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2008 Chevrolet Aveo : Transmissions > Manual Transaxle > Manual Transaxle - D16 > Repair Instructions - On Vehicle >
Transmission Replacement
Transmission Replacement
TRANSMISSION REPLACEMENT
Tools Required
J 28467-B (Image 1)
Removal Procedure
CAUTION
Caution: Refer to Battery Disconnect Caution in the Preface
section.
Click to Enlarge
4. Remove the drive axle shaft. Refer to Front Drive Axle Inner Shaft
Replacement.
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Click to Enlarge
Click to Enlarge
7. Remove the clutch release cylinder retaining bolts and the clutch
release cylinder.
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Click to Enlarge
Click to Enlarge
12. Remove the rear damping block from the front cross member.
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Click to Enlarge
Click to Enlarge
16. Remove the starter. Refer to Starter Replacement (Refer To List 1).
NOTE
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Click to Enlarge
Click to Enlarge
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Click to Enlarge
Click to Enlarge
NOTE
Important: Rest the transaxle only in an upright position
22. Slide the transaxle sideways away from the engine block.
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Installation Procedure
Click to Enlarge
2. Install the transaxle by inserting the transaxle input shaft into the
clutch disc and sliding the transaxle sideways into the engine block.
NOTE
Notice: Refer to Fastener Notice (Refer To List 2) in the
Preface section.
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Click to Enlarge
Click to Enlarge
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Click to Enlarge
Click to Enlarge
8. Install the three transaxle upper mounting bracket bolts and bracket.
Tighten
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Click to Enlarge
10. Install the rear damping block from the front cross member.
Click to Enlarge
11. Install the 3 rear mounting bracket bolts and the bracket.
Tighten
Tighten the rear mounting bracket bolts to 80 Nm (59 lb ft).
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Click to Enlarge
13. Install the clutch release cylinder retaining bolts and the clutch release
cylinder.
Tighten
Tighten the clutch release cylinder retaining bolts to 20 Nm (15 lb ft).
Click to Enlarge
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Click to Enlarge
17. Install the drive axle shaft. Refer to Front Drive Axle Inner Shaft
Replacement.
18. Install the shift linkage assembly. Refer to Shift Control Linkage
Replacement.
REFER TO LIST:
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(Image 1) J 28467-B
List 1
List 2
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