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food and bioproducts processing 9 8 ( 2 0 1 6 ) 196200

Contents lists available at ScienceDirect

Food and Bioproducts Processing

journal homepage: www.elsevier.com/locate/fbp

Production of low or non-alcoholic beer in


microbial fuel cell

Attila Szollosi , Quang Duc Nguyen, Attila Gabor Kovacs,


Attila-Levente Fogarasi, Szilard Kun, Beata Hegyesne-Vecseri
Corvinus University of Budapest, Faculty of Food Science, Department of Brewing and Distilling, Menesi St. 45,
Budapest H-1118, Hungary

a r t i c l e i n f o a b s t r a c t

Article history: Microbial fuel cells (MFC) are bioreactors that are used to generate electricity on the expense
Received 10 July 2015 of organic substrate oxidation. The MFCs operation-mechanism offers the possibility to
Received in revised form 12 use the fuel cell in the beer production technologies to make low or non-alcoholic beers.
December 2015 In this study the effect of MFC anode surface area and riboavin as an electron shuttle
Accepted 14 January 2016 on electric current and on ethanol production in fermentation of wort is demonstrated.
Available online 25 January 2016 The enlargement of anode surface induces an increase of electricity generation (from 4
to 12.5 mA/m2 ) while the ethanol production decreases. Adding riboavin to the wort in
Keywords: the MFC results signicant increase in electricity production, furthermore it decreases the
Brewers yeast ethanol synthesis. Addition of 50 M riboavin enhances the current output to 51 mA/m2
Microbial fuel cell with a 1.5 V/V% decrease of ethanol production, while 100 M results 86 mA/m2 and 2 V/V%
Non-alcoholic beer decrease of ethanol production. These results show the potentiality to brew low or non-
Low-alcoholic beer alcoholic beer in MFC.
Riboavin 2016 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Yeast metabolism

1. Introduction removal of alcohol from regular beer (vacuum distillation,


dialysis, osmotic distillation, etc.) (Liguori et al., 2015). Bio-
Microbial fuel cells (MFC) are applied in the wastewater logical approaches are based on limited ethanol formation
treatment processes of industrial, agricultural, and munici- during fermentation. The inhibition of ethanol production
pal wastewaters with the benecial side effect of generating can be achieved by using special yeast strains (Selecky et al.,
electric current (Kim et al., 2007). MFC technologies are 2008), and also using continuous fermentation with immo-
already successfully used in semi industrial-scales in a brew- bilized (entrapped, enclosed) yeasts (Pilkington et al., 1998),
ery (Queensland, Australia) (Zhou et al., 2013) and in a winery etc. With these biological methods the sensory properties
(Cusick et al., 2011) as part of a wastewater treatment process of the low (or non) alcohol beer differ less from the alco-
(Feng et al., 2008; Wen et al., 2010). holic homologue than the physically treated beer, such beers
Beer is described as an aromatically sensitive beverage, are usually off-avored, because of the aroma-loss (Branyik
which means that even minor modications bring major et al., 2012). Several studies reported the capability of extra-
changes in the aroma prole of beers. The removal of ethanol cellular electron transport of yeast cells in the presence of
from the beer heavily affects the sensory properties of the different mediator molecules like methylene blue, neutral red,
product (Brown and Hammond, 2003). There are two main riboavin, etc. in MFCs (Babanova et al., 2011; Rawson et al.,
strategies to produce alcohol free beer one is using physical 2012). In MFC the reduced NADH molecules are re-oxidized by
methods, the other is gaining benets from the biologi- the reduction of mediators thus the electron transport chain
cal processes. The physical methods are based on gentle terminates (Prasad et al., 2007). The electrons are transported


