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INSPECTION EQUIPMENT
LIQUID PENETRANT INSPECTION EQUIPMENT
critical surgical implants, and even larger turbine blades. We offer a variety of inspection equipment, along with
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4
2
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0
2
Stand alone inspection booth with black light, white light, and ventilation fan
Both models have three different units which relate to the different types of methods used for inspection including;
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Aside from these two models, there is also a ZY-2436 model that has three different units which correlate to
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station, rinse station, drain station, etc.
Should you have a special need not met by any of the standard units listed above, our engineering group will
happily provide a custom design to meet your requirements and application.
28
ZA-1227 Water Wash System
29
ZA-1227
STAND ALONE WATER WASH COMPACT PENETRANT SYSTEM
PART NUMBER 621792
<7 3
1 65_ !xU " Roof mounted combination of ventilation fan and white light
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5QU $
!*xQ 7" M
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$
-7
2
1 )* +/H_ *+ Q/H_ < )5_ M &8()UUI
)UU 0 $7
-
!)U"
7 Roof mounted black light receptacle, controlled by panel switch
Stainless steel penetrant tank Control panel with switches for black light, white light, and
Stainless steel rinse tank with hand hose and spray nozzle ventilation fan
Thermostat controlled dryer j5Ux)+HP= ' ( 7
Stainless steel developer tank
$
/$ 0 &8()UUI
)UU jQ**)Q* #0 4 M
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|
watt black light 3
7
0
0
Air manifold
NOTE: Water pressure and temperature gauges not included Air pressure regulator and gage
Foot pedal air valve
(7
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SPECIFICATIONS Vac-type collector
=
P
1 ))QR 5U32 #
Stations: Penetrant, Rinse, Dryer, Developer, Inspection OR
Air pressure regulator and gage
Foot pedal air valve
(7
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Vac-type collector
30
ZA-1227
WATER WASH COMPACT PENETRANT SYSTEM WITH CLEANING AND
PRE-RINSE STATIONS, AND A DYNAMIC CLOUD DEVELOPER
PART NUMBER 622200
7 0
22
=
Thermostat controlled dryer Black melamine work surface
Stainless steel dynamic cloud developer tank with drain rack, two I
!G_ $
"
gallon pressure pot and foot switch for dispensing of developer, Roof mounted combination of ventilation fan and white light
5 diameter viewing window in cover, and a built in dust collector M
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$
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&8()UUI
)UU 0 $7
$
/$ 0 &8()UUI
)UU Roof mounted black light receptacle, controlled by panel switch
watt black light Control panel with switches for black light, white light, and
ventilation fan
j5Ux)+HP= ' ( 7
NOTE: Water pressure and temperature gauges not included
31
ZA-1633 WATER WASH COMPACT PENETRANT SYSTEM
PART NUMBER 621791 (230V) / PART NUMBER 621791-01 (460V)
-
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0
$
with black light, white light and ventilating fan and a digitally OPTIONAL FEATURES
calibratable dryer controller. j5Ux)+H( ' ( 7
jQ**)Qx ' 0
Settable timer
STANDARD FEATURES {
)*_ $
7
0
%
1 )6*_ !665 " Manual touch up rinse spray gun provided for after cycle is
Overall Width: 34 (87 cm) complete
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1 65_ !xU " jQ**U+* #0 4 M
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!Q** 7" 3
7
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!6" )*_
