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org
a guide to making
and using pottery tools
for wheel throwing
This special report is brought to you with the support of Cornell Studio Supply
Throwing Bats
By Bill Jones
Getting your pottery off the wheel without messing it up requires a throwing bat. Pottery throwing bats come in
all sizes and can be made from a variety of materials. Since they can represent quite an investment, youll want
to take a look at some of the things youll need to consider before you buy.
I
f youve ever damaged a freshly thrown piece plaster are the most common. Except for plastic, these
moving it from the wheel, you know the value of a materials are all porous so your pots will release from
bat. This handy accessory not only helps preserve them easily as they absorb water from the clay. If the
your creative efforts, but allows you to move large material is not porous (e.g., plastic) youll need to wire
or delicate pieces from your wheel to free it up for the off your work before it sets up too much or it will crack
next piece, and they also make it possible to return a as it shrinks. Heres a rundown of materials youll en-
piece to exact center to work on later. Because bats counter as you search for bats:
play such a critical role in ceramics, and so many pot- ll Duron (aka Masonite or tempered hardboard) is
ters have different needs, its no wonder there are a lot a resin impregnated hardboard thats water resistant
to choose from. and smooth on both sides.
ll Medex is a fiber board material made with a form-
Bat Basics aldehyde-free adhesive thats waterproof yet porous.
Most wheel manufacturers pre-drill wheelheads with ll Plastics of several different types are used for bats.
bat-pin holes that hold 3/8-inch (or 10-mm) bat pins These bats are nonporous and waterproof, so they
on 10-inch centers. Just about every bat maker pro- require wiring off pots.
duces bats that fit this standard so your options are ll Plywood is a durable bat material but must be ex-
wide open. Bat pins are not necessary because you terior- or marine-grade to avoid delaminating. The
can stick bats on the wheel head with clay or slip, but more plys the better.
bat pins allow you to quickly add and remove bats ll Plaster is one of the traditional materials for bats and
with ease. is one of the best as far as porosity. Hydro-Stone,
Throwing bats can be made from most any rigid a USG product containing cement and crystalline
material but wood, wood composites, plastics, and silica, is similar to plaster but 8 to 10 times stronger.
Photo courtesy Amaco/Brent
Bat adapters are a way to use Bailey Baltic Birch bats feature 13 Hydro-Bats are made from Hydro-
smaller throwing bats. The Adapt- laminated layers of marine-grade Stone. Hard rubber grommets on 10-
a-Bat made by Amaco fits on a hardwood. This wood is absorbent, inch centers cast into the underside
standard wheel head and has pins to wont delaminate, and remains di- of each bat fit over /8-inch pins. Like
accommodate 8- and 10-inch square mensionally stable with regular use. all porous bats, pots dont need to
or round bats. Available from 12- to 29-inches in be wired off, they release as the bat
See www.amaco.com. diameter. absorbs water.
See www.baileypottery.com. See www.theceramicshop.com.
Suppliers
E
ven though our fingers serve as our prima- Bamboo Tools
ry throwing tools, there are times when a www.bambootools.com
throwing rib does a better job. Ribs are a
Bamboo tools have been used in Asia for centuries.
potters best friend when it comes to defin- Durable, flexible, and lightweight, bamboo can be
ing profiles, wringing out water or adding decorative shaped with a sharp knife and will hold an edge that
touches. In the beginning, actual animal ribs were stands up to heavy use. Bamboo Tools offers a vari-
used for this purposeand hence the namebut now ety of curved, straight, and profile ribs.
contemporary ribs are commonly made from wood,
Chinese Clay Art USA
metal, and plastic.
www.chineseclayart.com
Uses Chinese Clay Art produces a set of five wooden ribs
There are many functions that ribs perform, which with different profiles and a set of three different siz-
is one of the reasons theyre so important. The most es of rubber ribs. For the budget conscious or those
looking to provide supplies in a classroom setting,
common uses for ribs are for manipulating profiles
these provide a perfect solution.
and removing throwing marks while compressing the
clay and removing excess water. When throwing por- Kemper Tools
celain, its often best to use a rib on one side of a pot www.kempertools.com
and a sponge on the other, or even to throw with two Kemper makes eight wooden rib profiles that include
ribs. The rib provides support, especially when mak- the basic shapes required for opening, shaping, curv-
ing large voluminous forms. ing, smoothing, and trimming. Their flexible metal
Because of the variety of shapes available, you can ribs are made for scraping, and a collection of rigid
find a rib to suit any profile you wish to make. Using a metal ribs can also be used as squeegees to remove
rib for the inside profile of a bowl can assure a continu- excess water from pottery shapes.