Corresponding author. Tel.: +36 14826247.
E-mail address: attila.szollosi@uni-corvinus.hu (A. Szollosi).
http://dx.doi.org/10.1016/j.fbp.2016.01.012
0960-3085/ 2016 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
food and bioproducts processing 9 8 ( 2 0 1 6 ) 196200 197

through the microbial cell wall, and the cycle terminates by three independent MFC units to conrm the reproducibility
the oxidation of mediators on the fuel cell anode surface. and reliability of the results.
Therefore the alcoholic fermentation pathway is deactivated
in the absence of NADH, and the formation of ethanol is 2.4. Control experiment
limited (Searle and Kirsop, 1979). In addition many Saccha-
romyces cerevisiae strains can metabolize ethanol as carbon As a control sample, the same type of wort was fermented with
source in sugar and nutrient limited and aerated conditions the same yeast strain on 30 C for 3 days in the MFC device,
(Kaliterna et al., 1995). The anode of MFC also serves as elec- however the two electrodes (anode and cathode) were not con-
tron acceptor this way enhancing the conversion of ethanol nected to each other. All other conditions were the same as
to CO2 through gluconeogenesis. In this study a new fer- other MFC settings.
mentation method is demonstrated for low alcoholic beer
production. The hopped sweet beer-wort samples were fer- 2.5. Fermentable sugar concentration measurement
mented in MFC systems and the effect of MFC redox conditions
on the yeast carbohydrate metabolism; ethanol production Fermentable sugars of the wort were detected by a HPLC
and electricity production were evaluated. The effect of the system (Surveyor, Thermo Scientic, San Jose, USA) with an
size of the MFC anode surface, and the effect of the non-toxic Hi-Plex H column (Agilent, Santa Clara, USA). The mobile
extracellular electron mediator, riboavin on the electric per- phase was 5 mM H2 SO4 solution. The ow rate for elution
formance and the ethanol production of yeast were analyzed was 0.6 mL/min at 45 C. The measurement time was 25 min at
as well. Using MFC for wort fermentation gives us new pos- constant ow rate. The carbohydrates were detected by refrac-
sibilities to make low or non-alcoholic beer while generating tometric index (Surveyor RI Plus Detector, Thermo Scientic,
electricity during the fermentation. San Jose, USA). All chemicals for the standards were HPLC
grade of purity and used without further purication.
2. Materials and methods
2.6. Alcohol content measurement
2.1. Inoculum preparation
Two different methods were used to determine ethanol con-
In the experiment S. cerevisiae WS-120 (Hefebank Weichen- tent of the samples. In case of metabolism analysis the ethanol
stephan, Mnchen) a bottom-fermenting (lager) yeast was concentration was measured by HPLC (same set up as at car-
used as fermentative microorganism in the microbial fuel bohydrate measurement) with RI detector. In other cases the
cell. For propagation of the yeast strain YEPD (Yeast alcohol content of the beer was measured with Anton Paar
extractPeptoneDextrose) broth was used at 30 C. 4500 M Alcolyzer system. After 3 days of operation ethanol
concentration of the anolyte of MFC was measured. In case
