grown from concentrations, Fermi energy, and
pseudobinary melts by a vertical conduction-electron mobility as The fundamental objectives of this
Bridgman-Stockbarger method using a functions of x, temperature, and both flight experiment are: (1) to
wide range of growth rates and thermal ionized and neutral defect densities has experimentally test the validity of the
conditions. Several of the experiments been developed. modeling predictions applicable to the
were performed in transverse and axial magnetic damping of convective flows
magnetic fields of up to 5 Tesla. For selected samples, measurements in conductive melts as this applies to
Precision measurements were were performed of electron the directional solidification of
concentration and mobility from l0 to metallic and semiconductor materials
performed on the ingots to establish
compositional distributions and defect 300K. The experimental data were in in the reduced gravity levels available
density distributions for the ingots. reasonably good agreement with in low-Earth orbit; and (2) to assess
Correlation between growth rates and theory and were successfully analyzed the effectiveness of magnetic fields in
thermal conditions and growth to obtain donor and acceptor reducing the fluid flows occurring in
interface shapes has been established concentrations for various processing these materials during space
for the alloy system. To assist in the conditions. processing that result from density
interpretation of the results and the gradients (driven by the residual
selection of optimum in-flight growth A five-zone Bridgman-Stockbarger- steady-state acceleration, or g-jitter) or
parameters, the pseudobinary phase type Advanced Automated Directional surface tension gradients (Maragoni
diagram (0 < x < 1), liquid and thermal Solidification Furnace (AADSF) has flow).
diffusivities (0 <x < 0.3), melt been designed and developed for the
viscosity, and the specific volumes as a flight portion of the investigation. The A 30-millimeter bore diameter furnace
function of temperature (0 < x < 0.15) furnace was successfully flown on the has been added to the facility that
have been measured. From these Second U.S. Microgravity Payload emulates the Crystal Growth Furnace.
measurements and other available data, mission in March 1994, during which a The control systems for both the new
the heat capacity, enthalpy of mixing, 15-centimeter-long and 0.8-centimeter- furnace and the existing 22-millimeter
and thermal conductivity of diameter Hg0sCd02Te alloy crystal was bore furnace have been improved to
pseudobinary melts have been grown under precisely controlled reduce the noise level in the system to
calculated using a regular associated residual acceleration conditions over a improve thermal stability.
solution model for the liquid phase. A period of approximately 1! days.
one-dimensional diffusion model that Preliminary x-radiographs of the Experimentally, work has been carried
treats the variation of the interface crystal indicate that the growth was out on several material systems
temperature, interface segregation successful. Characterization of the including gallium (Ga)-doped
coefficient, and growth velocity has crystal is in progress. germanium (Ge), G%9_ silicon (Si),05,
been used to establish effective copper (Cu)095 nickel (Ni)oo 5, mercury
diffusion constants for the alloy Sponsor: Office of Life and (Hg)08 _ zinc (Zn)016 tellurium (TeL
system. Theoretical models have been Microgravity Sciences and Hg08 cadmium (Cd)02Ye, and
developed for the temperature Applications Cd0,_Zno _Te. The last material was
distribution and the axial and radial grown in collaboration with the
compositional redistribution during Kristallographisches Institut of the

106
O00oO000oOOOOOOOOoO 0 eP O

Research Programs

University at Freiburg, Germany, does not, however, alter the axial Structural Characterization
under an agreement signed during the concentration profile from the
past year. Several ingots of gallium- diffusion-controlled case. of Organic Nonlinear
doped germanium have been grown at Optical Materials--
zero field and at 5 Tesla. The results, A significant activity planned for the
to date, show that diffusion-controlled
Diacetylenes
near-term is to begin the determination
growth can be obtained in of the role of g-jitter (in Earth's and Polydiacetylenes
8-millimeter-diameter samples grown gravity) on the compositional
at 8 micrometers (pro) per second. distribution of grown crystals. Marcus Vlasse/ES76
One ingot of G%,_sSi,, 5 has been Ultimately, of course, this 205-544-7781
grown in the improved system in zero investigation was selected for flight
field, but has not been analyzed at this definition, and flight experimentation Diacetylenes and polydiacetylenes
time. is the goal. (R-C--C-C-C-R')are
important technological organic
An associated modeling effort has The near-future plans in the modeling materials that have shown promise as
been focused on two fundamental area include: (1) investigation of the third-order nonlinear optical matrices
issues: (I) the influence of residual sensitivity of systems experiencing for such applications as optical
gravity parallel to the growth interface solutal forces to gravity parallel to the switching, fk)ur-wave mixing, and
in space on convection in the melt: growth surface; (2) continuation of logic circuits.
and (2) characterization of convective work on modeling of magnetic and
intensity (on Earth, in space, with and microgravity effects on thermosolutal The unique feature of these
without magnetic fields) in convection; and (3) detailed compounds is the solid-state
pseudobinary systems characterized simulation of magnetic experiments of polymerization (topotactic reaction)
by rejection of the more dense Ga:Ge and Ge-Si now in progress. under the influences of an energetic
material at the growth front. Results radiation (e.g., ultraviolet rays, gamma
indicated that for lightly doped Sponsor: Office of Life and rays, and x rays). The search for
systems the convective intensity in Microgravity Sciences and macroscopic single crystals of
typical semiconductor melts is about Applications polymers which can be useful in the
50 to 100 times more sensitive to study of solid-state properties and
gravity parallel to the growth interface Industry Involvement: CAPE, Inc., possible applications to technological
than to the normal component of the Dr. Shariar Motakef needs has been conducted for a
gravity vector. In the second area, number of years. These efforts have
researchers continue to work on been mainly unsuccessful, except for
improving the numerical techniques the topochemical polymerization of
for more accurate and efficient certain conjugated compounds.
simulation of thermosolutal Several classes of organic compounds
convection and have focused attention can undergo polymerization when
on improving understanding of exposed to high-energy radiation.
convection in systems experiencing Such reactions provide a means of
stabilizing solutal gradients on Earth. direct synthesis of highly crystalline
Scientists have shown that convection polymers and macromolecular
in these systems is not eliminated by systems. A direct correlation has been
solutal gradients and that a residual established between the geometry and
convection persists. This residual stereochemistry of the molecules in
convection is not benign and results in the crystal and the crystalline
higher radial compositional variations molecular structure of the polymer.
than would be expected to be present One of the reactions is the
under diffusion-controlled growth. It topochemical polymerization of

107
o e e e o o o 0 0 0

MSFC Research and Technology 1994

monomer diacetylenes with


conjugated triple bonds. This reaction
is known to proceed as a 1,4-addition
to the conjugated triple bonds. Single _71 d2 ,
crystals of a number of these
monomers and polymers have been ,a 1_,a
studied by x-ray and neutron
diffraction and Raman spectroscopy,
and their stereochemistry has been
Monomer Polymer
established. However, not all
diacetylenes polymerize readily, and FIGURE
62.--An idealized picture of the solid-state polymerization of diacetylenes.
some do not polymerize at all. At
present, no detailed approach exists to
predict which diacetylenes will modeling methods make use of such some of the physical and optical
polymerize to any specific extent. semiempirical molecular orbital properties of the diacetylenes. Again,
calculations as MNDO and ASM 1. these predictions are rather qualitative
Baughman advanced a These models attempt to predict how a in nature and cannot take into account
phenomenological model, based on particular diacetylene monomer will the specific arrangement that the
crystallographic studies and the pack in the crystal--a critical element monomer will adopt in the crystalline
principle of least motion, in which he to its ability to polymerize readily or state.
specifie_ the stereochemical criteria not. In addition, these computations
governing the disposition of the provide highest occupied molecular The accurate crystal structure
molecules in the monomer crystal orbital/lowest unoccupied molecular determination of a greater number of
required in order to bring about orbital (HOMO-LUMO) bandgaps, representative diacetylenes will go a
polymerization. In such a model, the which are of importance in predicting long way toward the establishment of
polymerization reaction is described
as a rotational motion of the structural
units with a specific spacing of the
reactive diacetylene chains along the
growth direction (some lattice vector
77) having a period d_ and making an
angle y_ with vector _* (fig. 62).
According to this theory, ideal
parameters d_ and _ have values of
5.0 angstrom'(,_) and 13 angular
degrees, respectively. The reactivity of
a monomer crystal would depend,
therefore, on how close d t and 7_are to
d 2 and _. However, a number of other
factors influence reactivity, and it is
not possible to make quantitative
predictions about specific compounds.

At the same time, computer modeling


has been used as a means of screening
potentially interesting polymerizable
diacetylenes. These computer FIGURE
63.--Molecular arrangement of the diacetylenes chains in the crystal.

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0 0 o o o o o o 0 0 O o

Research Programs

a more accurate model for predicting Atomic Structure epitope recognized by the neutralizing
diacetylene reactivity based on the human monoclonal antibody 2F5. 2
nature and shape of the functional R,
of Glutathione
R' groups attached to the diacetylene S-Transferase/ Proteins or peptides of interest can be
backbone.
HIV Fusion Protein fused with glutathione S-transferase
(GST) and expressed in a plasmid
The structures of several diacetylenes vector for rapid synthesis in
Daniel C. Carter/ES76
have been determined by accurate Escherichia coli) Fusion proteins, thus
205-544-5492
x-ray diffraction analysis. The detailed created, can be purified by affinity
analysis of the structural information chromatography on immobilized
obtained from the last two studies As recombinant technology continues glutathione. The system utilizes
( 1, 2) indicates, in both cases, the to make advancements, the number of glutathione S-transferase from
period (d) and the orientational angle important structural problems faced by &'histosomajaponicum (SjGST), a
(7) do not have the necessary values to structural biologists will expand 26kD protein which functions as a
allow significant polymerization to tremendously, placing an increasing dimer catalyzing nucleophilic addition
take place (fig. 63). In fact, these two emphasis on the crystallization of of the reduced sulphydryl to a variety
diacetylenes are not active and do not important proteins, such as those of electrophiles? These reactions are
polymerize to a significant degree. derived from the viral genome of the important in the metabolism of
The phenomenological model human immunodeficiency virus potentially harmful alkylating agents.
established by Baughman seems to be (HIV). Crystallization of the latter has Because of the rapidity and purity
operative for these two compounds. proven particularly difficult; to date, with which the fusion products could
structures of only two of the be prepared, researchers undertook a
Nevertheless, many' more of these 20 protein components of HIV-I have series of co-crystallization
diacetylenes need to be accurately been reported. Additionally, smaller experiments with the 2F5 antibody,
investigated by x-ray diffraction in peptide structures--from 8 to utilizing a portion of the epitope fused
order for a clearer picture to evolve-- 20 amino acids in length--have to SjGST as part of an ongoing effort
a picture that will allow researchers to historically been difficult to to further elucidate HIV antigen/
establish predictive behavior for both crystallize. Strategies employed to antibody complexes? Crystallization
polymerization reactions and the faw)rably effect the solubilities of attempts of the antibody/antigen
second- and third-order nonlinear such peptides or proteins for complex were unsuccessful; however,
optical properties. crystallization have included the high-quality crystals of the SjGST
formation of antigen/Fab complexes, fusion protein were obtained. The
Vlasse, M., and Koetzle, T.E 1986. the addition of such other substances crystals grow in the P4_2_2 space
Makromolecular Chemistrr and as detergents to the crystallization group with a = b = 94.7 angstrom (_,),
Physics 182:2241. milieu, or the chemical modification c = 58.1 angstrom from solutions of
of the protein, j The formation of polyethylene glycol (PEG) 3350 MW.
Vlasse, M., and Paley, M.S. 1994. fusion proteins containing the desired The structure has been solved by the
Makromolecular Chemisto, and peptide or protein of interest molecular replacement method using
Physics 195. To appear. represents an alternative approach-- coordinates derived from glutathione
one that is convenient within the S-transferase of the u gene class
Sponsor: Office of Life and confines of producing the recombinant derived from rat liver (uGST) ",
Microgravity Sciences and protein of interest. The application of representing the first example of an
Applications this structural approach has been invertebrate glutathione S-transferase.
successfully applied to the solution of SjGST shows 42-percent sequence
a bexapeptide fragment of gp41 of identity with uGST. The structure is
HIV-I, representing a conservative refined including data to 2.5-angstrom

109
o O 0 O O 0 O 0

MSFC Research and Technology 1994

resolution and is notable among


glutathione S-transferase structures in
that it contains a monomer in the
asymmetric unit and an ordered
glutathione in the active site,
providing further insight into
glutathione S-transferase chemistry.

Electron density consistent with the


hexapeptide fusion product, Glu-Leu-
Asp-Lys-Trp-Ala (fig. 64), has been
observed and incorporated into the
refined structure. The conformation of
the antigenic peptide is stabilized by
crystal packing interactions with
symmetry-related molecules (fig. 65).
Although it is possible that the
observed conformation of such a small
peptide fragment might not be
assuming its normal secondary
structure within gp41, the tremendous FIGURE
64.--Electron density of the HIV fusion hexapeptide Glu-Leu-Asp-Lys-Trp-Ala
potential of the method is clearly produced from a Fo_s-Foa_c
Difference Fourier.
demonstrated. Because of the exact
symmetry possessed by the SjGST
dimer in this crystal structure, the
utilization of the fusion product with
SjGST may allow for a potentially
expeditious route to the structure of
the fusion product. Larger fusion
products, representing more difficult
phasing problems, could be overcome
by the development of novel iodine or
other modified, glutathione-based
substrates (suggested by the protein
complex) or by genetically
engineering heavy atom sites within
the SjGST structure. An example is
the case of the structure determination
of uGST v, which can then be utilized
for complimentary phasing by
isomorphous replacement methods.

Additional importance of SjGST


relates to its Schistosoma origin.
Schistosomiasis, a major parasitic
disease, second only to malaria, is FIGURE
65.--A view of the crystal packing arrangement, illustrating the interaction of
estimated to infect over 250 million the fusion peptide with adjacent glutathione S-transferase molecules.

110
0 0 0 o o o 0 0 0

Research Programs

people worldwide. Since it has been 8Hughes, A.L. 1993. Schistosoma.


Demonstration Flight
suggested that the specific inhibition Mol. Biochem. Parasitol. 58:43-42.
of glutathione S-transferase could of New Hand-Held
offer the possibility of combining 9Lim, K.; Ho, J.X.; Keeling, K.; Protein Crystal
chemotherapy and immunotherapy to Gilliland, G.L.; Ji, X.; Rtiker, E; and Growth Hardware
combat this disease, 8 the determination Carter, D.C. Submitted to Protein
of other members of this parasitic Science.
Daniel C Carter/ES76
family may be an attractive approach
205-544-5492
for developing a multispecies, cross- Sponsor: Office of Life and
reactive vaccine against the Microgravity Sciences and
transmission of schistosomiasis. Applications The overall goal of this experiment
was to demonstrate a new avenue for
Detailed comparisons of the structure the large-scale production of protein
with other members of the glutathione crystals for scientific purposes. To
S-transferase family will be accomplish this, new hardware must
published? Coordinates of SjGST are simplify access to the microgravity
available from the authors and have environment, as well as simplify
been deposited with the Brookhaven preflight loading and postflight
Protein Data Bank. distribution and markedly increase the
number of sample chambers available
tRayment, I., et al. 1993. Science to each investigator while maintaining
261:50-8 scientific standards. This has been
demonstrated by the development of
2Muster, T.; Steindl, F.; Purtscher, M.; the hand-held version of the Protein
Trkola, A.: Klima, A.; Himmler, G.: Crystallization in Microgravity
Rtiker, E; and Katinger, H. 1993. J. (HH-PCAM) hardware. Four such
Virol. 67:6642-47. units (figs. 66 and 67) were flown in a
mid-deck locker on flight STS-62.
3Smith, D.B., and Johnson, K.S. 1988. Each device contains a disposable
Gene 67:31-40. plastic commercial tray that contains
24 chambers. Together with other
4Rushmore, T.H., and Pickett, C.B. special adaptations for microgravity,
1993. J. Biol. Chem. 268:11475-78. the hand-held hardware provides a
mechanism to simultaneously activate
5He, X.M.; ROcker, F.; Casale, E.; and and deactivate the 24 chambers in
Carter, D.C. 1992. Proc. Natl. each tray. Major goals of this flight
Acad. Sci. USA 89:7154-58. experiment were to assess the
performance of the device in such
6Ji, X.; Zhang, R; Armstrong, R.N.; areas as preflight loading and
and Gilliland, G.L. 1992. postflight distribution, stability of the
Biochemist O' 31:10169-84. samples in two gravity vector
orientations on launch and landing,
7Sher, A.; James, S.L.; Correa- droplet stability based on a variety of
Oliveira, R.: Hieny, S.; and Pearce, differing crystal growth conditions and
E. 1989. Parasitol 98:$61_68. volumes, and documentation of
performance of the device in
microgravity via growth of a number
of selected protein crystals.

111
0 o o o o 0 0 0 0 0 0 0 0

MSFC Research and Technology 1994

Experiment activation and


deactivation proceeded without
anomaly. Improvised in-flight
photography by mission specialist
Pierre Thuot provided important
confirmation that the droplets survived
launch, as well as proof that crystals
of all lbur proteins grew as expected.
Some of the in-flight crystal
photographs are the most spectacular
to date.

Postflight retrieval and analysis of the


hardware were also performed with
ease and without anomaly. The
experiment was recovered and brought
to Birmingham, Alabama, within
FIGURE
66.--Commercial tray (Cryschem TM) illustrating the modifications for 6 hours after landing. The
use in microgravity. HH-PCAM's were returned to
Marshall for evaluation, inspection,
and analysis of the crystals. Removal
of the samples for distribution took
approximately 5 minutes for each of
the 24 chamber trays and
approximately another 30 minutes for
complete photographic
documentation. Because there was no
temperature control during the
demonstration, the analysis and
application of the crystals produced
was a secondary goal. However,
serious analysis of x-ray diffraction
data is currently in progress and
results, so far, are encouraging.

In summary, the capabilities of the


hardware were fully demonstrated
during this flight demonstration. No
improvements to the device or concept
have been suggested by the
experiment. Additionally, some of the
crystals grown appear to be
significantly better in diffraction
resolution than any Earth-grown
counterparts previously grown in an
MSFC laboratory (fig. 68). Complete
Ft6URE
67.--Hand-held version of the Protein Crystallization in Microgravity analysis of the control experiments are
(HH-PCAM) hardware. in progress. Based on this successful

112
I 0 O O o o O 0 0 o o O

Research Programs

Atomic Structure structure reported to date. Future


studies include the continuation of the
of CytochromeC5 high-resolution refinement of both
From Azotobacter oxidized and reduced forms of the

Vinlandii at protein, as well as crystallization


studies in microgravity. Complete
1.6 Angstroms atomic coordinates are available and
have been deposited in the
DanielC. Ca_edES76 Brookhaven Protein Data Bank.
205-544-5492
FIGURE
68.--One of several Carter, D.C.: Melis, K.A.; O'Donnell,
photographs showing The three-dimensional structure of S.E.; Burgess, B.K.; Furey, W.E, Jr.;
beautiful single crystals of cytochrome C5 from Azotobacter Wang, B.C.; and Stout, C.D. 1985.
hen egg-white lysozyme, vinlandii has been refined to high Crystal Structure of Azotobacter
which were produced on resolution, including the incorporation Cytochrome C5, Journal of
flight STS-62. of the ordered water structure. This is Molecular Biology 184:279-95.
an 86 amino acid residue cytochrome
which presumably participates in the Reynolds, R.; Ho, J.X.; Stout, C.D.;
single-electron transfer to cytochrome and Carter, D.C. Atomic Structure of
demonstration, facility hardware is oxidase. The electron is delocalized on Cytochrome C5 From Azotobacter
now under construction and will be a protoporphorin ring that contains Vinlandii at 1.6 Angstroms.
manifested on STS-67, scheduled for iron (fig. 69). X-ray diffraction data Manuscript in preparation.
launch in January 1995. This were collected on a Rigaku imaging
hardware will be maintained in a plate area detector system utilizing a Sponsor: Office of Life and
temperature-controlled environment rotating anode source. Current Microgravity Sciences and
(STES) in a single mid-deck locker R-factor to 1.6 angstroms (A) is Applications
and will house 378 individual 17.2 percent. This represents the
experiments. The second generation highest resolution cytochrome
PCAM hardware allows for an
unprecedented number of protein
crystal growth experiments to be
conducted on each flight, thus
allowing for greater accessibility of
the microgravity environment for the
production of protein crystals for
scientific purposes. If further
successful, this new hardware is
expected to fill a requirement for
protein and small molecule vapor-
diffusion solution crystal growth
through the early years of space
station.

Sponsor: Office of Life and


Microgravity Sciences and
Applications Figure 69.--Electron localized on a
protoporphorin ring that
contains iron.

113
o 0 O O O 0 e o o t

MSFC Research and Technology 1994

Surface Modification
O\c = NH
of Agarose for Liquid-
Liquid Partition 0/
NH
pH 8-9 / II
Chromatography + H2NCH2CH2NH
2
Carbonate r OmC m NHCH2CH2NH
2
Buffer
Raymond J. Cronise/ES76 ---O--C =N
205-544-5493

Liquid-liquid partition NH NH
chromatography (LLPC) has been in
use for over 50 years and has been
__._.O_ C_NHCH2CH2NH 2 + Dextran NaCNBH3_
Salt Y ___O--C 'l _ NHCH2CH2NH_ DX
II
commonly used to isolate a wide
range of naturally occurring
biopolymers. Although some attempts
have been made to extend the FIGURE
70.--Reaction scheme for coupling polysaccharides to activated
chromatography to the separation of sepharose surfaces.
cells and subcellular particles, no such
attempts have been completely
successful. The only bottleneck seems
to be finding a suitable support
material that will selectively trap the the matrix porosity is decreased, functional tethering sublayer, such as
stationary liquid phase, while allowing altering the fractionation range tor the ethylene diamine. By carrying out this
cells and particles to pass freely in the gel. Sepharose (sepharose 6MB) is reaction under mildly alkaline
mobile liquid phase. available in a relatively monodispersive conditions (pH 8-9), an isourea
size (250 to 350 micrometers (pro)) for linkage is formed (fig. 70) with a
Martin and Synge presented a new use with cell affinity chromatography. reactive primary amine for coupling
dextran. The dextran can be reacted
model for simple description of the This size provides the necessary
chromatographic process and a packing and interstitial space to allow through the available carbonyl group
method for characterization of its free passage of cells. Additionally, on the reducing end of the
efficiency. _ In their chromatographic sepharose 4B (45 to 165 micrometers) polysaccharide. After nucleophilic
is available for separation of proteins addition to the carbonyl group, sodium
separation scheme, two immiscible
liquids were used. One liquid was and other macromolecule molecules. cyanoborohydide is used to reduce the
selectively "trapped" by a solid Both of these gel chromatography resulting schiff-base linkage.
column support matrix, while the supports are also available with
second liquid flowed freely through activated surfaces for coupling _Martin, AJ.P. and Synge, R.L.M.
the column. This allowed molecules to chemistry. The current effort has 194 I. A New Form of

selectively partition between the two concentrated on coupling dextran to the Chromatogram Employing Two
liquids, thereby affecting the relative surface for use as a stationary phase- Liquid Phases, Journal of
Biochemistry 35:1358-68.
time a molecule takes to pass through support material for liquid-liquid
the column. partition chromatography.
Sponsor: Center Director's
A polyagarose-based gel filtration CNBr-activated sepharose is produced Discretionary Fund
medium (sepharose) is commercially by reaction with cyanogen bromide and
available with three different agarose probably produces the imidocarbonate
contents: 2, 4, and 6 percent. By and cyanate ester reactive groups. This
increasing the agarose concentration, reactive surface can be treated with a

114
all o o o o e o o oooOo

Research Programs

Biophysicsof Gravity swimming dominates low-gravity sealed chambers without bubbles or


phases, while upward-directed air gaps.
Sensing orientation dominates high-gravity
phases. The experimental Vertical migration patterns of single
David A. Noever/ES76
determination of average cell cells are a critical feature of their life
205-544-7783
swimming direction in variable cycle. 4 For plankton, understanding
gravity has been accomplished. In the link between gravity and vertical
Gravity has a pronounced effect on airplane experiments, repeated migration may shed light on
biological cellular function, including application of changing gravity can interesting models of ocean-
cell proliferation, biosynthesis of cell- isolate biological effects of atmospheric exchange of gases and
specific products, consumption of acceleration and begin to quantify related issues of ocean ecology 5 and
nutrients in the medium, _ and kinetics their importance relative to the climate modeling?'
of cell differentiation. 2 Despite the competing influences of aerodynamic
long history of interest in the torces, light, chemicals, hydrostatic _Montgomery, R; Cook, J.E.;
mechanism and effects of gravity on pressure, oxygen, and other Reynolds, R.C.; Paul, J.S.; Hayflick,
biological function, research on cell physiological gradients. Two L.; Stock, D.; Schulz, W.W.;
mobility and orientation with respect significant protists are shown to swim Kimsey, S., Thirolf, R.G.; Rogers,
to gravity is still an active field. preferentially upward in a gravity T., and Campbell, D. 1978. The
Recent work _ on the protozoa field. The appealing aspect of the Response of Single Human Cells to
Tetrahymena, in particular, has called protist experiments for gravity sensing Zero Gravity. hz Vittv 14:165-73.
into question the traditional is the rapidity of cell reorientation,
mechanisms for geotaxis (or organisms are seen to randomize their 2Grounder, EK., and Gogli, A. 1988.
gravitaxis) in upwardly oriented statistical swimming direction within Cultivation of Single cells in Spade,
swimming. 20 seconds in low gravity. Applied Microgravi O, Technology
1:115-22.
Scientists, therefore, presently To summarize current study findings:
consider the effects of gravity sensing 3Shvirst, E.M.; Krinskii, V.I.: and
on single biological cell orientation Gravity preferentially directs cell ivanitskii, G.R. 1984. Oxytaxis in
and quantify directional swimming swimming upward (negative Tetrahymena Pyriformis. Biofiz.
changes using variable gravity geotaxis) in Tetrahymena 29:649-54. (transl: Biophys.
simulations. No air gaps or oxygen suspensions with a statistically 29:710-15).
gradients will be present, so gravity definable preference for gravity
alone will act to determine cell orientation centered on 90 degrees _Noever, D.A. 1991. Evolution of
orientation. The research seeks to (vertical). Bioconvection Patterns in Variable
actively change the gravity level, to Gravity. Phys. Rev. A 44:4491-
photographically monitor the angular Vertical migration patterns of 4501.
orientation of biological cells, and to organisms in various gravity levels
relate the geometric character of can be characterized by their lack of 5Ryther, J.H. 1969. The Role of
swimming trajectories to the directional correlation Phytoplankton in Ocean Ecology.
gravitational biology of the organisms (randomization), their rapid decay Science 166:72.
themselves. time (less than 20 seconds) for
upward orientation, and their rapid _Winet, H. 1975. Does Bioconvection
To investigate gravitational effects on recovery of oriented swimming Affect Algal Ecology'? J. Protozool
the orientation of single cells, when normal gravity returns. 22: 19A.
movements of protozoa (Tetrahymena)
and alga (Euglena and Polytomella) Vertical orientation does not require Sponsor: Center Director's
were recorded in a vertical cross oxygen gradients since all Discretionary Fund
section. Results showed that random experiments have been conducted in

!15
oql, o o o o o o o o o

MSFC Research and Technology 1994

fringes in this fashion allows


Multicolor experiments can be done in the
ground-based system, since the gels additional information to be measured
Holographic solidify before use and have a low from the image. In other words, by
Interferometry diffusion rate. An exponential gradient moving the fringes with the phase-
concentration maker is also available shifter, the spaces that lie between the
that can create an exponential gradient original spatially fixed fringes are now
William K. Witherow/ES76
in the test cell. An exponential also measured.
205-544-7811
gradient will help determine the
resolution of gradient that the system A breadboard system that can fly on
can detect. the KC-135 has also been built. This
Multicolor holographic interferometry
advanced technology development is a system will allow investigators to fly
technique that can be used in both Phase-shifting interferometry (PSI), experiments using the multicolor
ground-based and flight-fluid used with the multicolor holographic holographic interferometry technique
interferometry technique, improves to determine its effectiveness in
experiments. In a fluid experiment,
gradients can be caused by sensitivity and accuracy. In a standard providing the data that the
temperature changes and/or interferogram, a set of fixed fringes investigators want.
concentration changes. Both types of are created by relYactive index
gradients can cause the refractive changes in the experiment test cell. Papers that have resulted from this
The fringes from a standard effort include:
index of the fluid to change. Standard
optical techniques cannot separate the interferogram are measured by
two gradients if both types occur determining where the maxima and Trolinger, J.D.; Lal, R.; Vikram, C.S.;
simultaneously in an experiment. minima lie. A photodetector is used to and Witherow, W.K. 1991. Compact
Multicolor holographic interferometry find the point at which the darkest part Space Flight Solution Crystal
is a technique that can separate the of the fringes lie, the minima. Growth System. Proceedings
two effects. The basis of the technique Typically, this type of measurement Society of Photo-optical Engineers
is to use more than one wavelength. yields an accuracy of one-twentieth to (SPIE), 1557:250-8.
By using two or more wavelengths, one-fiftieth of a wavelength. The error
additional information is obtained so in measurement results from the ['act Vikram, C.S.; Witherow, W.K.; and
that measurements of simultaneously fringes are usually not sharply Trolinger, J.D. 1991. Refractive
occurring temperature and defined. Fringes typically have a finite Properties of TGS Aqueous Solution
concentration gradients can be made. width with a symmetrical increase in tot Two-Color Interferometry.
intensity. In addition, the fringes are Proceedings SPIE, 1557:197-201.
A breadboard system has been built spatially fixed so that the actual
measured values only represent small Vikram, C.S., and Witherow, W.K.
utilizing the two wavelengths
632.8 nanometers (nm) from a helium- regions of the total field of view. Thus, 1992. Critical Needs of Fringe
the refractive index in the test cell is Order Accuracies in Two-Color
neon (He-Ne) laser and 441.6
nanometers from a helium-cadmium only known at the fringes. Refractive Holographic Interferometry.
(He-Cd) laser. Experiments are being index values between the fringes are Experimental Mechanics 32:74-77.
performed to determine the accuracy interpolated.
Vikram, C.S.; Witherow, W.K.; and
of the technique. In the experiments,
gradients have been created with in phase-shifting interferometry, a Trolinger, J.D. December I, 1992.
Determination of Refractive
various concentrations of sugar water, phase-shifting element is added to the
and temperature gradients have also object beam of the interferometer Properties of Fluids for Dual-
been added to the test cell. Currently, (fig. 71). Known discrete phase shifts, Wavelength lnterferometry. Applied
gels are being investigated to introduced into the system by the Optics 31:7249-52.
determine if they are transparent phase-shifter, causes the fringes in the
enough to use in the system. If gels output image to move to different
can be used, then a variety of new locations (fig. 72). Translating the

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Research Programs

Vikram, C.S.; Witherow, W.K.: and


Trolinger, J.D. September 1993.
Special Beam Intensity Ratio Needs
Spatial Test
- Cell
"1 in Multicolor Holography. Journal
of Modern Optics 40:1387-93.

Filter_ .-i j A
Camera Vikram, C.S." Witherow, W.K.;
i Phase I_ L ////'_m Trolinger, J.D. November 1, 1993.
Modulator Collimating / I"
Beam Algorithm for Phase-Difference
Splitter / Measurement in Phase-Shifting
lnterferometry. Applied Optics
Spatial 32:6250-52.
Shu_er
Filter
Vikram, C.S.: Witherow, W.K., and
Trolinger, J.D. Fringe Contrast and
Phase Effects in Multicolor
Combiner
Holography. Accepted for
publication in Jourmd ql'Modern
Optics.
FIGURE
71 .--Multicolor holographic analysis system.
Witherow, W.K.; Rogers, J.R.;
Facemire, B.R.; Armstrong, S.D.;
Trolinger, J.D.: Webber, D.: and
Vikram, C.S. February 28, 1994.
Methods to Detect and Measure
Gradients in Fluids and Materials
Processing. Sixth International
symposium on Experimental
Methods for Microgravity Materials
Science, San Francisco, CA. To be
published in the proceedings.

Witherow, W.K.: Trolinger, J.D.; and


Vikram, C.S. May 24, 1994.
Multicolor Holographic
Interferometry Advanced
Technology Development.
Microgravity Materials Science
Conference. Poster session,
Huntsville, AL.

Sponsor: Office of Life


and Microgravity Sciences
and Applications

Hologram 8B00 AT 3.4 C/cm


He-Ne 633 nm AC 3.1 g/liter

F_GURE
72.--Phase shifting.

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MSFC Research and Technology 1994

bubble domains, acidic monolayers, several hundred thousand cellular


Automated Statistical
and biological membranes. A striking patterns is required for reliable
Crystallography universality among these networks has statistics. Previously, this analysis was
Software been identified; its basis derives not so too tedious to undertake on any
much from any specific material significant scale. However, within the
property, but more broadly from last 5 years, computer analysis of
Raymond J. Cronise/ES76 mathematical restrictions on images has advanced dramatically.
205-544-5493
completely filling n-dimensional Now random patterns rival ordered
space. These space-filling restrictions crystals (randomness) for both
The proposed research aims to are statistical in character, typically structural richness and quantitative
develop an automated image analysis arising in network domains numbering information about their energetics.
system capable of determining in the hundreds or thousands. Their
fundamental geometric relationships detailed analysis reveals much about Algorithms have been developed to
in random cellular patterns. Random phenomena which, prior to fast- recognize and quantify random
networks of cellular patterns abound imaging systems, proved realistically polygonal patterns. Two approaches
in nature?' 2,3Examples include unsolvable and unapproachable. The are used to quantitate the geometric
polycrystalline boundaries, magnetic analysis of sizes and shapes for pattern statistics depending on the

File Edit Run Sequence Picture ROl Meas Utilities NASA

Features Number of Blobs: 181

0 Statistics 81ob ID: 8

[] Calibrated
Feature Ualue

Center X 53.82
Center Y 168.88
Angle -8.89
Area 73.8
Roundness 0.76
Number of Holes 8
Perimeter X Z8
Perimeter Y 14

Length (rotated) 14.31


Width (rotated) 6.5
Length (Unrutatedl 14.8
Width IUnrotated) 7.0
Hole Area 8.8
Total Area 73.8
Box Area 98.8
Box Area Ratio 8.74
Axis Ratio 0.42
Left 47
Right 61
Top 165
Bottom 172
Average Radius 5.90

-Save Options--
[] Full List
Append J
[] Statistics
[] Boundary Points

FIGURE
73.--Automated statistical crystallography software on the Macintosh platform.

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O o o o O 0 0 o o 0 0 0 0 0

Research Programs

nature of the polygon boundaries. Preparative


When cell boundaries are found by
Electrophoresis
connectivity analysis, the Hough
Zero Distortion
transform method is used. If the cells for Space R=I
are not closed objects or are
represented by separate point objects,
Percy H. Rhodes/ES76 0
the method of Voroni is used. Perpendicular
205-544-7807
Connectivity analysis is used to Distortion
identify the individual polygons and to R<I
provide the perimeter list of each cell. Continuous-flow electrophoresis
The Hough statistical transform uses (CFE) remains the major technique Horizontal
the perimeter list to identify and then which can factionate viable Distortion
to count the straight line segments. unmodified biological cells in excess R>I
These segments approximate the of IOn cells per hour.
perimeter list of each polygon.
FIGURE
74.--Sample stream distortion
Although the electrophoresis
for different electric
In the second method, connectivity separation process is simple in
conductivity ratios R.
analysis is used to identify the concept, flows local to the sample
centroids of individual polygons. The filament produced by the applied
method of Voroni is used to calculate electric field have not been International Microgravity Laboratory
the perpendicular bisectors between considered. These electrohydro- 2 (IML-2) using the French RAMSES
each object and its neighbors. These dynamical flows, similar to those continuous-flow electrophoresis
bisectors will intersect to form a formulated by G.I. Taylor _in 1965 for chamber. The results of these
closed polygon surrounding the object drops suspended in various liquids, experiments will be used to design
centroid. The number of sides, distort the sample stream and limit continuous-flow electrophoresis
neighbors, perimeter, and area are then separation. The flows-' are proportional chambers especially suited for
calculated. The results are tabulated to the square of the imposed electric operation in space, taking advantage
and returned to a standard tab field and result from differences in the of the unique environment of space to
delimited text file. This package was electric conductivity and dielectric produce better separations of
written in McRail TM and runs under constant between the sample and biological materials.
Image Analyst on the Macintosh TM
carrier buffer. These distortions are
platform (fig. 73). shown (fig. 74) for various ratios (R) JTaylor, G.I. 1966. Studies in
of sample-to-buffer conductivity. This Electrohydrodynamics. Proceedings
_Weaire, D., and Rivier, N. 1984. figure illustrates the chamber walls of the Royal Societ3, of London
Journal of Contemporar), Physics and sample streams as viewed in the 291 : 159-66.
25:59-99. chamber cross section.
-'Rhodes, EH.; Synder, R.S.; and
-'Glazier, J.A.; Gross, S.P.; and On Earth the distortions due to electric Roberts, G.O. 1989. Electrodynamic
Stavans, J. 1987. Physical Review A. conductivity variations are easily Distortion of Sample Streams in
36:306. observed. However, distortion caused Continuous-Flow Electrophoresis.
by dielectric constant changes are Journal of Colloid and Interface
3Rivier, N. 1985. Philos. Mag. difficult to detect. This is because the Science 129:78-90.
B52:795. dielectric constant is directly
proportional to the sample Sponsor: Office of Life and
Sponsor: Center Director's concentration. High sample Microgravity Sciences and
Discretionary Fund concentrations are not permissible on Applications
Earth due to sedimentation problems;
ooooo thus experiments will be conducted on

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MSFC Research and Technology 1994

Avionics

A Distributed The phase II objectives include AbductivePower


refining the phase 1 design models,
Autonomous implementing those models using
System Control
Coordination distributed computing tools developed and Diagnosis
previously by Symbiotics, and
Architecture
applying the resultant control models Kurt E. McCalI/EB72
for Functionally to construct a demonstration prototype 205-961-4501
Redundant that coordinates intelligent systems for
operations support of the international
Intelligent space station. The objective of this phase I Small
Systems Business Innovation Research (SBIR)
Phase lI will result in advanced tools project is to demonstrate a superior
and techniques for developing prototype diagnostic system and
Bryan K. WalIs/EB72
complex distributed systems across controller for spacecraft electrical
205-544-3311
heterogeneous computing power systems based on AbTech
environments. The innovative phase II Corporation's abductive polynomial
Systems that perform the same tasks group-based products will facilitate network technology. For this effort,
are functionally redundant. Examples the development of advanced, one-to- abduction can be defined simply as
include applications that are replicated many distributed client-server reasoning with numerical functions,
across networked computers and applications. Commercial applications rather than symbolic rules or decision
programs that solve the same problem include intelligent operations support tables. Using AbTech's abductive
using alternative techniques. tk)r complex systems, concurrent technology, designers can
Functional redundancy can be engineering, office automation, semiautomatically model the complex
exploited to increase resource groupware, and distributed data and dynamic behavior of aerospace
availability, enhance the quality of analysis and decision support. power systems using polynomial
problem solutions, and improve equations (abductive polynomial
reliability. Group-based control Sponsor: Office of Advanced networks). Abductive models
models transparently decompose Concepts and Technology; Small strengthen fault detection and isolation
complex tasks, dispatch subtasks to Business Innovation Research capabilities, verify sensor readings,
redundant servers, collect results, and isolate sensor failures, and enhance
prepare coherent responses for client Industry Involvement: Symbiotics, system control tot a variety of normal
Inc. and failure conditions. This effort will
users or programs.
attempt to demonstrate diagnostic and
MSFC, working with Symbiotics, Inc., control techniques to decrease costs
in a Small Business Innovation and increase efficiency and
Research (SBIR) effort, is currently sophistication of spacecraft power
developing generalized group models system real-time operation.
for coordinating functionally
redundant systems. The phase I effort In many cases, the operation of
of this project reviewed research on spacecraft is a very human-intensive
process groups and distributed task. Teams of highly trained and
artificial intelligence (AI) to establish highly paid individuals operate
comprehensive functional consoles around the clock to monitor
requirements; designed intelligent spacecraft telemetry for anomalies,
coordination models that satisfy these resolving any that might occur.
requirements; and validated these Because of the large quantity of
designs through rapid prototyping. telemetry that must be monitored,

122
euo I O000000000000 O

Technology Programs

operators can often do little more than The specific type of analysis An Intelligent
make a cursory scan for out-of-limit performed by the abductive models is
values. In light of these limitations, also under consideration. AbTech does Load Controller
the need for automated diagnostics not intend to duplicate any type of
and control is obvious. analysis currently performed well by Norma R. Dugal-Whitehead/EB72
205-544-3304
operators or existing monitoring
Because of the gradual degradation of systems. Operators at the Johnson
electrical power system (EPS) Space Center (JSC) have suggested The design of the intelligent load
components during flight, and in view real-time fault detection and trend controller (ILC) is the product of a
of the range of operating conditions analysis as possible candidates for Small Business Innovation Research
during flight, the analytical modeling abductive modeling. Once the target (SB1R) phase II contract. This project
of an electrical power system is a system and type of analysis have been investigated intelligent power source
difficult task. An alternative is the use selected, AbTech will develop and protection tor space power
of numerical models constructed from deliver a prototype software applications. Work focused primarily
actual power system data. These data demonstration to MSFC for on the use of distributed intelligence
would be gathered from a hardware evaluation. in the Space Station Module Power
test-bed and simulations or generated Management and Distribution (SSM/
by a human expert. If a comprehensive AbTech's technology has the potential PMAD) system at the lowest levels of
data base of examples is available, to increase the efficiency and operation, including the power
abductive techniques can be used to sophistication of diagnostics and switchgear. The intelligent load
construct models that compactly control of spacecraft power systems, controller resulting from the eflbrt
describe complex relationships performing in real-time certain types replaced the switchgear's generic card
between system variables, whereas of analysis impractical for human (GC) and remote power controller
analytical methods might require operators. The automation of (RPC), providing enhanced protection
thousands of symbolic rules or monitoring functions will result in capability, lowering power
decision table entries to describe these decreased operational costs to NASA, consumption, and decreasing the
relationships. The models can then be requiring fewer personnel. There are a weight and size of the switchgear
used to perform a variety of control multitude of potential commercial altogether. All of which have
and diagnostic tasks. applications of abductive polynomial potentially contributed to a more
techniques in the area of power efficient space-station-type power
AbTech is presently interviewing systems, including aerospace, system.
domain experts at various NASA manufacturing, automotive, and
centers to find a particular spacecraft medical power systems. Research efforts were divided into two
or hardware test-bed for which a major areas. The first dealt with the
comprehensive data base is available, Sponsor: Office of Advanced characterization of arcing on direct
so that the enhancements provided by Concepts and Technology: Small current (dc) power systems.
abductive modeling technologies can Business and Innovation Research Laboratory experiments were set up to
be demonstrated. Abductive simulate fault situations that could
polynomial networks are not suitable Industry Involvement: AbTech occur within the power distribution
for modeling every domain--for Corporation system. Findings indicated that
example, domains where the variables conditions were such that arcing could
of interest are discrete or go undetected by conventional
discontinuous. Since power systems protection techniques. For example, a
have both discrete and continuous loose power connector or a break in
variables, AbTech will identify both the power conductor could result in
the benefits and limitations of its arcing that lasted for several seconds
technology in this area. without being registered by standard

123
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MSFC Research and Technology 1994

overcurrent or undervoltage protection Model-Based anomalous behavior diagnosis


devices. Such situations held the (explanation); isolation of the faulty
Electrical Power object from the remainder of the
potential for severe shock hazards,
noxious fumes, and fire aboard a space Distribution system; and maintenance of power
flow to critical loads and systems
vehicle. An arc detection algorithm to Controller
detect arcing on direct current power (e.g., life support, fire protection)
distribution systems has been despite fault conditions.
Norma R. Dugal-Whitehead/EB72
developed and implemented in the 205-544-3304
load controller. Recent testing has The intelligent power controller
shown that the algorithm is reliable, system has evolved from the
The overall goal of this research effort Knowledge-based Autonomous Test
but testing is ongoing.
has been the development of a Engineer (KATE), a diagnostic
The second area of research involved software system to automate the software shell developed at Kennedy

the actual design of the load controller monitoring and controlling of power Space Center (KSC). The Knowledge-
itself. State-of-the-art metal oxide distribution in electrical power based Autonomous Test Engineer
semiconductor field-effect transistors systems. The resulting software consists of a set of software tools for

(MOSFET's) provided current limiting system--the intelligent power developing and applying structure and
controller (IPC)--successfully behavior models to fault detection,
and load protection, replacing the
performs all facets of fault detection, isolation, and recovery applications,
present power-hungry design of the
isolation, and recovery (FDIR). This employing a technique called "model-
generic card and the remote power
includes continuous monitoring of the based reasoning" in its diagnostic
controller. Fewer components and
fewer interconnections have reduced power flow from a source to a set of artificial intelligence (AI) system. The
the total number of devices system- loads; fast detection of anomalous major impetus behind the
behavior indicating the presence of a development of the intelligent power
wide, thus improving the reliability of
fault in or around power system controller has been the desire to test
the entire power management system.
In addition to its unique arc and components; generation of the the hypothesis that model-based

ground fault detection capabilities, the


intelligent load controller also offers
the surge-current, I2t, undervoltage, Power System
and over-temperature protection, as
well as the fast-trip (trip after being
current-limited for 15 milliseconds)
Communication Interface]
and current limiting features already
provided by the remote power
controller and generic card. o
.D

,,, Model
Sponsor: Office of Advanced Developer
0
Concepts and Technology; Small ]SD Model]
Business Innovation Research

]Run-time Display/ControllerJ
Industry Involvement: MICON
Engineering

EndUser

FIGURE
75.--Intelligent power controller architecture.

