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DESCRIPTION)XHO)LOWHU:DWHU6HSDUDWRU+RXVLQJ
The fuel filter/water separator housing is located on the left side of the vehicle in front of the fuel tank. The filter
has the task of cleaning the fuel before it is fed to the high-pressure system and ultimately to the injector nozzles.
REMOVAL)LOWHU
INSTALLATION)LOWHU
REMOVAL+RXVLQJ
WARNING: No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel.
Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and
appropriately marked containers. Wear protective clothing.
INSTALLATION+RXVLQJ
WARNING: No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel.
Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and
appropriately marked containers. Wear protective clothing.
DISCONNECTING
WARNING: The fuel system is under a constant pressure (even with engine off). Before servicing any
fuel system hose, fitting or line, fuel system pressure must be released.
CAUTION: Before separating a Quick-Connect fitting, pay attention to what type of fitting is being used .
This will prevent unnecessary fitting or fitting latch breakage.
CAUTION: The interior components (O-rings, clips) of quick-connect fittings are not serviced
separately, but new plastic spacers and latches are available for some types. If service parts
are not available, do not attempt to repair the damaged fitting or fuel line (tube). If repair is
necessary, replace the complete fuel line (tube) assembly.
2. After removal the plastic retainer ring will remain with the quick-connect fitting.
CONNECTING
1. Inspect the quick-connect fitting body and fuel system components for damage. Replace as necessary.
2. Prior to connecting any quick-connect fitting to components, check condition of fitting and components.
Clean parts with a lint-free cloth. Lubricate with clean engine oil.
3. Insert the quick-connect fitting onto the fuel tube or fuel system component until the built-in stop on the fuel
tube or component rests against the back of fitting.
5. If Equipped:
Redundant Latch Single Button Type Fitting: Push redundant latch until it locks into position in
the quick-connect fitting.
Single Tab Type Fitting: Push new tab down until it locks into position in the quick-connect fitting.
Latch Clip Type Fitting: Install latch clip (snaps into position). If latch clip will not snap into
position, this indicates the quick-connect fitting is not properly installed onto fuel system
component, recheck the connection.
6. Verify a locked condition by firmly pulling on the quick-connect fitting connection of the fuel system
component.
2012 WK - Frame and Bumpers / Under Body Protection / PLATE, Skid, Transmission/Removal
TORQUE
High Pressure Pump Fuel Tube Union Nut at High Pressure Pump 11 + 75 97 + 75
This vehicle uses a saddle type tank that has a reservoir on both sides of the drive shaft. The auxiliary fuel pump
module assembly (1) is located on the right side top of fuel tank. The main fuel pump module (2) is located on the
left side top of fuel tank. The fuel supply fitting (3) is located on top of the main fuel pump module.
Fuel Filters
Two fuel filters are used, the first one is located at the bottom of the fuel pump module. The second fuel
filter/water separator is located on the frame rail of the body.
The fuel filter in the pump module is designed for extended service and do not require normal scheduled
maintenance. The fuel filter/water separator on the frame rail of the body does require servicing.