11020 Cherry Avenue Fontana, CA 92337

Tel: (909) 823-1688 Fax: (909) 823-6868

Revise: Dec, 2008

Jaw Crusher Parts Manual

Model Number: PE2436
Serial Number: ____________________________________
 FORWARD
This parts manual is intended to assist the informed installer and user of Jaw
Crushing in identifying wear and replacement parts which will be required
during the operating of this equipment. Because of the extreme nature of
crushing, parts replacement is an expected occurrence. The prepared operator
should have certain parts on hand to minimize operating down time.
Specific questions regarding the operation and maintenance should be
addressed to your Gator Machinery Representative. Gator Machinery Company
will constantly try to improve their equipment and there will therefore be
changes from time to time which may require you to request up dates from the
factory or your local representative. (See a list of representatives on the rear
cover.)

SAFETY
Gator Machinery Company may not always know exactly how their equipment
is installed, applied and used, and cautions all prospective operators that they
must exercise the greatest care for the safety of individuals that happen in and
around the machinery. Equipment used in the United States must be installed
and operated with regard to safety either, per OSHA or MSHA regulations, or
both.
Operating the equipment beyond its published ratings or without the proper
guards and protection for personnel is foolhardy and subjects the operator to
potentially numerous penalties or imprisonment or both.

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 TABLE OF CONTENTS
FORWARD.................................................................................................................................................. 2

SAFETY ....................................................................................................................................................... 2

TABLE OF CONTENTS ................................................................................................................................. 3

SECTION 1: GENERAL INFORMATION....................................................................................................... 4

PARTS INFORMATION ............................................................................................................................................ 5
RECOMMENDED SPARE PARTS .............................................................................................................................. 6
PARTS REMOVAL AND INSTALLATION...................................................................................................................... 6
RECOMMENDED TOOLS........................................................................................................................................ 6
SECTION 2: TENSION ROD AND TOGGLE PLATE ASSEMBLY .................................................................... 7
ILLUSTRATION ....................................................................................................................................................... 8
PARTS LIST ........................................................................................................................................................... 9
SECTION 3: BEARINGS AND ECCENTRIC SHAFT ASSEMBLY .................................................................. 10
ILLUSTRATION ..................................................................................................................................................... 11
PARTS LIST ......................................................................................................................................................... 12
SECTION 4: JAW DIES AND SIDE PLATES ................................................................................................ 13
ILLUSTRATION ..................................................................................................................................................... 14
PARTS LIST ......................................................................................................................................................... 15
SECTION 5: LUBRICATION ....................................................................................................................... 17
ILLUSTRATION ..................................................................................................................................................... 18
PARTS LIST ......................................................................................................................................................... 17
SECTION 6: WARRANTY TERMS AND CONDITIONS ............................................................................... 19

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SECTION 1: GENERAL INFORMATION

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PARTS INFORMATION
Each crusher is delivered with this parts manual which illustrates the specific
components comprising the jaw crusher. Gator stocks a suitable supply of
replacement parts to provide responsive service on replacement and wear part
orders.
When ordering parts, please have the following information available:
Crusher Size
Crusher Serial Number
Part name and reference number (from appendix)
Complete shipping instructions (type of shipping required)
Number of parts required

RECOMMENDED SPARE PARTS

The following parts are recommended to have on hand for problems resulting
from normal wear and tear on the machine.
Fix (Stationary ) Jaw Die and Bolts
Swing (Movable) Jaw Die
Swing (Movable) Jaw Die Wedges & Bolts
Side plate (Cheek) Plate and Bolts
Pitman Wear Plate
Toggle Plate
The following parts are recommended to have on hand in the event of a major
breakdown of the crusher.
Frame Bearing and Adapter Sleeve Pitman Bearings

PARTS REMOVAL AND INSTALLATION

The instructions provided in the Operating and Maintenance Manual should be
referenced when removing or installing any of the parts referred to in this
manual.

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RECOMMENDED TOOLS
The following tools are recommended for storage with the crusher, as they will
be required for use during normal maintenance and repair.
Swing Jaw Wedge Lifting Cable
Jaw Lifting Cable
Fix(Stationary )Jaw Removal Tube
Swing(Movable) Jaw Removal Tube
Pitman Holding Pin
Flywheel Nut Wrench
Hydraulic jack
Sledge Type Box Wrench
Complete Set of Metric Tools
Lock Nut TR240mmx4mm

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SECTION 2: TENSION ROD AND TOGGLE PLATE
ASSEMBLY

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ILLUSTRATION
The following illustration identifies the essential parts comprising the tension rod
and toggle seat assembly on Gator Jaw crushers.