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$
7
Air manifold
provided Air pressure regulator and gage
Twenty-seven (27) gallon penetrant tank capacity Foot pedal air valve
#
7 0
)Q _ (7
(
66_ < )G _ 3 Vac-type collector
Stainless steel drain area with drain rack, working dimensions of
6) _ 66_ < OR
Stainless steel rinse tank with hand hose and spray nozzle,
**_ )6_ < )Q _ 3 jQ**UHG M 4 M
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#
7 0
)Q _ Air pressure regulator and gage
66_ < )G _ 3 Foot pedal air valve
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8 0 &8()UUI
(7
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0
Vac-type collector
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32
ZY-2436 WATER WASH FLOURESCENT PENETRANT
INSPECTION SYSTEM
PART NUMBER 522157
7 power
Steel framework
Protective hinged tank cover, aluminum
=
Rest Station
Features:
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$
M
1 65_ *G_ < )U_ M
M
07
1 66_ *)_ < 65_ 3
Penetrant Drain/Dwell Station Steel dust pan
Features: Aluminum grating work surface
M
1 65_ *G_ < )U_ M Integrated drip caps between Rest station and adjacent
M
07
1 66_ *)_ < 65_ 3 stations
Stainless steel drain pan Attaches to and is supported by adjacent stations
Aluminum grating work surface
Integrated drip caps between Drain station and adjacent stations
_ -I
$
Top Load Swirl Cloud Dry Developer Station
Features:
Attaches to and is supported by adjacent stations
%
1 65_ *G_ < 65_ 3
1 66_ *)_ < *5_ 3 !7
Tank-Type Spray Rinse Station work platform)
Features: 3
7
%
1 65_ *G_ < 65_ 3 Steel framework
1 66_ *)_ < *5_ 3 !7
3
work platform) =
3
7 Built-in dust collector
Steel framework View-port for in cover
3(
0
22
_ -
_ - 0
I
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0
=
Foot pedal air valve
Aluminum grating work surface Powder agitation manifold
_ -I
$
Filtered make-up air inlet
Rear-mounted vac-type dust collector
Drain Station =
P
1 ))Q 5U
2
Features: power
M
1 65_ *G_ < )U_ M Air Requirement: 30 psi shop air line
M
07
1 66_ *)_ < 65_ 3
Stainless steel drain pan
Aluminum grating work surface
Integrated drip caps between Drain station and adjacent stations
_ -I
$
Attaches to and is supported by adjacent stations
33
Free Standing Inspection Booth Station OPTIONAL FEATURES
Features: #522089 Aluminum grating work platform for tank-type station
%
1 65_ 5U_ < !
*G_ NOTE: This is only a quantity of one for one station.
" H6_ 3
1 65_ 65_ < 65_ 3 jQ**)))
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" M 4
Structural steel framework M
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-
=
Load Swirl Cloud Dry Developer
Black melamine work surface
I
!G_ $
"
Required hoses
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$
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Air regulator and gage
M
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$
Foot pedal air valve
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!)" &8()UUI
)UU 0 $7 (7
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Roof mounted black light receptacle, controlled by panel switch =
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1 ))Q
5U
2
Control panel with switches for black light, white light, and
ventilating fan
=
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1 ))Q 5U
2
facility power jQ**)6) 4 =
P
#
Add solid roof and back wall, split curtains on each side for part
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0 /
switch
%
!65_ *G_ <"
0
34
ZA-1633 Lipophilic System
BENEFITS
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2
&'()**+ &'()566
35
ZA-1227
POST EMULSIFIED LIPOPHILIC COMPACT PENETRANT SYSTEM