2.2. Composition of wort of the control samples the fermented wort samples were cen-
trifuged to remove separate sediments from the uids and cold
The wort for the experiments was made of pilsner malt with- bath-ultrasound treated to remove the produced CO2 .
out any adjunct. The all-malt wort was brewed with infused
mashing that was followed by the mash separation and hop 2.7. Statistical analysis
boiling steps (EBC). The original extract content of the beer
was 12 B, with bitterness of 25 IBU. Statistical analysis was carried out using the Statistica 8 (Stat-
soft, USA) software. One-way analysis of variance (ANOVA)
2.3. Construction and operation conditions of MFCs for repeated measures was applied to the data obtained from
the result of ethanol measurements. Results from treatments
In the experiment, dual-chamber type of MFCs were applied. showing signicant overall changes were subjected to post-
In every case approx. 107 CFU/mL yeast cell was used to inoc- hoc Tukeys test with signicance for = 0.05 (p-value shows
ulate the anode chamber. Riboavin was added to the hopped the possibility of making statistical rst type error, n is the
wort, as a non-toxic extracellular mediator in concentrations size of the sample, is the level of signicance).
of 0 M, 50 M and 100 M. Potassium ferrocyianide, 0.1 M,
was used as catholyte in the MFC. The working volume of 3. Results and discussion
anode and cathode chambers was 12 mL separately, and they
were separated with proton-exchange membrane (Naon 117). 3.1. Yeast metabolism during the MFC treatment
Graphite plate, projected surface area of 12 cm2 (smaller size)
and 24 cm2 (larger size), was used as anode in the MFC sett- Wort in the anode chamber of three MFC unit was inoculated
ings. Graphite plate was used as cathode in each MFC, having with S. cerevisiae yeast. The three independent MFC units were
a projected surface of 24 cm2 . The MFCs were operated sepa- run on 15 C for 2 weeks which is a typical fermentation time
rately in batch mode, no pre-inoculation was used. After each in beer fermentation. The sugar consumption throughout
experiment the MFCs were emptied, cleaned and sterilized. the metabolism of the yeast was evaluated by simultaneous
Electrodes were connected to an external resistance (500 ) monitoring of fermentable carbohydrate concentration (tak-
and parallel connected to a digital multimeter. The generated ing samples in every 8 h), ethanol concentration and electricity
voltage on the external resistance was measured. Using Ohms generation. The measured parameters are shown on Fig. 1.
law (I = V/R) the electric current was calculated from the regis- This kinetics of current generation is in accordance with
tered voltage values. The running temperature was 15 C in the the main metabolic pathway regulations of fermentative
metabolic analysis, in other cases 30 C. The pH of the anode sugars in yeasts (Pasteur-effect, Crabtree-effect). The perfor-
and cathode chamber was neutral (pH 7.0 0.5). Each exper- mance of electricity production in yeast-based MFC can be
imental run was carried out simultaneously, in triplicates in signicantly inuenced by the substrate concentration. At the
198 food and bioproducts processing 9 8 ( 2 0 1 6 ) 196200

