Service Manual Cryo V6 ENG

Zimmer Elektromedizin GmbH Tel. 0731 / 9761-0 info@zimmer.
de
Junkersstrae 9 Fax 0731 / 9761-118 www.zimmer.de
Product Documentation
Project: Cryo 6
Topic: Service Manual

Cryo V6.0
Service
Table of contents
1. Safety Instructions..............................................................................................................................................................................3
2. Returning a device.............................................................................................................................................................................4
2.1. Packaging....................................................................................................................................................................................4
3. Repairing printed circuit boards.......................................................................................................................................................5
4. Incidents...............................................................................................................................................................................................5
5. Device Description.............................................................................................................................................................................6
5.1. Overview......................................................................................................................................................................................6
5.2. Electronics...................................................................................................................................................................................6
5.3. Refrigeration System .................................................................................................................................................................7
5.3.1. Compressor................................................................................................................................................................7
5.3.2. Security Pressure Control........................................................................................................................................7
5.3.3. Condenser..................................................................................................................................................................8
5.3.4. Filter Dryer..................................................................................................................................................................8
5.3.5. Thermostatic Expansion Valve ................................................................................................................................8
5.3.6. Evaporator ..................................................................................................................................................................8
5.3.7. Refrigerant..................................................................................................................................................................8
5.4. Safety Measures........................................................................................................................................................................8
5.5. Technical Data............................................................................................................................................................................9
5.6. Accessories.................................................................................................................................................................................9
6. Block Diagram.................................................................................................................................................................................. 10
7. Problem Solving............................................................................................................................................................................... 11
7.1. Starting Problems.................................................................................................................................................................... 11
7.1.1. The device does not run; the display is dark and does not respond to key presses................................... 11
7.1.2. Low Cooling Power................................................................................................................................................ 11
7.1.3. Condensate container full message appears on the display........................................................................ 11
7.1.4. Clean filter message lights................................................................................................................................. 11
7.1.5. Error Messages....................................................................................................................................................... 12
7.2. Service Report......................................................................................................................................................................... 13
8. Accessory List.................................................................................................................................................................................. 14
9. Service Mode................................................................................................................................................................................... 15
9.1. Opening Service Mode........................................................................................................................................................... 15
9.2. Freeze-over Simulation.......................................................................................................................................................... 16
9.3. Cryo Device Type.................................................................................................................................................................... 16
9.4. Hour Meter............................................................................................................................................................................... 16
9.5. Manual Component Control.................................................................................................................................................. 17
10. Troubleshooting............................................................................................................................................................................. 19
10.1. Starting Problems................................................................................................................................................................. 20
10.2. Problems without error message........................................................................................................................................ 20
10.3. EEPROM write error............................................................................................................................................................. 20
10.4. WATCHDOG error................................................................................................................................................................ 21
10.5. Temperature Sensor (Evaporator)..................................................................................................................................... 21
10.6. Temperature Sensor (Compressor)................................................................................................................................... 21
10.7. Refrigeration System Temperature Sensor...................................................................................................................... 21
10.8. Compressor Temperature > +80 C.................................................................................................................................. 21
10.9. Overpressure > 2800 kPa ................................................................................................................................................... 22
10.10. Incorrect Mains Frequency <45Hz or >65Hz ................................................................................................................. 22
11. Assembly........................................................................................................................................................................................ 23
11.1. Device Structure.................................................................................................................................................................... 23
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Cryo V6.0
Service
12. Overview......................................................................................................................................................................................... 24
12.1.1. Spare Parts Handling............................................................................................................................................. 24
12.1.2. Required Equipment.............................................................................................................................................. 24
12.1.3. Safety Notice........................................................................................................................................................... 24
12.2. Removing and Attaching the Therapy Tube..................................................................................................................... 25
12.3. Replacing the Condensate Drain....................................................................................................................................... 25
12.4. Opening the Housing............................................................................................................................................................ 26
12.5. Closing the Housing............................................................................................................................................................. 27
12.6. Test Run................................................................................................................................................................................. 27
13. Repairs and Component Replacement..................................................................................................................................... 28
13.1. Electronics.............................................................................................................................................................................. 28
13.1.1. Mains Supply Side.................................................................................................................................................. 28
13.1.2. Low-voltage Side .................................................................................................................................................... 28
13.1.3. Board........................................................................................................................................................................ 29
13.1.4. Board Replacement................................................................................................................................................ 29
13.2. Replacement of Mains Filter Input Socket, Main Switch................................................................................................ 30
13.3. Replacement of LCD and Keyboard.................................................................................................................................. 30
14. Refrigeration System Components............................................................................................................................................ 31
14.1. Refrigeration System............................................................................................................................................................ 31
14.2. Evaporator Sensor Replacement....................................................................................................................................... 31
14.3. Replacement of Compressor Temperature Sensor........................................................................................................ 31
14.4. Replacement of Refrigeration System Temperature Sensor......................................................................................... 32
14.5. Replacement of Therapy Fan............................................................................................................................................. 32
15. Pin Assignments and Component Names................................................................................................................................ 33
15.1. Board mains input connection............................................................................................................................................ 33
15.2. Power Side Connections..................................................................................................................................................... 34
15.3. Evaporator temperature sensor connection ..................................................................................................................... 34
15.4. Compressor temperature sensor connection................................................................................................................... 34
15.5. Refrigeration system temperature sensor connection.................................................................................................... 34
15.6. Keyboard connection............................................................................................................................................................ 34
15.7. Display control signals connection..................................................................................................................................... 35
15.8. Display power supply connection....................................................................................................................................... 35
15.9. Level sensor connection...................................................................................................................................................... 35
15.10. Board external control in/out connection........................................................................................................................ 35
15.11. Therapy fan control line connection................................................................................................................................. 35
15.12. Pressure sensor connection............................................................................................................................................. 36
15.13. Firmware update connection............................................................................................................................................ 36
15.14. Compressor start-up electrics connection...................................................................................................................... 36
16. Test Protocol.................................................................................................................................................................................. 37
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Cryo V6.0
Service
1. Safety Instructions
Zimmer Elektromedizin GmbH as the manufacturer of electromedical devices can only accept liability for the safety and
reliability of the device under the following conditions:
the electrical installation conforms to the requirements specified for operation of the device
the device is operated as specified by the operating manual
extensions, new settings or changes are only carried out by persons authorized by Zimmer Elektromedizin.
Zimmer Elektromedizin reserves the right to makes changes to delivery options and technical features. Contract service
partners are responsible for all repairs that they conduct.
Screws that must be removed to open the housing are protected by a special warranty seal. Only authorized persons are
permitted to remove them. If the seal is missing or has been manipulated, the device will no longer be under warranty.
The information in the service documentation is the property of the manufacturer and intended for internal use by our
technicians only. Publication of this information or distribution to unauthorized persons is prohibited. If the service
contract is canceled, the technician(s) is/are required to return the service documentation to Zimmer Elektromedizin
GmbH.
Warning!
Unauthorized modifications or repairs to the device may cause it to malfunction and cause serious injuries.
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Cryo V6.0
Service
2. Returning a device
2.1. Packaging
Every unit that is sent to the manufacturer for service must be packed in the original packaging to prevent any
damage during shipping. Always include a detailed description of any faults. Please use the service report included
with the documentation (Chap. 7.2 )
Defrost the device and drain the condensate container before packaging it
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Cryo V6.0
Service
3. Repairing printed circuit boards

