TT-

6447

TT-6447
Two post lift
Operating Manual

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Shanghai Tiant Automotive Maintenance Equipment Co,.Ltd.

All rights reserved. Any reproductions of this document, partial or complete, are only allowed
with prior consent of Shanghai Tiant Automotive Maintenance Equipment Co,.Ltd.
All rights reserved in cases of patent granting or registration of design.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.

MANUFACTURER
Shanghai Tiant Automotive Maintenance Equipment
Co,.Ltd.
Huabo Rd. 851
Jiading District,Shanghai,PRC
Phone: +86 (0)21 59952626
Fax: +86 (0)21 59951800
Internet: http://www.tiant.sh.cn

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CONTENTS

1 Safety ..................................................................................................................................................................... 4
1.1 Introduction ...................................................................................................................................................... 4
1.2 Symbols.............................................................................................................................................................. 4
1.3 Intended Use ..................................................................................................................................................... 5
1.4 Safety Instructions for Commissioning ............................................................................................................ 5
1.5 Safety Instructions for Operation..................................................................................................................... 7
1.6 Safety Instructions for Servicing....................................................................................................................... 7
1.7 Safety Features.................................................................................................................................................. 8
1.7.1 Dead Man's Type Control............................................................................................................... 8
1.7.2 Equalizing System........................................................................................................................... 8
1.7.3 Collision Prevention Switch............................................................................................................ 8
1.7.4 Automatic Arm Restraint ............................................................................................................... 8
1.7.5 Pipe Break Valve ............................................................................................................................ 8
1.7.6 Pressure Relief Valve...................................................................................................................... 8
2 Specifications ......................................................................................................................................................... 9
3 Operations ........................................................................................................................................................... 12
3.1 Defects / Malfunctions ................................................................................................................................... 12
3.2 Controls ........................................................................................................................................................... 12
3.2.1 Control Unit.................................................................................................................................. 12
3.2.2 Arm Restraint ............................................................................................................................... 13
3.3 Operation ........................................................................................................................................................ 14
3.3.1 Preparations ................................................................................................................................. 14
3.3.2 Raising .......................................................................................................................................... 16
3.3.3 Vehicle in Raised Position ............................................................................................................ 16
3.3.4 Lowering ...................................................................................................................................... 17
4 Maintenance ........................................................................................................................................................ 18
4.1 Maintenance Schedule ................................................................................................................................... 18
4.2 Annual Inspection ........................................................................................................................................... 19
4.3 Maintenance by the Operator........................................................................................................................ 19
4.3.1 Hydraulic System.......................................................................................................................... 19
4.3.2 Greasing Points ............................................................................................................................ 22
4.3.3 Operational and Wear Checks ..................................................................................................... 24
4.3.4 Lift Stability .................................................................................................................................. 25
4.4 Cleaning ........................................................................................................................................................... 25
4.5 Troubleshooting .............................................................................................................................................. 27
Explosive
Drawing.23
Parts List..26

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1 Safety

 


Thoroughly read this manual before operating the lift and comply with the instructions. Always
display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
instructions are not covered by the product liability regulations.

  

Failure to comply with instructions could result in personal injury.

Failure to comply with instructions could result in property damage.

Important information.

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The lift is designed for the safe lifting of automotive vehicles. Observe the rated load capacity
and load distribution of the lift.

Load Distribution Front : Rear

Load Capacity
Minimum Maximum
TT-6447 4000 kg 2:3 3:2

In principle, the lift is designed for both

approach directions.
For a long service life, we recommend to use
the short support arms for engaging the engine
side of the vehicle.

 
  
  




The lift may be installed and commissioned by authorized service personnel only.
The standard lift version may not be installed and commissioned in the vicinity of explosives
or flammable liquids, outdoors or in moist rooms (e.g. car wash).

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Read the operating manual.

Lift operation by authorized personnel over 18 years only.
Always keep the lift and lift area clean and free of tools, parts, debris etc.
Once the disk adapters contact the lift points, check arm restraints for engagement.
After raising the vehicle briefly, stop and check the disk adapters for secure contact.
Always lift the vehicle using all four adapters.
Make sure the vehicle doors are closed during raising and lowering cycles.
Closely watch the vehicle and the lift during raising and lowering cycles.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Do not allow anyone on lift or inside raised vehicle.
Only use the lift for its intended purpose.
Comply with the applicable accident prevention regulations.
Do not overload the lift. The rated load capacity is indicated on the lift nameplate.
Only use the vehicle manufacturers recommended lift points.
After positioning the vehicle apply the parking brake.
Use caution when removing or installing heavy components (center-of-gravity displacement).
The main switch serves as emergency switch. In case of emergency turn to position 0.
Protect all parts of the electrical equipment from humidity and moisture.