Fig. 1 Change of fermentable carbohydrate concentration,


ethanol concentration and generated currentdensity
during fermentation in microbial fuel cell.

early stages of the fermentation both ethanol and electric-


ity production was negligible however the fermentable sugars
concentration decreased. This is a typical phenomenon in Fig. 2 Effect of anode enlargement on ethanol production
the lag phase of the yeast; the residual oxygen in the anode to the third day of fermentation. The anode size of the MFC
chamber also has a relevant effect on the yeast metabolism, setting was 12.5 and 24 cm2 . Control samples were made in
too much oxygen leads to yeast cell multiplication (propa- MFC where the electrodes were not connected.
gation) while no oxygen can cause limited lipid synthesis
which further limits the formation of the cell organs. Initially The enlargement of the anode surface area led to the
the concentrations of the fermentable carbohydrates were reduction of the ethanol synthesis. The ethanol concentra-
high enough to inhibit the aerobic respiration (Crabtree effect) tion decreased from 2.9 to 2.3 V/V% on the third day of the
therefore ethanol production is preferred by the yeast cells. As fermentation; this is not signicant difference but it indicates
the concentration of fermentable carbohydrates reached the a tendency. Comparing with the control sample, the alcohol
critical value (approx. 45 g/100 mL) electricity started to be content change between the 24 cm2 anode surface MFC was
produced. Furthermore the intensity of electric current gen- more than 1.2 V/V% on the third day of the fermentation. The
eration increased while the ethanol content of the broth is differences were statistically tested by one-way ANOVA (post
reduced at the same time. hoc Tukey-test). The result of the evaluation showed signi-
In a previous study (Jafary et al., 2013) researchers experi- cant difference between the control setting and the connected
enced similar metabolic characteristics when they evaluated MFC brewed samples. The difference was relevant at larger
the effect of substrate load on the performance of MFC using anode surface, in case of 24 cm2 the p-value was 0.000643 (n = 9,
S. cerevisiae as a bio-catalyst; using high concentrations of sub- = 0.05), while in case of 12 cm2 the p-value was only 0.00132
strates they observed an inverse relationship between the MFC (n = 9, = 0.05). The samples which were brewed in connected
electrical performance and the substrate load. The research electrode MFC did not differ from each other signicantly
group suggested this phenomena is probably due to substrate (p = 0.459, n = 9, = 0.05).
inhibition on the electricity production in the MFC. This sug- According to the aforementioned information, during the
gestion is in accordance with the theory of Crabtree-effect, fermentation in MFC ethanol is only produced until the fer-
because the fermentable carbohydrates were above the critical mentable sugar content drops to the critical level. In case of
concentration. In the beginning of the fermentation the reduc- sugar deciency the yeast utilizes ethanol as carbon source
ing sugar content of the wort is too high, therefore the yeast in presence of O2 or other electron acceptors (MFC elec-
produces ethanol from the carbohydrates even if the redox trode), therefore the produced ethanol is metabolized to CO2
milieu is more suitable for the terminal oxidation (Liu et al., (Raghavulu et al., 2011).
2013). When fermentable sugar concentration falls under the The enlargement of the anode surface increased the elec-
critical value yeast cells use the anode of the MFC as an tric performance of MFC. Directly after inoculation of the
electron acceptor, this provides adequate redox potential for anodic chamber the electric current production was not
simulated aerobic breathing instead of ethanol synthesis. The detectable, but after the lag-phase (approx. from the 10th hour
repression of ethanol production can be measured through the of the experiment) the electric output increased constantly
electric current output. in both cases (12 cm2 and 24 cm2 ). As the 24 cm2 anode sur-
face sized MFC reached its maximum current production the
3.2. Effect of electrode surface on electricity and voltage values dropped rapidly, supposedly due to the sub-
ethanol production strate diminution. Despite of these characteristics the smaller
(12 cm2 ) anode surface showed relevantly slower voltage rise
For evaluation of the effect of anode surface size on ethanol and fall as well. The effect of electric current generation of the
and electricity production two different sized (12 and 24 cm2 ) size of anode surface is shown on Fig. 3.
graphite anode plates were applied in MFC systems. We found When the anode surface of MFC was 12 cm2 the maximal
that the anode surface size inuences the ethanol production generated current-density was only 5 mA/m2 while in case of
of the yeast. The effect on ethanol production of anode surface 24 cm2 anode 12.5 mA/m2 maximal currentdensity was regis-
is shown on Fig. 2. tered. This phenomenon was expected due to previous studies
food and bioproducts processing 9 8 ( 2 0 1 6 ) 196200 199

Table 1 Result of ANOVA (post hoc Tukey-test); effect of


MFC treatment with different riboavin concentrations
on ethanol production.
Comparison (M) p-Value

Control0 0.001095
Control50 0.000274
Control100 0.000237
050 0.092265
0100 0.008981
50100 0.377574

Control samples were fermented in MFC where the electrodes are


not connected; MFC settings were supplemented with 0, 50 and
Fig. 3 Effect of anode surface on the electric current
100 M riboavin (n = 12, = 0.05).
generation. Two anode size (12.5 and 24 cm2 ) were applied
in MFC.

that demonstrate the need of direct contact of yeast and the


anode surface to successfully pass on the produced electrons
(Prasad et al., 2007). Larger anode surfaces increase the possi-
bility of yeast cell attachment to the electrode.

