Professional Documents
Culture Documents
OsamiMatsushita
MasatoTanaka
HiroshiKanki
MasaoKobayashi
PatrickKeogh
Vibrations
of Rotating
Machinery
Volume 1. Basic Rotordynamics:
Introduction to Practical Vibration
Analysis
Mathematics for Industry
Volume 16
Editor-in-Chief
Masato Wakayama (Kyushu University, Japan)
Patrick Keogh
Vibrations of Rotating
Machinery
Volume 1. Basic Rotordynamics:
Introduction to Practical Vibration Analysis
123
Osami Matsushita Hiroshi Kanki
The National Defense Academy Kobe University
Yokosuka Kobe
Japan Japan
and and
Hitachi, Ltd. (retired) Mitsubishi Heavy Industries, Ltd. (retired)
Tokyo Tokyo
Japan Japan
Patrick Keogh
The University of Bath
Bath
UK
v
vi Preface
1 Introduction of Rotordynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Vibration Problems in Rotating Machinery . . . . . . . . . . . . . . . . . 1
1.1.1 Varieties of Rotating Machinery . . . . . . . . . . . . . . . . . . 1
1.1.2 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.3 Defects in Various Elements and Induced
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Rotordynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Types of Vibration in Rotating Machinery . . . . . . . . . . . . . . . . . 8
1.3 Classication of Vibration by Mechanism of Occurrence . . . . . . 9
1.4 Simplifying Complicated Phenomena . . . . . . . . . . . . . . . . . . . . . 11
2 Basics for a Single-Degree-of-Freedom Rotor . . . . . . . . . . . . . . . . . . 13
2.1 Free Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.1 Natural Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.2 Calculation of Spring Constant . . . . . . . . . . . . . . . . . . . 14
2.1.3 Conservation of Energy . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.4 Mass Effects of Spring on Natural Frequency . . . . . . . . 15
2.2 Damped Free Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.1 Mass-Spring-Viscous Damped System . . . . . . . . . . . . . 18
2.2.2 Measurement of Damping Ratio . . . . . . . . . . . . . . . . . . 20
2.2.3 Phase Lead/Lag Corresponding to Damping Ratio . . . . 24
2.3 Unbalance Vibration of a Rotating Shaft . . . . . . . . . . . . . . . . . . 25
2.3.1 Complex Displacement and Equation of Motion . . . . . . 25
2.3.2 Complex Amplitude of Unbalance Vibration . . . . . . . . . 26
2.3.3 Resonance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.3.4 Nyquist Plot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.3.5 Bearing Reaction Force at Resonance . . . . . . . . . . . . . . 30
2.3.6 Transmissibility of Unbalance Vibration to
Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... 32
vii
viii Contents
Abstract This book explains various phenomena and mechanisms that induce
vibrations in rotating machinery, based on theory and eld experiences (Chaps.
112 in volume 1). It also provides guidance in undertaking diagnosis and
implementing effective countermeasures against various vibration problems in the
eld (in volume 2). Consequently, volume 1 is intended mainly for beginners and
students, while volume 2 is mainly for design engineers and practitioners. This
chapter of volume 1 emphasizes the subtlety of vibration problems in rotating
machinery and the importance of reliable technologies that help to stabilize and
reduce vibrations. It also outlines a wide variety of rotating machinery, vibration
problems found in the eld, and mathematical approaches to analyze vibration
problems. In high-speed rotating machinery, the steady rotating state corresponds to
a stationary equilibrium condition with a high rotational energy. Vibration brings
the machine into a dynamic state. If the rotating system becomes unstable in the
dynamic state, resulting in self-excited vibration, the machine enters a very dan-
gerous operational condition. Since the energy source of self-excited vibration in a
rotating system is provided by the spin of the rotor, the only way to avoid this
dangerous situation is to stop the energy source, for example, by shutting down the
power source in the case of a motor driven system. Vibrations caused by an external
force, unless kept small enough, may also lead to a serious problems through
contact between the rotor and the stationary part (stator).
Keywords Rotor Bearing Mechanism of vibration Rotor modeling Rotor
vibration simulation m BASE
A rotating machine consists of a rotor (comprising a shaft and disks), and bearings
with associated casings/housings that support the rotor. Fluid performance based
machines used in the energy and process industries, conventionally called
ALP BLP
HP IP
GEN
While these are large-sized high-power machines that rotate with high energy
levels, there are also small-sized low-power machines for industrial or home
applications, such as electric motors, gyroscopes, agitators, grinding machines,
spinning machines, marine and automotive power trains, automotive internal
combustion engines, reciprocating machines, lathes, vacuum pumps, fans, washing
machines (Fig. 1.3), compressors for air conditioners (Fig. 1.4) and refrigerators.
1.1.2 Bearings
A bearing is located on the stationary part to support the rotor and to ensure its
smooth rotation. The rotating shaft in the bearing portion is called the journal (for
radial bearings) or disk (for thrust bearings). Bearings may be classied in a number
of varieties, including rolling element bearings (ball bearings, roller bearings),
sliding bearings (cylindrical bearings, multi-lobe bearings, tilting pad bearings,
etc.), and magnetic bearings (with actively controlled electromagnet or
passive/non-controlled permanent magnet), according to applications. Their char-
acteristics [1] are summarized in Table 1.1.
1.1 Vibration Problems in Rotating Machinery 5
Inferior for impact load. Suitable for impact load and Most suitable for light load
A deep groove / angular heavy load. with high speed.
Load contact and cone roller Acceptable specific loads are Acceptable load pressures are
bearing, etc., can support the approximately: approximately:
load both in radial and thrust Radial dir. : less than 5 MPa Radial dir. : 0.3 to 0.5 MPa
directions. Thrust dir. : less than 7 MPa Thrust dir. : less than 0.8 MPa
Stiffness and Large stiffness and no Large stiffness and high Stiffness and damping are low,
damping damping. damping. but widely controllable.
By using grease / oil Leakage from lubricant oil Maintenance free in general,
Maintenance lubrication, maintenance is circulating system need to be except some electronics parts.
easy. checked and stopped.
1.1.4 Rotordynamics
Optimal cross-section
for coil capacity
23 inch large
size bearing
Fig. 1.6 Technical issues for 1000 MW generator development (Ref. Toshiba review)
1st edition
1994
2nd edition
CD-ROM
2002
3rd edition
CD-ROM
2011
From a practical point of view, frequently encountered rotor vibration modes can be
categorized as follows:
(1) Bending vibration of the shaft
The shaft whirls in its rotation plane (the plane is perpendicular to the rotational
axis) while maintaining its deflection mode that varies along the axis. The whirling
shaft mode is measured as being rigid mode and/or flexible in nature. Most
vibration problems of the shaft can be described by these bending modes.
(2) Torsional vibration of the shaft
Torsional deformation arises when the vibrations of each part of the shaft are
twisted along the rotation axis. The occurrence of the torsional vibration problem is
relatively small compared with bending vibration in rotating machinery, excluding
reciprocating and/or geared machines. Vibrational changes in electromagnetic
forces in motors or in the torque of the load may also induce torsional vibrations.
(3) Longitudinal vibration of the shaft
This mode of vibration usually does not appear due to the high longitudinal
stiffness of the shaft, but there have been cases due to a collision with a static part
due to local resonance, and an excessive dynamic load in a thrust bearing.
(4) Vibration of rotating structure
Bending vibration of a rotating structure, such as turbine blades or pump and
compressor impellors, is a very important issue. Three-dimensional nite element
analysis is commonly used to assess vibrations in this category using detailed cal-
culation of natural frequencies and prediction of resonance amplitudes based on the
actual geometry of specic blades and impellers. The stiffness increase under cen-
trifugal force is taken into account. The rotating structure is usually analyzed by
assuming that the center of the structure is xed, being free from the shaft movement.
The coupling effect of shaft-blade vibration must be considered in some cases.
1.3 Classication of Vibration by Mechanism of Occurrence 9
Figure 1.8 illustrates the mechanisms of vibration occurrence from the viewpoint of
the equation of motion and the associated parameters. The terms in this gure are
explained below:
(1) Equation of motion The equation of motion describes a rotor system, where
M (mass), C (damping) and K (stiffness) are linear matrices and ef is a small
nonlinear term. These terms constitute a free vibration system. For forced
vibration, there is a term for unbalance force U, which is generated at a
frequency synchronous to the rotational speed X. External harmonic excitation
F(mt) with an exciting frequency m may also be included.
(2) Forced vibration system The spinning rotor under an unbalance force U or a
periodic external force F vibrates steadily at a frequency synchronous with the
external force. When the frequency of the external force coincides with the
natural frequency of the rotor, resonance occurs and the vibration amplitude
becomes maximal.
The lower half of the gure shows details of the forced vibration. The resonance of
the unbalance vibration synchronous with the rotational speed occurs at a rotational
speed X xn, which is called the critical speed of the rotor because it represents a
potentially dangerous operating point. Resonance under harmonic excitation with an
external frequency m occurs at m = xn. This type of resonance should be prevented by
avoiding the resonance condition or reducing the sensitivity to resonance.
Resonance due to the existence of the nonlinear term at Nm = xn (where N is a
multiple or fraction) is dependent on the right hand side term ef.
1
Stable Q-factor =
2
Free vibration Unstable Self-excited vibration
n = K
= eigen frequency Limit Adding damping
M
cycle is effective
= C
= damping ratio
2 MK
(3) Free vibration system The upper half of Fig. 1.8 deals with free vibrations.
Vibration is attenuated in a stable system, while self-excited vibration appears
in an unstable system. Damping is positive in the former, and negative in the
latter. The frequency of the resulting vibration is at a natural frequency of the
rotor system in both cases.
An example of self-excited vibration is the gradual growth of amplitude even if
no external force is applied. It is well known that a window shade/blind may vibrate
frequently under certain conditions of wind velocity. Once the self-excited vibration
happens, it is difcult to prevent it. Note that the only essential countermeasure is to
provide the system with a positive damping factor. This solution is generally dif-
ferent from that to reduce resonance in forced vibrations.
The amplitude of the self-excited vibration that grows in an unstable linear
system is limited by the effect of the nonlinear term, resulting in a limit cycle as
noted in the gure. In terms of dynamics, this state of negative damping corre-
sponds to an undesirable cyclic state where the restoring force (output) acts with a
certain delay against the rotor motion (input). This delay between the input and
output in the mechanical dynamics is sometimes qualied as being in a negative
spiral.
(4) Parametrically excited oscillation This is a type of self-excited vibration.
The vibration amplitude may grow under certain conditions with triggered by
slight changes of the parameters in time. The equation of motion includes time
dependent mass, spring and damping parameters in a rotating system.
(5) Nonlinear vibration Vibrations caused by mechanisms involving nonlinear
effects/elements (shown on the upper right and lower right of the gure) is also
important. Typical examples include rubbing vibration between a rotor and a
stator, and the limit cycle of oil whip appearing after the onset of self-excited
vibration.
Figure 1.9 shows vibration phenomena and their causes classied according to
the categories described previously. The variety of problems indicates the reality
that the design optimization of actual machines is often difcult.
Wording related to mechanical vibration is summarized in ISO 2041 [7], which
is denitely a prerequisite for mechanical engineering experts.
( Phenomena ) ( Causes )
Forced vib. Unbalance vib. Residual unbalance, Thermal unbalance
Fig. 1.9 Typical subjects to develop new compressors (note vib. = vibration, freq. = frequency)
1.4 Simplifying Complicated Phenomena 11
Since a rotating machine in a steady state has a high rotational energy, even small
and localized problems tend to be amplied and lead to signicant vibration
problems for the entire system. It has been reported that a cupful of condensed
water caused vibration of a whole turbine-generator set, and an elastic rubber
coupling introduced for ease of centering rotating shafts may generate difcult
vibrations in coupled machines.
However, it is true that most of these complicated vibration problems can be
described by simple mechanical models, which permit identication of the causes.
Appropriate countermeasures can actually eliminate vibration effectively. Engineers
dealing with rotating machinery should have the ability to construct models that
explain the mechanisms of how the resonance occurs or the self-excited vibration is
generated, along with knowledge, experience and intuition.
Figure 1.10 illustrates an engineer contemplating various factors, such as
unbalance and fluid force, causing vibration in a machine with use of a
single-degree-of-freedom system. He/she tries to describe a story for solving the
Unbalance Fluid
m* force
Internal Bearing
Calculation k* damping
Natural frequency damping
amplitude
waveforms 0 1 2 speed
1X
frequency
FFT spectrum
speed
Campbell diagram
Fig. 1.10 Cause identication using simple model with measurement data
12 1 Introduction of Rotordynamics
4th
2nd
1st
Amplitude
Rotating machine
Eigen mode
( simulation ) Speed [rpm]
Campbell diagram
rotor
Mathematical
MyROT solution
Brg Brg FE mode
( Bearing ) model synthesis
model
Beam element model
Keywords Single-dof Natural frequency Damping ratio Equivalent mass
Bode plot Nyquest plot Q-value
t
m
mg ( = 0 ) fn =
1
[Hz]
T
..
mx + kx = 0
..
x + n2 x = 0 n = 2 fn [rad/s]
The term natural frequency will be also used hereafter for the accurate term
natural circular frequency according to the convention in industry (Fig. 2.1).
The spring constant k [N/m] is the reciprocal of deflection per unit load, and is
determined from a static deflection calculation involving the strength of the material.
Several formulae [9] to obtain spring constants are summarized in Table 2.1.
b 3 EIl
(b) rectangular cross-section k= EI
l12 l 22
I = bh 3 12
l1 = l 2 = l 2 cantilever l1 l2
(2) torsion of bar 48 EI l
GJ T
GJ k=
kt = l3
l
d4 (5) overhang P
(a) J =
d 32
3EI
k=
b 1 b b4 a2 (l + a ) l a
J = 0.2 ) ab 3
a 1 12 a 4
(b) (
a 3
2.1 Free Vibrations 15
x (t)
k
a /2 3 / 2
x (t) = a cos n t
m = nt
0 2
v (t) = a n sin n t
1 1
T = m v = m ( a n sin n t ) 2
2
Vmax Tmax E 2 2
1 1
V = kx2= k ( a cos n t ) 2
1 2 T T 2 2
ka
2 V V V 1 1
T + V = k a 2 = m a 2 n2
2 2
A system of moving objects is called conservative if the sum E of the kinetic energy
T and potential energy (strain energy) V of the objects remains constant, i.e.,
T + V = constant. Figure 2.2 shows that the kinetic energy and potential energy in
a conservative system is complementary and their sum is thus constant. The
maximum kinetic energy Tmax is equal to the maximum potential energy Vmax:
Since free vibration is a movement with respect to a static equilibrium point and
may be termed as dynamic behavior, the energy changes are represented as the
deviations from the energy at that point. The equilibrium point in Fig. 2.2 is the
point where gravity balances the reaction of the spring via the expansion of the
spring. Therefore, the waveform of the free vibration under the gravity would
remain the same even under zero gravity.
In the mass m and spring k system shown in Fig. 2.3, let ms be the mass of the
coil spring and y the displacement of the tip of the spring. The displacement d of
any part of the spring can be represented by the linear equation
d x=ly ny 2:5
The kinetic energy of the system is the sum of that for the mass at the tip and the
distributed mass of the spring mass with a line density (mass per unit length) ql :
0 1
Z1 Z1
m 1 m ms 1 ms 2
T y_ 2 q1 d_ 2 dx y_ 2 @ n2 dnA m y_ 2:6
2 2 2 2 2 3
0 0
Thus, one third of the spring mass is added to reduce the natural frequency.
Example 2.1 Figure 2.4 shows several examples of added mass effect, when
considering the spring stiffness of a uniform bar. Conrm the factor as the added
mass of spring for each case.
Note: (a) dn n2 3 n2y, (b) dn ny, (c) dn n 3 4n2
h i
1 2n3 Un 12y, (d) dn 4 3 4nn2 1 2n3 Un 12 y,
where the step function is U(t) = 0 for t < 0 and U(t) = 1 for t 0.
Example 2.2 Figure 2.5 shows a cantilever, l in length and ms in mass. Find the
equivalent mass meq of the point located at a distance al from the supporting point
for a = {1, 0.9, 0.8, 0.7}.
2.1 Free Vibrations 17
(a) l
(b) l
ms 0.24 Ips 1 / 3
m Ip
3EI y GJ
bending k= torsional kt =
l3 l
m y m y
48EI 192 EI
k = k =
bending l3 bending l3
ms = Al
Answer
If the displacement is unity at the point al, the deflection curve d is dened:
n2 3a n n a3 x
d Un a n 2:8
2a3 2a3 l
The deflection curve is third order up to the point al and linear beyond it. The
equivalent mass meq is given by
Z1
meq ms d2 dn 2:9
0
Thus meq = {0.25, 0.33, 0.47, 0.70}ms for the conditions given.
18 2 Basics for a Single-Degree-of-Freedom Rotor
Figure 2.7 compares damped free vibration waveforms for different damping
ratios.
k c 8T
T = 2 / q 2 / n
.. . .. .
mx + cx + kx = 0 x + 2 n x + n2 x = 0
1
1.0
0.5 0.7
0 1 2 3 4 5
2 n [s]
2.2 Damped Free Vibration 19
The frequency of the damped free vibration is the damped natural angular fre-
quency q given by
q
q xn 1 f2 2:12
which is a value close to the undamped natural angular frequency xn when the
damping ratio is not too large.
If Eq. (2.10) is rewritten using the characteristic root (complex eigenvalue) k as
xt a Imekt 2:13
The system is stable when the real part of the complex eigenvalue a fxn is
negative, and unstable if it is positive. A waveform for each case is shown in
Fig. 2.8.
e n t
x0 e n t x (t )
0 t 0 t
e n t
= jq = jq e n t
( < 0) ( > 0)
~
At efxn t 2:16
Since the frequency of the vibration is q and the period 2p=q, as indicated in
Fig. 2.6,
~
A0 1; ~
A2p=q efxn 2p=q 2:17
2pf
p
e 1f
2
~
A0=~
A2p=q efxn 2p=q 2:18
2pf
p
a0 a1 a2 an 1 f2
1\ e 2:19
a1 a2 a3 an 1
The damping ratio is obtained by taking the natural logarithms of each term,
considering that is generally small enough to be approximated as follows::
an 2pf
Logarithmic decrement : d ln p 2pf 2:20
an 1 1 f2
d 1 an
Damping ratio : f ln 2:21
2p 2p an 1
(a) 5
100 2
1.36
50 bn 3 mb = = 0.272 = 0.003 3
5
9
1.36
1
peak amplitude ai
10 an
log ai
1.17
5
1.25
yn
1 0
4 1 m a = 1.17 = 0.129 = 0.047 2
0.5 9
1.25
2 my = = 0.313 = 0.23
4
0.1 -1
0 1 2 3 4 5 6 7 8 9
measured number
Log Graph
(b)
40
bi 1
3 hb = = 1.82 = ln hb = 0.0032
b i+1 30 2
30
yi bn
ai , y i , bi
2 hy =
y i+1 = 2.054
2
20 = ln h y = 0.23
2 an
yn
a
10 1 h a = a i = 1.345
i+1
1
= ln h a = 0.045
2
0
0 5 10 15 20
a i+1 , y i+1 , b i+1
Ratio Graph
logan =an 1 ma
f 2:22
2p log e 2:73
where ma is the gradient for a cycle. Note that the vertical axis log ai is indicated on
the right ordinate of Fig. 2.9a, hence
log a0 log an
ma log an log an 1
n
d 1 an 1
f ln ln h 2:23
2p 2p an 1 2p
To improve the accuracy, the average value of the slope is recommended, which is
known by the straight-line tting. Note that it is not necessary for this straight line to
pass through the origin, because the offset from the origin depends on the friction effect.
Example 2.3 Find the damping ratio by measuring the peak amplitudes in Fig. 2.6
with a ruler.
Answer
The peak amplitude readings for each cycle are: 21.5, 16, 11.5, 8.5, , which are
plotted as in Fig. 2.9. In Fig. 2.9a, the gradient ma of the line tted is
1.17/9 = 0.129, leading to an identied value f 0:129=2:73 0:047.
In the case of Fig. 2.9b, the slope is approximated as ha = 1.345, thus giving
d lnha 0:296 ! f d=2p 0:0472.
Example 2.4 Find the damping ratio for a strongly damped vibration waveform
shown in Fig. 2.10 by reading peak heights y0, y1, y2, for consecutive half
cycles.
Answer
The peak amplitude readings for each half cycle are: 14.5, 8, 4, 2.5, , which are
plotted as in Fig. 2.9. In Fig. 2.9a, the gradient ma of the line tted is 1.25/
(4/2) = 0.63, leading to an identied value f 0:63=2:73 0:23.
In the case of Fig. 2.9b, the slope is approximated as hy = 2.054, thus giving
d 2 lnha 1:44 ! f d=2p 0:23.
Example 2.5 Find the damping ratio for a poorly damped vibration shown in
Fig. 2.11 by reading the amplitude envelope height b1, b2, b3, at a constant time
interval Dt [s] in (a) of the gure and determine the natural frequency fn using the
magnied time domain waveform in (b).
Answer
The magnied graph (b) gives fn = 30 Hz. The readings of amplitude envelope
height at an interval of t = 1 s in graph (a) are: 46, 26, 14, 8, , which are plotted
as in Fig. 2.9.
(a) (b)
b0 = 46
2
b1 = 26 f n [Hz]
1.5 b2 = 14
b3 = 8 b5 = 2 1.5
b4 = 4
1 1 [s]
1.0 1.1 1.2
0.5
0.5 t [s]
Zoomed plot area
1 2 3 4 5 [s]
Example of = 0.003 Zoomed plot
18
5.5
amplitude
[s]
0 2 4 6 8 10
2
frequency [ 10 Hz]
1 a0 1 a0 1 18 d
d ln ln ln 0:015 ! f 0:0024
n a1 Dtfn a1 0:5 160 5:5 2p
24 2 Basics for a Single-Degree-of-Freedom Rotor
Control force (e.g. electromagnetic force) via a control unit in response to a dis-
placement of a mass is generated, for example, by the feedback system of mechatronic
equipment. In the block diagram of Fig. 2.13a, the mass having the plant transfer
function Gp is the controlled object, and the controller transfer function, Gr, represents
the characteristics from the displacement input x through to the control force u.
The displacement x(t) as input and control force u(t), i.e., reaction force, as
output are expressed as follows in terms of the natural frequency xn:
xt a cos xn t
2:24
ut f0 cosxn t /
As shown in Fig. 2.13b, the phase difference / between the input and output
signals is positive in phase-lead control and negative in phase-lag control.
Considering that
if u(t) is equivalent to the force exerted by the spring k and viscous damping c
x
(a) u x (b) displacement
1 1 a
Gp=
ms 2
frequency n t
electromagnet controller u x
electromagnet controller
controller G r u
f0
Block diagram
t
+
(c) 1 lead
f0 u
ca n
ka t
2 lag
It is clear from Fig. 2.13c or the second equation of Eq. (2.27) that phase
lead/lag means positive/negative damping, and / > 0 and / < 0 relate to stable
damping vibration and unstable self-excited vibration, respectively. The stability of
the system is thus dependent on the phase lead/lag of the reaction force u(t) with
respect to the natural frequency vibration x(t).
Using Eq. (2.27), the damping ratio of a stable system may be directly estimated
from the phase lead / > 0:
c cxn f0 sin / 1
f p tan / 2:28
2 mk 2k 2f0 cos / 2
Note that phase lead/lag means positive/negative damping and that the damping
ratio may be directly estimated from the phase lead / > 0.
Example 2.7 If the displacement signal x(t) at the natural frequency and the cor-
responding control force signal are measured as shown in Fig. 2.13 , what
damping ratio f is expected?
Answer
The gure gives / 40
, which leads to f 1=2 tan 40
0:4.
x G = x + cos t
(a) (b) Y (c)
y G = y + sin t y
2
m
k G
yG G
S G t
S S
y
m x
x, y | SG | =
c
t
O x xG X
y y
G ( j ) = A = ae j
e jt 2 z(t) = Ae j t x
G(s) =
x s 2 + 2 n s + n2
a
Consider an inertial coordinate system O-XY xed in the space with the origin
coinciding with the shaft center at rest as shown in Fig. 2.14b. The shaft is xed at
the disk centroid S. Let the vibration displacement of the shaft, as measured by
displacement sensors, be (x, y). The gravity center G of the disk is at a distance e
from the centroid S. For a rotational angular velocity X, the angle formed by the
S-G axis, xed to the shaft, and the O-X axis is the angle of rotation Xt.
Taking viscous damping c into account, a single-dof model consisting of mass,
spring and viscous damping as shown in Fig. 2.14c, can be constructed for the rotor
equation of motion derived from Newtons second law. For the center of gravity of
the rotor fxG x e cos Xt; yG y e sin Xtg , the reaction forces of spring and
damping are proportional to the displacement of the centroid S (x, y). Therefore,
output
input output
rotational signal 2 unbalance vibration a
G(s) = 2
cos t s + 2 n s + n2 xp = a cos( t )
1
= Re[ Ae j t ]
j input
G ( j ) = A = ae
behind the rotating unbalance direction (see Fig. 2.15 for the denition of a and u).
This motion is described by
eX2 ep2
A GjX 2:33
X2 x2n 2jfxn X 1 p2 2jfp
xt a cosXt u ReAejXt
2:34
yt a sinXt u ImAejXt
The block diagram of Fig. 2.16 corresponds to the motion in the X direction.
The observed phase lag angle u represents the phase difference between the cosine
input waveform and the output waveform x(t).
amplitude a [ ]
Im
4
0.2
0.3 6 4 2 1.0 0 2 4 6
3 0.4
0.71 Re
2 1.0 2 =
1 0.2 0.71
0 4 0.4
0 0.5 1 1.5 2 2.5 3 0.3
0.1
p [ / n ] 6
5
0.0
Amplitude curve
8
(b)
=
= 0.05 10
phase difference [ ]
0
0.1
0.2 0.3
90 0.4 0.71 Nyquist plot ( polar plot )
1.0
180
0 0.5 1 1.5 2 2.5 3
p [ / n ]
Phase curve
but decreases as the damping ratio f increases. The peak amplitude is called the
resonance amplitude ap, and the corresponding rotating frequency is called the
critical speed. They are approximated by:
ap 1 1
Q-value or Q-factor) : Q p 2:35
e 2f 1 f 2 2f
X 1
Critical speed: p p 1 2:36
xn 1 2f2
The plot in Fig. 2.17c shows that the amplitude gradually increases while
drawing a clockwise circle tangent to the real axis after starting at the origin. This
starting vector direction is set to the real axis (0
), because the phase difference of
the vibration response with respect to the unbalance force is zero, i.e., they both
have the same phase.
At low rotational speeds (p X=xn 1, a slight lag of the vibration response
after the unbalance force appears in the vibration vector pointing to the 0 degree
direction, i.e., the real axis. At the critical speed (p X=xn 1, the vibration
vector lags by 90
and passes the zenith of the circular trajectory. At high rotational
speeds (p X=xn 1, the amplitude decreases again, lagging by 180
, and
approaches the point e; 0 from the negative direction of the real axis.
Example 2.8 Whirling motion
Figure 2.18 shows three instantaneous states of a rotor whirling by unbalance
vibration. Find the complex amplitudes in (a) to (c) in the gure.
Answer
Since the complex amplitude = OS/OGe\ u, (a) 1:0e\ 18
, (b) 3:2e\ 90
The spring-viscous damping model of Fig. 2.14c can also be applied to a bearing,
and permits one to describe how the unbalance force is balanced with bearing force
at resonance. At the critical speed where the phase difference u 90
, the rotor
vibration is represented by
Considering Ap jap , the equation for static balance is obtained by setting the
unbalance force to the imaginary axis as shown in Fig. 2.20b:
Figure 2.20a shows the instantaneous rotor position farthest from the origin
through the X axis in a whirling orbit at the critical speed. The phase of the
vibration vector Ap = OS is lagging by 90
behind the unbalance direction SG.
2.3 Unbalance Vibration of a Rotating Shaft 31
Fb = ap k2 + ( c ) 2 c ap
2:40
The balance in the horizontal direction gives the critical speed and that in the
vertical direction the resonance amplitude. Figure 2.20 indicates that the input
unbalance force is balanced by the damping force at resonance. Increasing the
viscous damping coefcient reduces accordingly the resonance amplitude. It can be
stated that
The resonance amplitude ap is approximately Q times as great as the mass
eccentricity e, and
The bearing reaction force at resonance Fb is approximately Q times as great as
the unbalance force meX2 .
ka
a
m 2
Fb m 2
G Fb c a G Fb
G
S m 2 S m 2 a S
m 2 a m 2 a
p << 1 p1 p >> 1
This ratio T is shown graphically in Fig. 2.22. When passing through the critical
speed, both of the amplitude and transmission ratio are large and the peak value is
p
T Q. T always has the value 2 at p X=xn 2 . It should be noted that at
high rotational speeds T increases with increasing speed even if the amplitude
decreases. Reduction of this transmissibility to the foundation is only possible by
decrease of e, i.e., by having a rotor that is well-balanced.
1
0.2 0.7
3 0.3
0.4
2
1
2
0
0 0.5 1 1.5 2 2.5 3
p
2.4 Evaluation of Q-Value 33
20 0.025
Mm = 10
Modal sensi- Expected running
17.5 0.028 conditions
tivity range
15 0.033 Very low Very smooth resonant
E A
sensitivity speed; difficult to detect
damping ratio
12.5 0.04
Q-value
5
10 0.05 sensitivity stable vibration
m 7.
D M = Moderate Acceptable, moderate and
7.5 0.067
=5 C
C sensitivity slightly unsteady vibration
5
m
0.1
M
B Sensitive to unbalance;
High Field balancing may be
2.5 2.5 0.2 D
A Mm = sensitivity required
0 0.0
0.8 0.9 1.0 1.1 1.2 1.3 1.4 Very high Too sensitive to unbalance;
E
sensitivity to be avoided
R = service speed / critical speed
1/ R
1.3 1.2 1.1 1.0 0.9 0.8 0.7
The Q-value is a universal and measurable index for evaluation of the vibration
response characteristics of a rotating machine. It is very important to ascertain how
low the Q-value can be maintained. The ISO 10814 [10] standard provides
guidelines for Q-value design for various rotors. An example is shown in Fig. 2.23.
The abscissa is rated rotational speed, non-dimensionalized with the critical speed,
and the ordinate is the tolerated Q-value. The chart is usually used to evaluate the
Q-value of the resonance mode near the rated speed.
As well as ISOs Q-value evaluation, the API standard [11] is strong in the oil
and gas eld of turbo-machinery industry.
Example 2.11 Conrm that a machine with a rated rotational speed of 11,000 rpm
and a critical speed of 10,000 rpm requires approximately Q
9 for a B-zone
specication. Note that (rated rotational speed)/(critical speed) is 1.1.
Example 2.12 If the rotational speed of the machine increases slowly, so that the
abscissa in Fig. 2.23 is traced very slowly from left to right through the critical
speed, the machine may be considered to always be in the steady state, and the
Q-value at (rotational speed)/(critical speed) = 1 should be evaluated in the whole
range. Conrm that the machine requires Q
5 for a B-zone specication.
34 2 Basics for a Single-Degree-of-Freedom Rotor
amplitude
0.6
2 1
0.4
0.2
0
1 2
speed
The ISO standard species procedures to measure the Q-value from a resonance
curve for forced vibration by the half power point method. Consider a measured
resonance curve shown in Fig. 2.24, where the maximum amplitude is amax at the
resonance point xn . The difference DX of the frequencies X1 and X2 of the
half-power points, i.e., the intersect to give the half power amplitudes
p
a70 amax = 2 0:7amax
1 xn
Q 2:42
2f DX
Example 2.13 Measure the Q-value for the resonance curve shown in Fig. 2.24.
Answer
Draw a horizontal line through the 70 % amplitude. Use a length scale to obtain
xn = 20 mm and DX 4 mm: Q = 20/4 = 5 and f 0:1 are thus obtained.
This is also a method specied in the ISO standard. Suppose a vector trajectory that
describes a counterclockwise circle (Fig. 2.25). Connect the starting point of the
circle, i.e., the origin, and the point xn corresponding to the peak amplitude. Draw
two lines from the origin on both sides of this line at angles of 45
each, and let the
intersections with the vector trajectory be X45 and X135 . The Q-value is given by
2.4 Evaluation of Q-Value 35
45 = 0.95
45
45
1.00
1.20
135 = 1.15
p = / n = 1.05
1.10 n 45
Q= = 4.99
n2 245
3 000
0
40 80 120 160 200 x [ m ]
20
45
40
2 940
60
80
2790 2 850
100
2 550 2 700 2 730
n 45
[r/min] Qn =
n2 245
N1 N 45 Q1
1 xn xn X45
Q 2 2:43
2f X135 X45 xn X245
Note: The phase angle is theoretically concerned with phase lead. The trajectory
of the Nyquist plot proceeds clockwise due to the phase lag of the response.
However, measuring instrument (called vector monitor) usually operates on the
basis of a phase lag, and gives a counterclockwise trajectory as shown in Fig. 2.26.
Example 2.14 Measure the Q-value for the Nyquist plot shown in Fig. 2.25.
Answer
Interpolation based on p X=xn in the gure gives X45 0:95 and X135 1:15.
Therefore Q = 1/(1.15 - 0.95) = 5.
36 2 Basics for a Single-Degree-of-Freedom Rotor
Example 2.15 Measure the Q-value for the Nyquist plot shown in Fig. 2.26.
Answer
With the critical speed xn 3; 000 rpm and X45 2; 710 rpm, Eq. (2.43) gives
Q = 4.91.
The Q-value of Fig. 2.23 evaluated from the resonance curve may be used for cases
in which the critical speed is passed so slowly such that the angular acceleration is
negligible and that the system is almost in steady state. In contrast, if the critical
speed is passed rapidly, there is not enough time for the vibration to attain a steady
state. This means that the peak amplitude is smaller in such a case. In other words,
the Q-value apparently decreases by rapid acceleration of rotation. ISO provides a
chart (Fig. 2.27) to nd equivalent damping ratios by re-evaluating the apparent
decrease in Q-value.
Example 2.16 Determination of zone according to the Q-value criterion
Fill in the blanks [ ? ] below.
(1) If a rotating machine, with a rated rotational speed of 3,000 rpm, 1st critical
speed of 2,730 rpm and damping ratio f 0:04, is slowly accelerated (and
start/stop is infrequent), zone [ ? ] is assigned to it according to Fig. 2.23,
because Q = 12.5 and gR 3; 000=2; 730 1:1.
25
acceleration
deceleration
a=0
20
4 10 3 a = A / n 2 = constant
3 A = acceleration (1/ s 2 )
8 10
equivalent Q-value
15
16 10 3
32 10 3
10
64 10 3
6.3
5
10 5 3.3
measured Q-value
2615
Constant : a 32 103 :
2730 2p=602
j t
(b) m 2 e
ms x
m
3
(a)
= 10 m
l = 750
kb h2 cb h 2
m 2 e
j t
l b = 500
D
1
L Equivalent model (x displacement)
m x
m s = 30 kg xb (c) m 2/ h e
j t
40 kg
ms
kb cb m + xb
3
h2
( h = lb / l ) x vibration
Rotor system kb cb
( x b = hx )
300 3 103
amplitude of disk [ m ]
bearing load [ N ]
200 2
Q = 33
150
bearing load Fb 2
100 1
50
0 0
0 10 20 30 40 50 60
speed [rps]
ms = 30 kg. The shaft has a pinned support at the left end, and a bearing support at
a distance of lb = 500 mm from the left end (spring constant kb = 10 MN/m and
viscous damping coefcient cb = 10.3102 Ns/m). The resonance curve and
bearing reaction force for the unbalance vibration of the rotor are shown in
Fig. 2.29. Answer the following questions.
(1) The single-dof model equivalent to the system shown in Fig. 2.28a is shown
in Figs. 2.28b, c. The former model with respect to the displacement x of the
shaft tip includes 1/3 times of the shaft mass. The latter is another model with
respect to the displacement xb of the bearing portion (xb = hx). Obtain the
equation of motion for both models.
(2) Measure the critical speed Xc , the peak amplitude apeak of the disk, and the
Q-value of the system in the resonance curve .
(3) Find the equivalent mass meq using the displacement xb of the bearing portion.
(4) Find the peak displacement ap of vibration at the bearing portion.
(5) Find the peak load Fb on the bearing.
(6) Assuming that the journal diameter D = 100 mm and length L = 50 mm, nd
the journal surface pressure P at resonance.
(7) Find the acceleration A necessary to halve the surface pressure by rapid
acceleration.
Answer
(1) The equation of motion of Fig. 2.28a: I h cb l2b h_ kb l2b h meX2 lejXt ,
Zl
qAl 2 ms 2
where I ml 2
qAz2 dz m l m l
3 3
0
2.4 Evaluation of Q-Value 39
The equation of motion of Fig. 2.28b: Introduce h x=l into the above
equation and divide it by l;
The equation of motion of Fig. 2.28c: Introduce h xb =lb into the above
equation and divide it by lb;
Unlike in the steady state, reduced resonance peak amplitude and transient
amplitude changes are observed when passing the critical speed rapidly. For
example, calculation predicts the vibration shown in Fig. 2.30 for a system with
vibration and amplitude
p = / n
0
x (t)
10
0 1 2
14 Im
a = 10 -3
-3
12 2 10 steady state
steady state amplitude -3 10
4 10
10 8 10 -3 in acceleration
amplitude | z ( t ) |
-3
16 10
8
Re
6 -10 10
Im
4 steady state
10
2
in acceleration
0
0 0 .5 1 1.5 2
p= /n Re
-10 10
Fig. 2.31 Constant a and unbalance vibration envelope and polar plot
Abstract The preceding chapter dealt with the basics of rotor vibrations con-
cerning a single-degree-of-freedom (single-dof, 1-dof) system. An actual machine
should, however, be analyzed as a multi-degree-of-freedom (multi-dof) system
where multiple masses are arranged according to the shape of the rotor shafting.