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PARTS LIST
ITEM PART NO. DESCRIPTION WEIGHT PIECES
PE2436.01-00 Complete PE2436 Jaw Crusher 34100 1
1 PE2436.01-01 Rubber Dust Apron 2.64 1
2 PE2436.01-02 Bolt (M12x 20mm) for Rubber Dust Apron 6
3 PE2436.01-03 Washer (12mm) for Rubber Dust Apron 6
4 PE2436.01-04n Buffer (Pitman) 62.7 1
5 PE2436.01-05 Pin (20x 40mm) for Pitman Buffer 1
6 PE2436.01-06n Toggle Plate 299.2 1
7 PE2436.01-07n Buffer (Toggle Seat) 61.6 1
8 PE2436.01-08 Toggle Seat 730.4 1
9 PE2436.01-09 Tension Spring 46.2 1
10 PE2436.01-10 Spring Keeper for Tension Rod ~ Top 11 1
11 PE2436.01-10a Spring Keeper for Tension Rod ~ Bottom 5.3 1
12 PE2436.01-11 Tension Rod 47.1 1
13 PE2436.01-12 Nut (42mm) for Tension Rod 2
14 PE2436.01-13 Wedge for Toggle Seat 17.2 2
15 PE2436.01-14 Bolt (M30 x 190mm) for Toggle Seat Wedge 2.9 4
16 PE2436.01-15 Nut (M30) for Toggle Seat Wedge 8
17 PE2436.01-16 Washer (30mm) for Toggle Seat Wedge 4
18 PE2436.01-17 Shim Set (7 pcs) 321.2 1 Set
19 PE2436.01-18 Mechanical Adjustment Bolt M48x680 16.7 1
20 PE2436.01-18a Outside Sleeve for Mechanical Adjustment Bolt 3.74 1
21 PE2436.01-18b Inside Sleeve for Hydraulic Adjustment Cylinder 3.3 1
22 PE2436.01-19 Extension for Hydraulic Adjustment Cylinder 1.32 1
23 PE2436.01-20 Hydraulic Jack Cylinder Set (10T) 48.5 1
24 PE2436.01-21 Retaining Angle 0.92 2
25 PE2436.01-22 Bolt (M20 x 50mm) for Retaining Angle 2
26 PE2436.01-23 Lock Washer (20mm) for Retaining Angle 2

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SECTION 3: BEARINGS AND ECCENTRIC SHAFT
ASSEMBLY

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ILLUSTRATION
The following illustrations identify the essential parts of the bearing and eccentric shaft assembly for Gator Jaw
Crushers.
PARTS LIST
ITEM PART NO. DESCRIPTION WEIGHT PIECES
27 PE2436.01-24 Bare Pitman 4791.6 1
28 PE2436.01-25 Pitman Inside Oil Ring 19.7 2
29 PE2436.01-26 Pitman Bearing 23148CA/W33 143 2
30 PE2436.01-27 Pitman Outside Cover 41.8 2
31 PE2436.01-28 Gasket for Pitman Outside Cover 2
32 PE2436.01-29 Bolt (M16 x 40mm) for Pitman Outside Cover 24
33 PE2436.01-30 Lock Washer (16mm) for Pitman Outside Cover 24
34 PE2436.01-31 Pitman Outside Seal 22.2 2
35 PE2436.01-32 Frame Inside Seal 26.4 2
36 PE2436.01-33L Left Frame Inside Cover 27.3 1
37 PE2436.01-33R Right Frame Inside Cover 29 1
38 PE2436.01-34 Flywheel 3113 1
39 PE2436.01-35 Pulley 2886.4 1
40 PE2436.01-36L Left Frame Outside Cover 43.1 1
41 PE2436.01-36R Right Frame Outside Cover 44 1
42 PE2436.01-39 Frame Outside Seal 26.4 2
43 PE2436.01-40 Bearing Assembly Cover 228.8 2
44 PE2436.01-40a Bearing Assembly Cover Stud (M36x185) 8
45 PE2436.01-40b Bearing Assembly Cover Nut (M36) 16
46 PE2436.01-42b Out Tapered Adapter Sleeve AH3144 22.88 2
47 PE2436.01-44 Shaft Lock Nut I (190mm x 3mm) Left Thread 5.5 1
48 PE2436.01-45 Shaft Lock Nut II (190mm x 3mm) Right Thread 5.5 1
49 PE2436.01-46 Shaft Lock Washer (190mm) 0.35 2
50 PE2436.01-47 Flywheel Cover Plate 23.1 2
51 PE2436.01-48 Bolt (M20 x 55mm) for Flywheel Cover Plate 6
52 PE2436.01-49 Lock Washer (20mm) for Flywheel Cover Plate 6
53 PE2436.01-50n Eccentric Shaft 1243 1
54 PE2436.01-51 Compression Ring for Flywheel/Pulley Attachment 12.8 2
55 PE2436.01-53a Frame Bearing, Inner Taper 22244CAK/33 127.6 2
SECTION 4: JAW DIES AND SIDE PLATES