Faulty boards must be repaired by the manufacturer only. After replacing a module, the faulty part must be labeled with
the serial number of the device and returned to the manufacturer with the service report (1.4.6.).
4. Incidents
Zimmer Elektromedizin is required to record malfunctions and incidents of any type. Please report all unusual incidents
(e.g. electric shock, freezing etc. ). Please use the service report included with the documentation (Chap. 7.2 ) Your
reports will contribute to improving the quality and reliability of our products.
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Cryo V6.0
Service
5. Device Description
5.1. Overview
The Cryo V6.0 is a refrigerated air therapy device that pulls in room air and cools it to therapeutically effective
temperature ranges down to -30 C. The device is mounted on rollers for ease of use in various locations.
The device has a metal housing and a plastic top attached to an aluminum frame. The power supply connection,
main switch with fuse and air filter are on the back of the device. The condensate container is on the front of the
device.
A therapy fan, which can be set to any of nine speeds, directs room air through a coarse dust filter into the
evaporator, where it is refrigerated and directed to the patient through an insulated application tube. The air pulled
into the therapy fan is not used to cool the device.
The device is operated by a capacitive keyboard behind a glass plate and a LCD display. All device functions and the
regulation and monitoring of the cold circuit are controlled by a microprocessor.
The device should be left for half an hour after transport and repairs to allow the oil to accumulate in the bottom of
the compressor.
5.2. Electronics
The electronic hardware of the Cryo V6.0 is on one printed-circuit board mounted under the device top.
The controller and power unit with the device power supply are combined on one board.
The device and the treatment regime are monitored and controlled by the microprocessor with appropriate
peripherals. Functions include a self-test on start-up, monitoring of limit values of critical components, including
temperatures, control of function status and monitoring of supply voltages.
The analog hardware consists of a mains power and output unit, motor controller, display and input components and
temperature sensors.
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5.3. Refrigeration System

The Cryo V6.0 refrigerated air device draws in air at room temperature, refrigerates it, blows out the refrigerated
therapeutic air. The room -temperature air is cooled by a single-stage, refrigerated cooling circuit .The heat from the
refrigeration process is released to the room air. The device is capable of producing a temperature of 45C (230-V
devices) or 38 C (120-V devices) very quickly and maintaining this continuously, resulting in a released air
temperature of no more than approximately 30C. The refrigeration system contains the following components
(for the layout in the device see Figure 10 and Figure 11):
Khltemperatur err eicht betriebsbereit

Total load of cooling temperature ready status
CPU
Abschaltung
Sicherheitsdruckwchter Switch off
Safety pressure controler
max. Kompressor
28 bar Compressor
max.
80C
Khlmitte l gasfrmig
Gazeous cooling agent ca.60C ca.-5C
ca.12-15 bar ca.0,3-0,4 bar

Kondensator berhitzungsmessung
Condenser Overheating measurement
ca.-17C
ca.60C
Kondensatorlfter
Condenser fan
Druck
Abluft Pressure Therapieluft
Output air Therapy air
Temperatur
Temperature
ca.20bis24C Verdampfer
Therapielfter Evaporator
Therapy fan
Khlmittel flssig ca.-38bis-42C

Liquid cooling agent Filtertrockner
Filter/Dryer
ca.12-15 bar ca.0,3-0,4 bar
Hochdruck/High pressure Niederdruck/Low pressure
Thermostatisches Expansionsventil
Temperature control expansion valve
Figure 1
5.3.1. Compressor
The compressor (hermetically sealed in a steel housing) extracts overheated refrigerant vapor from the
evaporator. An additional compression step increases the pressure of the refrigerant vapor (to approx. 15 bar)
and the temperature (to approx. 60 C. A temperature sensor monitors the compressor temperature and
switches it off at 80 C. The compressor is fitted with a special start-up device to ensure that it starts even at a
high pressure difference.
5.3.2. Security Pressure Control
A manometer is installed in the refrigeration system between the compressor and the condenser. It shuts down
the compressor if the pressure exceeds 28 bar.
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Service
5.3.3. Condenser
The heated refrigerant is cooled in the condenser at a steady pressure (to approx. 20 C) to liquefy it. This
process is assisted by a radial fan located below the condenser. It draws in the room air behind the dust filter
through the condenser (compression heat is absorbed) and expels it to the outside.
5.3.4. Filter Dryer
The filter dryer collects residual humidity, solder residue and dirt to prevent blockage of the expansion valve.
5.3.5. Thermostatic Expansion Valve

The pressure and temperature are reduced at the expansion valve (from approx.15 bar / 20 C to approx.
0.3 bar -> -45 C /-38C (110V device)). The precise quantity of liquid refrigerant that can evaporate completely
during the heating process is injected into the evaporator. The injected quantity is regulated by a preset
overheating temperature (approx. 17 C), which is measured at the evaporator output and coupled back to the
expansion valve.
5.3.6. Evaporator
Heat is extracted from the evaporator and thus the therapy air by evaporation of the refrigerant. The room air
drawn into the therapy fan is available as refrigerated therapy air at the outlet of the application tube. A defrost
drain is installed at the bottom of the evaporator housing to drain defrosted water. The defrosted water flows
through a tube to a container at the back of the device.
5.3.7. Refrigerant
The refrigerant R507 consists of an azeotropic mixture with an ozone destruction potential of 0. R507 is non-
flammable and non-toxic. There is danger of suffocation if the volume in the air exceeds approximately 12%.
There is 960 g of R507 in Cryo V6.0.
5.4. Safety Measures