124
0 o o o 0 O O O o

Technology Programs

reasoning can be successfully applied detection, isolation, and recovery Load-Side Power
to power distribution system fault process; communication interface;
detection, isolation, and recovery. By system design model; and run-time Management
developing a commercially viable display controller elements tested at
controller for use in utility as well as MSFC. All of these were found to Douglas J. Willowby/EB74
industrial power systems, the 205-544-3334
operate successfully. The development
significance of this effort therefore has tools, model library, and model
been the confirmation that indeed editor--elements necessary to build a The demand diversion load-side
model-based reasoning can be model off-line--are considered power management breadboard will
successfully applied in this domain. necessary for commercialization and demonstrate a distributed power
will be the subject of the continuing system that allows the direct matching
Developing the power controller research. of a spacecraft's solar array output to
required extensive testing in a real- its battery and loads with no further
time environment. To meet this Sponsor: Office of Space Flight regulation of the main power bus. This
requirement, researchers utilized the will deliver a lighter, more reliable
Space Station Module/Power University Involvement: University spacecraft power system.
Management and Distribution (SSM/ of Central Florida; Florida Institute of
PMAD) system breadboard, a system Technology Over the lifetime of a mission, the
based on one of the early space station solar array electrical output weakens
baseline configurations built to due to radiation, micrometeoroid and
develop and test automation software debris impact, thermal cycling, and
for potential use on the space station. ultraviolet darkening--resulting in a
Both remote and local testing were greater beginning-of-life (BOL) output
performed. Remote testing consisted than at end-of-life (EOL). Since the
of the lnternet transfer of data and solar array is normally sized to meet
commands between the breadboard, ending power requirements, there is a
located in Huntsville, Alabama, and surplus in power during most of the
development sites, located at the mission; thus the solar array utilization
University of Central Florida in factor is low at beginning-of-life and
Orlando, Florida, and the Florida approaches 100 percent at end-of-life.
Institute of Technology in Melbourne, The demand diversion system will
Florida. Initially, the remote testing enable 100-percent utilization of the
was simply a matter of expediency, solar array over the full life of the
but it soon became clear that the mission using a microcomputer to
lnternet delay was an important factor monitor all power system parameters
in evaluating the power controller in and divert all available solar array
that it simulated a scenario power not required to recharge the
representative of the intelligent power batteries to the communication
controller functioning as a ground- transponders and the experiments.
based controller of an in-flight This approach also eliminates the need
spacecraft. Local testing, on the other for additional, conventional battery
hand, simulated conditions in which charge-control system hardware.
the controller would function as an
onboard controller. Researchers are currently
experimenting with load-side power
Figure 75 depicts the architecture of management to validate its practicality
the system, including the fault and to determine how it can be applied

125
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MSFC Research and Technology 1994

to future spacecraft. This work converters at the loads, eliminating the Metal Hydride Battery
consists of building a command data need for central power supplies to
Developmental Study
system breadboard and test-bed and preregulate power. In addition, each
simulating a spacecraft mission. converter provides integral power for Application to Future
Breadboards are being built by the filtering and short-circuit protection.
Space Power System
University of Alabama in Huntsville
(UAH) Students for the Exploration Weight, cost, and reliability are major Designs
and Development of Space (SEDS), factors in the selection of any
and the test-bed is located in MSFC's spacecraft subsystem. The demand John E. Lowery/EB74
Building 4475. The SEDS Satellite diversion test-bed will contribute to 205-544-0080
(SEDSAT), which will use a load-side the understanding of power system
power management with a distributed architectures and operations to MSFC is currently working to
power architecture, has been slated as enhance those factors. characterize nickel-metal hydride
the mission to be simulated. The (Ni-MH) and silver-metal hydride
actual simulation will demonstrate the Sponsor: Center Director's (Ag-MH) cell design, performance,
power system prior to flight and Discretionary Fund and operation in terms of their
establish test-bed data to be compared applicability to future space programs.
with actual flight data when the University Involvement: University Because the Occupational Safety and
Students for the Exploration and of Alabama in Huntsville Health Administration (OSHA) is
Development of Space Satellite- I is taking steps to significantly lower the
launched in 1996. limits of cadmium exposure in the
workplace, the future of nickel-
The test-bed microcomputer will cadmium (Ni-Cd) batteries is
monitor voltages, currents, and uncertain. Restrictions imposed will
temperatures of the batteries and other directly affect the production of
nickel-cadmium batteries, so the
system components to perform its
demand diversion function. The NASA battery steering committee has
microcomputer determines the begun to initiate moves to limit
battery's need and diverts excess specifications for them in future
power to simulated variable missions. Nickel-metal hydride
transponder loads. If power demand batteries--expected to be a direct
exceeds available power, then the replacement for nickel-cadmium
power to the simulated variable batteries--potentially have a higher
transponder loads will be reduced. The energy density, a lower cost, and are
microcomputer will also be able to environmentally safer. Silver-metal
turn off various noncritical loads if the hydride cells potentially have an
satellite runs into a critical power energy density even higher than that of
situation. The use of variable power nickel-metal hydride and could
transponders converts excess energy possibly be used as a replacement for
radiation to radio frequency energy at silver-zinc (Ag-Zn) batteries, given
the efficiency of the transponder, that silver-metal hydride batteries are
which has the added benefit of expected to have a lower associated
increasing the link margin of the cost and will be more environmentally
space-to-ground radio link throughout safe.
much of the satellite's orbit. The
electrical power system also provides The approach adopted to investigate
state-of-the-art, high-efficiency direct power system needs and requirements
current/direct current (dc/dc) for future space programs has been to:

126
0 ePOoOOooooo00oo0 o

Technology Programs

Evaluate cell vendors offering Huntsville (UAH). MSFC assistance Sponsor: Center Director's
nickel-metal hydride and silver- to the students has included Discretionary Fund
metal hydride cell technology development of their power system,
design review, and operational University Involvement: University
Obtain representative cells from suggestions. This satellite will of Alabama in Huntsville
qualified aerospace battery vendors hopefully provide an excellent
opportunity to demonstrate and
Assemble a test-bed with adjustable evaluate the performance of nickel-
operational parameters metal hydride cells on a low-Earth
orbit satellite. A test-bed--with a
Test cell groups against proposed 16-cell battery currently cycling in
needs and requirements it--has been established to study the
applicability of the nickel-metal
Analyze pertbrmance of the cells hydride cells to the student satellite
and establish a data base tbr mission.
comparison to nickel-cadmium,
nickel hydrogen (NiH,), and silver- Representative 20-ampere-hour silver-
zinc cells. metal hydride cells have been ordered
from Eagle-Picher. These cells have
Delivery of nickel-metal hydride cells become an item of interest as
occurred in May 1993. Cells were knowledge of nickel-metal hydride
placed into a test-bed, with has increased. Parametric testing is
characterization beginning in June planned with comparison to the
1993. Parametric testing and characteristics of silver-zinc cells for
characterization is scheduled to possible substitution.
continue into FY95. MSFC is
currently testing nickel-metal hydride Planned future work includes
cells in three areas: life-cycling in continued testing of cell groups
low-Earth orbit (LEO), storage testing, against proposed needs and power
and parametric testing. Parametric requirements with adjustments as
evaluation includes charge retention, indicated by program evolution and
high-rate pulse ability, thermal effects, maturation. Cell performance will be
and so forth. This work is being analyzed and used to establish a data
carried out in the Energy Sources base for comparison to nickel-
Branch of the Astrionics Laboratory, cadmium, nickel-hydrogen, and silver-
with funding from the Center zinc. This data base will be useful in
Director's Discretionary Fund producing trade studies for selection
(CDDF). of energy-source candidates on future
programs. A NASA technical
A flight demonstration of the nickel- memorandum and an Intersociety
metal hydride technology is scheduled Energy Conversion and Engineering
for the spring of 1996, when a 16-cell Conference (IECEC) paper are
battery will be launched aboard the anticipated to characterize
shuttle in the Students tor the performance of the nickel-metal
Exploration and Development of hydride cells in terms of their
Space Satellite (SEDSAT), developed applicability to future programs.
at the University of Alabama in

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MSFC Research and Technology 1994

mirrors, commercial optical design Zissa, D.E. 1992. Comparison of


Advanced X-Ray
and analysis programs are not tailored Ring-Focus Image Profile with
Astrophysics for grazing-incidence mirror systems. Predictions for the AXAF VETA-I
Test. Proceedings of the Society of
Facility--Imaging The GRAZTRACE TM model being
developed includes the effects of Photo-optical Instrumentation
(AXAF-I) x-ray source position, x-ray source Engineers (SPIE), 1742:91-103.
Performance size, mirror figure errors, mirror
surface roughness, mirror reflectivity, Glenn, R; Reid, E; Slomba, A.; and
Modeling Van Speybroeck, L. 1988.
alignment, and detector shape. There
are links to mirror surface metrology Performance Prediction of the
David E. Zissa/EB52 data and the mirror distortion AXAF Technology Mirror
205-544-3486 Assembly Using Measured Mirror
predictions of standard structural
analysis programs. Mirror figure Surface Errors. Applied Optics
errors are incorporated into the 27:1539.
The four pairs of cylindrical mirrors
for the Advanced X-Ray Astrophysics ray-trace model by interpolating the
metrology data and structural model Sponsor: Office of Space Science and
Facility--Imaging (AXAF-I) program
results onto a finely spaced grid. Applications
are now being fabricated by Hughes
Danbury Optical Systems (HDOS). Individual surface terms such as
curvature and slope errors can also be University Involvement: University
Image modeling software developed at
applied. of Alabama in Huntsville
MSFC for the completed Verification
Engineering Test Article I (VETA-I)
With the CONVOLVE TM program, Industry Involvement: TRW, Inc.;
x-ray test of the largest mirror pair
ray-trace results can be convolved Kodak; and Hughes Danbury Optical
(1.2 meters in diameter) is now being
further developed to support image with the x-ray scattering distribution Systems
modeling of the Advanced X-Ray predicted--using the EEGRAZ TM
Astrophysics Facility--Imaging program written by Paul Glenn of
mirror system. The software will be Bauer Associates--from the roughness
used to predict the image for the of the mirror surfaces. Ray-trace
results can also be convolved with the
ground test and orbital environment.
Predictions will be based on mirror detector aperture shape and the x-ray
surface metrology, thermal-structural source size. An interactive interface is
model results, alignment being developed to use the collection
measurements, and the x-ray test or of programs involved. The output of
on-orbit environment. A comparison the program includes image plots as
of predictions and measurements from well as parameters such as x-ray
the x-ray ground test system will be collecting error, root-mean-square
used to predict the on-orbit image. The (rms) image size, and image-encircled
results of this model will be energy distribution. This model, which
crosschecked with performance is also applicable to other grazing
predictions from the Smithsonian incidence x-ray optical systems, is
Astrophysical Observatory (SAO) and being developed at MSFC as part of
from the contractor team of TRW, the Advanced X-Ray Astrophysics
Kodak, and Hughes. Facility--Imaging program with
assistance from the University of
Alabama in Huntsville (UAH).
With their highly annular entrance
apertures and cylindrically shaped

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Technology Programs

Shuttle Landing boundary-layer radar were none of the systems was precluded.
demonstrated, concurrent with the The lidars both required operators, but
Wind Profiling landings of STS-54 and/or STS-56. the radar operated autonomously.
The lidars selected were the leading, Wind profiles from all three sensors
Steve C. Johnson/EB54
eye-safe lidar wind profiling demonstrated compared more
205-544-3478
technologies. The boundary-layer favorably than wind profiles from the
radar was a recently commercialized Rawinsonde to the winds derived from
Michael J. Kavaya/EB54 instrument based on technology the shuttle flight performance. Despite
205-544-8453
developed at the National Oceanic and the more rapid update rate and flexible
Atmospheric Administration's scanning of the lidars, the radar was
Two demonstrations of new wind Aeronomy and Wave Propagation selected for the shuttle landing wind
profiling technology for shuttle Laboratory. The lidars used mirror profiling application because of its
landing were conducted at the Shuttle scanners to direct the beam anywhere autonomous capability and relatively
Landing Facility at Kennedy Space within a hemisphere. The lidars low cost. Several of the radars are
Center (KSC). The wind profilers measured the range-gated, radial being purchased by the Air Force for
demonstrated were capable of component of the velocity of entrained placement around the runway at
providing more real-time and/or local aerosols--accurate tracers of wind-- Kennedy Space Center.
winds than the currently used in the atmosphere along the scan line
Rawinsonde. The Rawinsonde is a of sight. A constant elevation, variable The lidars and radar demonstrated
radio-tracked balloon that rises slowly, azimuth scan was typically used to have the potential to enhance shuttle
sometimes drifting far from the area produce a wind profile in a few safety through more real-time and/or
where the wind measurement is minutes. A fixed-angle scan, parallel local wind measurements than the
desired. As a consequence, the to the shuttle glideslope, was also used currently used Rawinsonde. The same
correlation between the actual winds to instantaneously measure the in- systems can be used to enhance the
encountered by the shuttle and those plane winds (winds in the plane of the safety of commercial air travel.
measured by the balloon is often runway and glidescope) during shuttle Ground-based or airborne lidars, in
reduced. The new sensors' landing. The radar measured the particular, could be used to remotely
performances were evaluated through range-gated, radial component of the and instantaneously sense dangerous
wind measurement comparisons with velocity of atmospheric refractive wind shear during aircraft takeoff and
the Rawinsonde and other existing index variations--also accurate tracers landing.
profilers at the Kennedy Center as of wind--along three fixed scan
well as with winds derived from the directions. Velocities along a vertical Sponsor: Office of Space Flight
shuttle flight data. Other evaluation beam and along two beams orthogonal
factors included technological in azimuth at 21 from vertical were
maturity, operational capability, and combined to produce wind profiles
cost. after an hour of averaging. A single,
phased-array antenna was used to
An Air Force holmium, thulium: sequentially and repetitively point the
yttrium aluminum garnet (Ho, Tm: beam in each of the three directions.
YAG) lidar, or laser radar, operating at
a wavelength of 2.09 micrometers None of the systems demonstrated was
(p.m); a National Oceanic and all-weather, in that the lidar signals
Atmospheric Administration (NOAA) were blocked by clouds and the radar
carbon dioxide (CO2) lidar operating signals were corrupted by rain.
at 10.59 micrometers; and a Radian However, the shuttle must land in
Corporation 915-megahertz (MHz) conditions with good visibility, so

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MSFC Research and Technology 1994

Direct Tropospheric NASA/MSFC responded to this backscatter. 2 Mission goals have


pressing need, and in 1992 completed included providing valuable scientific
Wind Measurements dual Phase A and B studies, enlisting information in support of NASA's
From Spacem the support of GE Astro Space (now Mission to Planet Earth;
Martin Marietta Astro Space) and demonstrating space operation of key
Coherent Lidar Design Lockheed Missiles and Space technologies required for a full-scale
and Performance Company, for a full tropospheric Laser Atmospheric Wind Sounder; and
Prediction profiling instrument, the Laser implementing a logical, affordable,
Atmospheric Wind Sounder (LAWS). evolutionary process leading to full-
Both contractors recommended a scale measurement of global
Michael J. Kavaya/EB54
pulsed, isotopic, carbon dioxide (CO,) tropospheric winds. Basic ground
205-544-8453
laser, coherent laser radar (CLR) rules have been to use components as
system with pulse energy near close to commercial off-the-shelf
Steve C. Johnson/EB54
20 joules (J), pulse repetition (COTS) as possible, utilize scalable
205-544-3478
frequency (PRE) near 5 hertz (Hz), technology and measurement
optical diameter near 1.6 meters (m), techniques, and design a flexible
Direct global measurements of and full-time operation ( 100-percent instrument capable of being
tropospheric winds from space are orbit duty cycle). However, the accommodated on a variety of
highly desired for many NASA, projected mission costs were deemed platforms in space (such as small
National Oceanic and Atmospheric unacceptable for this new era of satellites, the space shuttle, space
Administration (NOAA), Department reduced NASA resources, and the station, and so forth). Considering the
of Defense (DOD), Department of projected spacecraft resource various mission requirements that
Energy (DOE), Environmental requirements exceeded the capabilities must be achieved simultaneously from
Protection Agency (EPA), and of small satellites. a system perspective, the sensor of
industrial applications. _The two most choice is a pulsed coherent laser radar
paramount uses of the data would be MSFC has therefore conducted an in- consisting of a laser transmitter, an
for global climate change research and house effort to investigate innovative optics subsystem, a receiver, a control
for greatly improved weather versions of space-based wind profilers computer, a data acquisition
forecasting. In 1986, W.D. Bonner, that are smaller, lighter, and less subsystem, and a data processing
Director of the National expensive; consume less power, computer.
Meteorological Center wrote, "The require less heat removal, and fit on
addition of global wind profiles offers small spacecraft and launch vehicles; The MSFC team has completed six
the best opportunity for significant provide valuable engineering data and instrument point designs. Two
improvement in medium- and large- space heritage; and still deliver a candidate laser technologies are being
scale forecasts...Wind data will significant scientific product examined: the carbon dioxide laser
enhance forecasts on all scales." In consistent with NASA's Mission To with a 9.1 l-micrometer (Iam)
1993, R. Errico of the National Center Planet Earth (MTPE). The working wavelength; and the thulium,
for Atmospheric Research added, acronym for these instruments is the holmium: yttrium lithium fluorine
"...With no wind observing system "Autonomous Earth Orbiting Lidar (Tm, Ho: YLF) diode-pumped, solid-
planned for LOS [Earth Observing Utility Sensor (AEOLUS)," named state laser at 2.06 micrometers. Each
System], process studies will be after the mythical Greek god of wind. design is examined from the
extremely limited since advection, mechanical, electrical, thermal,
both horizontally and vertically, is The project consists of a series of optical, laser, and coherent laser radar
such a dominant mechanism...The point designs for a small, lightweight, wind measurement performance--as
usefulness of the LOS data wilt be low-cost, low-risk instrument to well as spacecraft accommodation--
greatly enhanced if concurrent wind measure tropospheric winds from perspectives. The six point designs are
information is available." space in regions of high aerosol presented in figure 76. The aerosol

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Technology Programs

J 2 meters J

LAWSPhaseB Design AEOLUS AEOLUS AEOLUS


Designs I and 3 Designs 2 and 4 Designs 5 and 6

FIGURE
76.--Comparison of Autonomous Earth Orbiting Lidar Utility Sensor point designs and one of the Laser Atmospheric
Wind Sounder Phase B designs.

backscatter sensitivity of each design 30-degree laser beam nadir angle, a and mass savings. The orbit average
is the lowest level of aerosol target (atmospheric aerosol particles) electrical power needed by design 5 is
backscatter that would yield "good" altitude of 300 meters, transmit and higher than that fbr designs 3 and
wind estimates, i.e., estimates tightly receive optics efficiencies of 0.9 each, 4 due to the increase of orbit duty
grouped around the true wind velocity and no polarization mismatch loss. cycle to 30 percent (versus 5 percent),
at least 50 percent of the time. Care as well as an increase in laser pulse
must be taken when comparing these When comparing the six designs repetition frequency to 50 hertz
values at the two different optical (table 8), one notes that point designs (versus 10 hertz). Design 6 requires
wavelengths, since backscatter varies 5 and 6 have a pulse energy-receiver more power than design 5, even
with wavelength. Features common to aperture area product (hence, aerosol though the number of laser shots per
all six point designs are a signal-to- backscatter sensitivity) a factor of orbit is identical, because the orbit
noise ratio (SNR) margin of 3 decibels 32 smaller (15 decibels) than designs duty cycle is 100 percent (versus
(dB), a budgeted misaIignment loss of 3 and 4 due to the desire to be 30 percent), and all components of the
3 decibels, a sun-synchronous orbit accommodated on a Pegasus rocket. instrument are always turned on.
height of 350 kilometers (kin), a They achieve considerable volume Designs 2, 4, 5, and 6 use a rotating

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MSFC Research and Technology 1994

TABLE8.-- Autonomous Earth Orbiting Lidar Utility Sensor designs intercomparison

Design

NO. 1 NO.2 NO.3 NO.4 No. 5A No. 5B No. 6A No. 6B


Thin Clouds Thick Clouds Thin Clouds Thick Clouds
Parameter
Performance
7.8E-09 1.1E-08 5.1E-08 6.8E-08 2.2E-06 2.4E-05 2.2E-06 2.4E-05
Backscatter (/m-sr)
(1-shot) @ Pg= 50%

3 3 3 3 3 3 3 3
SNR Margin, dB

1000 1000 1000 1000 t000 64 1000 64


Vertical Resolution, m

20 +20 +20 20 20 20 20 20
Wind Processing Search
Space, Horizontal, m/s
Instrument
9.11 9.11 2.06 2.06 2.06 2.06 2.06 2.06
Laser Wavelength, pm

Scan Type dual-look scan wedge dual-look scan wedge scan wedge scan wedge scan wedge scan wedge

4O0 200 2OO 25 25 25 25


Pulse Energy, mJ 400

20 20 10 10 5O 5O 15 15
PRF,Hz

0.5 0.5 0.5 0.25 0.25 0.25 0.25


Telescope Diameter, m 0.5

3 3 3 3 3 3 3
Misalignment Loss, dB 3

16.1 3.15 3.64 7.28 7.28 7.28 7.28


Misalignment Angle, 13.9
pRAD

Size, m 122x124x1.33 1.22(D)x135 122x124xl.33 122(D)x135 0.73(D)x099 0.73(D)xO.990.73(D)xO.99 0.73(D)xO.9

Inches 480x48.8x52.4 480(D)x533 48.0x48.8x524 48.0(D)x53.3 288(D)x38,9 28,8(D)x38,9 28.8(D)x389 28.8(D)x38._

1.6 2 1.6 0.4 0.4 0.4 0.4


Volume, m3 2

55.8 71 55.8 14.7 14.7 14.7 14.7


ft3 71

266 191 226 130 130 124 124


Mass, kg 231

585 420 497 286 286 273 273


Pounds 5O8

168/378/476 75/182/355 83/226/391 88/227/334 88/227/334 235 235


Power, W (Standby/ 160/332/437
Warm-up/Oper)

5 5 5 30 30 100 100
Orbit Duty Cycle, Percent 5

219 107 122 185 185 235 235


Orbit Average Power, W 203

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Technology Programs

wedge to create a conical scan about instrument. Significant benefits could


the nadir direction, while designs 1 be achieved in only a few years by
and 3 have two fixed pointing starting a faster, smaller, and cheaper
directions, fore and aft, to allow mission now. NASA/MSFC is ready
biperspective wind measurements to design and perform such a mission.
along a line parallel to the ground
track, but offset by 144 kilometers. _Baker, W.E. 1993. Why We Need
The two views of a single point in the LAWS. Storm, The World Weather
atmosphere would be accomplished by Magazine I (1):26-30.
switching the coherent laser radar
between two 50-centimeter (cm) 2Kavaya, M.J.; Spiers, G.D.; Lobl,
telescopes, and would occur about E.S.; Rothermel, J.; and Keller, V.W.
40 seconds apart. This configuration April 1994. Direct Global
has less science value than the conical Measurements of Tropospheric
scan. Comparing design 1 with 2 and Winds Employing a Simplified
design 3 with 4 reveals that wedge Coherent Laser Radar Using Fully
scanning increases the mass and Scalable Technology and Technique,
power and reduces the volume. 2214-3 I. Society of Photo-optical
Instrumentation Engineers'
No attempt has been made to have International Symposium on Optical
equal science value between the point Engineering in Aerospace Sensing;
designs at 2.06 and 9.11 micrometers. Technical Conference 2214 on
A MSFC study is underway to Space Instrumentation and Dual-
quantify the ratio of aerosol Use Technologies, Session on
backscatter values between the two Faster, Cheaper, Smaller Space
wavelengths for various candidate Science Optical Instruments,
atmospheric targets within the Orlando, Florida.
sensitivity range of the different point
designs. Note that holding the Sponsor: Office of Mission to Planet
misalignment loss fixed at 3 decibels Earth
causes the misalignment angle
specification to become stricter at University Involvement: University
2.06 micrometers. of Alabama in Huntsville; University
of Colorado at Boulder
Accurate global tropospheric wind
measurements are highly desired and
will provide many benefits.
Atmospheric winds have been
successfully measured with coherent
laser radar systems since 1967. A full-
scale mission that measures the lowest
levels of aerosol backscatter is
technically feasible but not practical in
today's economic climate. However,
valuable and exciting scientific
products are still possible with a
smaller and more affordable

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MSFC Research and Technology 1994

DIAGNOSTICAND INSPECTION
SYSTEM
internal surface cleanliness prior to incorporating an argon purge system
New Optically Stimulated
insulation application and nozzle steel into the sensor head. Patents on
Electron Emission housing inspection prior to adhesive resulting improvements--including
Instrument bonding of phenolic liners. The first- light source stability, a Kelvin probe
generation optically stimulated attachment for surface photoelectric
electron emission instrument used for work function measurements, and
Billy H. Nerren/EH12
motor case inspection had problems sensor circuit and technique
205-544-2636
with stability, stemming from refinement--have been applied for by
electronics design, bulb reliability, and the Langley team.
H. DeWitt Burns/EH12
shielding problems.
205-544-2529
The implementation of the redesigned
NASA Headquarters provided funding instrument in redesigned solid rocket
Optically stimulated electron emission to Langley Research Center for motor production could result in
(OSEE) is currently utilized in surface research leading to the design, minimized hardware rework, as well
cleanliness inspection of redesigned development, and fabrication of a as reduced production cost, rework
solid rocket motor (RSRM) hardware. next-generation electron emission time, and scheduling. The instrument
A joint effort between MSFC, Langley system. The purpose of the redesign has applications in industry where
Research Center (LaRC), and Thiokol effort was to decrease equipment surface cleanliness is critical and must
Corporation's Space Operations has variability due to electromagnetic be verified. High instrument
been undertaken to develop a new- interference, electronics design, sensitivity makes it an excellent
generation inspection instrument to ultraviolet bulb degradation, and process control tool. Langley has
environmental fluctuations. MSFC and worked with an electronics consortium
improve system reliability,
reproducibility, and sensitivity. Thiokol provided data on the existing on application of the instrument for
technology and identified needed inspecting electronic printed circuit
Optically stimulated electron emission improvements for the new instrument. board materials.
is a photoelectron emission technique An optically stimulated electron
used for surface inspection. The emission instrument was provided to The new optically stimulated electron
surface of interest is irradiated with Langley for their evaluation. Their emission equipment is currently in
ultraviolet (UV) light. Ultraviolet findings have been documented in a MSFC's Materials and Processes
photons bombard the subject area, Langley report. _As a result, a redesign Laboratory for characterization
resulting in electron emission from the was initiated in Langley Research testing. An instrument will be shipped
surface. If the energy of bombarding Center's Instrument Development to Thiokol for planned future
photons is greater than the substrate Laboratory, employing the talents of implementation in redesigned motor
photoelectric work function, electrons Langley personnel, laboratory support case hardware processing to reduce
are emitted from the surface. Surface contractors, and faculty members from rework rates, scheduling changes, and
the College of William and Mary. costs.
contamination attenuates the photons
from reaching the surface and, to a
lesser extent, the electrons from Improvements that were most feasible tYost, William T.; Welch, C.S.; and
leaving the surface. Due to these and could be accomplished within the Abedin, N. OSEE Science Base,
effects, a signal from a contaminated allotted budget have been Final Report.
surface is less than a signal from a implemented into the fabrication of the
clean one. This signal decline can be new instrument. Electronics Sponsor: Office of Safety and
measured, thereby determining the improvements have resulted from new Mission Quality
relative contamination. shielding and electronics design. The
new ultraviolet source, designed with University Involvement: College of
Optically stimulated electron emission an active feedback loop, maintains William and Mary
is used in redesigned solid rocket constant bulb output. Environmental
motor manufacturing to verify case- fluctuations have been alleviated by

134
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Technology Programs

MATERIALSAND
MANUFACTURINGPROCESSES
Space-Stable, The use of satellites--tethered with conductivity. Plans are to continue the
other spacecraft by a conducting tether synthesis of materials, produce initial
Electrically Conductive, and moving at orbital velocity across coating formulations, and evaluate
Thermal Control the Earth's magnetic field tines---can deposition characteristics.
produce both large voltages and large
Coatings
current collection. The current density Sponsor: Office of Advanced
to the surface of such satellites is Concepts and Technology; Small
Ralph Carruth/EH12
orders of magnitude higher than those Business Innovation Research
205-544-7647
necessary for spacecraft charging
control. The need for coatings with Industry Involvement: AZ
The requirements for electrically much higher electrical conductivity, Technology
conductive thermal control coatings possessing thermo-optical and
are changing. Some thermal control material properties that will not
coatings with limited conductivity degrade significantly in the space
have been available for some time, but environment, has become evident.
these have been mostly useful only for
controlling spacecraft charging in the In January of 1994, a phase I Small
geosynchronous environment. Also, Business Innovation Research (SB1R)
such coatings as indium-tin oxide have contract was awarded to AZ
been used, but these thin films have Technology located in Huntsville,
had problems in application and in Alabama. Work is directed at
sustaining use on a large scale. A producing space-stable, conductive
definite need exists for conductive thermal control coatings. Computer
thermal control coatings whose modeling and analysis of the various
electrical and thermo-optical molecular characteristics that
properties are stable in a space influence electrical conductivity has
environment. been initiated. During this period,
some of the efforts that have focused
In the past, spacecraft utilized power on the molecular modeling of
distribution at 28 volts, direct current compounds of potential interest
(Vdc), with a solar array operating in include determining the feasibility of
the 30-volt range. Larger power synthesizing compounds that literature
systems, such as that on the or theory indicate should be good
International Space Station Alpha, candidates; identifying potential
utilize 160-volt solar arrays. The kinetic or steric factors that may
interaction of such systems with space inhibit the formation of a compound;
plasma can place a structure at a high and identifying candidate compounds
voltage relative to the local plasma, to better understand their spatial
thereby producing some very configuration, electron cloud
undesirable results. The use of formation, and overlap.
conductive, rather than insulating,
thermal control surfaces can aid in Some of the ceramic pigments of
preventing such effects. The space interest have been synthesized in the
station will use an active device, a laboratory. The compounds addressed
plasma contactor, to control the initially have been antimony and
potential difference between station indium-doped tin oxide, which have
structure and the space plasma. exhibited qualitatively good electrical

135
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MSFC Research and Technology 1994

All of the above defined sources can


Improved Facility generated from an electron flood gun.
Two ultraviolet radiation sources be tailored to expose a material to the
for Investigating are integral to the system. predicted space environment for
Combined Space specific missions.
A near-ultraviolet source, mercury-
Environmental
xenon (Hg-Xe), is located external to Sponsor: Office of Space Flight
Effects the test chamber and produces
photons over the range of 200 to
David L. Edwards/EH15 2,500 nanometers. This source can
205-544-4081 produce up to 10 near-ultraviolet
(200 to 400 nanometers) equivalent
James M. Zwiener/EH15 suns for accelerated testing.
205-544-2528
A vacuum ultraviolet, D, source is
Development of a world-class facility located within the system's test
to simulate combined space chamber and produces photons over
environmental effects has long been a the range of 118 to 200 nanometers.
goal for MSFC's Materials and This source also provides up to
Processes Laboratory. The Space 10 vacuum ultraviolet equivalent suns
Environmental Effects Facility for accelerated testing.
(SEEF) Combined Environmental
Effects Test-Cell 3 (CEETC3) system
(fig. 77) has been improved to fulfill
this goal. Temperature-controlled
samples in the system can be exposed
to simultaneous multienvironment
sources (protons, high-energy
electrons, low-energy electrons,
vacuum ultraviolet (VUV) radiation,
and near-ultraviolet (NUV) radiation).
This system also offers an in-situ
reflectance measurement capability
utilizing a vacuum-integrating sphere
methodology. Total integrated
specular reflectance from 250 to
2,500 nanometers (nm) is measured
using the Gier-Dunkle integrating
sphere technique.

The system generates energetic


protons over the range of 0.1 to
0.8 million electron volts (MeV) and
electrons from 0.2 to 2.5 million
electron volts from the two panicle
accelerators. Electrons over the range
of 1 to 50 kiloelectron volts (KeV) are FIGURE
77.--Combined Environmental Effects Test-Cell 3 system.

136
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Technology Programs

The Reaction Nitrogen contamination of the shield occur during normal welding
gas during welding has been observed procedures where proper shielding is
of Nitrogen to produce porosity as well as a employed (fig. 78).
With 2195 surface film that keeps the molten
Aluminum-Lithium metal in the weld pool from flowing Talia, J.E., and Nunes, A.C., Jr. May
together properly. Surface films on 17-19, 1994. Cracking During
Alloy variable polarity plasma arc (VPPA) Welding of 2195 Aluminum-
welds (the process used to fabricate Lithium Alloy: Experimental
Arthur C. Nunes/EH23 the space shuttle external tank) result Approaches Towards Mechanism.
205-544-2699 in a sunken, crinkled bead surface, Conference on Advanced Earth-to-
often with a distinct seam where the Orbit Propulsion Technology. AI-Li
While studying the reaction of streams of molten metal from each Alloys for Aerospace Applications
properties to the structure of the side of the plasma jet join behind the Workshop, MSFC.
2195 aluminum-lithium alloy--the jet. A dark surface coloration (possibly
main structural material for the new lithium nitride) has also been Sponsor: Office of Space Flight
super-lightweight external tank for the exhibited. A laser weld has cracked
space shuttle--a reaction with when heated in nitrogen at 450 C, but
nitrogen has been noted to occur at not when heated in vacuum or inert
temperatures above 360 C. Even gas. Heated 2195 alloy surfaces
though this temperature is well above exposed to air have exhibited surface
service temperatures, the reaction has porosity. All the above effects do not
definite implications for welding and
other processing situations.

This reaction manifests itself through


weight gain and the formation of a
brown surface layer that reacts with 2
platinum when the 2195 alloy is
/ \ _ Nitrogen
heated in the nitrogen atmosphere of a I ,,_ _ Oxygen
A ,_ y _ Helium
thermogravimetric analyzer. --<>-- Air
Exothermic peaks have been observed
0
in the output of a differential thermal
analyzer, but only for weld metal and
not for wrought parent metal. (The
absence of exothermic peaks in the ""5

parent metal could result from a _-2


slowing of the reaction, perhaps due to
a less-penetrable grain bouldary
structure, rather than an absence of
reaction.) The weld metal, but not the -4
wrought parent metal, also shows
signs of an internal nitriding reaction I I I I I I
0 1O0 200 300 400 500 600
when the alloy is heated above 360 C
for a few minutes in a nitrogen- Temperature(*C)
containing atmosphere (alternating in
etching character at the dendrite FIGURE
78.--Differential thermal analysis curves for 2195 weld metal.
boundaries and porosity formation).

137
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MSFC Research and Technology 1994

Thus far, these elements have been put A local plastic stress-strain hardening
Relating Weld Strength
together only in the simplest of cases: curve for the metal allows
to Weld-Bead Geometry a parallel-sided weld with no computations of the strain undergone
projecting reinforcements. (Even in by each slipping plane to bring its
Arthur C. Nunes/EH23 this case, it became apparent that the strength into equilibrium with the
205-544-2699 microfracture criterion used was applied load on the specimen.
inadequate.)
One would expect that the strength of Results of preliminary computations
For the sake of computational indicate that a microfracture criterion
a weld depends upon the
simplicity, the weld geometry is needs to be constructed to be in better
configuration of the weld-bead cross-
sectional geometry as well as upon represented not by discrete agreement with local microstructural
boundaries, but by an initial hardness conditions. Under consideration is a
microstructural features. Empirical
observations _bear out this distribution function. The function local fracture criterion where particles
tentatively chosen has been selected are considered as lines of weakness
expectation. Yet the nature of the
relation of weld strength to weld-bead from the "Creation and Destruction rupturing at stresses inversely
geometry is not spelled out in welding Function" family synthesized proportional to the square root of the
textbooks, and weld diagnostic previously 2 for other weld-modeling particle size, as is the case for cracks
applications. Compatibility is built in the Orowan-Griffith fracture
practice usually only deals with the
into the analysis by approximating the criterion. In this instance, size
effects of bead geometry in a
strain field over the weld section as a distribution for critical particles
qualitative manner at best.
result of pure slip occurring on two determines the local fracture stress
Quantitative precision is desired for
families of planes at +45 to the distribution.
meeting the stringent requirements of
welding procedures currently under tension axis.
development for the assembly of _Nunes, A.C., Jr.; Novak, H.L.; and
aerospace hardware. This effort The flow stress distribution along a McIlwain, M.C. March 1981. Weld
supports the weld development 45 slip line determined by the initial Geometry Strength Effect in
hardness distribution fixes the 2219-T87 Aluminum. NASA
program for the 2195 aluminum-
weldment tensile load at the point at Technical Memorandum
lithium alloy to be used for the space
which flow begins to take place along TM-82404.
shuttle super-lightweight external
tank, while building upon earlier work that particular line. The region of
plastic flow in the weld lies between 2Nunes, Arthur C., Jr. 1992. Creation
in support of the current
2219 aluminum external tank. The those two pairs of 45 lines in the and Destruction Functions for

approach is general and potentially incipient slip condition. Building Complex Representations
of Data. NASA Technical Briefs.
adaptable to a wide range of metals.
For a flow stress, _,, in the weld
The objective of this study has been to parent metal and a flow stress, _, at
synthesize some relatively simple the center of the weld, the yield Sponsor: Office of Space Flight
analytic formulas relating weld-bead strength ,_, of a shaved weldment
geometry to ultimate tensile strength, with a straight-sided weld of
yield strength, and elongation of a thickness, w, in a plate of thickness, t,
butt-weld tested in tension is estimated as:
perpendicular to the weld line. The
theory entails five elements: a
description of the initial weld
structure, deformation
force equilibrium,
compatibility,
a stress-strain
relation, and a microfracture criterion. W
/

138

Technology Programs

Understanding to deliver its heat and melt its way of the plasma coming in contact with
forward. At first, attempts were made the forward interface is assumed to
Weld-Bead to model keyhole welding as a moving give up its fraction of power at the
Penetration line source, but it was found (fig. 79) point of contact like an electron beam,
that the efficiency of power then a simple computation of
Arthur C. Nunes/EH23 transmission to the workpiece went up efficiency, r/, as a function of weld
205-544-2699 as the weld speed increased, i.e., the speed 1ields:
weld width did not drop as fast with
speed as it would have had the power
Whenever one tries to deal with to the workpiece been constant. L,)+ / f,Lv.,
welding in a quantitative way, the q: PLC'(T_-T") I pd,--
matter of the relation between welding Changes in the geometry of the Fi )
parameters and weld geometry, or keyhole, which occur with speed
"penetration," takes on central changes, were found to be responsible where:
importance. The present study has for the change in efficiency.' As the C = specific heat of solid weld metal
been directed in support of the speed increased, the forward surface C_, = specific heat of liquid weld metal
development of a multivariable of the keyhole sloped backward more L = latent heat of melting
control system for variable polarity and, in doing so, caught more of the p = density of solid weld metal
plasma arc (VPPA) welding, which power of the plasma jet. If the portion p_. = density of liquid weld metal
plays a major role in the assembly of
the space shuttle external tank.

The first attempts to deal with 3O


penetration modeled the molten weld-
pool boundary as the melting
temperature isotherm of a moving
point heat source, with the weld bead
A
itself being the envelope of successive
pools. Strong currents, particularly 2O
those due to surface tension gradients 0
Plasma
in the weld pool, as well as phase 0
transformations on the weld-pool _B
surfaces, upset the computations of the
0 0
simple point source model. In the past,
it was proposed j to deal with these
10

factors through the introduction of
,,,,,,,1
dipoles and quadrupoles into a moving Width--_
heat source model.

Characteristic of the variable polarity


plasma arc process is the full I I
penetration "keyholing" mode of 0 0.2 0.4 0.6
operation where the plasma jet Weld Speed (cm/sec)
penetrates through the workpiece and
the molten metal flows around the arc FIGURE
79.--Mean weld width and keyhole leading edge angle for variable
to join in a weld pool behind the arc. polarity plasma arc weld in one-half-inch (12.7-millimeter)
The arc itself rides up onto the 2219 aluminum plate versus weld speed. Power held constant
forward surface of the keyhole cavity at approximately 8.1 kilowatts2

139
nnOOOO00000000000 oo oo

MSFC Research and Technology 1994

T = ambient temperature Benefits of Eutectic- turbopump vane rings. This very


T,, = melting temperature of weld versatile technology is also being
metal Free/Bimodal considered for other alternate
T = superheat temperature of liquid Gamma-Prime turbopump development applications.
at forward interface
Microstructures The vane rings have been tested at
V = weld speed Stennis Space Center for over
p = power density of plasma jet 5,000 seconds (with 10 starts) without
Deborah D. Schmidt/EH23
d -- plasma jet diameter. any cracking. Increased service life
205-544-4943
(which equates to a more economical
The above concept has been the basis machine) and increased safety margins
of an attempt to increase depth-to- When components of the space shuttle are major benefits.
width penetration of a variable main engine's (SSME's) turbopumps
polarity plasma arc weld by elongating are exposed to gaseous hydrogen, they General conclusions are:
the electrode in the weld direction and undergo a degrading phenomenon
shrinking the lateral dimension known as hydrogen environment PWA 1482 and PWA 1484 can be
proportionately. This attempt has been embrittlement (HEE). This produced in a hot isostatic-pressing,
thwarted by an inability to control the embrittlement significantly reduces eutectic-free form with a bimodal
distribution of current emission over the service life of these components, gamma-prime microstructure.
the noncircular electrode; however, it the space shuttle main engine itself.
is likely other ways can be found to and potentially futuristic space Eutectic-free single crystals offer a
take advantage of the increased vehicles as well. A program is significant benefit over conventional
understanding of plasma arc currently ongoing to develop an single crystals.
penetration. improved, single-crystal, nickel-based
superalloy specifically tailored for use A bimodal gamma-prime precipitant
_Nunes, A.C., Jr. 1983. An Extended in hydrogen-fueled rocket engine structure provides a significant
Rosenthal Weld Model. Welding turbopumps. improvement in fatigue crack
Journal 62(6): 165s- 170s. growth capability compared to a
At present, two single-crystal turbine conventional gamma-prime
2Nunes, A.C., Jr. December 8-10, blade alloys, PWA 1482 and PWA structure.
1993. A Welding Mini-Model and 1484, have successfully been
Some Applications. Presented (by processed by super solutionizing and Eutectic-free processing combined
J.C. McClure) at 1993 International hot isostatic pressing (HIP) to a with a bimodal gamma-prime
Conference on Modeling and eutectic-free microstructure (figs. 80, morphology has a synergistic effect
Control of Joining Processes, 81, and 82). The alloys have then been on fatigue and fracture capability.
Orlando, Florida. heat-treated for the addition of a
gamma-prime bimodal microstructure. This technology is versatile and
'Gordon, S., 1992. VPPA Weld Model This microstructure improves the benefits equiaxed microstructures in
Evaluation. Nichols Research fatigue and crack-growth properties to addition to single crystals.
Corporation Final Report: Contract a highly significant degree (figs. 83,
Number NAS8-38812. 84, and 85). Sponsor: Office of Advanced
Concepts and Technology
Sponsor: Office of Space Flight Several patent applications have been
submitted on this technology, and the Industry Involvement: Pratt &
technology has been diversified to Whitney
include equiaxed alloys as well, such
as MAR-M247 used in the alternate
turbopump development (ATD)

140
o o o o o o o o

Technology Programs

.4n

(a) (b)

(c) (d)

FIGURE
80.--Typical as-cast microstructure for PWA1482 and PWA1484: (a) PWA 1482 as-polished,
(b) PWA1482 AG21 etched, (c) PWA1484 as-polished, and (d) PWA 1484 AG21 etched

141
o o o o o o Q I Q I I

MSFC Research and Technology 1994

(a) (b)

it--1

(c) (d)

FtGURE
81.--Typical as-HIPed micr0structure for PWA1482 and PWA1484: (a) PWA 1482 as-p01ished,(b)PWA 1482 AG21
etched, (c) PWA 1484 as-p01ished,and (d) PWA 1484 AG21 etched.

142
oooooooooooooeoooooo oo

Technology Programs

(a) (b)

(c) (d)

FPGURE
82.--Alternate heat-treat microstructures produced in PWA1484: (a) pore-free, eutectic-free, fine cuboida) 7";(b)
transition electron microscope (TEM) replica of microstructure in (a); (c) pore-free, eutectic-free, bimodal 7';
(d)TEM replica of microstructures in (c).

143
o o o o o o o i t

MSFC Research and Technology 1994

690

620
A

0,.
Pore-Free,
E
Eutectic-Free,
552 --
Bimodal ),'
PWA 1484

,i 483 -- Pore-Free,
E Standard Heat
O
Eutectic-Free,
Z Treat PWA1484
E Fine Cuboidal y'
414 - PWA 1484
E

E
345 -

276
L [ I
100 1,000 10,000 100,000 1,000,000

Cycles-to-Failure
FIGURE
83.--Comparison of microstructures and double-notch, low-cycle fatigue (LCF) data (K t = 2.18) for various
PWA 1484 heat treatments at 26 C in 34.5-megaPascal hydrogen with R = 0.05.

10-3 1,379

Standard
PWA 1480 -- 10.5
A

10-4
A

t_

_ 10-6 "_,
690
,M E
v 0
Z Z
.=.,

E
10-5
E
Pore Free x Eutecic-Fr'ee
E
Bimodal7'
Eutectic-Free,-- 10-7 Bimodal 7'
PWA 1484

lO-8 I I I [ I I
10 100 10 100 1,000 10,000 100,000 1,000,000
Cycles-to-Failure
AK (ksi/_)

FIGURE
84.--Comparison of crack growth data from FIGURE
85.--Comparison of double-notch LCF data
PWA 1484 pore-free, eutectic-free, bimodal (Kt = 2.18) for alternate heat-treated PWA
1484 versus standard heat-treated cast,
7' microstructure (heat-treat no. 6) with
baseline PWA 1480 data at 26 C in nickel-base superalloys at 26 C in
34.5-megaPascal hydrogen with R = 0.1. 34.5-megaPascal hydrogen with R = 0.05.

144
0 0 0 O O O O 0 O o o

Technology Programs

Off-line Programming elements. While most of these weld- the robot cell. A graphical simulation
joint geometries do not require software package takes these
of Welding Robot complex motion, the joining of the geometric models and simulates the
Using Graphical node cylindrical skin to a large welding operation based on such
Simulation aluminum forging that supports the process factors as weld-torch
radial docking port uses nine separate orientation, speed, and start position.
axes of motion simultaneously to trace During the simulation, the computer
Clyde S. Jones/EH25
the path (fig. 86). Programming generates a table of robot positions for
205-544-2701
robotic motion to complete this task each programmed point on the weld
would require several days using the joint These tables are sent over a
An off-line robotic programming conventional approach. The computer network from the simulation
system has been developed for space programming system developed in this computer to the robot work-cell in the
station automatic welding. The effort has reduced the time required production facility, where a second
system, developed jointly by NASA/ for programming this complex computer converts the positions to
MSFC, Boeing, and |ntergraph, geometry, while increasing accuracy machine-readable codes. The second
supports the implementation of robotic and resolution. computer then transfers the machine
welding for fabrication of common codes to the robot computer for
module structural elements. The robotic off-line programming execution (fig. 87).
system accepts a computer-aided
Robotic welding will be used to design (CAD) representation of the Procedures have been developed and
complete approximately 25 percent of parts to be welded and incorporates tested that can adjust the robot
the common module structural this into a three-dimensional model of programs in the event that conditions
have changed since their last
successful use. Changes might be
caused by maintenance of the robot,
slight variations between production
parts, or changes in the tooling that
holds the parts for joining. In any
event, the robot can be manually
moved to previously defined key
points on the weld joint, and the
position of the robot's axes recorded.
These recorded positions can then be
sent back to the simulation computer
using the network and used to adjust
the welding motion program to "fine-
tune" the path to achieve the accuracy
necessary for a successful weld. Tests
of this procedure have shown that
major adjustments can be made in the
robot program in less than I hour,
where a conventional approach might
take more than I day.

FIGURE
86.--Radial docking port.

145
oooo ooooooooooooooo00

MSFC Research and Technology 1994

Simulation
Thermal-Sprayed
CAD Design
Aluminum for Corrosion
View View
Edit
Robot Help
Programs j Applications
Protection in Cryogenic
Files Files

Frank R. Zirnmerman/EH25
205-544-4958

Files J
t I In response to the need for eliminating
Computer_ the release of hexavalent chromium
Network _ -"-r'-
I Calibration and volatile organic compounds,
J Data thermal spray coatings are being
,
I
developed at MSFC to replace
Translate traditional chromate paints and
Robot Files to .__._Taught_. I primers now used to prevent pitting
Text Files Robot and stress corrosion cracking. A wire-
Points[ Controller arc-sprayed aluminum coating has
ProgramText Files to L Robot been developed for corrosion
Robot Machine Language |Program|
protection of low-pressure, liquid-
hydrogen-carrying ducts on the space
shuttle main engine (fig. 88). Thermal
spray processing, salt-lbg corrosion
testing, and adhesion and flexibility
testing in ambient and cryogenic
environments have been completed.
Results show the wire-arc-sprayed
......... ,
aluminum coating meets all service
requirements and provides the
necessary corrosion protection tbr
FIGURE
87.--System configuration. flight hardware in cryogenic
applications.

The wire-arc-spray process includes


This robotic programming system has Industry Involvement: lntergraph applying metal coatings that use metal
Corporation; Boeing Aerospace feedstock in wire form. Two wires,
been developed for use on the space
station in the MSFC Productivity Corporation serving as the positive and negative
electrodes, advance to meet in a
Enhancement Complex. All major
features have been tested, and the stream of atomizing gas. A potential is
system was used to program the first applied to the wires, fi_rming an arc
across them, and the heat of the arc
production radial docking port weld.
melts the tips of the wires. Atomizing
Sponsor: Office of Space Flight gas then flows across the arc zone,
propelling molten metal droplets to the
substrate (fig. 89).

146
o o o o o o

Technology Programs

incomplete, or when the coating is no damage, demonstrating the


__r- LPOTP
scratched or damaged in service. With coating's cryogenic flexibility. Wire-
LPFTF _ _-LPFTF
the addition of a sealant or a topcoat, a arc-sprayed aluminum provides
/_ Discharge
thermal-sprayed coating has long life excellent protection of
Duct and is easy to clean and maintain. In 21-6-9 corrosion-resistant steel
addition, the sealant does not affect (CRES). After 120 days in a 5-percent
"__..___ Hot-gas
ani,o, cathodic protection. salt-fog chamber (conforming
American Society for Testing
to

The wire-arc-sprayed aluminum Materials (ASTM) B-117), the coating


coatings have been proven to be protected the substrate from the effects
equivalent or superior to the current of this aggressively corrosive
chromate primer. These aluminum environment. Coatings subjected to
coatings exhibit excellent adhesion, multiple thermal cycles, from ambient
corrosion protection, and room to cryogenic temperatures of-253 C,
temperature and cryogenic flexibility. maintained adhesion to substrates
Coated samples do not crack or without cracking or blistering. This
FIGURE
88.--The space shuttle main
delaminate after being bent around a achievement is significant in the fact
engine showing the low-
0.75-centimeter-diameter mandrel. that no other corrosion protection
pressure fuel turbopump
Bend tests around a 7. l-centimeter- paints, other than the currently used
discharge duct.
diameter mandrel at liquid nitrogen hazardous chromate primer, have
temperatures (-195 C) similarly show successfully completed such tests.

Although thermal-sprayed corrosion


protection coatings have been widely
used in industry, none have been Spray Material
previously developed tbr cryogenic FeedWire--
applications. The wire-arc aluminum
coating developed at MSFC meets the
stringent adhesion and cryogenic
flexibility requirements, while also
providing corrosion protection for
Atomizing
steels and other more corrosion-prone
Gas _ _ --
alloys.

The wire-arc-sprayed aluminum Are Melted by the


coating was selected based on Electric Arc and Propelled
environmental, cost, availability, and
performance concerns. These coatings
not only act as an effective coating
J
I

I
I
I
Toward the Substrate by
a High-Velocity Gas

barrier, but also (because they are


!

I
more anodic than steel) act as a
sacrificial anode and give galvanic Power Supply
protection to the substrate. Therefore,
corrosion of the substrate is prevented
even when coating coverage may be FIGURE
89.--Schematic of the wire-arc spray gun.