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ILLUSTRATION
The following illustrations identify the essential components comprising the jaw dies and disc plates in Gator jaw
crushers.
PARTS LIST
ITEM PART NO. DESCRIPTION WEIGHT PIECES
56 PE2436.01-54 Fixed Jaw Die 1667.6 1
57 PE2436.01-55 Bolt (M30x 420mm) for Fixed Die 5.72 2
58 PE2436.01-56 Nut (M30) for Fixed Jaw 4
59 PE2436.01-57 Flat Washer (30mm) for Fixed Die 2
60 PE2436.01-62n Lower Side Plate Set (2 Pc.) 370 1 Set
61 PE2436.01-63 Bolt (M30 x 150mm) for Side Plate Set 2.86 6
62 PE2436.01-64 Nut (30mm) for Side Plate Set 12
63 PE2436.01-65 Special Washer (30mm) for Side Plate Set 0.77 6
64 PE2436.01-70 Swing Jaw Die 1705 1
65 PE2436.01-71L Upper Swing Wedge , Left Hand 56.32 1
66 PE2436.01-71R Upper Swing Wedge , Right Hand 56.32 1
67 PE2436.01-72 Bolt (M36x 675mm) for Upper Swing Wedge 13 4
68 PE2436.01-73 Nut (M36) for Upper Swing Wedge 8
69 PE2436.01-74 Flat Washer (36mm) for Upper Swing Wedge 4
70 PE2436.01-75 Pitman Wear Plate 331.1 1
71 PE2436.01-76 Bolt (M20 x 120mm) for Pitman Wear Plate 4
72 PE2436.01-77 Nut (M20) for Pitman Wear Plate 8
73 PE2436.01-79a Upper Side Plate Set (2 pc) 682 1 Set
74 PE2436.01-88 Male Adapter 4
75 PE2436.01-89 Frame Bearing Holes 8 -600mm 2
76 PE2436.01-90 Frame Bearing Holes 8 -550mm 2
77 PE2436.01-91 Grease Block 1
78 GB1152-M10x1 Grease Zerk M10x1 4
79 PE2436.01-92 Bearing Grease Fitting Set (2 pcs) 4
80 PE2436.01-93 Pitman Drainage Grease Plug (M30 x 2) 1
81 PE2436.01-94 Eye Bolt(M20) for Toggle Seat 2
82 PE2436.01-95 Frame 11449 1
Tool - for take off Frame Bearing
83 PE2436.01-42c 8.14 1
Lock Nut (TR240 x 4mm)
GATOR Jaw Crusher Parts Manual
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SECTION 5: LUBRICATION

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ILLUSTRATION
The following illustration identifies the location of each grease fitting on Gator
jaw crushers.

ITEM PART NO. DESCRIPTION WEIGHT PIECES

74 PE2436.01-88 Male Adapter 4
75 PE2436.01-89 Frame Bearing Holes 8 -600mm 2
76 PE2436.01-90 Frame Bearing Holes 8 -550mm 2
77 PE2436.01-91 Grease Block 1
78 GB1152-M10x1 Grease Zerk M10x1 4
79 PE2436.01-92 Bearing Grease Fitting Set (2 pcs) 4

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SECTION 6: WARRANTY TERMS AND CONDITIONS

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Seller warrants all new equipment manufactured by Gator Machinery Co., Inc.
(Gator) against defects in material or workmanship attributed to the original
machine manufacturing. No other warranties are expressed or implied.
Warranty claims must be made through the dealer or agent responsible for the
original equipment sale, as the equipment will have been registered with them
at the time of sale from Gator Machinery Company. Claims must be made
within twelve (12) months from the date of readiness for operation, but not more
than fifteen (15) months from the date of shipment from Gator. All parts claimed
to be defective shall be returned to Gator, freight prepaid, for inspection to
determine that the said part or parts are defective.
If it is determined that the fault lies with Gator, the customer shall be credited for
the freight costs and Gator will ship a replacement part or parts at no cost. If it is
determined that the fault does not lie with Gator, a replacement part or parts
will be shipped, freight collect, to the customer with the receipt of a purchase
order from the dealer or agent.
When petitioning for a warranty item, the serial number of the equipment must
be referenced. The serial number must be clearly identifiable on the Gator
name plate on the equipment.
This warranty is void if:
The serial number plate and/or other markings identifying the machine as
Gator have been altered or removed.
The machine was not sold under the Gator brand name.
Parts have been used other than those supplied by Gator.
Gator makes no warranty with respect to damages or defects in any product
caused by improper installation, operation, maintenance, storage or caused by
negligence or accident. In addition, any product repaired or altered in any way
as reasonably determined by Gator, that affects the performance or purpose
for which the equipment was originally manufactured, will not be covered
under this warranty.
Under this warranty, the buyer will not be entitled to any labor charges involving
the repair of the equipment involving warranty items, unless authorized by Gator
in writing.
Warranties of merchantability or of fitness for any particular purpose or arising
from the course of dealing or usage of trade are specifically excluded. Any
affirmation of fact, description of goods, or sample or model referred to in this
agreement or elsewhere, whether or not the same relate to production or

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capability of the goods to perform, are not the basis of this agreement, unless
specifically made a party of the agreement in writing.
Under no circumstances will Gator be responsible for consequential or punitive
damages of any nature, whether based on contract or tort, including but not
limited to lost profits, loss of production, delays or other expenses. Under no
circumstances shall the liability of Gator exceed the purchase price of the
equipment furnished.
The warranty shall be governed by the laws of the state of California. The parties
agree that exclusive jurisdiction for any claim for breach of this warranty shall
rest in the San Bernardino County Superior Court in the State of California.

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