The Cryo V6.0 refrigerated air device has numerous hardware and software safety features for the safety of patients
and users.
The main switch also includes an automatic circuit-breaker that switches off the device in case of malfunction.
Dangers that may arise from undefined control conditions or functional errors in the device are prevented by various
safety circuits.
A pressure switch monitors the high pressure size of the refrigeration system and triggers the device controller to
shut down all activities if the limit value of 28 bar is exceeded.
A temperature monitor prevents compressor overload and overheating. Ii is also protected by an integrated overload
protection in the compressor.
If the device malfunctions, the software initiates a controlled shutdown of the device by setting all modules to a safe
status and indicating the fault with a warning sound. The reason for this action is shown on the display by an error
message.
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Cryo V6.0
Service
The device runs a self-test when switched on to check all important components. The 5V operating voltage is also
checked. If a fault occurs, a fault display will be shown. The device can only be switched off in this case.
If the processor operating voltage is not 5 V, it will remain on reset continuously. The device cannot be reactivated.
The processor functions are monitored by a watchdog device. It monitors the program operation and initiates a
processor reset in the event of malfunction (such as an endless loop).
5.5. Technical Data

Operating voltage: 220-240V, 50Hz/60Hz
100-120V, 50/60Hz
Power consumption 1-1.2 kW max.
in stand-by mode: approx. 260 W
Mains fuses: 16A, slow-blow power system switch
Noise emission (max.): 70 dB(A)
Protection class: IEC 601-1, Class 1, Type B
MedGV (medical devices act): Group 3
MDD/MPG: Class IIa
Treatment tube length: 180 cm
Ambient temperature in operation: +10 C to +35 C
Housing dimensions: W 390 mm

D 680 mm
Height: 75 mm rollers H 645 mm
100 mm rollers H 660 mm
Weight: 55 kg
Packaging: the device should only be shipped
in the original packaging
5.6. Accessories
Only original accessories from Zimmer Elektromedizin should be used. If accessories are combined, note the
approved combinations and the relevant legal regulations. If third-party accessories are used, this will result in a new
medical system and the user will be solely responsible for the correct combination or modification.
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Cryo V6.0
Service
6. Block Diagram
Main switch
(S1) PCB
Main fuse RS 232
Buzzer (H1)
(F1)
J8 Trafo1+2
J4 Keyboard
Line filter
(Z1)
Relay J5/
Display
J6
J1 C
User Interface
Condensor fan Relay
(M2)
J1
X1
Capacitor (C100)
J1
Compressor
starting circuit
K1 Optocoupler
Compressor J9 J2 J3 J12 J6 J10

(M1)
Therapy fan
Temperature (M3)
cooling circuit (P3) Water tank
Cooling circuit control switch
(P4)
pressure
switch (P5)
Temperature
Compressor
(P1)
Temperature
Vaporizer Vaporizer
(P2)
Figure 2 (230V/250V devices)
Main switch
(S1) PCB
Main fuse RS 232
Buzzer (H1)
(F1)
J8 Trafo1+2
J4 Keyboard
Line filter
(Z1)
Relay J5/
Display
J6
J1 C
User Interface
Condensor fan Relay
(M2)
J1
X1
Capacitor (C100)
J1
Optocoupler
Compressor J9 J2 J3 J12 J6 J10

(M1)
Therapy fan
Temperature (M3)
cooling circuit (P3) Water tank
Cooling circuit control switch
(P4)
pressure
switch (P5)
Temperature
Compressor
(P1)
Temperature
Vaporizer Vaporizer
(P2)
Figure 3 (115V device)
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Service
7. Problem Solving
7.1. Starting Problems
7.1.1. The device does not run; the display is dark and does not respond to key presses.
Plug in power cable.
The main switch is also an automatic circuit-breaker that may switch off the device immediately at low
mains voltages. If the device does not start up after several attempts, contact a qualified service technician
(a separate power supply for the Cryo V6.0 may be necessary).
The device display is operating and precooling menu is displayed but the compressor does not start.
Please contact our customer service.
7.1.2. Low Cooling Power

Start a defrosting process.
Check the location of the device. It must not be too close to heat sources (radiator, sauna, etc.).
Minimum distance from walls: 0.5 m
Increased humidity and room temperatures over 30 C may affect the refrigeration output.
Devices with strong electromagnetic fields (x-ray and diathermal devices) may influence the function of the
Cryo V6.0.
The air output is too weak. Detach the therapy tube from the device and check it for blockage by blowing
through it.
Empty the condensate container and run a defrosting process. If no water is found in the condensate
container the drainage tube is blocked. Attach the therapy hose and repeat therapy mode several times in
succession. The pressure build-up in the evaporator may clear the drainage tube, otherwise remove the
drainage tube (see Chap. 12.3).
If the above measures are not successful, please contact customer service.
7.1.3. Condensate container full message appears on the display

A new therapy cannot be started. Follow the directions on the display and drain the condensate container,
which is on the front of the device. When reinstalling the condensate container in the device make sure that the
container is pushed in completely and locked in position.
7.1.4. Clean filter message lights

Clean the air filter (metal filter) from the outside. Larger dirt particles can be easily removed by surface
vacuuming. The filter display will indicate that cleaning is required every 150 hours. After cleaning the filter the
signal can be reset by pressing the OK button.
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Service
7.1.5. Error Messages

Important hardware components are tested while the device is starting up and at times while the device is
operating. If an error is detected, the treatment session will be stopped, all inputs and outputs prevented and an
error message will be displayed in the top line of the display. An acoustic warning will also be sounded and
repeated every three seconds.
Many errors can be resolved by shutting off the device, waiting 5 seconds and re-starting the device. These
errors are referred to as fleeting errors, which do not influence continued operation of the device. If the
same error occurs repeatedly, please prepare a detailed description of the error. Inform the customer
service or use the attached service report. Give it to a field representative or send it directly to the factory.
If error messages indicating excessive temperature or pressure occur, the device should not be switched
on again for 30 minutes because this is an excess temperature or pressure situation. The Cryo V6.0
requires time to cool down. This may be caused by high outside and room temperatures that affect the
refrigeration capacity. If the error occurs again in a short time, please contact customer service.
Possible error messages:

UNKNOWN ERROR: Error is not explicitly defined in the system
EEPROM data lost: The data stored in the EEPROM has been lost
because of external influences (e.g. EMC interference).
This means that the software must be reinstalled
EEPROM fault: The processor system cannot access the EEPROM
Overpressure in refrigeration system: An error in the refrigeration system has caused an
overpressure that has caused a safety shutdown. The
cause for this may be a non-functional condenser fan,
a blockage in the refrigeration system or high ambient
temperature
Temp. sensor board fault The temperature sensor on the board does not supply
data to the processor system
Temp. sensor compressor fault The temperature sensor mounted on the compressor is
not sending data to the processor system
Temp. sensor evaporator fault: The temperature sensor mounted on the evaporator is
not sending data to the processor system
Temp. sensor in refrigeration system fault: The temperature sensor mounted on the refrigeration
system is not sending data to the processor system
Low board temperature: The temperature on the board has fallen below 10 C
High board temperature The temperature on the board has risen above 60 C
Low compressor temperature The temperature at the compressor housing has fallen
below 10 C
High compressor temperature The temperature at the compressor housing has risen
above 80 C
High evaporator temperature The temperature in the evaporator has fallen below
52 C
High evaporator temperature The temperature in the evaporator housing has risen
above 60 C
Low refrigeration system temperature The temperature at the refrigeration system has fallen
below 10 C
High refrigeration system temperature The temperature at the refrigeration system has risen
above 80 C
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Service
7.2. Service Report

Serial no.: ...........................................
Software Version ...........................................
Date/signature ...........................................
Name ...........................................
Customer Information
Customer: .............................................................. Date: ............................
Description of fault:
................................................................................................................................................................................................
................................................................................................................................................................................................
................................................................................................................................................................................................
................................................................................................................................................................................................
Occurrence of fault: once several times frequent always with

............................................................................................................
Under the following conditions: after switching on with a warm device

during treatment (after .. minutes)
Other:
.................................................................................................................................................................................
Special environmental conditions:
Humidity:............... Temperature:............... Power connection:..........................................................