147
O 0 O 0 O 0 0 m

MSFC Research and Technology 1994

Although wire-arc-spray coatings have Near-Infrared Optical provides significant savings,


been used in the past for numerous eliminating costly repair operations
corrosion-prevention applications, its
Fiber Spectrometry when bond failures are found later in
use in a cryogenic environment is new. of Critical Surfaces the manufacturing process. Although
Requirements to eliminate newly other analytical tools are being
classified hazardous materials on the considered to assist in the
Billy H. Nerren/EH12
space shuttle main engine and other determination of critical surface
205-544-2636
rocket engine systems present an cleanliness, most techniques do not
excellent opportunity for wire-arc- always provide an unambiguous signal
H DeWitt Burns/EH12
sprayed aluminum in liquid hydrogen of cleanliness. For example, optical
205-544-2529
applications. The coating can serve as stimulated electron emission (OSEE)
a viable replacement to the can provide a useful measure of
environmentally undesirable chromate Optical fiber spectrometry, in contamination on bondline surfaces,
paints and primers now used on conjunction with multivariate analysis, but naturally occurring oxidation and
cryogenic, hydrogen-carrying ducts of can be a very powerful tool for hydrolysis processes might also be
the space shuttle main engine. identifying and quantifying chemical indicated as contamination.
species in a broad class of
Sponsor: Office of Space Flight environments. Typical applications A potential source of contamination in
include process control of chemical the manufacturing environment is the
Industry Involvement: Rocketdyne, flows, environmental streams and use of various masking tapes within
A Division of Rockwell International wells, and surface chemistry, including the redesigned solid rocket motor case
both undesirable contamination and nozzle areas. Once applied to the
materials as well as naturally surface, residues from the tape are
occurring surface oxides and difficult to remove and can be
hydroxides. Examples such as detrimental to critical bonds later on in
principal component regression (PCR) the assembly phase of the process.
or partial least squares (PLS) are used
to extract important variations in the Four tapes used by Thiokoi in their
acquired data for identifying and solid rocket motor manufacturing
quantifying contaminants. process have been studied. Tape
adhesives were extracted using
Clean bonding surfaces are critical to 1,1,1 trichloroethane, then applied as
the successful manufacturing of such contaminants on test panels. Data have
space-flight hardware as the been collected on tape residue that
redesigned solid rocket motor. Critical sometimes remains on a bonding
surfaces must be inspected prior to surface even after tape has been
bonding in order to verify that no removed and the surface area has been
contaminants (e.g., silicones, oils, or cleaned. The four tapes under analysis
grease) are present. included B-mask, a masking used in
the grit-blast process; P-mask, a
This particular study has been masking tape used in the painting
performed to develop the capability to operation; Teflon TM tape, used in
identify and quantify contamination conjunction with B-mask in the grit-
levels which might be detrimental to blast process; and vinyl tape, used as
the bonding process and cause all-purpose tape in the manufacturing
in-process failures. Assuring that area.
surfaces are clean prior to bonding

148
o o o o o o o o o o o o o o o

Technology Programs

0.06 model was then used to predict the


individual contamination levels for
each different residue as if they were
0.04 unknown. This information can then
/IV; be used to predict a single residue
i | i
0.02 -- signature using the significant factors
i ii
identified in the PLS2 model. Results
of the analysis (figs. 91 to 94) offer
0 predicted versus measured values. The
o I p scatter of the data about the regression
1,000 1,200 1,4(

-0.02 --
,"lqioo
18i;
I ooo
Iiiu
'<,7
.,, "
line is indicative of a good model.

No patents are pending at this time.


Teflon The techniques developed in this work
-0.04 -- ----- P-mask are currently being applied to many
...... B-mask other activities, including
--- Vinyl environmental sampling, identification
-0.06
of hazardous wastes, discrimination
Wavelength(Nanometers)
and separation of plastics for
recycling, and in-process inspection of
Figure 90.--Plot of first factor for all four residues.
chemical processes.

The residue solutions were sprayed on first factor extracted from a principal Sponsor: Office of Space Flight
large aluminum plates and a witness component analysis for each
foil concurrently. The gravimetric contaminant is shown in figure 90. University Involvement: University
weights were determined for the There are a number of similar spectral of Alabama in Huntsville
witness foils, and conclusions about features due to the similar chemistry
the plates were deduced. Each residue of the tape residues.
was applied in two distinct levels of
contamination, yielding eight The PLS2 model includes all the data
contaminated levels, two for each type from all the contaminated panels. This
of contaminant. A blank pane[ was
prepared to provide a zero reference
TeflonTM Tape Residue
for the study. Spectral data for three Predicted With 15 Factors
different spots over each contaminated 12
level were taken and recorded. Also,
three different spots were scanned on 10
the blank panel. Spectral data were
collected with a Guided Wave 260 TM
using an optical-fiber probe to
illuminate and receive data after
contaminant application. Data were o. 24
then subtracted from a gold reference
scan, smoothed, and the PLS2 analysis
perlormed to determine the predicted -2 I L I I I
0 2 4 6 8 10 12
contamination levels of each residue
Actual mg/lt2
using Unscrambler lI ':_'_
software. The
Figure 91.--Predicted versus measured values for Teflon TM tape.

149
o o o o o o o

MSFC Research and Technology 1994

P-Mask Tape Residue Development


Predicted With 15 Factors
of Low Thermal
10[__
8 _-_'_' ,o Conductivity,
Polyacrylonitrile-
_6_- _.i --_'_'_"
Based Fibers
for Solid Rocket
_2[-- __.--'''''" Motor Nozzle
Applications
-2 I I I I L I I I
0 1 2 3 4 5 6 7 8 9 Raymond G. Clinton, Jr./EH34
Actualm0/tt2 205-544-2682
Figure 92.--Predicted versus measured values for P-mask tape.

B-Mask Tape Residue During the past 5 years, the Materials


Predicted With 15 Factors and Processes Laboratory, in
12 cooperation with the Solid Propulsion
10 Integrity Program (SPIP), has
conducted a research effort to develop
-- _oo oo

E and evaluate low thermal conductivity


_6 (LTC), polyacrylonitri[e- (PAN-)
.& based carbon fibers as potential
=64 __ o_o_

replacements for rayon-based fibers


"2 currently used as reinforcement for
0 phenolic matrix composites in solid
L I [ I I rocket motor nozzle applications. As
-20 2 4 6 8 10 part of this program, material
Actualm0/fl2 performance results have been
Figure 93.--Predicted versus measured values for B-mask tape. collected from the static motor firing
that occurred in September 1993.
Vinyl Tape Residue
Predicted With 15 Factors
12 Specific placement of the test
materials in the nozzle rings and
10 material descriptions are provided in
figure 95. The nozzle was designed
8
}o m S _SS _ SS,oo _,S SS _ SS _S S _, _S _ _ S_
with split rings to enable comparison
of the two low thermal conductivity
polyacrylonitrile candidates to each
_4 other and to a baseline rayon-based
P S _
ablative (FM5055). The FM5939LDC
"2 -- o_,S ,_S
materials tested in the aft end of the
L__ '_
0 aft exit cone addressed two objectives.
I I I I I First, the product served as the
-2 0 2 4 6 8 10 12 baseline rayon-based, low-density
Actualmg/ftz carbon phenolic for performance
Figure 94.--Predicted versus measured values for vinyl tape. comparison with the polyacrylonitrile-

150
O000000000 o al o o o o o ooooO

Technology Programs

based, low-density materials, forward portion of the throat ring. conductivity polyacrylonitriles in the
notwithstanding aft exit cone Erosion trends indicated that both aft exit cone exhibited lower char and
environment variation. Second, two polyacrylonitriles tended to erode erosion than the rayon baseline.
"different" FM5939LDC materials slightly less than the baseline rayon Further, the baseline materials, both
were tested for performance material, and overall thermal T-type and A-type carbon
comparison--the difference being the performance was similar. In the aft microballoons, exhibited plylift,
type of carbon microballoons used as section of the throat, again both whereas the polyacrylonitriles did not.
filler. The T-type microballoons were a polyacrylonitriles exhibited pocketing
higher purity subset of the industry- that prevented performance The occurrence of pocketing was
standard A-type microballoons comparisons. Downstream wash unexpected. A study of causal factors
produced by Carbospheres. effects from throat pocketing were contributing to the anomalous
evident in the forward portion of the performance included ply-angle
Performance results are summarized as forward exit cone, so meaningful considerations, material pedigree,
follows. Both standard-density low performance comparisons were not processing, and material properties.
thermal conductivity polyacrylonitrile possible. In the aft section, erosion- Pocketing in the forward inlet and
materials in the forward inlet ring and heat-affected depth tendencies for throat rings originated at ply angles to
exhibited pocketing, which prevented both polyacrylonitrile materials were the surface of 65 and 68 , respectively,
any direct performance comparisons. similar (within 10 percent) to rayon. indicating an increased ply-angle
However, no pocketing occurred in the The low-density, low thermal sensitivity range in comparison to the

9.979 in. dia.


Aft Inlet
(75 deg) /_Throat (45 deg)
/ FM5055
MX4996-2800 _ /FM5950
ForwardInlet _ \_ _' / FM5952 F ForwardExit Cone(30 deg)

(105 deg)
FM5055 __
_ / FM5055
FM5950
FM5950 [.._ FM5952 Aft ExitCone (22 deg)
FM5952 \_,,,, _ FM5950
FM5951 LDC
_ . _ r_...'_'_'_r"_._,......_ / _ FM5953 LgC

NOSeMx4996(20
deg) j 4; dia.
Flexseal Insulator
Specimens4 Places Overwrap Glass
Cloth Phenolic
HousingInsulator (20 deg) MXB6001
3-piece
MX4926 Instrumentation Fitting AdhesiveEA 946
(2) FM5055
PANTest Materials
FM5950_LFP2 5HS/91LD 6-k Tow Shear--Treated
FM5951 LDC--LFP2 PW LDC/91LD6-k Tow Shear--Treated
FM5952--Amoco 25 5HS/91LD 6-k Tow Shear--Treated
FM5953 LDC--Amoco 25 PW LDC/91LD6-k Tow Shear--Treated
i

FIGURE
95.--Solid Propulsion Integrity Program (SPIP-3) MNASA nozzle as-built.

151
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MSFC Research and Technology 1994

rayon-based materials. In assessing Clinton, R.G., Jr. 1993. Development


material pedigree changes between of Low Thermal Conductivity PAN-
those product versions tested in Based Fibers for SRM Nozzle
Thiokol's 40-pound charge motor and Applications. Research and
NASA's Solid Propulsion Integrity Technology 1993: Annual Report of
Program MNASA motor, the the Marshall Space Flight Center.
Amoco-25 fiber tow size was NASA TM-108420.
increased from 3 to 6 K for the
Thiokol test. Sizing and surface Clinton, R.G., Jr.; Pinoli, P.C.: and
treatment were reportedly unchanged. Canfield, A.R. October 1990.
The sizing was changed and a surface Development of Low Thermal
treatment added to the Hercules LFP-2 Conductivity PAN-Based Fibers tbr
fiber tor the MNASA test. Resulting Solid Rocket Nozzle Applications.
across-ply tensile strengths increased Joint Army, Navy, NASA, and Air
between 60 and I00 percent in Force (JANNAF) Rocket Nozzle
comparison to earlier versions of the Technology Subcommittee (RNTS)
products. In-plane permeability for the Meeting, Pasadena, California.
FM5950 material was-12.7 log
Darcy's constant, due to Emery, E.A., and Hill, K.H.,
microcracking, and ranged from December 1992. PAN Material
-I 8.5 to greater than -20 log Darcy's Performance Evaluation. JANNAF
constant for the FM5952 material. RNTS Meeting, Lockheed Missiles
(For purposes of reference, the mean and Space Corporation (LMSC),
value of baseline redesigned solid Sunnyvale, California. CPIA
rocket motor North American Rayon Publication 592.
Corporation (NARC) rayon-based
carbon phenolic is approximately Sponsor: Office of Space Systems
15.7 log Darcy's constant). No Development
differences were documented in the
processing area. The pocketing Industry Involvement: Thiokol
hypothesis was that changes in surface Corporation; Southern Research
treatment and sizing which Institute; Hercules Aerospace
successfully improved interfacial Corporation; Amoco; B.E Chemicals,
properties decreased room temperature Fibers and Materials Division
and elevated temperature permeability,
resulting in pocketing when the ply
angle was sufficiently high.

Additional tests are being conducted


by Thiokol and Southern Research
Institute to address the above issues
and hypothesis. A sister lot of the
FM5952 and a post-cured version of
the FM5950 material will be tested in
the split-ring configuration in the
throat of the RSRM-4 MNASA motor
in 1994. The results of these tests will
be given in the 1995 annual report.

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oooooooooooooeoeoeo

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MISSION
OPERATIONS
Virtual Reality been conducted to compare subjects' observer (near versus far). The
qualitative and quantitative judgments Relative Range estimations, where
as a Human Factors of two "real-world" control rooms at subjects were required to make a
Design Analysis Tool MSFC and their corresponding virtual forced choice of which object of a pair
for Architectural counterparts. Results indicate a level of objects was closer, took place in the
of filtering occurring in the virtual payload control room and virtual
Spaces: Control environments. payload control room, and were also
Rooms to Space composed of two independent
The Spacelab payload control room variables: Field of View (same versus
Stations (PCR) and simulation control room diff,erent, i.e., whether or not the
(SIM) were selected as experiment subject could see both objects
Joseph P. Hale/E023 sites based on their apparent simultaneously in the same field of
205-544-2193
separation on a variety of continua view) and the objects' Distance from
(e.g., large versus small, spacious the observer (close versus far away).
A virtual reality (VR) applications versus cramped, aesthetically well- Objects" faces were either green or
program has been under development designed versus poorly designed, and blue, and colors were counterbalanced
at MSFC since 1989. Its objectives so tk)rth). A corresponding virtual across conditions. Range Estimation,
have been to develop, assess, validate, payload control room (VPCR) and Relative-Range Forced Choice, and
and utilize virtual reality in hardware virtual simulation control room Elapsed Time to answer range and
development, operations development (VSIM) were developed that contain relative-range questions were
and support, mission operations the basic elements (tables, monitors, collected as dependent variables.
training, and science training. _Human printers, communication panels, etc.)
factors issues and considerations in and spatial layout of their real-world Materials and apparatus used included
hardware and operations development counterparts. the MSFC virtual reality systems
present a wide range of potential residing in the Computer Applications
virtual reality applications. Two of the The experimental design used in this and Virtual Environments (CAVE)
goals of this technology program have study was a 2 2 ( 2 2), full- Laboratory in Building 4610. System
been to enable specialized human factorial design with two within- components utilized in the study
factors analyses to enter earlier in the subjects variables and two blocking included the VPL Research Eyephones
hardware and operations development variables. Also, two pairs of crossed, LX TM and software (Swivel 3D TM,
process and to develop more effective two-level within-subjects variables Body Electricr_L and ISAACrM); the
training and mission support were nested in one of the main within- Polhemus Fastrak spatial tracking
systems. _' subjects variables. The overall system; a Macintosh TM llfx computer;
independent variables (IV's) were and two Silicon Graphics TM computers
One specific application of virtual Wodd (real/virtual) and Room (4D/310VGX and 4D/320VGXB).
reality is as a human factors design (payload control room/simulation
analysis tool for work areas and other control room), with Gender and World Results from each relative range
architectural spaces. The use of virtual Order (virtual-real/real-virtual) as choice were coded as "correct" or
reality in the macro-ergonomic blocking variables. Nested within "'incorrect." Z tests tk_r proportions
analyses of work-area topological Room were Range and Relative Range were then carried out on each
design enables the consideration of the estimations. Range estimations, where condition. The criterion of
fields of view (FOV) from a variety of subjects estimated the range to significance was set at 12= .05 for all
eye reference points and can include specified items in the room, took place tests. Regardless of World or Distance,
operationally driven components, such in both the simulation control room subjects accurately selected the correct
as translation paths among the various and virtual simulation control room closer object when both objects were
worksites. Examples of"spaces" and were composed of two in the same field of view (12< .05).
include control rooms, space stations, independent variables: Item (object/ However, when making judgments
and orbiting telescopes. ' A study has surface) and the item's Range from the about objects in different fields of

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0 o o o o o o o 0 0 0 0 0 0

MSFC Research and Technology 1994

view (requiring subjects to turn their for the real-virtual order in the virtual summary of Relative Range accuracy
heads in order to visually capture each world, 21.94 seconds for the virtual- and Elapsed Time as a function of
object), those in the real world were real order in the real world, and World Field of View and Distance.)
unable to discriminate which object of 59.75 seconds for the virtual-real
the two close objects was closer order in the virtual world (table 9)). Two measures were obtained for range
(12> .05). Subjects were able to make estimation: actual judgments
an accurate selection when the object (expressed in feet) made by subjects
TABLE9.--Relative Range Elapsed Time
pair was further away from them as a function of World and regarding their distance from an object
(p_<.05). In the virtual world, subjects World Order or surface and elapsed time measures
selected the wrong object of the close for all estimates. Range estimates
objects, reversing the actual relative were transformed to provide a
VR-Real ReaI-VR
range when each object appeared in measure of the subject's range
different fields of view (12< .05). VR 59.75 s 27.81 s estimation accuracy. The estimates
When object pairs were further away, were subtracted from the actual
Real 21.94 s 29.41 s
subjects in the virtual world were distances involved in order to acquire
unable to discriminate between items a raw deviation, expressing the
(p > .05). differences between judgments and
In addition, a significant effect was actual values. Each deviation was
Elapsed Time (ET) for each judgment observed for FieM of View divided by the actual distance, with
was bounded by verbal (F(1,28) = 28.826, 12< .05), the goal of minimizing the effects of
acknowledgment from the subjects indicating that subjects took longer to making different types of distance
that they had visually acquired the make judgments when each of the judgments (closer versus further
target items and by their verbal objects of the comparison pair was in away). The resulting transformation
selection of an item. No effects were different fields of view than when thus expressed a ratio between the
found for the Gender or World Order both objects were in the same view deviation and the actual value.
blocking variables (12> .05). However, (M = 53.85 seconds and Underestimates of distance are
a significant main effect was noted for 15.61 seconds, respectively). This is expressed as positive values, and
World (F(1,28) = 5.468, 12< .05) and consistent with the difficulties overestimates are expressed as
for World Order*World experienced by subjects in accuracy negative values. A perfect estimate (no
(E( 1,28) = 6.469, 12< .05). of selection under different field-of- deviation) would take the value of 0.
Throughout this analysis and view viewing. (Refer to table 10 for a
subsequent analyses involving time,
subjects took longer to make
judgments in the virtual world than in
the real world (M = 43.78 seconds and TABLE10.--Summary findings for Relative Range
25.67 seconds, respectively). A post- accuracy and Elapsed Time as a function
hoc contract on the World of World, Field of View, and Distance
Order*World interaction was
significant (t_(28) = 2.44, 12< .05),
Real Virtual
indicating that subjects who began a
task in the virtual world required more Close Away Close Away ET
time to make judgments when in the Same Correct Correct Correct Correct 15.61 s
virtual reality world than did subjects FOV
in the other World/World Order
combinations. (M for each world by Dift. Random Correct Reversed Random 53.85 s
world order combination was FOV
29.41 seconds for the real-virtual ET 25.67 s 43.78 s
order in the real world, 27.81 seconds

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0 o e o o o o o 0 o o

Technology Programs

A 2 (Gender) x 2 ( Wm'ld Order) x 2 virtual reality as a human factors "realistic" perceptions and thus
{World) x 2 (Range) 2 (Item: Object/ analytical tool. Overall, there appears expanded utility. The goal now should
Surface) mixed ANOVA was carried little difference between real and be to better quantify this filtering
out on the range judgments, with virtual worlds in one's ability to effect and determine where and when
Gender and World Order as blocking differentiate and estimate distances at it has an effect on virtual reality
variables and World, Range, and approximately 3 and 6 feet. This is applications. As the technology
ObjectSurface as within-subject also true tk)r discrimination of 2-inch continues to evolve, these issues will
variables. No effects were found lot differentials at those distances with need to be readdressed and the
blocking variables. A significant main objects within the same field of view. technology recalibrated and further
effect was obtained tor Range, For different fields of view, this considered for expanded applications.
indicating that subjects were more discrimination ability starts to
accurate in their judgments of far deteriorate in the real world and is lost _Hale, J.P. 1993. MSFC's Virtual
items (F(1,28) = 7.49 12< .05). A in the virtual world. Thus, analyses Reality Applications Program. In
significant main effect was also using this technology that depend Proceedings of the Contributed
obtained fl)r Item, indicating that a upon gross range estimations seem Sessions 1993 Conference on
subject's estimates were more accurate permissible, but those relying upon Intelligent Computer-Aided
for objects than for surfaces fine range perceptions should be Training and Virtual Environment
(F(1,28) = 4.93, 12< .05). A significant approached with caution. The very Technology. NASA/Johnson Space
interaction was obtained |or clear main effect of Worhl (increased Center, Houston, Texas.
World*Gender (E{ 1,28) = 4.58, time to make judgments in the virtual
p < .05). Post-hoe comparisons world) provides guidance as to when :Hale, J.E 1993. Virtual Reality as a
revealed that women underestimated and when not to use this technology, as Human Factors Design Analysis
distance more in the real, as compared an analytical tool. If task times, for Tool. In Proceedings of the
with the virtual reality, worlds example, are a critical component of Southeastern Simulation
(t_(15) = 3.1,12 < .05), while men the analysis, the use of this technology Conference. Society for Computer
underestimated distance more in the should be carefully considered. Simulation, San Diego, California.
virtual reality worlds as compared
with the real worlds (L(15) = -2.79, However, these cautions will naturally SNull, C.H., and Jenkins, J.P. (eds.).
12< .05). No other sources of variation be relaxed as the technology evolves. 1993. NASA Virtual Environment
in this analysis were significant. Texture mapping, a feature now Research, Applications, and
generally available but not a part of Technology.
A mixed ANOVA with the this study's virtual reality system, is an
configuration described above was example of a technological advance Sponsors: Office of Space Flight:
utilized to analyze the elapsed time that should modify these cautions and Center Director's Discretionary Fund:
associated with range estimation enlarge the set of virtual reality Summer Faculty Fellowship Program:
judgments. No significant effects were application classes. Historically Black Colleges and
obtained for blocking variables. A Universities; Engineering Technology
significant main effect was obtained In summary, based on the results of Base
for World (F(1,28) = 7.42, 12< .05). As this study, the use of virtual reality as
in the relative range judgments, a human factors analytical tool has its University Involvement: University
subjects took longer to make limitations. The different perceptions of Alabama in Huntsville, Mary Lynne
judgments in virtual reality than in the and the longer response times point to Dittmar, Ph.D., Psychology
real world (M VR = 46.56 seconds, a level of filtering occurring in the Department: Oakwood College,
M Real = 22.62 seconds). virtual environment. This is not Huntsville, Alabama
particularly surprising. As more cues
The primary objective of this are enabled (e.g., texture mapping,
experiment was to start the process of point sources of illumination, shadow,
validating and calibrating the use of and sound), we would expect more

155
o oo o o o o e e o _ m aP BeeOB@O

MSFC Research and Technology 1994

to National Television Standards


Ground-to-Air accomplished via sustaining
engineering efforts on an as-available Committee format and distribute to
Television basis. their video and audio matrices.

David W. Scott/E062 To date, a working flight unit The onboard codec unit consists of a
205-544-3226 prototype has been built at Johnson's 28-volt, direct-current (Vdc) power
Electronic Systems Test Laboratory, supply, a 486 motherboard, hard disk,
Ground-to-air-television (GATV) is a EE2. MSFC has developed and tested PictureTel PCS 1000 video/audio
proposed mission kit that will provide a ground systems architecture that will codec (two cards), an RS449
a system and methodology for enable MSFC or Johnson to originate communications card, and a VGA-to-
uplinking real-time, full-screen, color video signals using industry-standard NTSC conversion card. Support
television signals from MSFC and/or video-conferencing equipment. software is auto-loaded on startup, so
Johnson Space Center (JSC) to the Originally proposed as a that the operator is only required to
space shuttle and Spacelab, and lbr demonstration test objective (DTO), connect the codec unit and turn on the
simultaneously downlinking low- ground-to-air television viability, power.
bandwidth television. The system based on progress to date, was such
requires minimum crew attention and that reviewers recommended The quality of video received at either
maximizes use of the extensive escalation to the mission kit approach. end is similar to a consumer-grade
onboard and ground-based video and video cassette recorder except Ibr
audio systems already in place. The A National Television Standards reduction in motion rendition
system is small (flight unit weighs Committee (NTSC) television signal (15 frames per second (fps) versus the
12 pounds and fills 0.3 cubic feet) and is digitized, compressed, and uplinked standard 30 frames per second). The
fairly inexpensive (with the total cost in real-time via the 128 kilobits per output of the onboard video decoder is
of flight and ground units plus spares second (kbps), Ku-band (15.250 to in standard National Television
under 300,000 dollars). 17.250 gigahertz) uplink via a video Standards Committee composite
encoder/decoder (codec) located in the lormat, compatible for color
Uplink video is of particular interest control center. (This is the same monitoring and recording by the
relative to extended-duration orbiter bandwidth used for Thermal Input orbiter/Spacelab television systems.
(EDO) or contingency extravehicular Printing System (TIPS) transmissions. Current plans are to evaluate a variety
activity (EVA) missions where the shuttle's equivalent of a FAX of preplanned uplink scenarios under
unforeseen problems are more likely system.) Any signal available oll the mission conditions and to provide
to occur. Long-term implications for sending center's video matrix can be video-assisted support for actual
space station operations (e.g., in-flight selected. A variety of audio signals mission situations. Future
maintenance (IFM) and onboard can similarly be chosen. The signal is improvements may include near-
training) are also significant. decoded and interfaced to orbiter/ broadcast quality downlink at data
Spacelab closed-circuit television and rates between 384 and 1,200 kilobits
Multimedia research conducted at audio distribution systems via an per second (Ku-band Channel 2 can
MSFC from the 199 I-1993 Center onboard, locker-stowed video process up to 2,000 kilobits per
Director's Discretionary Fund processor unit. second), though this would preclude
(CDDF), Project 91-16, identified the simultaneous uplink.
potential for low-bandwidth television Downlink source signals are selected
transmission with space shuttle uplink via existing onboard video and audio Significant operational benefits lot
communications bandwidths. systems, with the resulting digital data space shuttle/Spacelab in-flight
Following discussions with stream transmitted on Ku-band maintenance procedures, payload/
engineering and management Channel 2 at 128 kilobits per second, science operations, medical, and/or
personnel at MSFC and Johnson, the same rate as uplink. MSFC and/or extravehicular activity operations can
preliminary system development was Johnson codecs convert the downlink be derived by sending color television

156
o o o ooooool o o o o al oo

Technology Programs

with embedded audio from a control Ground-to-air television (fig. 96) This type of technology is directly
center to a manned orbiting spacecraft: can support extended conversations applicable to other operations
keeping core circuits clear. environrnents. An effort is currently
Transmission time required to underway to establish a two-way
Audio quality is better than current voice, video, and data (VVD)
convey information is reduced
compared to existing operational air-to-ground circuits and is full- capability for NASA's KC-135 zero-
communications methods, or duplex. gravity aircraft and to identify other
NASA activities with needs for low-
significantly greater content is
communicated in the same amount Ground-to-air downlink does not cost airborne voice, video, and data

of time. "'One picture is worth a interfere with high-rate data capabilities.


thousand words...a moving picture downlink. (Standard orbiter TV
is worth a million." downlink precludes high-rate data. Sponsor: Office of Life and
Microgravity Sciences and
Benefits range from productivity "Virtual presence" of ground Applications
enhancement (quality or quantity equipment and personnel clarifies
increase) to loss prevention or communications with the onboard
crew.
recovery.

Existing bandwidths can support


this type of video and audio
transmission without obstructing
core voice communications circuits.

TIPS or
I VIDM White Sands
I

JSC MSFC

[ Audio Matrix
_ I Audio Matrix 1

' 7'I
_I('_}_kJ Video Matrix

FIGURE
96.--Ground-to-air television system architecture.

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0 O O 0 I o O O 0 0 o o 0

MSFC Research and Technology 1994

High-Packed Digital Via HRM


Television-- Near-broadcast quality
3-10 Mbit/sec each
Multichannel
Downlink
From Spacelab

David W. Scott/E062
205-544-3226
\
High-packed digital television (HI-
PAC DTV, or simply HI-PAC) will
demonstrate multichannel television
downlink capabilities by interfacing
commercially available video Figure 97.--High-packed digital television.
compressor-decompressors (codecs)
with Spacelab's high-rate multiplexer
(HRM) (fig. 97). Up to six television Several mission managers were 13 megabits per second; nominal rates
signals will be simultaneously consulted as to their video downlink for missions 3.3, 5.0, and 10.0; and
transmitted during the U.S. requirements, revealing that U.S. Joint Photographic Experts Group
Microgravity Laboratory 2 (USML-2) Microgravity Laboratory 2 had (JPEG) compression format.
mission in 1995, alleviating a 16 signals that would compete for the
potentially massive scheduling use of a single television downlink if Also included are video decoder
conflict and drastically reducing current shuttle capabilities were used. assemblies (VDA's), one for each
turnaround time for science teams to Further discussion with consultants channel (six downlink and two
obtain their data. and vendors identified a very small, playback for U.S. Microgravity
lightweight unit used for downlinking Laboratory 2). These are 19-inch,
Multimedia research conducted at video from fighter aircraft during rack-mounted, and operate at
MSFC from 1991 to 1993 (under the missile tests that could be adapted 115 volts, alternating current (Vac).
Center Director's Discretionary Fund, directly for Spacelab use.
Project 91-16) identified a potential Onboard interface and power control
for digital compression and The core components of high-packed units have been added to provide
transmission of television signals. digital television include video compatible connections to standard
During a discussion of low-bandwidth encoder assemblies (VEA's), one for closed-circuit television, Spacelab
uplink possibilities, it was discovered each downlink channel (six for U.S. power, experiment computer and high-
that multiple downlink signals would Microgravity Laboratory 2, plus one rate data systems, and to an enclosure
be extremely useful if sufficient spare). These units have dimensions of support structure for mounting the
quality could be maintained. 7 inches by 3 inches by 4.5 inches and video encoder assemblies in the
Researchers were able to identify weigh 4 pounds. They operate at Spacelab module. All features are
several technologies yielding high- 28 volts, direct current (Vdc) at less ground-controllable, while limited in-
quality results in the 6-megabits-per- than 10 watts (W), each with passive flight maintenance (IFM) can be
second (MB/s) range. Since Spacelab cooling. Each provides four software- performed (and certain subsets
provides data paths up to 48 megabits selectable inputs (one at any given controlled) by the flight crew as a
per second, a solution seemed time), digital serial output, a backup.
possible. programmable data rate of 1 to

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O O O o O O o O O o 0 O

Technology Programs

A ground-based high-packed digital For future missions or platforms (e.g.,


television workstation houses video space station), high-packed digital
decoder assemblies and interfaces television or its derivatives will
with the Huntsville Operations multiply telescience possibilities.
Support Center's (HOSC) high-rate Motion Picture Experts Group
demultiplexer (HRDM) and video (MPEG) compression formats could
distribution systems. Principal be adapted to improve motion
investigators (PI's) and/or operations resolution. Flight units can be
cadre members provide their own configured to embed a voice channel,
analog video recorders for taping so that crew commentary or payload-
directly from the support center's generated audio may be downlinked
video matrix. High-rate digital without affecting core voice
recorders provide backup playback communication channels.
capability.
Sponsor: Office of Life and
High-packed digital television will Microgravity Sciences and
improve science payload operations Applications
on U.S. Microgravity Laboratory 2 by:

Enabling principal investigator


teams to receive and record most of
their video during the course of the
mission, much of it in real time

Making more data available in real-


time or near real-time.
(Observations about payload
behavior can be made in time to
change operational parameters or
techniques before a mission ends,
which could save the expense of re-
flight or allow reflown experiments
to examine other facets of the area
under study.)

Lessening scheduling conflicts for


video since more channels will be
available.

Ensuring that a troubleshooting


downlink can occur without
interfering with nominal payloads.

Minimizing post-mission video data


reduction eflorts.

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o o o o o o o n o e e

MSFC Research and Technology 1994

PROPULSIONAND FLUID
MANAGEMENT
A single-piece casting incorporating
Advanced Main fabrication problems was to use
both forward and aft coolant
investment casting technology to
Combustion fabricate the structural jacket and manifolds, gimbal actuator lugs,
instrumentation bosses, and an engine-
Chamber coolant manifolds with as few parts as
possible. The resulting casting, controller forward mounting bracket,
Development although complex in shape, is not the structure is made of the hydrogen-
environment-resistant, nickel-based
susceptible to the inherent part-to-part
Henry J. Dennis/EP33 variability of a forged and welded superalloy JBK-75. To date, Precision
205-544-4670 design. has produced 17 of 24 planned
castings in the development of the
Sandra K. Elam/EP33 The investment cast structure is being part.
205-544-8902 developed by Precision Castparts
Corporation (PCC) of Portland, Another area of the existing chamber
The advanced main combustion Oregon, under contract NAS8-39027. studied for improvements was the
chamber (AMCC) effort was initiated
to enhance the state-of-the-art in
design and fabrication of hydrogen-
cooled combustion chambers for large
liquid rocket engines. Using the
current space shuttle main engine F16 Flange
(SSME) main combustion chamber PowerheadJoint
(MCC) as a baseline, design goals are
to increase hardware reliability, reduce
critical failure modes, and reduce
fabrication time at a fraction of the
cost of the current combustion
chamber. The advanced chamber
incorporates a formed platelet coolant
polantOutlet
liner and a single-piece cast structural
NeckJoint F7
jacket, both of which greatly reduce
the number of fabrication processes. Pc Bosses

The advanced main combustion Ilant Inlet Neck


chamber program began in 1989 with Joint F6.X
the purpose of developing technology
for an improved, low-cost combustion
chamber. The fabrication methodology
Aft Actuator Lugs
for the existing main engine chamber
was studied to see where
improvements could be made.
Researchers found that most of the
fabrication problems occur during the
G15 Flange
assembly of the structural jacket and NozzleJoint
coolant manifolds, which is a forged
and welded assembly. Findings
indicated that one way to reduce these FIGURE
98.--Production advanced main combustion chamber configuration.

160
4 0 O o o O e O O o

Technology Programs

coolant liner. The current liner design,


in some cases, has degraded over a
wide variation of engine cycles to a
point at which those chambers had to
be retired from service before their
designed cycle life had been reached.
Locally high wall-mixture ratios and
lower coolant flow rates, along with
other engine variabilities, are strong
drivers for premature liner
degradation. Researchers decided that
a more robust liner was needed that
would not be as easily affected by
engine operating variabilities.

A formed platelet liner is the baseline


for the new liner design. The
technology is being developed with
Aerojet of Sacramento, California,
under contract NAS8-37456. The
platelet forming process allows the
liner to be made with a larger number
of internal flow coolant channels that
have a higher aspect ratio (height-to- FIGURE
99.--Advanced main combustion chamber demonstrator.
width) than those in the current liner.
It also incorporates a thinner hot gas
wall, enabling the wall to operate at a demonstrator units and two hot-fire University Involvement: University
significantly lower temperature and prototypes. The demonstrator units of Alabama
thereby increasing the life and have been successfully completed
durability of the liner. (fig. 99), and fabrication of the first
hot-fire prototype is on schedule for
These newer methods of fabrication full-scale testing at MSFC's
have an added benefit in that they Technology Test-Bed Engine Facility.
allow production of a combustion
chamber in 12 months, as compared to Sponsor: Office of Advanced
40 to 60 months for the conventional Concepts and Technology
chamber. The cost for producing an
advanced combustion chamber Industry Involvement: Gencorp
(fig. 98) is projected to be less than Aerojet, Sacramento, California.;
1 million dollars, compared to over Precision Castparts Corporation,
3 million dollars for the existing Portland, Oregon.; Sverdrup
design. Technology, Inc., Huntsville,
Alabama.
An aggressive schedule is in progress
to demonstrate the lower fabrication
time and costs by building two

161
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MSFC Research and Technology 1994

match the desired inner contour of the


Ablative Combustion way of accomplishing this objective.
The Orbital Science Corporation, for combustion chamber. Next the
Chamber Liner example, is interested in using these wrapped mandrel is baked at high
Feasibility Study types of chambers in the next- temperature until an equilibrium
generation engine for air-launched condition is reached. The liner is then
orbital systems because of the removed from the mandrel, final
David L. Sparks/EP33 machined, and installed in a structural
potential reductions in manufacturing
205-544-7111
and operational costs. MSFC will, jacket. The liner is now ready for
therefore, conduct a series of tests to testing. Key process variables such as
The Propulsion Laboratory's determine if ablative materials are tape-wrap thickness and angle will be
Component Development Division has suitable for this application. assessed during the design and
manufacture of the liners.
an ongoing commitment to produce
low-cost, reliable liquid propulsion The chamber liners are fabricated by
subsystems. Use of ablative wrapping silica-phenolic tape around a Utilizing in-house capabilities,
combustion chambers or chamber combustion chamber form (called a Marshall personnel will design and
mandrel) with outer diameters that fabricate the new combustion chamber
liners in liquid rocket engines is one

wl

Fuel Inlet _,_ L_ Injector

L mbustion
Chamber Liner

Lox Inlet

I
F

Chamber Structural
Jacket

FIGURE
lO0.--"Fastrak" engine assembly.

162
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Technology Programs

ablative liners fl_r use in hardware Prediction of Performance In the study, the thrust chamber flow
modified specifically lk_r this field is assumed to be axisymmetric,
and Wall Erosion Rate and the chamber inlet is divided into
application (dubbed the "Fastrak"
engine), as illustrated in figure 100. of a Liquid Rocket two regions. The outer region
The objective of Fastrak testing is to Ablative Wall Thrust represents the film-cooling inlet, and
evaluate the performance of ablative the inner one has a uniform fuel/
materials in a liquid-engine-like Chamber oxidizer mixture ratio. The propellants
combustion environment. Once injected into the chamber are
installed in the thrust chamber Huu R Trinh/EP13 considered to be gaseous and react
assembly (TCA), the liners will be 205-544-2260 according to equilibrium chemistry.
tested at MSFC Facility 116, which
will be modified fl_r testing with liquid A demonstrative rocket thrust The estimation of the ablative silica-
oxygen (lox) and RP-I (kerosene). chamber, called a "Fastrak" chamber, phenolic material erosion rate is based
and utilized in breadboard fashion to using a silica-phenolic material as an on limited test data reported in 1969
demonstrate the erosion characteristics ablative wall, has been designed and by Aerojet-General Corporation _-
of the ablative liner materials as a fabricated at MSFC. To support this results of a test series conducted for a
function of percent film coolant, activity, predictions of thrust chamber large hydrogen/oxygen thrust
chamber pressure, and injector design. wall temperature and ablation erosion chamber. The only reported data
A secondary objective of the hot-fire rates have been performed using the suitable for the present analysis are the
testing is to demonstrate acceptable REactive FLow EQuation Solver erosion rates of silica-phenolic at the
combustion efficiency of a low-cost, (REFLEQS) computational fluid chamber throat. In the current
like-on-like (L-O-L) quadlet injector dynamics program. The analysis is analysis, the erosion rate is considered
designed specifically for this program. intended to assess the amount of fuel to be applicable for every point along
The tests will be conducted at necessary for film cooling so that the the chamber wall.
chamber pressures ranging from erosion rate of the chamber ablation
300 to 500 pounds per square inch does not exceed its allowable limit. In Calculations have been conducted for
absolute (psia) and film-cooling flow addition, thrust chamber performance various operating film-cooling flow
rates up to 10 percent. Pressures and loss due to an increase in film cooling rates. A summary of the thrust
propellant flow rates will be recorded has been examined. chamber geometry (fig. 101 ) and
to assess engine performance during
the test. Post-test hardware inspections
Chamber Liner Filler
will also be performed to evaluate
liner surface regression as a function
of time and other parameters. Test data 16.0 in _ 3.74 in
and post-test hardware inspections
will be used concurrently to weigh the
feasibility of using low-cost ablatives
in the construction of future liquid
rocket engine combustion chambers.

Sponsor: Office of Space Flight

FIGURE
101 .--"Fastrak" thrust chamber geometry.

163
o oooooooooooooooooooo

MSFC Research and Technology 1994

operating conditions used in the Throat Location


analysis is as follows: 4% Fuelfor Film Cooling
6% Fuelfor Film Cooling
8% Fuel for Film Cooling
Chamber pressure
10% Fuelfor Film Cooling
(pounds per square
t2% Fuelfor Film Cooling
inch absolute (psia)) ................ 300.00
14% Fuelfor Film Cooling
2.5
Overall mixture ratio ................... 2.34

Fuel (RP-i) flow rate


2.0
(pound mass per second
(lbm/sec)) ................................... 14.19 1.5 -- j " / / _ %i

Oxidizer (lox) flow rate


(pound mass per second) ........... 33.19
1.o -- / " S SSSJ i

.__ - f...;; ...... ./;.__ ...... _-


Fuel for film cooling (percent 0.5 - [ :'_'/./_- I_
in mass) ............... 0, 4, 6, 8, 10, 12, 14

0
i 1 i lXl
Combustion chamber
0 5.0 10.0 15.0 20.0
length (inches) ........................... 16.00
DistanceAlong the Wall (inches)

Contraction area ratio .................. 2.45

FIGURE
102.--Erosion rate profiles at various film-cooling flow rates.
Due to the prescribed assumptions, the
results of the present analysis should
not be interpreted as representative of
the actual thrust chamber
characteristics. The results do, rather, 1.7
provide the trend of the thrust A
"0
e-,
chamber behavior and tend to portray 1.5 --
the upper bound on the estimated
erosion rate. On the other hand, the
E 1.3--
solutions seem to provide the lower
Projected
bound on the performance loss.
1.1 --
C3
Thrust chamber wall erosion rates at
0
various film-cooling percentages are 0.9--
E t Point
presented in figure 102, and the
E
corresponding maximum erosion rates M 0.7--
m
are plotted in figure 103. Findings E
indicate that when the percentage of 0.5 I i ] ] I I 1
fuel to be used for film cooling is 6.0 8.0 10.0 12.0 14.0
greater than 10 percent, the chamber Percentageof Fuel Usedfor Film Cooling
wall conditions no longer respond
strongly to an increase in film cooling.
The additional fuel to be used for the FIGURE
103.--Change in maximum erosion rate due to film-cooling increase.

164
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Technology Programs

Post-Test Diagnostics
B of the Space Shuttle
o

-2.0 Main Engine


=
m
E Catherine D. McLeod/EP14
tJ
-4.0 205-544-6227
.m
e.J
q,}

Dave C. Seymour/EP14
N 205-544-7116
-6.0

_ Test Point _
An assessment of engine and
-8.0 ] I ] I J \ component health is made following
0 5.0 10.0 15.0 each ground test and flight of the
Percenlage of Fuel Used for Film Cooling space shuttle main engine (SSME).
Currently, this assessment is done
manually by engine and component
FIGURE
104.--Performance loss due to film-cooling increase.
experts looking at large amounts of
data in an effort to make decisions
regarding engine health and judge the
film cooling results in a higher hot 69-442. American Institute of preparedness of each engine for future
core mixture ratio (MR). Aeronautics and Astronautics tests and flights.
Consequently, the hot core flow has a (AIAA).
higher temperature, so adding more The objective of the Post-Test
film cooling no longer has a strong Sponsor: Office of Advanced Diagnostic System (PTDS) effort is to
effect on the wall erosion rate Concepts and Technology develop a software tool to automate
reduction. On the other hand, the many aspects of the data analysis
thrust chamber performance loss, as process. The tool will not replace
shown in figure 104, decreases analysts, but will relieve many of the
linearly with the film cooling. mundane and time-consuming aspects
Approximately 10 percent of fuel to of the process. The system is
be used for film cooling, as projected composed of several types of software
for the hot-fire test, seems to be packages, including a relational data
reasonable based on the analysis. base for storing all data, features, and
hypotheses as they flow through the
_Moise, J.C., and Kovach, R.J. June system; statistical pattern recognition
1969. Performance of Various for feature extraction; an expert
Ablative Materials in a Large system for diagnostics; and a case-
Hydrogen/Oxygen Thrust Chamber, based reasoner for anomaly resolution.

The Post-Test Diagnostic System


activity actually began in 1989 at the
Lewis Research Center with the
definition of a system architecture to
do nonreal-time health monitoring of a
generic rocket engine. Since that time,
a tool has evolved to detect the health

165
o e o e o e o o o i I

MSFC Research and Technology 1994

of the space shuttle main engine Component Analysis


specifically. Researchers recognized HPFTP/
that data analysis on the space shuttle LPOTP/
Devices Actuators [
Valvesand Dynamics
main engine was so labor-intensive LPFTP
that it would provide the ideal test-bed
in terms of available data to test such a Analysis
system, and the reduction in Software Analysis 1
Transient
manpower would justify system
development costs. The components
of this architecture are depicted in
figure 105. Support
Applications
Since that initial architecture study, a
system-level performance module has
been developed that looks at data Sun Workstations DB--Metrica
Platform GUI--Motif Expert Systems--CLIPS
recorded on the entire engine. (The
CAE--PV~Wave/Metrica Procedural Language--C
data flow through the system is
depicted in fig. 106). The data are
loaded into the system, at which time FIGURE
105.--Post-Test Diagnostic System architecture.
specific features of the current test are
extracted. The feature-extraction

DB Load 1 ExFter:tct
rerI 1 Sensor

_ fVa dato i

Test Sensor
Features Gains Deltas
Description Preferences
"I I i i J i ;
....... '......
_.... ,' ,'
,..]. ..'..'-----Z------..'..'..'..'..'..'---...E..'..'L, ,'
: .............................. ...i ........ t"
1
,.I 'ardware
Change ] I Extractor
Feature II

Anomaly CaseBase
Database (Gains Models) Features

,
ExpeHrtPOMToP
uleI ] Gains Mdel i?
--

I_ ReasOner

............
.( Ose>...................
os,o,a,e, Interface (Anomalies)

FISURE
106.--Post-Test Diagnostic System data flow.

166
0 o o o e o o o

Technology Programs

software, a set of statistical software and sensor validation of the


Advanced Liquid
routines, feeds the sensor information performance module with a rule base
to an expert system, which, in turn, of mrbopump-specific knowledge to OxygenPropellant
looks for abnormal features within assess the health of the high-pressure ConditioningConcept
each parameter and reports on the oxidizer turbopump on the current
validity of each sensor based on these
Testing
test. The two modules are currently
abnormal features. capable of reasoning independently
Gretchen L.E. Perry/EP23
and are not yet integrated. System
205-544-4646
A comparison test that has no known integration should be complete and the
anomalies and best matches the Post-Test Diagnostic System in
current test hardware configuration production by the end of 1994. The concept of propellant
and inlet conditions is then chosen. Modules to reason the remaining conditioning refers to the proper
This test is baselined as "nominal" components of the main engine are propellant temperatures required for
behavior for the current test's engine. expected within 2 years. engine ignition while preventing
The external effects and hardware geysering in the propellant feedlines.
change reporter is run to normalize the As the space shuttle main engine In recent years, evaluations have been
difference between the data of the moves to a production mode of conducted to reveal promising
current and comparison tests. The operation, the diagnostic system will propellant conditioning options for
external effects code is procedural in become an even more useful tool. One increasing reliability and operability
nature, while the hardware change special benefit of the system is its while, at the same time, reducing costs
reporter is a rule-based system. ability to become smarter about what of future advanced launch vehicles.
is detected in the data. As the system
For a nominal test situation, this gains knowledge, it will aid NASA in The current shuttle system uses high-
normalized difference curve will be a retaining an historical memory of propellant bleed through the engine to
flat line at zero, indicating that all space shuttle main engine diagnostics. maintain cold oxidizer temperatures at
differences between current and the engine interface. The high bleed
comparison tests are completely Sponsor: Office of Advanced rate is actively controlled. The
explainable. To ensure this, a second Concepts and Technology hardware associated with the high
feature extraction algorithm is run on bleed can be manpower-intensive,
these normalized difference curves. Industry Involvement: Gencorp requiring preflight maintenance and
Any features detected at this point are Aerojet, Sacramento, California; checkout, thereby increasing on-pad
hypothesized as anomalies. An attempt Martin Marietta Manned Space operations, failure hazards, and
is made--by using the Gains Model Systems, Huntsville, Alabama: SAIC, alterations to flight schedules.
Reasoner, a case-based reasoner San Diego, California Consequently, increased manpower
tool--to map the current anomaly to and hardware requirements increase
one that has been seen in the past. If University Involvement: University costs. Therefore, reducing or
an exact match cannot be found, a list of Alabama in Huntsville eliminating bleed requirements will
of those with common characteristics help in improving the reliability,
is provided for the analysts to use in operability, and cost-effectiveness of
anomaly resolution. (Also, attempts future launch vehicles.
have been made to develop a
constraint-based model for classifying A joint independent research and
these unknown anomalies). development (J1RAD) project between
MSFC and General Dynamics Space
In addition to a system-level module, Systems (GDSS) was undertaken to
the high-pressure oxidizer turbopump perform full-scale testing and
(HPOTP) module has been developed, evaluation of several liquid oxygen
which combines the feature extraction (LO,) propellant conditioning options

167
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MSFC Research and Technology 1994

with emphasis on the no-propellant Booster Configuration


Kapton Heaters (7)
bleed concept. The project was
conducted between October 1992 and
Si-Diode Temperature Sensors (20)
January 1994. Other concepts studied
included low-bleed helium (He) m Recirculation Line Configurations (3)
injection and use of a recirculation
line. These options were evaluated for x Skin Temperature Sensors (7)
feasibility in the event that the no-
Sustainer Configu_
bleed concept could not adequately
condition the propellant. !

While the design of the test article was


intended to simulate the National YBCOLiquid
Level Pro
Launch System (NLS), the layout was
actually very similar to many generic P Liquid
heavy-lift-type vehicle feed ducts that Level Sensors
have been discussed in recent years.
Testing was conducted in the
Hydrogen Cold Flow (HCF) Facility
of the West Test Area (WTA) at
MSFC. Two full-scale feedline test
articles were provided by General 25 or 15 degrees
Dynamics for testing. The articles,
which simulated propellant engine Recirculation Line
feed ducts, had slopes of 25 and Connections
15 degrees, respectively. At the bottom
of each article was a simulator that 11, He
Inject
emulated heat input from a liquid
oxygen turbopump. Figure 107 is a
detailed drawing of the type of test
articles used for the project. (For
safety and operational concerns, liquid
nitrogen (LN2)--which shows very
similar fluid properties, heat fluxes, Bleed Flow Outlet Simulator
and flow velocities to that of liquid
oxygen--was used for actual testing.)