3.3. Effect of riboavin on electricity and ethanol


production

The use of electron mediators in MFC make possible to create


indirect connection between microbe and anode. In this study,
riboavin was applied as a natural, non-toxic electron shut-
tle. For demonstration of the effect of riboavin addition into Fig. 5 Effect of riboavin addition on the electric current
the anolyte on ethanol and electricity production different generation. The mediator content (riboavin) of the MFC
riboavin concentrations were applied (0 M, 50 M, 100 M). setting was 0 (without riboavin), 50 and 100 M.
At each sample the addition of the redox shuttle molecules
inuenced the ethanol production of the yeast. The effect of differences between the different settings one-way ANOVA
riboavin addition on ethanol production is shown on Fig. 4. (Tukey-test) was performed on the ethanol concentration
Supplying the wort (anolyte) with 50 or 100 M riboavin results. The results of the statistical evaluation is listed in
resulted relevant reduction in the alcohol content of the sam- Table 1. The control samples were beer-wort that was brewed
ples. 50 M and 100 M riboavin addition caused 1.52 and and fermented in MFC where the electrodes were not con-
2.0 V/V% ethanol concentration decrease, respectively on the nected. The control samples signicantly differed from all of
third day of fermentation. In order to reveal the signicant the samples.
The characteristic of electric current production is the
same in all cases. The electric current is produced as long
as the carbon sources hold. The addition of riboavin signi-
cantly inuenced the electric current generation and also the
ethanol production. The effect on electric current generation
of riboavin addition is shown on Fig. 5.
The addition of 50 M riboavin resulted approximately
5-folds higher current production (from 12.5 to 51 mA/m2 ),
while 100 M riboavin resulted about 7-folds higher (from
12.5 to 86.4 mA/m2 ) current production. The addition of elec-
tron shuttle molecules give similar results as if the electrode
surface was enlarged (Najafpour et al., 2011; Schroder, 2007).
Although in the present of these molecules the electrons from
the re-oxidation of NADH can be transported to the anode of
MFC, and the electric efciency is increased while the ethanol
production is inhibited, the high concentration of fermentable
sugars turns the metabolism of the yeast to ethanol synthe-
sis. The ethanol content of the beer can be decreased by the
reduction of the concentration of fermentable sugars, increase
of the mediator concentration or extend the time of fermenta-
tion to force the yeast to metabolize ethanol as carbon source.
Fig. 4 Effect of riboavin addition on the ethanol
production on the third day of fermentation, with MFC 4. Conclusions
anode surface of 24 cm2 . The mediator content (riboavin)
of the MFC setting was 0, 50 and 100 M. Control samples Fermentation of beer-wort in MFC resulted in a decreased
were made in MFC where the electrodes were unconnected ethanol production in the samples, and in generated electric-
without mediator. ity, simultaneously. The enlargement of anode surface and the
200 food and bioproducts processing 9 8 ( 2 0 1 6 ) 196200

addition of riboavin as electron shuttle molecule increased Liguori, L., De Francesco, G., Russo, P., Perretti, G., Albanese, D., Di
the electric current generation and further decreased the Matteo, M., 2015. Production and characterization of
ethanol production. Although in this study only low alcoholic alcohol-free beer by membrane process. Food Bioprod.
Process. 94, 158168.
beer was produced in the MFC, with the proper enlargement
Liu, C.-G., Xue, C., Lin, Y.-H., Bai, F.-W., 2013. Redox potential
of anode surface and/or the addition of proper amount of elec- control and applications in microaerobic and anaerobic
tron shuttles non-alcoholic beer may be achieved, as well. fermentations. Biotechnol. Adv. 31, 257265.
Najafpour, G., Rahimnejad, M., Ghoreyshi, A., 2011. The
Acknowledgements enhancement of a microbial fuel cell for electrical output
using mediators and oxidizing agents. Energy Sources A:
Recover. Util. Environ. Eff. 33, 22392248.
This work was supported by National Development Agency
Pilkington, P.H., Margaritis, A., Mensour, N.A., Russell, I., 1998.
(TMOP-4.2.1./B-09/1-KMR-2010-0005, TMOP-4.2.2/B-
Fundamentals of immobilised yeast cells for continuous beer
10/1-2010-0023 and TECH 09-A3-2009-0194) and MKI Plexi fermentation: a review. J. Inst. Brew. 104, 1931.
Kft. Prasad, D., Arun, S., Murugesan, A., Padmanaban, S.,
Satyanarayanan, R.S., Berchmans, S., Yegnaraman, V., 2007.
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