State of air filter:.........................................................................................................................................
Other:..................................................................................................................................................................................
Prior repairs and installed spare parts (name, serial number):
................................................................................................................................................................................................
................................................................................................................................................................................................
Other notes:......................................................................................................................................................
............................................................................................................................................................................................
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Service
8. Accessory List
If accessories are combined, note the approved combinations and the relevant legal regulations. If third-party
accessories are used, this will result in a new medical system and the user will be solely responsible for the correct
combination or modification.
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Service
9. Service Mode
9.1. Opening Service Mode
Various service programs have been implemented for the test field and subsequent testing of the device. This
program level can only be opened by entering a 4-digit password. The password (secured by Zimmer) can be input
after selecting the Service button (Figure 4), and the input is confirmed by pressing OK. Then the program switches
to the service level (Figure 5), in which the functions of individual components can be tested. Navigation in the
service menu is similar to operation in standard operation and is not described in detail here.
Please enter password:
[............]
OK Start/ Stop
1 2 3 4
Figure 4
Freeze-over simulaton
Freeze-over simulation
Cryo device
Cryo devie type
type
Componet Rutime
Component Coute
Runtime Counter
Manual
Manual component
component control
control
Automatic Service Program S01
OK Automatic Sevie Program S02 Start/ Stop
Back Select
Figure 5
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Cryo V6.0
Service
9.2. Freeze-over Simulation

Freeze-over simulation at condenser ?
Freeze-over simulation at condenser?
OK Start/ Stop
Yes No
Figure 6
In standard operation an hour meter monitors how long the device operates continuously without being switched off.
After more than 24 hours an information message is shown on the display to prompt the user to run a defrost cycle.
This function can be enabled and tested by selecting Freeze-over Simulation in the menu. When Freeze-over
Simulation is enabled and the user returns to the standard therapy level the warning message to defrost must
appear on the display.
The Freeze-over Simulation is disabled when the device is switched off.
9.3. Cryo Device Type

Setup parameters corresponding to factory default values can be set in this menu item depending on the type of use
of the device.
----
Cryo-THERM
Cryo-DERMA
Cryo-PHYSIO
----
OK Start/ Stop
Back Select
Figure 7
Cryo-THERM:
design stage of device currently not implemented and cannot be selected
Cryo-DERMA:
sets the therapy parameters to the values defined for laser treatment.
Cryo-PHYSIO:
sets the therapy parameters to the values defined for physical therapy.
9.4. Hour Meter

As in the service level the hour meters for the various components are shown. The meters for the individual
components can also be reset to 0 in the service level, for example, if a component is replaced.
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Cryo V6.0
Service
9.5. Manual Component Control

In this program menu every component can be actuated and controlled individually. The status of the control inputs
(temperature values, etc.) is also displayed and can be monitored.
KOM 50C VER -15C KRE 30C PCB 22C
KOM = 0 CLR = 16 TLR = 800 HZG = 0
P=0 ExO = 0 ExI = 0 ExS = 0

f = 50Hz
OK Start/ Stop
Compressor Cond.-Fan Th.-fan Heating
Figure 8
- The component (compressor, condenser fan, therapy fan) is started or stopped by pressing the relevant
button.
- The speed of the condenser fan can be increased by pressing and holding the OK button and pressing the
condenser fan button once at the same time. Every time the condenser fan button is pressed the speed is
increased one step.
- The speed of the fan can be reduced by pressing and holding the Start/Stop button and pressing the
condenser fan button once at the same time. Every time the condenser fan button is pressed the speed is
reduced one step.
- The speed of the fan can be increased by pressing and holding the OK button and pressing the therapy fan
button once at the same time. Every time the therapy fan button is pressed the speed is increased one step.
- The speed of the fan can be reduced by pressing and holding the Start/Stop button and pressing the
therapy fan button once at the same time. Every time the therapy fan button is pressed the speed is
reduced one step.
- This menu can only be closed by pressing the OK and the Start/Stop buttons simultaneously.
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Cryo V6.0
Service
Legend for Figure 8:

Display Meaning Values Solutions
If the compressor temperature exceeds the
Display of compressor T min = -10 C limit value this indicates inadequate cooling
KOM 50 C
temperature T max= 80 C of the compressor. Clean the filter at the
back of the device
If the temperature does not reach the
specified set temperature even after
Display of temperature in T min = -52 C
VER 5 C defrosting and extended cooling time
evaporator T max= 60 C
(> 30 min.), there is a fault in the refrigeration
system or its actuation relay on the board.
Display of temperature of
refrigeration system; in standard
mode the speed of the condenser
T min = -10 C
KRE 30 C fan is regulated depending on this -
T max= 100 C
temperature. The higher the
temperature the faster the
condenser fan
Display of board temperature; it is
measured near the power parts of
If the temperature exceeds the upper limit
the board (load relay, T min = -10 C
PCB 22 C value the air filter is dirty or the ventilation
transformers, etc.) and represents T max= 60 C
duct under the device cover is blocked.
the maximum temperature on the
board.
0 = compressor off If the compressor does not start, check
Status of compressor
KOM = 0 1 = compressor electrical connections and start-up current
running limitation.
If the fan does not start, check the electrical
The fan speed can be connections.
CLR = 0 Status of condenser fan manually controlled in If the fan runs continuously at max. speed,
0 23 steps. the frequency detection on the board may be
faulty.
The speed is shown in
steps of 50 from 0
1000; the displayed If the fan does not start, check the electrical
TLR = 800 Status of therapy fan
values do not always connections to the fan.
correspond to the
speed.
HZG = 0 Not in use
If the valve is triggered first check the
Status of pressure-relief valve in
0 = pressure OK function of the condenser fan; it is required to
refrigeration system. Excessive
P=0 1 = pressure too high draw off heat from the refrigeration system.
pressure in the refrigeration
(> 25 hPa) If the fan is OK, the refrigeration system may
system triggers the valve
be blocked.
ExO = 0 Not in use
ExI = 0 Not in use
ExS = 0 Not in use
If an incorrect frequency is shown, check that
f = 50Hz the power supply frequency is stable. If it is,
f = 50Hz Detection of main frequency
f = 60Hz the frequency detection on the board may be
faulty.
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Service
10. Troubleshooting
If you are here, you have not been able to resolve your problem with the information in chapter 1.4. Problem Solving. It is
not a user error but probably an equipment error (defective hardware or a defective part in the refrigeration system).
Important hardware components are tested while the device is starting up and at times while the device is operating. If
an error is detected during this process, active therapy is stopped, all inputs and outputs are disabled and an error
message is output. An acoustic warning will also be sounded and repeated every three seconds. These error measures
protect the patient by bringing the device into a safe status with all components switched off.
The error messages are shown in plain text on the top line of the display (status line). Therapy is no longer possible; the
device can only be switched off.
Overpressure
OverpressureCooling circuit
Colig circuit
P2 7 10:00
OK Start/ Stop
Figure 9
Many errors can be resolved by shutting off the device, waiting 5 seconds and re-starting the device. These errors are
referred to as fleeting errors, which do not influence continued operation of the device.
If an overtemperature error of a component or an overpressure error in the refrigeration system is indicated, the device
should not be switched on again for at least 30 minutes because the temperature or pressure has been exceeded. The
Cryo V6.0 requires time to cool down. This may be caused by high outside and room temperatures that affect the
refrigeration capacity.
19
Cryo V6.0
Service
10.1. Starting Problems