FLGURE
107.--Detailed drawing of the type of test article used in the liquid oxygen
The no-bleed concept relies on
convection to induce fluid flow in the propellant conditioning test project. Each article constructed of
feed ducts. Natural recirculation flow 6061 12-inch-inner-diameter (ID) aluminum.

within a heavy-lift vehicle removes


heat from the main propellant
feedlines, provides low cryogenic enhance the transfer of heat up The objectives of this project were to
temperatures for satisfactory engine through the duct by tbrced convection. validate and anchor analytical feedline
However, proven analytical models models and to demonstrate the
ignition, and conditions propellant in
engine feed ducts by inducing a series were not available to accurately feasibility of no-bleed. While earlier
of circulation cells within each feed predict conditions at the ending trade studies showed that the no-bleed
duct. These cells are believed to interface. conditioning concept was the best

168
0 e o 0 o o o 0 o o o o 0 0

Technology Programs

option, there were conflicting model The next phase of testing involved sustainer configurations. Analysis
predictions of turbopump inlet studying the impact of important revealed that the data from these tests
temperature and pressure conditions. design parameters, including--but not would not provide any additional
The test data would be used to anchor limited to--testing the 25-degree information to the data already
analytical models and develop design article in the booster configuration and obtained from the 25-degree sustainer
guidelines for the development of a the 15-degree article in the sustainer configuration.
main propulsion teed system. mode. Table 11 displays a layout of
parameters tested during this phase. Based on the analysis to date, the no-
The MSFC/General Dynamics joint bleed propellant conditioning concept
testing was conducted in two phases. A test matrix of over 100 tests was may be applied to such future heavy-
The first full-scale tests conducted developed to evaluate all four lift-type launch vehicles as the Atlas
included a feasibility check that propellant conditioning concepts. All liB and single-stage-to-orbit
involved the 25-degree, sloped test four concepts were tested with the (SSTO)J. 2 Other propellant
article in the sustainer mode. All four 25-degree, sloped article in the conditioning projects are currently
concepts of no-bleed, low-bleed, sustainer mode. The 25-degree article being pursued to elaborate on the
helium injection, and use of a was also tested in the booster work started in this joint effort.
recirculation line were tested. The configuration, while the 15-degree Additionally, work is underway to
parameters gauged at this time were article was tested solely in the complete the data base on liquid
baseline values of pressure, sustainer configuration. Tests such as oxygen propellant conditioning at the
temperature, velocity, the intended recirculation and/or booster Hydrogen Cold Flow Facility. Also
range of bleed flows, and all applications were not repeated in the planned is the construction of a
recirculation line configurations. 25-degree booster or 15-degree facility to accommodate actual liquid
oxygen testing at the West Test Area
within the next few years.

_Cleary, N., et al. NASA TM to be


TABLE11.--Parameters and levels tested for the fiquid oxygen propellant
published.
conditioning test project (bold level values tested during the
feasibility check phase)
2Innovative LO 2 Propellant
Conditioning Systems Test Report,
Parameters Level GDSS-94-H-R-002.

Slope 25-degree 15-degree


Sponsor: Office of Space Flight
Configuration Sustainer Booster
Side Heating 2,500 Btu/hr 4,500 Btu Industry Involvement: General
Bottom Heating 3,000 Btu/hr 5,500 Btu/hr Dynamics Space Systems Division
Velocity 1.5 ft/s 1 ft/s
Pressure 100 psia 60 psia
Helium Bubbling 0 Ib/s 0.005 Ib/s
Bleed Rates O,0.3, 0.5, and1.0 Ibis
Recirculation Line

Before Pump 2 in
After Pump 2 in
Before Pump-Alternate 2 in

169
0 0 O 0 0 0 O 0 O 0 O

MSFC Research and Technology 1994

before it would have to be torn down. To begin, a spare high-pressure


Space Shuttle Main
At an expense of 1.5 million dollars oxidizer turbopump was obtained to
Engine Bearing per tear-down, this amounts to a cost determine concept feasibility quickly
Assessment savings of 3 million dollars per and concisely. Hardware was then
engine. developed to dry-spin the pump's shaft
Program a maximum of 8 revolutions per
In response to this critical need for an minute. Three areas of research were
Barbara S. Breithaupt/EP44 inspection system, the bearing investigated: acoustic emission,
205-544-5401 assessment program was created. The vibration, and torque. Acoustic
program's purpose is to develop a emission and vibration have
Leslie Alexander, Jr./EP44 nondestructive evaluation system to demonstrated very little success. At
205-544-6228 detect anomalies in bearings on such slow speeds, there is not enough
assembled main engines without energy in the system to trigger the
The space shuttle main engine component disassembly. The plan is to sensors. Testing will continue, but at
(SSME) was the first reusable large develop a data base of various types of higher speeds such as 50 revolutions
liquid rocket engine in the world. With signatures obtained from slowly per minute.
a design life of 55 starts before turning the turbopump shafts before
disassembly, it promised to be the and after every engine firing. These A new approach, dynamic torque
most cost-effective and optimum signatures would, in turn, be analyzed analysis, was also investigated. Little,
engine for space travel. However, and compared to the original if any, work had ever been done
since its inception, it has had bearing signatures to predict bearing wear investigating space shuttle main
problems that limit its reusability. more accurately. engine torque signatures for bearing
Bearings within the engine's four
high-speed turbopumps must
withstand a very harsh environment
and operate at peak performance to
avoid catastrophic engine failure. As a
safety precaution, bearings within one
of the main engine turbopumps are
replaced after every three flights--a
time-consuming and costly process
that frequently appears to be
unnecessary.

Of the four turbopumps on an engine,


the high-pressure oxidizer turbopump
(HPOTP) bearings have the most wear
problems and currently have no
reliable inspection method or
diagnostic tool. Consequently, a
conservative 2,000-second limit is
placed on these bearings to ensure
mission safety, amounting to a
maximum of three flights before pump
disassembly. If this limit could be
expanded by a reliable inspection
method, then the engine could
possibly fly for a total of nine flights FIGURE
108.--Automated torque sensor.

170
o o o

Technology Programs

signature content. Since manual torque weight of less than 40 pounds. A lighter and shorter for ease of handling
tests had to be routinely performed on software program, written especially and installation. The software package
turbopumps during checkout to for the automated torque sensor, will be enhanced to accommodate
determine breakaway and running controls its entire operation. more user-defined parameters to
torque, it seemed reasonable to design enable the operator to manipulate the
an automated tool to measure the The unit has been in use for some data immediately following the test.
torque and store the data for later time, and the resulting high-frequency This nondestructive evaluation system
analysis and review. Moreover, the torque data looks promising, since the may one day be adapted tot industrial
dynamic content of the available signature content has been repeatable use to perform quick and reliable
torque signature might prove useful in from test to test with different bearing checks, thus providing another
determining bearing health. transducers. There is definite level of quality assurance.
frequency content in the torque signal
A prototype device, an automated that merits further investigation. A Sponsor: Office of Space Flight
torque sensor (ATS), was developed pump with good bearings has been
(fig. 108). The battery-powered, baselined. What is needed now is a Industry Involvement: Global-Tron,
computer-controlled, and easy-to-use high-pressure oxidizer turbopump Inc.
tool was designed to be portable and with heavily damaged bearings to
durable for operation on test stands. unequivocally prove feasibility
The complete system is composed of (fig. 109).
two parts, a torque test head and a data
acquisition system. The entire unit fits The automated torque system itself
in two cases that have a combined will be optimized by making the unit

FIGURE
109.--High-pressure oxidizer turbopump undergoing actual torque test.

171
o o o o o o u o o

MSFC Research and Technology 1994

information on seal material The flange compression of the O-ring


Low-Temperature
characteristics when exposed to low seals is varied (10 to 40 percent) to
Testing of Static temperatures. determine if increased compression
Seals improves the ability to maintain a seal
For this effort, the test configuration at low temperatures. Shims are
consists of a sealed fixture that installed between the flanges to vary
R. Lance Moore/EP42
contains two bolted flanges sealed seal compression. Four O-rings are
205-544-7155
with either a Gask-O-Seal or an being tested for each material and
O-ring. The inside surface of the seal each compression level. Some of the
The objective of this test program is to is pressurized to 5.86 megaPascals O-rings are being exposed to several
create a data base of static seal with gaseous helium (GHe). The temperature cycles to determine if
performance at low temperatures. One outside of the test seal is held in a repeated exposure to low temperatures
of the primary objectives is to vacuum, and the fixture is placed has any effect on the O-ring's ability
determine the actual performance of inside an open dewar containing liquid to seal.
Viton elastomer Gask-O-Seals when nitrogen (LN2). Kapton TM heaters are
exposed to temperature conditions mounted inside the fixture to maintain To date, seal testing has provided
from ambient to-101. I C. Additional the temperature of the test article some informative results. The Gask-
testing is being conducted on static between ambient and -101.1 C. O-Seals began leaking at the
O-ring seals of several materials, Leakage is measured using a helium recommended manufacturer's
including ethylene propylene mass spectrometer. minimum temperature (-40 C), and
(EO692), Viton (VO835-75), and the leakage rate reached a maximum
silicone (SO383). The O-rings The test cycle begins at ambient of approximately 1,000 standard cubic
conform to Parker size no. 2-022 temperature, as the temperature is inches per minute (SCIM) almost
(2.51 + 0.025 centimeters O.D., reduced at a rate of approximately immediately. The leak rate remained at
0.178 + 0.007 centimeter cross- 1 C per minute until the article this level while the temperature was
sectional diameter). reaches -101.1 . Test article decreased to - 101.1 o. As the
temperature is then increased to temperature was increased to ambient
The Viton elastomer Gask-O-Seals ambient conditions. The helium conditions, the seal leak rate began to
used to seal the flanges of the space leakage rate is measured continuously decrease at approximately -40 to a
shuttle main engine's (SSME's) throughout the cycle. point well below the design
helium system are designed to operate
in the temperature range of-40 to
371 C. This fluorocarbon seal
maintains satisfactory performance Gask-O-SealTest No.4
1.00E+04 100
during normal space shuttle flight 75
conditions. Sometimes, however, 50
A 1.00E+02 i "-,,
during reentry or during a return-to- 1.00E+03 _,
1.00E+01 _ "-, Leak Rate 25 E
launch-site (RTLS) abort, seal 1.00E+O0 _r ""...
temperature falls well below -40 C. 1.00E-01 _-
1.00E-02 m- Temperature
At these low temperatures, the Viton -50 _
-75
Gask-O-Seal can lose much of its ,,.'_1.00E-03 _r ",,
.._ 1.00E-04 _r ,, o -100
ability to stop leakage. Currently, this -125 _
1.00E-05
1.00E-06 ---
..j Ira"
-- "" ...... . .... o.Q.oo "
condition is covered for the space - -150
shuttle main engine by a change to -175
1.00E-07
1.00E-08 _ [ l lt_-j I I I I [ I I L 1- -200
interface control document (ICD)
22.93 67.13 100.37 140.73 177.18 214.45 239.18
#13M15000, which increases the
Time (minutes)
allowable seal leakage rate. Static seal
manufacturer data provides little FIGURE
11&--Typical plot of Gask-O-Seal leak rate versus temperature.

172
o o o e o e o o o o o o o o

Technology Programs

O-Ring Test No. VO835-75-14(40%Squeeze)


8O verification specification definition of
1.00E+02 173 SCIM _ -_ 60
"zero" leakage (4.2 standard cubic
1.00E+01 "-, Maximum /_. _ ,o'" 40
- 1.00E+O0 "'-, / _ ,.-"" - 20 inches per minute helium). A typical
1.00E+03_
1.00E-01 ""-, _ _ LeakRate-"':_, "" -- 0 _" plot of leak rate versus temperature is
" 1.ooE-o2 "'-.. f . . ..'" \ --20 o.... illustrated in figure 110 for the Gask-
-4o O-Seal tests.
9 1:00E_04[
100E-03 ",, ", / f Temperature .y*"
,, _ _ -6o
1.ooE-o51_ / "% ." h - -80
100E-06_ tf- _ " ." I i- -100 All O-ring tests at 40 percent
"_ 1.00E-07_ "'", .." I A- -120 _ compression have been completed,
_' 1.00E-O8_r "', .."' I II - -140 and the results indicate a direct
100E-09 "...'" -- -160 correlation between increased
tlOOE-lO_ I I I i I I ""'1 I I II_l_h -180
3.37 47.57 89.50 126.68 170.27 209.35 compression or squeeze, compression
time, and leakage. Plots of leak rates
Time (minutes)
versus temperature for all three
FIGURE
111 .--Typical plot of Viton _ O-ring leak rate versus temperature. materials are provided in figures I 1 I
through 113. After performing several
O-ring tests, the testing team realized
O-RingTest No. E0692-16 (40% Squeeze)
1.00E+03_ 75 the need to compress the O-ring for
some time period (to be determined)
"%
,$,1.00E+01 -; Maximum _ - _ ,,-'"'-- 25 to simulate aging. The test team is
= 1.oo_+oo - J \ _, ..." - o _- considering the possibility of
E 1.00E-01
1.00E+02l" ''-,, 104 SCIM t/ _ _ Leak Rate _ -" 7-- -25
50 artificially aging the O-rings in a
9 1.00E-02 "". r" _1.." - -5o -_
"_"1.00E-03 _ "" / _TemDerature ,,...... [ -- -75 -'= compressed state and then performing
_ 1.00E-04_ .o/. _ lempera[ure o.- I _ -100 e leak tests.

Data collected from these tests are


1.00E-07 _,- _ ",,, ,,," -- -1-150
_-75
being compiled to provide a data base
.
I ""',....."i" I I J r -225 of static seal material properties when
2.42 55.70 91.27 129.13 169.42 2O3.O0 247.05 exposed to low temperatures. The data
Time (minutes) base will contain information useful
for determining candidate materials in
FIGURE
112.--Typical plot of ethylene propylene O-ring leak rate versus temperature.
future low-temperature seal
applications. Results obtained thus far
O-Ring Test No. S0383-16B(40%Squeeze, Third Cycle) indicate a potential for substituting
1.00E-02 .100 metallic seals with O-rings in certain
applications.
f Temperature "4 50
-,-'_'1"00E-03_
_EI.0OE-04 Sponsor: Office of Space Flight

"",, Leak Rate ,,,,, -- -50 i

E
oo,-ooF ._0 -100 _
. -150
1.00E-07_
100E-08 _ I I I I i.......r......[ I I I I -200
2.27 46.03 89.12 132.27 169.13 207.90 241.58
Time(minutes)
FIGURE
113.--Typical plot of silicone O-ring leak rate versus temperature.

173
0 0 0 o w o o e o

MSFC Research and Technology 1994

A Model of Critical bypasses the conceptual difficulty of The departure function can be
the surface tension vanishing calculated using the Peng-Robinson
and Supercritical instantaneously. equation of state, whereas the state
function for the near-ideal conditions
Evaporation of Drops
In the drop-fluid situation, the drops can be curve-fitted to agree with high-
in Clusters
evaporate and oxygen enters the order, semiempirical equations of state
surrounding hydrogen. Boundary based upon experimental data. The
Klaus W. Gross/EP13 conditions at the interface take into advantages of this approach over the
205-544-2262 National Institute for Standards and
account nonequilibrium effects. In the
fluid-fluid situation, hydrogen enters Technology (NIST) or Peng-Robinson
A model has been developed from the location occupied by the oxygen equations of state are the following:
first principles that take into account through solubility effects, causing a
change in the composition of the fluid The National Institute for Standards
the supercritical fluid phenomena for a
liquid oxygen-liquid hydrogen (LO z- in the space formerly occupied by the and Technology equations of state
liquid, with the critical point varying do not cover the high temperature
LH2) system in which drops of liquid
oxygen exchange heat and mass with according to the mixture composition. range needed here.
fluid hydrogen. Eventually, the liquid
drops become spherical entities of The model is based upon general No mixing rules have been
fluid, so that it is the interaction conservation equations for a fluid and developed for the many-term,
between portions of space containing the rigorous description of transport semiempirical equations of state.
different supercritical fluids that is processes through "fluctuation
actually modeled. To depict these theory." In this theory, both heat and The Peng-Robinson equation of
situations (drops-fluid and fluid-fluid), mass transport are related to a state has been developed for
the model does not follow the transport matrix and to gradients of hydrocarbons and does not
traditional approach of assuming there chemical potentials. Fick's diffusion necessarily agree with exact
is a surface whose surface tension for species, thermal mass diffusion equations of state for hydrogen-
vanishes eventually. Quite the (the Soret effect), Fourier diffusion of oxygen.
contrary, in the present model it is heat associated with thermal
only assumed that there is an interface conductivity, and the Dufour effect From the equations of state calculated
between the fluidsISO the same (resulting from unequal species as described above, olher important
equations can be solved for all diffusion velocities producing quantities can be derived, including
portions of space, with boundary concentration gradients that induce the chemical potentials, fugacity
conditions at the interfaces. The heat transport) are all taken into coefficients, heat capacity at constant
solution for the density from the state account. The constituent relationships pressure, expansivity, and the
equation indicates if a liquid, a fluid, are calculated from classical isothermal compressibility. Also
or a gas is found at a particular thermodynamic expressions for binary calculable are the viscosity, the
location. A liquid and gas combination mixtures combined with either thermal conductivity, and the mixture
exists if there are multiple roots for the expressions for the chemical potentials diffusivity (values valid for the liquid
molar volume in the state equation: a or the equations of state. phase, for the gas phase, and for the
supercritical fluid exists if there is a fluid). Mixing rules are used to
Equations of state calculations are calculate the values for mixtures of
single root. Far from the critical point,
if the density is of order 0.001 grams based upon the concept of the hydrogen and oxygen. The
per cubic centimeter (g/cm_), there is a departure function. Thus, for a pure expressions obtained for all properties
component, a state function is equal to have been cross-checked to ensure the
gas at that location; if the density at a
location is of order I grant per cubic the sum of the departure function from consistency of the thermodynamic
centimeter, then there is a liquid at that an ideal gas and the state function approach. The formulation also takes
location. This novel approach calculated at conditions close to ideal. into account that all equations of state

174
o o o e o o o o o o o o o

Technology Programs

are poor near the saturation conditions


High-Mixture Ratio Several mixing-enhancement devices
and near the critical point; therefore, of various sizes, shapes, and positions
exact saturation curves have been used Core Gas Generator
were previously studied. _ Figure 114
to correct the fugacity coefficient near demonstrates the bulk temperature at
saturation in order to yield correct Huu P. Trinh/EP13
the gas generator exit and the pressure
values. 205-544-2260 drop across the gas generator for
various cases of geometry performed
Work in progress is focused on the An advanced gas generator with a from that study. Under this
coding of the conservation equations high-mixture ratio core, which has a investigation, the geometry of case
and the coupling with the subroutines, potential use for future liquid engines, 23 (fig. 114) was found to offer
calculating the state functions and the has been studied numerically. Because reasonably low-pressure drop across
thermodynamic properties of the of the high-mixture ratio core, such a the gas generator and t'airly uniform
mixture. These efforts are being generator can be ignited reliably gas temperature at the gas generator
conducted at the Jet Propulsion during startup. The generator can also exit, and it was selected for further
Laboratory (JPL) in Pasadena, be applicable for nonbleed start study. Figure 115 illustrates the
California, by Dr. K. Harstad and operation, which has an initially low- selected geometry and qualitative
Dr. J. Bellan. mixture ratio. As a negative, the high- mixture ratio distributions along the
mixture ratio core generates a hot injector.
Sponsor: Office of Advanced temperature streak (hot core) in the
Concepts and Technology gas generator. Since the turbine has Since the splash plate is located near
definite temperature limitations, the the high-mixture ratio core region that
stratification of hot gases needs to be produces the high temperature, the
diffused with reasonable internal splash plate and its supporting shaft
pressure drop. have to be protected from the hot

/_ Design Limit
.... IIT(max)atexit I / [ I-IDeltaP. ] ,^
,,oou Ira-,_,-, .-, - _-. _ z_." _ _ ._ L' _ _ _l ,b
900_
8ooA1II II II II Ill 14
7ooqlIIIIIIIIII II IIIIlllllllllllb -
__6oodl IIII II II II II II II II IIIIII IIIbt[
_, s-II II II II II II II II II II II II II II II-8
_" 400
,.- -III In
3oo_m IN I1
In IN
iN In
IN II
IN II
IN iN
IN In
IN iN
IN IN
IN i1
IN iN
IN iN
IN 11-8-=
II g
oo-im
InImImImII laII laII II II laII IP4
1-I1II II II II II II II II II II II II II I!-2
0 -- _ _ -_ ,,_ _o _ _o o_ o _ _ I-_-I -_" 0

FIGURE
114.--Temperature at generator exit and pressure loss within the generator.

175
o o o o o o o o o

MSFC Research and Technology 1994

H2 6.35cm _1]_.14c
m
O/F=1.0

O/F=6.0 -_- 5.94 cm 13.97 ct


H2
H2
O/F=6.0 8.89 cm
Splash Plate
O/F=1.0
H2 I Turbulence Ring

39.37 cm

FIGURE
115.--Geometry of an advanced gas generator.

temperature. With this in mind, because gas leaving the generator has plate (case 1). In the other, cold
researchers have looked for an to run the gas turbine. hydrogen is fed into the hollow
effective method of injecting hydrogen supporting shaft and is bled out
coolant into the combustion chamber Two methods of introducing the through the supporting shaft and
and have studied its impact on the exit coolant to the splash plate were splash-plate surfaces (case 2). This
gas temperature. The maximum compared. One involves cold study investigates the optimum design
allowable gas temperature at the hydrogen being injected at high speed condition that meets both temperature
generator exit is limited to 890 Kelvin parallel to the splash-plate supporting and pressure conditions.
(K), and the downstream pressure is shaft, which is assumed to be an
fixed at 15 megaPascals (MPa) adiabatic wall that protects the splash Figure 116 shows the results of the
comparison. The maximum exit gas
temperature for case 2 is 796 Kelvin,
which is below the design limits of
6.00 890, while that for case 1 is
Case 1 905 Kelvin. Case 2 effectively lowers
5.00 Case2 the maximum gas temperature by
109 degrees. Pressure drop across the
_- 4.00 --
J gas generator for both cases is
--, 3.00 -- approximately 2.1 megaPascals.
.I

" 2.00 --

1.00

0
-

I
i I
, I| I
_Kim, S., and Trinh, H.P. 1993. Design
Study of an Advanced Gas
Generator, 93-2158. American
Institute of Aeronautics and
Astronautics (AIAA).
700 750 800 850 900 950 1,000
Temperature (K)
Sponsor: Office of Advanced
Concepts and Technology
FIGURE
11&--Temperature distribution at generator exit.

176
II II II g II O O O O O O I ill ii e I O

Technology Programs

Laser-Level System installing a new laser-level sensor to reliable, noise-free, continuous-level


interface with existing tank hardware indications over the entire range of the
for Liquid Hydrogen and signal processing equipment. All cryogenic tank, test operations
Run Tank integration will be conducted by efficiency will be markedly improved
MSFC personnel. Data from and maintenance costs significantly
Sidney W. Garrett/EP85 Technology Test-Bed hot-firings will reduced.
205-544-1228 once again be compared with the old
discrete-level system to assess the This technology is not limited to
accuracy, reliability, and range of the liquid hydrogen tanks, but could also
The measurement of a continuous laser technology. be utilized on liquid oxygen (lox),
liquid level in a cryogenic tank, such
liquid nitrogen (LN2), and other
as a liquid hydrogen (LH2) run tank, This laser-level system will be cryogenic tanks. Other possible
has historically been very difficult to completely nonintrusive to the applications uses include high-
achieve. At MSFC's Advanced Engine cryogenic tank, requiring no costly resolution displacement measurements
Test Facility (AETF), the existing cryogenic feed-through connectors to such as those required in structural
cryogenic-level systems have carry electrical signals from within the testing of space vehicles and tanks.
consisted only of several capacitance tank, nor any costly or time- Commercial application benefits could
probes that provided discrete-level consuming internal repairs to the occur anywhere that liquid levels
indications at 10-percent intervals cryogenic tank itself. If a laser sensor within large cryogenic tank volumes
within the tank. In 1991 and 1992, the can be developed that will produce must be determined.
Space Systems Division of General
Dynamics designed and installed an
Laser
experimental laser-level system on the
So_ _mentWithin
liquid hydrogen run tank, while
Purged Box
MSFC's Combustion Physics Branch
developed a signal processor to
convert laser sensor output into a 6-inch
signal compatible with existing data Windows
acquisition systems. Data from the
laser system was compared with the ed Area
data from the discrete system during
actual test firings of the Advanced
Engine Test Facility's Technology
Test-Bed (TFB) engine. The laser
system produced some useful data, but
resulting noise levels and insufficient
laser range measurements suggested
improvement was needed. In 1994,
lnnova Laboratories of San Diego,
California, was contracted to design,
build, test, and calibrate an improved
laser-level system.

The goal is to increase range


usefulness and the accuracy of the
experimental laser-level system by FIGURE
11L--Hydrogen run tank laser-level detector.

177
oeeoooooeoooo onoooooo

MSFC Research and Technology 1994

The initial demonstration of the laser- Influence of Two-Phase (2) deriving the governing equations

level technology at Marshall's and parameters characterizing fluid


Thermocapillary Flow flow with thermocapillary stress,
Advanced Engine Test Facility has
demonstrated the feasibility of the on Liquid Acquisition evaporation, and condensation;
(3) developing a finite element model
concept. With additional development, Device Retention
the technology may be improved that calculates the steady-state
velocity, pressure, and temperature
enough to provide a practical,
George R. Schmid_EP25 distributions in the pore, while
nonintrusive way to measure liquid
205-544-6055
levels within a cryogenic tank, where accounting for deformation of the free
continuous measurement, accuracy, surface; and (4) computationally
In microgravity, liquid tends to assume examining two-phase ltow and free
repeatability, and measurement range
are of great importance (fig. 117). an indeterminate orientation, and surface behavior in a pore containing a
spacecraft tanks often incorporate volatile low-contact angle fluid. A
devices that exploit surface tension to series of experiments were also
Sponsor: Office of Advanced
Concepts and Technology position, control, and maintain access conducted with specialized equipment
to gas-free liquid. The outside surfaces (the apparatus shown in fig. 118). The
of these liquid acquisition devices hardware consisted of a windowed
Industry Involvement: Innova
Laboratories, San Diego, California (LAD's) usually consist of a fine mesh cylindrical test chamber containing a
screen or porous barrier that 120-micron-wide slot representative of
segregates liquid from pressurant gas a small liquid acquisition device pore.
in the tank. Although such systems are During tests, conditions about the pore
used extensively with nonwdatile (i.e., liquid flow rate and vapor/gas
fluids, their performance with temperature) were varied, while the
cryogens, particularly liquid hydrogen, liquid/vapor interface was recorded
is rather unpredictable. Prior tests with a combined videotape/
have indicated that pressurization with microscope.
heated vapor(i.e., autogenous
vaporization) can reduce or even The analytical portion of the project,
eliminate the ability of liquid which was successfully completed in
November 1993, is described in
acquisition devices to retain gas-free
liquid. NASA Technical Paper 3463, entitled
"Thermocapillary Flow With
The objective of this project was to Evaporation and Condensation and Its
investigate the possible causes for this Effect on Liquid Retention in Low-G
mode of retention loss and determine [gravity] Fluid Acquisition Devices.'"
whether convection processes arising Because the project successfully
in liquid acquisition device pores are identified an heretofore unknown
responsible for such failures. Rather cause of retention failure, it received
than assessing performance of a an MSFC Research and Technology
particular device, the project focused Award in June 1994. The project also
on effects at the screen-pore level and served as a dissertation topic for lhe
involved computational modeling and principal investigator who earned his
experimental observations of two- doctorate in Mechanical Engineering
phase fluid behavior near liquid/vapor from the University of Alabama in
interfaces. Huntsville (UAH)in December 1993.
In addition to the NASA report and
The approach consisted of : dissertation, three papers have been
( 1) formulating a pore physical model; written and submitted to the Jourmd

178
o o o o o o o o o o o o o o

Technology Programs

of Fluid Mechanics and Journal of


Thermophysics and Heat Tran._l'et:

i The results confirmed the original


hypothesis of retention loss being
caused by convection within the pores
of acquisition device screens. The
retention loss encountered with liquid
hydrogen and heated hydrogen vapor
is caused by the thermocapillary flow
arising from condensation-induced
temperature gradients ahmg the liquid
surface of each pore. This llow, which
is shown in the subcooling/
condensation streamline and isotherm
profiles of figure 119, establishes an
interfacial pressure variatiol{that
deforms the surface into the liqui_l.
The situation is physically unstable,
since the deformation serves to
increase the net thermocapillary stress
force and pressure gradient even
further. The end result is an expansion
Figure 11&--Experimental setup for two-phase thermocapillary flow tests. of the meniscus into the liquid and

Sidewall Subcooling/ Sidewall Superheating/


Condensation Evaporation

k Streamfunction Isotherms (T) Streamfunction

1 "0_

/ o T=-t
t _t'= 0.0_

Figure 119.--Steady-state flow field, temperature, and meniscus with equivalent magnitudes of subcooling and superheating.

179
O 0 O 0 0 0 0 0 0 0

MSFC Research and Technology 1994

eventual detachment from the screen rare-Earth magnets, the use of


Low-Gravity
wires. Alternatively, the resistance to magnetic fields to control large fluid
retention loss observed with heated Propellant Control quantities in microgravity appears
helium pressurant is due to the change Via Magnetic feasible and could enable low-gravity
in direction of heat and mass transfer Fields settling, venting, fill, and acquisition
at the surface. As shown in the without the need for capillary
superheating/evaporation profiles of retention systems or propulsive
George R. Schmidt/EP25 firings. Some of these potential
figure 119, an evaporating surface
205-544-6055
establishes a flow structure opposite to applications are illustrated in
the subcooling/condensation case. figure 120.
Jim J. Martin/EP25
Instead of depressing the meniscus,
205-544-6054
the pressure gradient tends to raise the The goal of this project is to evaluate
surface in the center of the pore. This the practicality of magnetic propellant
situation is inherently stable because Acquisition and control of vapor-free control for spacecraft applications.
deformation in this direction serves to propellant in low gravity is not as The scope has been restricted to liquid
reduce the thermocapillary stress straightforward as similar operations oxygen, primarily because it offers the
force, circulation, and interfacial on the ground or during vehicle nearest-term application of magnetic
pressure gradient. As long as the acceleration. The indeterminate control technology, the magnetic
wicking rate of the screen can location of the liquid/ullage interface properties of liquid oxygen are well
accommodate evaporative losses, complicates the design of engine feed known, and liquid oxygen behavior
pressurization with heated helium and propellant transfer systems, which has been tested before in low gravity
promotes mechanical equilibrium and depend on predictable liquid on a laboratory scale. One of the
mitigates retention loss. orientation and control. The traditional primary objectives is to determine the
methods used to alleviate these range of magnetic field strengths
Sponsor: Center Director's problems, such as screen-channel required to perform reorientation and
Discretionary Fund propellant management devices maintain liquid orientation during
(PMD's), vaned propellant tank fill and expulsion. This range
management devices, and thruster will provide a basis for evaluating
settling burns, work well in some whether these magnetic field
applications, but can detract from requirements fall within the
vehicle performance. (For example, capabilities of current or anticipated
propellant management devices are superconducting magnet technology.
rather massive and bulky, and their
reliability with cryogenics is The project involves experiments
questionable. Settling burns, on the aboard the KC-135 low-gravity
other hand, complicate flight aircraft. All experiments employ
operations and require additional subscale hardware and a noncryogenic
propellant.) ferrofluid that simulates the
paramagnetic behavior of liquid
Another alternative which could oxygen. The ferrofluid is a
minimize and possibly eliminate these commercially available, water-based
mass and operational impacts is to solution containing a suspension of
exploit the inherent paramagnetism of extremely fine ferrous particles.
liquid oxygen (lox) and diamagnetism Several properties of this fluid (i.e.,
of liquid hydrogen as a means of particle density, viscosity, and surface
control. With the advent of tension), along with tank diameter,
lightweight, high-temperature flow rates, and magnetic field
superconductors and high-flux density, intensities, are being scaled to model

180
0 0 0 o 0

Technology Programs

Ring-_
Ullage Coi!ed
ParamagneticFluid Magnet
(Iox)

Lic Jidjl_.

m Magnet Standpipe _

Tank-

Encircling

DiamagneticFluid
(LH2)

Reorientationand Tank Fill


Explusion Long-TermIn-Space
Storage

Figure 120.--Potential applications of magnetic propellant control for spacecraft.

liquid oxygen behavior in a Consequently, another aspect of this the low-gravity tests will be used to
spacecra_type application. activity is focused on modifying an validate the revised computational
existing computational fluid dynamics fluid dynamics model.
Scaling analyses have shown that (CFD) model to include the body and
magnets in the size range of l to surface forces arising from Support: Center Director's
10 Tesla should be adequate ['or interactions between the fluid and Discretionary Fund
propellant reorientation in a full-scale magnetic field. This will provide a
liquid oxygen application. These more rigorous means of assessing
results, however, are rather limited fluid behavior and will enable the
since the fields can typically assume modeling of more complicated field
very complicated geometries, which geometries and advanced concepts,
are difficult to characterize in terms of such as liquid hydrogen. Videotaped
dimensionless groupings. recordings of fluid motions taken from

181
0 0 O 0 O O 0 O 0 0 I ql qJ

MSFC Research and Technology 1994

STRUCTURES
AND DYNAMICS
motion. Tip and tilt angles are The integration and testing of the
Phased-Array Mirror,
measured with a Hartmann-Shack Phased-Array Mirror, Extendible
Extendible Large wave-front sensor, and piston errors Large Aperture prototype telescope is
Aperture between adjacent segments are underway. The primary locus of this
measured via inductive edge sensors. activity consists of developing and/or
Requirements are: to demonstrate performing control algorithm tests for
Henry B. Waites/ED11
closed-loop, edge-matching control to the system. Ancillary tasks include
205-5441441
L/20, where _, = 0.6328 micrometers conducting modal tests on the bench
(_m), using the 36 individual active setup (fig. 121), sensor and effector
The Phased-Array Mirror, Extendible mirror segments; to show that the edge calibrations, optical system alignment,
Large Aperture (PAMELA) prototype control can be maintained on edges of open-loop testing, closed-loop testing,
telescope is the first to have a fully the hexagonal segments while and dynamics verification. The
adaptive primary mirror, which simultaneously controlling the tip/tilt telescope is now fully assembled, and
consists of 36khexagonal, injection- of segments to the required precision; modal testing is complete. In the
molded Pyrex TM segments seven and to demonstrate that the instrument modal test, 29 triaxial measurement
/

centimeter_q flat to flat. Segments are can produce diffraction-limited target points and the wave-front sensors
mounted on three long-throw, voice- images despite various internal and yielded 245 modes below 200 hertz
coil actuators for tip, tilt, and piston external disturbances up to 100 hertz. (Hz). To effect a control synthesis of

ID, To Monitor and


Frame Grabber
Support
Structure Fine WFS Data,. To Digital
Segmented
Primary Fine WFS [. .D' System
-- Control
I - - _ Lateral
f eturn
Flat
CCD
Camera i illllll
I Diodes
11Telephones
II _ 15Optics
Field Lens

Catadioptric
Secondary
I
I

Lateral I

Apodizing Plate on
f Spatial Filter X-Y Translation Stage

HeNe Laser
Translation Stage
Collimating
Lens
Aberrator
Plate CoarseWFS Data

EdgeSensor Signalsand Actuator Commands ,1_


p-

FIGURE
121 .--Phased-Array Mirror, Extendible Large Aperture optical path and block diagram.

182
O o o o o O o o o O O o

Technology Programs

adequate bandwidth (> 100 hertz), the radius adjustment is made on some of Flexible Structure
controller must add damping and the segments, the instrument could be
accommodate all modes. Work is Control Ground
integrated into large astronomical
currently ongoing to evaluate control telescopes' Coude paths so that either Test Facilities
methodologies. interferometric experiments could be
effected or image motion
Mark S. Whorton/ED12
The overall activity is an excellent compensation could remove
205-544-1435
extension to MSFC's control atmospheric turbulence. Either way,
technology in that active optics the Phased-Array Mirror, Large
experiments are conducted at MSFC Extendible Aperture telescope could The Controls/Structures Interaction
and the experience gained through be used to enhance the capability of Ground Test Facility (CSI/GTF)
these experiments can be applied to large astronomical instruments. (fig. 122) has been developed for
multidiscipline systems that involve experimental verification and
controls, optics, structures, and Glecker, A.D.; Ames, G.; Markason, dernonstration of state-of-the-art
thermal (COST) interactions. Because D.; Radau, S.; and Waites, H. March techniques in flexible space structure
the project does encompass these 13-18, 1994. PAMELA: Progress control. The facility is capable of
effects, a methodology is required to Report on a 0.5-Meter-Diameter supporting research in a broad range
assuage multidiscipline interactions. Telescope With a 36-Segment of areas, including multiobjective
The telescope consists of 36 moveable Adaptive Primary Mirror, controller design, system
segments---each segment having three #2201-95. Society of Photo-optical identificatkm, and sensor/actuator
modes--on a flexible backplane and a Instrumentation Engineers (SPIE): failure analysis. In addition, practical
secondary mirror assembly on a Astronautical Telescopes and implementation issues--such as real-
flexible truss support, resulting in a Instruments for the 21 st Century, time computer software and hardware
flexible multibody problem. The Kona, Hawaii. evaluation and electronics, power, and
control system sensor and effectors optical measurement systems--may
consist of 72 wave-front gradients, Review of Proposed SELENE be addressed.
108 edge sensors, and 108 effectors. Position Algorithms.
The control system configuration January 19, 1993. ED12-92-163. The facility employs a large, flexible
includes 180 inputs and 108 outputs, space system with numerous low-
with control bandwidths in the Implementation of a Tip/Tilt and frequency, coupled, tightly spaced,
hundreds of hertz. A computational Piston Control Strategy for the lightly damped modes. The test article
control problem exists--the resolution Phased-Array Mirror, Extendible consists of a 32-meter (105-foot)
of which is another task of the control Large Aperture (PAMELA). boom that supports a simulated
technology program. April 13, 1994. ED12-94-13 occulting plate at the boom tip. A
state-of-the-art control computer is
Once the Phased-Array Mirror, Sponsor: Center Director's capable of implementing a hundredth-
Extendible Large Aperture/controls, Discretionary Fund; Office of order controller with 64 inputs and
optics, structures, and thermal Advanced Concepts and Technology; 64 outputs at a 250-hertz sample rate.
interactions technology is developed commercial involvement; universities; The control objective of the
and tested, the adaptive-optics primary and astronomical facilities experiment is to maintain alignment of
mirror will be capable of removing the tip plate with an optical detector at
monochromatic atmospheric Industry Involvement: Science the base of the boom, which would
turbulence. Presently, some Research Laboratories simulate the pointing of the occulting
modifications are required so that plate toward a star to perform an x-ray
prototype telescopes can be used for experiment. Control authority is
the removal of chromatic atmospheric provided by angular momentum
turbulence. Once the wave-front exchange devices (AMED's) and
sensor is modified and curvature bidirectional linear thrusters. Research

183
oooe o4 oo oo oo oe oe oepo

MSFC Research and Technology 1994

Tower Leg
136 ft Tripod

Shaker_
Y Main Platform

--_,- X 127ft is currently under way using internal


Z funding to develop state-of-the-art
... _ Canister __ modern control techniques that
118ft
simultaneously optimize performance
_tec _\'t_\\\\\',1 Bay 135
and robustness and may be tuned on
orbit. A cooperative research effort is
110ft
also ongoing with Sandia National
Laboratory to investigate system
identification and control theory.
Sixth Floor
98 ft A second test facility, the Advanced
Catwalk BaylO0
Control Evaluation for Structures
(ACES) Facility (fig. 123), is a
90 ft variable-configuration evolutionary
Boom
Catwalk test site for control technology.
Fifth Floor Available equipment consists of a
30-meter flexible boom that is
representative of a Cassegrain
telescope on a flexible optical bench.
\ Numerous universities and private

E
103.5 ft
7Oft companies have utilized the facility
Access
for technology development, including
Platforms
development of the control
architecture used for the Hubble Space
Bay 50
Telescope (HST) pointing control
system redesign. Under funding
5Oft provided by the Tennessee Space
ControlRoom 50ft Grant Consortium, the Vanderbilt
I University Mechanical Engineering
I
I Department has been developing
I actuation hardware and control
I
techniques for tendon control using
Third Floor r-_'-i I the facility.
_lnge_q

Cords 1 Sponsor: Office of Advanced


3Oft
I Concepts and Technology
I
BayI
University Involvement: Vanderbilt
AMED's, University
BLT's

Electronics,
lOft Tip Plate Access

\\ \\\\\ \\\
FIGURE
122.--Controls/Structures Interaction Ground Test Facility (CSI/GTF).

184
O o o eo 0 o O o o O

Technology Programs

1. Base Excitation Table


2.3-Axis BaseAccelerometers Single Structure Control Automated
Laboratory
3.3-Axis Gimbal System Rendezvous
4.3-Axis BaseRate Gyros and Counterweight
5.3-Axis Tip Accelerometers andCapture
6.3-Axis Tip Rate Gyros
7. Optical Detector
8. Mirrors
9. Laser
10.2-Axis Pointing Gimbal System
11. LMEDSystem
{,,,- Richard W. Dabney/ED13
205-544-1473

The goal of the automated rendezvous


and capture (AR&C) program is the
development of a flight-ready
hardware and software package
readily adaptable to any spacecraft
that must rendezvous, dock, or station-
keep with another vehicle without the
participation of a human pilot. This
Astromast endeavor includes all elements of the
system--sensors; guidance,
navigation, and control (GN&C)
v'l algorithms: and computer hardware
and software. The program heavily
leverages past research technology in
each of these areas with the objective
of performing a technology-validating
flight demonstration at minimal cost
\ by flying the system on an existing
vehicle. Near-term development,
3-Meter Ant
testing, and verification is being
accomplished at MSFC's Flight
Robotics Laboratory (FRL), which has
been recently upgraded to provide
FIGURE
123.--Advanced Control Evaluation for Structures (ACES) Facility.
full-fidelity hardware-in-the-loop
simulation throughout the mission
profile.

Interest in automated rendezvous and


capture capabilities, first developed
during the early 1980's, focused at that
time on enabling the servicing of
tumbling satellites and the link-up of
lander and interplanetary vehicles for
exploration programs. During this
period, studies of docking systems
based on several different means of
sensing the target's relative alignment
were performed, resulting in the

185
o o o o o o o o o o o

MSFC Research and Technology 1994

selection of optical imaging methods resulted in the award of patents for its guided ascent, orbit transfer, and
design and that of its target. The rendezvous. Consistent docking
as being most mission suited and cost
reference mission shifted to automated alignment requirements of better than
effective. Guidance, navigation, and
transfer of cargo to the space station one degree and two centimeters were
control algorithms were developed to
by expendable launch vehicle, so the established to assure meeting
reliably dock with tumbling spacecraft
at low-contact velocities. Work began guidance, navigation, and control projected worst-case mechanism
on the current sensor (the video capabilities were expanded to include requirements.

guidance sensor) and, in 1987, Global Positioning System- (GPS-)

Night Hawk (Pebbles)


!
DOTS
OBCSoftware Load I
(5 Hz Polled) 'P---I(BAMBAM)I"_I
Software Verify/
Debug
[_
I
oBcl
Minor Data Monitor'Telem/Ground
Vehicle Executive Thruster Logic
16-32 Kbps Term Phase Guidance Telemetry
Tim
1-2 Kbps GN&C EventController Formatting
Telemetry Cmnd Targeting/Seq Planner Command Input
Decommutation GPS Nav& Exec Aux Data Output iI (1 Hz) RS-422
Ground Command Vehicle VGS Nav& Exec TPDM Control _iLL-}m,._-_'_--] _
Uplink Cmnd/Cntl., Control MECO-SORRend ' _ I Rr._/l_I_IGPS-I
I 20 Hz -]l CAM Update _L--._ JRF.r I_:IVAXl
I Bidirectinal II ",1:

ilJ AMulMU _] RS-422 Asynchronous 186 Common Processor./. ll_


_lm
_l i RCVR] IGPi
BGPIB
Force
/L"_TGPrSust-reg
_ Eavesdrop/ "III _ I
I _' I_ Simulate ', i t , I Moment
I _' I ThrusterResponse/Plume Model (20 Hz) AMU Model ...... '
_" IMU Model (20 Hz) (@4 hr) State vec[ors 20 Hz
Archive Target GPS Data (1 Hz) _ Ephemeris (GPS, -.
Simulation Data _
Post-Sire Data NON-HITLMODELS I 2-body
Sun, Dynamics
Grnd)
Processing ' Orbital Mechanics
I00BC Functional Model im VGS/ICS/GPS Models Coord Transform
i
I

GroundConsole , Performance Test Conductor


I

Telemetry I MARCSIM
I
Monitoring Control/Monitor FO Scram Net
Vehicle Initial Conditions
Graphics
Command
Real-Time i_
Modes SGI

E-NET I E-NET
,nst \ I XTerm [ GUI XTerm I GUI
Internet

FIGURE
124.--MSFC automated rendezvous and capture simulation (MARCSIM).