The equation of motion for such a system is represented using matrices. Eigenvalue
analysis of the multi-dof system gives the natural frequencies and eigenmodes.
These are important factors in rotor design because they represent the resonance
frequencies and the vibration mode shapes at critical speeds. This chapter also
discusses modal analysis, in which a multi-dof system is reduced to an assemblage
of single-dof systems utilizing the orthogonal condition of the eigenmodes. In other
words, a complicated actual system is simplied to a set of simple 1-dof systems
corresponding to each mode. In addition, a simple estimation method of the natural
frequency and the damping ratio is presented based on the orthogonality condition.
Keywords Multi-dof Eigenvalue Eigenmode Modal analysis Equivalent
mass Stiffness matrix method Transfer matrix method
The actual rotor of Fig. 3.1b may be represented as a single-dof system as shown in
Fig. 3.1a, with m equal to about 1/2 of the entire mass distributed over the shaft and
disks and a spring constant k corresponding to the flexural rigidity or stiffness of
shaft. This gives an intuitive understanding of the lowest mode vibration, but it is of
too low an order to achieve appropriate accuracy.
A model for higher precision may involve a discrete multi-dof system, i.e.,
a multiple-mass system, as shown in Fig. 3.1c, in which each disk stage is regarded
as a mass point. It also permits analysis of more than one eigenmode. The method of
modal analysis of the equation of motion for a multi-dof system is now described.
(a) m
k k
(b)
Firstly, consider a two-dof system shown in Fig. 3.2. Let the vibration displacements
of the masses m1 and m2 be x1 and x2, respectively. The indices are set by node
numbers. The spring reaction force (internal force) is illustrated in Fig. 3.2b, c.
When the mass m1 is moved by x1 to the right, the spring k1 pulls the mass to the left
with a reaction force k1x1, and the spring k12 pushes the mass to the left with a
reaction force k12 x1 x2 . This gives the equation of motion for m1 shown in the
gure according to Newtons second law. Similar analysis applies to the mass m2.
The equation of the motion for the entire system is thus written in the matrix form:
KX 0;
MX 3:1
where
m 0 k k12 k12 x1
M 1 ; K 1 ; X :
0 m2 k12 k12 k2 x2
k1 k 12 k2
m1 m2
x1 x2
(a)
x1 x2
k1 x1 m1 k 12 ( x 1 x 2 ) k 12 ( x 2 x 1 ) m2 k2 x2
.. ..
m1 x 1 = k 1 x 1 k 12 ( x 1 x 2 ) m2 x 2 = k 12 ( x 2 x 1 ) k 2 x 2
(b) (c)
The mass matrix, M, contains the masses placed at diagonal positions. The
stiffness matrix, K, is symmetric and positive denite, consisting of spring constants
arranged by the following rules:
The spring constants connecting the mass to ground, denoted as k1 and k2, are
added only to the diagonal elements that correspond with the node numbers
(1 and 2),
The spring constant connecting two masses, denoted as k12, is added to the
diagonal elements that correspond with the node numbers (1 and 2), and sub-
tracted from the non-diagonal elements of (1,2) and (2,1).
The operation called superposition allows systematic construction of the
stiffness matrix. The matrix K in Eq. (3.1) can be constructed by superposing each
of the springs, k1, k12 and k2, in sequence according to:
k1 0 k12 k12 0 0
K : 3:2
0 0 k12 k12 0 k2
The equation of motion for a discrete multi-dof system, for example, as appropriate
from Finite Element analysis, generally has a matrix form. The equation for the
discrete system shown in Fig. 3.3, containing an external force F and a displace-
ment sensor signal y, is
DX_ KX BFt
MX
3:3
y CX
where M is the mass matrix (n n), D the damping matrix (n n), K the stiffness
matrix (n n),
X the displacement vector (n 1), F the external force component (1 1),
B the input matrix (n 1) = [0, 0, 1, 0, ]t
(a column matrix with 1 only for the node excited and 0 at all other elements),
and C the output matrix (1 n) = [0,..0, 1, 0, ]
(a row matrix with 1 only for the sensor node and 0 at all other elements).
The procedure of deriving the equation of motion in Finite Element Analysis is
followed as below for the multi-dof system shown in Fig. 3.3.
(1) Number of dimensions n: Numbers are rst assigned to the mass of each node.
Hence each node has a single-dof. The total dimension is n-dof.
44 3 Modal Analysis of Multi-Degree-of-Freedom Systems
f
c1 c 12
m1 m2 m3 m4 mn
k1 k 12
y
x1 x2 x3 x4 xn
mi mj
xi xj
Note: In the case of the rotating shaft shown in Fig. 3.1, where each node has
two motions (corresponding to the bending deflection and tilting angle of each
shaft portion), the total dimension is thus 2n-dof.
(2) Displacement vector X = [ x1, x2, , xn]t: A row vector consisting of the
displacement of each mass in the node number order.
(3) Mass matrix M = Diagonal [m1, m2, , mn]: The masses of each node are
arranged diagonally. If a mass Dm is added to the ith node (see Fig. 3.4), we
should add Dm to the (i, i) element of the matrix.
(4) Stiffness matrix K: Constructed by superimposing all spring elements
step-by-step in the stiffness matrix as principally stated in Eq. (3.2). Initially,
the matrix is a zero matrix.
(5) Damping matrix D: Constructed in the same way as the stiffness matrix, K,
using individual viscous damping elements.
(6) Input matrix B: A column matrix where the elements are 1 for the nodes under
external force and 0 otherwise.
(7) Output matrix C: A row matrix where the elements are 1 for the sensor nodes
and 0 otherwise.
Example 3.1 Construct the stiffness matrix by superposition for the system of
Fig. 3.5.
k1 k2 k3
1 2 3
3.1 Equation of Motion for a Multi-dof System 45
Answer
2 3 2 3 2 3 2 3
k1 0 0 k2 k2 0 0 0 0 k4 0 k4
6 7 6 7 6 7 6 7
k 4 0 0 0 5 4 k2 k2 0540 k3 k3 5 4 0 0 0 5
0 0 0 0 0 0 0 k3 k3 k4 0 k4
2 3
k1 k2 k4 k2 k4
6 7
4 k2 k2 k3 k3 5
k4 k3 k3 k4
Example 3.2 Find the stiffness matrix for the system of Fig. 3.6, which is identical
with that of Fig. 3.5 except for the different node numbers.
Answer
2 3
k2 k3 k3 k2
K 4 k3 k3 k4 k4 5
k2 k4 k1 k2 k4
Example 3.3 Draw the diagram for the multiple mass-spring system corresponding
to the equation of motion:
2 32 3 2 32 3 2 3
24 0 0 x1 6 2 1 x1 0
4 0 8 0 54 x2 5 4 2 2 0 54 x2 5 4 0 5
0 0 1 x3 1 0 1 x3 0
Answer
Fig. 3.7.
k1 k2 k3
3 1 2
X /ejxn t 3:4
which gives pairs of eigen solutions, i.e., eigenvalues x2n and eigenvectors /:
3.2.2 Orthogonality
U /1 /2 /n 3:7
Since the mass matrix M and stiffness matrix K are real symmetric and positive
denite, the eigenvalues are positive x2n [ 0. The eigenvectors are real and
mutually orthogonal with respect to the mass matrix M and the stiffness matrix K:
mi i j ki i j
/ti M/j ; /ti K/j 3:8
0i 6 j 0i 6 j
A modal mass mi* and modal stiffness ki* are obtained for each x2i ; /i . Since
the lumped mass matrix M is diagonal, the modal mass mi /ti M/i is equal to the
3.2 Modal Analysis (Normal Mode Method) 47
P
sum of (mass) (mode displacement)2 for each node mi nj1 mj /2ith;j .
Similarly, the modal stiffness ki /ti K/i is the sum of the strain energy stored at
each spring and total strain energy indicates that ki mi x2i .
The number l is called the mode truncation. Substituting Eq. (3.10) into
Eq. (3.3) and performing the congruent transformation yields the equation of
motion in the modal coordinates. If the damping matrix can be transformed
similarly,
M gt D gt
_ K gt B Ft
3:11
yt C gt
where
modal input coefcient B Ut B bi /ti B
= modal displacement of the node at which the excitation acts,
modal output coefcient C CU ci C/i and
= modal displacement at the sensor location
modal damping
D Ut DU
! diagonal di /ti D/i diagonal 2fi xi mi
mode truncation
l -th
F (t)
modal
input
constant
1t B 2t B lt B nt B b i = i B
t
modal mass
m 1 m 2 m l m n m i = i t M i
1 2 l n
1 2 l n k i = m i i 2
1 2 l n c i = 2 i i m i
modal
output
C1 C2 Cl Cn constant
+ + + c i = C i
+ + + y (t)
Fig. 3.8 Modal model for multi-degree of freedom system (normal coordinates)
parallel sum of single-dof systems. This is called a reduced modal model because
the employed modes are truncated to a certain number, l, which is smaller than the
original matrix dimension n.
In the transfer function description, the modal response of each mode is one of the
parallel relations from F(t) to y(t) as indicated in Fig. 3.8:
gi s bi
2 i 1l 3:12
Fs mi s 2fi xi s x2i
The response of the sensor y, which is the sum of these modal responses, is therefore
ys X l
ci bi
3:13
Fs i1
mi s 2fi xi s x2i
2
No matter how numerous the mode number, l, may be, the response calculation
is simple because all are the single-dof systems. The block diagram for the s domain
between the input F and output y has a parallel structure as shown in Fig. 3.9.
3.2 Modal Analysis (Normal Mode Method) 49
1
b 1* c 1*
m 1* ( s 2 + 2 1 1 s + 12 )
F (s) 1 y (s)
b 2* c 2* +
m 2* ( s 2 + 2 2 2 s + 22 )
1
b l* c l*
m l* ( s 2 + 2 l l s + l 2 )
In the mechanical model (Fig. 3.8) and block diagram (Fig. 3.9).
(1) If any modal input coefcient bi* is zero, the mode is not excited by external
activity and is therefore uncontrollable. The system is thus controllable only if
all the modal inputs coefcients bi* are non-zero.
(2) If any modal output coefcient ci* is zero, the mode vibration is not detected
by the sensor even if the machine resonates. The system is thus observable
only if all the modal output coefcients ci* are non-zero.
Note: Instead of using the modal response Eq. (3.13), the transfer function from
the excitation F to the sensor y is obtained directly by solving the equation of
motion:
6 4 4
12 12 12 4
x1 x2 x3 y(t)
3 3
2
1
0
1
3
2
5
50 3 Modal Analysis of Multi-Degree-of-Freedom Systems
Example 3.4 Answer the questions below on the three-mass system shown in
Fig. 3.10.
(1) Find the mass matrix M, stiffness matrix K, input matrix B, and output
matrix C.
(2) Solve eigenvalue problem and conrm the corresponding eigenvectors
shown in Fig. 3.10.
(3) Derive the modal model shown in Fig. 3.11, assuming that the damping
matrix is diagonal.
(4) Find the transfer function G(s) between the input f and output y using the
modal model.
(5) Conrm Fig. 3.12 as the frequency response amplitude using the transfer
function.
(6) Estimate the peak amplitude of the frequency response using the Q-value.
(7) Conrm Fig. 3.13a as the acceleration waveform of the impulse response by
modal analysis.
(8) Conrm Fig. 3.13b as the natural frequency components by FFT analysis of
the impulse response waveform.
(9) Indicate the uncontrollable node in the system.
(10) Indicate the unobservable node in the system.
(11) Find the complex eigenvalues k of the system, calculate the exact damping
ratio by f Rek=Absk, and compare with the damping ratios assumed
in (3) above.
3.2 Modal Analysis (Normal Mode Method) 51
300
250 peak
amplitude [ mm ] 200
peak
150
peak
100 3rd only
50
1st only
2nd only
0
0 1 2 3 4
frequency [rad/s]
(a) (b)
300
acceleration [mm/s2]
1.0 1st
T = 502.4 [s]
0 0.8
10 20 30 502.4 0.6 N = 1 024
100 [s] 0.4
0.2
200 0 1 2 3 4 5
freq. [rad/s]
300
Acceleration waveform FFT
Answer
2 3
24 12 0
6 7
M diagonal 6 4 4 K 4 12 24 12 5
0 12 16
1 2 3
1:2 0:2 0
6 7
B 1 0 0 t ; C 0 0 1 ; D 4 0:2 0:2 05
0 0 2
52 3 Modal Analysis of Multi-Degree-of-Freedom Systems
2 3
2 1 2
2 x2n 1 4 9 ; xn 1 2 3 ; U 43 0 5 5
3 1 3
M Ut MU diagonal 96 10 160
K U MU diagonal 96 40 1440
t
B 2 1 2 t ; C 3 1 3
2 3 2 3
3 1 0:2 0:2 0 22:2 4:2 20:6
t6 7 6 7
D U 4 0:2 0:2 0 5U 4 4:2 3:2 2:6 5
0 0 2 20:6 2:6 31:8
f f 0:12 0:08 0:033 g
diagonal 22:2 3:2 31:8
ys 2=96 1=10 2=160
4 Gs 3 2 1 2 3 2
Fs s 0:23s 1 s 0:32s 4 s 0:199s 9
(5) Using G(s) = y(s)/F(s) with Eq. (3.14), the transformation Gjx gives
Fig. 3.12.
(6) Peak values C B =2f=M x2n {270, 156, 63} [mm] agree with dots in
Fig. 3.12.
(7) Acceleration response a(t) = L1[s2G(s)] gives Fig. 3.13a.
(8) FFT using 1024 points sampled for 502 [s] gives Fig. 3.13b.
(9) Shift the external force f to the node x2 in Fig. 3.10. The excitation induces
no response of the second system, because x2 = 0 in the second mode. The
node x2 is therefore uncontrollable.
(10) For the same reason, a sensor y set at node x2 does not detect the resonance of
the second mode. The node x2 is therefore unobservable.
(11) The characteristic equation k2 M kD K 0 yields.
Note: Accuracy of modal response peak Fig. 3.12 shows three modal reso-
nance curves of Eq. (3.13), denoted by the ne lines, and the exact resonance curve
calculated by Eq. (3.14), denoted by the bolder line. It is clear that the two cal-
culation methods give almost the same peak values concerning the rst, second and
third modes, thus indicating the validity of the approximate diagonalization of the
damping matrix.
3.3 Modal Analysis of Beams 53
Ignoring the complexity of the conguration of shaft shapes, an actual rotating shaft
may also be modeled simply as an equivalent uniform shaft (i.e., a continuum).
Vibration formulae of various continua are described in a number of textbooks.
The natural frequencies and eigenmodes of a beam are shown in Table 3.1 for
different boundary conditions, including graphical representations of the eigen-
modes, normalized by the maximum amplitude = 1, and corresponding modal
masses m*.
Let us comment on how to calculate the modal mass. Through the mode normal
function formulae, /n; k, given in Table 3.1 is the simplest form, their maximum
amplitudes are not always unity. If not unity, divide the given formula by the
maximal amplitude, which is searched by inserting possible values n into the given
formula. For example, in the case of free-free boundary condition on the top left
in Table 3.1(1), we must set the amplitude at both ends to unity. The normalized
mode function is then given by /n; k=/0; k and, therefore, the modal masses
are calculated as follows:
Z1
m qAl f/n; k=/0; kg2 dn ! m f 0:25 0:25 0:25 gqAl
0
Z1
/21 n; k1 dn 6 0
0
3:15
Z1
/1 n; k1 /2 n; k2 dn 0
0
54 3 Modal Analysis of Multi-Degree-of-Freedom Systems
Z1
M qAl Ut Udn diagonal ; mi ; : 3:16
0
Consider any interval [l1, l2] in a continuous beam under a distributed excitation
force F(x, t) = B(x)w(t) and a displacement sensor y to measure the vibration at a
point x = l3 in the beam as shown in Fig. 3.14.
The response in the modal coordinate can be calculated for each gi , as shown in
Table 3.2, and is given by adding an appropriate assumption of the modal damping
ratio fi ;
mi gi t 2fi xi g_ i t x2i gi t bi wt i 1l 3:17
R l2
where the modal input coefcient bi l1 Bx/i xdx.
Table 3.2 Modal analysis for multi-mass system and continuous system
orthgonality
congruence it M j = ij
integral
0 Ai (x) j (x)dx = ij
transform. l
it K j = ij 0 EI''i (x) ''j (x)dx = ij
1
modal y ( x) = 1( x)1(t) + 2( x)2(t) + = X = [1 , 2 , ] 2
coordinate
modal l
parameters mi*= it M i , k i*= mi* i2 mi* = Ai2(x)dx, k i*= mi* i2
0
l1
y
l2
l3
l
X
n
yt /i l3 gi t 3:18
i1
This leads to the modal model of the continuous beam, as shown in Fig. 3.15. The
number of modes must, evidently, be truncated at an appropriate modal number n.
This model for the continuum is essentially identical to Fig. 3.8 for the multi-dof
mode
truncation
w (t)
l l l
l12 B ( x ) 1( x ) dx l12 B ( x ) 2( x ) dx l12 B ( x ) n ( x ) dx agitation
factor
m 1 m 2 mn
1 2
1 1 2 2 n n n
modal
1( l 3 ) 2( l 3 ) n( l 3 )
output
+ +
+ + y (t)
system. Instead of the time domain, the modal analysis gives the response of the
displacement sensor in the s-domain of Laplace transformation:
R l2
X
n / l
i 3 l1 Bx/i xdx
ys ws 3:19
i1
mi s2 21i xi s x2i
Z1 Z1
U q1 xex/xdx l q1 nen/ndn n x=l 3:21
0 0
Z1
1
e q1 nen/ndn 3:22
m
0
90
180
Example 3.5 Consider the unbalance distributions shown in Fig. 3.16 acting upon
the shaft eigenmode under the pinned-pinned boundary (Table 3.1(5)). Figure 3.16
includes four cases: (a) uniform distribution en 1, (b) uniformly twisted dis-
tribution en 1ejpn=2 between 0 and 90, (c) uniformly twisted distribution
en 1ejpn between 0 and 180, and (d) triangular distribution en n. Find the
modal eccentricity e for the rst three eigenmodes for each case.
Answer
Considering that the eigenmodes, U /1 /2 /3 sin pn sin 2pn
R1
sin 3pn and modal masses, mi qAl 0 /2i ndn f 0:5 0:5 0:5 gqAl,
R1
(a) e 1=mi 0 qAlen/i ndn f 4=p 0 4=3p g f 1:27 0 0:42 g
(b) e f 1:2\45
0:48\45
0:31\45
g
(c) e f 1\90
0:85 0 g
(d) e f 0:64 0:32 0:21 g
(c) (d)
20 dB
1 T = 1 [s]
30 N = 2 048
1 2
40 3
10 20 30 40 50 50
[ms]
1 60
impulse
(t)
0.71 1 0.71 B
C 0.5 0.87 1
++ ++ y (t)
(3) Assuming the modal damping ratios f = {0.08 0.05 0.015} for the rst three
modes, derive the impulse response waveform of Fig. 3.17c.
(4) Perform the frequency analysis to obtain Fig. 3.17d.
Answer
(1) The natural frequencies of a beam with simple supports at both ends:
xn = {80 320 720} Hz follow by reference to Table 3.1(1).
Eigenmode functions: U sin pn=2 sin pn sin 3pn=2 (see Fig. 3.17b).
R1
Modal masses: mi qAl 0 sin ipn2 dx qAl=2 ! qAlf 1=2 1=2 1=2 g
Modal input coefcient = mode displacement at the excited point:
5pi ip
X
3 sin sin
ys 6 4 3:24
qAl 2
i1 s 2fi xi s x2i
2
60 3 Modal Analysis of Multi-Degree-of-Freedom Systems
(3) The inverse Laplace transform of Eq. (3.24) gives the waveform of Fig. 3.17c
as the impulse response.
(4) The FFT with N = 2048 samples of the waveform for a time window T = 1 s
and displaying 800 lines gives Fig. 3.17d. The plot shows spectral peaks at
{80, 320, 720} Hz corresponding to the natural frequencies. The FFT of
impulse response waveforms is often used in the practical design process
because it permits quick identication of the layout of all natural frequencies.
The modal mass mi* corresponding to the ith eigenvector /i is dened as follows:
where, for a 3-dof system, the mass matrix and eigenvector have the forms
M diagonal m1 m2 m3 ; /i ui1 ui2 ui3 t .
What is important about the eigenvector is not its element values, but the mutual
ratio between element values. In fact, their values are commonly determined from
two types of normalization:
(I) the maximum value in the eigenvectors /i is unity, and
(II) the modal mass /ti M/i 1, that is normalized by the mass matrix.
In the cantilever shown in Fig. 3.19, column is the rst mode /1 normalized
to the maximum magnitude = 1 at the top of the building, providing the modal
mass qAl=4. Dividing /1 (column ) by the square root of the modal mass qAl=4
p
(or scaling by 2= qAl) yields the values shown in column of /1 as normalized
by the mass matrix.
Example 3.7 Concerning the second mode /2 of the cantilever shown in Fig. 3.19,
column is normalized by the maximum values = 1. Conrm that column is
normalized by the mass matrix.
Answer
The modal mass is also qAl=4 for the second mode /2 by referring to xed-free of
p
Table 3.1. The values in column are obtained by scaling column by 2= qAl.
As shown in Fig. 3.8, the modal model is represented by a set of single-dof
systems corresponding to each mode. Assuming that the ith mode has the dis-
placement = 1 at node j, the physical coordinate xj(t) of the node displacement is
3.4 Physical Models from Reduced Modal Models 61
1 2 1 2
a 1 1.000 1.000 2.000 2.000 a
2
top of 2 0.862 0.524 1.725 1.047 top of
beam 3 0.725 0.070 1.451 0.140 beam
4 0.591 0.317 1.182 0.634
1
b 5 0.461 0.590 0.922 1.179 b
mid- 6 0.340 0.714 0.679 1.427 mid-
point
7 0.230 0.684 0.460 1.367 point
8 0.136 0.526 0.273 1.052
9 0.064 0.301 0.128 0.602
1
10
0.017 0.093
0.034 0.185 Al
1 2 3 4
max amp. = 1 modal mass = 1
approximately equal to the ith modal coordinate gi t as far as frequencies near the
natural frequency xi are concerned:
The equivalent mass was introduced by Seto [12] who used the reduced order
physical model in an experimental manner to identify the equivalent mass corre-
sponding to an eigenmode.
First, the natural frequency of the ith mode xi is measured; then a weight Dm is
added to a node station number j at which this mode presents a large amplitude. The
lowered natural frequency xi is then measured. The two values are related by the
approximate equation
s r
keq meq Dm
xi xi xi 1 3:27
meq Dm meq Dm 2meq
xi Dm
meq 3:28
xi xi 2
In practice, data pairs {xi ; Dm} are collected and plotted as in Fig. 3.20. The
unit of frequency xi may be either [rad/s] or [Hz].
For higher precision, the gradient a of the tted line is used for identication:
xi xi
a ! meq kg for jth node station 3:29
2meq 2a
This equivalent mass meq obtained for the jth node station can be transformed to
another node station k, by measuring the amplitudes simultaneously at the nodes
j and k (aj and ak, respectively) in a resonance mode and converting as
Equivalent mass meq aj =ak 2 kg for kth node station 3:30
4.592
4.58
m
0.01
4.56 m
f [Hz]
4.54 0.03 k
n
1/ f n
4.52 =3
4.5
0 0.01 0.02 0.03
m [kg]
Example 3.8 The data shown in Fig. 3.20 represent the decrease of 1st mode
natural frequency by adding mass at the tip node no = 1 of the cantilever shown in
Fig. 3.19.
(1) Find the modal equivalent mass.
(2) Convert the result to the equivalent mass for the midpoint node no = 5.
Answer
(1) a = 3 [Hz/kg] and x1 = 4.592 [Hz] yields meq = x1 =2a = 0.765 [kg]
(2) meq = 0.765(1/0.461)2 = 3.6 [kg]
x2 M/ K/ 3:31
/ti K/i
x2i 3:32
/ti M/i
Ky m1 m2 m3 t g
64 3 Modal Analysis of Multi-Degree-of-Freedom Systems
/a c1 /1 c2 /2 c3 /3 3:34
/ta K/a c21 x21 c22 x22 c23 x23 c2k x2k
x2a
/ta M/a c21 c22 c23 c2k
In other words,
1.5 1.5 1 12 = 1
1 22 = 4
0
0.3
1.5 1 32 = 16
Answer
2 3 2 3
20 0 0 80 60 0
6 7 6 7
M 4 0 6 0 5; K 4 60 78 18 5 ! x2 f 1 4 16 g;
0 0 9 0 18 36
(1) 2 3
1:5 0:3 1:5
6 7
U 4 1:5 0 6 5
1 1 1
20 67 6 68 9 50
) x2a 64 1:0046 x21 1 true value
20 672 6 682 9 502
The inverse matrix of the stiffness matrix K is called the influence coefcient
matrix: a K 1 . A general eigenvalue problem can be so reconstructed that the
matrix of eigenvalue problem is symmetric by use of the following transformation:
66 3 Modal Analysis of Multi-Degree-of-Freedom Systems
1 1
x2 M/ K/ ! / K 1 M/ ! 2 M/ MK 1 M/ 3:37
x2 x
eigenvectors/: /1 /2 /3 . . .
where /a /1 .
It should be noted that Eq. (3.39) is suitable for estimation of the minimum
eigenvalue x1 , and that the estimation is somewhat greater than the true value, as
stated in Example 3.9(2).
Example 3.10 Assuming that the rst eigenmode of the system shown in Fig. 3.21
is the deflection due to gravity, evaluate the eigenvalue by Eq. (3.38).
Answer
2 3 2 3 2 3
23=640 1=32 1=64 67 1:34
6 7 g 6 7 6 7
K 1 4 1=32 1=24 1=24 5 ! y 4 68 5 ! y 4 1:36 5
64
1=64 1=24 11=288 50 1
t
y My
x2a t 1:0012
y MK 1 My
3.5 Approximation of Natural Frequencies 67
This is an nth order polynomial equation with respect to the root 1=x2 . Since
the coefcient of the (n 1)th order term multiplied by 1 is the sum of the
characteristic roots if the coefcient in the nth order term is 1, the following
equation, termed the root formula, holds:
1 1 1
a11 m1 a22 m2 a33 m3 3:42
x21 x22 x23
If x1
x2 \x3 , the left side of Eq. (3.42) can be approximated to the rst
term. The term aii mi in the right side is the reciprocal of the eigenvalue x2ii of a
component system where mi is the only mass in the system. The lowest-order
natural frequency x1 can thus be estimated by
1 1 1 1
3:43
x21 x211 x222 x233
It is clear that this estimation is somewhat smaller than the true value.
Example 3.11 Estimate the natural frequency of a system shown in Fig. 3.22 using
Dunkerleys formula.
Answer
The eigenvalues for each component system in Fig. 3.22 are listed below, where //
represents the series spring:
68 3 Modal Analysis of Multi-Degree-of-Freedom Systems
20 60 18 18
6
222 = 4
20 60 18 18
9
332 = 32/11
k/ A/ 3:44
A/a c1 k1 /1 c2 k2 /2 c3 k3 /3
A2 /a AA/a c1 k21 /1 c2 k22 /2 c3 k23 /3
..
.
A /a c1 kn1 /1 c2 kn2 /2 c3 kn3 /3
n
in = out
the coefcients of ki =k1 n converge to zero as n ! ; the right side of Eq. (3.45)
therefore converges to the eigenvector, /1 . Thus, assuming any eigenvector ini-
tially, and repeating the multiplication of the coefcient matrix, A, as above, gives
convergence to the eigenvector corresponding to the maximum eigenvalue.
In practice, as shown in Fig. 3.23, a normalized input eigenvector /in is given.
The normalization is made as a certain element is unity, e.g., the last element = 1 in
this gure. The initial /in is multiplied by the coefcient matrix. The vector obtained
is normalized each time to be checked its convergence. The convergence resulting
from this repetition automatically gives the eigenvector and eigenvalue x2 .
Note that an algorithm with A M 1 K gives the convergence to the maximum
eigenvalue, otherwise with A K 1 M convergence is to the minimum eigenvalue.
Example 3.12 Find the minimum natural frequency of the system shown in
Fig. 3.21 by the iteration method.
Answer
2 3
46 12 9
1 6 7
A K 1 M 4 40 16 12 5 ! k/ A/ k 1=x2
64
20 8 22
2 3 2 3 2 3 2 3 2 3 3:46
1 1:34 1:34 1:4 1:5
6 7 6 7 6 7 6 7 6 7
A4 1 5 0:784 1:36 5 ! A4 1:36 5 0:9334 1:46 5 ! 1:04 1:5 5
1 1 1 1 1
Example 3.13 Starting from the minimum eigenvalue and eigenvector for Example
3.12 (three-dimensional eigenvalue problem), derive the two-dimensional eigen-
value problem to obtain the next smallest eigenvalue.
Answer
Equation (3.47) becomes in this case
The congruent transformation of Eq. (3.44) using this transformation matrix T32
yields
x2 x2
t
kT32 T32 T32
t
AT32 !
x3 x3
3:50
x2 x2 1=16 0 x2
k T32
t
T32 1 T32
t
AT32
x3 x3 1=32 1=4 x3
Solving this eigenvalue problem gives the eigenvalue k = {1/4, 1/16}, and
therefore x2 1=k f4; 16g.
An elastic shaft element (Fig. 3.24) with having density q = 0, length L and flexural
rigidity EI has four nodal displacement variables: bending deflections d1 ; d2 and
tilting angles h1 ; h2 . The deflection mode shape between the nodes is therefore
described by a three-dimensional polynomial equation, i.e., a cubic curve.
Assuming that the node masses are m1 and m2 and the transverse moments of inertia
Id1 and Id2, and dening the shearing forces Q and moments N at the ends, with
corresponding indices, as shown in the gure, the equation of motion for a beam
element is written as follows:
3.5 Approximation of Natural Frequencies 71
L
1 i 2
1 i 2
2 32 3 2 32 3
m1 0 0 0 d1 12 6L 12 6L d1
6 0 Id1 0 0 7 6 h1 7 EI 6 6L 4L2 6L 2L2 7 6 h1 7
6 76 7 6 76 7
4 0 0 m2 0 54 d2 5 L3 4 12 6L 12 6L 54 d2 5
0 2 0 30 Id2 h2 6L 2L2 6L 4L2 h2
Q1
6 N1 7
6 7
4 Q2 5 3:51
N2
The rst diagonal matrix term of Eq. (3.51) is called the mass matrix and the
second the stiffness matrix. It is basically the same concept for the discretization by
the 3-D FEM (nite element method).
Consider now a system containing two disks (m1 = m, m2 = 2 m, Id1 = Id2 = 0)
as shown in Fig. 3.25. The equation of motion for the entire system, with the
displacement of the ith node ( di and hi i = 1 to 4) as the state variables, is obtained
by superposing the mass and stiffness matrices of three elements:
EI
+ 3
0 l 12 6 12 6 0 0 0 0 1
0 6 4 6 2 0 0 0 0 l1
m1 2 12 6 24 0 12 6 0 0 2
( I / l 2 )l 6 2 0 8 6 2 0 0 l 2
d1 2
3:52
m2 3 0 0 12 6 24 0 12 6 3
( I / l 2 )l 0 0 6 2 0 8 6 2 l3
d2 3
0 0 0 0 0 12 6 12 6 4
0
0 0 0 0 6 2 6 4 l 4
= [ Q1 N4 / l]
t
+ N1 / l 0 0 0 0 Q4
EI
m1 m2
m 2m
L
l l l
1 2 3 4
1 2 3 4
m1 2 24 12 6 0 6 0 2 0
m2 3 12 24 0 6 0 6 3 0
0 EI 6 0 4 2 0 0 l1 0
+ 3 = 3:53
0 l 0 6 2 8 2 0 l 2 0
0 0 0 0 2 8 2 l3 0
0 0 0 0 0 2 4 l 4 0
24 12 6 0 6 0
12 24 0 6 0 6
EI 6 0 4 2 0 0 EI K 22 K 24
K 66 3 K 66 3 t 3:54
l 0 6 2 8 2 0 l K 24 K 44
6 0 0 2 8 2
0 6 0 0 2 4
the equation becomes
1 t
lh1 lh2 lh3 lh4 t K44 K24 d2 d3 t : 3:55
Substituting this into the equation of motion in the master coordinates yields
1 t 6 8 7
K22 K24 K44 K24 3:56
5 7 8
Letting s jxn to obtain the natural frequency, the equation can be rewritten to
represent the relationship between the state variables of the left end
f d1 h1 N1 Q1 g and those of the right end f d2 h2 N2 Q2 g:
2 3 2 3 32
d2 1 L L2 =2EI L3 =6EId1
6h 7 6 L=EI L2 =2EI 76 h 7
6 27 6 0 1 76 1 7
6 76 76 7
4 N2 5 4 0 Id x2n 1 LId xn =EI L L Id xn =2EI 54 N1 5
2 2 2
Tm EI; L; m; Id d1 h1 N1 Q1 t
3:59
For the system of Fig. 3.25, the transfer functions are thus
Tm12 = Tm(EI, L/3, m, 0) for the section ,
Tm23 = Tm(EI, L/3, 2m, 0) for the section , and
Tm34 = Tm(EI, L/3, 0, 0) for the section .
Answer
(1) Applying the boundary conditions for the xed left end and free right end, i.e.,
d1 h1 N2 Q2 0, to Eq. (3.51),
m 0 d2 EI 12 6L d2
0 Id h2 L3 6L 4L2 h2
0
Therefore
2:97EI 3EI
x2a \x20
mL3 mL3
(2) Applying the boundary conditions to the left and right transfer functions
obtained from Eq. (3.59),
2 3 2 32 3
d2 1 L L2 =2EI L3 =6EI 0
6 h2 7 6 0 1 L=EI L2 =2EI 76 0 7
6 76 76 7
405 4 0 Id x2n 1 LId x2n =EI L L2 Id x2n =2EI 54 N1 5
0 mx2n Lmx2n L2 mx2n =2EI 1 L3 mx2n =6EI Q1
Therefore
2:97EI 3EI
x2a \x20
mL3 mL3
1 3EI
x20
a1; 1 mL3
L
l l l
1 2 3 4
1 2 3 4
1 EI 152 EI 1 2:96EI
x2d ! x2a
a2; 2Id Id L mL3 1 1 mL3
2
2
x0 xd
Example 3.15 Find the natural frequency of the two-mass system shown in
Fig. 3.28 (m1 = m2 = m) by
(1) the stiffness matrix method,
(2) the transfer matrix method,
(3) the influence coefcient method, assuming the deflection due to gravity, and
(4) Dunkerleys formula.
Answer
(1) The equation of motion concerning eight state variables includes the same
stiffness matrix of Eq. (3.52) and the mass matrix = Diagonal{0, 0, m1, 0, 0, 0,
m2, 0}. Eliminating two rows corresponding to d1 = d3 = 0, the resulting
equation of motion, reduced to six state variables is
2 3 2 32 3 2 3
0 4 6 2 0 0 0 lh1 0
6 m1 d2 7 6 6 24 0 6 0 0 7 6 d2 7 6 0 7
6 7 6 76 7 6 7
6 0 7 EI 6 2 0 8 2 0 0 7 6 7 6 7
6 7 6 76 lh2 7 6 0 7
6 0 7 l3 6 0 6 2 8 6 2 7 6 lh3 7 6 0 7
6 7 6 76 7 6 7
4 m2 d4 5 4 0 0 0 6 12 6 54 d4 5 4 0 5
0 0 0 0 2 6 4 lh4 0
or, rearranged,
2 3 2 32 3 2 3
m1 d2 24 0 6 0 6 0 d2 0
6 m2 d4 7 6 0 12 0 0 6 6 76 d4 7 6 0 7
6 7 6 76 7 6 7
6 0 7 EI 6 6 0 4 2 0 0 7 6 7 6 7
6 7 6 76 lh1 7 6 0 7
6 0 7 l3 6 0 0 2 8 2 7
0 76 lh2 7
6 6 7
6 7 6 7 607
4 0 5 4 0 6 0 2 8 2 54 lh3 5 405
0 0 6 0 0 2 4 lh4 0
3.5 Approximation of Natural Frequencies 77
EI
x2 f 7:48 82:1 g
mL3
(2) Unsolvable because the boundary condition exits at the midpoint of node 3
and interferes with the transfer matrix operation.