ous line from the bottom through to the rim. And using MKM Pottery Tools
the same profile repeatedly helps in making multiples
for sets. Specialized ribs with notched profiles can also
www.mkmpotterytools.com
be used on the exteriors of pots to add a decorative MKM makes a variety of ribs out of wood, steel, and
coconut. In both the wood and steel series, there
touch or even shape and refine the foot and rim.
are 22 different profiles of varying sizes, each with a
When throwing large forms, too much water in the specific purpose or combination of uses. Their coco-
clay is a problem once you have the preliminary shape nut shell ribs vary in size, shape, and thickness but
completed. How many times have you tried to get that are durable and comfortable to hold.
final shape only to have the form collapse? To prevent
this, remove all the slurry water using a sharp-edged Mudtools
metal rib to wring the excess water out. This increases www.mudtools.com
your chances of success and prevents distorting or col- Developed by Michael Sherrill, Mudtools are made
lapsing the form. It also provides a way to get sweeping from a silicone plastic material in six shapes and in
curves on bowls and platters. four different hardnesses from very soft to very firm.
The softest ribs can be used on rims like a chamois
and the firmest are nearly as rigid as wood. Mudtools
also produces six stainless steel ribs in an assortment
of profiles.
Getting Specific
After the first few weeks in pottery, youll want to look
at having more ribs on hand than what came in the basic
pottery tool kit you started with. If cost is a factor, you
can find reasonably priced wood, rubber, and metal ribs
that can serve your needs.
As you advance, youll find that specialty ribs for bowl
interiors (from small to large and wide to steep), for mak-
ing large or flanged plates and platters, defining corners,
creating decorative profiles, and those designed to remove
slip or trimming tool marks will make your work easier
and expand your repertoire of forms.
A mixture of rigid and flexible ribs as well an assortment
of metal, wood, and plastic ribs can also accommodate
most any situation in both throwing and handbuilding.
Luckily, even the most expensive ribs are affordable and
will last a lifetime (or until lost or borrowed).
W
hen artist Mike Kuhn began fashioning impervious to wear. With some research and testing,
custom wood tools to improve his ce- he selected cocobolo (Dalbergia retusa), a Central
ramic forms, little did he suspect where American tropical rosewood. He selected it because
his explorations would lead him. An of the beauty of the grain, the density of the wood,
experienced woodworker for more than 30 years, he the natural oils that make it resistant to water, as well
is adept in the woodshop with the various equipment as its availability. The wood is highly valued and has
used to sculpt and smooth wood into shapes. But it been heavily exploited in the wild. Kuhn uses only
was Kuhns knowledge of the virtues and limitations wood acquired through commercial tree plantations.
of specific woods that gave him the initiative to cre- Cocobolo is a beautiful wood. Its hard as iron and
ate his own versions of wooden throwing tools. Now it will sink rather than float in water, stated Kuhn.
he produces dozens of distinct styles of wood tools Since cocobolo is part of the rosewood family, many
in exotic hardwoods for a rapidly expanding list of other rosewood species also work well, including Be-
dedicated potters. lizean rosewood, Bolivian rosewood, and Madagascar
Kuhns approach to wooden throwing tools started rosewood. For a local hardwood, walnut, especially
by evaluating the wood species most often used in claro walnut, is a good choice, though it does not
tool production. Most wooden pottery tools are made have the natural oils and can become waterlogged.
from common hardwoods. Unfortunately, grogged Selecting the perfect hardwood did not provide a com-
clay is extremely abrasive to the wood surface. Most plete solution. The choice created two new challenges.
wooden tools are not designed for long term use. They First, fabricating wood tools from a dense hardwood re-
are a consumable tool; when the tool wears down, quires specialized equipment to cut and shape the wood.
you replace it, explains Kuhn. The standard wood working tools are not engineered
Kuhn knew of several tropical hardwoods with an for cutting extremely dense hardwoods. Saws, grinders,
extremely dense cell structure that would be nearly and sandpaper and other abrasives need to be upgraded
to handle them. Diamond-hard blades and grinding 1). Then the wood is slowly ground using Kuhns ex-
wheels are required. perienced eye to guide his movements on the grinder.