186
etooooooo oo oo o o oooooooo

Technology Programs

The current developmental eflk)rt all aspects of the automated trucks approaching loading docks, and
emphasizes integration of these rendezvous and capture package and control of mobile robots in factory and
products into a largely self-contained Flight Robotic Laboratory facilities to medical environments.
package suitable lk_r installation on the level needed to produce a flight-
any space vehicle with minimal qualifiable system. Validation of the The automated rendezvous and
impact. A complete, flight-qualifiable system is scheduled for completion in capture program is very close to
prototype is being designed and built FY96, at which time it will be ready achieving its goal of a dependable,
in-house, including the onboard for an actual flight whenever an versatile, and affordable system with
computer and video guidance sensor. opportunity arises. The package has virtually unlimited applications. In the
Software is being developed to flight the potential of substantially reducing next two years, ground and potentially
standards using computer-aided operational costs and risks associated flight testing will result in the system
software engineering (CASE) tools with both manned and teleoperated being fully validated and ready for
with autocoding and rendezvous and docking operations, use.

autodoctnnentation capabilities, since pilot training is eliminated and


designed lk_r ease of reconfigurability no long-range communications links Sponsor: Office of Space Flight
and upgradability. The interfaces are involved. The completely
between the automated rendezvous deterministic nature of the system
and capture package and laboratory assures close adherence to a specified
simulation lacilities are shown in trajectory, increasing the accuracy
figure 124, which concisely depicts with which fuel consumption can be
the functionality of the complete fi)recast and enabling the reduction of
ground demonstration setup. The propellant reserve requirements. If
facility incorporates world-class redundancy is desired, the modular
simulation devices including a solar nature of the system makes it possible
simulator: Earth-background to add multiple units whose output
simulator; full-range, 20-channel may be compared and voted by the
Global Positioning System radio host vehicle computer. Intrinsic
frequency simulator: and an eight- reliability is expected to be very high,
degree-of freedom dynamic overhead since the system is fully solid state and
motion simulator with contact load contains no moving parts. Being
measurement capability lbr testing the constructed almost entirely from
positioning system receivers, the video readily available, low-cost, off-the-
sensor, and their respective software shelf components, it is ideal for
under realistic conditions. Open-loop expendable vehicles. The system is
testing will be conducted to refine and more compact, lighter weight, and
validate the sensor and flight uses less electrical power than all
dynamics models, followed by closed- other rendezvous and capture
loop testing to verily and optimize the technologies known, making it
guidance, navigation, and control straightforward to integrate into
algorithms. Complete system testing existing vehicles' avionics systems
will then be performed with all and structural capabilities.
hardware-in-the-loop, from orbital Compatibility with vehicles equipped
injection to hard dock with full fidelity with the European optical target
dynamics. makes it attractive for use in
international programs. Potential
The program received funding of commercial, nonspace applications
800,000 dollars in FY93 and include automated precision helicopter
1.2 million dollars in FY94 to upgrade landings, guidance of ships and heavy

187
O o o o o o o o e e o

MSFC Research and Technology 1994

TABLE12.--System for Anomaly and Failure Detection parameter suite


System for Anomaly
and Failure 1. High-Pressure FuelTurbopump(HPFTP) RadialAccel
2. HPFTPBalance Cavity Press
Detection 3. High-Pressure OxidizerTurbopump (HPOTP)Discharge Press
4. HPOTPIntermediate Seal Purge Press
Thomas H. Fox/ED14 5. HPOTPSecondarySeal Drain Press
205-544-1462 6. HPOTPBoost Pump Discharge Press
7. HPOTPBoost Pump Radial Accel
8. HPOTPBoost Pump Bearing Coolant Discharge Temp
Since ground testing of the space 9. Main Combustion Chamber (MCC) Press
shuttle main engine (SSME) began in 10. MMC Coolant Discharge Press
1975 there have been 28 major 11. HPFTPShaft Speed
incidents. These failures--most of 12. HPFTPTurbine Discharge Temp (CHA)
13. HPFTPTurbine Discharge Temp(CH B)
which were during the early phases of
14. HPOTPTurbine Discharge Temp (CHA)
testing when significant design
15. HPOTPTurbine Discharge Temp (CHB)
changes were still taking place I 16. Low-Pressure FuelTurbopump (LPFTP)Shaft Speed
occurred despite an extensive internal 17. Low-Pressure OxidizerTurbopump (LPOTP) Pump Discharge Press
system of self-checking and 18. HPFTPDischarge Press
measurement redlines. This number 19. HPFTPCoolant Liner Press
almost seems insignificant when 20. Heat Exchanger(Hex) BypassMix (Interface) Temp
compared to the more than 1,500 other 21. HexVenturi Delta Press
tests without major incidents. 22. Oxidizer Preburner OxidizerValve (OPOV)Actuator Position
However, these failures have costs-- 23. Fuel Preburner OxidizerValve (FPOV)Actuator Position
24. FuelFlow Rate
engine damage, stand damage,
analysis costs, engine component loss,
loss of failure evidence, and schedule of the earlier study. During its earlier, barring the few catastrophic
development, the algorithm was tested failures that failed in a matter of
impacts--associated with them that
belie their small numbers. using data from a mixture of hot-fire milliseconds. The algorithm has also
tests (ranging from "good tests" to demonstrated that no inadvertent
those that contained failures and shutdown commands would have been
A program was initiated in 1985 to
anomalies) and simulations using the issued.
catalogue all of the space shuttle main
engine failures and determine which digital transient model (DTM)
engine measurements or suites of program for failure modes for which Work on the steady-state algorithm
measurements would indicate an no hot-fire data could be found. The has been put on hold in favor of
incipient engine failure. A thorough system has also successfully testing a new version of the System
analysis revealed that most failures monitored more than 20 hot-fire tests for Anomaly and Failure Detection
could have been detected earlier even on the Technology Test-Bed (TTB) algorithm. This new algorithm has
with the present engine sensors. The stand. been expanded to cover the transient
study also defined a small list of and nonlinear portions of engine
generic failure types and determined In all cases where failure has occurred, operation as well as the steady-state
the necessary instrument suite to the System for Anomaly and Failure operation. It has also erased concerns
provide engine observability for the Detection (SAFD) algorithm has about the large amount of critical input
detection of these failures (table 12). shown an improvement over redline data that was necessary with the
methodology by issuing significantly previous steady-state version. It also
An effort was initiated to develop an earlier shutdown commands (table 13). has the capability to disqualify some
algorithm for the detection of incipient In part, due to the instrumentation- bad sensors, thereby making it more
selection process, all past engine robust.
engine failure during the steady-state
engine operation based on the results failures would have been detected

188
0 0 O o o O O O o o

Technology Programs

TABLE1&--Space shuttle main engine simulated actual and hypothetical failures--Technology Test-Bed tests

TTBTests

Cut Requesl
No. TestNo. SAFD RESID Comments
1 TTB-26 No - First monitored test
2 TTB-27 No - Full duration test
3 TTB-28 Yes - Lack of compensation for mixture ratio (MR) shift
4 TTB-29 No - Full duration test
5 TTB-30 No - Redline cut made at 5.3 sec. (good test)
6 TTB-31 No No Full duration. RESlD start alg. added
7 TTB-32 No No Full duration. RESIDmainstage alg. added
8 TTB-33 No No Full duration. Hydrostatic bearing test
9 TTB-34 No No Full duration. Hydrostatic bearing test
10 TTB-35 No No Full duration. Hydrostatic bearing test
11 TTB-36 No Yes Pratt and Whitney (P&W) HPFTP
12 TTB-37 No Yes P&W HPFTP
13 TTB-38 No Yes P&W HPFTP
14 TTB-39 Yes No Largethroat MCC. First instance check error
Parametersigma bandwidth adjusted too narrow

15 TTB-40 Yes No Largethroat MCC.First instance check error


Parameter sigma bandwidth adjusted too narrow
16 TTB-41 No Large throat MCC,P&W HPOTPRESlD removed
17 TTB-42 No Large throat MCC,P&W HPOTP& HPFTP
18 TTB-43 No Large throat MCC, P&W HPOTP& HPFTP
19 TTB-44 No Large throat MCC,P&W HPOTP& HPFTP
20 TTB-45 Yes Large throat MCC, RKDN pumps, input data typo
and bad 1st instance check on two other values
21 TTB-46 Yes Large throat MCC, RKDN pumps. Stand had power
profile error for throttle shift (1 sec early)
22 TTB-47 Yes Large throat MCC,facility measurements drift
23 TTB-48 No Largethroat MCC,RKDN HPOP& HPFP
24 TTB-49 No Largethroat MCC,RKDN HPOP& HPFP

HST Tests

No. Test No. R/L SAFD Comments


1 901-173 201.17 201 Main injector, also run at Canoga Park
2 901-558 - United Technology ResearchCenter (UTRC)
algorithms only, full duration
3 901-577 UTRCalgorithms only, high-pressure oxidizer turbine
discharge temperature redline
4 902-249 450.57 350.32 HPFTP,also run at Canoga Park
5 902-461 - Run to develop a statistical base
6 902-462 - Run to develop a statistical base
7 902-463 - Run to develop a statistical base
8 903-149 109.86 109.78 Facility accel redline on HPOTP

189
O o o 0 o o o o o o

MSFC Research and Technology 1994

TABLE13.--Space shuttle main engine simulated actual and hypothetical failures--Technology Test-Bed tests (continued)

CanogaParkTests

No. TestNo. R/L SAFD Comments


1 750-175 116.06 116.06 High-pressure oxidizer duct
2 750-285 223.50 212.48 Feed-line
3 901-173 201.17 201.02 Main injector, also run at Canoga Park
4 901-183 51. 50.35 Main injector
5 901-225 255.63 255.61 Main oxidizer valve
6 901-284 9.88 7.14 Controller
7 901-340 405.50 295.42 HPFTP
8 901-364 392.16 386. HPFTP,venting/repressurization
9 901-511 - - Nominal
10 901-551 - - Nominal
11 901-558 - - Run for UTRCalgorithms only, full duration
12 901-577 - - Run for UTRCalgorithms only, high-pressure
oxidizer turbine total discharge temp redline
13 901-683 - - Nominal
14 902-249 450.57 350.32 HPFTP,venting/repressurization, Canoga Park, HSL
15 902-398 - - Nominal
16 902-428 204.12 190. Oxidizerpreburner injector, venting/repressurization
17 902-461 - - Run to develop a statistical base
18 902-462 - - Run to develop a statistical base
19 902-471 147.68 146.76 Duct, flex joint
20 902-463 - - Run to develop a statistical base
21 902-519 - - Nominal
22 902-532 - - Nominal
23 903-149 109.86 109.78 Facility accel redline on HPOTP
24 DTM - - Hypothetical preburner pump Discharge Duct
25 DTM - - Discharge Flow Block

NOTE:A simulation of engine 0215 in test 901-666 showed that a shutdown command issued only 0.38 seconds earlier than the
redline shutdown would have avoided significant engine damage.

The System for Anomaly and Failure 1995. This move will increase the is performing satisfactorily, needing
Detection has been installed on two number of hot-fire tests that the only some minor adjustments.
identical computer systems, one in the system has available for monitoring.
Huntsville Simulation Laboratory Sponsor: Office of Advanced
(HSL) and the other on the Recent developments have allowed Concepts and Technology
Technology Test-Bed (TTB). The the new algorithm to be tested in the
system at the test-bed has successfully Huntsville Simulation Laboratory
monitored a variety of engines tests, against hot-fire data for 33 major
including a complete Rocketdyne failure cases for which no fixes have
engine, a wide-throat engine, and a been identified. This testing has also
wide-throat engine with a mix of included 120 other cases that are more
Rocketdyne and Pratt & Whitney or less nominal. Before its release to
high-pressure pumps. The Technology Stennis, the number of hot-fire tests is
Test-Bed system is expected to be expected to exceed 250. Preliminary
moved to Stennis Space Center in results indicate that the new algorithm

190
atoo o o e o o auo e o e o

Technology Programs

Nonintrusive Damping of the finishing process during within the bladed regions of a blisk
fabrication. Without damping, there is and characterizing response under
for Integrally Bladed
an impact on high-cycle fatigue (HCF) selected input-forcing functions during
Turbine Disks life and the blisk can become a life- spin tests. Initial damper concepts
limiting component. Thus, alternate include viscoelastic materials, internal
Katherine K. Mims/ED22 techniques of providing damping to an mechanical friction dampers, and
205-544-1506 unshrouded blisk are required to particle damping. During the initial
extend high-cycle fatigue life. Passive phase of the program, limited subscale
or nonintrusive damping is best suited testing was performed for several
Cost studies have shown the potential for blisks to maintain turbine internal damping concepts; using
for significant savings, particularly in efficiency and will improve high-cycle finite element methods (FEM), a
production phases, if components can fatigue life of the turbine blisk. It is a mathematical representation of a fuel
be fabricated integrally (e.g., single- goal of this task to empirically pump space transportation main
piece castings). However, structural demonstrate the level of nonintrusive engine (STME) blisk was analyzed to
response of these single-piece damping for the integrally bladed characterize blisk modes. In addition,
structures to high-vibratiorl turbine similar to that exhibited by data were examined tk)r several rocket
environments must be considered. current inserted-blade rocket engine engines in an attempt to qualitatively
While vibration due to sinusoidal turbine systems. assess random vibration effect. In
excitation can be accounted for to a phase I1, it is intended to characterize
limited degree through careful design MSFC is in the process of examining damping of various damping concepts
practices, random vibration response the effects of various types of dampers through spin tests of strain-gaged full-
of the structure to mechanical to random vibration excitation by scale blisks in which the damping
operation is not readily anticipated, placing the dampers into cavities treatment has been implemented. The
particularly for extended (reusable),
high-cycle fatigue requirements. This
article describes one such single-piece FrequencyResponseFunction
component, the integrally bladed
turbine disk (blisk), now under
consideration for next-generation or
future liquid rocket engine turbines,
and addresses damping of its structural Vane I --Solid
response under operating dynamic
loads through acquisition of an
empirical data base lot damping 16,956 Hz
2.3 in/sec/Ibf
concepts which would provide
maximum benefit to the single-piece
cast blisk.
4
.049 in/sec/Ibf 1
The integrally bladed turbine is the Vane 111--3Holes ] \ Vane II Overlap--Holes
design of choice when optimized Damped_ f _, F Damped
turbine efficiency is desired. However, - %/ %/ 16,961 Hz
the unshrouded metallic blisk provides
little or no damping with the blades
integral with the disk, and the blades 16,900.0 17,000.0 17,100.0
are preferred unshrouded because it is Linear Frequency(Hz)
difficult and more costly to achieve
the quality required in the blading Figure 125.--Response amplitude comparisons of blade-tip velocity under
region if a shroud is included as part damped and undamped conditions.

191
o o o o o o o o o o

MSFC Research and Technology 1994

modes suggest that as frequency careful turbine design and


acquired data base would then be
increases and as internal energy is consideration of engine operation
available for design optimization of
future turbopump designs. exchanged between the system and parameters.
blades in alternating fashion,
characteristic modes will vary with Results from the initial phase of this
Selected damper concepts were used
in subscale turbine blade tests. Results diametral number rather than remain program indicate an improvement can
true to the original harmonic number. be achieved. The next phase is to test a
indicate a general improvement over
Complexity of the disk-blade full-scale blisk with the implemented
values for current configurations that
interaction emphasizes the need for damping concept. Fabrication of a
require external dampers. Figure 125
is an example of the reduction in
amplitude exhibited by single blades,
solid versus damped. Damped blade
data were obtained using particle
damping inserted into the airfoil 50,000_" Blade
region of the subscale blade for the
two-hole cavity and overlapped three-
hole cavity configurations under 45,000_.__
sinusoidal excitation. Similar results
were obtained for other concepts.
Frequency dependence on concept
parameters remain to be determined.
35,000
Examination of the liquid rocket 40'O00f_j_
engine turbine data indicates that
blade modes are typically much higher _ 30,000
in frequency than for the inserted- BladeMode
m.,
blade design, usually above
10 kilohertz (KHz)--while, for the 25,000
EL
latter, blade modes are in the 4- to
8-kilohertz range. All inserted blade
designs in successful operation use 20,000
external dampers. Only one data point
of experience exists for a current,
f Possible Blade Mode
operational, unshrouded, and 15,000 _ ^
undamped rocket engine blisk; it is for
an expendable configuration and has
been shown to develop cracks under 10,000
extended limit life testing.

The following were observed from the


5,000
structural dynamics normal modes
analysis using the blisk finite element
method model. Blisk system modes
0
possess high modal density and appear 0 5 10 15 2O 25
to vary with diametral number
Harmonic Number
(fig. 126). There is a significant
interaction between the disk and
blades. Displacement plots of the Figure 126.--Advanced blisk natural frequencies.

192
O O 0 o O O o O e O o O O

Technology Programs

blisk model is complete. The current Phase-Synchronized Under NASA's Technology Transfer
immediate goal is to obtain a data base program, data from a Seagate
of empirically obtained damping
Enhancement Method
computer disc drive spindle motor test
values for use in future turbopump for Machinery have been used to demonstrate the
designs. Use of these data could be
extended to the industrial sector Diagnostics phased-synchronized enhancement
technique. During steady-state
wherever severe turbomachinery operation of the spindle motor, the
Tony R. Fiorucci/ED23
(space or nonspace) vibration synchronous frequency of the motor
205-544-1551
environments are experienced. Other appears very constant. Generalized
alternative concepts include possible hyper-coherence analysis, however,
use of constrained layers or A new diagnostic signal analysis indicates that the synchronous
composites for damping. MSFC is technique, the phase-synchronized frequency component is moving
continuing, as part of its proactive enhancement method (PSEM) has slightly around its center frequency.
initiative, to examine mechanisms for been developed for space shuttle main This micro-frequency variation
improved damping for the upcoming engine (SSME) diagnostics at MSFC's phenomenon smears the detailed
designs that promote use of single- Structures and Dynamics Laboratory. spectral information in the high-
piece castings or composites. Previous diagnostic studies using frequency region (fig. 127a). By
generalized hyper-coherence (GHC) utilizing the phased-synchronous
Greenhill, L./Aerojet Propulsion have demonstrated that the frequency algorithm, the synchronous frequency
Systems: Shi, J./Rocketdyne, of the main engine turbomachinery of the spindle motor is forced into a
Canoga Park, California; Moore, D./ shaft rotational component constant frequency from the micro-
Pratt & Whitney Government (synchronous) fluctuates around a frequency variation, and the desired
Systems; Kiefling, L. and Mims, K./ center frequency during steady-state enhancement effect is generated on the
NASA-MSFC. April 1993. STME operation, while its power spectral entire signal (fig. 127b). The signal
Structural dynamics Working density (PSD) exhibits a discrete peak frequency resolution becomes much
Group_Tabulated Turbine indicative of a constant frequency. sharper as all synchronous-related
Dynamic Parameter for Liquid This micro-frequency variation components are enhanced (such as 16,
Rocket Engines, ED22-93-22. phenomenon broadens other 18, 20, and 22 times the ball-spin
synchronous-related components and frequency component, as well as many
McDonough, C.F. 1992-93. Advanced smears the spectral information within other components that are
Integrally Bladed Disk (Blisk) the power spectral density. The basic synchronous-related). These important
Damping Technology. 1992-93 principle of the phase-synchronized signatures are totally obscured in the
Final Report, Pratt & Whitney. enhancement method is to force the original power spectral density.
frequency of the quasi-periodic
Panossian, H.V.; Kwok, L.C.; and synchronous response into a constant Machinery failure detection has
Davis, G.A. 1994. Blade-to-Blade frequency (a pure-tone periodic always been a significant technical
Interactions and Vibration Damping component). This generates a highly challenge in MSFC's propulsion
in a Simulated Integrally Bladed desirable enhancement effect over the technology development. A reliable
Turbine Disk. 1994 Conference, entire signal, whereby all other health-monitoring system can prevent
Advanced Earth-to-Orbit Propulsion synchronous-related components catastrophic failures and costly
Technology, Huntsville, Alabama. (synchronous harmonics, ball-bearing downtime due to false alarms. The
ball train, ball spin, outer-race ball phased-synchronized method could
Sponsor: Office of Advanced pass, and inner-race ball pass) prove invaluable in the areas of engine
Concepts and Technology automatically become discrete. The health monitoring and diagnostics.
resulting discrete signal provides
better power spectral density Especially useful for machinery
resolution, improving overall engine diagnostics, the phased-synchronized
diagnostic evaluation. enhancement method technique has

193
o e o e o e o o o

MSFC Research and Technology 1994

0.400E-03 Development
of Improved
Cryogenic Tanks
3
for Upper Stages
n,-

Rafiq Ahmed/ED24

O.100E-07
I I I I I I I 1 I 205-544-2217

0.300E-02 122B

- (b) _,20B 21B


/ j In view of the increasing competition
the United States faces in the
0
t_ It ' worldwide commercial space arena,
the need to improve and redesign the
t_ current fleet of launch vehicles (some
O.

of which are based on 30-year-old


designs) has become more and more
O.100E-07 apparent. One component of these
3000.0
2000.00 vehicles receiving particular attention
Frequency(Hz) is the upper stage. Any weight
reduction in the upper stage results in
FIGURE
127.--Power spectral density of (a) raw signal and (b) phase-synchronized
enhancement method signal from 2,000 to 3,000 hertz. an almost corresponding increase in
payload, so the payoff for
improvement is particularly
considerable commercial applications advantageous. To help accomplish the
goal of optimizing payload-carrying
potential outside the space shuttle
stages, MSFC and General Dynamics
main engine arena, as demonstrated
Space Systems Division (now Martin
with the Seagate spindle motor test
Marietta, Huntsville) have teamed up
data. This method can greatly increase
in a joint industrial research and
spectral density resolution when
development (IRAD) program, the
performing quality control on the
Cryogenic Tank Technology Program
production line, as well as enhance
(CTTP).
system reliability and reduce system
monitoring manpower requirements.
The program's primary objective is to
design a "flight-like" liquid hydrogen
Jong, J.; Jones, J.; McBride, J.; Jones,
tank using advanced materials (e.g.,
P.: Fiorucci, T.; Zoladz, T.: and
aluminum-lithium), construction
Nesman, T. 1994. Phase-
methods (e.g., low-profile domes;
Synchronized Enhancement Method
near-net forged and extruded
tk)r Space Shuttle Main Engine
stiffeners/panels; and advanced
Diagnostics. NASA Conference on
welding techniques), and analysis
Advanced Earth-to-Orbit Propulsion
(e.g., design optimization programs
Technology.
and finite element analysis). (A flight-
like article is one that is designed to
Sponsor: Office of Space Flight
flight loads, and is therefore
representative of one that would be
flown, but has not yet been designed

194
i e o e e o o o o

Technology Programs

to fit a particular launch vehicle.) Development regime. Both of these topics are very
Optimization began with the baseline important issues to be considered
of State-of-the-Art
Atlas Centaur upper stage built by when designing a proof test.
General Dynamics (now Martin Proof Test
Marietta).
Methodology One of the purposes fl)r conducting a
proof test is to screen out
The program initially began with the unacceptably large cracks by inducing
Charles L. Denniston/ED25
test of a low-profile, spin-formed, them to fail as a result of a proof
205-544-7248
ring-stiffened, 2219 subscale loading. To bring about this failure in
aluminum dome. This accomplished a ductile material, the crack is usually
three main goals: feasibility The current NASA document that grown by both fatigue and tearing
demonstration of using low-profile serves as the proof test guideline is mechanisms, under the influence of an
domes: verification of advanced Fracture Control of Metallic Pressure elastic-plastic loading condition, if the
analytical tools: and demonstration of _'ssels (NASA SP-8040), written late engineer does not consider these
advanced, nondestructive evaluation in the 1960's and considered state-of- factors when estimating the required
(NDE) techniques (such as laser the-art lbr that era. A document proof load, the proof test may not
shearography, digital image currently used to supplement SP-8040 screen out all the pertinent cracks.
correlation, and acoustic emission). is a U.S. Air Force standard,
The test has been very successful, and MIL-STD- 1522A, most recently The most common approach to
accurate predictions have been made updated in 1984. Whereas 1522A predicting crack growth utilizes the
of the circumferential buckling reflects a more current fracture daMN curve. This curve is a plot of
expected with low-profile domes, as mechanics technology than 8040, it total crack growth per unit cycle
well as with the ultimate failure load. still has two shortcomings as a versus the loading amplitude and can
guidelines document. First of all, be divided into three parts: the
Currently, a low-profile, subscale, 1522A is based on technology that is threshold region, the Paris region, and
aluminum-lithium dome test is being more than 10 years old and, as such, a high-growth-rate region. The Paris
planned as the next logical step for the predates many of the developments region of the da/dN curve has a linear
effort. Afterward, the full-scale, flight- now incorporated into current relationship on a log-log plot of da/dN
like test article (a 14-foot-diameter nonlinear fracture mechanics versus loading amplitude that can be
tank with low-profile domes) will be methodology. Furthermore, 1522A is a taken to indicate crack growth due to
constructed--using advanced requirements document, and thereby pure fatigue loading. Once the high
manufacturing techniques--and tested offers little guidance to its reader as to growth rate is entered, however, the
under various loading conditions how to implement the requirements it da/dN curve starts curving sharply
indicative of a flight environment. The defines. Neither document supplies an upward, indicating there is now some
data from this activity can then be engineer with guidance reflecting the mechanism besides pure fatigue
used by the industry in the design of current state-of-the-art in fracture contributing to crack growth. This new
future upper-stage vehicles. mechanics practice. mechanism is crack tearing. The high-
growth-rate region of the da/dN curve
Sponsor: Research and Technology One of the expected outcomes from can, to a limited extent, be used to
Office the Proof Test Philosophy to State-of- predict total crack propagation under
the-Art contract is a guidelines extreme loading. However, a better
Industry Involvement: Martin document describing how an engineer approach has come to the forefront
Marietta can deal with two types of fracture over the past I 0 years.
mechanics problems not dealt with in
SP-8040 or 1522A--predicting crack Resistance curves (or R-curves), such
growth not related to traditional as the one shown in figure 128, plot
fatigue mechanisms and predicting the strain energy release rate against
crack behavior in the elastic-plastic the change in crack length due to

195
Q 0 0 0 O 0 o o 0

MSFC Research and Technology 1994

mechanics analysis necessary for


J'JR designing proof tests. Often times, not
(ksi-inch) only is the loading at the crack tip
important, but so too is the state of
stress in the component containing the
crack. When the crack-tip loading and
the component stress influence each
(Ja)% other, then an elastic-plastic fracture
condition can be said to exist. One
way to deal with this loading
(Ja)l_,,_ condition is to use a failure assessment
A, al--Tearing Due to (Ja)1 diagram (FAD) as shown in figure
129. The K r and L r terms are defined
/_ a2--Tearing Due to (Ja)2 below:

(3)
( j "_
K,. = I- _PP |
_Jc)

(4)
Papp
Lr- Po
A A Z_ a (Inches)
al a2 where:
J = J-Integral due to applied load
app

FIGURE
128.--Sample resistance curves. Jc = Critical "J" value
Po,p = Applied loading

Po = Optimum yield load.

tearing. No crack growth due to occur when the following two criteria
fatigue mechanisms is represented in are met: Failure is determined using a failure
this figure. For a loading of the crack diagram simply by calculating K r and
(1)
(sufficient to induce tearing), a (J)_ L, plotting their location on a figure
J,, > JR, and (like that shown in fig. 129) and
curve can be plotted, as shown in
figure 128, and the intersection with seeing if the point (called an
(2)
the JR resistance curve (or JR curve) assessment point) is inside or outside
determined. The load responsible for the enclosed region. If the assessment
d,/, > dJ R
(J)_ (applied remotely) can then be point falls outside the enclosed area,
d(Aa) d(Aa)
removed and then reapplied. The failure is predicted to occur. The
resulting loading curve for the It should be noted that where the failure assessment diagram is
reapplied remote load is represented in failure criteria given in equation 1 can projected to be the primary approach
be anticipated from a da/dN curve, the recommended for use in the guideline
figure 128 as the (j)2 curve. As also
illustrated in figure 128, it is predicted failure criteria implied by equation 2 to be developed for the proof test
that some additional crack tearing will cannot be so easily deduced. philosophy contract. The reason for
this decision is based on three factors:
occur as a result of (j)z. When one
continues the aforementioned process, There is another complicating factor the need to have an elastic-plastic
failure due to tearing is predicted to that occurs with the type of fracture capability in the guideline, the failure

196
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Technology Programs

Verification of Analytical
Methods--Single-Cycle
f FailureCurve Versus Multiple-Cycle
1.0
Proof Testing

;--.,......._ X = Assessment Point Henry M. Lee/ED25


205-544-7245

Cut-Off
The overall objective of this effort is
to assess the relative advantages and
disadvantages of single-cycle versus
multiple-cycle proof testing.

A computer program has been


developed for the probabilistic
analysis of the multicycle proof test
(MCPT) problem. The program
1.0 involves an integration of NESSUS TM
and MCPT tear-fatigue software. The
L
r
code will use advanced probabilistic
F_GURE
129.--Failure assessment diagram. methods in addition to Monte Carlo
simulations to compute the
distribution of final crack sizes after
proof testing. The benefits of the
assessment diagram's ease of use, and hardware analysis, where high loads advanced methods are that a typical
the versatility of the approach. and/or large cracks are of concern. probability solution can be obtained in
much less time, and probabilistic
There is an effort being initiated on Sponsor: Office of Advanced sensitivity factors can be computed as
the contract to verify the accuracy of Concepts and Technology a by-product. The distribution of crack
the failure assessment approach for a size after proof testing can be
couple of materials typically used with calculated using the conditional
the space shuttle main engine. The probability equation:
results of this verification will form
P(B/A)=P(AnB)/P(A)
the initial basis for placing bounds on
the applicability of the failure where P (B) is the probability of
assessment diagram. having a crack less than or equal to a
given size, and P (A) is the probability
The development of an updated proof of not failing after a given number of
test methodology should bring a cycles.
greatly enhanced proof testing design
capability to NASA. However, the This problem can be solved
development of such a document analytically for the single random
should have implications beyond variable problem under consideration
proof testing. Such analytical tools as and used to verify the correctness of
R-curves and failure assessment the computer code. The probability of
diagrams can also be applied to not failing after proof cycles (NI) and

197
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MSFC Research and Technology 1994

the probability of having a final crack Verification 0.12

size (a) can be mapped in terms of the 0.10


and Validation
crack-size random variable and then 0.08
solved analytically. of Quarter v 0.06 --
---_ FLAGRO
Elliptical 0.04
Some success has been obtained using .... FRANC-3D
Solutions 0.02 --
the advanced multicycle proof test 0 I I l I I
application. The NESSUS/MCPT code in NASCRAC 1.0 1.1 1.2 1.3 1.4 1.5 1.6
will be enhanced to automate some
CrackLengthAlong Surface
calculations, such as the final crack
Roderick Stallworth/ED25
size distribution as a function of a
205-544-7189 FIGURE
130.--Pin load (a/c = 0.5, r= 4).
user-defined number of proof cycles.
This enhancement will provide a
convenient method to explore various NASCRAC--a state-of-the-art
proof-testing scenarios, including the computer code for performing fracture
effects of different material properties mechanics analysis--is currently
or initial crack-size distributions. going through the final stages of a
comprehensive verification and 4
validation effort. The quarter-elliptical NASCRAC
Sponsor: Office of Advanced 3 -
_._ FLAGRO
Concepts and Technology crack configuration code results have 2 --
.... FRANC-3D
been compared against various 1 --
literature, the finite element code, o L I L L I
NASA/FLAGRO code, and other tests 1.0 1.1 1.2 1.3 1.4 1.5 1.6
results. Because NASCRAC may be CrackLengthAlong Surface
employed as an integral part of
MSFC's total fracture control FIGURE
131 .--Uniform tension
program, an assessment of the code's (a/c = 0.5, r = 4).
accuracy and limits of its applicability
must be established. Quarter-elliptical
configurations are frequently used by
analysts to predict the safe-life of the corner-crack- from-a-hole-in-a-
space-flight hardware. The three plate were compared with the NASA/
quarter elliptical shapes are: corner- FLAGRO and FRANC-3D results
crack-in-a-hole-in-a-plate, corner- (figs. 130 and 131). As figure 131
crack-from-a-hole-in-a-lug, and indicates, NASCRAC does not agree
quarter-elliptical-crack-in-a-plate. with FLAGRO or FRANC-3D when
the applied load consists of a uniform
Both the corner-crack-in-a-hole and stress. When the load is a pin load and
corner-crack-from-a-hole-in-a-lug the hole diameter is large compared to
models have been derived from the the crack length, NASCRAC is in
NASA/FLAGRO fracture mechanics agreement for small crack lengths. In
code. Neither of the models general, crack model comparisons
incorporates a weight function: between NASCRAC and other
therefore, only simple loads, uniform references resulted in varying degrees
tension, and/or pin-load cases could be of agreement, but none of the
analyzed. The NASCRAC results for NASCRAC solutions have been

198
ooooooooooo o epooooooooo

Technology Programs

deemed incorrect due to an improper Measurement programs. A series of tensile tests have
implementation of a model or major been perlk)rmed to develop a stress-
coding error.
of Plastic Stress
strain curve describing the material's
and Strain behavior into the plastic regime.
Extensive eftk_rt has been
undertaken---comparisons for all
for Analytical
The verification process then involves
28 geometry model configurationsIto Method Verification inputting the stress-strain model into
verify the accuracy of the NASCRAC the finite element program and
code. The end results will enable analyzing the next series of tests.
Gregory R. Swanson/ED25
researchers to predict the life of space- 205-544-7191 Four-point bend specimens machined
flight hardware components with from the same material stock will be
greater reliability'. loaded beyond the elastic limit and
Brian E. Steeve/ED25
205-544-7174 then released, leaving a residual stress
Sponsor: Office of Advanced field along the surface. Hole-drilling
Concepts and Technology will be used to measure the strength of
John M. Price/ED27
the residual strains. Results can then
205-544-4645
be directly compared with the finite
element analysis, providing a real-life
Flight structure analysis requires the verification of the methods generally
calculation and prediction of plastic employed by finite element codes to
strains, residual stresses, and their determine plastic stress and strain.
resulting effects on life--conditions
that can arise from welding, bolt- Sponsor: Center Director's
torquing dimensional mismatches Discretionary Fund
causing assembly stresses, anomalous
loading, thermal loading, and engine
hot-firing. The validity of analytical
solutions to these problems is often in
question, particularly finite element
models (FEM) and the material
property models used in them.
Approximations and assumptions
made regarding the plastic behavior of
materials often lead to widely varying
results, particularly when calculating
the useful life of a pan. The goal of
this research project is to conduct a
series of tests in order to directly
verify the methods used by finite
element models to calculate plastic
stress and strain.

The first step in the verification


procedure is to develop an accurate
material model (Inconel 718, in this
case) to be used by the finite element

199
oo oo oooooO0oooOOOOOOO

MSFC Research and Technology 1994

for a specific problem. A more Method (AFM). Third International


Grid Optimization Conference on Numerical Grid
efficient approach would be to
Tools for Complex generate a generic grid and then Generation in Computational Fluid
Models optimize it for a specific problem. The Dynamics and Related Fields,
cost of preprocessing can be reduced Barcelona, Spain.
through the development of software
Gregory R. Swanson/ED25
tools that allow the rapid modification Lohner, R., and Parikh, P. 1989.
205-544-7191
and conditioning of finite element Three-Dimensional Grid Generation
grids. by the Advancing Front Method.
John M. Price/ED27 International Journal of Numerical
205-544-4645 Methods in Fluids 8:1135-49.
A Small Business Innovation
Research (SBIR) phase II contract,
Today, cost plays a decisive role in the NASS-40164, entitled "Grid Spradley, L.W.; Lohner, R.; and
design of aerospace structures. New Optimization Tools tbr Complex Cabello, J. 1993. Grid Optimization
computational tools are available but Structural Models," with Alabama Tools for Complex Structural
Research, Inc., of Huntsville, Models, NASA AR-93-0 I.
are not being used routinely because
of implementation costs. Probabilistic Alabama, is developing a grid
methods, large-scale design optimization tool for complex Sponsor: Office of Advanced
optimization of aerospace vehicle structural models. The principle Concepts and Technology; Small
structures, structural sensitivity, and investigators are Mr. Lawrence Business Innovation Research
inverse design problems require Spradley, Dr. Rainald Lohner, and
repeated analysis. The practical Mr. Jean Cabello. The phase 11 project Industry Involvement: Alabama
has accomplished some major Research, Inc.
implementation of these
computational technologies depends milestones during the first quarter:
on the cost of a single analysis. The three-dimensional finite element
goal is to seek the most cost-effective model data transfer between the grid
analysis. optimization tool and commercial
finite element software packages
An analysis can be divided into (ANSYS44a and Intergraph I/FEM TM)
preprocessing, solution, and has been implemented; the spring
postprocessing tasks. In the past, much smoother works with three-
attention has been directed toward dimensional solid elements;
reducing the time required to obtain a algorithms to allow surface and
solution. Today, most of the analysis interface mesh optimization have been
time is spent in preprocessing and developed and coded; and the
postprocessing activities. One of the variational method grid optimization
most costly and time-consuming has been implemented for three
preprocessing tasks is the construction dimensions. In addition to these major
of the finite element model milestones, the capability to handle
representing the physical problem. "'gap" elements between two surfaces
Grid quality directly affects the quality is undergoing debugging.
of the solution, but grid quality
depends strongly upon the specific Cabello, J.; Lohner, R.; and Jacquotte,
problem to be solved. Hence, a good O.P. June 3_, 1991. A Variational
grid for a specific load case becomes a Method for the Optimization of
poor grid for another load case. Directionally Stretched Elements
Current practice is to generate a grid Generated by the Advancing Front

200
O O o O O O O o O O o o

Technology Programs

Elastic-Plastic Evaluation of alternative governing investigated. Early estimation of the


parameters. J-integral ['or multiaxial stress states
and Fully Plastic
has been approximated by replacing
Fatigue Crack The reference stress methodology for the stress and strain in the fully plastic
Growth a semi-elliptical surface flaw in a flat solution by the effective values [or
plate was investigated last year to stress and strain. Southwest Research
determine the J solution at the depth of Institute has formulated an estimation
Wayne Gregg/ED27
the flaw. A closed form equation for scheme by incorporating changes in h_
205-544-5501
the J solution has been developed, and for plane stress and plane strain.
predictions have agreed well with the Validation of this approach has been
Life prediction of fatigue cracks in the literature solutions. Recently, limited to two-dimensional mode l
elastic-plastic and fully plastic regime Southwest Research Institute and cracks.
has generally been a difficult task. Rocketdyne have developed a
Currently, engineers are limited to parametric finite element model for a Many of the issues being investigated
using existing solutions from surface flaw, an embedded flaw, and a for crack closure are based on the
independent research or from more corner crack in a flat plate. The normalized stress intensity ratio
collected efforts such as the Electric J solution at the surface for the semi- developed last year. Elastic-plastic
Power Research Institute (EPRI) elliptical surface flaw in a flat plate fatigue crack growth is being
Handbook. More expensive and time- (the most widely used flaw addressed with a simple, closed-form
consuming methods (e.g., finite configuration for space shuttle main equation derived from the modified
element method or laboratory testing) engine (SSME) fracture analysis) and Dugdale model (Newman equation),
are required to develop these solutions for a corner crack has been estimated which has been validated against other
and any other solutions for new with promising results. analytical models, finite element
geometries or boundary conditions. models, and various experiments. The
Practical analytical models that apply Combined loading occurs frequently Newman equation is based on an
to several geometric configurations in space shuttle main engine infinite center cracked panel (CCP).
and boundary conditions are needed to applications, but is not easily resolved Although its applicability to other
simplify elastic-plastic fatigue crack for elastic-plastic fatigue crack geometries is not clear, the Newman
growth (EPFCG) predictions. growth. Because the available simple equation gives a conservative lower
approaches do not have a sound bound for estimating crack-tip
The Southwest Research Institute theoretical basis, Southwest Research opening stresses for the center cracked
(SWRI) has been working to develop Institute is developing a new scheme panel, even with appreciable ligament
such analytical solutions and has based on reference stress concepts. plasticity.
progressed considerably in several The approach is to derive the optimum
areas. A summary of their latest yield load for independently acting Investigations into the area of creep
advancements includes: loads via a finite element model, fatigue have led to different treatments
determine the optimum yield load for for the different creep regimes,
Further development of reference the combined loads based on limit- including transient and steady-state.
stress J-integral estimates and new load theory, and then match Instead of the usual crack growth
finite element model (FEM) independent solutions. This approach versus stress intensity factor approach,
J solutions has been validated by comparison with a parameter calculated from creep
the limited available finite element deformation data and time-dependent
J estimation for combined loading model solutions for combined fracture parameters is used to
mechanical loads. To date, solutions characterize creep crack growth. This
Crack closure tbr single-edge cracked plates and parameter, C, has also been calculated
circumferential through-wall defects with the reference stress method. The
Creep-fatigue algorithms in hollow cylinders have been creep fatigue algorithm developed by

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MSFC Research and Technology 1994

To date, literature reviews have been


Southwest Research Institute is used Fracture Control/Damage
conducted on single-crystal,
to predict growth with considerations Tolerance Methods laminated-metal, and laminated-fiber
for constraint effect and crack closure.
The final value of growth is simply a for Composite/ composites. Initial reviews will be
linear summation of fatigue crack conducted on particulate composites
Anisotropic Materials including nonmetallic and metallic
growth and creep crack growth.
matrix composites. Application of this
Rene Ortega/ED27
Although the J-integral is the primary technology includes the space shuttle
205-544-5448
area of investigation for the elastic- main engine (SSME) main
combustion chamber using laminated
plastic fatigue crack growth,
Southwest Research Institute is aware The objective of this effort is to metals; laminated fiber-composite

that &/has several suggested compile and consolidate damage optical benches; single-crystal, high-
theoretical limitations, including tolerance methods for composite/ pressure turbopump turbine blades;
unloading, closure, loss of path anisotropic materials. Increasingly, and lightweight propellant tank
independence for thermal gradients, these materials are being considered systems using metal matrix
and loss of J dominance for large-scale for primary structures of space composites.
yielding. With this in mind, other systems because of their strength
capabilities, thermal properties, and Engineering algorithms for calculating
parameters are also being investigated.
reduced weight. Over the past fatigue crack growth life of composite/
Along with some simple parameters
20 years, characterizations of anisotropic materials will be
(e.g., the strain intensity factor and
composite/anisotropic materials' developed. A wide range of crack-type
crack-tip opening displacement
(CTOD)), more advanced path-area ability to withstand damage and geometry and loading cases will be
sustain a load thereafter have been considered. Laboratory test data, when
integrals such as AT* and AJ* are
extensively researched. This particular available, will be used to verify the
also being examined.
eftbrt provides a means of organizing accuracy of the developed algorithms.
Once completed, this overall effort that research into a set of guidelines
will contain the most comprehensive for using composite and anisotropic Sponsor: Office of Advanced
and practical list of collected materials. Concepts and Technology
J solutions for elastic-plastic fatigue
crack growth. Ideas for incorporating The focus of activities under this
these solutions into NASA/FLAGRO program has involved the residual
are currently being discussed. strength and crack propagation aspects
of composite/anisotropic material
Sponsor: Office of Advanced damage tolerance. Residual strength is
Concepts and Technology the maximum damage the structure
can resist under fail-sale loads, while
Industry Involvement: Southwest crack propagation defines the time
Research Institute; Rocketdyne period in which a crack grows from a
Division of Rockwell International defined, detectable length to the
allowable length determined by the
residual strength requirement. The
program's ultimate goal is to develop
a handbook for damage tolerance
testing of composite/anisotropic
materials that includes test-verified
algorithms for calculating flaw
growth.

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Technology Programs

Constitutive Law procedures for the determination of Sverdrup Technology, Inc., into tim
constitutive laws for solid propellants, ABAQUS finite element code and
Development as well as the development of a law tested on sample problems. Findings
ProceduresApplied for the redesigned solid rocket motor have indicated that while this law
(RSRM) propellant; implementation appeared to fit the test data well, it
to Redesigned Solid
of this law into a finite element code; violated certain stability requirements
Rocket Motor Solid and demonstration of its capabilities essential for finite dement analysis. In
Propellant through structural analyses of this past year, Sverdrup personnel
verification tests. have established an alternative, and
improved, means of interpreting the
Joe Chamlee/ED28
Earlier in the program, Dr. Steven test data and have used this to develop
205-544-7247
Peng of the Jet Propulsion Laboratory, a new constitutive law. This law, based
who perfl)rmed most of the propellant on the assumptions established by
In order to improve margin-of safety structural testing, established some Dr. Peng, matches the test data very
computations for solid propellant important assumptions regarding the well and displays markedly improved
rocket motors, better representations form that a constitutive law for a stability. Predictions for uniaxial,
of the propellant's stress-strain redesigned solid rocket motor equibiaxial, and restrained biaxial
response, or constitutive law, as well propellant should take, and he utilized stress conditions are shown in figure
as its failure properties, are required. a particular data interpretation 132, along with actual test data from
Failure properties are determined from procedure to develop a first-draft uniaxial and equibiaxial test data.
test data that must be interpreted by constitutive law for the propellant. Having been implemented in the
structural analysis. To compute This law was implemented by ABAQUS code, the new constitutive
margins of safety, failure properties
are compared to induced quantities in
the loaded motor, and these, likewise,
must be obtained from structural 8O
analyses. A necessary ingredient to the
accuracy of structural analyses is a 7O
suitable constitutive law. For steel,
aluminum, and many other materials,
linear elastic constitutive laws are 6O

quite adequate, but for viscoelastic


materials such as solid propellant,
which may undergo strains in excess
of 10 to 20 percent, a nonlinear,
viscoelastic constitutive law is
required to properly represent material
behavior. Unlike the case for linear - taul EB

elastic constitutive laws, procedures EB Data


2O
for determining nonlinear viscoelastic e taul UNI
constitutive laws are not well defined. Uni Data
Researchers in the solid propellant 10
taul RB
community have worked to establish
such procedures for several decades. I
1 1.05 1.1 1.15
Among the goals of the Solid Lambdal
Propulsion Integrity Program (SPIP)
are the further development of FIGURE
132.--Principal stress versus principal stretch.

203
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MSFC Research and Technology 1994

law is currently being tested on Advanced enhanced capability should


sample analyses. Later this year, it will significantly impact future solid rocket
be used to predict results of
Multiphase motors by streamlining the design
verification tests currently being done Flow Analysis process; however, the potential impact
on current motor designs should not
by Thiokol of Huntsville. for a Solid
be understated. For example, the
Researchers anticipate that these
Rocket Motor appearance of pressure spikes in the
procedures can be used for other solid redesigned solid rocket motor is
propellants, as well as for rubber Eric T. Stewart/ED32 currently being investigated. Even
materials (such as that used in the 205-544-7099 though the magnitude of the spikes is
redesigned solid rocket motor flex within acceptable limits, it is still
bearing) and hybrid propellants. These The simulation of solid rocket motor desirable to eliminate, or at least
procedures can also be applied in other (SRM) internal flow fields with minimize, their existence. The first
industries, e.g., the automobile tire aluminum-based propellants requires a step toward this goal is to gain an
industry, where the structural behavior complex multiphase turbulent flow understanding of their origin, which is
of rubbery materials is of great model. For example, particle size where the computational fluid
importance. distributions and particle combustion dynamics analysis proves beneficial.
inside the motor are important factors
Peng, May 1992. Constitutive
S.Y.J., for an accurate description of the flow Basically, the effort involves the
Equations of Solid Propellants With field and prediction of the motor's addition of a particle-tracking
Volume Dilation Under Multiaxial performance. The objective of this methodology, the addition of relevant
Loading. Proceedings of the 1992 effort have been to enhance an physical models, the proper treatment
Joint Army, Navy, NASA. and Air existing computational fluid dynamics of boundary conditions, and the
Force (JANNAF) Propulsion (CFD) code, Finite-Difference, validation of the resultant version of

Meeting. Navier-Stokes (FDNS) solver in the Finite-Difference, Navier-Stokes


general coordinates to account for solver. A Eulerian/Lagrangian
Springfield, C.W.; McLeod, M.R; these complicated physical multiphase solution method for
Jackson, B.; and Berry, D.M. phenomena. During the enhancement multizone meshes constitutes the
October 1993. A Large Strain process, available experimental data particle-tracking framework. The
Constitutive law for Finite Element have used to both direct and validate physical models that have been added
Analysis of RSRM Propellant. the included physical models. Thus thus far include evaporation,
Proceedings of the 1993 .IANNAF far, the current version of the Finite- combustion, breakup, turbulent
Structures and Mechanical Behavior Difference, Navier-Stokes solver has dispersion, and agglomeration models.
Subcommittee Meeting. been applied to the advanced solid Each directly affects the particle
rocket motor (ASRM), the redesigned distribution and its evolution
Sponsor: Office of Space Flight solid rocket motor (RSRM), and throughout the interior of a given solid
Thiokol's five-inch, subscale test rocket motor. Currently, Thiokol's
Industry Involvement: Sverdrup motor. subscale test is being analyzed to
Technology, Inc. provide a validation of the solver's
The overall effort began in 1993, enhancement.
funded by the Office of Space Flight
at NASA Headquarters, with the In conclusion, work has been initiated
purpose of improving predictions of at NASA/MSFC to enhance the Finite-
solid rocket motor performance by Difference, Navier-Stokes solver so
enhancing NASA/MSFC's ability to that it more closely reflects the
accurately analyze the internal flow complicated physics occurring within
within a given motor. Obviously, this a given solid rocket motor. Necessary

204
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Technology Programs

Quick-Turnaround
Flow Analysis
of Turbomachinery
Subcomponents

Robert W. Williams/ED32
205-544-3998

Computational fluid dynamics (CFD)


has been successfully applied to the
design process of a rocket engine
turbopump. An in-house team was
formed at NASA/MSFC to develop a
liquid oxygen turbopump that would
provide high-pressure liquid oxygen to
a 24-inch hybrid rocket motor. Design
goals were to deliver a turbopump
with a low part count, minimum
testing requirements, and an 18-month
design and development schedule. To
meet these requirements, the
FIGURE
133.--Redesigned solid rocket motor slag accumulation analysis turbopump was first designed using
at 67-second burn time. conventional one-dimensional
empirical methods. Then, most major
pump and turbine subcomponent
code modifications have been primary flow paths were analyzed
identified based on previous research. with a computational fluid dynamics
Once identified, modifications were code. If potential problem areas were
implemented into the solver's existing discovered in the analysis, a
framework. Validation of the current modification could be made to the
version of Finite-Difference, Navier- geometry and more analysis
Stokes is in progress (i.e., Thiokol's performed to verify the modifications.
subscale test). In addition, the solver
has been applied to problems of The turbine is a single-stage, axial,
practical importance (e.g., advanced partial admission, supersonic impulse
and redesigned solid rocket motors). design. Computational fluid dynamics
An example of these results is shown analysis was performed on the inlet
in figure 133. nozzles, rotor, and disk cavity; results
indicated that modifications should be
Sponsor: Office of Space Flight made to the nozzle and bearing
coolant circuit. The pump, also single-
Industry Involvement: Engineering stage, with an inducer and centrifugal
Sciences, Inc. (ESI) shrouded impeller, underwent analysis
on its inducer retaining nut, inducer,

205
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MSFC Research and Technology 1994

impeller, diffuser, and volute


subcomponents; results indicated that
modifications needed to be made to
the inducer retaining nut, inducer, and
diffuser.

Applying quick-turnaround
computational fluid dynamics in the
design process helped meet project
design goals and demonstrated its
importance in design verification
(figs. 134 to 140).

Sponsor: Office of Advanced


Concepts and Technology

FIGURE
134.--Cross section of the Simplex turbopump.

_rInlet
Cross Section

Diffuser
Leading Edge

Impeller Trailing
Edge

Impeller Leadin
Edge

-- J / ., , , o
/ e ;.;
-- . f" . ....

FIGURE
135.--I mpeller velocity vectors near mid-span, axial radial projection.

206
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Technology Programs

700

600

8. 5OO

400
429

30O
e.L

200 -_-
--e- Blade#2
Blade#1

FIGURE
138.--Stream-wise pressure
100 contours in Simplex
turbine nozzle (pressure
in pounds per square
I I
0 1.0 2,0 3.0 inch).
4.0

ChordwiseDistance(inches)

F,GURE
136.--Blade loading for adjacent blades in the two-channel
impeller solution.

0.60

_i44"14 4 44 4 q'4

=_o30_
0.40 -

..i
/ I_ Rad,a,
Ve,oc,tYl ,
:i
o.2o "v' 5O

0.10 _ I FIGURE
139.--Pressures (in pounds per
square inch) at the
Simplex nozzle exit plane.
0.00

-0.10
-0.5 -0.1 0.3 0.7 1.1 1.5

Relative xI = 0.0 at the Shroud

RGURE137.--Impeller exit hub-to-shroud circumferentially average velocity profile.

207
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MSFC Research and Technology 1994

A Direct Simulation
Monte Carlo
Analysis
of Microthruster
/ Rarefied Flow
Characteristics

C D
Alan R. Droege/ED32
205-544-7911

Once the Gravity Probe B spacecraft


is in orbit, microthrusters will be the
main mode of attitude control for the
satellite, which will use the boil-off
from its liquid helium dewar as the
microthruster working fluid
.6 (propellant). In view of this, a precise
modeling of microthruster
FIGURE
140.--Two-dimensional rotor parametrics showing Mach number contours. characteristics is necessary to assure
an adequate and efficient attitude
control system for the satellite, since
the Gravity Probe B will carry a finite
amount of liquid helium and the dewar
must have an operating life of over
1 year. In order to determine the thrust
characteristics of microthrusters
operating in the rarefied flow regime,
MSFC's Computational Fluid
Dynamics (CFD) Branch has used
direct simulation Monte Carlo
(DSMC) analysis to model the internal
flow fields of two prototype and one
flight microthruster nozzles.