(3) The influence coefcient matrix is
1
5L3 12 3 L3 1=48 1=32
a
32EI 3 2 EI 1=32 1=8
7:66EI
the rst natural frequency x21 is obtained from use of Eq. (3.38).
mL3
1 3EI
(4) For a system with m1 only, x211 and
a1; 1m mL3
1 8EI
for a system with m2 only, x222 ,
a2; 2m mL3
78 3 Modal Analysis of Multi-Degree-of-Freedom Systems
1 48EI 6:86EI
x2a
1 1 7mL3 mL3
2
2
x11 x22
Keywords 1D-FEM Eigenvalue solution Master and slave designation Guyan
reduction Mode synthesis model Deflection mode Quasi-modal model
The steps to derive some reduced order models [13, 14] by using the numerically
exact nite element model are shown in Fig. 4.1. The modal model described in
Chap. 3 is obtained as a set of single-dof systems by conversion to the modal
coordinates corresponding to the normal eigenmodes of the M-K system. While the
Equivalent n-dof
1-dof system
system
Finite Element (FE) Model ( Equivalent mass )
(Seto Model)
obtained reduced modal model is simple and practical, it has the following
difculties:
(1) It presupposes that there is no change in eigenmode by the input, e.g. in the
case of external excitation or feed-forward control. Then, to be precise, the
model is not applicable to problems in which the eigenmode of the system
may be influenced by a change of state variables or state feedback control.
(2) It contains modal coordinates only. The absence of physical coordinates
makes connection and coupling with adjacent vibration systems or control
systems inconvenient.
The Guyan reduction model and the constrained mode synthesis [14] dis-
cussed in this chapter are methods to overcome such difculties. The former is a
generalization of the approach of Eq. (3.54), i.e. division into master and slave
coordinates, and reduction to a system corresponding only to the master coordi-
nates. The latter gives a mixed system of important master nodes represented by
physical coordinates and other slave nodes (the internal system) represented by
modal coordinates.
Side 1 Side 2
(b)
1 1
(c)
1 1 2
The coordinates of the master nodes, X1 x11 x12 t ; are called boundary
coordinates, and those of the other nodes, X2 x21 x22 t , are internal
coordinates. The equation of motion of the M-K system under a boundary reaction
force vector, Q, and external force, F, can thus be written, by separating boundary
coordinates, X1, and internal coordinates, X2, as
M1 0 1
X K11 K12 X1 QX1 ; X2 F1 t
4:1
0 M2 X2 K t
12 K22 X2 0 F2 t
1
d K22 t
K12 E 4:3
1
Keq K11 K12 K22 t
K12 E 4:4
Applying this to the equation of motion Eq. (4.1) and performing a congruent
transformation, the equation of motion containing boundary coordinates only is
obtained:
1 Keq X1 Q1 X1 ; X_ 1 F1 t dt F2 t
Md X 4:6
Answer
R1
(1) Since a static deflection of the beam d1 3 nn2 =2; Md qAl 0 d21 dn
0:24qAl; Keq 3EI=l3 , and superimposing the spring constant kb yields
Md is the effective mass sensed by the end of the cantilevered beam and it is
the same to the effective mass of the cantilever shown in Fig. 2.4.
(2) Approximate solution k2a 3=0:241=2 3:575 exact value k2e f3:516g;
referring to Table 3.1(6).
4.1 Mode Synthesis Models 83
(b) y1
0.24
3 EI l 3
Example 4.2 Assume that n x=l for the cantilever shown in Fig. 4.4.
(1) Construct a 2-dof model by Guyan reduction, involving displacements y1 and
y2 at the positions n = 1 and n = 0.5, respectively.
p
(2) Find an approximate value of the natural frequency, xa k2a =l2 EI=qA , at
the free end boundary.
Answer
(1) For Fig. 4.4a, where the cantilever is subject to load P at the free end and
supported simply at the midpoint, the deflection curve Y1 is
7 Pl3
Y1 n d1 n; and the deflection mode
96" EI
#
8 1 1 3 1
d1 n 3n n
2
5 n U n :
7 2 2 2
For Fig. 4.4b, where the cantilever is subject to load P at the midpoint and
supported simply at the end, the deflection curve Y2 is
7 Pl3
Y2 n d2 n; and the deflection mode
" EI
768
#
8 2 1 3 1
d2 n n 9 11n 16 n U n :
7 2 2
(a) (b)
l l
l/2 l/2
3P P 3 Pl P 7 Pl 3
2 16 768 EI
y2 =0 y1 =0
x x x
3 Pl y2
5P 1 y1
11P 5P
16 7 Pl 3 2
2 96 EI 16 16
Load at right, pinned at center Load at center, pinned at right
Z1
d21 d1 d2 0:137 0:088
M22 qAl dn qAl ;
d1 d2 d22 0:088 0:445
0
(2) Calculation of the eigenvalues for this two-mass system yields the approxi-
mate solutions k2a f 3:52 22:3 g exact values k2e f 3:516 22 g;
referring to Table 3.1(6).
Remarks This example shows that the precision of the Guyan reduction is
improved by increasing the number of master nodes.
Let us designate the master nodes in the Guyan reduction method to the most
important nodes, such as points of connection with adjacent structural systems or
points of feedback (e.g. bearing reaction forces). The remaining nodes are con-
sidered as included in the internal system.
This method is hereafter explained using a model shown in Fig. 4.5 without
losing sight of general features. The shaft has a simple support at the left end, and a
spring element with a variable boundary value kb at the right end. Specically, the
coupling with a control system assumes a state feedback control u acting at the right
end. The right end is then chosen as the boundary coordinate, i.e. the most
important (master) node. All other coordinates form the internal system. In addition,
an external force distribution F(x, t) is assumed to act on the shaft.
Two kinds of mode shown in Fig. 4.6 are considered with the notation of n = x/l.
(1) the static shaft deflection mode d caused by a unit forced displacement of the
boundary coordinates, that is the mode shape of a straight line with the pinned
displacement (=0) at the left end and unity (y1 1 at the right end:
dn 4:9
We can lift up the right end of the shaft to the unit displacement without any
reaction force. Then, the equivalent spring constant:
Keq 0 4:10
(Note: The boundary spring kb at the right end is ignored at rst, and super-
imposed later directly on the completed reduced order model), and
(2) the eigenmodes / of the internal system under the boundary condition,
assuming y1 0 at the right end, are
Eigenmodes for simple support at both ends:
/i sinipn i 1; 2; 3 4:11
(Note: Three eigenmodes are employed for modal analysis of the internal
system).
Using these two types of mode, the coordinate transformation for mode synthesis
is dened:
X
n
yx; t dxy1 t gi t/i x
i1
dx /1 x /2 x /3 x y1 g1 g2 g3 t 4:12
y1 y1
d U W
g g
where y(x, t) is the vibration displacement of the position x of the beam, and y1(t) is
the vibration displacement of the right end.
The congruent transformation of Eq. (4.12) gives the equation of motion in the
mode synthesis coordinate system {y1, }:
Md Mc y1 Keq 0 y1 1 Fd
ut 4:13
Mct Mg g 0 Kg g 0 F/
86 4 Mode Synthesis and Quasi-Modal Method
where
Z1 Z1
Md Mc d2 dU
qAl W Wdn qAl
t
dn 4:14
Mct Mg Ut d Ut U
0 0
The equivalent shaft stiffness is Keq = 0 (because the deflection mode is a rigid
mode, a straight line and no strain energy is stored).
The modal mass for the internal system (with simple supports at both ends) is
Z1
Mg qAl Ut Udn diagonal ; mi ; qAl diagonal1=2; 1=2; 1=2
0
Z
1
1 1 1
Coupled mass: Mc qAl dnUndn ; mci ; qAl ; ;
0 p 2p 3p
Natural circular frequency of the internal system is
s
k2 EI
xz 2 k p; 2p; 3p; referring to Table 3.1(5)
l qA
Modal stiffness of the internal system: Kg diagonal ; ki mi x2zi ;
Z1
Fd dnF n; t
Modal external force: l dn
F/ Ut nF n; t
0
Therefore the mass matrix Mw and stiffness matrix Kw of the mode synthesis
model are
2 3
1=3 1=p 1=2p 1=3p
Md Mc 6 1=p 1=2 0 0 7
Mw qAl6
4 1=2p
7 4:15
Mct Mg 0 1=2 0 5
1=3p 0 0 1=2
and
" #
Keq 0 EI p4 2p4 3p4
Kw 3 diagonal 0; ; ; 4:16
0 Kg l 2 2 2
4.1 Mode Synthesis Models 87
u kb x 4:17
superimposing the boundary spring constant kb on the stiffness matrix yields the
stiffness matrix Kw for the mode synthesis model for the entire system:
" #
EI p4 2p4 3p4 EI
Kw 3 diagonal Kb ; ; ; kb Kb 3 4:18
l 2 2 2 l
20
10 2nd
n =
2
1st
2
1
1 10 100 1000 10000
EI
stiffness k b = Kb 3
l
88 4 Mode Synthesis and Quasi-Modal Method
xn on the boundary spring constant kb, and check the values for the left and right
ends.
Answer
It is called the natural frequency map because it shows the relationship between xn
and kb..
Left end (the boundary condition is simple supportfree) gives, referring to
Table 3.1(3):
Right end (both the boundary conditions are simple supports) gives, referring to
Table 3.1(5):
k f1 2 3 g ! k2 f 1 4 9 gp2
Example 4.4 Construct the mode synthesis model for the cantilever system shown
in Fig. 4.8a. Conrm that the mode expansion gives the modes in Fig. 4.8b, c.
Conrm Fig. 4.9 by indicating the dependence of the natural frequency xn on the
boundary spring constant kb, and check the values for the left and right ends.
Answer
The conversion modes for the mode synthesis, with the designated boundary
conditions for the right end, are the following two types:
3 EI
m = Al /4 , k eq =
l3
(b)
1
(c)
3
2
fixed-pinned modes
4.1 Mode Synthesis Models 89
1 EI
l 2 A
20
2nd
10
n =
2
5
1st
2
1
1 10 100 1000 10000
EI
stiffness k b = Kb 3
l
The equation of motion for the mode synthesis model of Eq. (4.13) includes:
Mass matrix:
2 3
33=140 0:23 0:131 0:091
Md Mc 6 0:23 0:431 0 0 7
Mw qAl6
4 0:131
7 4:19a
Mct Mg 0 0:425 0 5
0:091 0 0 0:432
Stiffness matrix:
EI EI
Kw 3 diagonal3 Kb ; 1020:5; 1062; 4693 kb K b 3 4:19b
l l
90 4 Mode Synthesis and Quasi-Modal Method
Solving the eigenvalue problem x2n MW W KW W corresponding to Eqs. (4.19a
and 4.19b) yields the natural frequency xn for a variable boundary spring constant
kb shown in Fig. 4.9. The values for the left and right ends in the map are as
follows:
Left end (the boundary condition is xedfree) gives, from Table 3.1(6),
Right end (boundary condition: xedsimple support) gives, from Table 3.1(4),
The existence of the non-zero elements located at the edges of the mass matrix Mw
in the mode synthesis model is due to the inertial force between the boundary
coordinates and the modal coordinates in the internal mass system. These non-zero
coupling terms come from the fact that the modal coordinates are relative coor-
dinates, as seen in Eq. (4.12). So virtual absolute coordinates, n, corresponding to
the relative modal coordinates, , are introduced here. The relative coordinates are
assumed to be proportional to the difference between these virtual absolute coor-
dinates and the boundary absolute coordinates y1:
gi ai ni y1 i 1; 2; 3 4:20
2 3
1 0 0 0 2 3 2 3
6 a1 g1 n1
a1 0 07
where T6
4 a2
7; g 4 g2 5; n 4 n2 5
0 a2 05
g3 n3
a3 0 0 a3
Substituting into Eq. (4.13), it follows from the congruent transformation, with
ai = (1st row, i-th column element of Mc)/(i-th row, i-th column element of M),
with
With the equivalent mass of the internal system and coupled spring constant, we
obtain the congruent mass matrices:
P3
Mn T t Mw T diagonal Md mni mn1 mn2 mn3
i1
1 49 2 1 2 4:24
Mn T Mw T diagonal
t
3 18p2 p2 2p2 9p2
qAl
0:173 0:608 0:152 0:067
3
Although the stiffness matrix Kn is not diagonal, the mass matrix Mn is so, thus
permitting construction of a multiple mass model, called a quasi-modal model, as
shown in Fig. 4.10.
The obtained quasi-modal model shows a parallel sum of single-dof systems
(similar to the modal model Fig. 3.11), which represent the eigenmode components
92 4 Mode Synthesis and Quasi-Modal Method
m1 m2 m3
m 61% 15% 7%
1 2 3
K k 1 2 k 2 8 k 3 18
m
equivalent mass 17% ys
M = Al / 3
m = ratio to M kb
EI
K = ratio to 3 2
l
of the internal system, connected with the boundary mass. The diagonal elements of
the mass matrix are the ratios with which the effective mass M = qAl/3 sensed at the
right end is divided to each mass point ni. Review the division
f mn1 60:8 % mn2 15:2 % mn3 6:7 % g distributed at each mass point and
the remaining mass Dm = 17.3 %, which is placed at the boundary point. Because
the sum is 100 %, the effective mass, Md, is thus preserved.
Features of the quasi-modal model are summarized as follows:
(1) The (1,1) element of the mass matrix, Mn, of Eq. (4.24) represents the mass
corresponding to the forced deflection mode at the boundary physical point y1.
The effective mass, Md, obtained by the mode synthesis is partially divided by
the equivalent masses, mni , of the single-dof systems corresponding to the
chosen eigenmodes of the internal system. When considering the boundary
point y1 as mother and the internal modal coordinates ni as children, the
the total mass of the mother and children remains at the effective mass Md.
(2) The child single-dof systems are supported by springs kn, and connected to
the mother coordinates. But child systems are orthogonal to one another
and have no mutual connection.
(3) The 4-mass system of the quasi-modal model can be reduced to a 3-mass
system by bringing the third child back to the mother, as shown in
Fig. 4.11a, leaving the two eigenmodes of the internal system. Similarly 2- or
1-mass systems can be constructed as shown in Fig. 4.11b, c by reverting
child masses to mother mass.
Example 4.5 Conrm that the quasi-modal model Fig. 4.12 corresponds to the
mode synthesis model given in Example 4.4.
4.2 Quasi-Modal Models 93
39% 100%
m 24%
kb kb kb
m1 m2 m3
m 52% 17% 8%
1 2 3
K k 1 29 k 2 100 k 3 208
equivalent mass
23%
M = 33 Al
y1
140
EI
m = ratio to M k eq k b = Kb
l3
EI
K = ratio to 3
l
Answer
The coordinate transformation matrix to the quasi-modal model is:
2 3
1 0 0 0
6 0:533 0:533 0 0 7
T6
4 0:307
7
0 0:307 0 5
0:211 0 0 0:211
94 4 Mode Synthesis and Quasi-Modal Method
Mass matrix:
2 3
0:0538 0 0 0
6 7
6 0 0:123 0 0 7
Mn T t Mw T qAl6 7
4 0 0 0:0401 0 5
0 0 0 0:0192
Stiffness matrix:
2 3
Kb 3 337 29 100 208
EI 6 29 29 0 0 7
Kn T Kw T 3 6
t 7
l 4 100 0 100 0 5
208 0 0 208
Example 4.6 Consider the system shown in Fig. 4.13 supported at both ends by
bearing springs (kb each). Choosing the bearings as the boundary coordinates
X1 = {x11, x12} and assigning the internal coordinates X2 to the rest, and assuming
that the bearing springs are to be superimposed after the rotor model is completed,
construct the mode synthesis model and quasi-modal model of the system by the
following procedures:
(1) Dene a mode synthesis transformation matrix U including modes d1 and d2 in
Fig. 4.13a as the deflection modes by forced displacement of the boundary
node and three eigenmodes /1, /2 and /3 of the internal system. Derive the
equation of motion for the mode synthesis model.
(2) Replace the deflection modes by the translation dp and tilting dt modes
(Fig. 4.13b), and redene the mode synthesis transformation matrix U
(Fig. 4.13c). Derive the corresponding equation of motion for the mode
synthesis model.
(3) Construct the quasi-modal model for (2) above and draw the mechanical
system.
(4) Construct a critical speed map showing the relationship between the natural
frequency xn and the spring constant kb.
Answer
(1) With n x=l; W 1 n n sin pn sin 2pn sin 3pn and Keq = 0
Natural frequency of the internal system, i.e. anti-resonant frequency as seen
in Eq. (4.27):
s
k2 EI
xz 2 ki p; 2p; 3p
l qA
4.2 Quasi-Modal Models 95
m = Al
kb 1 3 kb
Id = Al
12
EI
1 k b = Kb 3
l 2
1 1
x11 x12
(b) p
1 t
(c) 1
2
2 3 2 3
6 0 12=p 0 4=p xp
6 7 6 7
Z 1 6 0 2 0 6=p 0 7 6 xt 7
qAl 6
6 12=p
7 6 7
MW qAl Wt Wdn 0 3 0 0 7 ; X 6 g1 7
6 6 7 6 7
g
6 7 6 7
0 4 0 6=p 0 3 0 5 4 g2 5
4=p 0 0 0 3 g3
KW diagonal 0 0 p4 =2 8p4 81p4 =2 EI=l 3 KW
diagonal 2kb 2kb p =2 8p 81p =2 EI=l3
4 4 4
Equation of motion: MW X g KW Xg 0
(3) Coordinate transformation to the quasi-modal model:
2 3
1 0 0 0 0
6 7
6 0 1 0 0 0 7
6 7
6
T 6 4=p 0 4=p 0 0 7
7
6 7
4 0 2=p 0 2=p 0 5
4=3p 0 0 0 4=3p
Mn T t MW T qAl 0:1 1=3 2=p2 0:81 2=p2 0:09
2 3
2Kb 80p2 0 8p 0 72p2
6 0 2Kb 32p2 0 32p2 0 7
6 7
Kn T t MW
T EI 6 8p2 0 7
l 6
3 0 8p2 0 7;
4 0 32p2 0 32p2 0 5
72p2 0 0 0 72p2
t
Xn xp xt n1 n2 n3
8 2 72 2 32 2
xp xt mass
EI
stiffness 0.1 0.4
m
l3 3
mass m
kb kb kb kb
50
1 EI
l 2 A
20
10
n =
2
1
1 10 100 1000 10000
EI
stiffness k b = Kb 3
l
Examples of quasi-modal models for various systems are shown in Table 4.1.
98 4 Mode Synthesis and Quasi-Modal Method
1 1 d2
m = Id = A l
3 Ip = A l
3
m m = 0.24 m m = A l 12 8
f f f1 f2 f
k eq = 0 k eq = 3 2 k eq = 0
k eq = { 0 , 0 }
c3 c3 c3 c3
c2 c2 c2 c2
, 3 , 5
i = { , 2 , 3 } i = {3.93, 7.07 , 10.2 } i = { , 2 , 3 } i = { }
2 2 2
2i EI 2i EI 2i EI i G
i = i = i = i =
l2 A l2 A l2 A l
m = 1 3 m m = 33 140 m = 0.24 m
m m m
m m 1
m m Id m
0.61 0.15 0.52 0.17 0.81 0.81
0.07 0.08 0.61 0.09
Ip
2 f
1 2 3 1 2 3 1 2 3
0.09
Ip
3
k eq = 3 0.07 I p
k eq = 0 0.17m 0.23m 0.03
f f m = 0.1 m Ip
f1 Id = 0.39 Id f2
This section discusses the plant transfer function y1/u for a single boundary coor-
dinate y1 in the system shown in Fig. 4.5. The equation of motion of Eq. (4.13),
corresponding to mode synthesis model, is rewritten using values of md and keq,
instead of the matrix representations, Md and Keq, respectively, to emphasize the
one-dimensional matrices.
If the eigenmodes of the internal system are normalized by mass,
Z1
Mg qAl Ut Udn 1 unit matrix
0
Kg diagonal[ x2z1 x2zi x2z
diagonal matrix including xz natural frequencies of the internal system
where
2 3 2 3
md mc1 mc2 mc3 keq 0 0 0
6m 7 keq 6 7
md Mc 6 c1 1 0 0 7 0 6 0 x2z1 0 0 7
6 7; 6 7
Mct 1 4 mc2 0 1 0 5 0 x2z 4 0 0 x2z2 0 5
mc3 0 0 1 0 0 0 x2z3
md qAl=3
keq md x2d (setting non-zero here for the sake of generality, though keq = 0 in
Fig. 4.5)
The plant transfer function is therefore
The numerator of the plant transfer function contains the natural frequencies xzi
(i = 13). They are the natural frequencies of the system whose boundary coor-
dinate is constrained, corresponding to the modes in which the boundary is a node.
In other words, the plant does not respond to excitation of these frequencies xzi .
These anti-resonant (or zero) frequencies correspond to the frequencies at the right
end of the natural frequency map (Fig. 4.7).
On the other hand, the denominator contains the resonance frequencies for a free
boundary (without bearing, u = 0), or pole frequencies. They correspond to the
frequencies at the left end of the map (Fig. 4.7). Let xpi (i = 03) be the pole
frequencies. Taking into account that the square of the coupled mass is the child
mass in the quasi-modal model:
m2c i mn i i 1; 2; 3; 4:29
The lowest-order natural frequency xp0 at the left end of the natural frequency
map is approximately equal to the lowest-order natural frequency xd in the Guyan
reduction model. The plant transfer function is therefore presented in following
equation [17]
s=xz1 2 1 s=xz2 2 1 s=xz3 2 1
Gp s
2
2
2
md s2 x2d s=xp1 1 s=xp2 1 s=xp3 1
s=xz1 2 1 s=xz2 2 1 s=xz3 2 1
2
2
2
keq s=xd 2 1 s=xp1 1 s=xp2 1 s=xp3 1
s=xz1 2 1 s=xz2 2 1 s=xz3 2 1
2
2
2
md s2 keq s=xp1 1 s=xp2 1 s=xp3 1
4:32
s=xz1 2 1 s=xz2 2 1 s=xz3 2 1
Gp s
2
2
2 4:33
md s2 s=xp1 1 s=xp2 1 s=xp3 1
In the series of the frequencies involved in the ascending order, the pole fre-
quencies xp and anti-resonant frequencies xz occur alternately:
Example 4.7 Construct the Bode plot of the plant transfer function for the system
shown in Fig. 4.5 and estimate the gain at x = 1.
Answer
s
1 EI qAl
With x0 2 ; md and keq = 0
l qA 3
Anti-resonant frequencies: xz p2 4p2 9p2 x0 f 10 40 90 gx0 ;
referring to Table 3.1(5)
Pole frequencies: xp 3:9272 7:0692 10:212 x0 f 150:4 50
104gx0 ; referring to Table 3.1(3)
Substituting these into Eq. (4.33) gives the Bode plot shown in Fig. 4.16 .
Since Gp x 1=md x2 at low frequencies, Gp = 3 = 9.5 dB at x = 1.
Example 4.8 Construct the Bode plot of the plant transfer function for the can-
tilever system shown in Fig. 4.8 and estimate the gain at x = 1.
Answer
s
1 EI 33 EI
With x0 2 ; md qAl and keq 3 3
l qA 140 l
40
1 pinned
20 at left y1
1
1 Gr
EI
| Gp | dB 3
l
0 u
20 2 fixed
at left
40
y1
60 2 Gr
u
80
1 2 5 10 20 50 100 200
1 EI
frequency = 2 0 2
l A
(1) Construct the Bode plots of the plant transfer functions for the translational
system Gpp xp =up and the tilting system Gtt xt =ut .
(2) How are the zero and pole frequencies of the plant transfer function related to
the natural frequency map (Fig. 4.15)?
Answer
(1) With C = Bt, the plant transfer function is derived from CMW s2 KW 1 B
Diagonal Gpp Gtt ; which yields the Bode plot shown in Fig. 4.17.
(2) The anti-resonant frequencies are related to the natural frequencies of the right
end (simply supported - simply supported) in Fig. 4.15.
40
20 1 1 1
Tilt G tt
2 1 1
1
EI
|Gp | dB 3
l
0 xp xt
x1 x2
20 Grp Grt
Translation up ut
40 G pp u1 u2
1 1 1
60
2 1 1
80
1 2 5 10 20 50 100 200
1 EI
frequency = 0 2
2
l A
Abstract Most of the cases of rotor vibration problems come from excessive
vibration or resonance due to unbalance. A quick remedy to compensate for it is
balancing. Balancing is based on the assumptions of a linear relationship between
input (unbalance) and output (vibration), namely,
The amplitude of unbalance vibration is proportional to the level of unbalance,
and
A shift in the angular position of unbalance on a rotor results in a corresponding
phase shift of the vibration waveform.
While this linearity is the sole theoretical concept to explain how balancing works,
practical methods of balancing include various alternatives based on operators
experiences. Readers are expected to explore the numerical examples prepared so as
to experience a wide variety of techniques.
Keywords Unbalance Imbalance Balancing Influence coefcient method
Modal balance (n + 2) plane balance Universal balance
When a rotor has a centroid S at a distance of e from the center of gravity G, the
centrifugal force or unbalance force is
F meX2 N] 5:1
which acts on the shaft. The quantity U = me is called the unbalance and e is the
eccentricity. In principle, the direction of eccentricity can be known by placing the
rotor on smoothly movable (near frictionless) bearings, because the rotor becomes
stationary with the center of gravity G beneath the centroid S as shown in Fig. 5.1a.
0 (S G ) , = 0
(b) b a
Fl = F Fr = F
a+b a+b
G
a b
2
F = m
In other words, it is not necessary to rotate the rotor to identify the unbalance. This
type of unbalance is called static unbalance.
Figure 5.1b illustrates the translational reaction force at the bearing caused by the
unbalance. This is an alternating force that changes the direction as the rotor rotates.
When a rotating disk has a centroid S that coincides with the center of gravity
G and the principal axis of inertia, passing through the center of gravity, is tilted at
an angle s with respect to the rotational axis as shown in Fig. 5.2a, the moment
(a)
G=S
= 0 (S = G ),
0
(b) M
Fl =
l
l
G
M
M Fr =
l
2
M = ( Ip Id )
5.1 Unbalance in a Rigid Rotor 107
(a) m (b) m
r r
r
mr = m a
m
M Ip Id sX2 N m] 5:2
acts on the shaft. This moment can be detected not by simply placing the rotor on
bearings, but by rotating it. This type of unbalance is hence called dynamic
unbalance. Figure 5.2b illustrates the alternating reaction force on the bearings
generated by rotation of the rotor.
The static unbalance of a disk with a mass m and an eccentricity e can be repre-
sented by a small mass Dm at a radius r (Fig. 5.3a):
Ip Id s Dmra kg m2 5:4
Static unbalance and moment are often treated as scalars indicating the magnitudes
of which are shown above. However, they are actually vectors because they
108 5 Unbalance and Balancing
correspond to specic phases of the rotor cross-section, and the direction of which
alternates in synchronization with rotation of the rotor. The alternating bearing
reaction force generated by unbalance is thus transferred to the bearing mounts and
floor, and may act as a source of excitation.
Figure 5.4 shows various adverse effects of unbalance vibration. It is clear that
unbalance vibration is the root of all inconveniences, or, in other words, balance is
of prime importance in rotating machinery for the alleviation of problems.
In the manufacturing process of rotors, balancing is made for each part as a rigid
body. At the nal stage after assembling rotating parts, the nal balancing is made
for this assembled rotor as a rigid body before being placed inside the casing.
Two types of dynamic balancers for rigid rotors (Fig. 5.5) are commercially
available:
(1) Hard-bearing balancing machine: The rigid shaft is supported by rigid char-
acteristics of bearings, where bearing reaction force is measured and converted
to residual unbalance.
FB1 G FB2 G
(2) Soft-bearing balancing machine: The rigid shaft is supported by soft charac-
teristics of bearings, where bearing vibration is measured and converted to
residual unbalance.
The ISO 1940-1 standard denes balance quality grade G as eccentricity
(mm) angular rotational speed (rad/s), as shown in Table 5.1:
Uper
UperB
UperA
Uper
UperB
UperA
CM CM
A B A B
LA LB L LB
L LA
(a) (b)
Uper1
Uper1,2 =UperA,B L
UperA
Uper1
1/1 Uper1,2 = U
b perA,B
UperB
Uper2
Uper2
L/b
UperB
1/1 L/b
CM
A B
A B
LA LB L
L b
Correction planes inside of bearings Correction planes outside of bearings
Uper is split into the permitted values Uper1 and Uper2 for the correction planes as
shown in Fig. 5.7.
Example 5.1 Find the balance quality grade G for e 10 lm and N = 6,000 rpm.
Answer
Example 5.2 Find the permissible unbalance for the steam turbine rotor shown in
Fig. 5.7a with a total mass = 3,600 kg, N = 4,950 rpm, LA = 8 m, LB = 10 m and
L = 18 m.
Answer
Unbalance quality grade G = 2.5 is recommended.
Permissible residual unbalance: eper 2:5 1000=2p4950=60 4:8 lm.
Permissible residual unbalance: Uper 4:8 3600 17:3 103 g mm.
Permissible residual unbalance at the left bearing plane: UperA 17:3 103
10=18 9:6 103 g mm.
5.1 Unbalance in a Rigid Rotor 111
Permissible residual unbalance at the right bearing plane: UperB 17:3 103
8=18 7:7 103 g mm.
Permissible residual unbalance converted for the left correction plane:
Uper1 UperA 9:6 103 g mm.
Permissible residual unbalance converted for the right correction plane:
Uper2 UperB 7:7 103 g mm.
As shown in Fig. 2.17, the unbalance vibration response of Eq. (2.33) can be rep-
resented by Bode or Nyquist (polar) plots. The phase difference in the plot is with
respect to the direction of the unbalance eccentricity e, which is, however, unknown.
To determine the phase, a pulse sensor and a vibration sensor are utilized as
shown in Fig. 5.8. A once-per-turn mark (notch or keyway) is provided on the rotor
to generate rotational pulse signal when it rotates, and is used as the reference of the
rotor phase. Comparison of the rotational pulse and rotor vibration waveforms
permits detection of the phase difference / of the peaks as seen from the pulse, as
well as the vibration amplitude a. In practice, a vector monitor (Fig. 5.8) is used to
construct Bode or Nyquist plots.
Note: Here the polarity of the sensor signal is assumed to be positive when the
rotor approaches the sensor and negative when it moves away. The phase / is
positive when advancing and negative when lagging (the Nyquist plot proceeds
clockwise). In practice, however, these polarities may be reversed. Any actual
system needs polarity check before starting balancing.
positive negative
ac = a cos
vibration vector
as = a sin
A = ae j Nyquist plot
as
Y r ac
to
o ni as A
a
rm
cto
ve ac
G
Bode plot
t
S a
pulse amplitude a
X phase
O difference
vibration
speed
(a)
1 2 3
pulse
45
- 45
x
(b) 5
1 = 2 = 3
(c)
phase difference [ ]
4
0
amplitude
1
3
2 3
90
2
1
0 180
0 0.5 1 1.5 2 2.5 3 0 0.5 1 1.5 2 2.5 3
p = / n p = / n
Amplitude curve Phase curve
(d) Im
lead
6 4 2 0 2 4 6
Re
2 lag
3 4 2
1 6
Fig. 5.9 Bode plot and Nyquist plot of unbalanced vibration (at f = 0.1)
(a) Y Y 90 Y
U
0
U
18
0 t
G
t
G S S
A
S t
G
A A
O X O X O X
U
1 2 3
(b)
(c) Im
positive negative negative
1
Re
90
a
a
3
2
1 3 2
If the unbalance phase is lagging with respect to the mark (by 45 in the
direction opposite to rotation in this example), the phase curve shifts down-
ward by the unbalance phase difference, and the Nyquist plot rotates around
the origin in the direction of phase lag.
The initial direction of the Nyquist plot thus permits prediction of the phase of
the unbalance. In an example shown in Fig. 5.10, which presents stroboscopic
views, synchronized with the rotation, of a rotor section before, during, and
after resonance, each showing the directions of the unbalance U, rotating mark,
and vibration vector A.
At a low rotational speeds (before resonance), the unbalance U and vibration
vector A are in approximately the same direction.
At the critical speed (during resonance), the vibration vector A lags by 90
behind the unbalance U. The vibration peak appears here to be 90 behind that
before resonance.
At a high rotational speeds (after resonance), the direction of the vibration
vector A is approximately opposite to the unbalance U.
The corresponding vibration in the Nyquist plot starts, as shown in Fig. 5.10c, in the
45 direction to upper right. The unbalance phase can thus be known, in principle,
from the initial direction of the corresponding Nyquist plot, or from the phase
difference between the rotating pulse and the peaks of vibration at low rotational
speed, but this is not really a practical approach. In fact, the influence coefcient
method described in the following section is more effective to identify the unbalance.
114 5 Unbalance and Balancing
When a rotor has an eccentricity e at a phase h with respect to the key mark, the
unbalance force is meejh X2 ejXt . Since it is in a linear relationship with the unbalance
vibration vector A, from Eq. (2.33)
eejh X2
A Ga jXeejh 5:7
X x2n 2fxn X
2
X2
Ga s ! Ga jX
s2 x2n 2fxn s
5:8
X2 A
: influence coefficient
X x2n 2jfXxn eejh
2
2 1 1 2 3 4
C
1 1
2 20 B A
3 p = 0.95
2
4
AC = 3
5 AB
5.2 Field Single-Plane Balancing (Modal Balancing) 115
Y Y
(a) (b)
30 30
Pulse X Pulse X
c
t 20
130 130
3m t
m t
Trial mass Correction mass
Now the vibrations before and after attaching the trial mass are compared. The
difference between Eqs. (5.7) and (5.9) indicates the influence of the trial masses:
Dmt jht Dmt jht
B A Ga jX re ! Ga jX B A= re 5:10
m m
The correction mass Dmc to be eventually attached at the radius r and a phase hc
should produce vibration A to cancel the original vibration A:
The solution of Eq. (5.11) is too perfunctory. Instead, we discuss here how the
trial masses nally should be modied as the correction mass. Dividing Eq. (5.11)
by Eq. (5.10),
A
Dmc rejhc Dmt rejht Dmt rejht aejha 5:12
BA
Therefore,
Equation (5.13) indicates that multiplying the trial mass by a and shifting the
phase by ha will yield the effective vector of A, being sought. This complex
calculation is needed only at a single rotational speed near the critical speed, and
can readily be performed with a scale and a protractor. The procedure is shown in
the following example.
Example 5.3 Modal balance Consider a rotor with an unbalance eccentricity
e 1 mm and a phase h 30 . The Nyquist plot for the unbalance vibration of
this rotor is shown in Fig. 5.11, with the point A for the rotational speed
p X=xn 0:95. If the unbalance is unknown, how can it be identied?
Answer
The initial direction of the Nyquist plot indicates the unbalance phase. Since the
gure suggests h 30 , it is plausible to attach a mass in the opposite direction,
i.e. around 150 . Here we begin with a trial mass Dmt at a radius r (equivalent to
an eccentricity of Dmt r=m 0:3 mm) and an angle (Fig. 5.12a). This yields the
Nyquist plot Fig. 5.11, with the point B for rotational speed p = 0.95. The
reduced circle suggests that the phase is fairly good, but the mass is not sufcient.
Since the attachment of the trial mass moves the initial vibration vector from
point A to point B, the effective vector is AB [corresponding to B A in
Eq. (5.10)]. This can be made the ideal vector AC directed to the origin [corre-
sponding to A in Eq. (5.11)] by multiplying the magnitude by |AC|/|AB| and
shifting the phase by \BAC . Since the segment AC is in the clockwise direction
with respect to the segment AB, the angle is negative. In this case, therefore,
By replacing the trial mass by a correction mass Dmc 3Dmt at the phase
130 20 150 ; as shown in Fig. 5.12b the vibration is minimized, i.e. bal-
ancing is completed as shown in Fig. 5.13. The gure shows the resonance
3
3 correction
2
0
0 0.5 1 1.5 2 2.5 3
p= n
5.2 Field Single-Plane Balancing (Modal Balancing) 117
curves corresponding to these steps. The initial unbalance was thus identied as
0.9 mm eccentricity and 150 180 30 phase.
Note that, as shown in this example, we need three rotation tests for vibration
measurement, i.e. the initial run, trial run and correction run. Some people call them
three balancing runs.
Then the vibration A1 when a trial mass Wt1 = mass \ phase is attached to the
correction plane 1 is measured at the same rotational speed:
The change in vibration by attaching the trial mass Wt1 to the correction plane 1,
i.e., the effective vector DA1 is
Dividing this by the trial mass gives the influence coefcients a1:
where, in aij , i is the sensor number and j is the correction plane number.
Repeating this procedure for each correction plane gives all the influence
coefcients
U1 U4 .....
correction plane U2 U3 Um
m
S3
.....
S1 S2
vibration sensor
n
Sn
a1 a2 am :
A a Wc 5:16
Wc a1 A0 5:17
and using Eq. (5.16) through Eq. (5.18). The correction masses are determined as
2 3
Wt1 0 0 0
6 0 Wt2 0 0 7
6 7
Wc 6 .. .. .. .. 7Hc 5:20
4 . . . . 5
0 0 0 Wtm
1 050
150 600 150 #3
sensor sensor
50
S1 #2* S2
200
300
kb cb #1 kb cb 60
#2
k b = 10 7 N/m , cb = 10 3 N.s/m
(3) We need m + 1 balancing runs of rotation tests for vibration measurement, i.e.
the initial run and m times of trial run. Vibration measurement in each bal-
ancing run should be made at exactly the same rotational speed.
(4) Vibration should preferably be read using the waveform passed a rotational
synchronizing lter rather than the raw (non-ltered) waveform.
(5) Instead of the measurement of the rotational shaft vibration, balancing is also
possible, in principle, by measuring pairs of pulse signals and acceleration
vibration waveforms transferred to the stationary housing of the machine.