The second challenge involved the oily sawdust. There are no jigs or cutting templates. Each piece is
There are health concerns when working with exotic hand formed through a series of grinding wheelseach
hardwoods. You want to avoid breathing sawdust with successively finer abrasive grit (figure 2). Once the
from any wood. But with cocobolo, there is even more wood tool has achieved its finished form, Kuhn begins
of a concern. If inhaled or exposed to skin, the oils the final stage on a rouge polishing wheel. Rouge buff-
found in the cocobolo wood can cause allergic reac- ing gives the natural oils an intense polishing, resulting
tions. I wear a dust mask. I also keep my skin covered, in a finish similar to hand-polished furniture.
including wearing gloves, stated Kuhn, The dust is a Kuhn believes his knowledge of ceramics gives him
serious health risk. You need to take precautions and a special insight into tool design. Because I use these
give it the proper respect. Cocobolo is only a health tools daily, I know how I want a tool to perform,
risk during fabrication processes. The finished tool will reflected Kuhn.
not cause allergic reactions. Kuhn has explored the form and shape of the stan-
What makes cocobolo wear resistant? The wood dard wooden throwing rib. Additional gripping holes
grain is extremely tight and dense and permeated with along the flat surfaces provide a secure indent to hold
natural oils. The oily surface repels water, so the wood the tool against the pressure of spinning clay. Because
grain does not soften or swell. The result is a water- cocobolo resists wear, Kuhn can create pointed tips
proof finish that is strong enough to resist the gritty that wont grind away or break. Cocobolo wood has
abrasive wear of grog. No additional finish needs to opened a wide range of possibilities for me to explore.
be applied. Although the oils do remain in the wood It has brought a new approach to my own art and I
forever, sometimes after long, hard use, the thin layer hope a positive experience to others, said Kuhn.
of the outer surface can appear to dry out a bit. To Mike Kuhn can be contacted by email at:
bring back the original luster, lightly sand with a fine barefootpottery101@yahoo.com or through
grit sandpaper to remove the dry surface, then buff it www.barefootpotterytools.com.
back to a shine. Frank James Fisher is an artist, author, and educator living in
Kuhn begins the tool making process with a coco- Milford, Michigan. He can be reached through his website:
bolo block roughly cut to the final tool shape (figure www.frankjamesfisher.com.
I
recently discovered several remnant pieces of wood to carve perfect grooves into the clay. In fact, some
molding from a past home remodeling project in of the nooks and crannies on the molding may not be
my garage. I was especially intrigued by the con- mirrored successfully in clay since some details might
cave and convex curves and ridges on the profile. It be too deep to be captured. This can result in void
sparked my curiosity. What if a clay bowl were grooved areas in the band of grooves; however I dont mind
along the rim with this profile? I sliced off a small cross- these, as I like the variation and space that results.
section of molding with my miter saw and thirty minutes Sometimes the slurry creates interesting ridges in these
later I sat at the wheel reveling in the groovy designs left void areas, which adds design interest.
by my new toy. Second, the molding profiles are sometimes dramatic,
Anyone who has wandered the aisles of a home im- with large bulbous curves. When the clay rim is pressed
provement center knows the range of molding styles along the surface, the full rim is shaped to match these
and profiles is quite extensive. The store in my neigh- major curves. The grooves are not just cut into the
borhood allows customers to pre-cut their molding clay surface, but the shape of the clay rim follows the
purchase at the store, so theres a cart in the molding/ curve of the profile. The resulting rim can then be gen-
trim aisle that has a saw and a basket to collect the tly modified or exaggerated further depending on the
scraps. After asking, I was allowed to keep any small desired effects.
scraps from their scrap bin. My collection of molding The last advantage relates to clay thickness. Because
tools quickly grew to a half dozen interesting profiles the clay conforms to the molding profile, it does not
(figure 1). After a little experimenting, the different need to be extra thick to accommodate deep recessed
profiles brought a nice design feature into my work. carving. When using a piece of molding, there will be
The complex groove pattern complements the soft spi- thick and thin spots, but extra clay is not needed in
ral I like to create in the basin of bowls and platters. the rim to compensate for the grooves. I throw a rim
with an average thickness and let the clay follow the
Ready-made Advantages profiles shape.