 
  
  




Maintenance or repair work by authorized service personnel only.

Turn off and padlock the main switch before doing any maintenance, or repair work.
Work on pulse generators or proximity switches by authorized service personnel only.
Work on the electrical equipment by certified electricians only.
Ensure that ecologically harmful substances are disposed of only in accordance with the
appropiate regulations.
Do not use high pressure / steam jet cleaners or caustic cleaning agents. Risk of damage!
Do not replace or override the safety devices.

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1.7.1 Dead Man's Type Control

The operator is required to hold the controls in the engaged position to raise or lower the lift.

1.7.2 Equalizing System

The lift is provided with equalizing cables to ensure level movement of both carriages.

1.7.3 Collision Prevention Switch

A electric-operated limit switch prevents collisions between vehicle roof and ceiling.

1.7.4 Automatic Arm Restraint

Once the lift is raised, the arm restraints are locked automatically to avoid any swivel under
load.

1.7.5 Pipe Break Valve

The hydraulic cylinders are equipped with pipe break valves. They respond in case of rapid
pressure drop (line break) to prevent sudden lowering movements.

1.7.6 Pressure Relief Valve

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A pressure relief valve is used to limit the hydraulic working pressure to a maximum of 150 bar.

2 Specifications

See following pages.

The properties indicated apply to lifts running at operating temperature.

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TT-6447

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TT-6447
Height overall 3591mm
Raising / Lowering time Approx. 50s

Lifting height max. 1900 mm

Lifting height min. 95198 mm

Disk adjustment range 95198mm

Support arm reach 7111053 mm

Support arm reach 8001140mm

Inside columns 2799 mm

Load capacity 4000kg

Net weight 680 kg

Anchoring M18

Concrete grade min. C20/25(DIN 1045:2001-07)

Motor power 2.2KW

Power supply 220V/380V,50Hz/60Hz special request available

Sound pressure level 75dB(A)

Specifications are subject to change without notice.

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3 Operations

Lift operation by authorized personnel over 18 years only.

Apply the parking brake after positioning the vehicle on the lift.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Closely watch the vehicle and the lift during raising and lowering cycles.
Observe the rated load capacity and load distribution.
Do not allow anyone to climb on lift or stay inside vehicle.
After raising the vehicle briefly, stop and check adapters for secure contact.
Once the disk adapters contact the lift points, check arm restraints for engagement.
Make sure the vehicle doors are closed during raising and lowering cycles.



 


In case of defects or malfunctions such as jerky lift movement or deformation of the

superstructure, support or lower the lift immediately.
Turn off and padlock the main switch. Contact qualified service personnel.

 
UP button

3.2.1 Control Unit

Lowering handle

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Button UP

UP button

Once UP button is actuated, the lift moves until the button is released or
the limit stop is reached.

Lowering handle

Once DW button(handle) is actuated, the lift moves until the button(handle) is released or
the limit stop is reached.

3.2.2 Arm Restraint

Once the disk adapters contact the lift points, check arm restraints for engagement.
If necessary, slightly move the arms until the gear segments mesh. Never unlatch the
arm restraints when the lift is under load.

Each support arm is provided with an automa-

tic arm restraint which unlatches automatically
when the lift is in bottom position.
When the carriages are in a raised position,
the arm restraint can be disengaged by pulling
the release pin.

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3.3.1 Preparations

1 Fully lower the lift and

swing the arms to full drive-
through position.

Approach

2 Slowly position vehicle midway between adapters. Apply the parking brake.
3 Swing and telescope arms as required to position adapters under vehicle manufacturer's
recommended lift points.

4 Turn the disk adapters that they evenly contact all four lift points.

5 Leave vehicle and remain clear of lift.

Always lift the vehicle using all four adapters.

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3.3.2 Raising

During raising and lowering cycles: Closely watch the vehicle and the lift, do not allow
anyone to stay in lift area and make sure the vehicle doors are closed.
Once the disk adapters contact the lift points, check arm restraints for engagement.
After raising the vehicle briefly, stop and check adapters for secure contact.

1 Press and hold UP button until lift reaches desired height.

Lift stops once button is released or upward travel limit is reached.

3.3.3 Vehicle in Raised Position

Observe all accident prevention regulations.

Do not allow unauthorized persons to stay under the raised vehicle.

Avoid rocking of vehicle.
Keep lift free of tools, parts, etc.

Fasten the vehicle to the support arms using lashing

straps when removing or installing heavy components.

Set on Locks

After the lift reaches desired height, pull down the lowering handle until lift rest on safety latch.
In this way the lift can be securely fixed when the vehicle is in a raised position.

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3.3.4 Lowering

During raising and lowering cycles: Closely watch the vehicle and the lift, do not allow
anyone to stay in lift area and make sure the vehicle doors are closed.