Example 5.4 Consider the balancing of a rotor shown in Fig. 5.15 with three
correction planes #1, #2 and #3 by measuring vibration with two sensors S1 and S2
at the left and right bearings No. 1 and No. 2. Before balancing, the rotor vibration
was represented by a resonance curve indicated as Before shown in Fig. 5.16.
Complex amplitudes (amplitude [lm] \ phase ) were measured at rotational
frequencies of 46 and 63 Hz. Table 5.2 summarizes the vibration records in 0
(initial run) to 3 (three trial runs). Conrm that the influence coefcient method
gives the correction masses for balancing Run 4 in the table.
Answer
The correction mass distribution is calculated from ratios of the trial mass
distributions:
sensor S1
300
200 Before
sensor S2
100 After
0
0 20 40 60 80 100
speed [Hz]
120 5 Unbalance and Balancing
Run No speed No1. bearing No2. bearing speed No1. bearing No2. bearing
Run 4 rotation test for confirmation of balance Wc = { 10g 166 , 8g 90, 10g } 0.95 *
) Correction mass is 95% of calculated mass, because of being adopted to make clear peak amplitudes.
K K1 K2 K3
2 3 2 3
19\70 34\73 19\74 34\73
6 59\122 73\110 7 6 51\134 73\110 7
6 7 6 7
K1 6 7 K2 6 7
4 105\18 104\7 5
4 104\5 104\7 5
41\173 43\165 42\175 43\165
2 3
34\76 34\73
6 76\113 73\110 7
6 7
K3 6 7
4 107\7 104\7 5
43\166 43\165
2 3
34\73 2 3
6 73\110 7 2\76
6 7 6 7
Eq: 5:16 ! 6 7 KHc ! Hc 4 1:5 5
4 104\7 5
20
43\165
2 3 2 3
5\90 0 0 10g\166
6 7 6 7
! Wc 4 0 5\90 0 5Hc 4 7:5g\90 5
0 0 0:5\180 10g
The curve representing the vibration after balancing is given in Fig. 5.16.
Example 5.5 Consider balancing of the same rotor under the same conditions, but
considering the in-phase and out-of-phase modes at each critical speed, with pairs
of trial masses (Fig. 5.17) using the three correction planes #1, #2 and #3. Table 5.3
summarizes the vibration records in each balancing run. The resonance curve before
balancing is the curve indicated as Before shown in Fig. 5.18. Complex
5.3 Balancing by the Inuence Coefcient Method 121
sensor S1 sensor S 2
#1 #2 #3
1 1 1
j 90
Run 1 5g 100 mm e
2 j 180
Run 2 1g 100 mm e
1
Run No speed No1. bearing No2. bearing speed No1. bearing No2. bearing
Run 2 measure vibration with trial masses = { 2, 0, 1 } 1g 180 on each correction plane
This answer is slightly different from the answer obtained in Example 5.4.
The curve representing the vibration after balancing is given in Fig. 5.18.
122 5 Unbalance and Balancing
amplitude [m ]
sensor S1
300
200 Before
sensor S2
100 After
0
0 20 40 60 80 100
speed [Hz]
(a) (b)
1
1st 1.0
2nd
shape of mode 0.5
0
200 400 600 800 1000 [mm]
3rd
1 #1 #2 #3
sensor
sensor S1 S2
kb 5cb kb cb
k b = 10 7 N/m , cb = 10 3 N.s/m
Example 5.6 In order to reduce the resonance sensitivity of the second mode as
compared with Figs. 5.15 and 5.16, the rotor system is modied by increasing cb by
5 times at the left bearing as shown in Fig. 5.20, which includes the expected
eigenmode of each order. Apply the modal balance to this rotor as the amplitude
should not exceed 150 lm.
Answer
Let us start with the balance mass ratio of {1, 1, 1} at {#1, #2, #3} (i.e. in-phase type)
for the rst mode. The ratio to the masses for the second mode {h1, 0, h3} at { #1, #2,
#3}, which should not affect the rst mode, is determined as out-of-phase as follows:
the inner product of the rst mode and {h1, 0, h3} = 0
0:5h1 1:0h3 0 ! h1 2h3 ! the ratio to the mass distribution for the
second mode = {2, 0, 1}.
After starting the rotation under this condition, rst, the balancing Runs 0 and 1
shown in Table 5.4 are executed. The resonance curves of Run 0 are shown in
200
S1
160
amplitude [m ]
S2
120 (After)
S1 S2
S2 Run 4
80 (Before)
S1 Run 2
Run 0 S2
40 S1
Run 2
0
0 20 40 60 80 100 0 20 40 60 80 100
speed [Hz] speed [Hz]
(1) 1st mode balance (2) 2nd mode balance
Run 0 S2
[ m ]
48 Hz
49 100 A
+35
46
48 Hz
B 50
Run 1 44 AC
Ratio = 0.72+35
AB
S2 55 Hz
49
C
100 50 55 Hz 50 100 [ m ]
44
46
Fig. 5.21(1). Comparison of the polar plots for balancing Runs 0 and 1, as shown in
! !
Fig. 5.22 giving AC = AB 0:7\ 35 , indicates that the in-phase trial masses
should be multiplied by 0.7 and the phase should be shifted by 35 in the rotational
direction.
So the correction mass distribution of 5 g 0:7 3:5 g is attached at
90 35 55 , that is f 1 1 1 g3:5 g\55 at { #1, #2, #3} (in-phase).
After starting the rotation under this condition, the balancing Runs 2 and 3 in
Table 5.5 are executed. The resonance curves of Run 2 are shown in Fig. 5.21(2).
Comparison of the polar plots for the two balancing Runs 2 and 3, as shown in
! !
Fig. 5.23 giving AC = AB 2\ 50 , indicates that the out-of-phase trial masses
5.4 Modal Balancing 125
rotate again with the correction masses for 1st mode = { 1, 1, 1 } 3.5g 55
63
50 63
Run 3 Run 2
S1 S1
66
100 66
0
68 Hz
5
B
150 68 Hz
A
The total of the correction mass distribution attached is the sum of those in the
Runs 2 and 4:
5.5.1 Comparison
Two methods have been proposed to determine the number of correction planes
needed for balancing an elastic rotor to be rotated up to the n-th critical speed:
(1) n-plane method: Since shaft vibration can be minimized in each mode at least
by single-plane balancing, we need n-planes for the rotation up to the n-th
critical speed, as treated in examples above.
(2) (n + 2)-plane method: In addition to shaft vibration, bearing reaction force
may be also minimized in each critical speed. This needs two more correction
planes for balancing of the rigid rotor [28, 29].
Only one action using a single correction plane sufces for reducing unbalance
vibration predominant near the critical speed corresponding to an eigenmode. If
n critical speeds have to be passed, or operation near to them is required, n cor-
rection planes are needed, as shown in Fig. 5.24.
Consider a rotor with simple supports at both ends and uniformly distributed
eccentricity e shown in Fig. 5.25a. Balancing for the half-sine mode shape at the
rst critical speed can be made, as the case of n = 1, by attaching a correction mass
Uc on the correction plane at the midpoint of the shaft:
U c = 0.64 m
n plane method
R1 = 0 R2 = 0
(b)
U 1 = 0.18 m Uc = 0.64 m U 2 = 0.18 m
(n + 2) plane method
ZL
x 2qALe
Uc qAesinp dx 0:64me m qAL 5:21
L p
0
The correction mass Uc is certainly effective in reducing the vibration at the rst
critical speed.
As for the loads R1 and R2 indicating the bearing reaction forces, they are
obtained from the equation of static equilibrium, because the unbalance vibration is
a problem of static mechanics seen in a rotating coordinate system:
2 L 3
Z
X2 4 L5 1 1
R1 R2 xqAedx Uc meX2 0:18meX2 5:22
L 2 2 p
0
The reaction forces persist though smaller than 0:5meX2 before balancing. They
can be canceled out by addition of two more correction masses, U1 and U2, for
compensating the residual R1 and R2 of the reaction forces, attached nearby the two
bearings. As shown in Fig. 5.25b, balancing with n + 2 = 3 planes:
gives an ideal balance where both vibration and reaction force approach zero.
The (n + 2)-plane balancing thus eliminates bearing reaction forces and there-
fore prevents the transfer of rotor vibration to the foundation. It is a method suitable
for equipment sensitive to floor vibration, such as home electric appliances and
high-precision instruments. It also maintains good balance of the rotor even when
128 5 Unbalance and Balancing
upside
#1 bearing #2 bearing S1
U = 0.8 g m
5 6
20 30 30 20 100
1 2 4
60
16
3
U1
kb cb kb cb U2 U3
k b = 10 7 N/m c b = 10 3 N s/m
Answer
U U2 U3 0 U2 1:5U
(1) therefore (see Fig. 5.28)
50U2 150U3 0 U3 0:5U
(2) The curves and in Fig. 5.27 show the shaft vibration in the case of
before and after the rigid body balancing. Their comparison indicates that the
journal vibration #1 is slightly reduced by the balancing at lower speeds, but
5.5 n-Plane Balancing or (n + 2)-Plane Balancing? 129
50
#1
high-speed rotation
40
amplitude [m] low-speed rotation
30
0 before balancing
#1
20
1 after rigid 2 plane
balancing S1
10 S 1
3 after 3 plane
#1
balancing
0
0 20 40 60 80 100 S1 120
speed [Hz]
U 0.5U
U U
bearing bearing 2U
U 0.18U
3 3 plane balancing
rather increased at higher speeds. The same fact is seen in the bearing reaction
forces of Fig. 5.29 and .
The vibration vector at 90 Hz as measured by the sensor S1, before and after
rigid body balancing, must be recorded here for calculation of the influence
coefcient.
S1 vibration before the balancing: A0 29 lm\13 at 90 Hz
S1 vibration after the balancing: A1 118 lm\7 at 90 Hz.
130 5 Unbalance and Balancing
200
high-speed rotation
180
low-speed rotation
reaction force [NdB] 160 g
ncin #1
#2
r e bala #2
140
befo
0 #1
cing
120
e balan
ne
ter 3 plan
pla 3 af
100 2
id #2
rig ng 2
er
80 aft lanci
1 ba #1
60
0 20 40 60 80 100 120
speed [Hz]
3.7
3 3
2
2
mode shapes 1.33
1.33 1 1
1
1 0.5
0.16 0.49
0
0.33 0.19
0.33
1
#1 #2
1
bearing bearing 2
0 50 100 150 200 mm
Wc U 1 0 U 0 U2 U 3 t
therefore, the following inner products should vanish, if each modal excitation is
eliminated:
5
5 planes
4th 4 4
4 4 planes
3rd 3
(2+2)
1
0.5 3 3 3 planes
critical speed
(1+2)
2 planes 2
2 planes
0.1
2 planes (0+2)
0.05
ed
d
2n
pe
ls
ica
rit
tc
1s
0.01
Case No. 1 2 3 4 5 6 7 8 9 10
bearing rigidity (logarithmic axis)
how many bending mode components are included to pass each critical speed. The
height of the vertical bars corresponds to the possible range of the operational
speed. The low-speed operation in Example 5.7(1) is Case 7 in the gure, for which
two-plane balancing is enough, while the high-speed operation in Example 5.7(3) is
Case 8, for which three-plane balancing is recommended.
The left part of the map applies to rotor systems with soft supports. Here the
number of correction planes equals to that of critical speeds and, in this aspect, may
be said to be the same as the n-plane method [26, 27], stated in Sect. 5.5.1.
Example 5.8 Consider a rotor with two bearings with eccentricity e uniformly
distributed between 0 and 90 (Fig. 5.32a). The shaft vibration is to be measured
with a sensor S1 at the midpoint of the shaft to determine the influence coefcient.
The left end Wc1, the midpoint Wc2, and the right end Wc3 are chosen as the
correction planes.
The curves for the S1 resonance of unbalance vibration and bearing reaction
force under these conditions are shown as curve (: before balancing) in Fig. 5.33.
(1) Single-plane balancing using the influence coefcient based on the measure-
ment of vibration at the midpoint with S1 at X 7 leads to the correction mass:
Single-plane fWc1 ; Wc2 ; Wc3 g f0; 0:72\45 ; 0gme (see Fig. 5.32c).
Reconrm the calculations result of the curve in Fig. 5.33.
(2) Three-plane balancing using the influence coefcient based on the measure-
ment of vibration at the left bearing, midpoint (S1) and right bearing at X 7
leads to the correction masses.
Three-planes fWc1 ; Wc2 ; Wc3 g f 0:2\6 ; 0:6\45 ; 0:2\84 gme
(see Fig. 5.32d).
Reconrm calculations result of the curve in Fig. 5.33.
134 5 Unbalance and Balancing
(a) 1 1 2
u( ) (b)
S1
l
(c)
k c k c
-0.72 45
Wc 2
-0.2 84 ( m )
W c3
(d)
48 EI
k= 3
c = k /100
l
U( ) = Al Exp ( j 90 ) Wc 1 Wc2
-0.2 6 -0.6 45 ( m )
(a) (b)
) [ NdB ]
dB
35 60
1 before balancing
amplitude [ m ]
30 1 before balancing 40
25 20
3
EI
0
15
reaction force (
10 3 3 plane balancing 20
5 40
3 3 plane balancing
0 60
0 2 4 6 8 10 0 2 4 6 8 10
1 EI 1 EI
speed speed
l3 A l3 A
shaft vibration bearing reaction force
(3) Using the mode for mode synthesis model shown in Fig. 5.32b, perform
three-plane balancing and conrm that the result is the same as in (2) above.
Answer
(1) and (2) omitted.
(3) Using Un qAleej90 n; d1 n; d2 1 n, /1 sinpn; m qAl and
n x=l
2 3 2 32 3 2 3 2 3
Z1 Und1 1 0:5 0 Wc1 Wc1 0:19\6
4 Und2 5dn 4 0 0:5 1 54 Wc2 5 0 ! 4 Wc2 5 4 0:6\45 5me;
0 Un/1 0 1 0 Wc3 Wc3 0:19\84
l l
kb cb kb cb kb cb
Wc 1 Wc 2 Wc 3 Wc 4 Wc 5
0.188 0.6 0.425 0.6 0.188 Al
Note: See Fig. 5.33. Single-plane balancing successfully reduces the shaft
vibration to zero, but reduction of the bearing reaction force by around 20 dB may
not be sufcient. Three-plane balancing reduces this by 60 dB or more, thus
achieving an ideal balance, where both vibration and bearing reaction force
approach zero.
Example 5.9 A rotor supported by three bearings with eccentricity e uniformly
distributed in the shaft (Fig. 5.34) is given. Taking into account the bending mode
up to the second order (n = 2) for simple support at the bearing portions, perform
(n + 3 = 5)-plane balancing. Use the correction planes Wc1, Wc2, , Wc5 shown in
the gure.
Answer
Deflection modes d1 ; d2 ; d3 and bending modes /1 ; /2 for simple support at the
bearings are determined (Fig. 5.35). The correction mass distribution is calculated
as follows:
2 3 2 32 3
d1 1 0:41 0 0:09 0 Wc1
6 7 6 76 7
Z2l 6 d2 7 6 0 0:69 0 0:69 0 76 Wc2 7
6 7 6 76 7
qAe6 d
6 37
7dx 6 0 0:09
6 0 0:41 17 6 7
76 Wc3 7
6 7 6 76 7
0 4 /1 5 4 0 0:96 0 0:96 0 54 Wc4 5
/2 1 0 0 1 0 Wc5
2 3 23
Wc1 0:188
6 7 6 7
6 c2 7 6 0:6 7
W
6 7 6 7
0!6 7 6 7
6 Wc3 7 6 0:425 7qAle
6 7 6 7
4 Wc4 5 4 0:6 5
Wc5 0:188
The sum of the correction masses is equal to 2qAle, which is also the sum of
unbalance distributed in the rotor. The moments are also balanced so that rigid body
balance is thus achieved automatically.
136 5 Unbalance and Balancing
1 1
amplitude
modes of 2
deformation 0.5
3 bearings 3
0
0.5 1 1.5 2l
1
1
0.5
amplitude
bending modes
simply supported 0
at bearings 0.5 1 1.5 2 l
0.5
2
1
1 10 g 0
1 mode 0.62
0.63 AMB2
10 g 90
AMB1
0.59
0.88 10 g 180
2 j ( t + 1) 2 j ( t + 2 )
U1 e U2 e
+ +
U1 U2 U3
U4 F b1 U5 F b2
S1 S2
2 s +1
CNTR CNTR = 3 10 5 + CNTR
s s + 1
( )
at = 1/ 2 90 = 0.05
200
13.5 Hz
150 before balancing,
8 Hz no excitation
after
100 Run 0 rigid balancing
S1
S2 Run 1
50
0
0 5 10 15 20 25 30
speed [Hz]
138 5 Unbalance and Balancing
initial vibration ( around critical speed of rigid mode ) (unknown unbalance is same as Tab.52)
A0 8Hz 22 40 38 90 13.5Hz 101 56 29 118
FF excitation @ AMB 1 corresponding to 5g 45
corresponding to corresponding to
10.2 g -163 12 g -32
10.3 g -162 3.86 g -88 10.3 g -12
1 rigid modal U 4 U1 U2 U5 U3
balance
3.57 g 88
2 bending modal
balance
3 = 1 + 2
compositioned
correction mass
10 g -168
The correction masses for balancing the rigid body mode vibrations can now be
calculated. For this purpose, we rstly consider virtual correction masses {U4, U5}
which are obtained from the result during FF excitation at AMB potions, as shown
in Fig. 5.38. Then, {U4, U5} are converted to the correction masses {U1, U2, U3}
for normal 3-plane balancing.
5.6 Balancing of a Rotor Supported by Magnetic Bearings 139
The virtual correction masses {U4, U5} by AMBs are rstly calculated as
follows:
2 3
22\40
6 38\90 7
6 7
Eq: 5:16 ! 6 7 KHc
4 101\56 5
29\118
2:04\118
! Hc
2:40\32
U4 5\45 0 10:2g\163
! H c ! Fig: 5:38
1
U5 0 5\0 12g\32
where
2 3
21\18 22\40 22\23 22\40
6 31\92 38\90 28\60 38\90 7
K6
4 125\68 101\56
7
86\58 101\56 5
43\107 29\118 26\132 29\118
Next, the masses for three-plane balancing {U1, U2, U3} are calculated by the
equivalent conversion from {U4, U5} under the following three conditions.
To complete the rigid body balancing.
The total sum of the translation forces 0 ! U1 U2 U3 U4 U5 , and
The total sum of the moments 0 ! 300U1 300U2 600U3
450U4 450U5 .
To not affect the rst bending mode, whose shape is shown in Fig. 5.36:
the mode excitation force 0 ! 0:63U1 0:88U2 0:62U3 0:
The solution gives the three-plane balancing for the critical speed in the rigid
body mode:
These correction masses give the resonance curve shown in Fig. 5.37 as Run 1.
It is clear that a perfect rigid body balance has been attained.
Example 5.10 The system above exhibited the resonance curve shown in Fig. 5.39
as Run 1 at a rotational speed close to the bending mode. FF excitation at 152 Hz in
Run 1 was performed, which yielded the data shown in Table 5.8. Perform 3-plane
balancing for the bending mode using these data.
140 5 Unbalance and Balancing
bearing amplitude [ m]
400
rigid balance,
no excitaion bearing mode
300
Run 1
200
Run 2
S1 3-plane balancing
100
S2
0
100 120 140 160 180 200
speed [Hz]
Answer
243\121 1:08\7
Eq: 5:16 ! KH c ! H c
113\60 1:21\6
U4 1 1 2\90 0 6:9g\88
! Hc ! Fig: 5:38
2
U5 1 1 0 4\90 2:8g\74
where
119\ 120 243\ 121 151\ 120 243\ 121
K
57\62 113\60 69\60 113\60
In the same way, these virtual correction masses {U4, U5} are equivalently
converted to 3-plane correction masses {U1, U2, U3} by the following three
conditions.
5.6 Balancing of a Rotor Supported by Magnetic Bearings 141
This bending mode balancing does not excite the translation and tilt rigid body
modes:
U1 U2 U3 0
300U1 300U2 600U3 0
Equalizing {U4, U5} obtained by FF and the 3-plane masses for the rst bending
mode:
The solution gives the three-plane balancing for the third critical speed:
These balancing masses give the resonance curve shown in Fig. 5.39 as Run 2,
which shows a reduced vibration. Finally, the correction masses in Runs 1 and 2 may
be added for simplifying the correction mass distribution shown in Fig. 5.38.
(a) (b)
AMB AMB
x + AMB
FB/CNTR - X
+ Fx
gap double phase
FB levitation and function generator
FF excitation FF excitation
pulse sin/cos Fy
gap AMB control system +
FB/CNTR - Y
double phase monitor y +
pulse function generator
sin/cos
AMB system Control system ( levitation by FB and excitation by FF )
100
1 Run 0 before balancing 1
2 Run 0 + FF excitation
amplitude [ m] 3 Run 1 after 3-plane balancing 2
50 ON
OFF
3
0
0 5 10 14
speed [ 1000 rpm]
1
trial excitation 2 ON excitation after optimal tuning
20
2
3
0 20 O 40 60 [m]
FF
complete, but not the third critical speed at about 11,500 rpm. In this situation, sine
and cosine signals, being synchronous with the rotational pulse, were generated by
a two-phase oscillator with the variable phase shifter. In addition to the centering
position control of FB/CNTR by AMBs, this FF signal was superimposed on the
controller output before power ampliers. The gain and phase differences of the
electromagnetic force synchronous with the rotation acting on the journal were
adjusted to reduce vibration. This FF excitation is illustrated by a trial (effective)
vector starting from the double circle ( ON) in Fig. 5.42, which was adjusted as
to forward the effective vector to the origin.
Figures 5.41 and 5.42 are the amplitudes of vibration under FF excitation
after the adjustment, which show the effect of such adjustment to reduce vibration.
The reduction obtained from the excitation data of this example indicated that the
correction mass for the bending mode balancing is equal to fU4 ; U5 g
f230; 230g g mm at the AMB portion as shown in Fig. 5.43a. The equivalent
conversion of Example 5.10 above was applied to the three correction planes {U1,
U2, U3} in the middle of the shaft, and a correction mass ratio of U1 :U2 :U3
0:55:1:0: 0:45 was chosen not to affect the rigid body mode balance. The
conversion calculation gave the correction masses: fU1 ; U2 ; U3 g f276;
512; 235g g mm. In practice, the balance is attained by grinding appropriate parts
of the impellers.
5.6 Balancing of a Rotor Supported by Magnetic Bearings 143
AMB AMB
AMB AMB
U4 U5
3rd bending mode 512
The curves for Run 1 in Figs. 5.41 and 5.42 are the result of the three-plane
balancing conrmed by rotating the shaft. Though a small vibration amplitude
remained, sufcient balance was generally achieved. FF excitation thus greatly
reduces the duration of the balancing process when using magnetic bearings.
This section describes a balancing method using three trial runs without rotational
pulses, i.e., using the vibration amplitudes measured from the vibration waveform.
The balancing masses are determined by the amplitudes in totally four balancing
Runs, 0 to 3, called four-run method, where a trial mass is attached to the three
points on periphery of the rotor (Fig. 5.44) one by one.
Four amplitudes are measured:
Initial vibration amplitude |A0| before balancing
Vibration amplitude |A1| with a trial mass at a phase .
Vibration amplitude |A2| with the same trial mass at a phase leading by
120 .
Vibration amplitude |A3| with the same trial mass at a phase lagging by
120 .
The absolute values noted above are used to indicate that the phase of the
complex amplitude is unknown.
2 U
A2
120
1 U
A1
120
A3
3 U
144 5 Unbalance and Balancing
A0 aU A1
A0 aUej120 A2 5:29
j120
A0 aUe A3
where a is the influence coefcient. Rewriting these for the effective vector aU:
aU A0 A1
aU A0 ej120 A2 ej120 5:30
j120 j120
aU A0 e A3 e
Im
18.1 m
#1 #2
B
49 A2
.0
A m direction
1
of rotation
= +156 P
A 0 Re
A O phase lag
30 m
A 0 = 30 m
A 1 = 49.0 34
C .3
A 2 = 18.1 m
A 3 = 34.3
A3
#3
The correction mass Wc should have a magnitude of U jA0 j=jOPj and a phase
\POA apart from in the rotation direction. In this example, Wc 1:5U\156
apart from in the rotation direction.
Example 5.11 Figure 5.47a shows the same balancing operations as above
(Fig. 5.45) in a different run sequence. Determine the correction mass and conrm
that the result is the same as above.
Im
(a) (b) #2
m
3
A 0 = 30 m 2 34.3 .
34
Wc B
18.1
36 120 18.1 m
1 P
#1 30 m
120
Re
A A0 O
3 49.0 36 #3
m
Rotor section 49.0
Fig. 5.47 4-run method (in case of changing test run sequence)
146 5 Unbalance and Balancing
#1 Im
13.4 m
49.0
(a) (b)
#2
m
A 0 = 30 m 2 13.4 B
135 Wc P
49.0
1
21 +156
Re
90
A A0 O
Lag
30 m
3 42.3
42.3 m
Rotor section #3
C
Answer
The construction shown in Fig. 5.47b leads to Wc 1:5U\36 apart from in the
rotation direction.
Example 5.12 Consider a rotor section shown in Fig. 5.48a, to which a trial mass
is attached at three points on the periphery, sequentially. Assuming that |
A0| = 30 lm, |A1| = 49 lm, |A2| = 13.4 lm, and |A3| = 42.3 lm, determine the
correction mass Wc. Note that the angular locations of the trial mass are not
equidistant.
Answer
The construction shown in Fig. 5.48b leads to Wc 1:5U\156 .
Suppose that the measured amplitude of rotor vibration is related to the angular
position, changed by a 15-degree increment, of a trial mass U as shown in
Fig. 5.49. The system is balanced at 150 where the amplitude is at a minimum.
The trial mass proves to be insufcient considering that the amplitude curve is in the
form jA0 initial amplitudej b. The balancing mass Wc here is 1:5U\150 .
5.7 Balancing without Rotational Pulses 147
amplitude [ m ]
(Regular phase pitch) in the b
case of relatively smaller trial
60
mass phase
40 b
20
A0
0
0 120 240 360
rotor angle [ ]
20
A0
0
0 120 240 360
rotor angle [ ]
Similarly, for an amplitude curve where the trial mass U is moved with a regular
phase pitch as shown in Fig. 5.50, the trial mass is excessive since the curve
indicates that |A0| < b in this case. The balancing mass Wc is here 0:83U\94 .
Solution for balancing using two or more correction planes is difcult because it
requires calculation of the inverse of complex matrices. It is somewhat simplied,
however, by using scientic/electronic calculators available for matrix operations in
this section.
Suppose balancing of a rotor shown in Fig. 5.51 was performed at the near (N) and
far (F) ends, which yielded the data shown in Table 5.9.
Run 0: initial vibration N and F measured
Run 1: vibration N1 and F1 measured with a trial mass Wtn attached to the N end
Run 2: vibration N2 and F2 measured with a trial mass Wtf attached to the F end
148 5 Unbalance and Balancing
W tf
side F
W tn
side N (Far)
(Near)
phase
phase
A = N1 N
N1 N = 4 20 O F2
N 0
0 F1
O B = F2 F
F
B = N2 N A = F1 F
N2
F = 6 300
Fig. 5.51 Calculation of 2-plane balancing and vibration vector (scale lm)
0 4 20 N 6 300 F
1 6 110 N1 4 210 F1 Wtn = 5 g 0
2 8 290 N2 2 3 F2 Wtf = 5 g 0
F1 F aN1 N aA
5:32
N2 N bF2 F bB
Representing the correction masses Wcn and Wcf to be attached to the two planes,
respectively, in terms of the ratios h and / to the trial masses:
Wcn h Wtn
5:33
Wcf / Wtf
5.8 Solution of Two-Plane Balancing 149
The ratios are dened by the condition so that the correction masses should
generate opposite values of the initial vibration amplitude:
N N1 N N2 N h N A bB h
! 5:34
F F1 F F2 F / F aA B /
h 1 B bB N 1 bF N=A
) 5:35
/ 1 abAB aA A F 1 ab aN F=B
Example 5.13 Determine the correction masses using the data on vibration mea-
sured at the two ends in Table 5.9.
Answer
Referring to vector manipulations in Fig. 5.51:
N 4\20 ; F 6\300
N1 N A 7\144 ; F1 F aA 7:5\155 ; a aA=A 1:07\11
F2 F B 5:5\102 ; N2 N bB 9\265 ; b bB=B 1:64\163
aN 4:28\31 ; bF 9:84\103 ; ab 1:75\174
bF N 10\125
h 0:52\345
1 abA 2:75\356 7\144
aN F 7:25\86
/ 0:48\348
1 abB 2:75\356 5:5\102
5:36
The vibration vectors of a rigid rotor were represented in the preceding section by
the amplitudes N and F actually measured at the right and left ends, but they can
also be represented by the in-phase (parallel mode) P component and out-of-phase
(tilting/conical mode) T component. The component P is the average of N and F,
and the component T indicates their difference, which is processed as shown in
Eq. (5.38):
P N F=2 N PT
, 5:38
T N F=2 F PT
150 5 Unbalance and Balancing
0
O
P N+F
P = = 3.9 330
2
NF
T = = 3.3 83
F 2
Answer 1
P N F=2; T N F=2
Np N N1 N N2 N N1 N2 N; Fp F1 F2 F;
Nt N N1 N N2 N N1 N2 N; Ft F1 F2 F;
P1 Np Fp =2; T1 Np Fp =2;
P2 Nt Ft =2; T2 Nt Ft =2
Answer 2
Using matrix forms
P 1 1 1 N N1 N N2 N
; K influence coefficient matrix
T 2 1 1 F F1 F F2 F
P1 1 1 1 N 1 P2 1 1 1 N 1
K ; K
T1 2 1 1 F 1 T2 2 1 1 F 1
Example 5.15 After measuring the P/T balancing data of Table 5.10, nd the
correction masses to be attached at the N and F planes and conrm that they are
equal to the answer of Example 5.13.
Answer
Letting the correction mass ratios h and / for in-phase trial mass Wtp, and that for
out-of-phase trial mass Wtt, respectively, the answer is given in a similar manner
through Eqs. (5.34) and (5.35):
P P1 P P2 P h P A bB h
!
T T1 T T 2 T / T aA B /
h 1 B bB P 1 bT P=A
)
/ 1 abAB aA A T 1 ab aP T=B
P 3:9\330 ; T 3:3\83
P1 P A 7:4\165 ; T1 T aA 6:6\273 ; a aA=A 0:89\108
T2 T B 7:6\87 ; P2 P bB 7:5\133 ; b bB=B 0:99\45
bT P 7\141
h 0:52\348
1 abA 1:82\348 7:4\165
aP T 0:32\16
/ 0:02\301
1 abB 1:82\348 7:6\87
5:39
152 5 Unbalance and Balancing
W tp W tt T2
1 1 1
5g 5g B
1
phase
P2
T = 3.3 83
B
P1
0 0
O O A
A P = 3.9 330 phase
T1
6.1 Rotordynamics
Mx Cx_ Kx Ft 6:1
where M is the mass matrix, K the stiffness matrix and C the damping matrix of the
structural system, and F(t) the external force acting on the system.
A unidirectional free vibration of the undamped M-K system is represented by
xt /a cos xt 6:2
vibration in
one direction Y
straight line
whirling vibration
forward backward
= speed of rotor
z = x+jy =complex amplitude
where X is the angular velocity of the rotor, M the mass matrix of the rotor system,
K the stiffness matrix of the rotating shaft, G the gyroscopic matrix of the system
(symmetric matrix). Kb and Cb are the stiffness and damping matrices of the
bearings supporting the rotor, and Fz t Fx t jFy t is the external force
associated with whirling motion.
The vibrational solution of Eq. (6.3) can be written as
Equation (6.4) describes the whirling motion of the shaft center as seen in a
stationary reference frame. The motion is said to be forward whirl if the whirling
and spinning directions are the same, and backward whirl if the whirling direction is
opposite to the spinning direction. The whirling direction corresponds to the sign of
the whirling frequency, as seen in Fig. 6.2. The forward and backward vibration
responses at resonance should therefore be different.
Consider a top consisting of a disk with a shaft through its center. When it whirls,
while spinning around the shaft, the gyroscopic moment acting on the top prevents
it from falling (Fig. 6.3). If the friction at the support of the top and the air resis-
tance are both negligible, the top will process indenitely. The gyroscopic moment
is a conservative, as is the inertial force or the spring force.
slope angle
(tilting mode)
156 6 Gyroscopic Effect on Rotor Vibrations
Consider a top spinning at an angular velocity X and whirling around the H axis of
an inertial frame XYH, xed in the space, with an angular velocity of precession, x,
at an inclination/tilting angle, h. Assume that the disk has a polar moment of inertia Ip
around the H0 axis of the coordinate system xed to the rotating body and a transverse
moment of inertia Id around the diametral axis through the center of gravity, and that
the distance between the center of gravity and the support of the shaft is h.
The gyroscopic moment,
Mg Ip Xhx 6:5
acts on the X 0 axis to bring the spin axis H0 closer to the whirl axis H, by decreasing
the tilting angle h.
Consider now the projection of the motion of the top onto the XY planes. The
displacement d and tilting angle h of the disk are dened in a similar manner to the
deformation of a beam. Indices x and y are given to the projection onto the X-H and
Y-H planes, respectively (Fig. 6.4), i.e. dx and hx : the displacement and tilting
angle of the disk projected onto the X-H plane; dy and hy : the displacement and
tilting angle of the disk projected onto the Y-H plane.
When the axis of the top is in the Y-H plane with u 90 , X 0 and X axes
coincide. Considering that
hhx xdy d_ x hh_ x gives hx h_ x , the gyroscopic moment is Mgx
Ip Xh_ x in Fig. 6.4b.
Since Mgx My ,
My Ip Xh_ x 6:6
Similarly, when the axis of the top is in the X-H plane with u 0 (the Y 0 and X
axes coincide), hhx xdx d_ y hh_ y gives hx h_ y which yields Mgy
Ip Xh_ y in Fig. 6.4a,
Since Mgy Mx ,
Considering the transverse moment of inertia I1 Id mh2 seen from the support
point as well as the gyroscopic moment obtained above and the moment of gravity,
the equations of motion of a top are written as
By adding the second equation of Eq. (6.8) with j (imaginary unit) to the rst
equation, and introducing the complex displacement:
h hx jhy 6:9
Although this equation has no real roots at low speeds, it has two real roots for
higher speeds, X (Fig. 6.5):
*
See references [B18] for the equation of motion of a top derived by Lagranges equation.
158 6 Gyroscopic Effect on Rotor Vibrations
q
XIp XIp 2 4I1 mgh
x fx1 ,x2 g [ 0 6:13
2I1
Consider a single-disk rotor system akin to a top laid out along the horizontal axis
as shown in Fig. 6.6. The rotating shaft is assumed to be rigid and massless. The
left end, corresponding to the support of the top, is supported by a bearing as simple
support (pinned), while a bearing with a spring constant k is provided to the right
side. The disk is located outside the right-side bearing, hence the system is referred
to as an overhung rotor.
Instead of the gravity moment in Eq. (6.10), substituting the moment M around
the left end produced by the reaction force of the added spring:
M kl2 h 6:14
disk ( m , I d , I p , eccentricity G )
I 1 = I d + m lo2
6.3 Natural Vibration of a Rotor System 159
The tilting angle h of the shaft (disk) can be converted to the displacement z of
the disk by multiplying by the arm length l0 : z l0 h. This conversion corresponds
to observation of the disk motion as a Lissajous orbit on XY plane traced by the
output signals of sensors placed at the X and Y directions. The equation of motion
is now written in terms of z as
Therefore, the basic form of the equation of motion for the single-dof system
rotordynamics can be written as
0 c\2 6:18
Writing the whirling natural frequency as x in free vibration, the whirl motion is
z aejxt 6:19
X
Y
(a)
Y
unidirectional
vibration n X
backward
b
whirling
Substituting Eq. (6.19) into Eq. (6.17) yields the equation for the eigenvalue:
x2 x2n c Xx 6:20
The whirling behavior of a rotor is represented as in Fig. 6.8. When the rotor is at
rest X 0, then x xn , i.e. the forward xf and backward xb natural frequencies
coincide as to be convergent to the natural circular frequency xn . When rotating, the
rotordynamics cause the separation of both the forward xf and backward xb natural
circular frequencies. The free vibration of the rotor system contains two whirling
motions, each of which has its own whirling frequency at different values.
The solutions of the eigenvalues Eq. (6.20) are shown graphically in Fig. 6.9. The
whirling natural circular frequency x is an intersection of a parabola with roots at
xn and a straight line with the gradient proportional to the gyroscopic factor c and
the rotational speed X. As the rotational speed increases, the intersection for the
forward natural circular frequency xf increases away from xn , while that for the
backward natural circular frequency xb moves toward zero away from xn (de-
creases in the absolute value). It is thus clear that, for whirling natural circular
frequencies during rotation, xf [ xb .