The device does not switch out of the Precooling menu and the status bar that displays the cooling process remains
static without changing its value.
I. Compressor test: switch to manual component control in the service level and switch on the compressor as
described in 9.4.
The com pressor does not start: compressor is faulty or load relay or actuator on the board is faulty.
Replace load relay or board.
II. Refrigeration test

1. Run device for half an hour
2. Switch to manual component control (9.4) and start therapy fan and run at maximum speed.
If cold air comes out, a faulty evaporator sensor is the cause of the long flashing; it must be replaced
If uncooled room air comes out, the refrigeration system is faulty.
III. Refrigeration test

1. The function of the evaporator sensor can be tested in the manual component control (9.4). Switch the
condenser fan to setting 10 and then switch on the compressor. The temperature gauge must now count
down to approx. 38 C (110V devices) or -45 C (230V devices). If the temperature gauge remains still,
jumps back and forth or does not count down, replace the evaporator sensor.
2. If the temperature gauge only moves between values of approx. +5 C and -14 C, the refrigeration system
is faulty. It may be blocked or refrigerant may have been lost. In this case the fault must be located by a
refrigeration technician and repaired.
10.2. Problems without error message

I. No air is blown out or the air stream is too weak:
Disconnect the therapy tube from the device and blow through it to check for blockage, holes or
compression points.
Check therapy fan function in manual component control (see 9.4 )
Empty the condensate container and run a defrosting process. If no water is found in the condensate
container the drainage tube may be blocked.
Attach the therapy hose and repeat therapy mode several times in succession. The increased pressure in
the evaporator may clear the drainage tube.
II. If there is oil leaking under the Cryo the fault is in the refrigeration system (compressor fault, leakage in
refrigeration system, etc. ). Call a refrigeration mechanic or contact Zimmer Elektromedizin.
10.3. EEPROM write error

It is not possible to write at least one cell of the EEPROM correctly. Device-specific parameters such as pitch,
volume, language, etc. are stored in the EEPROM.
Remedy:
Reflash program
Replace CPU board
20
Cryo V6.0
Service
10.4. WATCHDOG error
This error indicates that the monitoring system for program crashes integrated in the microprocessor has been
activated. If this error occurs sporadically, this indicates external sources of interference. If it always occurs at the
same place, this generally indicates a program error.
Remedy:
Replace program (EPROM) (2.3.2)
Replace CPU board (2.3.4.)
10.5. Temperature Sensor (Evaporator)

The sensor shows temperature values outside the range of -50 C and +55 C. The cause of this may be a faulty
sensor, cable or CPU board.
Remedy:
Check the sensor cable and the terminals for defects (cracks, oxidation, contact problems)
Replace sensor
Replace CPU board
10.6. Temperature Sensor (Compressor)

Remedy:
Replace sensor
Replace CPU board
10.7. Refrigeration System Temperature Sensor

Remedy:
Replace sensor
Replace CPU board
10.8. Compressor Temperature > +80 C

This fault occurs if the compressor is overheated. This fault may occur after repeated long therapy cycles at high
room temperatures by, e.g., overload.
Remedy:
Clean air filter (vacuum cleaner)
Check function of condenser fan and clean it (vacuum cleaner or compressed air)
Check compressor temperature sensor (see 15.4)
Check compressor in manual component control (possibly change operational capacitor)
If the fault occurs frequently, the problem is in the refrigeration system (iced, dirty, etc.). Call a refrigeration
technician or contact Zimmer Elektromedizin.
21
Cryo V6.0
Service
10.9. Overpressure > 2800 kPa

This fault occurs if the pressure on the hot-gas side exceeds the approved value (> 2500 kPa/28 bar). This fault may
occur after repeated long therapy cycles at high room temperatures by, e.g., overload.
Remedy:
Clean air filter (vacuum cleaner)
Check function of condenser fan and clean it (vacuum cleaner or compressed air)
If the fault occurs frequently, the problem is in the refrigeration system (iced, dirty, etc.). Call a refrigeration
technician or contact Zimmer Elektromedizin.
10.10. Incorrect Mains Frequency <45Hz or >65Hz

This fault occurs if the mains frequency is out of range (45 Hz 65 Hz) or if the mains supply is not sinusoidal for
more than three half-waves.
Remedy:
Check mains supply
Check power supply
Replace CPU board
22
Cryo V6.0
Service
11. Assembly
11.1. Device Structure
Air outlet
Safety valve
Compressor
Combi dryer
Evaporator
Condenser
Drip tray
Condenser fan
Figure 10
Therapy fan
Start-up electrics
(230V/250V devices only)
Figure 11
23
Cryo V6.0
Service
12. Overview
12.1.1. Spare Parts Handling
Electronic spare parts, such as boards, must be handled in accordance with the general ESD guidelines
(electrostatic discharge)
The electrical parameters of new modules (e.g. CPU, etc.) supplied by Zimmer Medizinsysteme have been
preset at the factory.
All boards must be inspected before installation (shipping damage, etc.).
12.1.2. Required Equipment