To incorporate the microthrusters into


the attitude control system, their thrust
characteristics must be known over the
entire expected operating range,
which, for Gravity Probe B, is entirely
in the transitional and free molecular
flow regimes. Therefore, traditional
methods of continuum computational
fluid dynamics cannot accurately
predict microthruster flow
characteristics. Instead, direct

208
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Technology Programs

simulation Monte Carlo analysis 1.10


(specifically the method of Dr. G. Bird 1.00 - Experiment
with a variable hard-sphere model for o--o DSMC
the helium molecules) has been used. 0.90 -
Flow has been characterized for the
plenum upstream of the microthruster 0.80 _
nozzle throat to the exit plane of the
0.70 -
microthruster. t-.

f.J

0.60 -
Monte Carlo results have been used to o
.3

interpret and verify the experimental 0.50 -


data gained from Gravity Probe B
I.- 0.40 ---
microthruster experiments conducted
at MSFC and at Stanford University. 0.30 --
Statistics compared favorably with the
experimental data (fig. 141) and also 0.20 --
compared well with theoretical _,,,tl , J ',',,,I I I I llllll I I I llnil[ I I I IIIIII I

approximations. The analysis also 0.10 - 10-2 10-1 10 10_ 102


demonstrated the truly transitional ReynoldsNumber
0 , J , , Htai J n IIIIIll I I IIIllll I I IJlllll l I I lllll
nature of the flow. In addition, the
0.001 0.010 0.100 1.000 10.000 100.00,
analysis was able to illustrate trends
that the experimental data did not Mass Flow Rate 1E+4 (grams/sec)
reveal due to inaccuracies inherent in
FIGURE
141 .--Direct simulation Monte Carlo data compared to experimental data.
the test equipment. For example, the
Monte Carlo analysis was able to
disclose that specific impulse was a
function of the throat Reynolds 170
number (fig. 142), whereas the TheoreticalMaximum ISP
experimental data did not have the
160
resolution capability to provide such o---o MSFCA2 nozzle
correlations. ,--0 Stanford nozzle
150
Researchers can now use direct
simulation Monte Carlo analysis to
characterize entire flow regimes i 140

largely due to the size and speed of


today's computers. Simulations are 130
now able to be run that only a few
years ago would have been
impossible. As long as the current 120
trend of increasing the speed and
memory of computers continues, 110
larger and higher density flow fields
can be calculated using the Monte
Carlo technique. 100 ........ 1 ........ I i , ,4,,,,I
........ 1 , .,,.,,I .......
10-3 10-2 10-1 t00 101 102 103
Future work will include analysis to Throat ReynoldsNumber
investigate temperature and external FIGURE
142.--Specific impulse as a function of the throat Reynolds number.

209
o oO eo oe oe e,e _ _ _'e oo

MSFC Research and Technology 1994

Thus, current development efforts deal


(back pressure) effects on the thrust GENIE++mGeneral
characteristics. Previous experimental with techniques to decrease the time
Grid Generation required--and to enhance the fidelity
data has shown a variation in thrust at
higher back pressures as the external System of_the geometry representation. The
transfer of information directly from
geometry of the microthruster is
the computer-aided design (CAD)
varied, suggesting that the external Theodore G. Benjamin/ED32
flow-field influences the thrust system to the grid generation system
205-544-9402
has the potential to facilitate the
generated by the microthruster. Direct
fulfillment of these goals: therefore, a
simulation Monte Carlo analysis
NASA, always striving to advance and computer-aided grid interface (CAGI)
seems like the only viable alternative
optimize present and future liquid- has been developed, and the Initial
fl)r shedding light on this issue.
fueled rocket engines, maintains an Graphics Exchange Specification
applications-oriented computational (IGES) has been implemented. This
Sponsor: Office of Space Science
fluid dynamics (CFD) effort translator is fully compatible with the
complementary to, and in support of, NASA-Initial Graphics Exchange
University Involvement: Stanford
aerodynamic propulsion design and Specification standard and allows
University
test activities. Numerical grid direct transfer of information from a

generation plays a significant role in a computer-aided design system. The


fluid-flow simulation utilizing fluid development of the computer-aided
dynamics, and the first step in such a grid interface has been supported by
simulation is the generation of an NASA/MSFC, and complex

appropriate grid. The geometry of configurations of current NASA


interest must be accurately modeled interest have been used as test cases to
and the points distributed in an validate the grid generation system.
efficient and smooth manner. These
constraints often cause this step to be The GENIE+ + computer code is a
one of the most time consuming. continuously evolving grid system
containing a multitude of proven
Over the years, several grid generation geometry/grid techniques. The
codes of increasing capability have GENIE + + generation process follows
been developed. During 1983 to 1985, that employed in earlier versions,
SVTGD2D-3D was developed and using several techniques, either
operated in batch mode. As graphics separately or in combination, to
workstations progressed in power and generate sculptured/analytical
capability, INGRID2D-3D was geometry descriptions and grids for
developed during 1985 to 1988 to use arbitrary geometries quickly and
available interactive techniques to economically. The computational
speed the process. As an outgrowth of mesh is formed by using an
these programs and other research appropriate algebraic method. Grid
activities, GENIE (the general grid clustering is accomplished with either
generation system) was developed exponential or hyperbolic tangent
routines that allow the user to specify
during 1988 to 1991 as a semi-
interactive grid generation package. a desired point distribution. Grid
From 1992 to the present, GENIE++ smoothing can be accomplished by
has demonstrated the capability to using an elliptic solver with proper
generate grids about very complex forcing ['unctions. B-spline and
configurations of interest to MSFC nonuniform rational B-spline
with complete geometric fidelity. (NURBS) algorithms are used ['or

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Technology Programs

intersection is perfl)rmed. Once tiffs


intersection curve is determined, the
job is still not complete. The
intersection curve must conform to a
series of 1, J, or K constant lines in the
computational space. Experience has
indicated that the typical practice of
breaking a surface into a larger
number of patches to surround the
intersection curve can lead to slope
discontinuities on the surface. These
points not lying on the surface can
substantially affect a subsequent flow
solution. The procedure developed to
eliminate this problem revolves the
use of nonuniform rational B-spline
algorithms. The surface containing the
smaller surface, called the mother, is
fitted by one of the algorithms, as is
the contained, or baby, surface. An
example of this would be the
intersection of a wing root and a
fuselage (figs. 143 and 144) or a vane
Figure 143.--F15 E volume grid.
in a fuel-feed line (figs. 145 and 146).
In this procedure, all manipulations to
surface definition and redistribution. graphical visualization of the blend the baby into the mother are
Salient features of this system, generation process. performed in a parametric space and
resulting in a significant time savings mapped back into physical space. This
for a given geometry/grid application, Even when geometry data are obtained ensures that all points lie smoothly on
are as follows: the built-in sculptured/ directly from a computer-aided design the surface, while also greatly
analytical geometry definition with system, they are not generally in a accelerating the grid generation
desired distribution of points; form suitable for generation. Often process.
automatic Bezier curve/surface patches defining portions of a surface
generation for interior boundaries/ do not match with their background In short, the enhancements made
surfaces; surface redistribution or surface. Also, surface/surface available with the computer-aided grid
remapping based on NURBS- intersections are not defined and interface have significantly decreased
weighted, Lagrange/Hermite sometimes do not fully intersect. In the labor required to generate grids for
transfinite interpolation methods; this case, an extrapolation must be complex configurations. The fidelity
interactive geometry/grid performed, which is done of the geometry has also been
manipulation modules; and on-line automatically when a surface/surface increased, allowing for more complex

Figure 144.--Fuselage patch before and after blending.

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MSFC Research and Technology 1994

To characterize the induced flow of


Computational Fluid
the bonding agent during implantation,
i Dynamics Analysis computational fluid dynamics (CFD)
of the Bonding-Agent- analysis numerically solves the
differential equations governing flow
Induced Flow of Hip dynamics. Simulation results
Prostheses demonstrate that the induced flow is in
continuous swirling motion during the
Implantation
implantation process and that the shear
stress developed in the flow is highly
Francisco Canabal III/ED32 dependent upon the insertion rate of
Figure 145.--Original Initial Graphics 205-544-3053 the prosthesis. (Figure 148 shows the
Exchange Specification velocity distribution at the instant in
data for vanes.
For many years, the medical which the prostheses has reached its
community has been surgically assembly position.) Both of these flow
implanting prosthetic devices that take characteristics have detrimental effects
on functions previously performed by on the bonding strength. Fortunately,
lost organs or parts of the human body.
Among the many prostheses available,
the hip implant is distinguished by a
high strength-to-volume ratio--a
consequence of having to carry most
of the body weight while fitting into
the limited hip area--as one of its
design considerations. This strength
requirement is satisfied by a well-
designed hip implant and by a strong
bond between the implant and the
Hip Prosthesis
femur bone.

Studies reveal that the majority of


Figure 146.--Selected surfaces of
unsuccessful hip implants are due to
vaned-elbow volume
failure on the bond; therefore,
grid.
extensive research has been done to
configurations to be analyzed, as well assess the effects of several aspects of
as allowing a larger number of the implantation procedure (i.e.,
concepts to be evaluated with a given preparation and application of the
level of effort. The goal is, as always, bonding agent) on the strength of the Femur
bonding. Research indicates that the Bone
a better and more economical design.
induced flow of the bonding agent
Sponsor: Office of Advanced during implantation is responsible for
Concepts and Technology introducing voids and flaws, leading
to deterioration of bonding structure
University Involvement: Mississippi strength and triggering the early loss
State University of the implant. Figure 147 shows a hip
prosthesis superimposed on a cross-
sectional view of the femur bone. FIGURE
147.--Sample hip prosthesis.

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Technology Programs

External Flow
Computations
of Launch Vehicle
Configurations

Bruce T. Vu/ED32
205-544-8384

14.7 16.8 18.9 The primary objective of this work is


to establish confidence in
computational fluid dynamics (CFD)
FIGURE
148.--Velocity distribution colored by pressure.
simulation capabilities for external
flows over launch vehicle
configurations. Numerical results from
shear stress can be controlled or which to produce a better, more long- the General Aerodynamic Simulation
minimized by regulating the insertion lasting product. Program (GASP) have been compared
rate of the device. The swirling to OVERFLOW results in order to
motion, on the other hand, is an Sponsor: Office of Advanced validate each code's capability in
inherent effect of implanting Concepts and Technology predicting surface pressures and
prosthetic hips. aerodynamic coefficients of flight
vehicles. Also, comparisons between
This observation led NASA engineers the measured and computed data have
to produce a modified hip prosthesis been performed in order to ensure the
design that minimizes the detrimental accuracy of the numerical predictions.
swirling motion of the bonding agent
during implantation and reduces shear The General Aerodynamic Simulation
stress for a given insertion rate. A U.S. Program uses a finite volume, cell-
patent is pending. This product could centered approach for solving the
provide all hip prosthesis integral form of the time-dependent,
manufacturers the means through three-dimensional, Reynolds-averaged
Navier-Stokes equations. The solution
is recorded on multizone, structured
grids. The OVERFLOW code--
developed at NASA/Ames Research
Center (ARC) and capable of solving
problems with overlapped grids--is a
combination of ARC3D and F3D, both
of which had been widely used for
external flow computations of the
orbiter.

These solvers have been used to


calculate the flow past several launch
vehicle configurations flying at
different angles of attacks under free-

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MSFC Research and Technology 1994

stream conditions, covering subsonic


to hypersonic speed regimes. Mach 11.04
Computed surface pressures and

used for comparison with available 1.47


wind tunnel test data. The results have
illustrated a general agreement
between
aerodynamicsimulations and have been
coefficients _i 7'.89
measurements.
_76.31
Both the General Aerodynamic
Simulation Program and OVERFLOW 4.73
codes are robust and efficient. The
exercise has proven that converged
solutions with acceptable accuracies 3.16
can be obtained in a timely response
(figs. 149 to 152).
1.58

Sponsor: Office of Advanced Biconic ForebodyWith FlatTop


Concepts and Technology
0.00

Industry Involvement: Sverdrup


Technology, Inc.
FIGURE
149.--Mach contours at the symmetry plane (Moo=10, or=2)

100
Experiment

....... GASP--BL
Overflow
Upwind_
-- _. -- GASP--LaminarOVERFLOW_BL
ind

._.'...m:=-__
Overflow .... "ill"
I I I I I
0 10.00 20.00 30.00 40.00 50.00 60.00
X/Rn
FIGURE
1 50.--Hypersonic case: biconic with flat.

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Technology Programs

MACH=1.09
Trajectory Points(by Flight MechanicsBranch): A.O.A:6 deg.
- M=1.09, _= 2.77, 6, 7.25 deg.
- M=5,72, 0_=6.86deg.

Flow Solver:
- OVERFLOWNavier-Stokes code on overlapped grids,
developed at NASA-Ames

Progress:
- Complete inviscid analysis of transonic cases Pressure
- Results are given to MSFCStructure group for
wing-loading analysis 0.10 0.24 0.38 0.52 0.66 0.80 0,94

MACH=1.09 MACH=l.09
A.O.A=6deg. A.O.A=6deg.

0.10 0.49 0.88 1.27 1.66 2.05 2.44 2.83 3.22 3.61 3.99 4.38 0.10 0_24 0,38 0.52 0.66 0.80 0.94 1.08 1.22

FIGURE
151 .--SSVO01 transonic simulation by OVERFLOW.

M=5.72, AOA=6

0.0405 0.7939 1.5474 2.3008 3.0542 3.8077 4.5611 5.3146 6.0680

FIGURE
152.--SSV001 supersonic simulation by OVERFLOW.

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MSFC Research and Technology 1994

Zone 2
A Solution-Adaptive
Grid Analysis
of Base Flow Field
for a Four-Engine Plume Impingement
Clustered Nozzle Symmetry Plane
Model Centerline
Configuration Nozzle

Ten See Wang/ED32


205-544-0503 Nozzle
Symmetry
Plane
Excessive base heating has been a
problem for many launch vehicles. For
certain designs such as the direct
dump of turbine exhaust inside and at
the lip of the nozzle, the potential
burning of the turbine exhaust in the
base region can be of great concern.
Accurate prediction of the base
environment at altitudes is, therefore,
extremely important during the
I._ Base ;I
vehicle design phase. Otherwise, the
consequences could be disastrous.
FIGURE
153.--Layout of a typical algebraic grid.
A computational methodology--based
on a three-dimensional, viscous-flow,
wall jet, recompression shocks due to Sponsor: Office of Advanced
pressure-based computational fluid
plume-plume and reverse jet-base Concepts and Technology
dynamics (CFD) formulation--has
been developed to effectively anchor impingement, total plume enclosure,
the base flow field of a tbur-engine and vent area choking) are in excellent
clustered nozzle configuration. For an agreement with those described in the
efficient computational fluid dynamics experiment. The predicted quantitative
calculation, a Prandtl-Meyer solution results--such as the radial base flow
treatment is applied to the algebraic distribution, static pressure, Mach
grid lines for initial plume expansion number and impact pressure variations
resolution. As the solution evolves, the along model centerline, and the base
computational grid is solution-adapted pressure characteristic curve--also
to the pertinent flow gradients. The agreed well with those of the
computational fluid dynamics model measurement. This methodology not
employs an upwind scheme using only provides insight into the multiple
second- and fourth-order central engine base flow physics, but also will
differencing schemes with artificial be useful in the design and analysis of
dissipation. The predicted physical thermal protection systems for launch
flow features (e.g., the reverse jet, vehicles (figs. 153 and 154). FIGURE
154.--Computed interaction of
sonic plume surfaces.

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Technology Programs

Pollutant Environment
From RD-170
Propulsion System
Testing Temperature
Contour
Ten See Wang/ED32 Levels
205-544-0503 5,000.0

4,120.0
Computational fluid dynamics (CFD)
technology has been used to assess
3,240.0
the exhaust plume pollutant
environment of the RD- 170 engine 2,360.0
hot-firing on the F I test stand at
MSFC. Researchers know that rocket 1,480.0
engine hot-firing has the potential for
forming thermal nitric oxides (NOx), 600.0
as well as producing carbon
monoxide (CO) when hydrocarbon
fuels are used. The release of these
FIGURE
155.--Computational fluid dynamics simulation of kerosene engine test
pollutants into the atmosphere not
only contributes to acid rain and at MSFC (water-quenching in flame deflector).

ozone depletion, but also poses a


potential threat to living organisms.
Because of the complicated physics mixing; finite-rate chemical reaction been computed, and the effects of
involved, however, little attempt has and after-burning; plume impingement alter-burning and water-quenching on
been made to predict pollutant with flame bucket and plume the pollutant formation have been
emissions from ground-based engine quenching through water deluging; compared. This resultant technology
testing, except for one-dimensional and three-dimensional, restricted has potential applications in actual
and/or two-dimensional modeling multiple plume expansion (fig. 155). A rocket launches and in the
from the combustion chamber down pressure-based computational fluid development of air-breathing engines.
to the exit plane of the nozzle, which dynamics method heavily
can grossly underpredict and/or benchmarked for nozzle, plume, and Sponsor: Office of Advanced
overpredict pollutant formations in a combustion-driven flows has been Concepts and Technology
test environment. used for this development. For the
purpose of this study, an I l-species,
The objective of this effort, therefore, 18-reaction, finite-rate chemistry set
has been to develop a technology describes the after-burning. A nominal
using computational fluid dynamics to hot-firing with water-quenching has
describe the underlying pollutant been computed, along with two cases
emission physics from ground-based including the frozen chemistry and
rocket engine testing, including three- finite-rate chemistry (both without
dimensional air entrainment; three- water-quenching) for comparison. The
dimensional multiple-nozzle clustered emission rates of the pollutants and
engine plume interaction and air the exhaust plume properties have

217
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MSFC Research and Technology 1994

Module 5-----combustion kinetics


Computational Fluid C, (0) limit, a compromise will be
module. The PARASOL code is being
used ['or providing these extreme
Dynamics Methods values--namely, the chemical updated to provide a stream-tube
combustion kinetics model to treat
for Rocket Propulsion equilibrium computer data will be
used (except at temperatures below hydrogen and hydrocarbon
System Applications 300 Kelvin, in which case combustion and solid propellant
interpolation to the C, (0) value will combustion. Currently, Finite-
Ten See Wang/ED32 be used). Difference, Navier-Stokes (FDNS)
205-544-0503 with PARASOL can be used to
Module 2--real gas equilibrium analyze one-dimensional problems
Under this effort, a series of module. A real fluid equilibrium with many species and reactions.
computational modules that describe submodel is being developed which is
the analog of the submodel in Module Module 6--turbulent mixing analysis.
real-fluid thermodynamic and physical
1. Several cubic equations of state will A single-phase, constant-pressure
properties--designed to be easily
incorporated into computational fluid be evaluated, but the Hirschfelder- mixing analysis is being made with
Buehler-McGee-Sutton (HBMS) the Finite Difference, Navier-Stokes
dynamics (CFD) codes for the purpose
equations will probably be used. This code to evaluate turbulence models.
of analyzing propulsion systems--is
equation of state generalizes the Van This analysis will not be a submodel,
being developed. Currently, the
der Waals equation by replacing "a" but rather an evaluation of turbulent,
standard source of propulsion
thermodynamics is the NASA Lewis with "a(T)+a'(T)/V" and "b" with combustion-mixing models which
"b-b'/V." Approximate analyses are will, in turn, be used in computational
Chemical Equilibrium Computer
(CEC) code, which only describes being used for radicals, since they are fluid dynamics codes.

ideal gases in the temperature range of not expected to be present in the liquid
300 to 5,(X)0 Kelvin (K). Given that state. Sponsor: Office of Advanced
Concepts and Technology; Small
many important propulsion problems
Module 3--spray/solid rocket motor Business Innovation Research
lie well outside this range and require
nonthermodynamic properties, combustion module. A stream-tube,
researchers have recognized a need to two-phase, real-fluid equilibrium Industry Involvement: SECA, Inc.
produce a more realistic representation spray submodel is being developed,
of combustion gas properties in which will be an implemented version
preburners and main combustion of Wieber's vaporization model, as
chambers of rocket motors. found in the coaxial injection
Computational modules for the combustion model (CICM) code.
following phenomena are being
developed by SECA, Inc., under Module 4--hybrid/solid rocket motor
contract NAS8-40139: burning surface module. An
equilibrium burning surface/
Module l--ideal gas equilibrium combustion gas interaction has been
module. An ideal gas equilibrium formulated. Methods for predicting
submodel should approach theoretical effective heat of pyrolysis and
pyrolysis gas composition, including
C (0) and C;, (oo) values, but since
essentially all of the species of interest soot, have been developed by using a
are already described with the constrained equilibrium analysis to
Chemical Equilibrium Computer code, eliminate the formation of species
and since this code does not which are believed to be kinetically
necessarily approach the theoretical limited.

218
e I t e e o o o o o o o

Technology Programs

Cold Air-Flow 447-kilowatt (600-horsepower) drive the turbine inlet and exit. Extremely
train consisting of a torquemeter, gear high-turning blades are being used to
Turbine Testing box, and a dynamometer. Turbines are meet the power requirements with a
of the Oxidizer tested at scaled shall speeds, mass single turbine stage. The blade turning
flows, pressures, and temperatures.
Technology angle is 157 degrees, compared with a
The ability to test up to full-scale 113-degree turning angle for the space
Turbine Rig turbopump turbines and accurately shuttle main engine (SSME) alternate
control the pressure, temperature, turbopump development (ATD) high-
Susan T. Hudson/ED34 shaft speed, and pressure ratio make pressure fuel turbine (HPFT) blade,
205-544-1582 MSFC's facility unique among both which is the blade typical of turbine
the government and industry. blades currently being used in liquid
The Oxidizer Technology Turbine Rig rocket engine turbines. Both the
(OTTR) has been designed to support The Oxidizer Technology Turbine Rig volutes and the turbine are highly
the development of advanced turbines (fig. 156) is a single-stage, 50-percent- instrumented with detailed pressure,
for future liquid rocket engines. This scale, air-flow model with volutes at temperature, and llow-angle
rig is a scaled model of the Gas
Generator Oxidizer Turbine (GGOT)
developed by the Turbine Technology
Team within the Consortium for
Computational Fluid Dynamics
Applications in Propulsion
Technology. The aerodynamic design
of the Gas Generator Oxidizer
TurbineIa highly loaded, single-stage
oxidizer turbine that uses inlet and exit
volutes to provide optimum
pertk_rmance in a compact
configuration--has been incorporated
into the Oxidizer Technology Turbine
Rig, which is to be tested with
MSFC's cold air-flow turbine test
equipment (TTE). The rig was heavily
instrumented to obtain a benchmark
quality data set. The data set will be
used to evaluate the aerodynamic
performance of the turbine and the
volutes and to validate various
computational fluid dynamics (CFD)
codes used in the turbine design phase.

MSFC's turbine test equipment is a


blow-down facility that operates by
expanding high-pressure air from
2,756-kiloPascals (400-pounds-per-
square-inch-gauge) storage to
atmospheric conditions. Power
absorption is provided by a FIGURE
156.-- Oxidizer Technology Turbine Rig.

219
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MSFC Research and Technology 1994

article (fig. 157) is being used to


measurements to accurately define the Investigation
operating environment and investigate inducer cavitation
of Inducer characteristics and blade loads at
performance. Unsteady pressures will
be measured on the rotor blade Cavitation reduced shaft speeds and ambient
water temperature. Past testing has
surfaces, and extensive laser Doppler and Blade Loads
velocimeter (LDV) measurements will focused on investigating cavitation
be taken in the inlet and exit volutes. characteristics of the four-bladed
Wayne J. Bordelon, Jr./ED34 inducer using shroud-mounted,
Several geometric variables--axial
205-544-1579
gap spacing; blade radial tip clearance; dynamic pressure measurements and
and variations in blade number, shape, flow visualization. This work revealed
Stephen W. Gaddis/ED34 that the inducer exhibits three distinct
and tip treatment--have been
205-544-1612
incorporated into the design to make cavitation modes--tip vortex
the rig as flexible as possible. cavitation, alternate blade cavitation,
In working with the alternate and asymmetric cavitation--with the
turbopump development (ATD) liquid latter believed to be a contributor to
The Oxidizer Technology Turbine Rig
has already been designed and oxygen (lox) turbopump, two issues the rotor synchronous vibration issue.
fabricated. The rig has been run over related to the pump's inducer surfaced: As a result of this work, the inducer

its operating range to verify its synchronous rotor vibration and tip clearance was increased in an effort
mechanical design, has met its design inducer blade load. Currently, at to reduce the inducer cavitation
MSFC's Inducer Test Loop (ITL), a excitation force.
requirements, and has been accepted
by NASA. Baseline performance full-scale, water-flow inducer test
testing is now underway. Efforts are
expected to advance liquid rocket
engine turbine design technology, as
well as demonstrate the benefits of
computational fluid dynamics
application to component design.

Hydson, S.T.; Johnson, P.D.; and


Wooler, A. May 1994. Baseline
Design of the Oxidizer Technology
Turbine Rig. Conference on Seal Support
Advanced Earth-to-Orbit Propulsion
Technology, MSFC, Alabama.

Sponsor: Office of Advanced


Concepts and Technology

De-swirl Vanes

Total Pressure
Kiel Head Assembly
Inducer

FIGURE
157.--MSFC water-flow inducer test article cross section.

220
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Technology Programs

FIGURE
158.--Typical inducer strain gage bridge installation.

Current work is directed at measuring blade stresses. This information will, for advanced turbopump inducer
the steady and alternating inducer in turn, be used to verify the inducer designs.
blade loads at noncavitated and blade high-cycle fatigue life. With
cavitated conditions. Each of the four identical strain measurements on all Sponsor: Office of Advanced
blades has been instrumented with four blades, additional information Concepts and Technology
four strain gage bridges (fig. 158). regarding the inducer cavitation
Using a slip ring to transmit the strain characteristics will also be obtained,
gage signal off the rotating inducer, providing insight into cavitation-
the strain measurements will be used induced excitation forces and inducer
to determine the steady and alternating blade stresses not previously available

221
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MSFC Research and Technology 1994

tested with MSFC's cold air-flow from 30 seconds to over 30 minutes


Cold Air-Flow Turbine
turbine test equipment (TTE). A depending on test conditions. The
Testing Incorporating cooperative endeavor between MSFC equipment can accurately control and
measure pressures, temperatures, shaft
Rapid Prototyping and Pratt & Whitney's Government
Engine Division, testing evaluated the speed, torque, and horsepower. Full-
Techniques feasibility of using rapid prototyping scale test articles can be tested at

techniques in experimental cold-flow, scaled performance conditions,


Stephen W. Gaddis/ED34 turbine air-testing research and accurately measuring pressures,
205-544-1612 development. temperatures, gas path flow angles,
blade tip clearances, dynamic
MSFC's turbine testing equipment is a pressures, and gas path velocities by
The space shuttle main engine
cold air-flow blowdown facility that hot-wire or laser Doppler velocimetry.
(SSME) alternate turbopump
development (ATD) high-pressure fuel operates by expanding high-pressure
air from 2.9 megaPascals (420 pounds Researchers, always striving to find
turbine test article (TTA) was
per square inch) to atmospheric faster and cheaper ways of conducting
configured with state-of-the-art
conditions, delivering air run times cold air-flow testing, chose
aerodynamic design concepts and

Ball Bearings

Exhaust
Collector
Rotating SLA Blades
Instrumentation
Inlet
Ring
Rakes

Bearing

Inlet
Drive Shaft

Outlet Blades "Ringed" Casings

FIGURE
159.--Cross section of turbine test article.

222
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Technology Programs

Stereolithographic
Vaned-Elbow
Flow Test

David M. McDaniels/ED34
205-544-1578

General Dynamics Space Systems,


now Martin Marietta Astronautics, and
MSFC's Fluid Dynamics Division
have collaborated on a test using the
ED31 Water-Flow Facility to evaluate
a propellant feed system elbow with
integral turning vanes. The model
tested was produced using
stereolithography, a process that uses a
laser-catalyzed plastic resin and a laser
guided by a computer-aided design
(CAD) file to produce a solid plastic
model. In the past, these types of
models have been used for design
visualization and for fit and assembly
checks. This particular test will
FIGURE
160 --Second-stage stereolithography blades. evaluate the suitability of such a
model for flow visualization and laser
velocimetry, as well as produce data
stereolithography (SLA) as the reasonable efficiency trends and describing the flow field of this
particular rapid prototyping technique values. The potential of using rapid particular feed system elbow
to be employed because of the prototyping hardware for this configuration.
potential quick fabrication of test application is promising. Stronger
model turbine blades. Testing resins and other rapid prototyping Test objectives include:
incorporated the original two-stage, techniques are continually being made
axial-flow advanced turbopump available so the study is still ongoing. Obtaining total pressure profiles
development high-pressure fuel The special features incorporated in upstream and downstream of the
turbine test article (fig. 159), with the this test program are beneficial to elbow model
second-stage metal blades replaced aircraft engine-, liquid rocket engine-,
with stereolithography blades and land-based turbomachinery Obtaining velocity profiles upstream
(fig. 160). Pratt & Whitney provided component testing. and downstream of the elbow model
the blades using already available
computer-aided design (CAD) files in Sponsor: Office of Space Flight Visually observing and recording
a matter of weeks.
internal flow characteristics of the
Industry Involvement: Pratt & model and the fore and aft acrylic
All tests were successful, and all Whitney Government Engine Division sections.
stereolithography blades remained
intact during the entire test program. The model is a full-scale propellant
Performance results indicated
feed system 80-degree elbow with

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MSFC Research and Technology 1994

Computational Fluid Dynamics


integral turning vanes (fig. 161). The
Branch to benchmark computational
resin in its final cured state is
models of this type of integral-vaned
semitransparent, while the exterior
elbow.
surfaces of the model have been left as
flat planes rather than contoured
Test results will provide the requisite
surfaces to facilitate flow
knowledge to allow cheaper and much
visualization. Some surfaces have
quicker production of flow-test
been polished or recured to facilitate
models to evaluate internal flow
flow visualization.
components. The rapid production of
such models would allow for near-
The test will be a continuous-flow,
real-time optimization of component
water-flow test with a one-piece
contours during cold-flow
plastic model to evaluate the flow
performance testing, saving significant
through the elbow. Several flow rates
amounts of hot-fire test time and, in
will be used, with the maximum being
turn, saving significant amounts of
780 gallons per minute or the flow rate
money.
at the maximum pressure of the
acrylic pipe, whichever comes first.
Sponsor: Office of Advanced
FIGURE
161 .--Stereolithography elbow
model. Concepts and Technology
The first portion of the test involves
the recording of flow visualization.
During a typical flow visualization
run, dye or bubbles will be introduced
either through a wall tap or through a
probe extending into the flow. The
flow marker will be illuminated with
either a laser sheet or a series of bright
theatrical lights and recorded on
videotape.

The second portion of the test will


focus on data acquisition. A typical
run will involve setting the proper
facility flow rate, keying in the
appropriate test parameters into the
computer, positioning the probes or
laser, and starting the data acquisition
computer.

Data acquired during the test will


include total pressure loss across the
elbow, total pressure profiles upstream
and downstream of the elbow, laser-
velocimeter-acquired velocity profiles
up- and downstream of the elbow
FIGURE
162.--Laser velocimeter being
(fig. 162), and flow visualization.
Velocity profiles will be used by the applied at model exit.

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Spacecraft Meteoroid/
Orbital Debris
Penetration Hazards
Testing

Joel E. Williamsen/ED52
205-544-7007

The hazards associated with meteoroid


or orbital debris penetration of
spacecraft interior volumes can be
quantified and minimized through
efficient spacecraft internal design and
crew operations practices. To do this,
researchers must perform the requisite
tests to determine the magnitude of
such penetration hazards as fragments,
overpressure, light, heat, and View Towards Shield
depressurization rates.

MSFC has begun a test series at the


University of Alabama in Huntsville's
Aerophysics Research Center (UAH-
ARC) using a light gas gun to simulate
penetration of manned spacecraft
cabins by orbital debris. Acoustic,
light, and temperature sensors register
the magnitude of penetration-induced
hazards in a large chamber that
emulates the interior of a manned
spacecraft. Hardware is then added to
the walls of the chamber to represent
the hazard-reducing attributes of
internal equipment (fig. 163).

MSFC is also investigating the


expected depressurization rates
associated with penetration-induced
holes in manned module pressure
walls. In this test series, a steady
stream of air is pumped through a View Away From Shield
pressure wall section sample with a NASATest No. 1-7/18/94 U.S. Lab Whipple Shield
penetration-induced hole to determine Velocity = 6.7 km/sec No Internal Equipment
the discharge coefficient associated Diameter = 0.52 inch
with the choked-flow condition. The
FIGURE
163.--Orbital debris penetration effects chamber.

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MSFC Research and Technology 1994

general effects of many impact- EnhancedOrbital graphite support structure suspended


induced hole geometries on between a preexisting aluminum outer
Debris Shielding bumper and pressure wall. The half-
depressurization are then modeled and
applied to other penetration for Space Station scale mock-up shows the options
available for replacing the enhanced
conditions. Manned Modules
shield should it become damaged by
orbital debris.
Test data, when input into the Manned
Joel E. Williamsen/ED52
Spacecraft Crew Survivability
205-544-7007 Shield concepts from this study are
(MSCSurv) computer simulation tool,
allows the designer to identify interior broadly applicable to other
spacecraft designs, crew work and With the growing threat of orbital government or industry spacecraft
sleep schedules, and other factors that debris penetration, spacecraft in low- designs. This new technology in the
affect crew safety following the Earth orbit (LEO) require enhanced design of orbital debris shields is a
remote possibility of spacecraft shield designs that maximize bold departure from the traditional all-
spacecraft protection-to-weight ratios metallic shields used across the
penetration by orbital debris. The
hazard analysis and quantitative while still meeting volumetric, aerospace industry. Further, this
output from this safety study is thermal, and repairability criteria. development provides substantial
invaluable to crewed spacecraft Toward this goal, engineers at MSFC weight savings while offering equal or
designers. The development of this and Johnson Space Center (JSC) have better protection than the traditional
created a prototype-enhanced orbital shields.
unique NASA technology will provide
the scientific community with a new debris shield compatible with existing
design tool tbr spacecraft orbital space station module design Sponsor: Office of Space Flight
debris protection systems and support constraints (fig. 164).
structures.
This shield design employs Nextel
AF62 and Kevlar 49 cloth over a
Sponsor: Office of Space Flight

FIGURE
164.--Enhanced orbital debris shield space station manned module.

226
t e

Technology Programs

Non-Autoclave Four objectives are to be obtained Cylinder Optimization


through this study:
Curing of Composite of Rings, Skin,
Flight Structures Quantify the effects of cure, lay-up, and Stringers
and ply thickness
With Tolerance
Jeffrey L. Finckenor/ED52
Ensure that the behavior of Sensitivity
205-544-77041
composite honeycomb structures
can be predicted whether they are Jeffrey L. Finckenor/ED52
William M. McMahon/EH35
oven- or autoclave-cured 205-544-7041
205-544-2802

Evaluate the strength and reliability Mat Bevill/EP12


Ward M. Overton, Jr./ED72
of bonded structural joints in 205-544-6941
205-544-6862
composite structures
Cylinder Optimization of Rings, Skin,
Chuck E. Wilkerson/EH13
Evaluate embedded fiber-optic and Stringers With Tolerance
205-544-8834
health monitoring. (CORSSTol) is a design program for
examining the sensitivity of optimum
The unique strength and stiffness of Bonded joint tests will include design dimensions with respect to
fiber composites make them an composite-composite and composite- design tolerances--giving the design
excellent choice of material for use in aluminum joints. A fiber-optic sensor, engineer a tool It) determine which
flight structures. Since many of these embedded into composite splice dimensions are the most critical to
components are quite large, materials plates, will be incorporated into the weight and failure.
are often formed and then cured under panel splice tests.
high temperature and pressure in very The program ( 1 t begins by' optimizing
expensive autoclaves. If composites Research will identify how significant cylinder dimensions without including
could be cured in a standard oven the penalty, if any, of using different tolerances (Limiting constraints
while maintaining their strength, manufacturing methods. Knowing this include skin buckling, shell buckling,
significant tooling and processing penalty and the difference in costs allowable stress, stringer crippling,
costs would be saved. Some between the manufacturing methods and local stringer buckling.): and
preliminary panel tests have been done will allow the best part to be made at (2) then uses the same analysis call
that show promise for non-autoclave the lowest cost. This study will and optimization routine to find the
curing. indicate the feasibility of bonded optimum weight for the worst
joints in aerospace applications and combination of tolerances. This worst-
The technology under investigation the predictability of honeycomb case scenario is coupled with the
pushes the state-of-the-art in the use of composites with different cures. The maximum material condition l\_r
fiber composite materials and offers reliability of fiber-optic sensors in weight, and the constraints are
the potential fl)r large cost savings in comparison with traditional strain calculated with the least conservative
aeronautics and access to space measurement methods will also be value allowed, either the upper-bound
applications. Production expenses evaluated for potential application to or the lower-bound tolerance.
could be significantly reduced for both vehicle health monitoring.
aircraft (such as for the Boeing 777) Table 14 shoves a nontoleranced
and spacecraft (such as the shuttle's Sponsor: Center Director's optimization, while table 15 provides
external tank, intertank, or expendable Discretionary Fund the solution from the Cylinder
launch vehicle shrouds). Small Optimization of Rings, Skin, and
business owners who cannot aflk_rd to Stringers With Tolerance program.
buy (or operate) an autoclave could The "Optimum" and the "'Opt+Tol"
easily afford an oven. columns indicate dimension bounds.

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MSFC Research and Technology 1994

Table 14.--Nonto/eranced optimized solution The difference between these columns


is a user input of .03 inches for all the
Cylinder Weight = 603.8 dimensions in the example. The "dWt/
(Skin: 377.5, Stringers: 226.3, Rings: 0.0, Flanges:0.0) dDV" column offers the sensitivity of
the weight to each dimension,
h = 1.2992, Stringer height illustrating that skin thickness greatly
12 = 0.0676, I top flange thickness affects weight, while the stringer
tst = 0.0400, I stringer web thickness height, stringer width, and stringer
Nst = 231.8100, Number of stringers, b = 4.3669
spacing have a much smaller impact.
t = 0.0756, Skin thickness
The "dWt" column reveals the weight
W = 2.1993, I stringer width
that can be attributed to each
tolerance. The skin tolerance of
Stringer: I = 0.021898, J = 0.000251, Z = 1.141558, A = 0.197992
End ring I should be at least 13.6819 0.03 inches can add up to 150 pounds
End ring area should be at least 0.000296251 * (r+Z) to the optimum weight. The engineer
G[] value can use this table to identify which
Skin: (shear ratio)**2 + stress ratio = 0.99516 < 1 -0.00484 tolerances need to be kept the tightest.

Applied column stress (SF = 1.40) = 17135.0


Table 16 shows the sensitivity of the
Critical coupled buckling stress (m = 1) = 17220.0 -0.00493
constraints to each design variable.
Critical flange elastic buckling stress = 17189.8 -0.03189
"SkB" is skin buckling; "ShB," shell
Critical column stress = 17219.5 -0.00491
buckling; "Str," stress; "LBF," local
= 17003.3 buckling of the stringer flange; and
Applied Von Mises stress (SF = 1.40)
Yield compressive stress = 53000.0 -0.67918 "ICB" is the coupled buckling of an
I stringer. A negative number indicates
General cylinder buckling controlled by critical column buckling that the margin of safety on the failure
mode increases as the dimension
increases, and a larger stringer width
improves the safety of all failure
modes except local buckling of the
Table 15.--Cylinder Optimization of Rings, Skin, and Stringers With Tolerance flange. Engineers could use this table
solution and weight sensitivity to determine if a part made out of
tolerance is still safe.

Optimum Maximum Delta


Cylinder Weight 614.87 876.20 261.32 Table I 7 displays the widest possible
tolerance range without allowing a
Design Variable Solutions failure. In some cases, there will not
be a limit based on failure. The skin
DV = Optimum Opt+Tol dWt/dDV dWt could get very thick and there would
h = 1.31268 1.34268 41.5324 1.2460 be no structural failures, but the
12 = 0.06734 0.09734 2222.1721 66.6652 weight would quickly become
tst = 0.04003 0.07003 1291.9617 38.7589 unreasonable. The "Lower Limit"
(b = 4.81125 4.78125) column illustrates how small the
Nst = 216.13228 217.48840 0.9446 1.2810
dimension can get before there is a
t = 0.08230 0.11230 4988.4277 149.6825
W = 2.18202 2.21202 69.8608 2.0958 failure mode with zero margin;
"Weight Savings" shows the effect the
additional tolerance could have on the
Number of stringers, Nst = 2*pr*r/b, b = stringer spacing
weight; "Added Toler" is the
difference between the smallest

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Technology Programs

Table 16.--Failure mode sensitivity

DV dSkB/dDV dShB/dDV dStr/dDV dLBF/dDV dlCB/dDV


h -0.0697 -1.5112 -0.0261 -0.0801 0.0200
12 -3.6022 -7.4098 -1.3515 -32.7170 -5.4748
tst -2.0910 -0.8052 -0.7853 -2.4117 -1.8436
b 0.4742 0.1121 0.0411 0.1262 0.1291
t -31.1784 -5.0338 -3.7721 -11.6666 -11.9349
W -0.1131 -0.2536 -0.0424 0.7675 -11.0453

G [i] 0.00225" -0.00076" -0.67862 -0.00174" -0.00107"

Table 17.--Increased tolerance range

Below Optimum -- Above Maximum --


Lower Weight Added Upper Weight Added New Tol.
DV Limit Savings Toler. Limit Penalty Toler. Band
h 1.31218 0.0209 0.00050 1.34491 0.09261 0.00223 0.03273
12 0.06729 0.1184 0.00005 No constraint limits the upper bound
tst 0.03945 0.7511 0.00058 No constraint limits the upper bound
Nst 215.82778 0.2876 No constraint limits the upper bound
(b No limit on the lower bound 4.81804 0.00679 4.81804)
t 0.08222 0.4480 0.00009 Noconstraint limits the upper bound
W 2.18100 0.0716 0.00103 2.21429 0.1587 0.00227 0.03330

possible dimension and the optimum definitive way to choose the best
dimension from table 17; and "Upper possible design.
Limit," "Weight Penalty," and "Added
Toler" relate to the allowable During the design and development of
difference from the "Opt+Tol" advanced launch vehicles, design/
dimension of table 15. The design analysis tools that provide product-
program will always accommodate the oriented results are of critical
input tolerance band. significance. The development of this
design technology will provide
The Cylinder Optimization of Rings, designers with a cost-effective and
Skin, and Stringers With Tolerance weight-savings design tool for the next
Sensitivity program gives the design generation of space vehicles.
engineer a tool to derive tolerances
based on a specific need, rather than
choosing them arbitrarily. Given the Sponsor: Office of Advanced
choice between manufacturing Concepts and Technology
methods that can provide different
tolerances at different costs, this is the

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MSFC Research and Technology 1994

SYSTEMSANALYSIS
AND INTEGRATION
Since the orbital energy is always
Automated The phasing of two spacecraft can be
quantified by the relative phase angle increased, the rendezvous is achieved
Rendezvous (the difference in the angular positions in a fuel-optimal manner. At the end of
Guidance of the chaser vehicle and the target the rendezvous sequence, perigee and
vehicle). The phase angle is gradually apogee burns place the chaser in the
and Targeting reduced as the two vehicles travel at proper orbit relative to the target
different angular rates dictated by the (usually behind the target and either in
John M. Hanson/EL58 difference in the size of the two orbits. the same orbit or below the orbit by
205-544-2239 some specified distance). Alter arrival
The targeting scheme controls this
phasing rate by controlling the near the target, guidance and
An automated spacecraft rendezvous intermediate orbits of the chaser navigation procedures maneuver the
and docking system would reduce the vehicle and by supplying the guidance vehicle in for docking or capture. The
cost of ground operations for a space scheme with orbital targets and targeting scheme produces output that
ignition times for each of the on-orbit enables the launch window and orbital
station resupply mission or a
rendezvous with other space vehicles. burns. targets for launch vehicle ascent to be
The actual phrase "automated set automatically.
rendezvous and docking" refers to an The targeting system uses a rapid-
onboard system that steps through a phasing orbit after main engine cutoff A second set of algorithms operates
sequence of events, including orbit (MECO) to achieve most of the once the chaser and target vehicles are
transfers, to achieve chaser/target phasing quickly (fig. 165). Two within some predetermined proximity
vehicle rendezvous and docking with adjustable intermediate phasing orbits and takes the chaser in to the capture
no assistance from a ground support follow. The perigees of these or docking point. MSFC project
team. The system could be applied to intermediate orbits are chosen to give efforts include the development and
NASA vehicles as well as to the proper total phasing for simulation of guidance schemes for
commercial microgravity and rendezvous.
servicing missions. Guidance and
targeting schemes to control the
phasing of the two spacecraft, from
arrival in orbit through rendezvous,
are necessary for such an automated
system to be successful. Also required
are guidance schemes for terminal
rendezvous through docking.

Ongoing work at MSFC includes the


testing of an expert rule-based Target
Orbit
targeting system that determines the
phasing orbits and orbit transfer times
necessary for rendezvous. Efforts also
involve the implementation of the First Adjustable
targeting system and a guidance Phasing Orbit
scheme--an optimal scheme based on Insertion
the calculus of variations--in Second Adjustable Orbit
simulation. Missions to the space Phasing Orbit
Rapid Phasing
station at various altitudes and relative Orbit
phasing angles are currently being
simulated. FIGURE
165.--Orbit phase adjustment.

230
o o o o o o o o o o o

Technology Programs

moving in to the docking position. The Hanson, J.M., and Deaton, A.W. Ascent
chaser is assumed to use a passive Guidance Schemes for Automated
proximity sensor for proximity Terminal Rendezvous, AAS- 163.
Guidance
navigation, and the chaser and target Presented at the 1994 American Research
are both assumed to have Global Institute of Aeronautics and
Positioning System (GPS) receivers Astronautics/American
John M. Hanson/EL58
and to use a relative navigation filter Astronautical Society (AIAA/AAS)
205-544-2239
for operation further apart. The Space Flight Mechanics Meeting.
guidance schemes are not necessarily
optimal, but appear to work well. The Lomas, J.J.; Hanson, J.M.; and Ongoing MSFC research is addressing
primary difference between these and Shrader, M.W. Guidance and issues in ascent guidance fl)r launch
previously used methods is that they Targeting Simulation for Automated vehicles. Studies include investigation
are intended to perik)rm their tasks Rendezvous, AAS-162. Presented at of different open-loop (preset) and
completely automatically, with the 1994 American Institute of closed-loop (feedback) guidance
relatively large velocity errors. An Aeronautics and Astronautics/ schemes for a variety of potential
example of the simulated motion is American Astronautical Society launch vehicles. The proper ascent
shown in figure 166. (AIAA/AAS) Space Flight guidance reduces operations costs,
Mechanics Meeting. reduces load indicator stresses on
Deaton, A.W.; Lomas, J.J.; and vehicles, and increases performance
Mullins, L.D. October 1992. A Plan Sponsor: Office of Space Flight (mass to orbit).
for Spacecraft Automated
Rendezvous, NASA TM-108385.
According to a 1988 study on the
space shuttle, about 20 percent of each
mission's cost can be traced back to
mission design--not primarily the

rC0nsant0n design of the trajectories themselves,


but rather the extensive eflk_rt
expended to develop mission plans
and timelines to ensure that the
trajectories will be successful when
flown and to ensure that the
t /_ the Motion
trajectories will satisfy vehicle
21-- / III constraints. While a change in
philosophy towards mission design is
crucial tk)r cost reductions, the proper
ot- ] guidance scheme, if vehicle envelopes
are defined, will enable ground
programs to automatically verify that
the trajectory will be successful. This
eliminates the need to spend
significant resources for each flight
just to guarantee an acceptable ascent
_ -61 mission plan.
5,000 5,500 6,000 6,500 7,000
Time (seconds) Ground efforts associated with engine-
out situations, aborts (such as the
FIGURE
166.--Transfer between 100 meters and 10 meters from target. return-to-launch-site aborts of the

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MSFC Research and Technology 1994

altitude or velocity are preferable to Hanson, J.M.; Shrader, M.W.; and


shuttle), and verification of the
designs that are functions of time. Cruzen, C.A. August 1994. Ascent
trajectories could be significantly
Optimized open-loop trajectories can Guidance Comparisons, AIAA
reduced through automated design or
increase performance while 94-3568. Proceedings of the 1994
by closed-loop design onboard the
maintaining load indicators within AIAA Guidance and Control
vehicle. Improved ascent procedures
limits. Closed-loop atmospheric Conference, Scottsdale, Arizona.
could be coupled with automated
mission design for orbital operations schemes that involve linear tangent
steering or those that involve feedback Sponsor: Center Director's
(e.g., automated mission design for
rendezvous missions currently under of velocity terms for trajectory Discretionary Fund

development at MSFC). modification do not yield any


improvement.
Improved ascent guidance could also
help control load indicators by Early release of vacuum closed-loop
adapting to actual in-flight conditions. guidance, including use during solid
A combination of day-of-launch wind rocket booster operation, also yields
design for loads reduction and an improvements. In MSFC's research to
adaptive guidance would yield investigate dispersions for several
maximum launch availability by potential guidance schemes and
giving the best possible control over launch vehicles, a closed-loop
load indicator dispersions, possibly optimization scheme for flying
eliminating the need for load-relief through the atmosphere shows
control. promise. Future work will complete
the development of this closed-loop
Improved guidance or trajectory scheme and may include modification
design can also lead to increased of a vacuum closed-loop optimization
performance (payload in orbit) by guidance to include atmospheric
flying a more optimal trajectory, either terms.
through atmospheric open-loop or
closed-loop optimization. During Bordano, A.J.; McSwain, G.G.; and
closed-loop operation, performance Fernandes, S.T. February 199 I.
can be improved by adapting to actual Autonomous Guidance, Navigation,
in-flight dispersions, rather than and Control, AAS 91-022.
Presented at the 14th Annual
relying only on those estimated
preflight on the ground. Appropriate American Astronautical Society
guidance schemes might also be (AAS) Guidance and Control
flexible enough to be used for orbital Conference, Keystone, Colorado.
transfers as well as for ascent
guidance and may be adaptable to a Hanson, J.M.; Shrader, MW.; Chang,
variety of launch vehicles. H.E; and Freeman, S.E. Guidance
and Dispersion Studies of National
Presently, MSFC is comparing Launch System Ascent Trajectories,
guidance schemes for four launch AIAA 924306. Proceedings of the
vehicle concepts that span a range of 1992 American Institute of
possible launch vehicle types. Results Aeronautics and Astronautics
to date indicate that open-loop (AIAA) Guidance and Control
guidance designs that are functions of Conference.