6.3 Natural Vibration of a Rotor System 161
.0
=2
1.5
plotted) 4
f 1.0
3
0.5
/ n
2 0.25
0 = 2.0
1
1.0
1 2 3 4 5
0 0.5
0.25
1 0
b / n
xf ! c Xxn ; xb ! 0: 6:23
On the other hand, at low rotation speeds, the split of the curves is described
approximately by
c c
xf xn X; xb xn X 6:24
2 2
Specically, for a very thin disk rotor (e.g. a hard disk drive having an eigen-
mode with a single nodal diameter) where c 2, the split is approximately
162 6 Gyroscopic Effect on Rotor Vibrations
xf xn X; xb xn X 6:25
i.e., the forward natural frequency xf increases, and the backward natural frequency
xb decreases, by the rotational speed, resulting in a split width of xf xb 2X.
A natural frequency curve without a split width means that the gyroscopic effect
is negligibly small, c
0, and therefore xn
xf
xb . This is nothing other than
representing the vibration of a structure. A long-shafting rotor with simple support
at both ends, as appropriate for a turbine rotor, is considered in this state for the rst
eigenmode. However, the gyroscopic effect may no longer be negligible for the
second eigenmode where the tilting motion of the disk at the midpoint of the shaft
must occur.
The equation of motion for free vibration of an undamped rotor system is derived
from Eq. (6.3):
Mz j X G_z K Kb z 0 6:26
where Kb is the isotropic stiffness matrix of the bearings in the X and Y directions.
Substituting the vibrational solution
z /ekt 6:27
into Eq. (6.26) yields the general equation for the eigenvalue:
kBU AU 6:28
6.3 Natural Vibration of a Rotor System 163
where
M 0
B positive definite and symmetric: B Bt ;
0 K Kb
jXG K Kb
A skew-Hermitian matrix: A A t and
K Kb 0
/k
U :
/
Since the eigenvalue is purely imaginary, k jx, the undamped natural fre-
quency x, which is positive for the forward whirling and negative for the backward
whirling, is obtained. The sign of the eigenvalue thus has a physical meaning in this
sense.
Note: Whirling motion of a gyroscopic system
If the equation of motion
I1 h jXIp h_ kh h 0 6:29
has a solution
h aekt 6:30
I1 x2 X Ip x kh 6:31
The left and right sides of this equation are shown graphically in Fig. 6.12, from
which the condition for existence of the purely imaginary root is clear.
In Eq. (6.31), a positive spring kh [ 0 to whirling of a rotor system , kh 0 to
attitude control of an articial satellite (equivalent to a top at zero gravity, ), and a
negative spring kh \0 corresponds to whirling of a spinning top in the gure.
This section discusses the condition for resonance with unbalance vibration. It is
well known that resonance appears when the external forced frequency coincides
with the natural frequency of the system. For a rotor system, in addition to the
frequencies, resonance appears when the directions of whirling coincide.
164 6 Gyroscopic Effect on Rotor Vibrations
2
I1 Ip
1 2 3
mg
Figure 6.13 presents the dependence of the natural frequency on the rotational
speed or other parameters. The solid line is the forward, and the broken line the
backward, natural frequency. An unbalance force can be regarded as a forward
resonance condition
f = > 0 only forward
pulse
natural frequency
pulse
rotor
unbalance force whirling trajectory
amplitude
direction X
direction Y
Letting F = X + j Y,
2 ( F speed
input : only forward force resonance : forward
whirling
This means that an unbalance force can thus be regarded as a forward whirl force
synchronized with the rotation. The frequency of the external force is X. As
expressed in the same manner with the natural frequency curve, the force can be
plotted as a straight line x X, especially for the solid line because it is in the
forward direction. The line is called the synchronous speed line.
Since rotor vibration resonance occurs when the frequency of the external force
coincides with the natural frequency of the system, including the whirling direc-
tions, the resonance point is indicated by the intersection of the solid line and the
solid curve, as shown in Fig. 6.13. The rotational speed at which the rotor resonates
with the unbalance vibration is called the critical speed Xc which may result in a
dangerous situation. At the critical speed, the forward natural frequency is equal to
the rotational speed. Coincidence of the backward natural frequency (the broken
line) with the rotational speed does not cause any response. Note that nothing
happens at the intersection. The resonance curve has therefore a peak at Xc , which
is somewhat higher than the natural frequency xn at rest.
The rotational speed that coincides with the natural frequency is determined by
substituting an assumed solution
z aejXt 6:33
into the equation of motion (6.17) for a single-dof rotor system, which includes the
influence of gyroscopic effect, to obtain the characteristic equation. The root of the
equation gives the critical speed Xc :
xn
X2 1 c x2n 0 ! Xc p 6:34
1c
For a thin disk rotor where 2 [ c 1, the critical speed does not exist since the
lines do not intersect.
The equation of motion for unbalance vibration without the gyroscopic effect is
presented in Sect. 2.3. The influence of the gyroscopic effect is now considered.
The basic equation for this situation is obtained by adding a term for the gyroscopic
effect to Eq. (2.31), leading to
166 6 Gyroscopic Effect on Rotor Vibrations
e X2 e p2
A 6:37
x2n X2 1 c j2fxn X 1 c 1 p2 2jbfp
p
where p X=Xc ; b 1= 1 c.
The amplitude and phase of unbalance vibration with the gyroscopic effect taken
into account are, therefore,
e p2
j Aj a q
1c
1 p2 2 2fbp2
6:38
1 2bfp
u tan
1 p2
c
6.4 Unbalance Vibration and Resonance 167
2/3
1/3
0
apeak 1 1 1 1
Q p 6:39
e 1 c 2bf 1 c 2f
x2n M/ K Kb / 6:40
which is the same as for a structural system. Since the mass matrix M and stiffness
matrix (K + Kb) are symmetric matrices and usually positive denite, the
168 6 Gyroscopic Effect on Rotor Vibrations
eigenvalue x2n is a positive real number. Its square roots, xn , are the forward and
backward natural frequencies, respectively.
The rotational speed X that coincides with the forward natural frequency xn is
the critical speed Xc . Substituting a solution of whirling motion at the critical speed:
z / ejXc t 6:41
into Eq. (6.26) gives the eigenvalue problem for the critical speed analysis:
X2c M G/ K Kb / 6:42
Since the matrix (M-G) is symmetric, but not necessarily positive denite, and
(K + Kb) is positive denite and symmetric, the eigenvalues X2c are real but not
necessarily positive. If positive, a critical speed Xc of the system exists; if negative,
the system has no critical speed because the gyroscopic factor c [ 1 of the corre-
sponding eigenmode.
Formally, Eq. (6.42) includes a mass smaller than that in Eq. (6.40). Therefore, a
critical speed Xc is somewhat greater than the corresponding zero speed natural
frequency xn .
This section examines the resonance conditions of a rotor on a vibrating base (as
with an earthquake, for example). As shown previously, the rotor system resonates
when the frequency of the external force coincides with the natural frequency of the
system including the direction of whirling.
Figure 6.16 shows the natural frequency curve for the rotor system, in which the
solid line represents the forward whirl natural frequency and the broken line the
backward whirl natural frequency.
The forward excitation and backward excitation are also considered separately.
As shown in the gure, the external force mat due to base excitation is the
absolute acceleration at of the base multiplied by the mass m, and the response is
the relative motion z of the vibration system as seen from the ground. Assuming
that the base excitation is unidirectional (e.g., the X direction) and the acceleration
of the base is represented by a harmonic function, and the direction of whirling is
recognized by its conversion to the exponential function:
a0 jmt
az a0 cos mt e ejmt 6:43
2
6.5 Vibration and Resonance with Base Excitation 169
resonance : twice
= f ( forward F)
resonance condition Q-value 1/2
= b ( backward B )
Y
z X
excitation frequency
z f = A f e j t
+
forward resonance
f =f
F
natural frequency
= 0 cos t =b
n
backward resonance
e j t B
= 0
2
F b z b = A b e j t
Y
e j t
+ 0 speed amplitude a
2
B X
The general equation of motion for rotor vibration with base excitation including
the gyroscopic effect is
where z is rotor vibration as seen from the base (i.e., relative displacement) and z0 is
the absolute acceleration of the base. The corresponding single-dof model of the
rotor is shown in Fig. 6.17. The vibration response also is written as the sum of the
forward and backward components:
b ejmt
z Af ejmt A 6:45
By substituting Eq. (6.45) into Eq. (6.44) and equating the coefcients of the
exponential functions on both sides, the complex amplitudes Af and Ab are obtained as
a0 1
Af
2 x2n m2 Xc m 2jfxn m
6:46
a0 1
Ab
2 x2n m2 Xc m 2jfxn m
The forward resonance appears when the real part of the denominator of Af
approaches zero:
zr
Af ejmt m xf [ 0 6:47
at which the rotor shows a strong forward whirling motion. Similarly, the backward
resonance appears when the real part of the denominator of Ab approaches zero:
b ejmt m xb \0
zr
A 6:48
c k
..
Z0
6.5 Vibration and Resonance with Base Excitation 171
at which the rotor shows a strong backward whirling motion. Thus a rotor system
with the gyroscopic effect under base excitation shows a forward resonance and a
backward resonance at different excitation frequencies.
Equation (6.45), representing the whirling using complex displacements, can be
rewritten for vibration in the X and Y directions. Note that
f A
z z Af Ab jmt A b
x e ejmt
2 2 2
f Ab 6:49
z z Af Ab jmt A
y e ejmt
2j 2j 2j
Comparing Eq. (6.49) with the forms of complex amplitude for each direction
yields
Ax jmt x
A
x ReAx ejmt
e ejmt
2 2 6:50
Ay y
A
y ReAy ejmt
ejmt ejmt
2 2
Ax Af Ab Ay jAf Ab 6:51
The absolute values |Ax| and |Ay| of the complex amplitudes give the resonance
curves under base excitation shown in Fig. 6.18.
For X 0 (the rotor at rest), the gyroscopic factor c 0 and Af Ab A;
therefore
0 1 2 3
excitation frequency / n
172 6 Gyroscopic Effect on Rotor Vibrations
The rotor vibration is then unidirectional, and its complex amplitude A is in the
familiar form:
a0
A 6:53
x2n m2 2jfxn m
As seen in Fig. 6.18, the rotor at rest shows a single resonance peak at m xn ,
corresponding to Eq. (6.53), in the X direction (direction of excitation) only, as
evident in structural dynamics.
When exciting the rotor at a high rotational speed where the gyroscopic effect is
signicant, two resonance peaks [52] are observed in accordance with Eq. (6.46).
As the exciting frequency is increased, the backward resonance appears rst, and
after a range of smaller amplitude, the forward resonance occurs. The resonance
amplitude is comparable in the X and Y directions, although excitation acts in the X
direction only.
Figure 6.19 shows the whirling trajectories in response to increasing the base
excitation frequency during rotation. It is observed that:
(a) At a low excitation frequency m less translational vibration in the X (excita-
tion) direction appears. As m increases, vibration in the Y direction ensues,
resulting in an elliptical trajectory with the long axis close to the X axis,
corresponding to backward whirling.
(b) As m increases further, the elliptical trajectory grows gradually and approaches
to a circle (i.e. the amplitudes in the X and Y directions become closer),
arriving at the backward resonance where the amplitudes are at a maximum.
(c) After the backward resonance, the trajectory is reduced down to a short
straight line close to the Y axis, where the whirling direction changes to a
Y
(a) (b) (c) (d) (e)
3 Y
Y 2 Y 2 Y
1 2 1 1
1
1 1 3 1 1 2 1 1 2
X 3 2 1 1 2 X X X 1 1 X
1 1 2 1 1
2 2
= 0.25 3 = 0.75 =1 = 1.72 = 2.5
n n n n n
backward forward
resonance resonance
0 1 2 3
Excitation frequency / n
forward sense. The transition from the backward to the forward whirling
generally occurs through a straight-line trajectory.
(d) The forward whirling trajectory then grows to become nearly circular until the
forward resonance appears.
(e) The trajectory is reduced at higher excitation frequencies.
Thus, the trajectory is close to a circle at the forward or backward resonances,
which means that a peak appears in both the X and Y directions. The peaks are
smaller than the peak in the response at rest, because the acceleration of excitation
is split into the forward and backward accelerations of whirling excitation whose
amplitudes are half that of a. Similarly, the peak value of the vibration response
would, in principle, be half the peak value at rest.
Figure 6.20 shows the resonance curves for base excitation with the gyroscopic
factor as the parameter. The peak of backward resonance is higher than that of
forward resonance. Because the gyroscopic effect for the backward eigenmode
appears to increase the mass, it decreases the natural frequency, lowers the modal
damping ratio (greater Q-value) and nally increases the resonance peak. On the
other hand, for the forward eigenmode it decreases the mass, increases the natural
frequency, increases the modal damping ratio, reduces the Q-value and nally
makes the forward resonance peak lower than the backward peak.
As predicted, the average of the forward and backward peaks is approximately half
of the resonance peak amplitude of the rotor at rest. When a rotor is impulse-excited
during rotation, it responds in the most sensitive backward whirling mode.
Aseismic evaluation test data of a long-shaft, high-speed rotor are presented in this
section. The rotor is represented schematically in Fig. 6.21. It is supported by a
rigid and a flexible bearing at the left and right end, respectively. The rst critical
speed in about 5 Hz, at which a large amplitude is exhibited at the right end.
174 6 Gyroscopic Effect on Rotor Vibrations
stopper gap
gap sensor
ki
1 mode inside
stopper
1 = 5.5 Hz
x outside k 0 ki
stopper
rigid soft
bearing earthquake bearing
(t )
(a) (b)
deflection x, amplification ratio [ m / gal ]
150 150
100 100
50 50 right side
x sensor
right side right side
x sensor y sensor
0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
excitation frequency [Hz] excitation frequency [Hz]
at rest ( = 0 rps ) at high-speed rotation ( = 763 rps )
The resonance curves for the rotor by the harmonic base excitation in a unidi-
rectional way are shown in Fig. 6.22a at rest and 6.22b at a high rotational speed.
While (a) shows a single resonance peak, at which the vibration direction is the
same as the excitation as seen from the Lissajous orbit, (b) shows forward and
backward resonance peaks, where the response trajectory is whirling in the X-Y
plane. The backward resonance sensitivity is higher than the forward resonance
sensitivity, which indicates a strong gyroscopic effect. Also, the fact that the
backward resonance peak in gure (b) is higher than the peak at rest in gure
(a) suggests that the bearing characteristics at high rotational speeds are consider-
ably different from those at low speeds.
6.5 Vibration and Resonance with Base Excitation 175
(a) Y
4
0
0.
earthquake wave X
0.3 (b)
1.5
1 0
0
1.
nonlinear limit due to stopper
maximum gap ( )
1
X 1.0 3
2 2
0
experiment
calculation
0
1.
1 0.5
= gap 1.0 mm
3 0 1 linear = acceleration 0.043 G
X
vibration 0 1 2 3 4 5
Lissajous orbit maximum acceleration rate ( )
Simulations Comparison of test result
Fig. 6.23 Effective stopper for prevention of excessive response due to an earthquake.
a Simulations. b Comparison of test result
A spring stopper with a small clearance gap, d, is provided at the right end to
prevent excessive vibration in an earthquake. The evaluation results of the stopper
to suppress severe vibrations are shown in Fig. 6.23, in which (a) shows simula-
tions and (b) the results of an experiment. The simulation corresponds to a weak
earthquake, which does not make the rotor collide with the stopper. The simulation
represents the rotor colliding with the stopper due to a stronger quake. Its
vibration is, however, limited by the stopper. The simulation shows a still
stronger quake, but the Lissajous orbit does not diverge, indicating that the rotor
vibration is suppressed effectively by the stopper.
Figure (b) compares the results of calculation (solid line) and experiment (cir-
cles). The maximum response displacement is limited to be approximately less than
1.1 times the specied gap.
Note: As stated in ISO 14839-4 [53] and API 617 [11] with relation to mag-
netically levitated rotor by AMB (see Table 1.1), the drop test is typically required
to verify the stable operation even against this kind of rubbing situation.
Concerning rotor-to-stationary rubbing dynamics, there are so many papers, some
of which are summarized in chapter ve of Muszynskas book [B33] from her
viewpoint. Another viewpoint is given by Keogh [54] and related information
[5558] are interesting.
176 6 Gyroscopic Effect on Rotor Vibrations
Ball bearings are manufactured with high precision, and do not generate strong
vibration that may destroy a rotor shaft. However, vibration of ball bearings may
generate noise or cause wear. In devices of very high precision, a small vibration
may mean a serious disturbance in their function, such as reading/writing problems
in hard disk drives.
Defects of bearing balls (e.g. uneven size, deformation or flaws in surface)
engender excitation forces when spinning and revolving (i.e., whirling). An
example of ball bearing specications is shown in Fig. 6.24. The revolution speed
XR of a ball, i.e., revolving speed of retainer, in this bearing is:
X D 1 D
XR 1 cos a b X ! b 1 cos a
0:4 6:54
2 d 2 d
where D is ball diameter, d the diameter of pitch circle, a contact angle, and X the
rotational speed of the shaft (or inner race). The ratio b of the revolution speed to
the rotational speed of the inner race is b 0:398 in this case.
In common ball bearings b
0:4; that is, the balls revolve forwards at a speed of
about 40 % of the shaft rotational speed as seen from a stationary system, and
backwards at a speed of about 60 % as seen from a rotational coordinate system.
A model is considered here in which the rolling surface has a recess or protuberance
over which the revolving balls pass to generate a unidirectional excitation force.
This kind of forced vibration is called the ball passing vibration.
Consider a bearing with a defect (recess or protuberance) in the outer race (Fig. 6.25,
upper left). The exciting frequency caused by the balls passing over a defect is the
resonance condition
cos Z t
outer protuberance : Z = f
Z = b
inner protuberance : ( Z + 1 Z ) = f
(Z 1 Z ) = b
F
outer race deformation
er
)
Z out ce
+ 1 race
Z
ra
Z
er
F f forward
1
natural frequency
inn
Z
Z
(
F
(Z
Z F
n B
B resonance
( Z + 1 Z ) b
( Z 1 Z )
A speed backward
F
cos (1 ) Z t B
amplitude
Fr F B
B
resonance
speed
inner race deformation
A defect in the outer race thus produces forward and backward whirling exci-
tation of the same frequency, which is 3:582X for the bearing shown in Fig. 6.24.
More than one recess may exist; for symmetrically arranged m recesses, hence the
expected excitation frequencies affecting a rotor are
mZb X 6:57
For a bearing model having a recess on the inner race (Fig. 6.25, lower left), the
excitation frequency is given by the difference of shaft rotational speed and ball
178 6 Gyroscopic Effect on Rotor Vibrations
which should be transferred to the whirling excitation Fz seen from the inertial
coordinate system:
n o
Fz Fr ejX t F0 ejZ 1ZbX t ejZ1ZbX t 6:59
A defect in the inner race thus produces forward and backward whirling exci-
tations of different frequencies, which are 6:48X and 4:412X, respectively, for
the bearing shown in Fig. 6.24. For symmetrically arranged m recesses, expected
excitation frequencies are
The resonance conditions for a single recess on the outer race are
Zb X xf ; Zb X xb 6:61
These conditions are represented graphically in the middle of Fig. 6.25. The
excitation frequency by the outer race given by Eq. (6.57) is shown by superim-
posing two solid and broken lines on a straight line. The inner race produces two
straight lines of the forward (solid line) and backward (broken line) frequencies
given by Eq. (6.60). The intersections of the lines correspond to the resonance
conditions, which yield the resonance curve shown in the lower middle of the
gure. In this example, as the rotational speed increases, the forward and backward
resonances due to the inner race, and the backward and forward resonances due to
the outer race appear in this order in the same mode.
The base of an old model of hard disk drive (Fig. 6.26) was excited horizontally
and the vibration of the shaft top was measured with a static capacitance dis-
placement sensor. The results of vibration analysis are shown in Fig. 6.27.
6.6 Ball Passing Vibration and Resonance 179
head
base
disk
main shaft
4
vibration frequency [Hz]
400
3 inner race
(c) 384 Hz
300
4
.42
.
+6
100
(b) 146 Hz
0
0 10 20 30 40 50 60 70
1.0
amplitude [m]
0.5
upside of
main shaft
0
0 10 20 30 40 50 60 70
speed [rps]
180 6 Gyroscopic Effect on Rotor Vibrations
The measured vibration magnitude (ordinate) of the rotor shaft at varied rotational
speeds (abscissa) is shown at the lower part of Fig. 6.27. Three conspicuous resonance
peaks are seen at about 30 rps and at 60 rps (rated speed). The Campbell diagram for
these peaks, in which the resonance amplitude is represented by the diameter of a
circle, is shown in the middle of Fig. 6.27. The resonance frequencies are:
(a) 199 Hz at a rotational speed of 31.3 rps
(b) 146 Hz at a rotational speed of 32.8 rps
(c) 384 Hz at a rotational speed of 60 rps
Analysis of these resonance conditions is shown in Campbell diagram at the
upper part of Fig. 6.27. The base was excited with a sinusoidal wave while the rotor
was at rest and rotating at different speeds, and resonances were observed under
each condition. All of resonance frequencies observed during the excitation were
plotted by , and in the gure. The plotted data yield natural frequencies x1b ,
x1f , x2 , x3 , x4 , x5b and x5f (order of increasing frequency) as suggested by
curves. The rst and fth natural frequencies split into forward and backward
frequencies, indicating that they are the eigenmodes of the rotating parts with
gyroscopic effect. In particular, in the rst mode x1f x1b 2X, which indicates
the eigenmode of thin disk, where the number of the nodal diameter is 1, with a
gyroscopic factor c 2, as seen in Eq. (6.25). On the other hand, the second, third
and fourth natural frequencies, which do not split (the forward and backward
frequencies are the same), are for the eigenmodes of the stationary structure system
(e.g. the base plate and the bearing housing).
The ball bearing used in this hard disk drive as shown in Fig. 6.24 indicated
excitation frequencies and induced possible resonance conditions as follows:
Excitation by the outer race: 3:5X, no resonance
Forward excitation by the inner race: 6:42X, resonance (a) and (c)
Backward excitation by the inner race: 4:4X, resonance (b)
Considering the rated rotation speed of 60 rps, the drive needed prevention of
the resonance (c). This was achieved by increasing the stiffness of the stationary
side, i.e., strengthening the base plate and the cylindrical bearing housing, to
increase the natural frequency x3 slightly as to move the resonance (c) upward.
Since the natural frequency (c) does not split under the gyroscopic effect, rotor
modication may not be required for this troubleshooting problem.
Chapter 7
Approximate Evaluation for Eigenvalues
of Rotor-Bearing Systems
Keywords Sliding bearing Anisotropic support Cross-spring effect Stability
Jeffcott rotor Tuning of spring and damping coefcients
For a general single-dof rigid rotor system as shown in Fig. 7.1, the effects of the
dynamic characteristics of the bearing supports on vibration characteristics (natural
frequency, critical speed, damping ratio, Q-value, etc.) are examined. Although an
actual rotor system has more than one degree of freedom, the model is practically
useful because the system can be reduced to a single-dof model.
In a sliding bearing supporting a horizontal rotor, the steady-state journal
position S is somewhat eccentric with respect to the bearing center O (Fig. 7.2)
because the rotor weight must be supported by the static levitation force of oil lm.
O kxx
S x(H) horizontal
cxx direction
kxy
cyx
cxy
bearing cyy ( anisotropic 8 parameters )
kyx kyy
The stiffness and damping coefcients of the bearing reaction force against a small
displacement {x, y} from the steady equilibrium position S are called the dynamic
characteristics of the bearing, which are not X-Y symmetric due to the eccentricity
of the position S, but represented by eight parameters including the stiffness
coefcients kij and viscous damping coefcients cij (i, j = x, y).
The general form of the equations of motion including the eight parameters of
the dynamic characteristics of the bearing, with the modal mass m and modal
gyroscopic effect G, are written as
where
journal
(rotor)
kd
O=S x
cd
m
oi
l-f
ilm
kc = kxy = kyx
cc = cxy = cyx
bearing cd kd ( isotropic 4 parameters )
On the other hand, the shaft center of a vertical rotor (Fig. 7.3) coincides with the
geometrical bearing center, and the reaction force against small displacement is iso-
tropic. Therefore the dynamic characteristics are reduced to the X-Y symmetric form:
For the sake of simplicity, this section uses the variable, xd , and dimensionless
parameters:
p
xd kd =m: undamped natural frequency of the rotor at rest;
c G=m: gyroscopic factor;
p X=xd : dimensionless rotational speed;
7:5
lc kc =kd : ratio of cross-stiffness coefficient to direct stiffness coefficient
p
fd cd =2= mkd : magnitude of direct damping; and
p
fc cc =2= mkd : magnitude of cross-damping:
184 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
mz jXG_z kd z 0 7:6
z aejxt 7:7
That is,
q
x cX=2 xd 1 cp2 =4
s
x cp cp2 xf xb
) 1 , ; alternate signs in the same order
xd 2 4 xd xd
7:9
It is now clear that the natural frequency is split into the forward xf and the
backward xb of whirl frequencies due to the gyroscopic effect, as illustrated in
Fig. 7.4a, the former increasing, and the latter decreasing, as the rotational speed
increases. This feature is characteristic to the gyroscopic effect as evident in Fig. 6.11.
7.2 Vibration Characteristics of a Symmetrically 185
(a) (b)
f ]
Re[ f
rd
forw
ard forwa
d d Re[] / |
|
=0
back back f =
war ward b
d
Re[
b b]
natural frequency damping ratio
The equation of motion (7.4), including the non-conservative parameters kc, cd and
cc, is rewritten using the dimensionless parameters:
z aekt 7:12
k cp p
fd jfc j j D 7:14
xd 2
k cp lc cp
fd 1 j 1 jfc 7:15
xd 2 2 2
(a) kd (b) cd
( at k c > 0 )
damping ratio = Re [ ] / | |
cc
d
forwar
natural frequency f f ]/ d kc
rd Re[
forwa
d d kc cd
kd
backwar
d b Re[ b]/
d backward
cc
natural frequency damping ratio
kf cp l cp
fd 1 c j1 fc 7:16
xd 2 2 2
kb cp l cp
fd 1 c j1 fc 7:17
xd 2 2 2
Equations (7.16) and (7.17) are useful to examine the effects of the
non-conservative parameters.
(A) Direct damping: cd cxx cyy ! fd
The effect of direct damping cd, appearing in the real part of the complex
eigenvalue, increases the stability in both forward and backward whirling solutions,
as illustrated in Fig. 7.5b.
(B) Cross-stiffness: kc kxy kyx ! lc
The effect of cross-stiffness kc, appearing in the real part of the complex
eigenvalue, decreases the stability in forward whirling and, while increasing the
stability in backward whirling, as illustrated in Fig. 7.5b.
The dynamic characteristics of a cylindrical sliding bearing are considerably
anisotropic at lower rotational speeds, but otherwise approximately isotropic
(kxy kyx [ 0). In this situation increase of the cross-stiffness constant kc > 0 due
to oil lm reduces the stability for forward whirling. This may destabilize the
system, leading to self-excited vibration called oil whirl/whip. In contrast, the
stability for backward whirling increases. Note that a tilting pad bearing is highly
stable because the cross-stiffness coefcient kc is nominally zero.
(C) Cross-damping: cc cxy cyx ! fc
The effect of cross-damping cc appears in the imaginary part of the complex
eigenvalue, as shown in Fig. 7.5a, increasing the forward natural frequency and
7.2 Vibration Characteristics of a Symmetrically 187
decreasing the backward natural frequency. In actual slider bearings, however, this
effect is very small and practically negligible.
(D) Influence of the gyroscopic effect on the real part of the complex eigenvalue
The gyroscopic effect is addressed again here to examine its influence on the real
part of the complex eigenvalue.
As the rotational speed increases, the absolute value of the real part Rekf of the
forward complex eigenvalue kf increases, but the real part Rekb of the backward
eigenvalue kb decreases, as shown in Fig. 7.4b. The gyroscopic effect splits the real
parts of the both eigenvalues, as well as the natural frequency curves of Fig. 7.4a.
It might seem strange that the conservative gyroscopic effect influences the real
part of the complex eigenvalue. This is caused by apparent decrease in the mass for
the forward whirling due to the gyroscopic effect associated with rotation, thus
increasing the forward whirl natural frequency and the absolute value of the real
part of the complex eigenvalue. This is analogous to the case of a light mass. The
effect is opposite for the backward whirling case.
In terms of the damping ratio, Eqs. (7.16) and (7.17) yield
Damping ratio for forward whirling:
Rekf f 1 cpxd
ff d fd 7:18
kf 1 cpxd
Rekb fd 1 cpxd
fb fd 7:19
j kb j 1 cpxd
It also shows the exact complex eigenvalues k, damping ratios f, and the
approximate complex eigenvalues ka obtained by Eqs. (7.16) and (7.17). It is clear
that the approximation is satisfactory; Eqs. (7.16) and (7.17) are therefore useful
tools for the evaluation of vibration characteristics.
188 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
The complex eigenvalues ka for the four cases are plotted on a complex plane
(Fig. 7.6) to visualize the results in Table 7.1.
The characteristic roots for the system including mass and stiffness elements,
but not damped, are on the imaginary axis (k 1). The positive root cor-
responds to the forward whirling and the negative root to the backward
whirling.
For the system including mass, stiffness and damping elements, the real part of
the forward and backward whirl eigenvalues are both shifted to the left by
about 0.2 by the damping effect cd, indicating the increase of stability.
The gyroscopic effect moves the points to , i.e., the forward whirl
eigenvalue to the upper left and the backward eigenvalue to the upper right.
Then, the forward whirl natural frequency increases and the backward natural
frequency decreases. The absolute value of the real part of the forward
eigenvalue increases, and that of the backward whirl eigenvalue decreases.
Im
0.1
0.2
.3 2
=0
3 4
1.5
undamped 2
1 1
conservative 1
system
cd 0.5
damping 2 Re
1 0.8 0.6 0.4 0.2 0.2
gyroscopic G 3
effect 3 0.5
4
kc > 0 2 1
cross-stiffness 4 1
=0
.3 0
.2 0.1
This might suggest different levels of stability between them, but the corre-
sponding damping factors are both f 0:178. As mentioned in (D) in p.187,
the gyroscopic effect yields approximately the same damping ratios.
The effect of cross-stiffness shifts the points to . The forward whirling is
destabilized in this example in which the real part is positive, while the sta-
bility of the backward whirling increases.
For simplicity, the following variable and dimensionless parameters are included:
2
( G )
( k d m 2 ) 2
( k d m 2 ) 2 | k b | 2
kd | kb |
{H , V } =
2 2
m
2
= d 2 ( 1 b )
H2 d 2 V2 22
12 kd
d 2 = m
2
kd mx2 jkb j2 XGx2 7:24
The solutions of this equation are shown graphically in Fig. 7.7. The horizontal
natural frequency xH : and vertical natural frequency xV are associated with the
non-rotating state, and usually xH \xV . The undamped natural frequencies under an
average of the stiffness coefcients of the vertical and horizontal directions is xd and
kd jkb j
x2H ; x2V x2d 1 lb signs in the same order 7:25
m
The gyroscopic effect appears in the rotating state, which shifts the natural
frequencies to x1 and x2 : The horizontal frequency xH decreases to x1 and the
vertical frequency xV increases to x2 . Their values are given by
q
2 2
2 2
kd jkb j XGxi
x1 ; x2
p
m
x2d 1 lb 1 D2 alternate signs in the same order for i 1; 2
7:26
Therefore
7.3 Natural Frequencies of a Rotor Supported 191
1.0
1 + 2 +
1 0.8
Mode ratio
0.6
1 + 2 =
0.4
0.2
h=
0
0 0.5 1 1.5 2 2.5 3
= ( G / | kb | ) = p ( / d ) / b
/b p2 1 h2 ejhb
1 D D ejhb ;
/f h1 e b
jh 1 7:28
alternate signs in the same order
q
where hx 1 D2 x Dx 0\h\1, h1 hx1 , h2 hx2 .
The natural vibration in this case represents an elliptical orbit because the for-
ward and backward whirling are superimposed. Figure 7.8 shows the dependence
of h on D.
(A) For the lower horizontal natural frequency x = x1, the mode ratio is
Therefore
/f h1 ejhb 1
or 7:30
/b 1 1=h1 ejhb
Since the mode ratio magnitude h1 is smaller than unity, i.e., /f j/b j, the
elliptical whirling orbit is backward.
(B) For the higher vertical natural frequency x x2 , the mode ratio is
Therefore
192 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
/f 1
7:32
/b h2 ejhb
Since /f
j/b j in this case, the elliptical whirling orbit is forward.
The mode ratio magnitude h thus determines the form of the ellipse, which has a
major axis of 21 h, and a minor axis of 21 h, although the tilt is unknown.
The gure shows the ellipse approaches a circle as D increases. Two ellipses with
long vertical and horizontal axes, respectively, and typically as shown in the gure.
The lower and higher natural frequencies x1 and x2 for anisotropic bearing stiff-
ness are obtained from Eq. (7.24). The solutions are
v
s
u
u
x1 x2 t cp2 cp4
; 1 cp2 l2b signs in the same order
xd xd 2 4
7:33
Calculation examples are shown in Fig. 7.9. The natural frequency curves splits
upward and downward from x1;2 =xd 1 as the gyroscopic effect cp increases. The
anisotropic support separates two upward/downward lines to a high value
1.8
1.6
6
4
0.
0.
1.4
d
0.
, 2/
1.2
1.0
b = 0 ( isotropic )
d
1 /
0.8
0.6
2
0.
0.4
4
0.
0.
0.2
0 0.2 0.4 0.6 0.8 1
G
p=
m d
x1 =xd [ 1 and a low value x2 =xd \1. At low rotational speeds, we recognize the
anisotropic support effect, where the influence of the gyroscopic effect is small. At
high rotational speeds, the splitting curves converge to the lines for symmetric
support. Similarly, D increases in Fig. 7.8 and the mode ratio magnitude h ap-
proaches zero, making the ellipse approach to a circle.
b ejxt
z Af ejxt A 7:34
2 backward
|a
f
a ( | af | < | a b | )
b|
major axis
b|
a
+
f
|a
2
194 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
kb / kd b b = 0.2 160
short axis
(5) straight 0.21 0.37 0.55 straight 0.26 0.45 0.67
long axis
forward
(7) whirling
backward
stiffness kxx is lower than the vertical stiffness kyy). Each row of the table is
described in the following statements:
(1) cp gyroscopic effect c dimensionless rotational speed p
(2) Dimensionless natural frequency x=xd calculated from Eq. (7.33)
(3) Calculation of D XGx=jkb j cpx=xd =lb
(4) The mode ratio magnitude h is obtained from D in Fig. 7.8 to determine the
forward and backward whirl eigenmodes.
(5) The ratio 1 h=1 h of the major axis to the minor axis of the elliptical
orbit is calculated.
(6) The direction of the major axis calculated by uf ub =2 in Fig. 7.10.
(b) Y
Y
(a)
2 1
2 10
X
4 2 4 X 1 1
0
0.1 80
2 0.2 0.4
p 0.2 1
=0 0.1
.4 0
1 mode p =
2
2 mode
Fig. 7.11 Whirling locus (conservative system kb =kd lb \hb 0:2\ 160 )
This section discusses the effects of non-conservative parameters kc, cf and cb on the
complex eigenvalues.
For simplicity, using the transformation
When we rewrite Eq. (7.2) by using the forward and backward displacements, zf
and zb, are separated:
m 0 zf G 0 zf kd kb z f
jX
0 m zb 0 G z_ b kb kd z b
7:37
cf cb z_ f jkc 0 zf
0
cb cf z_ b 0 jkc zb
The upper portion of the equation gives the undamped solution, which corre-
sponds to elliptical whirling in a constant orbit of a conservative system, while the
lower portion is associated with small parameters in a non-conservative system,
which causes the elliptical whirling orbit to attenuate or diverge.
The upper portion of Eq. (7.37) can be rewritten as an eigenvalue problem as
shown in Eq. (A.13) of Appendix A. Since B is a positive-denite Hermitian matrix
and A is a skew-Hermitian matrix, the eigenvalue is a purely imaginary number
k jx, which corresponds to the natural frequency x1 of Eq. (7.30) or x2 of
Eq. (7.32).
196 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
To do so, Eq. (7.38) is substituted into Eq. (7.37) and multiplied from the left by
the conjugate of the eigenvector:
h i
m /f j/b j2 g jXG /f j/b j2 g_ kd /f j/b j2 g 2Re /
2 2 2 t kb / g
f b
cd /f j/b j g_ jcc /f j/b j g_ jkc /f j/b j g 0
2 2 2 2 2 2
7:39
Table 7.3 summarizes the stability analysis of a system with fd 0:05, cp 0:1
and hb 160 in dependence on cross-stiffness, lc , and stiffness anisotropy, lb .
198 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
Anisotropic
stiffness x
= 0.052 + j 1.07
b = 0.1
x stable
= 0.048 + j 0.928
3 x
2 y
Cross- 1 y 1
stiffness
10 x
5 15 10 15
c = 0 1
2 5
1
y
(2) y
= 0.011 + j 1.06
Anisotropic
stiffness
unstable
b = 0.1
x x
= 0.11 + j 0.942
x y
Cross- 2 1
stiffness y x
10 10 15
c = 0.15 5 15 5
2
1
y
(3)
y
= 0.025 + j 1.14
Anisotropic
stiffness
x stable
b = 0.3
x
= 0.075 + j 0.847
2 x
1 y
Cross-
5 10 1
stiffness
y 15 x 10 15
c = 0.15 1
5
1
7.3 Natural Frequencies of a Rotor Supported 199
The Jeffcott rotor [61, 62], consisting of a disk m xed on a massless shaft and a
stiffness ks supported by bearings (stiffness coefcient kd /2 and viscous damping
factor cd /2) at both ends (Fig. 7.12), is often used as a simple model for the bending
vibration of a flexible rotor.