A workplace with antistatic protection
A digital multimeter
A oscilloscope 20 MHz (digital or analog)
NSP3000 safety tester
12.1.3. Safety Notice
Do not touch modules or parts in the device when working on an open device with the power cable plugged in.
Electrical cables and wires may have a voltage up to 240 V. Unplug power cable before opening and closing the
device.
Some parts of the refrigeration system may become very hot during operation (e.g. compressor, condenser)
and other parts may become very cold (e.g. evaporator, thermal expansion valve) Temperatures may vary
from 45 C to +90 C.
Caution! - Do not touch parts!
24
Cryo V6.0
Service
12.2. Removing and Attaching the Therapy Tube

Removal:
In Version A of the tube connection unscrew the Allen screw on the side and pull the tube off the air outlet
In Version B of the tube connection it is held by a bayonet catch.
To release the tube push the connection back and turn it slightly counterclockwise.
Then pull the tube forward.
Attachment:
In Version A push the tube on to the air outlet and screw in the Allen screw.
In Version B of the tube connection it is held by a bayonet catch.
To attach the tube place the connection on the air outlet and rotate until the connection can be
pushed on to the air outlet.
Push the connection up as far as possible and then rotate slightly clockwise and pull down slightly.
12.3. Replacing the Condensate Drain

The condensate drain is attached to the water bottle below the evaporator housing.
Defrost the device first

Remove the water bottle from the device
Then release the drainage outlet with a pipe wrench
The drain can now be unscrewed by hand
Check the drain for blockage or faults. Clean the drain under running water if necessary or replace it if it
cannot be cleaned.
To install the condensate drain wind standard plumbing sealant (Teflon tape, etc.) around the thread.
Screw the drain into place.
25
Cryo V6.0
Service
12.4. Opening the Housing
! Caution with prior operation: parts of the refrigeration system may still be very hot !
1. Unplug power cable from power source.

2. Remove the condensate tray.
3. Remove the tube (see 12.2 )
4. Remove the glass plate (see chap. X)
5. Unscrew the 4 nuts [M5] on the top of the cover and remove them with the nuts and the 4 threaded pins [M5].
6. Removing the cover:
a. Stand on the right side of the device as viewed from the front.
b. Lift the cover at the back slightly (see Figure 12, step 1) and slide it forward (step 2) to free the cover from
the air outlet.
c. Caution! Do not lift the cover any higher at this point!
d. Place the cover to the side on the device surface. Place a foam rubber mat under the cover to prevent it
from scratching the surface of the cover.
e. Pull the cable from the cable binders on the cover.
f. Pull the protective conductor cable from the terminal block.
Figure 12
7. Now the cover can be placed aside.
8. Removing panels:
Remove the dust filter; also unplug the protective conductor cable from the terminal block.
Unscrew the 4 screws [M4] on the panel and remove it.
Unscrew the 8 screws [M4] on the back of the enclosure.
Unscrew the 4 screws [M4] on the front of the enclosure.
Lift the enclosure above the 4 wheel covers and spread it at the back and push it forward.
26
Cryo V6.0
Service
12.5. Closing the Housing

Before closing the housing always check the following:
The displays and keyboard with connectors are correctly installed
Correct fuses are installed
All boards and other components are fastened in place
No loose parts (such as screws) in the housing
All foam parts installed
1. Installing cover:
Slide the cover from the front over the base frame until it encloses the device
Press the cover past the wheel covers and down until it lies on the wheel holders
Screw the 2 screws [M4] into the device at the front
Screw the 6 screws [M4] into the device at the back
Unscrew the 4 screws [M4] on the panel and remove it.
Screw the back panel to the device with the 4 screws
Install the dust filter and plug in the protective conductor to the terminal block
2. Cover installation:
g. Stand on the right side of the device as viewed from the front.
h. Place the cover to the side on the device surface. Place a foam rubber mat under the cover to prevent it
from scratching the surface of the cover.
i. Plug in the cables to the board according to their numbers
j. Plug in the protective conductor to the protective conductor terminal
k. Rotate the cover until it is parallel to the device and remove the foam rubber mats
l. Check that all plug connec tors are correctly plugged in
m. Lift the back end of the cover slightly
n. Slide it carefully forward so the cutout can be lifted over the air outlet.
o. Slide the cover back until it is in the correct position.
3. Screw the threaded pin [M5] in and fasten the cover by screwing on the nuts [M5]. A toothed washer [M5] is
required with every threaded pin.
4. Install the glass plate (see chap. X)
5. Slide the condensate tray into the opening in the front of the device.
12.6. Test Run

The following is required after every Cryo V6.0 repair (module replacement):
The device must be visually inspected (loose parts, protective conductor, defrosted water container, solder
points clean and solid, etc.)
Device must remain standing for 30 minutes to allow the oil to collect in the compressor
A technical safety check must be conducted (see 16, Electrical safety)
Device must pass the S01 test program (see instructions for use) If no error messages are triggered the device
can be placed back in operation
1st cooling phase < 30 min O OK
2nd cooling phase < 30 min O OK
3rd cooling phase < 30 min O OK
0 min < defrost < 60 min O OK
27
Cryo V6.0
Service
13. Repairs and Component Replacement

13.1. Electronics
The controller board and motherboard components are combined on one single board.
All plug connectors are sequentially numbered with J(y); there is only one sequential numbering system for the entire
device for unique identification of every connector.
13.1.1. Mains Supply Side

The mains supply side on the device starts at the mains socket. It is designed as a high-current type of a non-
heating device socket to allow different mains cable to be supplied for different countries.
The main switch is designed for mains voltages of 115 V and 230 VAC. A 15 A mains fuse is integrated in the
main switch to monitor both mains cables and it provides a 2-way shutdown.
The mains voltage is distributed to the individual components on the board and is monitored by fuses where
necessary.
The compressor is switched on and off by the C via an ELR load relay. Further switch-on control uses a
switch-on electrical system that is supplied by the compressor manufacturer (230V model) or integrated into the
compressor (115 V model).
The condenser fan is also controlled by the C. This is a phase section controller, which also controls the fan
by an ELR. It controls the speed of the fan depending on the temperature of the refrigeration system.
The speed of the therapy fan is controlled by a 0-10 V signal, which also switches the fan on and off.
The low voltage for the board is supplied by two transformers. The second transformer is supplied the technical
safety reasons. The voltage generated by this transformer is used for the control voltage of the therapy fan and
the switching voltage of the pressure sensor. It is electrically isolated from the low voltage of transformer 1,
which supplies the voltage for the rest of the board and low-voltage components.
All ELR, transformers and optocouplers that connect to low voltage and mains voltage are tested with an
electrical isolation of 4 kV and are defined as UL-listed components. When these components are replaced it is
very important to replace them with the same types; no other types are approved.
13.1.2. Low-voltage Side