232
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Technology Programs

NITROX Use Options to prevent such a problem was reduced by limiting the electrical
in Class III were to reduce either the depth, time, current to the suit assembly to only a
or the amount of nitrogen the crew few milliamperes. The particle
Extravehicular members were to breathe. Since the impingement was satisfied by proper
Mobility Unit 40-feet depth was mandatory to sizing of the piping to reduce
accommodate all telescope hardware, velocities and by adding filters to the
(Space Suit) and the 6-hour extravehicular activity piping system. The hydrocarbons were
times were minimums, the only viable removed by cleaning all system
Gene A. Hartsfield, Jr./EL67 alternative was to reduce the nitrogen components and keeping all
205-544-6965 in the breathing mixture. Even though components clean during manned
the private sector had been using a testing.
The Neutral Buoyancy Simulator NITROX (increased oxygen/reduced
(NBS) was chosen as the chief nitrogen) mix for scuba divers for The NITROX system was placed in
training facility for the STS-61 crew some time, never before had the mix service and tested before the final
(Hubble Space Telescope (HST) first been used in a closed system. For dress rehearsal of STS-61 at the
service mission). This particular these particular depth and time Neutral Buoyancy Simulator in
simulator was selected primarily constraints, plus an additional October 1993. The NITROX system
because it was large enough to 40 minutes for safety (400 minutes was deemed a complete success. The
accommodate a standard-size orbiter total), the mix would require crew of the STS-61 acknowledged
cargo bay equipped with two pallets of 46 percent oxygen, with the balance that the addition of the system greatly
hardware and a full-size telescope nitrogen. The highest oxygen mix that enhanced the fidelity of training Ibr
mock-up. Both the cargo bay and had been used commercially for scuba their mission. The system is currently
telescope hardware were configured as diving was 36 percent to date. in service and can be used for crew
if in flight. extravehicular activity training in the
Because the mixture contained a future, such as for the space station.
Five extravehicular activities (EVA's) higher percentage of oxygen and was
would be necessary to accomplish all being supplied to a Space Suit Sponsor: Office of Space Flight
of the required tasks involved in the Assembly (SSA), the risk for fire in
Hubble Space Telescope complex the suit or the supply system was
service mission. Each activity was greatly increased. If a fire were to
projected to be 6 hours in duration. In occur, the person in the suit would be
order for all hardware to be held in the seriously, if not fatally, injured.
tank at the same time, the entire
depths40 feet--of the simulator Since oxygen and a combustible
would be utilized. In the past, diving material (two of the three required
in the Neutral Buoyancy Simulator components necessary for a fire to
had always been governed by the occur) were inherent in the Space Suit
standard U.S. Navy air-dive tables, Assembly, the third item, the ignition
which limited dive times to source, must be totally eliminated. The
200 minutes at this water depth. The most likely ignition sources stemmed
depth- and length-of-time from a suit's electrical systems (the
requirements posed a definite communication system), panicle
problem: crew members could become impingement in the gas system
"bent" (which occurs when nitrogen supplying the suit, and system
bubbles form in body tissue). hydrocarbons. The electrical concern

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MSFC Research and Technology 1994

ENVIRONMENTS

wind model configured to envelop the


A New Vector Wind from an ellipse that envelopes the
monthly ellipses at the selected annual dispersion. Vehicle steering
Profile Model reference height. Model statistical established prior to trajectory
simulation was biased with respect to
for Launch Vehicle parameters are calculated from the
Kennedy Center's 19-year, serially a nominal wind profile. Trajectory
Design complete Rawinsonde (1956 to 1974) simulation included vehicle control

wind profile data base. system response to correct for flight


Charles K. Hill/EL02 wind profile deviation from the
205-544-1664 The new vector wind model has been nominal wind profile, an important
used in design studies for the National contributor to aerodynamic loads
Launch System (NLS). Aerodynamic because of the relationship between
A new vector wind profile model has
load indicators were calculated with a vehicle control and vehicle attitude.
been developed for application in the
six-degree-of-freedom trajectory Model wind profiles produced
initial phase of launch vehicle design
to establish baseline dispersions tk)r simulation for a 90-degree flight dispersion in aerodynamic load
azimuth using 1,800 (150 per month) indicators that covered the dispersion
critical aerodynamic load indicators
Jimsphere-measured wind profiles and range calculated from an extensive
and to establish propellant reserve to
336 wind profiles from the new vector sample of Jimsphere wind profiles
protect for flight pertbrmance
dispersions attributable in part to wind
profile dispersions. This new model is
an improvement of the original vector
wind model developed for the shuttle Q)180
4,000
program. The basic statistical concept -- (Month Q210 f99% Enveloping Ellipse
of the new model is that wind Profile)'__ _r_ r:_,_n
components at any two selected
altitudes are quadravariate normal
2,000
(QN) distributed, defined by
14 statistical parameters. Given the
wind components at a reference
altitude, the distribution of the wind
g o
components at any other altitude is
conditional bivariate normal.

Wind profile construction is a


-2,000
straightforward application of the =oo%<',,1.>,-
,<,t1<
'< "It".l -/m6o
statistical model. The configuration of
Jan, 89 I_ _-Ma'_95 __'_ _x / -
the computer code for implementation
of the model produces 12 vector wind 330Q _ _Feb, 44
profiles for each of 28 reference -4,000 Model, CA=O "Q (_(_0)
___ MLS Vector Wind
altitudes from 0 to 27 kilometers (km). i I i 1 i | i I i I i
Profile construction using this model -6,000 -4,000 -2,000 0 2,000 4,000 6,000
is for monthly reference periods; as Q-Beta(psl*deg)
few as 2 months (February and July at
Kennedy Space Center (KSC)) are
FI6URE167.--Aerodynamic load indicators, (]*ALPHA and Q'BETA, at 12 kilometers
representative of the annual wind
obtained from trajectory simulations using 1,800 Kennedy Space
profile dispersion. Alternatively, the
Center Jimsphere profiles (150/month) and the 12 enveloping vector
annual dispersion can be derived by
wind model profiles for H1 = 12 kilometers.
specification of the given wind vector

234
o o o o e o o o

Technology Programs

60.0
Smith, O.E., and Austin, L.D.
September-October 1983. Space
50.0 U, VWM Shuttle Response to Ascent Wind
U, Jan Jimsphere ---_
Profile 89 Profiles. Journal of Guidance
Control and Dynamics, AIAA
40.0
6:5:355-360.

30.0 Smith, O.E.: Adelfang, S.I.: and


v
v Brown, R.P. January 1988. Ascent
v v Structural Wind Loads for the
20.0 v
E v U, Nominal j National Space Transportation
System (NSTS), 88:0293.
10.0 Proceedings of the AIAA 26th
V, Nominal
+ + + + Aerospace Sciences Meeting.
+
+ +
Smith, O.E.: Adelfang, S.I.; Batts,
G.W.; and Hill, C.K. August 1989.
Wind Models for the NSTS Ascent
Trajectory Biasing for Wind Load
-20.0 Alleviation. NASA TM- 100375.
V, Jan Jimsl
Profile 89 Sponsor: Office of Space Flight
-30.0

Industry Involvement: New


-40.0 Technology, Inc. (Stanley' I. Adelfang,
0 2.5 5.0 75 10.0 12.5 15.0 17.5 20.0
Orvel E. Smith, and Glen W. Batts)
Altitude, km

FIGURE
168.--Enveloping vector wind model (VWM) profile for 300-degree clocking
angle (CA) and 12-kilometer reference altitude, January 1989
Kennedy Space Center Jimsphere profile, and nominal wind profile
used to bias ascent vehicle steering.

( 1,800 Jimsphere profiles for a Smith, O.E., July 1976. Vector Wind
selected reference altitude compared and Vector Wind Shear Models
to 12 model wind profiles). Findings 0-27 Kilometer Altitude for Cape
indicate that this wind model should Kennedy, Florida, and Vandenburg
be used in the initial design phase for Air Force Base, California. NASA
future NASA launch vehicles TMX-73319.
(figs. 167 and 168).
Smith, O.E., and Austin, L.D. March
Adelfimg. S.I.; Smith, O.E.: and Batts, 1982. Sensitivity Analysis of the
G.W. May-June 1994. Ascent Wind Space Shuttle to Ascent Wind
Model for Launch Vehicle Design. Profiles. NASA TP 1988.
Journal ql'St_acecraft and Rockets
31:3:502 8.

235
o o o o o o o 0 o O 0

MSFC Research and Technology 1994

The study team proposed the addition with the incorporation of the team's
Space Shuttle Launch proposed revisions to current
of three revisionary weather
Probabilities for Assigned constraints---cloud ceiling, crosswind, operational weather constraints, and
would result in a decrease in the
Weather Constraints and the southerly wind components--
to the existing eight baseline number of launch opportunities
to Support Space operational weather constraints. An necessary to achieve a 95-percent
Station Requirements analysis of 35 years of weather data at launch probability. Of course, this
Kennedy Space Center (KSC) increased success percentage must
suggested that improvement in shuttle counterbalance the costs of
Charles K. Hill/EL02
205-544-1664 launch availability could be achieved implementing these findings, which

Space shuttle launch operations to


support space station assembly are TABLE18.--Minimum number of launch opportunities needed to achieve at
constrained by weather conditions. A least a 98.3-percent launch probability for weather constraints
study--motivated by a meteorology alone, Kennedy Space Center
team (one of four teams) tasked to
investigate methods for improving
Minimum Numberof Opportunities
space shuttle capabilities to meet
Month
space station assembly requirements--
TIME/ 1 2 3 4 5 6 7 8 9 10 11 12
has established probabilities for
i EST GMT/ BN BN BN BN BN BN BN BN BN BN BN BN
shuttle launch and emergency return-
0 5 55 43 43 33 33 32 22 33 54 43 54 65
to-launch-site (RTLS), given certain
1 6 54 43 44 33 33 32 22 33 43 54 54 54
weather constraints. The goal of the
2 7 55 44 33 33 33 32 22 33 44 44 54 54
study has been to ensure that a launch 3 8 55 44 43 33 33 33 22 33 43 44 54 54
could occur with a 95-percent 4 9 55 44 43 33 33 32 22 33 33 44 55 66
probability, given 11 opportunities 5 10 55 44 43 32 33 32 32 33 43 44 55 66
within a 16-day period. Launch 6 11 55 54 53 33 33 33 33 33 44 54 66 66
probabilities for assigned weather 7 12 66 55 54 33 43 33 32 33 44 54 66 86
constraints were calculated for 8 13 65 55 65 43 43 33 22 43 44 54 65 65
specific operational timeline 9 14 65 64 54 43 43 33 32 43 54 55 64 55
characteristics: 10 15 65 65 54 53 43 43 33 44 54 55 65 64
11 16 75 65 74 53 43 43 43 43 64 65 65 66
12 17 65 64 64 64 44 43 43 53 64 65 65 64
A launch opportunity occurs at
13 18 64 75 75 53 54 44 43 43 64 55 55 65
approximately the same hour of the
14 19 74 75 64 53 54 55 44 44 84 55 54 64
day for the 16-day period. 15 20 64 65 74 54 64 65 54 54 64 55 54 54
16 21 54 55 64 54 64 65 44 43 64 55 54 64
The launch window is 5 minutes. 17 22 54 54 54 53 64 64 54 54 44 54 44 55
18 23 55 54 54 43 54 44 44 44 44 44 54 54
There are two consecutive launch 19 0 55 54 44 43 44 43 43 33 43 54 54 54
opportunities (one per day) followed 20 1 55 54 44 33 43 33 33 53 54 64 54 55
by a stand-down day, with repetition 21 2 55 54 44 33 33 33 33 33 44 54 55 54
thereafter until a launch is made. 22 3 55 64 44 33 33 33 33 33 54 44 54 54
23 4 55 43 43 33 33 33 33 33 44 54 55 55
There are at most 11 launch Column B: 8 Baseline Constraints
Column N: 5 Baseline +3 RecommendedConstraints
opportunities in a 16-day period.

236
O O O 0 O 0 0 0 0 0 O O

Technology Programs

TABLE1&--Improvement in launch probability for the revised weather Smith, O.E.; Adelfang, S.I.; and Batts,
constraints indicated by the listed distribution of the reduction G.W. April 1,1994. Space Shuttle
in the number of launch opportunities needed to achieve a Launch Probabilities for Assigned
98.3-percent launch probability Weather Constraints to Support
Space Station Requirements, New
Month
Reductionof All Months Technology, Inc., Technical Note.
1 [ 2 I 3 I 4 I 5 I 6 t 7 ] 8 I 9 110 ]11 112
Opportunities
Numberof Hours(Out Of24) Tolal %
Smith, O.E., and Batts, G.W. January
0 13 7 6 11 12 12 15 15 9 12 8 8 128 44.44
1 1993. Atmospheric Statistics for
7 12 11 7 9 11 9 7 9 11 15 11 119 41.32
2 Aerospace Vehicle Operations,
3 5 5 6 3 1 0 2 5 1 1 5 37 12.85
3 1 0 2 0 0 0 0 0 0 0 0 0 3 1.04 93-0756. 31 st Aerospace Sciences
4 0 0 0 0 0 0 0 0 1 0 0 0 1 0.35 Meeting, Reno, Nevada.

Smith, O.E.; Adelfang, S.I.; and Batts,


G.W. May 25, 1994. Space Shuttle
Launch Probabilities for Assigned
will be evaluated by other study teams. The launch probability for other Weather Constraints to Support
At the same time, if the revised factors for a single launch attempt is Space Station Requirements. New
weather constraints are not 57.2 percent. Technology, Inc.
implemented, a 95-percent launch
probability for weather constraints will Four launch attempts are required to Space Shuttle Launch Probability to
be achieved for, at most, five launch achieve a 96.6-percent launch Support Space Station Assembly.
opportunities. probability for other factors. Briefing Prepared By NASA/OSE

If other factors that influence launch A 98.3-percent launch probability Sponsor: Office of Space Flight
probability (ascent structural loads for weather constraints is required
constraints, transatlantic landing to achieve a combined launch Industry Involvement: New
(TAL) site weather constraints, or probability of 95 percent Technology, inc. (Orvel E. Smith,
malfunctions of flight systems or any (.966 x .983 -- .95). Stanley 1. Adelfang, Glen W. Baits)
one of several critical ground support
systems) are taken into consideration, The hypothetical number of launch
the probability level for weather opportunities required to achieve a
constraints needs to be greater than 95-percent combined launch
95 percent. To illustrate the statistical probability varies from six (four for
methodology for combining launch other factors plus two for weather) to
probabilities for weather constraints twelve (four plus eight) for baseline,
and other factors, the study team made and from six (four plus two) to ten
some basic statistical assumptions: (four plus six) for the revised
constraints. Hence, from this scenario
Launch delays attributable to other the desired objective of 95-percent
factors are independent of weather launch probability within 16 days can
constraint delays. be achieved (tables i8 and 19).

Launch delays attributable to other NASA/ME Summary of Launch


factors are modeled as independent Probability Study Team Meeting.
Bernoulli trials. March 15, 1994.

237
O o 0 0 o 0 o 0 O o 0 0

MSFC Research and Technology 1994

to that which would be derived from a Wilfong, T.L.; Smith, S.A.; and
Sensitivity of Wind Creasey, R.L. May-June 1993. High
pair with resolution equivalent to the
Loads Uncertainties wind profiler. Temporal Resolution Velocity
Estimates From a Wind Profiler.
to Wind Profile
This study establishes loads Journal of Spacecraft and Rockets
Smoothing increments (allowances) for the vol. 30:3:348-354.
resolution deficiency in prelaunch
Charles K. Hill/EL02 wind monitoring systems relative to Sponsor: Office of Space Flight
205-544-1664 the high-resolution Jimsphere system.
This resolution deficiency is Industry Involvement: New
attributable to either the measurement Technology, Inc. (Stanley I. Adelfang,
This study demonstrates how a wind
system itself, such as the Doppler Orvel E. Smith, and Glen W. Batts)
profile measurement system with an
altitude resolution less than the wind profiler and updated
currently used Jimsphere system could Rawinsonde, or the intentional low-
be used for the shuttle prelaunch wind pass filtering of the Jimsphere profile
profile and ascent loads assessments to remove spurious, transient small-
for the commit-to-launch decision. wavelength perturbations. The
The analysis to support this derivation of an appropriate load
conclusion, however, requires high- allowance will be required to establish
resolution Jimsphere wind profile the viability of the NASA Doppler
pairs to derive the appropriate load wind profiler for shuttle prelaunch
allowances for the combined effects of wind profile and loads assessments for
temporal- and reduced-wind profile the commit-to-launch decision.
resolution. These combined effects are
included in a 99-percentile wind-load Adelfang, S.I.; Smith, O.E.; and Batts,
increment derived from a filtered G.W. January 1994. Sensitivity of
(smoothed) first of each 3.5-hour Wind Loads Uncertainties to Wind

Jimsphere wind profile pair and Profile Smoothing, 94:0478.


unfiltered second of each pair. American Institute of Aeronautics
and Astronautics (A1AA) 32nd
When the appropriate wind-load Aerospace Sciences Meeting,
increment is used, the joint number of Reno, Nevada.
occurrences of wind profile go/no-go's
for the low-pass, 1,500-meter (m) Smith, O.E.; Adeffang, S.I.; and
filtered first of each Jimsphere pair Brown, R.R January 1988. Ascent
and unfiltered second of each pair is Structural Wind Loads for the
essentially the same as the number of National Space Transportation
go/no-go's for the unfiltered winds for System, 88:0293. AIAA 26th
both of the pairs. Aerospace Sciences Meeting,
Reno, Nevada.
The NASA 50-megahertz (MHz)
Doppler wind profiler yields a wind Smith, O.E., and Adelfang, S.l.
profile with a resolution of roughly January 1992. STS Ascent
750 meters. Therefore, the analysis for Structural Loads Statistics, 92:0720.
the 1,500-meter filtered first of each AIAA 30th Aerospace Sciences
Jimsphere pair overestimates the Meeting, Reno, Nevada.
wind-load increments when compared

238
o o o o o o e o o

Technology Programs

Space Transportation
System Ascent
Structural Loads ////////////?_%i_e}oa?//////////]
L0ad Allowable (LA)
Statistics
(PL)
Charles K. Hill/EL02
205-544-1664
- _ LMM From aWind Profile

o
This study describes the application of .J

extreme value (Gumbel) analytical-


statistical probability functions in
space transportation system (STS)
loads assessments for the day-of-
0.6 2.2
launch, commit-to-launch decision. Mach Number
This decision is based on trajectory
F_GURE
169.--Schematic for load minimum margin (LMM) and peak load (PL) from
and loads simulations using a wind
a wind profile loads simulation.
profile 3.5 hours prior to launch. Load
increments that protect for 99 percent
of the load change during the 3.5-hou{ 8,000
period are calculated for all wind-
profile-sensitive load indicators. 6,000

Following the Challenger accident in 4,000


January 1986, the shuttle Ascent
Flight Systems Integration Group
2,000
(AFSIG) explored new methods to
account for the ascent wind-load /
change with respect to time--now < 0 /
called the wind-load persistence
increment. Researchers established the -2,000 --
concept of load minimum margin rj

(LMM, fig. 169) and the statistical


methodology to derive the wind-load -4,000 -- #
persistence increment. The load
minimum margin, an extreme value
-6,ooo #I-'
statistic, is obtained from simulations
-8,ooo /
using 3.5-hour Jimsphere wind pairs
for Kennedy Space Center (KSC). The O O
_ COO
qDO O
CO OOOLrZ, OOOO
CDt.OOOJ_e4Dp,,,.CO O _ _-_
-10,000 --
univariate Gumbel probability ,:5 c;c5 o dc5oc5c_c/<:5c5 o c5 o
distribution function (PDF) is used
(fig. 170) to compute the probability
I I I I I I I I
-2 -1 0 1 2 3 4 5 6 7
for load excedences for each of the
ReducedVariate
41 most wind-sensitive load
indicators. This yields the probability FIGURE
170.--Gumbel extreme value probability distribution for load minimum
lbr launch without the wind-load margin baseline I-Load for Wing RA 14 from the first of 114-winter,
3.5-hour wind pairs, Kennedy Space Center.

239
o O o o o o o o o o o I

MSFC Research and Technology 1994

persistence increment. The conditional TABLE20.--The conditional 99th-percentile values (load allowable load minimum
probability distribution function is margin) and the 99th-percentile load change (AL 99)for load minimum
derived from the Gumbei bivariate margin from 3.5-hour wind pairs
extreme value probability distribution
function. The 99th-percentile time- P
I-Load X* Y.99 LALMM* (LALMM) AL.99
conditional wind-load value is called
the wind-load persistence increment. Col. 1 Col. 2 Col. 3 Col. 4 Col. 5 Col. 6
The differences between two Gumbel (a) Baseline
variates has the form of a logistic Wing RA 14 (-) 3.210 1.062 -3743 .7066 4182 .6410
probability distribution function. 3.109 0.986 -3891 .6886 3964 .6775
Wing LA 14 (-)
5.372 3.422 -0.21 .9679 0.205 9669
VTL II (+)
VTL II (-) 5.607 3.752 -0.10 9768 0.1136 9777
The results of the statistical analysis
for two wing-load and two vertical
tail-load indicators are presented in (b) DIBS
Wing RA 14 (-) 4.443 2.103 -2850 .8850 3773 .7841
table 20 for three wind-load
Wing LA 14 (-) 3.909 1.387 -3530 .7790 3762 .7412
alleviation techniques. They include 9989 0.187 .9977
VTL II (+) 9.135 6.776 -0.14
the baseline, which is a wind bias -0.13 9991 0.098 9998
VTL II(-) 9.385 7006
trajectory to the profile of monthly
vector mean wind; the DIBS, which is (c) FIBS
a trajectory bias to the smoothed Wing RA 14 (-) 4.718 2.507 -2567 .9217 3963 .8128
q-alpha and q-beta profile for the first Wing LA 14 (-) 3.822 1.460 -3457 .7928 3788 .7448
of the 3.5-hour wind profiles 8.400 6.002 -0.12 .9975 0.200 .9906
VTL II (+)
VTL II (-) 10.583 8.188 -0.13 .9997 0.106 9999
(performed on the day of launch using
the wind profile 3.5 hours prior to lift- *This is the 99% wind loads persistence increment.
off); and the FIBS, the same as DIBS
but based on the filtered (smoothed)
wind profile. In table 20, columns TABLE21 .--Number of no-go wind profiles and empirical go probabilities for load
2 and 3 are the Gumbel-reduced minimum margin for 41 space transportation system load indicator
variates. Column 4 illustrates the load- variables from 114-winter, 3.5-hour Kennedy Space Center wind pairs
allowable load minimum margin
(LALMM), which is the Without Wind- With 99% Conditional
I-Load Load Resistance Wind-LoadPersistence#
99th-percentile value based on the
time-conditional probability # No-Go % of Go* # No-Go % of Go
distribution function or wind-load Winds Winds Winds Winds

persistence increment. Column 5 is (a) Baseline


the launch probability after accounting 1st of Pair 10 90 70 38
for the wind-load persistence 2nd of Pair 12 89 73 36
increment; column 6 is the 99-percent
change in loads; and column 7 denotes (b) DIBS
1st of Pair 98 42 63
the probability for launch using the
2nd of Pair 97 47 58
logistic probability distribution
function. The load-allowable load
minimum margin is less than the (c) FIBS
1st of Pair 96 40 64
baseline for DIBS and FIBS, and the 61
2nd of Pair 97 43
probability for launch is greater for
DIBS and FIBS than for baseline. Percent Go winds = (114 -# No-Go Winds/115) 100
# Wind-load persistence increment applied to both the 1st and 2nd of pairs

240
0 0 0 o o o o O o o o o

Technology Programs

Table 21 presents the probability for Smith, O.E.; Adelfang, S.l.; and Global Reference
launch (go versus no-go) for the Brown, R.P. January 1988. Ascent
occurrence of any one of the 41 load Structural Wind Loads for the Atmospheric Model
indicators with and without the wind- National Space Transportation
load persistence increment for System, 88:0293. Proceedings of the Dale L. Johnson/EL54
Baseline, DIBS, and FIBS. The AIAA 26th Aerospace Sciences 205-544-1665
significance of the wind-load Meeting, Reno, Nevada.
persistence increment is illustrated by One of MSFC's goals is to provide
the large reduction in the launch Sponsor: Office of Space Flight realistic atmospheric models that can
probability (percent go). The percent be easily accessed by computers for
of go-wind profiles increases for DIBS Industry Involvement: New valid design analyses. The NASA
and FIBS over that of the Baseline. Technology, Inc. (Orvel E. Smith and Global Reference Atmospheric Model
The FIBS and D1BS launch Stanley ]. Adelfang) (GRAM), instituted more than
probabilities are basically the same. 20 years ago, aids in achieving this
goal and has been continuously
These ascent structural load statistical updated to meet evercbanging
techniques have been implemented to requirements and capitalizes upon the
determine the space transportation advent of technologically advancing
system launch probability and are used data bases. The global model has been
for the day-of-launch decisions. The used both in the design as well as in
fundamental principles described for the operational planning phases of
the day-of-launch wind bias trajectory various NASA programs and projects,
could be adapted for the design and including the current Space
operations of future NASA launch Transportation System, Shuttle-lI,
vehicle development programs. Shuttle-C, the Orbital Transfer
Vehicle, the Aeroassist Flight
Gumbel, E.J., 1958. StatLs'tics of Experiment, the Advanced Launch
Extremes. New York: Columbia System, the National Aerospace Plane,
University Press, 57:10160. Single-Stage-To-Orbit, and others.

Gumbel, E.J., and Mustafi, C.K. June Being a three-dimensional, worldwide


1967. Some Analytical Properties of atmospheric model, the Global
the Bivariate Extreme Distributions. Reference Atmospheric Model
American Statistical Association currently provides monthly mean
Journal 569-588. values, along with the variability
(including large- and small-scale
Smith, O.E., and Adelfang, S.I. effects) of pressure, temperature,
January 1992. STS Ascent density, and winds from the Earth's
Structural Loads Statistics, 92:0720. surface up to 2,500 kilometers
Proceedings of the American (I,553 miles) in altitude (table 22).
Institute of Aeronautics and These parameters can be output from
Astronautics (AIAA) any latitude/longitude/altitude location
30th Aerospace Sciences Meeting in the form of vertical profiles as well
and Exhibit, Reno, Nevada. as trajectories. Monte Carlo
simulations of the parameters,
representing random realizations of
the atmosphere along any path, are
also possible.

241
o o 0 o o e e e

MSFC Research and Technology 1994

TABLE22.--Global Refrence Atmospheric Model-90 tabular output example In its latest version, Global Reference
Atmospheric Model-90 (GRAM-90),
the model is currently undergoing
revision by a team from Computer
Science Corporation (CSC) under the
direction of the Electromagnetics and
Environments Branch (EL54) of the
MSFC's Systems Analysis and
Integration Laboratory. Project goals
include incorporating an improved,
low-level (surface to 25-kilometer
altitude), global data base to provide
better values of the standard output
parameters within that layer.
(Figure 171 depicts a graphical zonal
wind comparison of one candidate
data base with the Global Reference
_ _j_._ F__ 9- _ _',_
Atmospheric Model-90 and the
Kennedy Range Reference
,* H Atmosphere.) In addition, the code is
"JSF
being streamlined for faster
computational operation and will
include various atmospheric
constituent values, including moisture,
,i _ j_.r_ 1_. _rl,

from the surface to orbital altitudes.


_.1_

" . / t
This new version, tentatively
,1. identified as the Global Reference
Atmospheric Model-95 (GRAM-95)
(for planned release in 1995), will
provide the flight community with a
more accurate, cohesive reference
atmosphere, valid from the surface to
Earth orbit, for use in both engineering
and scientific analyses.

Sponsor: Office of Space Flight

[;_igt t

( kn :, Industry Involvement: Computer


I!nc
Science Corporation (Jere Justus and
William Jeffries)

i!2. i)il

242
4 0 e 0 o o o o o O 0 e e o

Technology Programs

3O
GUACA---A.- Terrestrial and Space
Environment Reference
A _ GRAM90.____
25 Documents

t
Dale L. Johnson/EL54
2O
205-544-1665

B. Jeffrey Anderson/EL54
_15 205-544-1661

10- Two key documents describing the


natural environment--both used
_at_8 extensively in spacecraft design,
mission planning, and analyses--have
5 m
- _a_1:280.33
been completely updated by the
f ,: .28 Electromagnetics and Environments

0 -J i I i r i J j i Branch of the Systems Analysis and


0 5 10 15 20 25 30 35 40 45 Integration Laboratory. One of these
documents, Terrestrial Environment
m/s
(Climatic) Criteria Guidelines for Use
FIGURE
171 .--Graphical wind comparison of Global Reference Atmospheric ill Aerospace Vehicle Development,
Model-90 and the Kennedy Range Reference Atmosphere. 1983 Revision (NASA TM-82473),
has been updated to NASA TM-451 l,
1993 revision (keeping the same title).
The other, Space and Planetal 3'
Environment Criteria Guidelines fi_r
Use in Space Vehicle Development,
1982 Revision, Volume I (NASA TM
82478), has been updated to Natural
Orbital Envitvnment Guidelines for
Use in Aerospace Vehicle
Development, NASA TM-4527
(1994). In this case, all of the lunar
and planetary data were excluded in
the new document and were replaced
with a greatly expanded description of
the near-Earth space environment
experienced by low-Earth orbiting
spacecraft. These two documents
present comprehensive Earth and near-
Earth natural environment information
in a concise statistical format ideal tbr
the aerospace engineering community.
These data may be tailored to meet
specific space system design and

243
o o o o o o o o o

MSFC Research and Technology 1994

95 90 85 8O
I
_.ake Hurol (

40
40

VIII
35

I1___1 :, IlL .

30
30

AR_,/:." TN

;"-i ............I...........
Gulf of Mexico
I
95 90 85 80

Scales VII to Xl shown are the modified 0 100 200 miles Index map showing approximate
Mercalli intensity scale of 1931. , region (shading) where epicenters

0 100 2C)0 kilometers might occur.

FIGURE172.--Estimated maximum regional seismic intensities associated with great earthquakes that could occur along
the New Madrid seismic zone.

244
o o B o o

Technology Programs

development needs where advanced 6O


environmental information is required. m

The terrestrial environment document 5O


(NASA TM-4511 ) provides _ _ Drizzle (0.25 rnm/h)
environments information for the 0- to
E 4O
90-kilometer (km) altitude range.
e,n
Perhaps the most important update is
presented in section If, "Winds/
3O
Ground and Aloft." Here, the wind I--
Z/ / L^fMo /
_k elaet:v_al:. 15('_5m/_II )
modeling information provides a
greatly improved capability for the (150 mm/h)
2O
estimation of wind loads and their
___]/ / ___ Extremely HeavyRain
effects on the design and development
of launch vehicles and for use in
10
mission planning studies in general.
Other improvements were made in the
descriptions of atmospheric electricity I I I [ I
and atmospheric constituents, as well 0 1 2 3 4 5 6 7 8 9
as in vehicle exhaust, atmospheric Raindrop Diameter (mm)
moisture aloft, and earthquake and
sea-state statistics. This reference
FIGURE
173.--Distribution of raindrop sizes.
document also provides the user with
information concerning atmospheric
models, radiation, precipitation, fog
and icing, cloud cover, and tornado/
hurricane statistics. Figures 172 and
0.6
173 present examples of expected
seismic intensities and raindrop sizes
that can be used in design study
analyses.

The material used to update the


document describing the orbital
environment (NASA TM-4527) was ;_ 0.3 --
developed primarily because of the
technical challenges presented by
space station and other NASA
programs over recent years. In 28.5 \1
_" 0.1
particular, the necessity for developing
a guidance, navigation, and control
system capable of providing long- 0
0 2 4 6 8 10 12 14 16
duration microgravity environments
Debris Velocity Relative to Spacecraft(km/s)
and difficulties related to the design of
various thermal control systems led to
detailed analysis of atmospheric FIGURE
174.--Normalized collision velocity distribution as a function
density and environmental thermal of the debris velocity for a spacecraft with orbital
parameter variations experienced at inclinations of 28.5 , 57 , and 98 .

245
o o o o o o o o o o o Q qJ

MSFC Research and Technology 1994

Spacecraft/Environmental
Interaction: Spacecraft
Charging Overview

Matthew B. McCollum/EL54
205-544-2351
\

Above an altitude of approximately


Sufl 90 kilometers, a portion of the
molecules comprising the Earth's
atmosphere is ionized by solar
radiation, producing positively
charged ions and free electrons. This
collection of electrically charged
particles--known as the natural space
plasma--occurs in all spacecraft
orbits. The energy of the charged
particles causes them to move
continuously, which creates an electric
current. When a spacecraft orbits the
Earth, some of this current flows to
FIGURE
175.--Noon-midnight cross-section view of plasma density (m -3)as
the spacecraft, causing charge to
a function of altitude from 150 to 700 kilometers for June 21
accumulate on its exposed surfaces.
solar minimum conditions (F_o7=70.1, contours in the 0 and
The charge accumulation--a
180 longitude plane; tRI90 results with default options
phenomenon known as "spacecraft
selected).
charging'----can cause such unwanted
effects as arc discharging, increased
surface contamination, and sputtering.
orbital altitudes. This document solar cycles, and magnetic and
presents the results of this work in a gravitational fields, so that all areas of Natural space plasma is a source of
handy statistical format. The orbital the low-Earth orbit natural both negative and positive current to
debris and micrometeoroid environment are described. spacecraft surfaces. Plasma electron
environment descriptions were also incidence on spacecraft surfaces
developed, at least partially, out of Sponsor: Office of Space Flight creates a negative current, while
work motivated by the space station plasma ion incidence creates a positive
current. The natural space plasma is
(fig. 174). Work on other programs
not, however, the only source of
expected to fly in polar orbits led,
electric current to spacecraft surfaces.
similarly, to an expanded description
of the ionospheric plasma (low-energy Others include photo and secondary
electron currents (which are positive
charged particle) environment
(fig. 175). This document also currents) composed of electrons
includes descriptions of ionizing liberated from spacecraft surface
radiation, electromagnetic radiation, materials when given sufficient energy
by solar radiation or impinging plasma
particles.

246
aJ atooo eeooooo o o o o

Technology Programs

The relative magnitudes of the "floating potential," Vr, and no more


different sources of positive and charges accumulate (fig. 176). _Dielectric
negative current depend on the
Surface '_
properties of the natural space plasma, If the spacecraft is all metal (i.e.,
sunlight conditions, and the electrical conductive), the entire spacecraft will
properties of spacecraft surface be charged to the same equilibrium or
materials. If the sum of the positive floating potential. If, however,
and negative currents are not equal, dielectric exterior surface materials
spacecraft charging occurs and a net have been used and the electric current
charge will accumulate on spacecraft varies, different surfaces may charge
surfaces. As one type of charge to different floating potentials, a FIGURE
177.--Differential charging.
accumulates (negative or positive), it process called "'differential charging."
generates an electric force field that (Dielectrics are poor distributors of relatively low energy and typically
decelerates like-charged particles accumulated charge because they does not charge spacecraft surfaces to
(decreasing their current, positively or maintain a portion of the charge high levels independently. However,
negatively) and accelerates oppositely deposited on them.) A variation in the interaction between the plasma and
charged particles (increasing their charged particle flux causes surfaces exposed, electrically biased surfaces
current, positively or negatively). The to reach different floating potentials. (e.g., solar arrays) can cause high
process continues until the accelerated The largest levels of differential levels of charging that lead to arc
particles can be collected rapidly charging typically develop between discharging, increased surface
enough to balance the currents. At this sunlit and shaded surfaces since the contamination, and sputtering.
point, the spacecraft has reached its photoelectron current (which in some
equilibrium charging level, or cases can be the largest source of The fact that spacecraft charging
positive current to a surface) maintains occurs in all orbits makes it an
CurrentSource Signof
the floating potential of sunlit surfaces important issue in the design of any
Current
Solar Photons positive relative to shaded surfaces spacecraft. As in response to other
(fig. 177). A difference in floating natural environmental effects, such as
potentials produces an electric force those from the thermal or ionizing
field---causing stress in surface radiation environments, a spacecraft
___--f-Photoelectrons_k + materials and possibly leading to arc can he designed to minimize the
'I::
og discharging--between two surfaces. detrimental effects attributed to
spacecraft charging. This requires both
g
o
Vf
/ Spacecraft charging occurs in all an understanding of the natural space
Plasma Electrons orbits, although the highest levels of environment and a knowledge of how
charging, with typically the worst the interaction between that
effects, occur when spacecraft environment and a spacecraft leads to
encounter high-energy plasma. At high spacecraft charging.
Plasma Ions [ +
inclination, low-altitude, Earth-orbit
spacecraft can be charged to large Sponsor: Office of Space Flight
FIGURE
176.--Sources of electric negative values by energetic electrons
current to a spacecraft precipitating from the magnetosphere Industry Involvement: Sverdrup
surface. (Arrows show during auroral events. This is similar Technology, Inc. (Joel L. Herr)
the direction of the to the situation in geosynchronous
current flow; the width of orbit (GEO), where spacecraft
the arrows is frequently encounter high-energy
proportional to the flux of plasma associated with geomagnetic
each charged particle substorms. The low inclination, low-
species.) Earth orbit (LEO) plasma has a

247
o(0oo oo oo oo oo oo ooooooo

MSFC Research and Technology 1994

0.6
Spacecraft 128 s RunningMeans
Thermal
0.5
Environment
!
Modeling
0.4
Bonnie F. James/EL54
205-544-6985
O
"c3

0.3
m
Correct definition of the orbital ,C

thermal environment--which varies


significantly over orbit and over a 0.2
mission's lifetime--is an integral part
of an effective spacecraft thermal
design. Because temperature control
0.1
requirements for spacecraft
components should normally fall
within a predetermined range,
temperature fluctuations need to be I I 1 I I I I
00 50 100 150 200 250 300 350 4uO
minimized to prevent system fatigue.
OLR(W/m2)
One of the most frequently
encountered concerns is the ability to
0.6
provide adequate heat rejection to
cold-sensitive systems. Fluctuations in 5,400 s RunningMeans
temperature can fatigue different
system components and lead to system 0.5
failures. Another major concern is the
possibility of excessive freeze-thaw
cycling of thermal control fluids 0.4
caused by abrupt changes in the
thermal environment which may
0
require oversizing of radiators or
0.3
permanent radiator freezing.

Spacecraft receive radiant thermal


energy from three sources--incoming 0.2
solar radiation (from which the solar
constant is derived); reflected solar
energy (albedo); and outgoing 0.1
longwave radiation (OLR), which is
emitted by the Earth and its
atmosphere--and radiate or reflect it t I I I I I I
50 100 150 200 250 300 350 400
to the cold sink of space. When one
considers the Earth and its atmosphere OLR (W/m 2)
as a whole and averages long periods
FIGURE
178.--Altitude/outgoing Iongwave radiation correlated pairs for
30 inclination orbits.

248
O o o o O O O o o O

Technology Programs

of time, the incoming solar energy and Sponsor: Office of Space Flight Protecting Against
outgoing longwave radiation energy
are essentially in balance. However, Industry Involvement: New
the Effects
they are not in balance everywhere on Technology, Inc. (G. Wade Batts) of Spacecraft
the globe, and there are variations with
respect to local time, geography, and OO4OO
Charging
atmospheric conditions. A spacecraft's
motion with respect to the Earth Matthew B. McCollum/EL54
results in its sensing only a particular 205-544-2351
swath across the full global thermal
profile. Spacecraft charging is the process by
which all orbiting spacecraft
The Electromagnetics and accumulate electric charge from
Environments Branch of the Systems natural space plasma. A thorough
Analysis and Integration Laboratory is understanding of this process is
conducting a study of the variations of necessary because the effects
the albedo and outgoing longwave attributed to spacecraft charging--arc
radiation to improve initial discharging and surface material
environments inputs into spacecraft degradation by increased
thermal design models. The study uses contamination and sputtering--have
data from the Earth Radiation Budget proven to be of serious engineering
Experiment (ERBE, which began in concern. One method to protect
the 1980's and is still ongoing), a against these detrimental effects is to
comprehensive, multisatellite implement a spacecraft charging
experiment that has as its primary effects protection plan, which includes
objective global data collection of adopting design guidelines that limit
such Earth radiation budget spacecraft-charging-related effects and
parameters as incident sunlight (solar performing computer analyses to
constant), reflected sunlight (albedo), assess the risks of design choices that
and outgoing Iongwave radiation. This are less than ideal from a spacecraft-
experiment was selected because of its charging standpoint.
thorough coverage and its up-to-date
information.
The accumulation of charge on
exposed surfaces of a spacecraft is
The results of this study provide the caused by unequal negative and
design engineer with a description of positive electric currents to spacecraft
how albedo and outgoing Iongwave surfaces. Sources of electric current
radiation vary and correlate for include positive ion and negative
differing orbital characteristics electron currents from natural space
(fig. 178). Final study results should plasma, as well as photo and
provide the thermal design community secondary electron currents composed
with a much more accurate and of electrons liberated from spacecraft
comprehensive representation of the surface materials when given
thermal environment for use in sufficient energy by solar radiation
spacecraft thermal design, and impinging plasma particles.
development, and operations. Spacecraft surfaces accumulate charge
until the generated electric field can

249
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MSFC Research and Technology 1994

logic upsets, component failure) to the ion sputtering. In the case of


equilibrate the positive and negative
currents, which results in no net fatally catastrophic. An example of a sputtering, large negative floating
spacecraft charging event leading to potentials of spacecraft surfaces
current being collected. At this point,
arc discharging is shown in figure accelerate positively charged ions to
the spacecraft has reached its
179. _ The upper panels are high energies, leading to the physical
equilibrium charging level or "floating
spectrograms of electron and ion removal of surface atoms (i.e.,
potential," with a value depending on
fluxes showing the encounter of the sputtering) by the impacting ions.
the relative magnitudes of the different
P78-2 spacecraft with a high-energy Contamination occurs when organic
sources of current.
geomagnetic substorm. The bottom molecules, outgassed from spacecraft
surfaces and ionized while still near
Spacecraft charging occurs in all panel illustrates the charging level of a
dielectric Kapton surface relative to the spacecraft, are attracted to
orbits, although the highest levels of
the underlying structure and the negatively charged surfaces. The more
charging, with typically the worst
occurrence of two discharges detected negative the floating potential of a
effects, occur when spacecraft
by the pulse analyzer. surface, the greater the probability of
encounter high-energy plasma. At high
its contamination.
inclination, low-altitude, Earth-orbit
spacecraft can be charged to large Besides generating electromagnetic
interference, arc discharging produces A spacecraft charging effects
negative values by energetic electrons
localized heating and ejection of protection plan protects against the
precipitating from the magnetosphere
surface material from the arc- detrimental effects of spacecraft
during auroral events. This is similar
to the situation in geosynchronous discharge site. The loss of material charging. Such a plan includes
orbit (GEO), where spacecraft degrades spacecraft structural integrity defining the natural space plasma to
and alters the properties of spacecraft which the spacecraft will be exposed
frequently encounter high-energy
surface materials. Other spacecraft- and developing design guidelines with
plasma associated with geomagnetic
substorms. The low-inclination, low- charging-related effects of concern the purpose of reducing or eliminating
include degradation of spacecraft the harmful effects attributed to
Earth orbit (LEO) plasma has a
relatively low energy and typically surface material properties due to spacecraft charging. An important step
increased surface contamination and in implementing a protection plan is
does not charge spacecraft surfaces to
high levels independently. However, 20.0
interaction between the plasma and
exposed, electrically biased surfaces Increasing_ 4.0
Electron | 1.0
(e.g., solar arrays) can cause high
Energy |
levels of charging. (keV) | 0.1
0
The primary mechanism by which
spacecraft charging disturbs mission Increasing J 0.1
activities is through arc discharging-- Photon
Energy | 1.0
when generated electric fields from
(keV) _ 4.0
spacecraft charging exceed breakdown 10.0
thresholds. The arc-discharge process
40.0
rapidly releases large amounts of
electric charge that gives rise to Kapton -1,000
currents flowing in the spacecraft's Voltage to
structural elements. The arcing Spacecraft -100
Ground -10
produces a broadband electromagnetic
field which can couple into spacecraft 23.4 23.7 0 0.3
electronics and cause operational Magnetic LocalTime, Hour
anomalies ranging from minor
irritations (i.e., telemetry glitches, FIGURE
179.--Spacecraft charging event on P78-2 spacecraft in eclipse.