Figure 7.13 shows an M-K-C model for the translational motion of a Jeffcott
rotor, sometimes called the 1.5 dof system. The complex eigenvalues of the system
are here identied by the approximate solution for the single-dof system described
previously.
Using the complex displacement z of the disk of mass m and that of the bearing
journal, zd, the equation of motion for a Jeffcott rotor is written as
m 0 z 0 0 z_ ks ks z
0
0 0 zd 0 cd z_ d ks ks kd zd 7:45
) _
M Z CZ KZ 0
kd cd 48 EI kd cd
ks = 3
2 2 l 2 2
ks
zd
journal displacement
kd cd
The vibration characteristics of a Jeffcott rotor have been studied extensively. One
of the most important ndings is the existence of the optimal damping coefcient.
7.4 Vibration Characteristics of a Jeffcott Rotor 201
(a) Im
1
d =5
0.1
= =1
0.5
= 0.13
Re
1 0.5
root locus
(b) 1 (c)
0.1
1 =5
0.1
3
0.1
1 =1
q / s
=
5 0.5
0.01 = 0.13
= 0.1
0.001 0
0.01 0.1 1 10 0.1 0.5 1 5 10
d = cd / ( 2 mk d ) d = cd / ( 2 mk d )
damping ratio = / | | damped natural frequency q Im[ ]
[63] For example, Fig. 7.14 shows the effect of the bearing damping fd or cd on
the characteristic root k a jq in the case of four kinds of the support stiffness
ratio r f 0:1 0:13 1 5 g.
Figure 7.14a illustrates the root locus, which starts from the undamped char-
acteristic root k jx0 and reaches k jxs . Each of the loci passes through an area
of maximum damping ratio indicated by the most left side edge of the peninsula.
In addition, the loci for small r go through an overdamping area indicated by the
negative part of the real axis.
The variations of the damping ratio f Rek=jkj and damping natural fre-
quency q are shown in Fig. 7.14b, c, respectively. It is clear that the option to
increase of the bearing damping cd indenitely is not necessarily a good design
policy, since a condition exists under which the damping ratio f is at a maximum.
With regard to unbalance vibration, the effects of r kd =ks (the stiffness ratio) and
cd Xc =kd (the equivalent of the bearing damping) on
jkj
the critical speed Xc p,
1 2f2
and the resonance response factor
202 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
600
ks
400 m
kd 0.01
/ kd =
kd cd cd
200 2 2 2 2 Cd c
0.02
2
100
1
80
1
60
40 0.05
2
10
t bearing
rolling elemen
0.1
Q =
= k d / k s = 0.2
4
20
2
10 0.2
Q-value
1
6
0.4
0.5
0.1
4
0.04
1
2 5
2 oil-film bearing
1
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
actual critical speed c
= s
simple support critical speed
1
Q p 7:47
2f 1 f2
are shown in Fig. 7.15. The left end of the abscissa corresponds to flexible support,
and the right end to rigid support. The plot, called the Balda chart [64], clearly
shows that an optimal bearing damping cd exists that minimizes Q for a given
stiffness ratio r. The chart is thus convenient to illustrate general vibration char-
acteristics of a Jeffcott rotor.
Figures 7.14 and 7.15 suggest that a general design policy would be flexibly
supporting the shaft and then aiming at the optimal bearing damping.
Methods of approximate analysis of the vibration characteristics are discussed in
the following sections.
(a) 1 (b)
1
2
1 =5
0.1
0.1 0.8 = 1
1
=
a
qa / s
5 0.6
0.01 2 0.4 = 0.1
0.2
1
0.001 0
0.01 0.05 0.1 0.5 1 5 10 0.5 1 5 10
d = c d / ( 2 mk d ) d = cd / ( 2 mk d )
Damping ratio = / | | Damped natural frequency q
According to Eq. (A.5) of Appendix A for the modal model, the modal
transformation
z
uz 7:49
zd
is substituted into Eq. (7.45) and the resultant formula is multiplied by ut from the
left to obtain the equation of motion of the approximate single-dof model:
2
ks ks kd
mz cd z_ z0 7:50
k s kd ks kd
qa x0
2
cd ks fd 7:51
fa
2mx0 ks kd 1 r3=2
For a non-conservative system containing the bearing damping, cd, the complex
mode, uc , at the possible natural frequency x is
1 1
uc 7:52
ks =ks kd jxcd 1=1 r jsxr
which leads to an approximate single-dof model, as well as the real mode analysis
mentioned above. Note that the magnitude of the second row element in Eq. (7.52)
is limited by zero in the case of high bearing damping cd . Then
z
uc z 7:53
zd
where
h i
cd ks r 1 1 jsx2 r
Ceq utc Cuc ; Keq utc Kuc :
1 r jsxr2 1 r jsxr2
From the second and third terms of Eq. (7.54), the dynamic stiffness Geq for the
frequency x is
For approximation of the natural frequency q and damping ratio f of the damped
system, the frequency x in the right side is assumed to be the undamped natural
frequency x0 , and therefore the dynamic stiffness is Geq jx0 . The approximate
values are
r s s
ReGeq jx0 1 rr sx0 r2 1 r2 r 2fd r2
qa xs 2 2
xs
m 1 r sx0 r 1 r3 2fd r2
7:56
p
ImGeq jx0 1 x2s sx0 r fd r 1 r
fa 7:57
2mx2a 2 x2a 1 r2 sx0 r2 r1 r2 2fd r2
cd 2fd
Note that sx0 x0 p
is used in Eq. (7.57).
kd 1r
7.4 Vibration Characteristics of a Jeffcott Rotor 205
For small bearing damping cd (small s), omitting the second or higher order
terms of fd results a solution identical to Eq. (7.51).
Curves in Fig. 7.16 compare these approximations with the exact solution.
Their precision is far higher than the real mode approximations (curves ). The
existence of the damping ratio peak is also represented. However, the precision is
still less than satisfactory.
For furthermore improvement of the approximation precision, see Fig. 8.27
in the following chapter.
The general form of the equation of motion for a rotor supported by anisotropic
bearings is obtained by adding a term for unbalance force to the right side of
Eq. (7.2):
z AejXt 7:61
1.0
b 1
= 0.2 B
0.8 10 1
Q =8.8 A peak
1 2 d
measured value Q =10
amplitude
= 0.2
1 Re[ ]
5 Q= ,=
2 | |
=0
( for calculation )
c
Q= ( for measurement )
0 0
0.2 0.4 0.6 0.8 1 c 1.2 1.4
p= / d
Fig. 7.17 Unbalance resonance of symmetrically supported rotor system (fd 0:05 anisotropy
p
lb 0). Note As shown in Eq. (6.37), Q-value is measured by 1=2fb 10:1= 1 0:2 9:0.
Since the value is modied by gyroscopic effect, the peakness of unbalance amplitude curve is less
sharp and the foot range becomes wider.
Since the equation has been discussed in detail in Sect. 6.4, only the brief
overview is given here. As seen in Fig. 7.17, the natural frequency curves are split
into the forward (solid line xf ) and backward (broken line xb ) by the gyroscopic
effect c. The synchronous speed 1X is also shown in the gure, which intersects the
forward natural frequency (xf ) curve at the point F where the system resonates,
because the unbalance force is forward. The rotational speed at the intersection F is
the critical speed Xc . Since no resonance occurs at the point B where the backward
whirl natural frequency (xb ) curve intersects with 1X. The resonance curve has a
single peak F as shown in the gure. If the gyroscopic effect is absent (c 0), the
natural frequency curve is constant, and resonance occurs at Xc xd .
Calculation of the complex eigenvalue at the critical speed gives the Q-value and the
resonance peak amplitude Apeak shown at the top of the gure. The Q-value estimated
from the observed peak by the half power point method (see Sect. 2.4), is also shown
beside the peak in the gure, as a good approximation to the calculated value.
b ejXt
z Af ejXt A 7:63
(a) (b)
1X 1X
y y Q=11.5 15
Q=7.7 2 Q=11.8 Q=7.8
2
1.2 2 2
natural frequency ( d )
1.0 anisotropic
amplitude ( )
isotropic
0.8 1 10
x 1 1 1
x
Q=11.6 anisotropic
ax
Q=10.5 af
5
Q=7.6 ay ab
Q=7.2
0
0 0.2 0.4 0.6
0.8 1.0 1.2 1.4 0 0.2 0.4 0.60.8 1.0 1.2 1.4
p =/ d p = / d
X,Y sensors = 0.0 F,B sensors = 0.2
d = 0.05 anisotropy b = 0.4 b = 160
1 cX2 2fd xd jX x2d lb x2d ejhb Af 1
eX2
lb x2d ejhb 1 cX2 2fd xd jX x2d Ab 0
7:64
The natural frequencies x1 and x2 are inherently different as shown in Fig. 7.18.
Resonance occurs at the two intersections and of the natural frequency curves
and the synchronous speeds noted 1X, giving the resonance curve with two peaks.
The x1 mode is an elliptical whirl along a horizontally biased axis, and the x2
mode is one along a vertically biased
axis.
The forward amplitude af Af and the backward amplitude ab jAb j
obtained by solving Eq. (7.64) are shown graphically in Fig. 7.18b. They can be
converted into the horizontal (X direction) amplitude ax and vertical (Y direction)
amplitude ay by the transformation of Eq. (6.51) and the corresponding curves are
shown in Fig. 7.18a.
Figure 7.18b shows that the whirling is forward if af > ab and backward if
af < ab. Therefore, the unbalance resonance at the critical speed always appears
as forward whirling, while that at the speed can be backward whirling.
As in the previous case, the damping ratio and Q-values obtained from calcu-
lation of the complex eigenvalues at the critical speeds are shown in the gure
beside the intersections and , as well as Q-values measured by the half power
point method noted beside the resonance peaks. They agree approximately with
each other, indicating that the calculation can predict unbalance vibration fairly
accurately. As the anisotropy decreases, the backward amplitude ab approaches
zero, resulting in resonance curves with a single peak mainly corresponding to the
intersection of af , corresponding to a forward circular whirl orbit.
208 7 Approximate Evaluation for Eigenvalues of Rotor-Bearing Systems
For a basic understanding of the flexible rotor vibrations related to the support
by sliding bearings, Kikuchis papers [65, 66] on a three-disk rotor supported by
cylindrical bearings are cited here. The dimensions of the rotor are shown in Fig. 12.1,
and the dynamic characteristics of the slider bearings are summarized in Fig. 12.3.
The resonance curves for the unbalance vibration of this rotor are shown in
Fig. 7.19. The calculated curves (solid lines) are in good agreement with experi-
mental results (circles).
The gure shows not only the response for a typical length to diameter ratio L/
D = 0.6 and a typical clearance ratio C/R = 0.001 , but also includes that for a
larger clearance C/R = 0.003 and for a still rather large C/R = 0.01 (though
unrealistic) for comparison. For larger clearances, the XY anisotropy of the bearing
dynamic characteristics becomes greater and the peak in the resonance curve splits.
The experimental data indicate a self-exciting vibration (oil whip) around X 90
Hz and it is a stable limit of rotational speed.
Figure 7.20 shows the critical speed for a simplied model, which is supported by
the two bearings at both sides having identical stiffness coefcients kb. The support
stiffness is weak on the left and rigid on the right. The plot shows the dependence of
the critical speeds on the bearing stiffness and is called the critical speed map. It is a
convenient tool to determine general features in rotor design.
= 28cp = 45cp
=27cp experiment calculated
200 horizontal 32.1 rps 41.7 45.5
vertical
120 225
self-excited 270 180
amplitude [ m]
80 40 40
self-excited
amplitude [ m]
60 vibration 30 30 self-excited
vibration
40 20 20
20 10 10
H V H V
300
200
150
3
100
critical speed
2
70
50
30 V 1 1 C/R=0.001
H
20 2 C/R=0.003
3 C/R=0.010
10
10 50 100 500 1,000 5,000 10,000
kb 104 N/m
The gure also shows the curves of dynamic stiffness of the bearing in the
horizontal (H) direction and in the vertical (V) direction. Letting X be rotational
speed in the ordinate axis and the possible bearing stiffness in the abscissa axis, the
following two curves are drawn for each different clearance ratio C/R:
V directional bearing stiffness = jkxx jXcxx j
H directional bearing stiffness = kyy jXcyy
The intersections of the natural frequency curves and the horizontal and vertical
bearing stiffness curves (marked by circles) correspond to the critical speeds at
which resonance appears. For example, for case of C/R = 0.01 (a large clearance,
hence high anisotropy), the intersections correspond to a critical speed of about
35 Hz (horizontal) and one about 45 Hz (vertical), which agree with the peaks in
Fig. 7.19 .
The critical speed map thus permits fairly precise prediction of the critical speed
for a given bearing stiffness. It is frequently used as a basic tool in rotor design.
0.1 2 1
1 3 2
3
0.05 4
3
4
0
4
c = 93.7 [s1] c = 86.8 [s1] c = 88.4 [s1]
-0.05
0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100
[s1] [s1] [s1]
1 C/R=0.001 2 C/R=0.003 3 C/R=0.010
Fig. 7.21 Calculation of complex eigenvalue = + jq (natural frequency and damping ratio)
The intersections ( black and white circles) between the synchronous speed
1X and the natural frequency curves in the upper graphs give the critical speeds.
The corresponding damping ratios f are obtained from the lower graphs, which
allows estimation of the Q-values from Q 1=2f. For the intersections in the k3
and k4 modes, the latter showing a lower damping ratio predicting a higher
Q-value. Then, the intersections at black circles give Q-values of 200, 25 and 12
for the clearance ratios , and , respectively.
Im Im Im
1 C/R=0.001 2 C/R=0.003 3 C/R=0.010
400 400 500
3 300 4
400
2 300
1
4 1
3 300
2
4
200 200 2
200
1
100 100 3
100
Re Re Re
40 20 0 200 100 0 400 200 0
Fig. 7.22 Root locus. White circle X 10s1 , Black circle X 100 s1 [44]
Examples of resonance curves for unbalance vibration are shown in Fig. 7.23.
Curves for greater clearance ratios C/R have two peaks: a horizontal vibration
followed by a vertical vibration, as particularly clear in the case , while those for
smaller clearance ratios tend to have a single peak (e.g. in the case ). The half
power point method gives Q = 20 for the case and Q = 12 and 5 for the case ,
while precise interpretation is impossible due to the excessively sharp peak for case
where Q > 100. The values obtained are in good agreement with the values
estimated in Fig. 7.21.
The upward arrows in the gure indicate the onset frequencies of oil whip,
which agree approximately with the rotational speeds at which the signs of the
damping ratios change from positive to negative as seen in Fig. 7.21.
In this eld, references [6878] provide further information and details on
specic problems. The reader is referred to these to experience the range of
problems concerning with complex eigenvalues of rotor-oil bearing systems dis-
cussed in the case study of Sect. 7.6.
250 60 40
Q > 100 ? 1 C/R=0.001 2 C/R=0.003 resonance 3 C/R=0.010
200 50 resonance
amplitude [ m]
Fig. 7.23 Unbalance resonance curves of a rotor supported by circular cylindrical bearings
Chapter 8
Rotor System Evaluation Using
Open-Loop Characteristics
Abstract This chapter discusses an evaluation method for rotor vibration charac-
teristics by utilizing the open-loop frequency response of the system, instead of
conventional eigenvalue analysis. The vibration characteristics of a rotor system are
represented by the (damped) natural frequency and damping ratio. They have been
estimated in the previous chapters from the viewpoint of the eigenvalue solution,
the impulse response waveform, and the resonance curve (FRA) under harmonic
excitation. The open-loop characteristics are from a concept in control engineering.
A rotor-bearing system can be conceived as a control system as shown in Fig. 8.1,
of which the open-loop characteristics are related to the vibration characteristics: the
gain cross-over frequency is an estimate of the natural frequency, and the phase
margin is an indicator for the damping ratio. Details of estimation are described
below.
Keywords Open loop Transfer function Phase margin Gain cross-over fre-
quency Stability margin Tuning of spring and damping coefcients
As an example of Fig. 8.1, the equation of motion for an m-k-c system shown in
Fig. 8.2
k c
mxt ut
8:1
ut kxt c_xt
in the time domain, which can be rewritten for the s-domain using the Laplace
transformation, assuming that the initial displacement and velocity are zero, as
ms2 xs us
8:2
us k csxs
k cs k jxc
Go s ! Go jx 8:3
ms2 mx2
gain [ dB ]
Fig. 8.4 Gain cross-over
frequency xg and phase ga
in
margin /m
g
0 dB
frequency
phase [ ]
phase
m
180
frequency
4 2
xg xg
) 4f2 1 0 8:5
xn xn
p
where xn k=m; 2fxn c=m.
The solution is
r
q
xg xn 2f2 1 4f4 exact solution 8:6
q
xg xn 1 2f2 approximation for f 0 8:7
Figure 8.5 compares the exact and approximate solutions with related variables:
Damped natural frequency:
q
q xn 1 f2 8:8
Critical speed:
q
Xc xn 1 2f2 8:9
1.5
g approximate
1
n
0.5 q
0
0 0.2 0.4 0.6 0.8 1
damping ratio
216 8 Rotor System Evaluation Using Open-Loop Characteristics
The exact relationship Eq. (8.11) and the approximate relationship Eq. (8.12) are
represented graphically by the curves and , respectively, in Fig. 8.7. Curve
is a good approximation of Curve . Further approximation is obtained by
assuming /m 0 in Eq. (8.12):
1.2
1.0
0.8 = 1 tan m 2
2 approximate formula
0.6 by Eq.(812)
0.4
0.2 1 exact formula
by Eq.(811)
0
0 20 40 60 80 100
phase margin m [ ]
8.1 Open-Loop Analysis of a Single-dof System 217
enlarged diagram
40 20 165
gain []
gain [ dB ]
20
phase [ ]
g 80 10 170
area to be phase m
0 100 gain
enlarged
120 0 175
20 m 140
160 phase g
40 180 10 180
0.1 0.5 1 5 10 50 100 0 0.5 1 1.5 2
frequency / n frequency / n
1
tan /m 2f , f tan /m simplified approximation for f 0 8:13
2
Answer
(1) xg 1 /m 11:4 ;
(2) Xc xn 1; f 0:1 estimated by Eq. (8.13) and Q 1=2f 5
(3) k2 1 0:2k 0 gives k 0:1 j0:995. Therefore f Re k=k 0:1
agrees with the estimate.
Example 8.2 Figure 8.9 shows the Bode plot for the open-loop frequency response
of the system shown in Fig. 8.2 with m = 1, k = 1 and c = 0.8. Note that the
frequency axis is converted to dimensionless form using the ratio to the undamped
natural frequency xn . The right side gure gives the detailed plot around the gain
cross-over frequency.
218 8 Rotor System Evaluation Using Open-Loop Characteristics
enlarged diagram
40 20 -120
gain
20 []
phase [ ]
g phase
gain [dB]
10 -140
80 gain m
area to be
0 enlarged 100
120 0 -160
20 140
m phase margin 160 phase g
40 180 10 -180
0.1 0.5 1 5 10 50 100 0 0.5 1 1.5 2
frequency / n frequency / n
(1) Read the gain cross-over frequency xg and the phase margin /m from the plot.
(2) Using these values, estimate the critical speed Xc , the damping ratio f and
Q-value.
(3) Find the characteristic root k of the system directly from complex eigenvalue
calculation, and compare with the estimated damping ratio f.
Answer
(1) xg 1:17 /m 43:4 ,
(2) Xc xn 1:17; f 0:41 estimated exactly by Eq. (8.11)
or f .0:47 estimated approximately by Eq. (8.13),
p
Q 1 2f 1 f2 1:33
(3) k2 1 0:8k 0 gives k 0:4 j0:917. Therefore f 0:4 agrees fairly
well with the estimate.
ks
k c
8.1 Open-Loop Analysis of a Single-dof System 219
40 20 150
enlarged diagram
gain [] 15
gain [ dB ]
20 phase
phase [ ]
14.2 dB
130
10 gain 160
0 area to be 140 5
enlarged m
g 150 0 170
20 phase 160
5 g
170
m
40 180 10 180
0.1 0.5 1 5 10 50 100 0 0.5 1 1.5 2
frequency / n frequency / n
(1) Show that the open-loop characteristics of the system are given by the transfer
function
1 ks k cs
Go s 8:14
ms2 ks k cs
(2) Figure 8.11 shows the Bode plot for the system with m = 1, ks = k = 1 and
c = 0.8. Note that the frequency axis is converted to dimensionless using ratio
of the natural frequency of the shaft supported pin-pin condition;
p
xs ks =m. The right side gure gives the detailed plots around the gain
cross-over frequency. Read the gain cross-over frequency xg and the phase
margin /m from the plots.
(3) Using these values, estimate the critical speed Xc , the damping ratio f and
Q-value.
(4) Find the characteristic root k of the system directly from the complex eigen-
value calculation, and compare with the estimated damping ratio f.
(5) Assuming that the mass m is variable, nd the mass needed to obtain the
maximum damping ratio. Correspondingly, predict the critical speed and the
expected maximum damping ratio.
Answer
(1) The equivalent dynamic stiffness Keq 1=ks 1=k cs1 gives Go s
Keq
by Eq. (8.3).
ms2
(2) xg 0:75 /m 14:5 ;
(3) Xc x
.n p0:75; f 0:13 estimated approximately by Eq. (8.13),
Q 1 2f 1 f2 3:9
(4) 1 Go s 0 gives k 0:1 j0:73. Therefore f 0:13 agrees with the
estimate.
(5) The maximum damping ratio may be given at maximum portion of the phase
lead curves as shown by the broken line in the gure. We are thus
220 8 Rotor System Evaluation Using Open-Loop Characteristics
phase [ ]
gain [dB]
0 130
3 140
20 2 150
1
phase 160
40 170
m 3
180
0.1 0.5 1 5 10 50
frequency / n
Example 8.4 Figure 8.12 compares the Bode plots in Examples 8.18.3.
(1) Conrm the following vibration characteristics:
Example 8.1 (curve ) : xg 1 /m 11:4 f 0:1 Q 5
Example 8.2 (curve ) : xg 1:17 /m 43:4 f 0:41 Q 1:33
Example 8.3 (curve ) : xg 0:75 /m 14:5 f 0:13 Q 3:9
(2) Discuss differences of the curves , and .
Answer
(1) omitted
(2) The damping ratio increases as the damping increases in the single-dof model
and . In contrast, the 1.5-dof model has a region corresponding to the
maximum phase lead which expects a maximum damping ratio. Since actual
rotor-bearing systems correspond to Example 8.3, we need to design the
optimization of bearing parameters.
Example 8.5 The amplitudes of unbalance vibration in the systems are dened:
me X2
A for Examples 8:1 and 8:2; 8:15
ms2 k cs
and
me X2
A for Example 8:3: 8:16
ks k cs
ms2
ks k cs
8.1 Open-Loop Analysis of a Single-dof System 221
amplitude
3
4
Q = 4.6
3 1
70%
2
1
2
0
0 0.5 1 1.5 2
speed / n
The resulting resonance curves are shown in Fig. 8.13. Read the Q-values by the
half power point method and compare them with the estimated values of respective
example.
Answer
Curve : Q-value by half power point method is 4.6, which agrees with the
estimation Q = 5.
Curve : The half power point method does not work (However, the Q-value is
estimated numerically as 1.33).
Curve : Q-value by half power point method is 3.4, which agrees fairly well with
the estimation Q = 3.9.
The block diagram for a single-dof system (Fig. 8.14) represents a closed loop
system. The open-loop frequency response of this system can be measured by
harmonic excitation E ejxt at one end of the system. The ratio of the frequency
response amplitudes before and after the input point gives the open-loop transfer
function Go:
( by measurement )
r =0 u 1 x
k + cs open-loop GO = V 1 / V 2
ms 2
( by signal processing )
+ V1 GO V1
closed loop G c = =
V2 1 + GO E
+
1 V2
sensitivity G s = =
jt 1 + GO E
E=e
V1 s V1 s
Go s 8:17
V2 s V2 s Es
Since, in fact,
k cs
V1 s
xs Es
ms2 cs k
8:19
ms2
V2 s
V1 s Es 2 Es
ms cs k
Therefore,
V1 s k cs
Go s
8:20
V2 s ms2
The equation of motion for vibratory systems consisting of mass M, stiffness K and
damping D in general matrix form is
KXt DXt
M Xt _ 0 8:21
Ms2 Xs U
8:22
U K DsXs
U /1 /2 /n 8:23
s2 MUgs U
8:25
U K DsUgs
The corresponding block diagram is shown in Fig. 8.16, which is a mix of the
physical coordinate X and the virtual modal coordinate g.
A congruent transformation is performed on Eq. (8.25) by multiplying the
transposed mode matrix from the left:
s2 Ut MUgs U
8:26
U Ut K DsUgs
Since the modal matrix U is orthogonal with respect to the mass matrix M and
stiffness matrix K, the matrix obtained by the congruent transformation is diagonal:
Ut MU diagonal m1 m2 mn
8:27
Ut KU diagonal k1 k2 kn
The diagonal elements of these matrices are called modal mass, mi*, and modal
stiffness, ki*.
The damping matrix D is not generally diagonalized by the congruent trans-
formation, but it can practically be regarded as diagonal.
224 8 Rotor System Evaluation Using Open-Loop Characteristics
(b) 1
k i* + d i*s i
m i* s 2
No. i
The modal damping, di*, can thus be assumed by the diagonal elements only.
All the coefcient matrices in Eq. (8.26) are thus diagonal, and the system can be
separated into individual modes for the diagonal elements. The corresponding block
diagram is shown in Fig. 8.17a, which consists of components shown in Fig. 8.17b.
Diagram (a) can be regarded as a set of the block diagram (b) of independent
single-dof systems corresponding to individual modes:
q
Natural frequency xi ki =mi
. p 8:29
Modal damping ratio fi di 2 mi ki
Figure 8.18a shows the block diagram of the rst mode system extracted from
Fig. 8.17. As well as the open-loop measurement of the single-dof system, we
consider the measurement method for the open-loop frequency response in the
modal coordinate for the rst mode /1 of a multi-dof system. The open-loop
transfer function Go is principally obtained as the ratio V1 =V2 of the response
amplitudes before and after inputing the harmonic excitation E ejxt :
V1 s
GO s 8:30
V2 s
This is the modal expression for the virtual coordinate. In practice, we con-
sider real measurement in the physical coordinate as illustrated in the lower right
8.2 Modal Open-Loop Frequency Response 225
1
k 1* + d 1* s 1
m 1* s 2
open-loop
(a) principle V1 + measurement
+ j t
E= e
V2
U X 1
M 1 1
K + Ds s2
(b) practice
V1
j t
V2 E= e
+
side of Fig. 8.18b. When an excitation force E ejxt is applied to the g1 coordinate
of the rst eigenmode,
The response amplitude Xjx of each mass point in the physical coordinate is
therefore calculated as
1
X jx Mx2 K jxD K jxD/1 8:32
g1 jx
Go1 jx 8:35
g1 jx 1
226 8 Rotor System Evaluation Using Open-Loop Characteristics
gain
1 2 3 4
1 0 dB
open-loop characteristic
phase
m1 m2 m 4
m3
2 180
3 open-loop characteristic
1 2 3 4
eigen mode 1 2 3 4
modal response 1 2 3 4
The modal open-loop frequency response Goi jx for the i-th mode is obtained
similarly replacing g1 by gi .
In practice, since the modal excitation and the modal response measurement is
performed in the limited frequency bands around the natural frequency xi of each
eigenmode /i , a set of Goi jx (i = 1, 2, .) is nally obtained as shown in
Fig. 8.19. This yields the open-loop frequency response (plots of gain and
phase ) for individual natural frequency bands. The gain curve intersects the line
of gain = 1 = 0 dB at the gain cross-over frequency xg , i.e., the natural frequency
of the mode. The phase margin /m , or the phase lead above 180 , can be con-
verted into the modal damping ratio f by Eq. (8.13).
Example 8.6 For the 3-dof system shown in Fig. 8.20,
(1) Find the mass matrix M, stiffness matrix K and damping matrix D.
(2) Conrm that the natural frequency xi and eigenmode /i of the undamped M-
K system are given by Fig. 8.20.
(3) Find the eigenvalues of the damped M-D-K system, and conrm that the
damping ratios given by the exact damped eigenvalues corresponding to
individual modes given in Fig. 8.20.
(4) Conrm that the modal open-loop transfer functions are given by these in
Fig. 8.21.
(5) Read the gain cross-over frequencies xg and phase margins /m of the modal
open-loop transfer functions from Fig. 8.21 and estimate approximate damp-
ing ratios. Compare the results with the exact values obtained in (3).
8.2 Modal Open-Loop Frequency Response 227
x1 x2 x3
12 12
f1 6 4 4
12 1 4 2
3 3
2
1
1 = 1
1 = 0.115
1 2
2 = 2 1
2 = 0.075
3
2
3 = 3
3
3 = 0.022
5
20 140
1st mode 2nd mode 3rd mode
10 150
gain [dB]
phase [ ]
g g g
0 160
10 170
m m m
20 180
0 1 2 3 4 5
frequency
Answer
2 3 2 3 2 3
6 0 0 24 12 0 1 0 0
(1) M 4 0 4 0 5; K 4 12 24 12 5; D 4 0 0 0 5
0 0 4 0 12 16 0 0 2
(2) The undamped eigenvalue problem x2n M/ K/ gives
the eigenvalues x2n f 1 4 9 g, hence the natural frequencies
xn f 1 2 3 g. 2 3
2 1 2
The modal matrix U 4 3 0 5 5 gives the mode shapes shown in
3 1 3
Fig. 8.20.
228 8 Rotor System Evaluation Using Open-Loop Characteristics
(3) The characteristic equation Ms2 Ds K 0 gives
Damped eigenvalues s f 0:116 j0:998 0:15 j1:99 0:067 j2:99 g
Exact modal damping ratios: fe Re s=jsj f 0:115 0:0754 0:0225 g
(4) The response in the modal coordinate is:
1
gs U1 Ms2 Ds K Ds K U (3 3 matrix)
The modal open-loop transfer functions are dened as
1st mode: G0 jx g1; 1=g1; 1 1 0 \ x \ 1:5 ,
2nd mode: G0 jx g2; 2=g2; 2 1 1:5\x\2:5 and
3rd mode: G0 jx g3; 3=g3; 3 1 2:5 \ x ,
A set of each G0 jx yields Bode plots of Fig. 8.21.
(5) The gain cross-over frequencies xg and phase margins /m read from Fig. 8.21
are:
xg f 1 2 3 g and
As stated in Sect. 7.4, the following variable and dimensionless parameters are used
in this section.
r kd =ks : ratio of the bearing stiffness to the shaft stiffness
p
xs ks =m: natural frequency for simple support
p p
x0 ks kd =ks kd =m xs r=1 r: undamped natural frequency
cd
fd p: bearing damping ratio
2 mkd
In Fig. 8.22, a 1.5-dof model (b) of a Jeffcott rotor (a) supported by bearings with
direct spring kd and viscous damping cd, the shaft stiffness ks and bearing dynamic
stiffness kd + cds can be connected by a series coupling for Gr s:
cd s
1
1 ks kd cd s ks kd kd
Gr 8:36
1 1 ks kd cd s ks kd kd cd s
1
ks kd cd s ks kd kd
8.3 Open-Loop Frequency Response of a Jeffcott Rotor 229
m m
(a) z (b) (c)
zd
ks ks
m 0 < s < 1
kd cd 48 EI kd cd 1 + s
ks = 3 kd cd G r = ks s
2 2 l 2 2 1 + s s
1 ss
) Gr s ks as 8:37
1 as ss
r cd 2fd 2f
where as , and s
p p d is the time constant corre-
1r kd kd =m rxs
sponding to the bearing damping. This means that the rotor can be considered as a
system supported by the transfer function Gr as illustrated in Fig. 8.22c. Since
0\as \1, the transfer function corresponds to a phase lead circuit as well known
for use in an electronic control system.
G r s ks kd cd s x2 g1 s
Go s 2 2s as 8:38
ms 2 ms ks kd cd s s g2 s
where
1 s
g1 s 1 ss 1 2fd p
r xs
1 s
g2 s 1 as ss 1 as 2fd p
r xs
1 Go s 0 8:39
230 8 Rotor System Evaluation Using Open-Loop Characteristics
k s ( k d + cd s ) 1 + s 1 z
G r (s ) = = k s s 2
k s + k d + cd s 1 +s s ms
An example of the Bode plot of the transfer function Eq. (8.36) is shown in
Fig. 8.24. If the rotor is rigid (ks 1 and Gr s kd cd s), the gain g jGr jxj
monotonically increases and the phase lead \Gr jx by up to 90, as bearing
damping coefcient cd increases. If the shaft stiffness ks is nite, the gain g
jGr jxj is saturated at ks, and the phase lead curve has a peak in a certain frequency
domain in which the maximum damping effect is expected.
The open-loop frequency response represented by Eq. (8.38) gives the same
phase plot as the phase lead function of Eq. (8.36). As the gain cross-over fre-
quency xg , at which the gain curve intersects the line of 0-dB, is the natural
frequency, it is desirable for the phase lead to be maximal at the intersection in
the gure; a design using the intersection is unfavorable because of lower phase
lead. Such design optimization is relatively easy for controllable magnetic bearings,
but not always so for oil bearings.
open-loop characteristics
Gr ( j )
ks
= phase
log
ks =
gain g = 20 log 10| Gr ( j )|
open-loop ks
open-loop
g g
0
1 2 log
g kd
ks
kd + ks
8.3 Open-Loop Frequency Response of a Jeffcott Rotor 231
1 2 1 2
( low freq. ) ( mid freq. ) ( high freq. )
phase [ ]
gain [dB]
gain
g 5
0 140
m
d = 5 0.1
20 se 160
pha
0.8
40 180
0.01 0.05 0.1 0.5 1 5 10
/s
(b)
20 150
d = 0.1
15 gain 0.8
= 5 5
10 160
phase [ ]
gain [dB]
5
0.8
e
phas
0 170
5
0.1
10 180
0 0.2 0.4 0.6 0.8 1
The existence of a peak in the phase curve for the 1.5-dof system is explained in
Fig. 8.25. The upper half of the gure shows the phase lead h1 \kd jxcd ,
which appears in the numerator of Eq. (8.36), and the lower half the phase lag
h2 \ks kd jxcd in the denominator. As h1 [ h2 geometrically, the dif-
ference h1 h2 is the actual phase lead for the damping force acting on the
system. Since h1 h2 approaches zero for x either increasing in high frequency
domain or decreasing in low frequency domain, there must be a maximum phase
lead at an intermediate frequency.
If ks is small and kd is large, the phase lead approaches zero so that damping is
not effective; conversely if ks is large and kd is small, the phase lead becomes large
232 8 Rotor System Evaluation Using Open-Loop Characteristics
and the damping effect is thus expected. This means that high shaft stiffness and
flexible support are preferable in designing for a high-damping specication.
As an example, Fig. 8.26 shows calculation results for the open-loop transfer
function Eq. (8.38) with given parameters fd = {0.1, 0.8, 5} assuming that the
stiffness ratio r = 1.
The gain cross-over frequencies, xg , at which the gain curves intersect the line
of 0 dB, are indicated by white circles; they are regarded as the natural frequencies.
The gure shows xg =xs = {0.7, 0.83, 0.98}.
The black circles indicate the phase margins, /m , which are converted to the
damping ratios f = 0.5 tan /m = {0.035, 0.18, 0.05}, which are in good agreement
with the exact values {0.035, 0.206, 0.05} obtained from the complex eigenvalues.
This example shows that, as the given fd changes, the peak in the phase curve shifts
while the gain curves remain approximately the same. The phase margin /m
coincides with the peak of the phase curve at the given fd = 0.8, but not at the given
fd = 0.1 or 5. The bearing damping parameter fd = 0.8 is therefore recommended;
other fd values are not acceptable.
The transfer function Gr jx for the 1.5-dof system consisting of the phase lead
function, coincides to the dynamic stiffness Geq jx Keq jxCeq in the complex
modal analysis as stated in Eq. (7.55). The precision of the approximate solution
obtained by the replacement from Geq jx to Gr jx is thus guaranteed within the
same degree seen in Fig. 7.16. In order to improve the accuracy, the dynamic
stiffness should be assessed based on a more approximate frequency.
The gain cross-over frequency xg is recommended for this case. This frequency
is determined by
Go jxg 1 8:40
Solving this equation gives xg for approximate natural frequency. The results
are shown as the curves of Fig. 8.27b, which shows good agreement with the
exact solutions except for the over-damped region trapped locally by the eigen
8.3 Open-Loop Frequency Response of a Jeffcott Rotor 233
(a) (b)
1
3 g
1 =5
0.1
q / s , g / s
0.1 0.8 =1
1
a
= 0.6
5
0.01 3 0.4 = 0.1
0.2
0.001 0
0.01 0.05 0.1 0.5 1 5 10 0.5 1 5 10
d = c d / ( 2 mk d ) d = cd / ( 2 mk d )
1 sjxg 1 as sxg
/m \g1 jxg \g2 jxg \ 8:42
1 as sjxg 1 as sxg 2
Substituting the gain cross-over frequency xg found for a given bearing damping
fd into Eq. (8.42) provides the phase margin /m , which is converted to the esti-
mated damping ratio fa :
p
1 1 sxg r fd xg =xs r
fa tan /m
2
2 8:43
2 2 r1 r sxg r r1 r 2fd 2 xg =xs r
Note that the damping ratio can also be determined directly by Eq. (8.43)
without knowing the phase margin.