The low-voltage side of the device includes the processor section of the board with various signal inputs and
outputs. The signal inputs are three temperature sensors, the safety-valve monitor, the dripper tray level
monitor and the keyboard input along with an input for a sensor in the handpiec e of the tube.
The signal outputs are the display and the therapy fan controller, using a 0-10 V signal.
28
Cryo V6.0
Service
13.1.3. Board
The controller and power circuit of the device are combined on one board. The controller, RAM, EPROMs,
ADUs, DAUs, multiplexer, graphics controller and corresponding logic blocks are the digital components of the
Cryo V6.0. The device and the treatment regime are monitored and controlled by the microprocessor with
appropriate peripherals. Functions include a self-test on start-up, monitoring of limit values of critical
components, including temperatures, control of function status and monitoring of supply voltages.
The analog hardware consists of a mains power and output unit, motor controller, display and input components
and temperature sensors.
The minimum evaporator temperature in 115 V devices can be defined as 38 C by jumper J2.
13.1.4. Board Replacement

Removal:
To replace the board first release and remove the cover (see 12.4).
Then disconnect all remaining plug connectors from the board and unscrew the board.
Installation:
Before installing the board check to make sure you have the board with the correct mains voltage
range. The adjustment must be made manually by the soldering jumper beside fuse F5
(see Figure 13).
- Jumpers BR2 and BR3 and jumpers BR5 and BR6 must be set for a board with the voltage
range 90 120V.
- Jumpers BR1 and BR4 must be set for a board with the voltage range 210 250 V.
F5
Figure 13 Soldering jumper

Screw the board into the cover.
Connect all cables inside the cover.
Place cover to the side of the device (foam underneath).
Connect all cables from the device.
Run function test.
Mount cover (see 12.5).
Run function test again.
29
Cryo V6.0
Service
13.2. Replacement of Mains Filter Input Socket, Main Switch

Removal:
To replace these components first release and remove the cover (see 12.4).
Then the specific component can be released and the replacement part installed.
Installation:
After replacement of the component all cables in the cover must be connected.
Run function test.
13.3. Replacement of LCD and Keyboard

Removal:
The cover must first be released and removed (see 12.4).
Then check whether the display and keyboard are glued or screwed in place. The keyboard and LCD
are attached in two ways. The keyboard and display were glued in place in the first device series. The
device must be returned to the Zimmer factory to replace the LCD or keyboard; it cannot be done by
the user.
If the display and keyboard are screwed in place, the keyboard must be unscrewed (even when
replacing the display) and the faulty components (display or keyboard) must be replaced. The display
cable and the display power supply and the 4 screws [M4] that fix the keyboard and display must be
unscrewed. The display and keyboard can then be removed.
Now the display can be replaced by unscrewing the 2 screws [M4].
Installation:
After replacement of the display and/or the keyboard attach the keyboard to the cover with the 4
screws [M4]. Make sure that the dust seal is correctly positioned.
Run function test.
30
Cryo V6.0
Service
14. Refrigeration System Components

14.1. Refrigeration System
The refrigeration system is a reliable complex system. Only refrigeration technicians may perform repairs on the
refrigeration system. If faults are detected in the refrigeration system please contact customer service or use the
enclosed service report (see 7.2). Send it directly to the factory.
14.2. Evaporator Sensor Replacement
If the device was recently in operation, run a defrost first (see user instructions).
Remove the cover (see 12.4) and place it to one side. It is not necessary to remove the panels.
Release the front fastening bracket.
Remove the foam insert in the front section (where the evaporator sensor cable was).
Pull the evaporator sensor carefully by the cable out of the evaporator.
Push a new evaporator sensor into the opening.
Seal the evaporator with some silicone.
Replace the foam insert.
Screw the front fastening bracket in place.
In the service menu switch to manual component control and check the sensor temperature display.
Now run complete function test.
14.3. Replacement of Compressor Temperature Sensor

Remove the cover and panel (see 12.4) and place it to one side.
Release the temperature sensor from the evaporator by pulling the Armaflex adhesive band.
Pull the cable of the compressor temperature sensor out of the device by releasing all cable clips and
removing the cable.
Pull the cable of the new temperature sensor into the device.
Fasten the sensor to the compressor by attaching a new Armaflex adhesive band.
Run the cable into the device and attach it to the places provided with the cable clips.
Run function test.
31
Cryo V6.0
Service
14.4. Replacement of Refrigeration System Temperature Sensor

Remove the cover and panel (see ?) and place it to one side.
Release the temperature sensor from the evaporator by pulling the Armaflex adhesive band.
Pull the cable of the compressor temperature sensor out of the device by releasing all cable clips and
removing the cable.
Pull the cable of the new temperature sensor into the device.
Fasten the sensor to the compressor by attaching a new Armaflex adhesive band.
Run the cable into the device and attach it to the places provided with the cable clips.
Run function test.
14.5. Replacement of Therapy Fan

Remove the cover and panel (see ?) and place it to one side.
Release the two brackets under the foam.
Open the air duct by reaching into it from behind and lifting it.
Pull the plug connector off the therapy fan. Reach under the therapy fan and pull the connector off.
Lift the fan out of the foam.
Align the gasket to the evaporator housing.
Insert new fan by pressing the gasket together with a thin steel plate and sliding the fan along the plate
to insert it.
Connect plug connectors
Position air duct cover.
Screw on the two fastening brackets.
Mount panel and cover (see 12.5).
32
Cryo V6.0
Service
15. Pin Assignments and Component Names

Name Note Name Note
F1 Cryo6 main fuse K1 Compressor start- up current limitation
Board mains voltage outputs for all AC M1 Compressor
J1
devices M2 Condenser fan
J2 Board compressor temperature sensor M3 Therapy fan
J3 Board evaporator temperature sensor P1 Compressor temperature sensor
J4 Board keyboard terminal P2 Evaporator temperature sensor
J5 Board display signal terminal P3 Condenser fan temperature sensor
J6 Level sensor terminal
P4 Water level sensor
J7 Board external control in/out
J8 Board mains voltage input
P5 Pressure monitor
J9 Board therapy fan control signal
J10 Board pressure sensor S1 Main switch
Board condenser fan temperature
J12 Z1 Mains filter
sensor
J13 Board RS232 port for firmware update C100 Capacitor for condenser fan phase shifting
J14 Board display power supply terminal
J18 Board K1 board side

J19 K1 compressor side terminal
J20 Compressor terminal
J23 Condenser fan terminal
J24 Therapy fan terminal
Plug connector terminal on glass
J25
keyboard
External In/Out interlock terminal on
J26
device
J27 Level sensor terminal
J28 Pressure monitor terminal
15.1. Board mains input connection

J8 Mains filter Signal
1 Load N Zero
2 Load P Phase
33
Cryo V6.0
Service
15.2. Power Side Connections