PART NUMBER 622036
7
ventilation fan
Stainless steel rinse tank with hand hose and spray nozzle
j5Ux)+HP= ' ( 7
Thermostat controlled dryer
jQ**)Q* #0 4 M
{
|
Stainless steel developer tank
3
7
0
0
$
/$ 0 &8()UUI
Air manifold
)UU 0 $7
Air pressure regulator and gage
Foot pedal air valve
(7
(
NOTE: Water pressure and temperature gauges not included
Vac-type collector
OR
SPECIFICATIONS
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1 ))QR 5U32 #
jQ**)G6 M 4 M
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|
#
1
=
P
M
M
3
7
0
0
Inspection
Air pressure regulator and gage
Foot pedal air valve
(7
(
Vac-type collector
36
ZA-1633
POST EMULSIFIED LIPOPHILIC COMPACT PENETRANT SYSTEM
PART NUMBER 522092
-
&'()566
0
$
with black light, white light and ventilating fan and a digitally OPTIONAL FEATURES
calibratable dryer controller j5Ux)+H( ' ( 7
jQ**)Qx ' 0
STANDARD FEATURES Settable timer
%
1 )5Q_ !G)x " {
)*_ $
7
0
Overall Width: 34 (87 cm) Manual touch up rinse spray gun provided for after cycle is
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1 65_ !xU " complete
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!QQU 7" jQ**U+* #0 4 M
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!6" )*_
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$
7
3
7
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Twenty-seven (27) gallon penetrant tank capacity Air manifold
#
7 0
)Q _ Air pressure regulator and gage
66_ < )G _ 3 Foot pedal air valve
Stainless steel drain area with drain rack, working dimensions (7
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6) _ 66_ < Vac-type collector
#
7 0
)Q _
66_ < )G _ 3 OR
Stainless steel drain area with drain rack, working dimensions
)H_ 66_ < jQ**UHG M 4 M
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|
Stainless steel rinse tank, hand hose and spray nozzle, inside 3
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**_ )6_ < )Q _ 3
-
6U_ )Q _ Air pressure regulator and gage
< *x_ 3 Foot pedal air valve
#
7 0
)Q _ (7
(
66_ < )G _ 3 Vac-type collector
# '
8 0 &8()UUI
)UU 0 $7
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37
ZA-1227 Hydrophilic System
with Dynamic Cloud Upgrade Kit
Method D :
BENEFITS
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2
&'()**+ &'()566
3 Years Warranty on Zyglo Equipment
Global Authorized Service Centers
3
M$
N =
<0
Available for all NDT needs including equipment, materials, and accessories
38
ZA-1227
POST EMULSIFIED HYDROPHILIC COMPACT PENETRANT SYSTEM
PART NUMBER 622103
<7 3
1 65_ !xU " Roof mounted combination of ventilation fan and white light
{ <
'
5QU $
!*xQ 7" M
`I
$
-7
2
1 )* +/H_ *+ Q/H_ < )5_ M &8()UUI
)UU 0 $7
-
!)U"
7 Roof mounted black light receptacle, controlled by panel switch
Stainless steel penetrant tank Control panel with switches for black light, white light, and
Stainless steel pre-rinse tank with hand hose and spray nozzle ventilation fan
Stainless steel air agitated remover tank j5Ux)+HP= ' ( 7
#
7 0
22
jQ**)Q* #0 4 M
{
|
Thermostat controlled dryer 3
7
0
0
Stainless steel developer tank Air manifold
$
/$ 0 &8()UUI
Air pressure regulator and gage
)UU 0 $7 Foot pedal air valve
(7
(
Vac-type collector
NOTE: Water pressure and temperature gauges not included
OR
Developer, Inspection Air pressure regulator and gage
Foot pedal air valve
(7
(
Vac-type collector
39
ZA-1633
POST EMULSIFIED HYDROPHILIC COMPACT PENETRANT SYSTEM
PART NUMBER 522109 (230V) / PART NUMBER 522094 (460V)
-
&'()566
0
$ OPTIONAL FEATURES
with black light, white light and ventilating fan, and a digitally j5Ux)+H( ' ( 7
calibratable dryer controller. jQ**)Qx ' 0
Settable timer
FEATURES {
)*_ $
7
0
%