Examples of this calculation of Eq. (8.43) are shown in Fig. 8.27a as curves ,
showing that the estimated values agree almost perfectly with the exact solutions
over the entire range of the given parameters fd . The precision is thus much higher
than the curves and in Fig. 7.16. This improvement is due to the gain
cross-over frequency xg used in the calculation. This example illustrates the
effectiveness of the open-loop method.
The low Q-value design method shown in Fig. 7.15 is further discussed here
referring to the ndings above. Since the critical speed is approximated by the gain
cross-over frequency xg , Eq. (8.41) is thus rewritten for the critical speed Xc using
sxg s Xc sx0 cd x0 =kd :
4
Xc 1 cd x0 =kd 2
a2s 8:44
xs 1 a2s cd x0 =kd 2
234 8 Rotor System Evaluation Using Open-Loop Characteristics
Likewise the damping ratio f can be obtained from Eqs. (8.42) and (8.43), and
converted to the Q-value:
1 1 as cd x0 =kd
f 8:45
2 1 as cd x0 =kd 2
1
Q p 8:46
2f 1 f2
Plotting Xc =xs on the abscissa and the Q-value on the ordinate using these
results gives the same graph as in Fig. 7.15. Thus, Eqs. (8.44)(8.46) serve as the
guidelines for achieving the optimal damping (low Q-value) in rotor design.
Example 8.7 For a Jeffcott rotor supported by tilting pad bearings for a centrifugal
compressor with m = 148 kg, ks = 43.4 MN/m, kd = 53.7 MN/m, and cd = 48.7,
(1) Approximate the critical speed Xc and Q-value.
(2) Calculate the complex eigenvalues k 32:56 j408:2 and check the pre-
cision of the approximate values.
Answer
(1) With xs = 86.3 Hz, r = 1.24, a = 0.55, x0 = 64.2 Hz, sxg cd x0 =kd
0:365 and sxg s Xc , Eq. (8.44) gives Xc = 65.4 Hz. Equation (8.45) gives
f 0:076, therefore Q = 6.58 according to Eq. (8.46).
(2) The complex eigenvalues gives exact values with Xc jkj=2=p = 65.6 Hz,
f Rek=k = 0.08 and Q 1=2f 6:3. The approximate values (1) are
in good agreement with the exact values (2).
Tuning of the system to nd out the optimal damping as completing the maximum
damping ratio, is now discussed. For a phase lead function with a general form
1 ss
Gs 0\as \1 8:47
1 as ss
2.0 80 20
4 d
5 Af peak
1.5 60 15
2 max ,
( s )
1 max
1 max [ ]
4 d
1.0 40 10
peak
2 max
5 Af
3 ,
c
s
0.5 20 5
3 c / s
0 0 0
0.01 0 .0 5 0.1 0.5 1.0 5 10
= kd / ks
damping ratio fmax is thus dependent on the stiffness ratio r only. For example, if
r = 1, then as = 0.5,
1 1 1 p
fmax tan /max p a s 0:18 8:49
2 4 as
which agrees with the peak of the approachable maximum damping ratio fmax in
Fig. 8.27. The corresponding critical speed r and the bearing damping cd (con-
verted to fd ) are given by:
ks kd 1 p Xc
X2c x2g p x2s as ! a1=4 0:84 8:50
mks kd as xs s
p
cd 1 1 1 r 1 r3=4
sxg xg p ! fd 0:84 8:51
kd as 2 xg =xs 2r1=4
Around fd = 0.8 in Fig. 8.27, we can see a corresponding peak value of fmax
0:18 in gure (a) and the critical speeds Xc xg = 0.84 in gure (b).
These optimization conditions using Eqs. (8.48)(8.51) are plotted by curves
noted by with relation to the stiffness ratio r in Fig. 8.28. This chart is
helpful for tuning for the optimal damping design of 1.5-dof models.
s = /( + 1) max max c / s d
0.1 0.11 56 0.75 0.55 0.96
1 0.5 20 0.177 0.84 0.84
5 0.83 5 0.046 0.96 1.28
236 8 Rotor System Evaluation Using Open-Loop Characteristics
enlarged diagram
40 20 150
120 g
3
g
20 10 160
[dB]
3 140
[]
3
0 1 0 170
1, 2
3 160
g
20 2 10 180
1 2
180
40 1, 2 20 190
0.1 0.5 1 5 10 50 100 0 0.2 0.4 0.6 0.8 1.0
/ s / s
Example 8.8 Determine the optimal conditions in the case of r = {0.1, 1, 5}.
Compare with the peaks in Fig. 8.27.
Answer
Figure 8.28 gives the conditions shown in Table 8.1. The values agree well with
the conditions for the peak damping ratios in Fig. 8.27.
Example 8.9 Figure 8.29 shows the open-loop frequency response for three
combinations between the shaft and bearing stiffness ratio r, given damping value
fd and cross-spring constant kc lc kd . The calculation is done by the following
open-loop transfer function:
Table 8.2 Measured open-loop characteristic value and prediction of complex eigenvalue
7.14 18
= 0.5tan m 0.035 0.063 0.162
= g 0.025 0.044 0.128
predicted value a 0.025 + j 0.706 0.044 + j 0.706 0.128 + j 0.788 ( forward )
Although the optimal conditions are recommendations for a rotor to have a high
damping ratio (low Q-value) as mentioned above, the tuned flexible support
induces, in practice, a high susceptibility to external excitation. This trade-off sit-
uation is claried by examining two types of frequency responses, i.e. unbalance
and external force.
The unbalance vibration response of a model shown in Fig. 8.30 at a rotational
speed X is
me X2 eX=xs 2
Au 2 8:53
ms Gr s
2
sjX X 1 jsxs X=xs
as
xs 1 as jsxs X=xs
1 + s
G r = ks s
1 + s s
unbalance vibration
238 8 Rotor System Evaluation Using Open-Loop Characteristics
Au /
12
10
amplitude
8
6 d = 5
4 d = 0.8
2
0
0 0.5 1.0 1.5 2.0
speed / s
amplitude A u /
20
optimal conditions) = 10
15
10
=1
5 = 0.1 = 0.7
0
0 0.5 1.0 1.5 2.0
speed / s
The unbalance vibration responses in Fig. 8.31 are for r = 1 and fd = {0.1, 0.8, 5}.
The corresponding open-loop frequency responses are shown in Fig. 8.26, in
which fd = 0.8 gives the greatest phase lead. In Fig. 8.31, in fact, the resonance peak
at the critical speed is lowest for fd = 0.8 rather than others. Figure 8.32 shows
resonance curves for r = {0.1, 0.7, 1, 10} with the respective optimized fd = {0.96,
0.81, 0.84, 1.7} obtained from in Fig. 8.28. The resonance peak amplitude clearly
decreases as r decreases so that more and more flexible support is recommended.
For a system with external force excitation at a frequency x as shown in
Fig. 8.33a, the response is
f0 ds
Af 2 8:54
ms2 Gr s sjx x 1 jsxs x=xs
as
xs 1 as jsxs x=xs
f0
where ds .
ks
The resonance peak is estimated by the product of the static deflection and
Q-value:
ds 1r 1
Af peak Q ds q 8:55
as r
2fmax 1 f2max
8.3 Open-Loop Frequency Response of a Jeffcott Rotor 239
(b) 25
j t
f0 e
20
(a) = 10
Af / s
z
m 15
= 0.1
amplitude
10
1 + s =1
G r = ks s
1 + s s = 0.7
5
0
0 0.5 1.0 1.5 2.0
Force excitation model excitation frequency / s
The plot of Eq. (8.55) in the dimensionless form with stiffness ratio r on the
abscissa and the maximum amplitude Af peak =ds on the ordinate is in Fig. 8.28.
The minimum in the curve indicates that a stiffness ratio r of approximately 0.7 and
the bearing damping fd 0:8 optimized with respect to the phase lead function is
the optimal design policy for a rotor which has a low Q-value and strong resistance
to force excitation.
Figure 8.33b shows the force excitation resonance curves for r = {0.1, 0.7, 1, 10}
with the respectively optimized bearing damping ratios fd . The large amplitudes in
the low frequency domain for small r reflects the fact that the flexible support is
susceptible to external forces. On the other hand, the high resonance peak for large r
appears around x=xs = 1, because a too strong spring support suppresses the
movement of damper and causes a lower damping ratio. The best result in this
example is obtained for r = 0.7. These results suggest that an appropriate bearing
stiffness is necessary to minimize each response to unbalance and external force
simultaneously.
Chapter 9
Bridge Between Inertial and Rotational
Coordinate Systems
Abstract This chapter discusses a bridge for the knowledge with respect to the
rotor-shaft vibration dened in an inertial coordinate system and the rotating
structure vibration formulated in a rotating coordinate system. The equations of
motion for rotor vibration discussed hitherto have been based on the description
concerning the absolute complex displacement z = x + jy measured in an inertial
(xed, stationary) coordinate system. This description is requested from a practical
viewpoint, because the vibrations measurement corresponds to displacement sen-
sors (or gap sensors, displacement meters) placed on a stationary part of machine.
Alternatively, this vibration can be measured by strain gauges xed at a rotational
coordinate system, as written by the displacement zr. These variables are mutually
related by: z zr ejXt (X = rotational speed) Therefore, if an eigenvalue is k in the
inertial coordinate system and kr in the rotational coordinate system, these entities
are mutually related by:
k kr jX
This chapter moves the viewpoint concerning vibration measurement from z to zr.
Keywords Inertial coordinate Rotating coordinate Gyroscopic effect Coriolis
effect Anisotropic stiffness Resonance condition
Rotordynamics involves the analysis of vibration of a rotating shaft with the natural
frequency and resonance characteristics determined with respect to the inertial
coordinate system. However, if the vibration of a rotor is measured with strain
gauges instead of displacement sensors, the measured values are thus transformed
to the rotational coordinate. As seen in Fig. 9.1, the relationship between
t
y
yr
Xr
xr t
x X
z = zr ejXt 9:1
z = AejXt ! zr A /r 9:2
Elliptical whirling:
b ejXt ! zr = Af + A
z = Af ejXt A b e2jXt /r 9:3
mg
z zg !zr zg ejXt / r 9:4
k
This whirling means that repetitive bending stresses of the shaft occur, which
may result in fatigue failure. Self-excited vibration readily grows into a limit cycle
with large amplitude generating highly repetitive stresses. This must absolutely be
avoided. Prevention of self-excited vibration is thus a basic rule for safety design.
Representations of the natural frequency in the two coordinate systems are related as
where x is the natural frequency observed in the inertial coordinate system (x > 0
for forward whirling and x < 0 for backward whirling), while xr is observed in the
rotational coordinate system (xr > 0 for forward propagation and xr < 0 for
backward propagation). The natural frequency x of a single-dof rotor system with
the gyroscopic effect c observed in the inertial coordinate system is, as explained in
relation to Eqs. (6.21) and (6.22),
s
x cX 2 cX
1 + 9:7
xn 2 xn 2 xn
2.0
1.5
g
2
1.0 0.5
0.25
/ n
1
natural frequency
0 g
2.0
1.0
0.5
1 0.25
0
g
2
0 1 2 3
p / n
1.0
/ n
r
0 0
natural frequency
1.5
1.7
2.
5
0
1
c
0
1.0
2
1.5
1.75
c 2 2.0
2
3
0 1 2 3
p / n
In a rotor with a thin disk, the natural frequency xn of the out-of-plane vibration
mode of the disk at rest (having a single nodal diameter) can be obtained from a
standard handbook. The natural frequency when rotating is obtained by substituting
c = 2 into Eq. (9.8):
s
2
xr X
1 ! x2r x2n X2 9:9
xn xn
The natural frequency in rotation xr is thus higher than that at rest. The dif-
ference, called the centrifugal effect, increases with X2 .
Several resonance conditions taken into account with the gyroscopic factor are
indicated by red lled circles, blue circles and green squares in Figs. 9.2 and 9.3.
Recall that Fig. 9.2 represents the relationship between the natural frequency curves
and external excitation frequencies in the inertial coordinate system, while Fig. 9.3
represents that in the rotational coordinate system.
The natural frequencies observed in the respective systems are related by
Eq. (9.6). Unbalance force may generates resonances at red circles for +X and
blue circles for X, as shown in Eq. (9.3) and the force for secondary resonance
due to gravity and the anisotropy of rotor stiffness causes resonances at green
squares for +2X,as indicated in Eq. (11.10). These are considered in Fig. 9.2. The
straight line (X) are associated with anisotropic support stiffness as arising in a
slider bearing, which causes resonance even in the backward whirling as indicated
in Fig. 7.18. These symbols at the intersections between the natural frequency
curves and the external exciting frequencies indicate various resonance points.
The same analysis applies to Fig. 9.3 for the rotational coordinate system. The
external forces +X, X and 2X in Fig. 9.2 correspond to the abscissa (X = 0), 2X
and +X, respectively, in Fig. 9.3. The intersections of these lines and the natural
frequency curves indicate the resonance points in both gures. However, notice
must be taken of the fact that the inertial coordinate system (displacement sensor)
and the rotational coordinate system (strain gauge) give different results of fre-
quency analysis for the same vibration behavior.
The stress r observed by a strain gauge attached to the shaft or disk of a rotor
has waveforms of propagation shown in Fig. 9.4. The wave propagates forward if
the high spots (maxima and minima) of the waveform proceed to the direction of
rotation, and otherwise backward.
246 9 Bridge Between Inertial and Rotational Coordinate Systems
(b) (c)
(a)
7 7
2
3 1 6 6
5 5
0 4 4
4 3 3
2 2
7 1 1
5 0
6 t 0
t
where cg is the gyroscopic factor (0 < cg < 2). This is dictated by c in other
chapters, but cg is used only in this chapter for the purpose of comparing it with the
Coriolis factor cc, stated later. For a rotor mass, the vibrational displacement
z implies translational motion and a gyroscopic factor cg = 0. For a thin disk, the
vibrational displacement z implies tilting motion and a gyroscopic factor cg = 2.
The representation in the inertial coordinate system is transformed to that in the
rotational coordinate system by substituting
z zr ejXt
z_ z_ r ejXt jXzr ejXt 9:11
z zr e jXt
2jX_zr e jXt
X zr e
2 jXt
The gyroscopic effect is called the Coriolis effect in the rotational coordinate
system. Equation (9.12) is rewritten using the Coriolis factor cc :
9.4 Representation of Equation of Motion 247
mzr jXcc m_zr k mX2 1 cc zr d z_ r jXzr 0 9:13
cg cc 2 9:14
The specic equations of motion for undamped systems are listed below:
(A) Inertial coordinate system:
mz kz 0 9:15
gyroscopic effect cg = 0.
Rotational coordinate system:
Coriolis effect cc = 2.
(B) Inertial coordinate system:
mz 2jXm_z kz 0 9:17
gyroscopic effect cg = 2.
Rotational coordinate system:
Coriolis effect cc = 0.
Equation (9.15) means that translational motion of masses alone includes the
vibrational displacement z in the radial direction and the Coriolis factor is full with
cc = 2. On the other hand, Eq. (9.17) indicates tilting motion of a thin disk
exclusively, including the axial vibrational component. It has no vibrational dis-
placement in the radial direction, consequently there is no Coriolis force with
cc = 0. It is noted that the magnitudes of the gyroscopic and Coriolis effects are
reversed.
The assumption of an isotropic support for Eq. (9.10) is not merely for sim-
plicity: if the equation of motion contains a conjugate term such as kbz due to an
anisotropic support as seen in Eq. (7.2), the coefcients in the equation for the
rotational coordinate system obtained by the transformation Eq. (9.11) are no
longer constant, but time-dependent. In fact, kbz is modied by Eq. (9.11) and
kbzr e2jXt appears in Eq. (9.12). Conversely, the transformation between the rota-
tional and inertial coordinate systems is possible for isotropic supports only.
248 9 Bridge Between Inertial and Rotational Coordinate Systems
(c)
(a)
(b)
u
u
Answer
(a) The blades vibrate in out-of-plane mode only with no vibrational displacement
in the radial direction: no Coriolis effect.
(b) The cylindrical blades vibrate mainly in the radial direction: large Coriolis
effect.
(c) The vibrational displacement of the blades includes a certain radial component:
slight Coriolis effect.
subplate
400
315
560 discharge
motor
core plate thickness = 3.2 mm blade thickness = 2.3 mm
subplate number = 56 blade number = 56
core plate
suction k tilting
stiffness
m
anisotropy
center of
gravity
G
amplitude
x y
cos2 t
discharge
0
0 300 500 700 900
speed [rpm]
15.6
94.4
(b) 68.6
200 rpm 200 rpm
FFT amplitude
13.2
Hz
18.0
71.0
69.0
37.2
94.6
Hz
FFT amplitude
20.6
37.2
95.8
66.8
73.4
3X
nodal diameter = 1
20
( backward wave )
1X
12
nodal diameter = 1
( forward wave )
8
resonance experiment
calculation
4
1X vibration
(Fig.9 8)
0
0 4 8 12 16 20
rotational speed [Hz]
z cos 2Xt !
9:19
z / cos 2Xt / e2jXt e2jXt
1 4
4
0 5
strain gauge number
3
0
NO.
(3) The radial lines for the +X (solid) and 3X (broken) excitations are drawn in
Fig. 9.10, which were dened with respect to the rotational coordinate system.
(4) The intersection of the radial line with the natural frequency curve (indicated
by a large circle) corresponds to the resonance.
Natural frequency ! forward propagation
External force ! forward +1X = +X
(5) The peak amplitude measured with the strain gauge (Fig. 9.8) corresponds to
the above intersection seen in the resonance of Fig. 9.10. The intersection
indicates the resonance of the 1X forward propagation. Strain gauges attached
to the core plate in the circumferential direction permitted observation of the
forward propagation waveforms as shown in Fig. 9.11.
(6) The +X resonance described above has been observed in the rotational
coordinate system. It corresponds to +2X in the inertial coordinate system and
the resonance would be observed as the 2X forward whirling if the fan
vibration were measured by an displacement sensor placed at the stationary
side.
(7) For the countermeasure, it was recommended to increase the thickness of the
core plate to avoid a resonance frequency in the operational range of the
rotational speed, or to machine precisely the core plate for a more uniform
thickness and to compensate for the stiffness anisotropy in order to approach
xhx xhy .
Chapter 10
Vibration Analysis of Blade and Impeller
Systems
The natural circular frequencies xn of vibration of a thin disk at rest, under the
boundary conditions of xed inner circumference and free outer circumference as
shown in Table 10.1, are given by
s
h E
xn k 2 2
10:1
a 121 m2 q
The graphical representation of this equation shown in Fig. 10.1 indicates that
the coefcient k is largely dependent on the radius ratio b/a.
Table 10.1 k of disk xed at inner cylinder (Poissons ration m = 0.3) [9]
nodal nodal nodal nodal
0 1 2 3
diameter diameter diameter diameter
2a
b/ a b/ a b/ a b/ a
2b
0.276 2.50 0.060 1.68 0.186 2.50 0.43 4.0
0.642 5.00 0.397 3.00 0.349 3.00 0.59 5.0
0.840 9.00 0.603 4.60 0.522 4.00 0.71 7.0
0.634 5.00 0.769 8.00 0.82 10.0
0.771 8.00 0.81 10.00
h
0.827 11.00
=2
4
=1
2
0
0 0.2 0.4 0.6 0.8 1.0
b/a
While Eq. (10.1) is concerned with the disk at rest, the natural frequencies xr
during rotation at a speed X are obtained by a correction using the Southwells
equation:
s
2
xr X
1C 10:2
xn xn
3m 1 3m
where C j 2sj 2 2s j2 (approximated from Table 10.3),
8 8
j number of nodal diameters,
s = number of circular nodes
The correction factor, C, for the rotation effect (increasing tension due to cen-
trifugal force) is called the centrifugal coefcient. For example, C = 1 for an eigen
mode with a single nodal diameter (j 1, s = 0). The natural frequency xr of
various modes observed in the rotational coordinate system increases with the
rotational speed, as shown in Fig. 10.2, which is due to the variation induced by the
centrifugal coefcient.
10.1 Natural Frequencies of Rotating Structure Systems 255
n a t u r a l fr e q u e n c y r / n
7
(3,0)
6
= nodal diameter (2,0)
5
s = nodal circle (1,0)
4
(0,1)
3
2
(0,0)
1
0
0.5 1 1.5 2 2.5 3
speed p = / n
Note: Natural frequencies for a single nodal diameter. The natural frequency
with (j 1, s = 0) is the out-of-plane mode vibration of the thin disk as observed in
the rotational coordinate system, and it could be re-evaluated in the inertial coordinate
system as seen by the corresponding tilting mode of the disk xed on the shaft.
Hence, the effect of rotation for the tilting mode vibration is expressed by the gy-
roscopic factor c, which is 2 for the thin disk. Consequently, the forward and back-
ward natural frequencies in the inertial coordinate system are taken from Eqs. (6.21)
and (6.22):
s
2
xf xb X X
1 10:3
xn xn xn xn
s
2
xr xf xb X X
1 10:4
xn xn xn xn xn
Comparison with Eq. (10.2) makes it clear that the centrifugal coefcient C = 1
is justied for j s 1 0. For a thin disk rotor, therefore, the gyroscopic
factor c 2 in the inertial coordinate system and the centrifugal coefcient C = 1 in
the rotational coordinate system corresponds to the same physical phenomenon.
Example 10.1 Find the natural frequencies of a mode having a single nodal
diameter concerning a 14-inch disk of an HDD (Hard Disk Drive) at rest X 0
and during the rotation at the rated speed (X 60 rps). The specications of the
disk are:
b = 84 mm, a = 178 mm, t = 1.91 mm
made of aluminum (q 2; 670 kg /m3, E = 68.6 GPa, (Poissons ratio m 0:33)
256 10 Vibration Analysis of Blade and Impeller Systems
Compare the results with the experimental curve for the rst natural frequency
x1 in Fig. 6.27.
Answer
For b/a = 84/178 = 0.47, Table 10.1 gives k 3:35.
Natural frequency at rest:
s
1 1:91 68:6 109
xn 3:352 167 Hz
2p 178 103
2 121 0:332 2670
A displacement sensor xed with the stationary side observes this value as the
tilting natural frequency of the disk. At the rated rotational speed X 60 rps, the
gyroscopic factor c 2 is applied, and using Eqs. (6.21) and (6.22):
Forward natural frequency:
s
60 2
xf 167 1 60 237 Hz
167
In fact, as the rotational speed increases, the natural frequency curves in Fig. 6.27
change from 167 Hz. When the rotational speed reaches X 60 rps, the solid line
increases to 237 Hz and the broken line decreases to 117 Hz. These natural fre-
quencies can be transformed to the rotational coordinate system by Eq. (9.6):
xf X 237 60 177
xr Hz X 60 rps
xb X 117 60 177
These are the natural frequencies of the out-of-plane vibration of the disk
observed by a strain gauge.
This value can also be obtained using the formula of Eq. (10.2) with the cen-
trifugal coefcient C = 1:
s
60 2
xr 167 1 177 Hz X 60 rps
167
500
400
=3 =2
r [Hz]
300
=0
200
=1
100
0
0 50 100 150 200
speed [Hz]
Example 10.2 Draw the natural frequency curves versus rotational speed for
modes with one or more nodal diameters in the 14-inch disk of the previous
example.
Answer
Figure 10.3. These are the natural frequencies in the rotational coordinate system as
would be measured by a strain gauge. The increase of the frequency reflects the
centrifugal effect.
The natural frequencies xn of a thin disk xed at the center are calculated in
Table 10.2 for a condition at rest, and the centrifugal coefcients are estimated in
Table 10.3 for non-zero rotation.
vibration
direction
2R
l
l
s
k2 EI
xn 2 10:5
l qA
where
C = 1 + 1.45R/l (R/l = 0 10) for the rst mode,
C = 6.06 + 7.64R/l (R/l = 0 3.92) for the second mode, and
C = 15.03 + 18.91R/l (R/l = 0 1.11) for the third mode
The centrifugal coefcients C for the correction are presented graphically in
Fig. 10.5.
When the blade conguration is pre-twisted with respect to the axial direction,
the stagger angle h is dened as shown in Fig. 10.6. In this case, the centrifugal
coefcient C* is given by
10.1 Natural Frequencies of Rotating Structure Systems 259
1
=
6 =0
l=
blade r /n
R/
5 e
od od
e
m
4 3r
d dm 1
R/l = 0
2n =
3 mode
1st
2
1
0
0.5 1 1.5 2 2.5 3
speed p = / n
r
= 1 + C
2
vibration n n
direction l C = C cos 2
2R
l
= Stagger angle
C C cos2 h 10:7
Note: Centrifugal coefcients Let us note again that the natural frequencies
during rotation are determined by the centrifugal coefcient C given by Eq. (10.2)
or Eq. (10.6), which would be the value dened in the rotational coordinate system
and measured by a strain gauge.
Many rotating structural systems, including blades and impellers, are symmetric
with respect to the center of rotation and have cyclic structures as shown in
Fig. 10.7. The 3-D nite element analysis for rotating structures takes the cyclic
symmetry conditions into account [82, 83]. This section examines the eigenvalue
problem from the simplied viewpoint of nite element analysis.
Fundamentals of the vibration analysis of a cyclic symmetric structure are
described here using a spring-mass system at rest shown in Fig. 10.8. This model has
four masses each representing a blade (the total number of blades N = 4), the
vibrational displacement of which is in the circumference direction is denoted by
hi i 03. The equation of motion for the entire system involves the
260 10 Vibration Analysis of Blade and Impeller Systems
period
N=6
period
N=6
3
kd m
1 3
m
1
2
m
2
M h Kh 0 10:8
where
h h0 h1 h2 h3 t
2 3
m 0 0 0
60 m 0 07
6 7
M6 7
40 0 m 05
0 0 0 m
2 3
kd 2kc kc 0 kc
6 kc kd 2kc kc 7
6 0 7
K6 7
4 0 kc kd 2kc kc 5
kc 0 kc kd 2kc
10.1 Natural Frequencies of Rotating Structure Systems 261
In consideration of this example more generally, the mass matrix M and stiffness
matrix K of a cyclic structure are re-dened as more detailed cyclic matrices:
2 3 2 3
m0 m1 m2 m3 k0 k1 k2 k3
6 m3 m0 m1 m2 7 6 k3 k0 k1 k2 7
M6
4 m2
7; K6 7 10:9
m3 m0 m1 5 4 k2 k3 k0 k1 5
m1 m2 m3 m0 k1 k2 k3 k0
K/ x2 M/ 10:10
/ Wy 10:11
where
2 3 2 3 2 3
e00 e01 e02 e03 1 1 1 1 y0
6 e1 e11 e12 17 6 1 j 7 6y 7
6 e3 7 6 1 j 7 6 17
W ~
e0 ~
e1 ~
e2 ~
e3 6 02 7 6 7; y 6 7;
4 e0 e21 e22 e23 5 4 1 1 1 1 5 4 y2 5
e30 e31 e32 e33 1 j 1 j y3
2p 2p
ek ej k ej k cos k90 j sin k90 k 03:
N 4
M and K are symmetric cyclic matrices. W is called the mode matrix with
columns equal to the eigenmodes~ e0 . . .~
e3 . Each element in the matrix corresponds to
the circumferential point on the unit circle in the complex plane, the real part of
which is the actual displacement. W is symmetric. Note that the coefcient matrices
in Eq. (10.10) can be block-diagonalized by using a unitary-like transformation as
follows:
262 10 Vibration Analysis of Blade and Impeller Systems
W
t MW WMW M~
10:12
~ diagonal m
M ~0 ~1
m ~2
m ~ 3 is block-diagonal and real
m
t KW WKW
W K~
10:13
~
K diagonal ~k0 ~k1 ~k2 ~k3 is block-diagonal and real
~ i yi ~ki yi
x2 m i 03 10:14
X
N 1
~k N
m elk ml 4 m
l0
X
N 1 X
3
2p
~kk N elk kl 4 ej klkl 4k0 2k1 cos k90
l0 l0
4
x20 ~k0 =m
~0 kd =m; /0 1 1 1 1 t for j 0;
~ ~1
x 1 k 1 =m
2
kd 2kc =m; /1 1 0 1 0 t for j 1
~ ~2
x 2 k 2 =m
2
kd 4kc =m; /2 1 1 1 1 t for j 2 and
x2 ~k3 =m
3 ~3 ~k1 =m
~ 1 x21 ; /3 0 1 0 1 t for j 1:
10:15
=0 = 1, 3 =2
2 2 2
0 = kd /m 1 = k d + 2 k c /m 2 = kd + 4 kc /m
node node
node node
node node
1
m m
kd
6
m m
2
m m
5
3 m
10:17
=0 = 1, 7 = 2, 6
0 0 0
1 7 1 7 1 7
2 6 2 6 2 6
3 5 3 5 3 5
4 4 4
= 3, 5 =4
0 0
1 7 1 7
2 6 2 6
3 5 3 5
4 4
x20 ~k0 =m
~ 0 kd /0 f 1 1 1 1 1 1 1 1 gt
x22;6 ~k2 =m
~ 2 kd 2kc /2 f 1 0 1 0 1 0 1 0 gt
x24 ~k4 =m
~ 4 kd 4kc /4 f 1 1 1 1 1 1 1 1 gt
Example 10.4 Solve the eigenvalue problem for the system of Fig. 10.10 regarded
as consisting of a four-block cyclic structure (N = 4), each containing two blades.
Conrm that the results are the same as in Example 10.3.
Answer
The mass matrix of Eq. (10.16) and stiffness matrix of Eq. (10.17) are regarded as
consisting of four blocks as seen in Eq. (10.9) by reformulation:
1 0
m0 m ; m1 m2 m3 0; 10:18
0 1
kd 2kc kc 0 0
k0 ; k1 ; k2 0; k3 k1t 10:19
kc kd 2kc kc 0
~ 0 ~k0 system
for m
~k1
kd 2kc amp; 1 jkc
k0 jk1 k3 ) x21
4 1 jkc amp; kd 2kc
p
kd 2 2 kc 2
; x5 x23
m
~ 1 ~k1 system
for m
~k2
k 2kc 0 kd 2kc 2
k0 k1 k3 d ) x22 ; x6 x22
4 0 kd 2kc m
~ 2 ~k2 system
for m
266 10 Vibration Analysis of Blade and Impeller Systems
~k3
kd 2kc 1 jkc
k0 j k1 k3 ) x23
4 1 jkc kd 2kc
p
kd 2 2 kc
; x27 x21
m
~ 3 ~k3 system.
for m
Solving the eigenvalue problem for these 2 2 block matrices yields the
eigenvalues indicated by arrows ) in the above. They are identical with those
obtained in Example 10.3. It is also possible to obtain the eigenvectors. For example,
eigenvalues:
Converting these eigenvectors to the physical coordinates and picking up the real
parts yields the actual eigenmodes as the same as Example 10.3 mentioned
previously:
82 32 39 82 39
>
>
1 1 1 1 y0 0 0 0 y4 >
> >
>
y0 y1 y2 y3 y4 >
>
>6
< 76 0 7 >
= >
<6 y >
=
6 1 j 1 j 76 y1 0 0 07 6 0 jy1 y2 jy3 y4 7
7
Re 6 76 7 Re 6 7
>
> 4 1 1 1 1 54 0 0 y2 0 0 5>> >
>4 y0 y1 y2 y3 y4 5 >
>
>
: >
; >
: >
;
1 j 1 j 0 0 0 y3 0 y0 jy1 y2 jy3 y4
! /0 /1 /2 /3 /4
10:22
Y
Z
Mx 2XMc x_ K KE X2 ME x f 10:23
where
x displacement vector (deflection, tilting motion, axial motion twist angle, etc.)
of a node
M mass matrix
K stiffness matrix
Mc Coriolis matrix characterizing the Coriolis force
KE geometric stiffness matrix characterizing the centrifugal effect
ME geometric mass matrix characterizing the centrifugal effect
f equivalent external force vector acting on each node
Since this is a cyclically symmetry structure, the matrices are cyclic and can be
block-diagonalized by the coordinate transformation of Eq. (10.11), eventually
leading to
M ~ ci y_ i K
~ iyi 2XM ~i K ~ Ei yi ~fi
~ Ei X2 M i 0
N 1 10:24
The vibration analysis for a cyclic symmetric structure, such as with blades and
impellers, can thus be reduced to that of a designated block system. The eigenvalue
problem gives undamped natural frequencies as observed in the rotational coordi-
nate system. This type of analysis can be performed using a commercially available
software package, e.g., ANSYS, NASTRAN, etc.
268 10 Vibration Analysis of Blade and Impeller Systems
In rotating shaft-bearing system design, blades and impellers are usually regarded
as forming a rigid body and modeled as a rotating disk; the elasticity is neglected.
On the other hand, in designing blades or impellers, the boss (center) of the rotating
structure, which is connected with the shaft, is assumed as a xed part; the elastic
vibration is calculated by Eq. (10.24) neglecting the shaft movement.
However, for eigenmodes with zero or one nodal diameter of a rotating structure,
they can be coupled with the thrust (axial), torsional or flexural vibration of the
shaft. The possibilities of such coupling effect are shown in Table 10.4.
As illustrated in the gure:
(1) The torsional vibration of the shaft causes circumferential vibration of the
blades with a circumferentially uniform mode with j 0.
(2) The thrust vibration of the shaft causes vibration of the blades in an
umbrella-like mode with j 0.
(3) The horizontal translational vibration of the shaft causes in-plane vibration of
the blades with one nodal diameter, j 1:
(4) The tilting vibration of the shaft causes out-of-plane vibration of the blades
with one nodal diameter, j 1:
The causality may be reversed: vibration of the blades in one of the modes
mentioned above causes vibration of the shaft in the corresponding mode.
Since the eigenmodes with j 0 and 1 of the blade and impeller system can
thus be coupled with the shaft vibration, analysis of the entire system is ultimately
needed. As for the modes with j 2, the analysis of the rotating structure is only
sufcient, because the modes are not coupled with the shaft vibration.
torsion (1)
axial / thrust (2) (2) blade: out-of-plane (4) blade: out-of-plane
shaft: thrust shaft: tilt
10.2 Vibration and Resonance of Blades and Impellers 269
node
2 2 2 node
3 1 3 1 3 1
+ r r r
amplitude 4 + + 0 4 + 0 4 + + 0
+ blade blade
5 7 5 7 5 7
blade
6 6 6 node
schematic
illustration + =0 + =1 + + =2
Consider eigenmodes with j-th nodal diameters of blade vibration. Figure 10.13
shows examples for N = 8 and modes with j = 0, 1 and 2. The circumferential or
axial vibration component of the blade is considered here. With the phase hr in the
rotational coordinate system, the eigenmodes are
These are standing waves formed by both interference of the forward and the
backward waves. They depend on the distribution of the external forces as to which
wave occurs at the resonance.
Some eigenmodes for nodal diameter j 2 are shown in the inner part of
Fig. 10.14, with the mode notation +//+/ on 4 blades.
The outer curves of Fig. 10.14 illustrate the static pressure distribution generated in
the stationary vanes due to non-uniformity of flows. Consider an exciting force
p that produces a static pressure distribution of the J-th harmonic function along the
circumferential direction. The gure shows examples for J = 2 and J = 6. J is often
270 10 Vibration Analysis of Blade and Impeller Systems
Fig. 10.14 Resonance condition (inside blade mode, outside static pressure distribution)
the number of stationary vanes. For the phase h in the inertial coordinate system, the
excitation p is given by
ph cos Jh 10:27
In the rotational coordinate system, the spatial mode of the pressure distribution
in the stationary side rotates clockwise (opposite to the rotation), as shown in the
gure by the arrows X. The exciting force in the rotational coordinate system is
obtained by substituting h hr Xt into Eq. (10.27):
First, the resonance condition of a uniform shaft is reviewed in the familiar example
of unbalance vibration. In a simple model shown in Fig. 10.15, assuming that the
natural frequency is xk for mode /k , the k-th modal vibration d is:
U U U
1 ( ) 2 ( ) 3 ( )
modal exciting force 0 modal exciting force = 0 modal exciting force 0
Thus, resonance occurs when the rotational speed coincides with the natural
frequencies in the modes of odd orders, but not in the even orders, as shown in the
lower part of Fig. 10.15.
The resonance conditions of blades in the rotational coordinate system can be
treated similarly. Comparison between the modal vibration of Eq. (10.26) with
natural frequency xr and the exciting force of Eq. (10.28) yields the rst resonance
condition with respect to frequencies:
I JX xr 10:32
The second resonance condition with respect to the inner product requires that
the integral of the modal exciting force throughout blades = (eigen mode)
(distributed exciting force):
/hr phr cos jhr cosJhr JXt 1=2 cosJ jhr JXt
II
1=2 cosJ jhr JXt
10:33
which is estimated by integration in the peripheral direction to be non-zero.
Since the phases corresponding to the blades are discrete, the integral is, in practice,
the sum of the values of Eq. (10.33) on each blade. For N = 8, the distribution of
272 10 Vibration Analysis of Blade and Impeller Systems
(a) (b)
0 0
( r)
P ( )
( r) P ( )
0 0
( r ) P ( )
( r) P ( )
0 1 2 3 4 5 6 7 0 0 1 2 3 4 5 6 7 0
blade position blade position
product product
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
blade position blade position
=2,J=2 =2,J=6
Fig. 10.16 Modal exciting force (product of eigenmode and distributed exciting force)
the exciting force at Xt 0 is represented by the bar chart of the product at each
blade in Fig. 10.16.
