Professional Documents
Culture Documents
1
PAIL management of factory, which lays great emphasis on
all-around performance improvement, has rightly embarked on a
comprehensive programmes for sugar cane development, like
introduction of foundation seeds, fertilizer on subsidized
rates, supply of plant protection equipment, crop insurance,
farmers welfare scheme etc.
PRODUCTS
BY PRODUCTS
1. Bagasse
2. Molasses
3. Co-generation of power
2
made and for the purpose of boiler combustion, the available
bagasse is taken as 28%. The potential of huge quantum of
surplus bagasse, in near future when expansion will be done to
5000 TCD crushing capacity has given a fillip to the process of
investigating the viability of co-generation in the factory.
3
in the installed power generation capacity, even after taking
into account all sanctioned projects, and including the state
share from central sector projects. In Haryana state, peak load
demand is very high in comparison to installed capacity, leaving
a large deficit to be managed from other resources.
4
Realizing the good potential available for co-generation in
their factory, and considering the thrust given by the
Government of India to this national endeavor, of exploiting the
renewable bio-mass sources of energy for the production of grid
quality power, the progressive management of M/S PAIL have
decided to implement co-generation along with the capacity
expansion of the mill.
CO-GENERATION IN EXPANSION
FEASIBILITY STUDY
CO-GENERATION SCHEME
Steam Balance
Power Balance
Steam Generator
The plant control rooms house the controls for the boilers
and Turbo-Generator sets and shall be air conditioned with
window mounted air conditioners. The Turbo-Generator sets and
other buildings shall be provided with suitable exhaust fans or
a combination of supply and exhaust fans.
Generator
The stator and the rotor of the generator shall have class
`F`
insulation but the temperature rise shall not exceed the limits
specified for class `B` insulation. The generator shall be
fitted RTDs(min 2 per phase) for thermal protection, space
heaters and temperature indication.
* AVR fault
* Diode failure
11 KV Switchgear panel
LT Distribution System
The bus bars shall be formed with 3" IPS Aluminium pipe.
The minimum Phase, Earth, Section and Ground clearances in mm
shall be 915, 610,3000 and 3660 respectively. The switchyard
components will be designed to have a BIL value of 170 KV.
Feeder Protection
Lightning Arrestor
Isolators
Instrument transformers
Circuit Breaker
Lighting System
AC Auxiliary Supply
* Illumination
* Battery charging
* Transformer tap- changer drives
* Excitation supply
* Power supplies for communication equipment
* Crane
* Breakers/ Disconnect switch, motors
* Fire protection system
* Space heaters in cubicles, generators and marshaling kiosks
* Air conditioning/ ventilation equipment
The design of AC auxiliary supply system must be such that
it ensures continuity of supply under all conditions, as far as
practicable, reliability being the basic requirement. Provision
for supply from minimum three different sources shall be
arranged.
DC Auxiliary Supply
OPERATION REQUIREMENTS
Water chemistry
MAINTENANCE REQUIREMENTS
* Socio-economic conditions.
TRAINING
Thermal Pollution
Monitoring Of Effluents
Noise Pollution
8 90
6 92
4 95
3 97
2 100
1 102
PROJECT IMPLEMENTATION AND SCHEDULE
The project Zero Date starts once the management gives the
`Go Ahead’ approval after the project is approved by the
Ministry of Non Conventional Energy Sources(MNES) and the
Financial Institution has indicated its willingness to fund the
project.
* Plan and program all the work and resources required for
the project completion.
* Basic study
* Tendering
* Receipt of offers, evaluation, discussion and purchase
order placement.
The civil work includes the earth work and concrete work
for the plant building, equipment foundations, tanks, cooling
tower basin, ash silo, etc.. The cost of laying of in plant
roads, fencing drains and sewers, landscaping is also included
as part of civil cost. The structural steel work for the Turbo-
Generator set building is also included under the heading ‘Civil
Cost’. No pilling has been envisaged for the buildings as well
as for equipment foundations and only open foundations are
considered. The following rates covering the material and
construction cost are considered in the estimation civil works
cost.
The civil work quantities and the cost of civil works given
are only estimates and will have to be suitably modified after
the equipment supply is finalized and adequate data regarding
the loading and dimensions of equipment are available from the
manufacturers and suppliers during the engineering stage, and
also on the actual soil conditions encountered at different
stages of construction.
Table-A
Project cost (without IDC & WCM)
Table C
Phasing of Capital Expenditure And Mode of Financing
(All figures Rupees in Lakhs)
Rs. In Lakhs
_____________
Project Cost Without IDC &WCM 2328.00
(Refer Table A)
Interest During Construction 102.40
Mode of Financing
The total long term loans including the IDC and the working
capital margin works out to be Rs.1164.34 Lakhs. It is assumed
that this loan amount will be repaid in Six (6) equal
installments and there will be an initial moratorium of Two(2)
years on the loan repayment. An interest rate of 17.5 % is
considered on the term loans, and it is assumed that the
interest payment and the loan repayment will be half yearly, and
the Table B of this chapter gives the details.
Plant Operation
Saleable Electricity
Selling Expenses
Utilities Cost
Depreciation
Generation Cost
Cash Flow
Page 1 of 3
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S.No. Description Unit Quantity
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4. Term Loan
All payments are made half yearly and all rupees are in Lakhs.
25.9
7
__
0.00
Table G
BREAK-EVEN ANALYSIS
2. Variable Costs
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4. Fixed Costs
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