250
0 O O O O O O 0 O O 0 O o O O o o O o O O

Technology Programs

T&C Antenna

enna
Solar Cells

Solar Sail Boom

Sounder

Imager

Kapton Substrate
'_ UHFAntenna

Aluminum MLI NC-Paint Kapton Solar Cells

FIGURE
180.--NASA Charging Analyzer Program for Geosynchronous Orbit (NASCAP/GEO) model
of a geosynchronous communications satellite.

the application of computer modeling and then assigning materials to the implement a spacecraft charging
to estimate the extent and likelihood outer surfaces of the structure effects protection plan. The desired
of electric charge buildup on (fig. 180). Areas on the model of the outcome of such a protection plan is a
spacecraft surfaces. Three- spacecraft where large levels of resulting spacecraft design that both
dimensional computer programs charging develop are identified as limits the causes and effects of
specifically designed for this purpose possible arc-discharge sites. Using spacecraft charging and incorporates
include the NASA Charging Analyzer computer analysis, trade studies are immunity to those effects.
Program for Low-Earth Orbit conducted on alternative spacecraft
(NASCAP/LEO), used to simulate designs in an effort to balance the _Vampola, A.L., 1980. P78-2
spacecraft charging of low-inclination, risks associated with charging effects Engineering Overview. Spacecraft-
low-altitude, Earth-orbit spacecraft; (primarily the probability and severity Charging Technology,
Potentials of Large spacecraft in of discharges) against other design 1980 Conference,
Auroral Regions (POLAR), used to considerations. As a result of the NASA CP-2182:439-60.
model spacecraft charging in low- computer analyses, design
altitude, POLAR orbit; and the NASA recommendations are made to address Sponsor: Office of Space Flight
Charging Analyzer Program for specific spacecraft charging issues that
Geosynchronous Orbit (NASCAP/ arise. Industry Involvement: Sverdrup
GEO), used to model spacecraft Technology, Inc.
charging by a geomagnetic substorm. The fact that the effects attributed to
spacecraft charging can be of serious
A NASCAP or POLAR model of a engineering concern makes spacecraft
spacecraft is formed by combining charging an important issue in the
various geometric shapes in an attempt design of any spacecraft. One method
to simulate the spacecraft structure, to guard against charging effects is to

251
Abbreviations
andAcronyms
AADSF Advanced Automated Directional BTOS Beam Transmission Optical System
Solidification Furnace CA clocking angle
AAS American Astronautical Society CAD computer-aided design
ACES advanced control evaluation for structures CAG1 computer-aided grid interface
ACTIS Advanced Computed Tomography CAMEX Convection and Moisture Experiment
Inspection System CaPE Convection and Precipitation/
AEOLUS Autonomous Earth Orbiting Lidar Utility Electrification
Sensor CAR critical area response
AETF Advanced Engine Test Facility CASE computer-aided software engineering
AFM advancing front method CAVE Computer Applications and Virtual
AFSIG Ascent Flight System Integration Group Environments Laboratory
Ag-MH silver-metal hydride CBL convective boundary layer
Ag-Zn silver-zinc CCD charge-coupled device
AGU American Geophysical Union CCP center cracked panel
AI artificial intelligence CCT cognitive computing techniques
AIAA American Institute of Aeronautics and Cd cadmium
Astronautics CDDF Center Director's Discretionary Fund
AITP Aerospace Industry Technology Program CEC Chemical Equilibrium Computer
albedo reflected solar energy CEETC3 Combined Environmental Effects Test-
AMCC advanced main combustion chamber Cell 3 system
AMPR Advanced Microwave Precipitation CFC chlorofluorocarbon
Radiometer CFD computational fluid dynamics
ANOVA analysis of variance CFE continuous-flow electrophoresis
AOPL Aerosol Optical Properties Laboratory CGRO Compton Gamma-Ray Observatory
AR&C automated rendezvous and capture CHymP CaPE Hydrometeorology Project
ARC Ames Research Center CICM coaxial injection combustion model
ARCS Argon Release for Controlled Studies CIRS composite infrared spectrometer
sounding rocket CLR coherent laser radar
ASCA Advanced Satellite tbr Cosmology and cm centimeter
Astrophysics CO carbon monoxide
ASRM advanced solid rocket motor CO 2 carbon dioxide
ASTEX Atlantic Stratocumulus Transition codecs compressor-decompressors
Experiment COHMEX Cooperative Huntsville Meteorological
ASTM American Society for Testing Materials Experiment
ATD alternate turbopump development CORSSTol Cylinder Optimization of Rings, Skin, and
ATLAS-3 Third Atmospheric Laboratory for Stringers with Tolerance sensitivity
Applications and Science Mission COST controls, optics, structures, and thermal
ATMOS Atmospheric Trace Molecules Observed interactions
By Spectroscopy COTS commercial off-the-shelf
ATS automated torque sensor CRES corrosion-resistant steel
AXAF-I Advanced X-Ray Astrophysics Facility-- CSC Computer Science Corporation
Imaging CSI controls/structures interaction
BATSE Burst and Transient Source Experiment CSI/GTF Controls/Structures Interaction Ground
blisk integrally bladed turbine disk Test Facility
BOL beginning-of-life CTOD crack-tip opening displacement

252
0 0 0 o 0 0 o o 0 o o 0 0

Abberviations and Acronyms

CTTP Cryogenic Tank Technology Program g/cm -_ grams per cubic centimeter
Cu copper Ga gallium
CW continuous wave GASP General Aerodynamic Simulation
DAAC Distributed Active Archive Center Program
dc direct current GATV ground-to-air television
DC-X Delta Clipper Experimental vehicle GC generic card
dc/dc direct current/direct current GCIP GEWEX Continental Scale International
DCE DC electric field instrument Project
DMSP SSM/I Defense Meteorological Satellite Program GCM general circulation model
Special Sensor Microwave/lmager GDSS General Dynamics Space Systems
DOD Department of Defense Ge germanium
DOE Department of Energy GENIE general grid generation system
DSMC direct simulation Monte Carlo analysis GEO geosynchronous orbit
DTM digital transient model GEOSIM GEOphysical fluid-flow SIMulator
DTO demonstration test objective GEOWARN Global Emergency Observation Warning
ECMWF European Center for Medium-range and Relief Network
Weather Forecasting GEWEX Global Energy and Water Cycle
EDO extended-duration orbiter Experiment
ELV expendable launch vehicles GGOT Gas Generator Oxidizer Turbine
EOL end-of-life GGS Global Geospace Study
EOS Earth Observation System GHC generalized byper-coherence
EPA Environmental Protection Agency GHe gaseous helium
EPFCG elastic-plastic fatigue crack growth GIS geographic information system
EPRI Electric Power Research Institute GLOBE GLObal Backscatter Experiment
EPS electrical power system GN&C guidance, navigation, and control
ERBE Earth Radiation Budget Experiment GOES Geostationary Operational Environmental
ESA European Space Agency Satellite
ET elapsed time GONG Global Oscillations Network Group
ETO Earth-to-Orbit GPC Gravity Probe B
EUV extreme ultraviolet GPS Global Positioning System
eV electron volts GRAM Global Reference Atmospheric Model
EVA extravehicular activity GSFC Goddard Space Flight Center
EVM Experimental Vector Magnetograph (also GST glutathione S-transferase
EXVM) GTF ground test facility
f# focal ratio GVaP Global Energy and Water Cycle
FACE Florida Area Cumulus Experiment Experiment Water Vapor Project
FAD failure assessment diagram H+ hydrogen ion
FDIR fault detection, isolation, and recovery HBMS Hirshfelder-Buehler-McGee-Sutton
FDNS Finite-Difference, Navier-Stokes HCF high-cycle fatigue
FEM finite element model HCF hydrogen cold flow
FOV field of view HDOS Hughes Danbury Optical Systems
fps frames per second He helium
FRL Flight Robotics Laboratory He + helium ion
FSSP Forward-Scattering Spectrometer Probe He-Cd helium-cadmium
ftp file transfer protocol He-Ne helium-neon
FUV far ultraviolet HEE hydrogen environmental embrittlement
G units of gravitational force HESI High-Energy Solar Imager

253
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MSFC Research and Technology 1994

Hex heat exchanger ITCZ interTropicai Convergence Zone


mercury ITL Inducer Test Loop
Hg
mercury-xenon IV independent variable
Hg-Xe
HH-PCAM hand-held protein crystallization in IWC integrated water content
microgravity hardware J joule
HI-PAC DTV high-packed digital television (also HI- JANNAF Joint Army, Navy, NASA, and Air Force
PAC) JIRAD joint independent research and
HIP hot isoslatic pressing development
human immunodeficiency virus JPEG Joint Photographic Experts Group
HIV
Ho, Tm:YAG holmium, thulium: yttrium aluminum JPL Jet Propulsion Laboratory
Johnson Space Center
garnet JSC
Kelvin
HOMO-LUMO highest occupied molecular orbital-lowest K
unoccupied molecular orbital KAO Kuiper Airborne Observatory
Knowledge-based Autonomous Test
HOSC Huntsville Operations Support Center KATE
HPFT high-pressure fuel turbine Engineer
kilobits per second
HPVI'P high-pressure fuel turbopump kbps
kiloelectron volts
HPOTP high-pressure oxygen turbopump keV
kilohertz
HPOTP high-pressure oxidizer turbopump kHz
kilometer
HRDM high-rate demultiplexer km
kilometers per second
HRM high-rate multiplexer km/s
Kennedy Space Center
HRV highly reusable vehicles KSC
Huntsville Simulation Laboratory Ku-band 15.250 to 17.250 gigahertz
HSL
kilowatt hours
HST Hubble Space Telescope kWh
hertz L-O-L like-on-like
Hz
International Astronomical Union LAD liquid acquisition device
1AU
interface control document LALMM load-allowable load minimum margin
ICD
International Decade for National Disaster LaRC Langley Research Center
IDNDR
Reduction LAWS Laser Atmospheric Wind Sounder
1ECEC lntersociety Energy Conversion and lbm/sec pound mass per second
Engineering Conference LCF low-cycle fatigue
IFM in-flight maintenance LDV laser Doppler velocimeter
Low-Energy Ion Facility
IGES Initial Graphics Exchange Specification LEIF
low-Earth orbit
ILC intelligent load controller LEO
IMF interplanetary magnetic field LIS Lightning Imaging Sensor
IML-2 International Microgravity Laboratory 2 LLPC liquid-liquid partition chromotography
load minimum margin
INS inertial navigation system LMM
indium antimonide LMSC Lockheed Missiles and Space Corporation
InSb
IPC intelligent power controller LN 2 liquid nitrogen
IR infrared LO. liquid oxygen (also Iox)
IRAD industrial research and development LO:-LH: liquid oxygen-liquid hydrogen
Infrared Astronomy Satellite LOLC Laser Optical Particle Counter
IRAS
IRTF Infrared Telescope Facility lox liquid oxygen (also LO 2)
ISCCP International Satellite Cloud Climatology LPFTP low-pressure fuel turbopump
low thermal conductivity
Project LTC
Lunar Ultraviolet Telescope Experiment
ISO Infrared Space Observatory LUTE
meter
ISOPHOT Infrared Space Observatory m
spectrophotometer

254
o o e o e o o o o o o o o o o o e o o o o

Abberviations and Acronyms

MACAWS Multicenter Airborne Coherent NiH_ nickel-hydrogen


Atmospheric Wind Sensor NIR near-infrared

maglev magnetically levitated NIST National Institute for Standards and


MARCSIM MSFC automated rendezvous and capture Technology
simulation NITROX increased oxygen/reduced nitrogen
MB/s megabits per second NLO nonlinear optical
MCC main combustion chamber NLS National Launch System
MCP microchannel plates nm nanometer
MCPT multicycle proof test NOAA National Oceanic and Atmospheric
MECO main engine cutoff Administration
MeV million electron volts NOx nitric oxide
MHD magnetohydrodynamic NS neutron star
MHz megahertz NSTS National Space Transportation System
MI Magnetosphere lmager NTSC National Television Standards Committee
MIMR Muhifrequency hnaging Micro,,vave NURBS non-uniform rational B-splines
Radiometer NUV near-ultraviolet
MIXE Marshall Imaging X-Ray Experiment O+ oxygen ion
MLT magnetic local tirne OACT Office of Advanced Concepts and
MNA 2-methyl-4-nitmniline Technology
MOSFET metal oxide semiconductor field-effect OLR outgoing longwave radiation
transistor OMV orbital maneuvering vehicle
MPa megaPascal OSEE optically simulated electron emission
MPEG Motion Picture Experts Group OSHA Occupational Safety and Health
MR mixture ratio Administration
MSCSurv Manned Spacecraft Crew Survivability OTD Optical Transient Detector
MSU microwave sounding unit OTTR Oxidizer Technology Turbine Rig
MTPE Mission to Planet Earth P&W Pratt and Whitney
mV/m milliw)lts per meter P-T pressure-temperature
v frequency PAM portable automated mesonet
NAOMI National Adaptive Optics Mission PAMELA Phased-Array Mirror, Extendible Large
Initiative Aperture
NARC North American Rayon Corporation PAN polyacrylonitrile
NASCAP/GEO NASA Charging Analyzer Program for PBL planetary boundary layer
Geosynchronous Orbit PCC Precision Castparts Corporation
NASCAP/LEO NASA Charging Analyzer Program lbr PCR payload control room
Low-Earth Orbit PCR principal component regression
NASP National Aerospace Plane PDF probability distribution function
NAVC Northeast Alternative Vehicle Consortium PEG polyethylene glycol
NBS Neutral Buoyancy Simulator PI principal investigator
NCAR National Center for Atmospheric Research PL peak load
NDE nondestructive evaluation PLS partial least squares
Ne neon PMD propellant management device
NESDIS National Environmental Satellite Data PMM probability matching method
Information Service POLAR Potentials of Large Spacecraft in Auroral
Ni nickel Regions
Ni-Cd nickel-cadmium PRF pulse repetition frequency
Ni-MH nickel-metal hydride

255
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MSFC Research and Technology 1994

PRISM Passively Cooled Reconnaissance of the SjGST Schistosoma j aponicum


Interstellar Medium SLA stereolithography
PSD power spectral density SNR signal-to-noise ratio
PSEM phase-synchronized enhancement method SNTP space nuclear thermal propulsion
PSI phase-shifting interferometry SOF scintillating optical fibers
PSI plasma source instrument SOFIC Scintillating Optical Fiber Ionization
pounds per square inch absolute Calorimeter
psia
PSW physical split-window SOHO Solar and Heliospheric Observatory
PTDS Post-Test Diagnostic System SPIE Society of Photo-optical Instrumentation
QE quantum efficiency Engineers
QN quadravariate normal SPIP Solid Propulsion Integrity Program
R-curves resistance curves SPSR space-portable spectroreflectometer
R/S range over standard SRM solid rocket motor
REFLEQS REactive FLow EQuation Solver SSA Space Suit Assembly
RGB red, green, blue SSM/I Special Sensor Microwave/Imager
RIMS retarding ion mass spectrometer SSM/PMAD Space Station Module Power
RI+V reusable launch vehicle Management and Distribution
RMS remote manipulator system SSME space shuttle main engine
rms root-mean-square SSTO single-stage-to-orbit
RNTS Rocket Nozzle Technology Subcommittee STICS super thermal ion composition
ROSETA range over standard deviation spectrometer
experimental trend analysis STME space transportation main engine
RPC remote power controller STS space transportation system
RSRM redesigned solid rocket motor STV space transfer vehicle
RTG radioisotope thermoelectric generator SWRI Southwest Research Institute
RTLS return-to-launch-site SXI Solar X-Ray lmager
SAFD System for Anomaly and Failure TAL time after launch
Detection TAL trans-Atlantic landing
SAO Smithsonian Astrophysical Observatory TAL transoceanic abort landing
SBIR Small Business Innovation Research TAPP Twin Auroral Plasma Probes
SBTD space booster technology demonstrator TCA thrust chamber assembly
SCIFER Sounding of the Cleft Ion Fountain time constant
_dcca)

Energization Region Te tellurium


SCIM standard cubic inches per minute TEM transition electron microscope
SCN/H,0 succinonitrile/water THM traveling heater method
SDIO Strategic Defense Initiative Organization TIDE Thermal Ion Dynamics Experiment
SDT science definition team TIPS Thermal Input Printing System
SEDS Students Ibr the Exploration and Tm, Ho: YLF thulium, holmium: yttrium lithium
Development of Space fluorine
SEDSAT Students lk)r the Exploration and TMI Tropical Rainfall Measuring Mission
Development of Space Satellite Microwave Imager
SEEF Space Environments Effects Facility TOA top-of-atmosphere
SHEELS Simulator for Hydrology and Energy TOGA COARE Tropical Ocean Global Atmosphere
Exchange at Land Surface Coupled Ocean Atmosphere Response
SHG second harmonic generation Experiment
Si silicon TPS thermal protection system
SIM simulation control room _rl%"
rise time

256
0 0 0 O O O 0 0 0

Abberviations and Acronyms

TRMM Tropical Rainfall Measuring Mission


TRP Technology Reinvestment Project
TTA turbine test article
TTB Technology Test-Bed
TTE turbine test equipment
UAH University of Alabama in Huntsville
UAH-ARC University of Alabama in Huntsville
Aerophysics Research Center
ULE ultra-low expansion
UPS uninterruptible power supply
USML-2 U.S. Microgravity Laboratory 2
USMP-2 Second United States Microgravity
Payload
USNAWC U.S. Navy Air-Warfare Center
UTC universal time coordinated
UV ultraviolet
UVI Ultraviolet Imager
V volt
Vac volts, alternating current
VAS Visible Infrared Spin-Scan Radiometer
Atmospheric Sounder
VDA video decoder assembly
Vdc volts, direct current
VEA video encoder assembly
VETA-I Verification Engineering Test Article I
VGS video guidance sensor
VI virtual instrument
VISSR Visible Infrared Spin-Scan Radiometer
VPCR virtual payload control room
VPPA variable polarity plasma arc
VR virtual reality
VSIM virtual simulation control room
VUV vacuum ultraviolet
VWM vector wind model
WTA West Test Area
XUV x-ray ultraviolet
Z-R reflectivity-rain rate
Zn zinc
C degrees Celsius
!am micrometer

257
Indexof Contacts
Abbas, Mian M. Infrared Spectroscopy of the Earth's Upper Atmosphere and Planetary Atmospheres ........... 42

Adams, Mitzi Fractal Dimensions: Tools for Sunspot Magnetic Field Analysis ........................................... 79

Ahmed, Rafiq Development of Improved Cryogenic Tanks for Upper Stages ............................................ 194

Alexander, Leslie, Jr. Space Shuttle Main Engine Bearing Assessment Program ................................................... 170

Anderson, B. Jeffrey Terrestrial and Space Environment Reference Documents ................................................... 243

Benjamin, Theodore G. GENIE + +--General Grid Generation System .................................................................... 210

Bevilt, Mat Cylinder Optimization of Rings, Skin, and Stringers With Tolerance Sensitivity ................ 227

Blakeslee, Richard J. Aircraft Investigations of Lightning and Thunderstorms ........................................................ 46

Bordelon, Wayne J., Jr. Investigation of Inducer Cavitation and Blade Loads ........................................................... 220

Breithaupt, Barbara S. Space Shuttle Main Engine Bearing Assessment Program ................................................... 170

Bukley, Angelia R Global Emergency Observation Warning and Relief Network ............................................... 19

Burns, H. DeWitt New Optically Stimulated Electron Emission Instrument .................................................... 134
Near-lnfrared Optical Fiber Spectrometry of Critical Surfaces ............................................ 148

Campbell, Jonathan W. High-Energy Solar Imager ..................................................................................................... 15


Passively Cooled Reconnaissance of the Interstellar Medium ............................................... 15

Canabal, Francisco. Iil Computational Fluid Dynamics Analysis of the Bonding-Agent-Induced Flow
of Hip Prostheses Implantation ...................................................................................... 212

Carruth, Ralph Space-Stable, Electrically Conductive, Thermal Control Coatings ...................................... 135

Carter, Daniel C. Atomic Structure of Glutathione S-Transferase/HIV Fusion Protein ................................... 109
Demonstration Flight of New Hand-Held Protein Crystal Growth Hardware ...................... 111
Atomic Structure of Cytochrome C5 from Azotobacter Vinlandii at 1.6 Angstroms ........... 113

Chamlee, Joe Constitutive Law Development Procedures Applied to Redesigned Solid Rocket
Motor Solid Propellant ................................................................................................... 203

Chandler, Michael O. Observations of Downward-Moving Oxygen hms in the Polar Ionosphere ........................... 60

Christi, Mark J. Scintillating Optical Fiber Ionization Calorimeter .................................................................. 96

Clinton, Raymond G., Jr. Development of Low Thermal Conductivity, Polyacryhmitrile-Based Fibers
for Solid Rocket Motor Nozzle Applications ................................................................. 150

258
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Index of Contacts

Coffey, Victoria N. Beam Imaging Diagnostics ..................................................................................................... 64

Craven, Paul D. Time-Dependent Modeling of the Plasmasphere .................................................................... 75

Cronise, Raymond J. Surface Modification of Agarose for Liquid-Liquid Partition Chromatography .................. 114
Automated Statistical Crystallography Software .................................................................. 118

Dabney, Richard W. Automated Rendezvous and Capture .................................................................................... 185

Davis, John M. Space Weather, Solar X-Ray Imaging, and Advanced Detector Development ....................... 8I

Dennis, Henry J. Advanced Main Combustion Chamber Development .......................................................... 160

Denniston, Charles L. Development of State-of-the-Art Proof Test Methodology .................................................. 195

DeSanctis, Carmine E. The Magnetosphere hnager Mission ....................................................................................... 12

Droege, Alan R. Direct Simulation Monte Carlo Analysis of Microthruster Rarefied Flow
Characteristics ................................................................................................................ 208

Dugal-Whitehead, Norma R. An Intelligent Load Controller .............................................................................................. 123


Model-Based Electrical Power Distribution Controller ........................................................ 124

Edwards, David L. hnproved Facility for Investigating Combined Space Environmental Effects ..................... 136

Elam, Sandra K. Advanced Main Combustion Chamber Development .......................................................... 160

Finckenor, Jeffrey L. Non-Autoclave Curing Composite Flight Structures ............................................................ 227


Cylinder Optimization of Rings, Skin, and Stringers With Tolerance Sensitivity ................ 227

Fiorucci, Tony R. Phased-Synchronized Enhancement Method for Machinery Diagnostics ............................ 193

Fishman, Gerald J. Gamma-Ray Flashes of Atmospheric Origin .......................................................................... 92

Fitzjarrald, Daniel E. A Modeling Study of Marine Boundary-Layer Clouds .......................................................... 35


Global Atmospheric Modeling ................................................................................................ 38

Fox, Thomas H. System for Anomaly and Failure Detection .......................................................................... 188

Frazier, Donald O. Kinetics of Diffusional Droplet Growth in a Liquid/Liquid Two-Phase System .................. 100
Polydiacetylenes for Nonlinear Optical Applications ........................................................... 100

Gaddis, Stephen W. Investigation of Inducer Cavitation and Blade Loads ........................................................... 220
Cold Air-Flow Turbine Testing Incorporating Rapid Prototyping Techniques ..................... 222

Gallagher, Dennis L. Global Visualization of Magnetosphere Plasma ..................................................................... 73

Garrett, Sidney W. Laser-Level System for Liquid Hydrogen Run Tank ............................................................ 177

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Giles, Barbara L. Inner Magnetosphere Circulation of Thermal Ions ................................................................. 61

Gillies, Donald C. Growth of Solid Solution Single Crystals ............................................................................. 104

Goodman, Steven J. Cloud Morphology as Inferred From Polarimetric Radar, Passive Microwave,
and Lightning Observations ............................................................................................. 52
Surface Hydrologic Modeling at Regional Scales .................................................................. 56

Gregg, Wayne Elastic-Plastic and Fully Plastic Fatigue Crack Growth ....................................................... 201

Gross, Klaus W. A Model of Critical and Supercritical Evaporation of Drops in Clusters ............................. 174

Guillory, Anthony R. Regional-Scale Atmospheric Moisture Variability .................................................................. 51

Hagyard, Mona J. Solar Magnetic Fields ............................................................................................................. 78

Hale, Joseph P. Virtual Reality as a Human Factors Design Analysis Tool for Architectural
Spaces: Control Rooms to Space Stations .................................................................... 153

Hanson, John M. Automated Rendezvous Guidance and Targeting ................................................................. 230


Ascent Guidance Research .................................................................................................... 231

Harmon, Alan Discovery of a Peculiar X-Ray Nova in Ophiuchus With the Burst and Transient
Source Experiment ........................................................................................................... 90

Hartsfield, Gene A., Jr. NITROX Use in Class III Extravehicular Mobility Unit (Space Suit) ................................. 233

Hathaway, David H. Solar Convection Zone Dynamics .......................................................................................... 83

Hilchey, John D. Lunar Telescopes: Technology Requirements ......................................................................... 10

Hill, Charles K. A New Vector Wind Profile Model for Launch Vehicle Design ........................................... 234
Space Shuttle Launch Probabilities for Assigned Weather Constraints to Support
Space Station Requirements .......................................................................................... 236
Sensitivity of Wind Loads Uncertainties to Wind Profile Smoothing .................................. 238
Space Transportation System Ascent Structural Loads Statistics ......................................... 239

Hood, Robbie E. The Advanced Microwave Precipitation Radiometer ............................................................. 47

Howell, Joe T. MagLifter ................................................................................................................................ 24

Hudson, Susan T. Cold Air-Flow Turbine Testing of the Oxidizer Technology Turbine Rig ........................... 219

James, Bonnie E Spacecraft Thermal Environment Modeling ......................................................................... 248

Jarzembski, Maurice A. Global Aerosol Backscatter Experiment ................................................................................. 49

Jedlovec, Gary J. Hydrologic Studies Using Geostationary Operational Environmental Satellite 8 .................. 48

26O
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Index of Contacts

Johnson, Dale L. Global Reference Atmospheric Model .................................................................................. 24 I


Terrestrial and Space Environment Reference Documents ................................................... 243

Johnson, Gary W. Advanced Space Transportation Systems ............................................................................... 22

Johnson, C. Les The Magnetosphere lmager Mission ....................................................................................... 12

Johnson, Steve C. Shuttle Landing Wind Profiling ............................................................................................ 129


Direct Tropospheric Wind Measurements From Space--Coherent Lidar Design and
Perfbnnance Prediction .................................................................................................. 130

Jones, Clyde S. Off-line Programming of Welding Robot Using Graphical Simulation ................................ 145

Kavaya, Michael J. Shuttle Landing Wind Profiling ............................................................................................ 129


Direct Tropospheric Wind Measurements From Space--Coherent Lidar Design and
Perlk_rmance Prediction .................................................................................................. 130

Keller, Vernon W. Direct Tropospheric Wind Measurements From Space--Wind Sounder lnslrumen!
and System Considerations .............................................................................................. 21

Kim, Jonnathan H. Engine Diagnostics Using Cognitive Computing Techniques ................................................ 26

Kissel, Ralph R. Engine Diagnostics Using Cognitive Computing Techniques ................................................ 26

Lapenta, William M. Global Mass Circulations Induced by Cloud-Radiative Forcing ............................................ 41

Lee, Henry M. Verification of Analytical Methods--Single-Cycle Versus Multipl_Cycle


Proof Testing .................................................................................................................. 197

Lehoczky, Sandor L. Growth of Solid Solution Single Crystals ............................................................................. 104

Lowery, John E. Metal Hydride Battery Developmental Study for Application to Future Space
Power System Designs ................................................................................................... 126

Martin, Jim J. Low-Gravity Propellant Control Via Magnetic Fields .......................................................... 180

McCall, Kurt E. Abductive Power System Control and Diagnostics .............................................................. 122

McCollum, Matthew B. Spacecraft/Environmental Interaction: Spacecraft Charging Overview ............................... 246


Protecting Against the Effects of Spacecraft Charging ......................................................... 249

McDaniels, David W. Stereolithographic Vaned-Elbow Flow Test .......................................................................... 223

McLeod, Catherine D. Post-Test Diagnostics of the Space Shuttle Main Engine ..................................................... 165

McMahon, William M. Non-Autoclave Curing Composite Flight Structures ............................................................ 227

Miller, Timothy L. Numerical Modeling of Nonlinear Baroclinic Fluid Systems ................................................. 34

261
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MSFC Research and Technology 1994

Mims, Katherine K. Nonintrusive Damping for Integrally Bladed Turbine Disks ................................................ 191

Montgomery, Edward E. National Adaptive Optics Mission Initiative ........................................................................... 18

Moore, Craig E. Prediction of Nonlinear Optical Properties of Organic Materials ......................................... 103

Moore, R. Lance Low-Temperature Testing of Static Seals ............................................................................. 172

Moore, Ronald L. Solar Flares ............................................................................................................................. 85

Moore, Thomas E. Chromatic Display of Multidimensional Information ............................................................. 66


Simulated Space Storm Images for Magnetosphere lmager Mission Design ......................... 67
Discovery of Centrifugal Acceleration of the Polar Wind ...................................................... 69
Space Plasma Weather and the Plasma Source Instrument ..................................................... 71

Mulqueen, John A. Global Emergency Observation Warning and Relief System ................................................. 19

Nein, Max E. Lunar Telescopes: Technology Requirements ......................................................................... 10

Nerren, Billy H. New Optically Stimulated Electron Emission Instrument .................................................... 134
Near-lnfrared Optical Fiber Spectrometry of Critical Surfaces ............................................ 148

Noever, David A. Biophysics of Gravity Sensing .............................................................................................. I 15

Nunes, Arthur C. The Reaction of Nitrogen With 2195 Aluminum-Lithium Alloy .......................................... 137
Relating Weld Strength to Weld-Bead Geometry . ................................................................ 138
Understanding Weld-Bead Penetration ................................................................................. 139

Ortega, Rene Fracture Control/Damage Tolerance Methods for Composite/Anisotropic Materials .......... 202

Overton, Ward M., Jr. Non-Autoclave Curing Composite Flight Structures ............................................................ 227

Perry, Gretchen L.E. Advanced Liquid Oxygen Propellant Concept Testing ......................................................... 167

Pollack, Craig J. Ionospheric Plasma Heating by Auroral Winds ...................................................................... 58

Porter, Jason G. A ROSAT Search for Coronal X-Ray Emission From Cool Magnetic White Dwarfs ........... 87

Price, John M. Measurement of Plastic Stress and Strain for Analytical Method Verification ..................... 199
Grid Optimization Tools for Complex Models ..................................................................... 200

Quattrochi, Dale A. Mesoscale Study of Surface Heat Fluxes and Boundary-Layer Processes
in a Desert Region ........................................................................................................... 54

Ramsey, Brian D. X-Ray Astronomy Research .................................................................................................... 89

Rhodes, Percy H. Preparative Electrophoresis for Space .................................................................................. 119

262
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Index of Contacts

Roberts, William T. QU1CKSAT Missions ............................................................................................................. 16

Robertson, Franklin R. Diagnostics of the Global Hydrologic Cycle .......................................................................... 43

Rothermel, Jeffry Multicenter Airborne Coherent Atmospheric Wind Sensor .................................................... 44

Rupp, Charles C. Tether Applications in Space ................................................................................................... 19

Schmidt, Deborah D. Benefits of Eutectic-Free/Bimodal Gamma-Prime Microstructures ..................................... 140

Schmidt, George R. Influence of Two-Phase Thermocapillary Flow on Liquid Acquisition


Device Retention ............................................................................................................ 178
Low-Gravity Propellant Control Via Magnetic Fields .......................................................... 180

Scott, David W. Ground-to-Air Television ...................................................................................................... 156


High-Packed Digital Television--Multichannel Downlink From Spacelab ......................... 158

Seymour, Dave C. Post-Test Diagnostics of the Space Shuttle Main Engine ..................................................... 165

Spann, James E Vacuum Ultraviolet Spectrophotometric System .................................................................... 76

Sparks, David L. Ablative Combustion Chamber Liner Feasibility Study ....................................................... 162

Stallworth, Roderick Verification and Validation of Quarter Elliptical Solutions in NASCRAC .......................... 198

Steeve, Brian E. Measurement of Plastic Stress and Strain for Analytical Method Verification ..................... 199

Stewart, Eric T. Advanced Multiphase Flow Analysis for a Solid Rocket Motor .......................................... 204

Stinson, Helen C. MSFC Small Business Innovation Research .......................................................................... 29

Su, Ching-Hua Growth of Solid Solution Single Crystals ............................................................................. 104

Suggs, Ronnie J. Hydrologic Studies Using Geostationary Operational Environmental Satellite 8 .................. 48

Swanson, Gregory R. Measurement of Plastic Stress and Strain for Analytical Method Verification ..................... 199
Grid Optimization Tools for Complex Models ..................................................................... 200

Szofran, Frank R. Growth of Solid Solution Single Crystals ............................................................................. 104


Test of Magnetic Damping of Convective Flows in Microgravity ....................................... 106

Telesco, Charles M. Infrared Space Astronomy and Space Research ...................................................................... 99

Trinh, Huu P. Prediction of Performance and Wall Erosion Rate of a Liquid Rocket
Ablative Wall Thrust Chamber ...................................................................................... 163
High-Mixture Ratio Core Gas Generator .............................................................................. 175

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MSFC Research and Technology 1994

Vlasse, Marcus Structural Characterization of Organic Nonlinear Optical Materials--Diacetylenes


and Polydiacetylenes ...................................................................................................... 107

Volz, Martin E Electromagnetic Field Effects in Semiconductor Crystal Growth ........................................ 102

Vu, Bruce T. External Flow Computations of Launch Vehicle Configurations ......................................... 213

Waites, Henry B. Phased-Array Mirror, Extendible Large Aperture ................................................................. 182

Walls, Bryan K. A Distributed Autonomous Coordination Architecture for Functionally Redundant


Intelligent Systems ......................................................................................................... 122

Wang, Ten See A Solution-Adaptive Grid Analysis of Base Flow Field for a Four-Engine Clustered
Nozzle Configuration ..................................................................................................... 216
Pollutant Environment From RD- 170 Propulsion System Testing ...................................... 217
Computational Fluid Dynamics Methods for Rocket Propulsion System Applications ....... 218

Watring, Dale A. Growth of Solid Solution Single Crystals ............................................................................. 104

Weisskopf, Martin C. X-Ray Astronomy Research .................................................................................................... 89

Whorton, Mark S. Flexible Structure Control Ground Test Facilities ................................................................ 183

Wilkerson, Chuck E. Non-Autoclave Curing Composite Flight Structures ............................................................ 227

Williams, Robert W. Quick-Turnaround Flow Analysis of Turbomachinery Subcomponents ............................... 205

Williamsen, Joel E. Spacecraft Meteoroid/Orbital Debris Penetration Hazards Testing ...................................... 225
Enhanced Orbital Debris Shielding for Space Station Manned Modules ............................. 226

Willowby, Douglas J. Load-Side Power Management ............................................................................................. 125

Wilson, Robert B. Torque Studies of Her X-I ..................................................................................................... 94

Witherow, William K. Multicolor Holographic Interferometry ................................................................................ 116

Wright, Michael D. Saturn/Apollo Program Answered Challenge to the Nation ................................................. viii

Zimmerman, Frank R. Thermal-Sprayed Aluminum for Corrosion Protection in Cryogenic Applications .............. 146

Zissa, David E. Advanced X-Ray Astrophysics Facility--hnaging (AXAE-I) Performance Modeling ....... 128

Zoladz, Thomas E Engine Diagnostics Using Cognitive Computing Techniques ................................................ 26

Zwiener, James M. Improved Facility for Investigating Combined Space Environmental Effects ..................... 136

264
Indexof KeyWords
About Key Words auroral zone ................................................................... 61
automated rendezvous and capture (AR&C) ....... 185, 187
To broaden the availability of this report, the text is placed Azotobacter vinlandii .................................................. 113
on-line on the FEDIX Technology Information System backscatter ............................................................... 49, 50
computer, which can be easily accessed by phone and base flow field ............................................................. 216
terminal. This enhances the opportunities for technology bearing assessment program ........................................ 170
transfer to the private sector. bearing wear ................................................................ 170
black hole ........................................................... 91, 91,92
For further information about FEDIX, contact: blade load ............................................................. 220, 22 I
blisk ............................................................. 191, 192, 193
Office of the Associate Director for Science boundary-layer clouds ............................................. 35, 36
Mail Stop DS01 brown dwarfs ................................................................. 99
Marshall Space Flight Center, AL 35812 budget ............................................................................ 16
205-544-3033 burning surface ............................................................ 218
Burst and Transient Source Experiment (BATSE) .. 92, 95
2195 alloy .................................................................... 137 cavitation ............................................................. 220, 221
abductive polynomial networks ........................... 122, 123 centrifugal .......................................................... 69, 70, 71
ablative wall ................................................................. 163 charge-coupled device (CCD) ................................. 81, 82
acceleration .............................................................. 70, 71 charging ................................................................... 72, 73
adaptive optics ............................................................... 18 chromogram ............................................................. 66, 67
Advanced Control Evaluation for Structures cleanliness .................................................................... 134
(ACES) Facility ...................................................... 184 climate ............................................................... 38, 43, 45
Advanced Engine Test Facility (AETF) .............. 177, 178 climatological ................................................................ 51
Advanced Microwave Precipitation Radiometer closed-loop .......................................................... 231,232
(AMPR) ...................................................................... 47 clouds ............................................................................. 41
Advanced X-Ray Astrophysics Facility Cognitive Computing Techniques (CCT) ...................... 26
(AXAF) ...................................................................... 90 cold air-flow ................................................................ 222
Advanced X-Ray Astrophysics Facility--Imaging color ......................................................................... 66, 67
(AXAF-I) ................................................................. i 28 combined space environmental effects ........................ 136
advanced main combustion chamber ........................... 160 combustion chamber ............................................ 162, 163
advanced space transportation systems ......................... 22 combustion kinetics ..................................................... 218
aerosols .................................................................... 49, 50 composite ..................................................................... 202
agarose ......................................................................... 114 composite bumpers ........................................................ 30
albedo .................................................................. 248,249 computational fluid dynamics (CFD) ......... 204,205,206,
attitude control system ................................................. 208 208,210, 212, 213,216, 217, 218
aluminum-lithium alloy ....................................... 137, 138 computer-aided design (CAD) ..................................... 145
analytical-statistical probability functions ................... 239 computer-aided grid interface (CAGI) ........................ 210
anisotropic ................................................................... 202 condensation ................................................ 178, 179, 180
anomalies ................................................................. 72, 73 constitutive law .................................................... 203,204
ascent ................................................................... 231,232 contamination .............................................................. 134
Atlas Centaur ............................................................... 195 continuous flow electrophoresis (CFE) ....................... 119
atmosphere ......................................................... 32, 43, 47 control .................................................................. 122, 123
atmospheric constituents ............................................... 42 controls, optics, structures, and thermal (COST)
atmospheric water vapor ................................................ 48 interactions ............................................................... 183
aurora ............................................................................. 58 Controls/Structures Interaction Ground Test
auroral ............................................................................ 58 Facility (CSI/GTF) ................................................... 183

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MSFC Research and Technology 1994

convection ........................................................ 83, 84, 107 escape ...................................................................... 70, 71


corona ...................................................................... 87, 88 eutectic-free ................................................................. 14(1
corrosion protection ............................................. 146, 147 evaporation .......................................................... 178, 180
cosmic ray .......................................................... 96, 97, 98 expert system ....................................................... 165. 167
crack growth ........................................................ 195, 196 external flow ................................................................ 213
crack propagation ........................................................ 202 external tank ................................................................ 137
crack size ............................................................. 197, 198 extravehicular activity (EVA) ...................................... 233
Cryogenic Tank Technology Program (CTTP) ............ 194 failure assessment diagram (FAD) ...................... 196, 197
crystallization .............................................................. 109 feed duct ...................................................................... 168
crystals ................................................. 104, 105, 106, 107 feedline ................................................................ 167, 168
Cylinder Optimization of Rings, Skin, and Stringers Fermi acceleration ......................................................... 86
With Tolerance (CORSSTol) ........................... 227,229 ferrofluid ...................................................................... 180
cytochrome C5 ............................................................. 113 fiber composites ........................................................... 227
cytochrome oxidase ..................................................... 113 film cooling ................................................................. 163
damage tolerance ......................................................... 202 finite element model .................................................... 2(X)
damping ....................................................... 191, 192, 193 Finite-Difference. Navier-Stokes (FDNS) ........... 204, 205
demand diversion ................................................. 125, 126 first principles ............................................................. 174
depressurization rates .................................................. 225 FLAGRO ..................................................................... 198
desert mountain terrain .................................................. 56 flexible space structure control .................................... 183
design tolerances ......................................................... 227 flight structure analysis ................................................ 199
dextran ......................................................................... 114 flight-like test article .................................................... 195
diacetylenes ................................................. 107, 108, 109 flow visualization ................................................ 223,224
diagnostics ................................................... 123, 165, 167 four-engine clustered nozzle ........................................ 216
diamagnetism ............................................................... 180 fractal analysis ......................................................... 79, 80
differential charging .................................................... 247 fracture mechanics ............................................... 195, 196
direct simulation Monte Carlo (DSMC) functional redundancy ................................................. 122
analysis ..................................................... 208,209, 210 g-jitter .................................................................. 106, 107
docking ................................................................ 230, 231 galaxies .......................................................................... 99
Doppler .................................................................... 44, 45 gamma rays .................................................................... 15
Doppler lidar ...................................................... 21,44, 45 gamma-ray flashes ......................................................... 92
droplet growth ............................................................. 100 gas generator ........................................................ 175, 176
dynamics .................................................................. 83, 84 Gask-O-Seals ....................................................... 172, 173
Earth Observing System (EOS) ............................. 21, 130 General Aerodynamic Simulation Program
Earth occultation ............................................................ 90 (GASP) ............................................................. 213,214
Earth-to-Orbit (ETO) ..................................................... 24 general circulation ......................................................... 41
elastic-plastic fatigue crack growth (EPFCG) ..... 201,202 GENIE++ ..................................................................... 210
electric field ............................................................. 58, 59 GEOphysical fluid-flow SIMulator (GEOSIM) ............ 34
electrical power ................................................... 122, 123 geographic information system (GIS) ........................... 56
electrical power system ............................................... 124 geometric relationships ................................................ I 18
electrically conductive ................................................. 135 Geostationary Operational Environmental Satellite
electrohydrodynamical flow ........................................ I 19 (GOES) ...................................................................... 48
electromagnetic ............................................................ 103 Global Emergency Observation Warning and Relief
electromagnetic cascades ............................................... 97 Network (GEOWARN) ........................................ 19.20
electrons ....................................................................... 136 Global Reference Atmosphere Model (GRAM) .......... 242
electrophoresis separation process .............................. 119 global change ................................................................. 32
empirical ........................................................................ 75 global models ................................................................. 38
enhanced shield designs .............................................. 226 Global Positioning System (GPS) ................. 3 I, 186. 187
erosion rate .................................................. 163, 164, 165 global water cycle .......................................................... 38

266
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Index of Key Words

glutathione S-transferase (GST) .................. 109, II0, I11 isopycnic ...................................................................... 100
graphical simulation .................................................... 145 Jimsphere ..................................................... 234, 235,238
gravity .......................................................................... 102 kerosene ....................................................................... 162

gravity sensing ............................................................. 115 keyhole ........................................................................ 139


grazing incidence optics .............................................. 128 Lagrangian experiment .................................................. 35
grid generation ..................................................... 210, 211 Laser Atmospheric Wind Sounder (LAWS) .................. 21
grid optimization ......................................................... 200 laser ...................................................................... 130, 131
grid quality. .................................................................. 200 laser velocimetry ......................................................... 223
ground-to-air television (GATV) ......................... 156, 157 laser-level system ........................................................ 177
guidance ....................................................... 230, 231,232 launch probabilities ............................................. 236, 237
guidance, navigation, and control (GN&C) ................ 185 launch vehicles .................................................... 23 l, 232

hard x rays ......................................................... 15, 16, 86 leakage rate .................................................................. 172


heat transfer ................................................................... 30 lidar ...................................................... 44, 45, 49, 50, 129
Her X- I ......................................................................... 94 Lightning hnaging Sensor (LIS) ................................... 46
Hg I xCdxTe .......................................................... 105, 106 lightning ............................................................. 46, 52, 53
HH-PCAM ........................................................... Ill, 112 liquid acquisition device {LAD) .................................. 178
High-Energy Solar Physics (HESI) ............................... 15 liquid hydrogen (LH,) .................................................. 177
high-mixture ratio core ................................................ 175 liquid oxygen (lox or LO 2) .......... 167, 168, 169, 180, 181
high-packed digital television (HI-PAC DTV) .... 158, 159 liquid oxygen turbopump ............................................ 205
high-pressure oxidizer turbopump (HPOTP) ...... 170, 171 liquid oxygen-liquid hydrogen (LO,-LHe) .................. 174
high-pressure oxygen turbopump (HPOTP) .................. 26 liqtfid rocket engine ............................................. 162, 163
hot isostatic pressing .................................................... 140 liquid-liquid partition chromotography (LLPC) .......... 114
human factors .............................................................. 153 load controller ...................................................... 123, 124
human immunodeficiency virus (HIV) ....................... 109 load minimum margin (LMM) ............................ 239, 240
hydrogen environment embrittlement (H EE) .............. 140 load-side power management .............................. 125, 126
hydrological ................................................................... 51 Low-Energy Ion Facility (LEIF) ................................... 64
hydrometeorology .......................................................... 54 low-mixture ratio ......................................................... 175

image analysis ............................................................. I 18 low thermal conductivity ..................................... 150, 15 I


imagery .......................................................................... 69 Lunar Ultraviolet Telescope Experiment (LUTE)... 10, 11
imaging sensor ............................................................... 64 lunar missions ................................................................ 10
lnconel 718 .................................................................. 199 lunar science experiments .............................................. 10
induced flow ................................................................ 212 maglev ........................................................................... 24
inducer ................................................................. 220, 22 I MagLifter ....................................................................... 24
Infrared Space Observatory (ISO) ................................. 99 magnetic field ........................................ 78, 106, 107, 180
infrared (IR) ................................................................... 99 magnetohydrodynamic (MHD) turbulence ................... 86
inspection ..................................................................... 134 magnetosphere ................................................... 13, 61, 75
integrated power and attitude control system ................ 29 Magnetosphere Imager (M|) ............ 12, 13, 14, 67, 68, 69
integrated water content (IWC) ..................................... 48 Manned Spacecraft Crew Survivability (MSCSurv) ... 226
intelligent coordination models ................................... 122 meteorological ............................................................... 51
intelligent operations support ...................................... 122 microchannel plates (MCPI ........................................... 81
intelligent power controller ......................................... 124 microstructural features ............................................... 138

International Space University (ISU) ...................... 19, 20 microstructure .............................................................. 100

interplanetary magnetic field (IMF) .............................. 6 I microthrusters .............................................................. 208


interstellar medium ........................................................ 15 modeling ........................................................................ 74
investment cast structure ............................................. 160 multicolor holographic interferometry ........................ 117
ion heating ..................................................................... 59 multiphase turbulent flow ............................................ 204
ion source ....................................................................... 64 nmlticycle proof test (MCPT) ............................. 197, 198
ionosphere ................................................................ 60, 61 multidimensional ........................................................... 66

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multivariate analysis .................................................... 148 Phased-Array Mirror, Extendible Large Aperture


NASCRAC .......................................................... 198, 199 (PAMELA) ....................................................... 182, 183
National Institute for Standards and Technology photodeposition ........................................................... 101
(NIST) ...................................................................... 174 photoelectron ............................................................... 134
National Television Standards Committee (NTSC) .... 156 planetary atmospheres ................................................... 42
natural disasters ....................................................... 19, 20 plasma ........................................ 67, 68, 69, 70, 7 I, 72, 73
natural environment documents .................................. 243 plasma arc penetration ................................................. 140
natural space plasma ............................................ 246, 247 plasmapause ................................................................... 75
NESSUS .............................................................. 197, 198 plasmasphere ............................................... 73, 74, 75, 76
networked computers ................................................... 122 plastic strains ............................................................... 199
Neutral Buoyancy Simulator (NBS) ............................ 233 platelet ......................................................................... 161
neutron star (NS) ..................................................... 94, 95 platelet liner ................................................................. 161
Newman equation ........................................................ 201 polar wind ...................................................................... 70
nickel-metal hydride (Ni-MH) ............................ 126, 127 polarimeter ..................................................................... 89
nitriding reaction ......................................................... 137 polarizabilities ..................................................... 103, 104
NITROX ...................................................................... 233 pollutants ..................................................................... 217
no-bleed ............................................................... 168. 169 polyacrylonitrile (PAN) ....................................... ! 50, 151
non-autoclave curing ................................................... 227 polydiacetylene .................................................... 100, 101
nondestructive evaluation system ................................ 170 polymerization ..................................... 101,107, 108, 109
nonlinear optical (NLO) ...................................... 100, 103 portable spectroreflectometer ........................................ 30
nonlinear optical properties ......................................... 109 Post-Test Diagnostic System (PTDS) .................. 165, 167
nozzle ........................................................................... 150 power beaming .............................................................. 18
O-ring .................................................................. 172, 173 power management .............................................. 123. 124
Optical Transient Detector (OTD) ................................. 46 power spectral density (PSD) ...................................... 193
optical fiber spectrometry ............................................ 148 precipitation ............................................................. 56, 57
optical properties ........................................................... 77 principal component regression (PCR) ....................... 148
optical systems ............................................................. 128 probability distribution function (PDF) ............... 239, 240
optically stimulated electron emission (OSEE) ........... 134 proof test ...................................................... 195, 196, 197
optimization ................................................................. 232 propellant conditioning ................................................ 169
orbital debris penetration ............................................. 225 propellant feed system ................................................. 223
orbital debris shield ..................................................... 226 propellant reorientation ............................................... 181
orbital environment document ..................................... 245 proportional counter ...................................................... 89
orbital thermal environment ........................................ 248 propulsion systems ...................................................... 218
organic compounds ...................................................... 103 protein crystals ..................................................... 11 I, I 13
outgoing Iongwave radiation (OLR) ................... 248, 249 protons ......................................................................... 136
oven ............................................................................. 227 pump ............................................................................ 205
OVERFLOW ....................................................... 213, 214 pulsar ............................................................................. 95
Oxidizer Technology Turbine Rig (OTrR) ......... 219, 220 QUICKSAT ............................................................. 16, 17
paramagnetism ............................................................. 180 radar ................................................................... 52, 53, 56
particle distributions ...................................................... 61 radiation ......................................................................... 4I
passive cooling .............................................................. 15 radiation belts ................................................................ 12
Passively Cooled Reconnaissance of the Interstellar rainfall ............................................................................ 47
Medium (PRISM) ...................................................... 15 random cellular patterns .............................................. I18
Peng-Robinson ............................................................ 174 rapid prototyping ................................................. 222,223
peptide ................................................................. 109, 110 Rawinsonde ................................................................. 129
phase-shifting interferometry ...................................... 116 ray-trace ....................................................................... 128
phase-synchronized enhancement method RD-170 engine hot-firing ............................................ 217
(PSEM) .................................................................... ! 93 reconnection .................................................................. 86

268
0o00 oooooooO0 oolooooooo

Index of Key Words

reduced gravity ............................................................ 106 synchronous ................................................................. 193


reference stress methodology. ..................................... 201 System for Anomaly and Failure Detection (SAFD) .. 188
remote power controller ...................................... 123, 124 targeting ....................................................................... 230
remote sensing ............................................. 46, 51, 54, 55 Technology Test-Bed (TTB) ................................ 177, 188
rendezvous ................................................................... 230 terrestrial environment document ................................ 245
residual stresses ........................................................... 199 tether .............................................................................. 19
reusable launch vehicle (RLV) ................................ 22, 24 thermal analyzer ............................................................ 3I
robotic welding ............................................................ 145 thermal control coatings .............................................. 135
rocket thrust chamber .................................................. 163 thermo-optical .............................................................. 135
scintillating optical fibers (SOF) ............................. 97, 98 thermocapillary flow ........................................... 178. 179
thin films ........................................................................ 77
segmented mirror ........................................................... 18
semiconductor .............................................. 102, 104. 105 thunderstorms ................................................................ 46
Tiedtke ............................................................... 35, 36, 37
sepharose ..................................................................... 114
shear stress ........................................................... 212.213 trajectories ............................................................... 60, 6 l
silica-phenolic .............................................................. 163 Tropical Rain Measuring Mission (TRMM) ........... 16, 52
turbine .......................................................... 205,219, 220
silver-metal hydride (Ag-MH) ............................. 126, 127
turbine test article (TTA) ..................................... 222, 223
single cells ................................................................... 115
single-piece component ............................................... 191 turbopumps .......................................................... 170, 17 I
single-stage-to-orbit (SSTO) ................................... 22, 23 turbulent mixing .......................................................... 218
Small Expandable Deployer System (SEDS-2) ............ 19 two-phase flow ............................................................ 178
Solar X-Ray Imager (SXI) ............................................. 81 U.S. Microgravity Laboratory 2 (USML-2) ....... 158, 159
ultraviolet radiation ..................................................... 136
solar array output ......................................................... 125
solar array utilization ................................................... 125 upper stage ........................................................... 194, 195
solar flare ................................................................. 15, 78 vacuum ultraviolet (VUV) ............................................. 76

solid propellant .................................................... 203,204 variable polarity plasma arc (VPPA) ........................... 139
solution-adapted .......................................................... 216 vector magnetograph ..................................................... 78
Space Suit Assembly (SSA) ........................................ 233 vector wind profile model ........................................... 234
space ...................................................... 67, 68, 71, 72, 73 velocity .......................................................................... 45
verification and validation ........................................... 198
space plasma .............................................. 67, 71,72, 135
space shuttle main engine (SSME) .............. 146, 148, 165 vertical migration patterns ........................................... 115
vertical orientation ....................................................... i 15
space weather ..................................................... 72, 73, 81
vibration ....................................................................... 220
spacecrafi charging .............................................. 246,247
video decoder assemblies (VDA's) ...................... 158, 159
spacecraft thermal design .................................... 248,249
video encoder assemblies (VEA's) .............................. 158
Special Sensor Microwave/Imager (SSM/I) .................. 43
spectrophotometer ......................................................... 76 virtual reality ....................................................... 153, 154
spectroscopy .................................................................. 42 virtual reality applications ........................................... 153
viscoelastic .................................................................. 203
splash plate .......................................................... 175, 176
static seal ............................................................. 172, 173 visualization ................................................................... 74

stereolithography (SLA) ...................................... 222,223 voice, video, and data (VVD) capability .................... 157
storm .................................................................. 67, 68, 69 volute ................................................................... 219, 220

structural dynamics ...................................................... 192 water vapor .................................................................... 51


weather constraints .............................................. 236, 237
Students for the Exploration and Development of Space
Satellite (SEDSAT) .................................................. 127 weather forecast ............................................................. 38
Sun ..................................................................... 78, 83, 84 weld-bead geometry .................................................... 138
sunspot magnetic fields ........................................... 79, 80 welding ........................................................................ 138
white dwarfs ............................................................ 87, 88
Sunyaev-Zel'dovich ...................................................... 89
wind ................................................. 44, 45, 130. 13 I, 133
supercritical fluid phenomena ..................................... 174
surface flux .................................................................... 56 wind measurement ....................................................... 129

269
I o o o o o o o o o o

MSFC Research and Technology 1994

wind profile dispersion ................................................ 234


wind profile measurement ........................................... 238
wind profiler ................................................................ 238
wind profiling .............................................................. ! 29
wind velocity ................................................................. 44
wire-arc spray .............................................. 146, 147, 148
x ray ..................................................... 87, 88, 91, 92, 128
x-ray binary ................................................................... 94
x-ray nova .......................................................... 90, 91,92
x-ray optics ............................................................ 90, 128
x-ray scattering ............................................................ 128

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