Several tool manufacturers produce a wonderful array
of wood and metal profile tools for use with clay. But Creating Grooves
there are three interesting sculpting advantages that a Begin by centering, opening, and pulling the clay into
scrap of molding can provide. First, the varied sizes of a standard bowl form, either tall or wide and open.
the ridges and the concave and convex curves of the To create grooves in the rim of the bowl, begin by
profile can be very extreme. The molding is not made wetting the rim surface, (inside and outside), with a
3 4
Smooth, round, and tilt the rim edge A cross-section shows the depth of
with a chamois. the ridges made by the molding.
damp sponge. Select a piece of wood molding that aesthetically fits the
rim and determine which will be the top or bottom of the profile. Wet the
wood molding profile and position it against the rim as the wheel slowly
spins. Place your other hand under the rim on the outside surface (figure
2). This hand will support the clay as the wood molding is pressed down.
Your fingers can also press the clay into the void areas of the molding. It is
not critical that the entire rim come in contact with the full surface of the
profile. The major ridges and high points will leave a groove. The result
is a clay rim with a roughly uniform thickness. As the molding is pressed
against the clay, the rim may also be tilted out and down or stretched
outward to slightly open-up the bowl. If the ridges are too sharp or there
are globs of slurry to clean away, use a sponge and smooth out the surface
as the wheel rotates.
Clean and round the rim edge with a chamois. Create a shallow recessed
slot with the chamois between your fingertips. Gently pinch and compress
the clay on the rim edge. The edge of the rim is bent further downward in
the same motion (figure 3). A cross-section shows the angle of the rim as
well as the depth of the grooves made in the rim by the profile tool (figure
4). The angle created compensates for the upward curl of the rim as the clay
dries and shrinks. The thrown bowl is wired free from the bat and trimmed
as desired.
The Fulwood Measure from Kissimmee River Pottery The tombo measures the inside depth and width of
(www.kissimmeeriverpottery.com) is an example of a a form. Two sources of tombos are Bamboo Tools
Western pot gauge. When the rim meets the hinged pointer, (www.bambootools.com) and Chris Henley (inset) at
it folds out of the way. http://hominid.net/toolpage2.htm.
M
ore than likely youll get to the point where unlike the Western gauges mentioned above, which mea-
youd like to throw multiples of an object. sure the outside dimensions. The tombo (which means
Getting work to look the same when mak- dragonfly in Japanese) works well for throwing matching
ing more than one of an item takes a bit of cups, mugs, and bowls. Shaped like a lowercase t, it
practice because its not as easy as it looks! To help as- consists of a thin vertical piece of wood or bamboo that
sure youll get some sort of consistency on your next set has a small hole or holes bored through it to accept a
of mugs or bowls, you need a throwing gaugea way of stick or dowel. The tombo is held by the top of the ver-
keeping track of the measurements from the first piece to tical stick. The length of the horizontal stick represents
the last. There are several options for throwing gauges the diameter and the vertical length below this stick mea-
based on designs from both eastern and western cul- sures the depth of a vessel. The disadvantage of tombos
tures, as well as ad hoc solutions that use items around is that theyre not readily adjustable. On the other hand,
your studio. they are relatively inexpensive (and even easy to make),
so potters usually have several tombos in their collection.
The Western Pot Gauge Another advantage is that tombos can be used for throw-
Production potters in Europe and America have used ing off the hump.
throwing gauges for centuries. These usually consist of
an adjustable arm on a metal or wooden stand. The arm Improvised
adjusts in and out as well as up and down for both diam- If youre just throwing a set or two, you can get by with
eter and height measurements. An example of the West- an improvised tool. When height is not a factor, calipers,
ern pot gauge is the Fulwood Measure (figure 1), which a ruler or a marked dowel work well enough to get plates
features a hinged pointer that breaks away when the clay and platters to the same diameter. If height is a factor,
touches it. Another variation, though not as fully adjust- as when youre making cups, mugs, and bowls, youll
able, can be made from a wood block base drilled at in- need to take an additional measurement and keep track.
tervals with holes that dowels can slip through. Several You can improvise a basic throwing gauge that works for
dowels can be used at the same time for more complex both height and width or throw a piece that you want to
forms (figure 2). duplicate, then set a lump of clay thats taller than your
piece on the wheel worktable and stick a dowel sideways
The Japanese Gauge through the clay, so it is perpendicular to your wheel-
The Japanese developed a throwing gauge for making head at just the right height. Position the dowel so it just
duplicates that measures the inside dimensions of a form, touches the rim of the piece you threw.