1 )H*_ !G56 " Manual touch up rinse spray gun provided for after cycle
Overall Width: 34 (87 cm) is complete
<7 3
1 65_ !xU " jQ**U+* #0 4 M
{
|
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)*+U $
!Q++ 7" 3
7
0
0
-
!6" )*_
0
$
7
Air manifold
Twenty-seven (27) gallon penetrant tank capacity Air pressure regulator and gage
#
7 0
)Q _ Foot pedal air valve
66_ < )G _ 3 (7
(
Stainless steel drain area with drain rack, working dimensions of Vac-type collector
6) _ 66_ <
Stainless steel pre-rinse tank, hand hose and spray nozzle OR
Stainless steel drain area with drain rack, working dimensions of
)H_ 66_ < jQ**UHG M 4 M
{
|
Stainless steel remover tank, air agitated, inside dimensions of 3
7
0
0
)Q _ 66_ < )x _ 3
Stainless steel post-rinse tank, hand hose and spray nozzle, Air pressure regulator and gage
**_ )6_ < )Q _ 3 Foot pedal air valve
-
6U_ )Q _ (7
(
< *x_ 3 Vac-type collector
#
7 0
)Q _
66_ < )G _ 3
# '
8 0 &8()UUI
)UU 0 $7
0
0
40
ZY-2436 POST EMULSIFIED HYDROPHILIC FLUORESCENT
PENETRANT INSPECTION SYSTEM
PART NUMBER 522113 (230V) / PART NUMBER 522074 (460V)
7
Steel framework
Penetrant Dip Tank Station 3(
0
22
Features: _ - 0
%
1 65_ *G_ < 65_ 3 =
1 66_ *)_ < 6*_ M !26 deep with Aluminum grating work surface
Optional Work Platform) _ -I
$
3
7
Steel framework
Protective hinged tank cover, aluminum
Drain Station
Features:
=
M
1 65_ *G_ < )U_ M
_ -I
$
M
07
1 66_ *)_ < 65_ 3
Stainless steel drain pan
Penetrant Drain/Dwell Station Aluminum grating work surface
Features: Integrated drip caps between Drain station and adjacent
M
1 65_ *G_ < )U_ M stations
M
07
1 66_ *)_ < 65_ 3 _ -I
$
Stainless steel drain pan Attaches to and is supported by adjacent stations
Aluminum grating work surface
Integrated drip caps between Drain station and adjacent stations
_ -I
$
Top Load Dryer Station
Features:
Attaches to and is supported by adjacent stations
%
1 65_ *G_ < 65_ 3
1 66_ *)_ < **_ 3 !7
Tank-Type Pre-Rinse Station work platform)
Features: Top loading station
%
1 65_ *G_ < 65_ 3 Steel framework
1 66_ *)_ < *5_ 3 !7
3
work platform)
0
3
7 Removable fans and heater elements
Steel framework Digital thermostat
3(
0
22
%/
0
_ - 0
Pilot light
=
Aluminum grating work surface
Aluminum grating work surface Air circulation fans
_ -I
$
Rest Station
Remover Dip Tank Station Features:
Features: M
1 65_ *G_ < )U_ M
%
1 65_ *G_ < 65_ 3 M
07
1 66_ *)_ < 65_ 3
1 66_ *)_ < *5_ 3 !7
Steel dust pan
work platform) Aluminum grating work surface
3
7 Integrated drip caps between Rest station and adjacent stations
Steel framework Attaches to and is supported by adjacent stations
41
Top Load Swirl Cloud Dry Developer Station OPTIONAL FEATURES
Features: #522089 Aluminum grating work platform for tank-type station
%
1 65_ *G_ < 65_ 3 NOTE: This is only a quantity of one for one station.
1 66_ *)_ < *5_ 3 !7
standard work platform) jQ**)))
!
" M 4
3
7 M
|
#0 4
Steel framework Top Load Swirl Cloud Dry Developer Station
3
=
Required hoses
Built-in dust collector Air regulator and gage
View-port for in cover Foot pedal air valve
_ -
(7
(
I
/
0
42
ZY-2436 STAND ALONE INSPECTION BOOTH STATION
PART NUMBER 608363
FEATURES
%
1 65_ 5U_ < !
*G_ " H6_ 3
1 65_ 65_ < 65_ 3
Structural steel framework
=
Black melamine work surface
I
!G_ $
"
43
BUILD YOUR OWN LPI EQUIPMENT : ZY-4848 COMPONENTS
BENEFITS
3 years warranty on Zyglo equipment
Global Authorized Service Centers
3
$
00
Available for all NDT needs including equipment, materials, and accessories
44
ZY-4848 PENETRANT DIP TANK STATION ZY-4848 RINSE DIP TANK STATION
PART NUMBER 522171 PART NUMBER 522173
%
M
1 GH_ GH_ < 65_ 3 %
M
1 GH_ GH_ < 65_ 3
<7 M
1 GG_ GG_ < *5_ 3 !
<7 M
1 GG_ GG_ < *5_ 3 !
from grate to tank rim) from grate to tank rim)