J1 Plug/pin Component Signal Note
1 J20/2 Compressor K1 start-up electrics Zero for 115V device
2 J20/1 Compressor K1 start-up electrics Phase for 115V device
1 J18/2 Compressor K1 start-up electrics Zero for 230V device
2 J18/1 Compressor K1 start-up electrics Phase for 230V device
3 J23/2 Condenser fan M2 Zero
4 J23/1 Condenser fan M2 Phase
Primary side heater isolator
5 J21/2 Zero
transformer T1
Primary side heater isolator
6 J21/1 Phase
transformer T1
7 J24/4 Therapy fan M3 Zero
8 J24/5 Therapy fan M3 Phase
15.3. Evaporator temperature sensor connection

J3 Signal
1 GND
2 Signal
3 5V
4 Spare (for IC)
15.4. Compressor temperature sensor connection

J2 Signal
1 GND
2 Signal
3 5V
4 Spare (for IC)
15.5. Refrigeration system temperature sensor connection

J12 Signal
1 GND
2 Signal
3 5V
4 Spare (for IC)
15.6. Keyboard connection

J4 J25 Signal
1 1 GND
2 2 5VDC
3 3 Key 0
4 4 Key 1
5 5 Key 2
6 6 Key 3
7 7 Key 4
8 8 Key 5
9 9 spare
10 10 spare
34
Cryo V6.0
Service
15.7. Display control signals connection

J5 Signal
1 Reset (/RES)
2 Master (/CSA)
3 Slave (/CSB)
4 Data or command selection (A0)
5 Serial data (SCL)
6 Serial clock (SI)
7 Power supply (3V)
8 GND
9 DC/DC converter
10 DC/DC converter
11 DC/DC converter
12 DC/DC converter
13 DC/DC converter
14 DC/DC converter
15 Crystal power supply (3V)
20 N.C.
21 Selection for voltage setting
22 N.C.
15.8. Display power supply connection

J14 Signal
1 VCC
2 GND
15.9. Level sensor connection

J6 Signal
1 GND
2 GND
15.10. Board external control in/out connection
J7 J26 Signal
Interlock In (+),
1 1
5-20V >10mA
2 2 Interlock In (-)
3 3 Interlock Out
4 4 Interlock Out
15.11. Therapy fan control line connection
J9 Therapy fan Signal

1 1 GND
2 2 Signal
35
Cryo V6.0
Service
15.12. Pressure sensor connection

J10 Signal
1 12V
2 Signal
15.13. Firmware update connection

J13 Signal
1 5V
2 MD2
3 RX
4 TX
5 N.C.
6 Reset
7 MD0
8 GND
9 N.C.
10 N.C.
15.14. Compressor start-up electrics connection

J19 Plug/pin Component Signal
Compressor K1
1 J20/1 Zero
start-up electrics
Compressor K1
2 J20/2 Phase
start-up electrics
36
Cryo V6.0
Service
16. Test Protocol

Cryo V6.0 serial number:
Visual inspection:
Visual check
Software version:_____________________________
Condenser fan fuse (5A-T ) O OK
Therapy fan fuse (2.5A-T ) O OK
115V device, jumpers BR2 and BR3 and jumpers BR5 and BR6 are set.
230V device, jumpers BR1 and BR4 are set O OK
Power switch and cable O OK
Internal wiring O OK
All screws present and tight O OK
Protective conductor present and tight O OK
Housing (no damage, labels legible, no dirt, no rust) O OK
Therapy tube O OK
Electrical safety:
Protective conductor resistance (<0.2 Ohm) O OK
Ground leakage current (max.500A) O OK
Ground leakage current 1st error (max.1000A) O OK
Housing leakage current (max.100A) O OK
Housing leakage current 1st error (max.500A) O OK
Function test:
Keys O OK
LCD display O OK
Therapy clock O OK
Power switch O OK
Level switch O OK
Therapy fan (9 speeds) O OK
Service program S01:
1. cooling phase < 30 min O OK
0 min < defrost < 60 min O OK
Test run: O OK
All items checked O OK
Date: ______________________________
Name: _______________________________
Signature: ____________________________
Please observe the legal regulations for repairs and maintenance of medical devices in your country.
37

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Zimmer Elektromedizin GmbH Tel. 0731 / 9761-0 info@zimmer.

Topic: Service Manual

the device is operated as specified by the operating manual

3. Repairing printed circuit boards

5.3. Refrigeration System

Khltemperatur err eicht betriebsbereit

ca.12-15 bar ca.0,3-0,4 bar

Khlmittel flssig ca.-38bis-42C

Hochdruck/High pressure Niederdruck/Low pressure

5.3.2. Security Pressure Control

5.3.4. Filter Dryer

5.3.5. Thermostatic Expansion Valve

5.4. Safety Measures

5.5. Technical Data

Housing dimensions: W 390 mm

Compressor J9 J2 J3 J12 J6 J10

Figure 2 (230V/250V devices)

Compressor J9 J2 J3 J12 J6 J10

Figure 3 (115V device)

7.1.2. Low Cooling Power

7.1.3. Condensate container full message appears on the display

7.1.4. Clean filter message lights

7.1.5. Error Messages

Possible error messages:

7.2. Service Report

Customer: .............................................................. Date: ............................

Occurrence of fault: once several times frequent always with

Under the following conditions: after switching on with a warm device

Special environmental conditions:

Humidity:............... Temperature:............... Power connection:..........................................................

Prior repairs and installed spare parts (name, serial number):

Please enter password:

9.2. Freeze-over Simulation

9.3. Cryo Device Type

9.4. Hour Meter

9.5. Manual Component Control

KOM 50C VER -15C KRE 30C PCB 22C

KOM = 0 CLR = 16 TLR = 800 HZG = 0

P=0 ExO = 0 ExI = 0 ExS = 0

Legend for Figure 8:

10.1. Starting Problems

II. Refrigeration test

III. Refrigeration test

10.2. Problems without error message

10.3. EEPROM write error

10.4. WATCHDOG error

10.5. Temperature Sensor (Evaporator)

10.6. Temperature Sensor (Compressor)

10.7. Refrigeration System Temperature Sensor

10.8. Compressor Temperature > +80 C

10.9. Overpressure > 2800 kPa

10.10. Incorrect Mains Frequency <45Hz or >65Hz

All boards must be inspected before installation (shipping damage, etc.).

12.1.2. Required Equipment

12.1.3. Safety Notice

Caution! - Do not touch parts!

12.2. Removing and Attaching the Therapy Tube

12.3. Replacing the Condensate Drain

Defrost the device first

12.4. Opening the Housing

1. Unplug power cable from power source.

12.5. Closing the Housing

12.6. Test Run

13. Repairs and Component Replacement