1 Remove tools, stands or other objects from lift bay.

2 If the safety latch is in the engaged position, briefly raise the lift slightly to allow
adequate clearance for the locks to clear

3 Pull the safety release cables to disengage the lock.

4 Pull down the lowering handle and hold it until lift has descended completely.

Lift travel to the lower limit stop is accompanied by an audible signal.

5 Swing arms to full drive-through position and drive the vehicle off the lift.

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4 Maintenance

Turn off and lock the main switch before servicing the lift.

The maintenance intervals indicated below apply to average workshop use.

The lift should be inspected more frequently for severe use applications.








Establish a periodic preventive maintenance procedure to ensure troublefree operation and long
service life.

Interval Maintenance to be Items

performed on

1 week Support arms / Disk adapters  Check rubber pads for wear.
 Check arm restraints for engagement.

6 months Greasing points  Check and lubricate as required:

Slide tracks
Arm extensions
Threads of disk adapters

Nuts of anchor bolts  Check all nuts for correct torque

and retighten them as required.

12 months Hydraulic system  Check fluid level.

 Check tightness of hoses and fittings.

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We recommend to have the lift inspected by qualified service personnel every 12 months.





 




Power Unit

4.3.1 Hydraulic System

1 Once a year check the fluid level (see

below) with the lift fully lowered and add
fluid as required.

2 Visually check all hydraulic hoses for

tightness.

The hydraulic fluid must be replaced periodically depending on aging, soiling and water
absorption. It is recommended to replace the pressure hoses as required, but after six
years at the latest.

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Checking the Fluid Level

The fluid level can be read through the transparent reservoir at the
power unit.
With the lift fully lowered, the fluid level must reach above the min level.

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4.3.2 Greasing Points

Slide Tracks

The slide tracks inside the columns should be greased every six months (or more frequently in
case of noise generation).

1 Slightly grease the slide tracks over their

whole length using a brush.



  
 

1 Every six months check the support arm

extensions for smooth operation.
2 Grease as required.

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4.3.3 Operational and Wear Checks




     



1 Weekly check the rubber pads for wear.

2 Replace them as required.



  


1 Weekly check the arm restraints for secure

engagement.

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4.3.4 Lift Stability

1 Every six months check the nuts of all anchor bolts for correct installation torque Tinst.
2 Retighten them as required.

Installation Torque Tinst

TT-6447 80 Nm


 



Do not use high pressure / steam jet cleaners or caustic cleaning agents.
Risk of damage!

1 Periodically wash off aggressive substances and treat the lift with oil or wax spray.
2 Repair damage to the paintwork immediately to prevent corrosion. The RAL number is
available through the manufacturer.

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Trouble Diagnosis Remedy

Main switch off. Turn on main switch.

Lift does not respond.
Mains fuse defective. Replace mains fuse.

Lowering screw open. Close lowering screw.

Lowering valve permanently

Contact service.
open.
Motor starts up, pressure
build-up insufficient to raise Hydraulic system leakage. Remove leakage.
load.
Check fluid level, add fluid as
Low fluid level.
required.
Reduce load, observe rated
Load on lift too heavy.
load capacity.

Level difference between Equalizing cables

Contact service.
carriages too big. maladjusted.

Lift cannot be lowered. Latch release defective. Contact service.

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Declaration of Conformity

Herewith
Shanghai TIANT Automotive Maintainance
Equipment.Co,.Ltddeclares as a manufacturer its sole
responsibility to ensure that the equipment named
hereafter meets the safety and health regulations both in
design and
construction required by the EC Guidelines stated below.
This declaration becomes invalid if any change is made to
the equipment that was not discussed and approved by
TIANT beforehand.
Model:
TT-6447
Type of equipment:
Two-Post Lift
TT-6447:4000KG

Testing Authority:
CCQS UK Ltd

EC Guidelines:

98/37/EEC for machines

89/336/EEC for electro-magnetic compability
73/23/EEC for low voltage

EN Standards:

EN 1493 vehicle lifts

EN 12100 Part 1 and 2, EN 294, EN 349, EN
418, EN982
EN 60204-1
EN 50081 Part 1, EN 50082 Part 2

Technical Documentation:
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Design and construction documents

Danger and risk analysis
Quality Management Handbook
Certificate in accordance with EN ISO 9001
Operating manual based on
established safety regulations
Assembly and installation instructions

Shanghai TIANT Automotive Maintenance Equipment.Co,.Ltd..

No.851,HuaBo Road,Huating Town,Jiading District,Shanghai City, P.R.CHINA
Tel: +86 (21) 59952626 Fax +86 (21) 59951800 Internet www.tiant.sh.cn E-Mail yyjsky@tiantlift.com

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