Standard Features Standard features
Structural steel frame Structural steel frame
Stainless steel tank Stainless steel tank
Drain valve Manual hand held spray gun and hose
Lid Water pressure regulator and gauge
Bi-fold cover that retracts backwards Water shut off valve
Work Surface Drain valve
Aluminum grate Work Surface
3
1 65_
ZY-4848 PENETRANT TABLE TOP SPRAY STATION Additional Features
PART NUMBER 522172 Water temperature gauge
Water Line Required: 40 PSI
%
M
1 GH_ GH_ < HQ_ 3
<7 M
1 GG_ GG_ < G6_ 3 !
ZY-4848 RINSE TABLE TOP SPRAY STATION
from grate to roof) PART NUMBER 522175
Standard Features
Structural steel frame %
M
1 GH_ GH_ < HQ_ 3
#
7
<7 M
1 GG_ GG_ < G6_ 3 !
Stainless steel back splash from grate to roof)
#
$
(
Standard Features
Mist collection plenum Structural steel frame
Access Stainless steel tank
Solid roof and back wall Manual hand held spray gun and hose
#
/
Water pressure regulator and gauge
from the station Water shut off valve
4
!GH_ *G_ <"
Drain valve
0
Access
darkened area for operator to stand in Solid roof and back wall
Work Surface #
/
Aluminum grate from the station
3
1 65_
Regulator and gauge for air control Additional Features
Sprayer Type UV Light
3R # #
Two-two foot tubular overhead black lights with
Operator Interface /
0
Manual Spray System Water temperature gauge
Additional Features =
P
1 ))Q
5U
2
0
UV Light Electrical cabinet mounted on back wall of station
Two-two foot tubular overhead black lights with Water Line Required: 40 PSI
/
0
0 /
0
4
Penetrant drain and collection
I
0
3
0 0
Safety interlock, prevents gun use without mist collector
Electrical Requirement: 230 volts, 60 hertz, single phase power
Electrical cabinet mounted on back wall of station
Air Line Required: 40 PSI
45
ZY-4848 REMOVER/WET DEVELOPER DIP TANK STATION Standard Features
PART NUMBER 522177 Structural steel frame
3
%
M
1 GH_ GH_ < 65_ 3 All functions are fully adjustable
<7 M
1 GG_ GG_ < *5_ 3 !
Air pressure regulator and gauge
grate to tank rim) Developer Type
Standard Features Dynamic-One time Use Powder
Structural steel frame Powder Canister
Stainless steel tank Injector Nozzle
Drain valve Access
Air pressure regulator and gauge Solid roof, front, and back walls
Lid Manually vertically rising counter balanced doors for
Bi-fold cover that retracts backwards
/
Work Surface Work Surface
Stainless steel grate Aluminum grate
3 1 65_
3
1 65_
Agitation System Dust Collector
Air Integrated with system
Perforated tubing on bottom of tank Additional Features
/ 3
I
% M
4
Air Line Required: 40 PSI One button, automatic cycle
Viewing window located on the front side of the station
<
0 /
0
ZY-4848 TUNNEL TYPE DRYER STATION =
P
1 ))Q
5U
2
PART NUMBER 522178
power
Electrical cabinet mounted on back wall of station
%
M
1 GH_ GH_ < HQ_ 3
Air Line Required: 40 PSI
<7 M
1 GG_ GG_ < G6_ 3 !
grate to roof)
Standard Features ZY-4848 INSPECTION BOOTH STATION
Structural steel frame PART NUMBER 522182
3
3
1 65_
=
P
1 ))Q
5U
2
power
ZY-4848 TUNNEL TYPE DYNAMIC CLOUD DRY Electrical cabinet mounted on back wall of station
DEVELOPER STATION
PART NUMBER 522180
ZY-4848 DRAIN STATION
PART NUMBER 522184
%
M
1 GH_ GH_ < HQ_ 3 !)*Q_ 3
door)
%
M
1 GH_ GH_ < 65_ 3
<7 M
1 GG_ GG_ < G6_ 3 !
Standard Features
grate to roof)
Structural steel frame
Work Surface
Aluminum grate
46
3
1 65_
centers in lieu of aluminum grate
Station Type
For Penetrant Table Top Spray Station (#522205)
Rest
For Drain Station (#522206)
Station Shape
For 90 Degree Drain Station (#522207)
Straight
For Rinse Table Top Spray Station (#522208)
Station Support
For Tunnel Type Dryer Station (#522209)
Self supporting
I P
# !jQ***)U"
I xU M
P
# !jQ***))"
ZY-4848 90 DEGREE REST STATION For Tunnel Type Dynamic Cloud Dry Developer
PART NUMBER 522187 # !jQ***)*"
I
8 # !jQ***)6"
%
M
1 GH_ < 65_ 3
Standard Features
Structural steel frame
Work Surface
Aluminum grate
3
1 65_
Station Type
Rest
Station Shape
90 Degree
Station Support
Self supporting
47