(a) The number of nodal diameters j 2 in the eigenmodes and the exciting
modal number J = 2: The modal exciting force of the inner product is clearly
strong because the polarities of the eigenmodes and the exciting mode coin-
cide. As the bar chart shows, the product of the exciting force and the mode
exists for the blades of No. 0, 2, 4 and 6, and is zero for the blades of No. 1, 3,
5 and 7. The sum of these products is called the modal participation.
(b) j 2 and J = 6: Similarly the sum of the products exists and resonance
occurs.
Figure 10.17 shows the exciting force on a blade as a waveform during one
rotation of the rotor according to Eq. (10.33):
(a) j 2 and J = 2: Excitation as backward wave propagation
(b) j 2 and J = 6: Excitation as forward wave propagation
Therefore the resonance is observed by backward waves for j 2, J = 2, and
forward waves for j 2, J = 6.
Figure 10.18 shows the case of j 2 and J = 4. The product of the exciting
force and mode exists in the blades of No. 0 and 4 only. Resonance does not occur
because their phases are reversed and the sum is zero.
10.2 Vibration and Resonance of Blades and Impellers 273
(a) (b)
7 : blade number
7
6 6
exciting force of blade
( r )
P ( )
( r ) P ( )
0 1 2 3 4 5 6 7 0
blade position
=2, J=4
product
0 1 2 3 4 5 6 7
blade position
The combinations of the number of nodal diameters j in the eigenmodes and the
orders J of the excitating spatial mode are reviewed in Fig. 10.19 to nd the
distribution of the resonance condition. In this chart, 0 means that the inner product
of the eigenmode and excitating spatial mode is zero (no resonance); B (left up,
red), F (left down, blue) and S (at corners, green) mean resonance with backward
wave propagation, forward wave propagation and standing wave, respectively.
274 10 Vibration Analysis of Blade and Impeller Systems
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 J/
S 0 0 0 0 0 0 0 S 0 0 0 0 0 0 0 S 0 0 0 0 4
0 B 0 0 0 0 0 F 0 B 0 0 0 0 0 F 0 B 0 0 0 3
0 0 B 0 0 0 F 0 0 0 B 0 0 0 F 0 0 0 B 0 0 2
0 0 0 B 0 F 0 0 0 0 0 B 0 F 0 0 0 0 0 B 0 1
0 0 0 0 S 0 0 0 0 0 0 0 S 0 0 0 0 0 0 0 S 0
In the system of Example 10.3, with kd = 10 and kc = 35, the natural frequencies
at rest are, in the ascending order of the number of nodal diameters j,
3 5 11 13 3
10
2 2 6 10 2
1 1 1 7 9 1
5
0 8 0
forward standing backward
wave wave wave
0 1 2 3 4 5 6
speed
J = 1~13 extended nodal diameter
nodal number number
(b) K
J = 24 ..... 16 15 14 13
4 12 12 20 4
3 11
natural frequency r
10 11 13 19 21 3
10
2 9 10 14 18 22 2
8
1 9 15 17 23 1
5
0 8 16 24 0
forward standing backward
wave wave wave
0 0.2 0.4 0.6 0.8 1.0
speed
J = 8~24
Figure 10.20a includes radiant lines representing exciting mode number J = 113;
higher orders are included in the Fig. 10.20b. All of the intersections between the
radiant lines and the horizontal lines are candidates of resonance condition, but
actually resonance occurs only at those which are non-zero in Fig. 10.19, which are
indicated by circles. As for the relationship between Figs. 10.20 and 10.21, white
circles for the backward propagation wave means resonances B, black circles for the
forward propagation wave resonances F, and double circles for standing wave reso-
nances S.
This plot, called a Campbell diagram [85], show the distinction between the
resonant and non-resonant intersections. This is a convenient tool to identify the
type of resonance and the rotational speed at which it occurs. In practice, blade
natural frequencies are adjusted to avoid the resonant intersections within the
possible range of rotational speed at rated operation.
xj fx0 ; x1 ; x2 ; x3 ; x4 ; x3 ; x2 ; x1 ; x0 ; x1 ; x2 ; x3 ; x4 . . .g 10:35
The resonance condition [II], in which the integral of Eq. (10.33) with respect to
hr around the blade is evaluated to be non-zero simply reduces to
Zg X xj j 0. . .Zr =2 10:37
S 0 0 0 20 0 0 0 0
J=16
0 B 0 0 19 0 0 0 0
0 0 B 0 18 0 0 0 0
0 0 0 B 17 0 0 0 0
0 0 0 0 S 0 0 0 0
0 0 0 0 15 F 0 0 0
0 0 0 0 14 0 F 0 0
0 0 0 0 13 0 0 F 0
S 0 0 0 12 0 0 0 S
J=8
0 B 0 0 11 0 0 0 0
0 0 B 0 10 0 0 0 0
0 0 0 B 9 0 0 0 0
0 0 0 0 S 0 0 0 0
0 0 0 0 7 F 0 0 0
0 0 0 0 6 0 F 0 0
0 0 0 0 5 0 0 F 0
S 0 0 0 4 0 0 0 S
J=
0 B 0 0 3 0 0 0 0
0 0 B 0 2 0 0 0 0
0 0 0 B 1 0 0 0 0
-4 3 2 1 S0 +1 +2 +3 +4
48
32 extended nodal number K
natural frequency of nodal diameter
16
S
5 5 6 16 17 27 28 38 39 49 50
B
4 4 7 15 18 26 29 37 40 48
3 3 8 14 19 25 30
2 2 9 13 20 24 31
F
1 1 10 12 21 23 32
0 0 11 22
stress
Zg hZr j ! Zg j hZr double signs in the same order for F=B 10:38
among which the order of excitation J coincides with the number of nodal diameters
j at
6355 (6525)Hz
5 5 6 16 17 27 28
6000
4970 (5125)Hz
4 4 7 15
4000 3319 (3425)Hz
3 3 8 14
1569 (1600)Hz
2000 1312 ( - ) Hz
2 2 9 13
0 0 11
1 1 10 12
847 ( - ) Hz
0
0 50 100 150 200 250 300
speed [rps]
pressure Pv [kpaG]
4 11
stress v [%]
1.5 22
non-resonance
3
1
2
0.5
1
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
frequency [Hz] frequency [Hz]
14,850 min-1=248s-1 14,850 min-1=248s-1
(b) (d)
100 5
pressure Pv [kpaG]
27 22
11
stress v [%]
80 4
6550Hz
resonance
60 3
40 2
20 1
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
frequency [Hz] frequency [Hz]
14,550 min-1=243s-1 14,550 min-1=243s-1
Fig. 10.24 Stress and pressure pulsation at resonance and non-resonance conditions
evidenced in the corresponding plot (a) indicating a number of low peaks. High
peak resonance results from a high Q-factor, which characterizes the resonance
vibration of impeller blades with the occurrence at a very narrow frequency band.
The FFT results of delivery pulsation pressure measured in rotating tests are
shown in (c) and (d) in the gure. Peaks appear at 243 11
2; 670 Hz and twice
5,340 Hz because the pressure pulsation has components of (rotational speed)
(number of rotating blades Zr) and its integer multiples, called blade-passing fre-
quency and multiples. This pressure pulsation always acts upon the stationary part,
regardless of the rotating blade vibration. Therefore, note that the bearing supports
or other stationary-side in sub-structures of the equipment should be avoided from
mechanical resonances caused by this pulsation.
The FFT results of the vibration stress of the rotor measured in the decelerating
process in the same tests by the peak-holding mode are shown in Fig. 10.25, which
show peaks generated by passage over the resonance condition
fJ K; jg f27; 5 Sg. The eigenmode for j 5 is illustrated in Fig. 10.26.
Example 10.7 Consider a rotating shaft system with three blades shown in
Fig. 10.27. The natural frequencies for the number of nodal diameter j 0 and 1
are written as x0 and x1 , respectively. Air is blown from nozzles onto the two
locations on the periphery of the blading plane. Construct a Campbell diagram for
resonance conditions assuming x0 [ x1 :
280 10 Vibration Analysis of Blade and Impeller Systems
stress v
60
40
=3 =4
20
0
0 2000 4000 6000 8000 10000
frequency [Hz]
shaft
nozzle nozzle
Answer
The nozzle injection at two locations produce a hydrostatic distribution shown in
Fig. 10.28 corresponding to Zg 2 and then its integer multiples are the excitation
frequencies. Since the orders of the exciting modal numbers are given over Zg 2 as
J nZg 2; 4; 6; 8, the Campbell diagram is shown in Fig. 10.29, with inclusion
of the extended nodal numbers K over Zr 3 as K = 0, 1, 2, 3, 4 8. These
intersections are the resonance conditions which satisfy the formula of Eq. (10.40).
10.3 Blade/Impeller Vibrations Excited at Stationary Side 281
J = Zg = 2
The previous section discussed the resonance conditions of a blade and an impeller
excited by a static circumferential pressure distribution given by the stationary side
of the equipment. This section deals with resonance of a rotating blade caused by
sinusoidal excitation at a location in the stationary side, for example, by harmonic
excitation from an electromagnet located at a stationary stand. The difference from
the previous section in excitation method should not be overlooked. The natural
frequencies of a blade as observed from the stationary side are examined rst, and
then it is stated what excitation in such stationary frequency domain causes
resonances.
4 0
5 7
6
formula for the stress/strain db with the natural frequency xj with a number of
nodal diameter j and a radial mode Ar is given at a blade phase angle h:
The rst Eq. (10.41a) represents a standing wave and the rst and second terms
of the second Eq. (10.41b), respectively, a backward and forward propagation
wave. The stress ri of the i-th blade listed in the upper part of Table 10.5 is
obtained by substituting the phase angle hi of the i-th blade into Eq. (10.41a).
The lower part of the table shows the waveforms of out-of-plane vibration
observed with a gap sensor in the stationary side (see Fig. 10.30), which are
obtained by substituting the blade phase angle hi Xt into Eq. (10.41a):
This means that the frequency xs seen from the inertial coordinate system,
which is obtained by looking at each component of blade vibration from the sta-
tionary side, is
xs xj jX 10:43
natural frequency at
ard w
forw
static coordinate
+ +
back
ward
wave
speed
m xj jX 10:44
284 10 Vibration Analysis of Blade and Impeller Systems
nodal
diameter forward wave ( 3Hz ) backward wave ( 3Hz ) standing wave ( 3Hz )
7 7 7
6 6 6
i 5
4
5
4
5
4
3 3Hz 3 3Hz 3 3Hz
2 2 2
(1) = 1 1 1 1
0 0 0
0 1 2 0 1 2 0 1 2
a 4Hz
2Hz
2Hz
0 1 2 0 1 2 0 1 2 4Hz
7 7 7
6 6 6
5 5 5
i 4
3
3Hz 4
3 3Hz 4
3 3Hz
2 2 2
(2) = 2 1
0
1
0
1
0
0 1 2 0 1 2 0 1 2
5Hz 1Hz
a 1Hz
0 1 2 0 1 2 0 1 2 5Hz
7 7 7
6 6 6
5 5 5
i 4
3
3Hz 4 3Hz 4
3 3Hz
3
2 2 2
(3) = 3 1
0
1
0
1
0
0 1 2 0 1 2 0 1 2
a 6Hz 0Hz 0Hz
0 1 2 0 1 2 0 1 2 6Hz
m1 xj jX
10:45
m2 xj jX
This is applied for identifying the natural frequency xj and the number of nodal
diameter j as follows:
+
on the inertia frame
2
1
speed
10.3 Blade/Impeller Vibrations Excited at Stationary Side 285
xj m1 m2 =2
10:46
j m2 m1 =2X
pX xj jX 10:47
where p is a proportional constant, and the j means forward and backward prop-
agation wave of blade resonances, respectively. This situation is shown graphically in
Fig. 10.33. The blades resonate at two rotational speeds X1 , and X2 which corre-
spond, respectively, to resonances of backward and forward propagation waves.
Note: In this eld, references [8898] provide further information and details on
specic problems. The reader is referred to these to experience the range of
problems that relate to the techniques discussed in this chapter.
p
in the inertia frame
1 2
speed
Chapter 11
Stability Problems in Rotor Systems
Abstract This chapter discusses three typical topics of rotor dynamics problems:
internal/external damping effects, vibration due to non-symmetrical shaft stiffness
and thermal unbalance behavior. Though a rotor should rotate in a stable manner in
a rotation test, problems are encountered in some cases. Most of the problems are
related to unbalance, against which the countermeasure is balancing. However,
more serious problems may occur that cannot be solved by balancing. In such cases
other solutions must be sought. This chapter discusses the following three problems
that may be encountered:
(1) Internal damping: Loose ttings on the shaft cause damping due to sliding
friction. It might seem that any damping is welcome, but this type of damping is
rather a destabilizing factor at high speeds of rotation.
(2) Asymmetric section of the rotor: Asymmetry in shaft stiffness, e.g. due to a key
slot on the shaft often generates troublesome vibration.
(3) Vibration due to thermal bow: The unbalance vibration vector of a rotor can be
monitored during operation by a Nyquist plot. While the vector point normally
remains unchanged during steady state operation, thermal deformation of the rotor,
e.g., due to rubbing will move it. The mechanism of this phenomenon is described.
For simplicity, a single-degree-of-freedom model is used in the following discussion.
Keywords System stability External damping Internal damping Asymmetric
stiffness Thermal unbalance Hot spot
A rubber coupling of the rotor (Fig. 11.1) provides very strong damping effect in an
impulse test at rest. Loose t due to wear between the shaft and the blade disk
causes friction damping. Wear or poor lubrication of a gear coupling tooth gives
Springer Japan 2017 287
O. Matsushita et al., Vibrations of Rotating Machinery,
Mathematics for Industry 16, DOI 10.1007/978-4-431-55456-1_11
288 11 Stability Problems in Rotor Systems
rise to sliding friction damping. Fiber-reinforced plastic (FRP) used in the rotating
part allows material damping. These types of damping are inherent to the rotating
rotor, and collectively called internal damping, cr . Conversely, the damping dis-
cussed so far which acts on the shaft from the ground is called external damping, ce .
The internal damping, cr , of a rotor is dened in the rotational coordinate
system. The reaction force Fr is represented in the complex form
where k cr =ce cr
11.1 Unstable Vibration Due to Internal Damping of a Rotor 289
The damping ratio of the rotor at rest ( = 0) is high because the damping is the
sum of the internal and external damping ce cr . During the rotation, however,
the internal damping Xcr acts in the same way as the cross-spring kc that decreases
the damping ratio for forward whirling mode and increase that for backward
whirling mode. With internal damping, kc Xcr is increased proportionally with
rotational speed, so that the stability of forward whirling decreases as the rotational
speed increases, eventually resulting in unstable vibration.
The rst of Eq. (B.5) in Appendix B, with the gyroscopic effect neglected and
Xcr and ce cr substituted for kc and cd , respectively, gives
da 1 Xcr
ce cr a 11:4
dt 2m xn
X ce
\1 , kX\xn 11:5
xn cr
The graphical representation in Fig. 11.2 shows the rotational speed limit for stable
operation. In particular, a system consisting of a rotor coupled by a rubber coupling
(with a high cr ) and supported by ball bearings (with a low ce 0) often shows
unstable vibration immediately after the rotational speed has passed through the
natural frequency (critical speed), as shown by the dotted line.
Figure 11.3 explains graphically the instability due to the internal damping. The
damping force is given by
F ce z_ cr z_ jXcr z
11:6
ce cr jxaejxt jXcr aejxt
ce cr xf [ Xcr 11:7
+ j b ce
y
(a) (b) y
f + j b cr
j cr
b
j cr
z x
j f cr z x
j f ce
forward = f backward = b
due to the friction in the take-up wire, which was fabricated from yarns. Stability was
improved by using a wire rope twisting together fewer number of thick yarns.
Example 11.1 A magnetic damper (Fig. 11.8) consisting of an aluminum plate
between magnets, which can be used to reduce vibration of a rotor. Which
arrangement in the gure is better, and why?
Answer:
Note: Damping comes from eddy currents generated in the aluminum plates. Then
the aluminum plates should be placed at the stationary side and the magnets at the
rotor side to produce external damping , therefore to avoid internal damping .
The cross-section of the rotating shaft should be circular in principle, but sometimes
it is asymmetric, for example, by the presence of a spline or key way (Fig. 11.9a).
In this case, the symmetry is achieved by adding dummy splines (Fig. 11.9b).
However, the shaft of a two-pole generator (Fig. 11.10) has to remain asymmetric
due to structural reasons. This chapter discusses the vibration characteristics of such
a rotor with asymmetric flexural rigidity [B5].
For an asymmetric shaft shown in Fig. 11.11, it is assumed that the flexural
rigidity in the Xr direction is greater than that in the Yr direction as observed in a
rotational coordinate system. Considering this as follows:
Fxr k Dkxr
Fyr k Dkyr
Yr Yr
(a) keyway (b) keyway
Xr Xr
dummy
dummy
mg mg
yr Xr
xr
t
g
X
11.2 Unstable Vibration of an Asymmetric Rotor System 295
the relationship of the displacement z and the reaction force F measured in the
inertial coordinate system is written as
Therefore, the equation of motion for a single-dof model of the rotor system,
including the terms for unbalance me and gravity g, is represented as
cg c k Dk
c ; 2fxn ; x2n ; 2l D 11:12
m m m k
Asymmetry of the rotating shaft can be evaluated by impulse tests at different phase
angles on the circumferential of the stationary rotor to check the uniformity of the
natural frequency. The uniformity is estimated from the measured values as:
xx xy
l , xx ; xy xn 1 l double signs in the same order 11:14
2xn
2
2nd
[A] [B]
2
[C]
1st
[A] [B] 2
x
1
y
y x
1 +2
n
1 = n 2 2
2
1st mid 2nd
resonance
due to gravity
unstable
shaft vib.
2X vib. zone
circular orbit
p=
0 0.5 1.0 n
rotational speed
z w zg 11:15
where zg g=x2n .
Even if the rotor is perfectly balanced (unbalance = 0) and the gyroscopic
effect is neglected, approximation of Eq. (11.13):
2
cross-section up and down
frequency
mg sirocco fan
k x = k y
2
shaft deflection ( 1rev. ) up and down
frequency mg
shaft thin circular plate
X xn =2 11:17
if the gyroscopic effect is absent. This rotational speed is called the secondary
critical speed of the asymmetric shaft.
Since the Q factor is 1=2f, the peak amplitude at the secondary critical speed is
estimated by
2lg 1 l g
apeak 11:18
x2n 2f f x2n
Figure 11.13a indicates the secondary resonance due to the deflection of the shaft
caused by the anisotropy of the shaft stiffness combined with gravity (because a
horizontal rotor is considered here).
On the other hand, a rotor with a thin circular plate, called a core plate in a
sirocco fan as shown in the gure (b), often has asymmetric bending stiffness due to
the circumferential non-uniformity of thickness of the core plate. In this case the
core plate is statically tilted by gravity g acting on the fan. The tilted part experi-
ences up-and-down small movement twice in a revolution, causing the secondary
vibration resonance in the tilting vibration mode of the plate to have one nodal
diameter. Refer to Sect. 9.4.2 for details.
298 11 Stability Problems in Rotor Systems
2
=
1
p=
0 1 n
Since the gyroscopic effect is signicantly higher in the tilting mode, the sec-
ondary critical speed is, as shown in Fig. 11.14, the intersection between the
excitation force 2X and the forward natural frequency xf (the solid line), marked
by a circle. No particular phenomenon appears at the intersection between the force
2X and the backward natural frequency (the broken line xb ), marked by a star.
Furthermore, a rotor with a thin blade as shown in Fig. 11.15 often has asym-
metric stiffness of the blade system due to the non-uniform thickness of each blade.
In addition, the rotor is subject to a constant moment if the hydrostatic pressure Dp
acting on blades is not uniform. Since the static load Dp is equivalent to the gravity
g in this tilting mode, the secondary resonance as shown in Fig. 11.14 appears also
in this case.
Equation (6.23) shows that, with the gyroscopic effect , the asymptote of the
forward natural frequency xf is cX. In the tilting vibration mode, therefore, even if
an unbalance induced resonance does not appear due to the gyroscopic effect > 1,
a secondary resonance may occur at higher rotational speeds. In the extreme case of
= 2, however, no secondary resonance occurs because the natural frequency curve
has no intersection with the 2 line as seen in Fig. 11.14.
2 p
tilting motion
frequency
r r
k Dk k Dk
instability range: xy \X\xx 11:19
m m
Even if the unbalance and gravity can be neglected, Eq. (11.13) becomes:
The gyroscopic effect is neglected for simplicity. This is called a linear system,
involving parametric excitation at a frequency of 2, which shows parametric
resonance when the natural frequency xn is close to half the exciting frequency 2,
being approximately xn 2X=2 X. In fact, the difference between the x and
y directional natural frequencies becomes the instability range as indicated by
Eq. (11.19): The reason is given as follows.
If vibration synchronous with the rotation is assumed to be caused by unbalance:
z AejXt 11:21
is added to Eq. (11.20) as a new another force, which induces an additional reso-
nance vibration because of xn X. Continuing in this manner, the amplitude
A develops. In this situation, the system becomes destabilized and its amplitude
increases.
The stability of the parametric resonance can be analyzed by applying the
method of averaging the amplitude and phase of Eq. (11.21) to obtain the solution
of Eq. (11.20), assuming that the complex amplitude At changes only gradually
with time. If the damping ratio and anisotropy are assumed to be innitesimally
small quantities of order ,
_ e; OrderA
OrderA e2 ; Orderx2 X2 e 11:22
n
_ jXt
z_ AjXejXt Ae
11:23
_
z AX2 ejXt 2AjXe jXt jXt AX2 ejXt 2AjXe
Ae _ jXt
_ 2lx2 A 0
x2n X2 2fxn jX A 2AjX 11:24
n
Since the characteristic root s must be purely imaginary for a substantially stable
system, the stability condition requires
2
x2n X2 [ 4l2 x4n ! r [ l; 11:28
jX xn j X
where r 1 is the separation margin.
xn xn
This formula indicates the range of stable separation, supporting Eq. (11.19).
The damping ratio required for stable system is obtained from the characteristic
root s of the equation derived from Eq. (11.26) for the worst case of X xn :
f[l 11:30
x1 x2
instability range: X 11:31
2
In addition to the instability at rotational speeds around the rst or second natural
frequencies, x1 or x2 , described in [B], a multi-degree-of-freedom system can
show a third instability at a rotational speed between x1 and x2 . This is the coupled
instability problem [C] between the two modes, which is discussed below.
11.2 Unstable Vibration of an Asymmetric Rotor System 301
M Z K Z DK Ze
2jXt 0 11:32
where K is the average shaft stiffness and DK is the small asymmetry in stiffness.
Equation (11.32) can be converted to the equation of motion represented in the
modal coordinates g1 and g2 by modal analysis with respect to the rst and second
modes /1 and /2 :
where mi /ti M /i is the modal mass, ki /ti K /i the modal stiffness (i = 1, 2),
Dij ki /ti DK /j the anisotropy of the modal stiffness (i, j = 1, 2).
D11 and D22 in Eq. (11.33) are the orthogonal elements of the modal stiffness, of
which the effect was already included in the above discussed in [B]. Here the
coupling elements D12 and D21 are converted to the modal parameters l12 and l21 ,
and the following equations of motion (including damping) are examined instead of
Eq. (11.33):
When vibration of the rst mode g1 Aejx1 t arises due to some source, a new
external force
2l21 x22 g1 e2jXt 2l21 x22 Aej2Xx1 t 2l21 x22 Aejx2 t
induces another resonance in the second mode g2 in the second of Eq. (11.34).
Conversely, a vibration of the second mode causes resonance in the rst mode.
These two modes are thus coupled to produce another resonance, the amplitude of
which increases so as to nally lead to instability.
In order to examine the stability condition in this situation, the vibrational
solutions in the two modes are assumed:
g1 Aejx1 t
11:35
g2 Bej2Xx1 t
with the amplitudes gradually changing with time. By analogy with Eq. (11.23),
substituting the following derivatives evaluated by approximation in the rst small
order :
302 11 Stability Problems in Rotor Systems
_ jx1 t
g_ 1 Ajx1 ejx1 t Ae
_ j2Xx1 t
g_ 2 Bj2X x1 ej2Xx1 t Be
11:36
_ 1 ejx1 t Ae
g1 Ax2 ejx1 t 2Ajx jx1 t Ax2 ejx1 t 2Ajx
_ 1 ejx1 t
1 1
_
g2 B2X x1 2 ej2Xx1 t 2Bj2X x1 ej2Xx1 t
into Eq. (11.34) and ignoring terms higher than rst order,
2jx1 A_ f1 x1 A 2l12 x21 B 0
h i 11:37
x22 2X x1 2 B 2j2X x1 B_ f2 x2 B 2l21 x22 A 0
are obtained, from which the characteristic formula in the s domain is obtained:
Considering Eq. (11.31) for an undamped case (i.e. damping ratio i is zero) and
approximating the (2, 2) element of the above characteristic matrix as
x1 x2
x22 2X x1 2 2j2X x1 s 4 X x2 2jx2 s
2
The condition of substantial stability requires the expression under the square root
to be negative, which yields the following inequality, called the stable separation:
x1 x2 p
X [ l12 l21 x1 x2 11:40
2
As described so far, asymmetry of the rotating shaft stiffness gives rise to the
secondary resonance [A] and the unstable zone [B, C] illustrated in Fig. 11.12,
making stable operation of the rotor difcult to achieve. The flexural rigidity of the
shaft and the tilting stiffness of the disk (number of nodal diameter j 1) should
therefore be uniform in the circumferential direction. Lessons learned from the
analysis are:
The rotor section should be a true circle,
The disk thickness should be uniform, and
Precise cancellation design is needed for a low damping rotor having asym-
metric stiffness and mass.
z 1 0
where the complex displacement Z 1 , mass matrix M ,stiffness
z2 0 1
2:5 1:5 1
matrix K , unbalance U e,
1:5 2:5 j
1.0 j
Complex eigenvalues
12 1.5 1
1 1 1st
damped eigenvalue = 0.025 j 1
0.05 z1 y z2 0.05
damping ratio 1 = 0.025
0.71 0.71
Q-value = 20
2nd
m1* = 1 21 = 1 1= 1 1
damped eigenvalue = 0.025 j 2
0.71
damping ratio 1 = 0.0125
Q-value = 40
0.71
m 2* = 1 22 = 4 2= 2 2
2D 0 1
asymmetric stiffness matrix DK , and gravity Fg Mg .
0 D 1
As indicated in Fig. 11.16, the real eigenvalues of the M-K system give the
natural frequencies and the corresponding eigenmodes, which are normalized by the
mass matrix. The damping ratio and Q value are also shown, obtained from the
complex eigenvalues of the M-D-K system.
1 1
Using the modal matrix, U /1 ; /2 0:71 , the modal asymmetric
1 1
stiffness, gravity and unbalance are,
" 2 #
1:5 0:5 2x1 l11 2x21 l12
U DKU D
t
0:5 1:5 2x22 l21 2x22 l22
p t 11:44
Ut Fg 2 0 g
t
Ut U ej45 ej45 e
and used to draw the resonance curve in Fig. 11.17. The procedures and input data
to identify the resonance peaks are placed on the right side.
The time history response curves according to Eq. (11.45) and FFT results for
the cases [A], [B] and [C] described above are shown in Fig. 11.18.
[A] Secondary critical speed = 0.5:
A time history response curve is shown in [A] for D 0:1;
l l11 0:75D;g=x2n g=x21 3e.
The peak amplitude according to Eq. (11.18) is 2
Q1 lg=x2n Bin Cout 2
p
Q1
0:75
0:1
3e 9e (output coefcient Cout 0:71 1= 2, input coef-
p
cient = Bin Ut Fg 1; 1 2 and Q1 20). x1 1 is predominant in the
spectrum.
[B1] First critical speed = 1.0:
A time history response curve is shown in [B1].
11.2 Unstable Vibration of an Asymmetric Rotor System 305
[ B2]
30
critical speed
25 1st [ B 1 ] 2nd [ B 2 ]
20
[ B1 ]
45 45
15
[A] modal peak amp. peak = *Q
10 20 40
[C] sensor peak amp.
5
20 0.71 40 0.71
0 = 14 = 28
0 0.5 1 1.5 2 2.5
speed 1
T = 50 1
amplitude ( ) 15 20
0
0
0
20
]
[A 40
15 0 1 2 3 4
T = 100
0.5
15 20
1
0
[dB]
] 0
[B 1
20
15 40
1
( )
0 1 2 3 4
displ.
vib. spectrum
T = 100 1+ 2
10 20 1
0 2 2
[C] 0
1.5
20
15 40
T = 100 0 1 2 3 4
100 20
[ B2 ] 2
0
2
0
20
freq.
100 40
rotational pulse 0 1 2 3 4
sampling time T [s] freq. [rad/s]
1
11.3.1 Thermal-Bow
rub
rub
induced unbalance
HS
HS
in-phase
H >0
opposite phase
H<0
induced unbalance
1 2
the opposite phase to that of the hot spot. These phase relations are stated in a
simplied way. They are also affected by the vibration modes. The generation
factor H of the thermal bow induced unbalance is introduced here, which indicates
in-phase unbalance when positive and out-of-phase unbalance when negative. The
dynamics of the unbalance generation can be succinctly described using a block
diagram of a rst-order delay system.
Figure 11.20 illustrates a spinning rotor in contact with the elastic wall due to
unbalance vibration in a certain mode. The corresponding single-dof model is
where m is the modal mass, c modal damping, k is the modal stiffness plus the
stiffness of the elastic wall, ka is the stiffness of the elastic wall (clearance being
ka
ka
flexible casing
308 11 Stability Problems in Rotor Systems
This relationship is represented by the upper right part of Fig. 11.21. Converting
Eq. (11.49) to a formula for the equilibrium of forces in the rotational coordinate
system:
m 2 1 A
+ + k + j c m 2
+ thermal bend
j
H
k a
fh s + 1 fb
( k m 2 ) A
S
A HS
ka
j cA
j ka A
11.3 Vibration Due to Therma-Bow by Contact Friction 309
The contact point is the hot spot where thermal bow gives rise of unbalance
force, being proportional to the contact friction force lka A. The force appears in a
rst-order delay system as a newly excited unbalance force fh :
H
fh lka A 11:51
ss 1
H
k jXc jlka mX2 A meX2 lka A 11:52
ss 1
In order to apply the Routh-Hurwitz criterion, Eq. (11.53), containing the complex
coefcient, is converted by the transformation s js0 to:
k
which can be rewritten, by introducing the following parameters, x2n ,
m
c ka X
2fxn , aa , p = dimensionless rotational speed and for simplicity, as
m k xn
slaa 2fp 1 p2 Hlaa
\0 11:56
s1 p2 laa 2fp
in-phase
0.3
laa 0:5 30
unstable 0.2
20 0.1
=0
10
stable
H
0
10
reverse phase
stable =0
20 0.1
0.2 unstable
30
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
speed P = / n
1 p2 2 laa 2fp2
H\ p\1
laa 1 p2
11:57
1 p2 2 laa 2fp2
H[ p [ 1
laa p2 1
Physical interpretation of stability is provided by Fig. 11.24. The phase angle of the
eccentricity of the center of gravity of the rotor is led by (in the same direction
as rotation) with respect to the displacement A to the right direction of the rotor. The
angle is less than 90 for rotational speeds slower than the critical speed, and
greater than 90 for rotational speeds faster than the critical speed.
The hot spot is located at the phase of 0 (the right extreme of the rotor
cross-section). Consequently, the thermal bow induced unbalance is right-pointing
11.3 Vibration Due to Therma-Bow by Contact Friction 311
(a) + 2
(b) + 1
+1 +2
2 1 A 2 1 A
S HS S HS
H <0 H >0 H <0 H >0
The block diagram in Fig. 11.21 is a representation in the s domain after Laplace
transformation. The corresponding differential equation in the time domain is, using
dimensionless parameters,
dfh
s fh Hfb 11:58
dt
ep2 f jf
where A 1p2 h 2jfpb .
Simulation results of the complex amplitude At Ax t jAy t for each case
in Table 11.1 are shown in Figs. 11.25 and 11.26.
3 4.
..
. Ax
10 2 A0 10
n=0
2 A2
3 2 1
1
1
10
.4 Ax
.
10 . 10
. A0 3 2
n=0
A2 3
1 2
1 4
10
p = / n = 1.1 a = 0.05 = 0.1
(A) Fig. 11.25 shows the calculation results at the rotation lower than the critical
speed (p = 0.9). The exact stability limit of the in-phase unbalance (H > 0) is
H = 9.37 as shown in the table. Therefore, H = 10 is unstable so that the phase of
unbalance moves against the rotation direction, and the spiral locus of the polar
plot diverges clockwise. H = 7 is stable so that the spiral locus of the polar plot
settles to a point.
(B) Fig. 11.26 shows the calculation results at the rotation faster than the critical
speed (p = 1.1). The exact stability limit of the out-of-phase unbalance (H < 0) is
H = 11.14 as shown in the table. Therefore, H = 8 is stable so that the spiral
locus of the polar plot settles to a point. H = 12 is unstable so that the phase of
unbalance moves in the rotation direction, and the spiral locus of the polar plot
diverges counterclockwise.
The vibration amplitude before rotor-wall contact is, since fh fb 0,
Just before thermal-bow:
ep2
A0 11:59
1 2jfp p2
After the contact, the polar plot settles to a point if the parameters permit stability.
Thus, the terminal amplitude approaches to the equilibrium point in thermal-bow,
since fn Hfb
ep2
A 2 A 1 11:60
1 j2fp laa p2 Hlaa
Example 11.2 Find the equilibrium point in thermal bow for the stable cases
and using the parameters shown in Table 11.1. Conrm that the result is in
agreement with the simulation diagrams.
Answer Substitute the parameters in Table 11.1 into Eqs. (11.59) and (11.60).
fA0 ; A2 g f3:1\ 43 ; 2:9\ 124 g
fA0 ; A2 g f4\ 137 ; 3:7\ 55 g
314 11 Stability Problems in Rotor Systems
The coefcient is a constant reflecting the contribution of the force due to the
AMB, which is determined usually by the displacement in the eigenmode at the
bearing. It is assumed that a PD control law applies where the control force, Fb, of
the AMB corresponds to spring and viscous damping force:
where kd is the direct spring constant, kc is the cross spring constant and c is the
viscous damping factor.
Using the variables in the rotational coordination system dened by
z AejXt ; Fb fb ejXt
The corresponding part appears in the upper right part of the block diagram shown
in Fig. 11.27. Equation (11.63) represents static balance of the forces as observed
in the rotational coordinate system. The vector components are illustrated on a rotor
cross-section in Fig. 11.28.
Since the bearing reaction force fb of the magnetic bearing is generated by the
attractive force of an electromagnet, the rotor surface facing the magnet is heated by
eddy current loss. Consequently the hot spot occurs in the fb direction; it moves under
H
g3 = g 2 = j c + k d + jk c
fh s + 1 fb
11.4 Thermal-Bow Induced Vibration 315
fb
j kc A
fa fb
HS
AMB
HS1
the particular control of the magnetic bearing, e.g. to HS1 by cross spring control
(kc [ 0; kd c 0) or to HS2 by direct spring control (kd [ 0; kc c 0).
The thermal bow induced unbalance fh is proportional to the magnetic bearing
reaction force fb, which is here assumed to be represented by the rst-order delay
system
H H
fh fb jXc kd jkc A 11:64
ss 1 ss 1
Here s is the time constant and H a constant representing the sensitivity to thermal
bow, is added to the right side of Eq. (11.63), as a negative term as well as the
bearing reaction force. The block diagram (Fig. 11.27) shows a corresponding part,
which represents the unusual state in the thermal bow induced vibration.
k c kd kc X
x2n , 2fxn , ad , ac , p (dimensionless rotational speed),
m m k k xn
the stability condition is obtained:
s1 /ad p2 H /ac 2fp
\0 11:67
/sac 2fp 1 p2 H /ad
1 p2 2 /2 ac 2fp2
H[ 11:68
/ac 2fp2
This means that, as shown in Fig. 11.29a, the system is always stable with the
in-phase unbalance (H > 0), and stable above the curve with the out-of-phase
unbalance (H < 0). Since the damping is in the same tangential direction as the
cross spring c, increased damping makes the stable zone narrower. In other words,
increasing damping has negative effects on the stability in this case.
Since the cross-spring control is used around the critical speed, the stable zone
can be approximated as
H[ / for p 1 11:69
(a) (b)
6
in-phase
0
stable
2 d = 0.4
opposite phase
.4 3 1 =0
4 =0
c
2 2 = 0.1
unstable unstable
1 3 = 0.2
6
0 0.5 1.0 1.5 0 0.5 1.0 1.5
speed p = / n speed p = / n
+2
+1
(1)
2
2 +
low
H<0 +1
speed A
HS
< n A 1 2
H>0 1 H>0 H<0 k d only
k c only
HS
+ 2
+2
+
(2) 1
2 H<0
high
A A
speed +1 HS
n < H>0 1 2
1 k d only H>0 H<0
k c only
HS
318 11 Stability Problems in Rotor Systems
direction. The in-phase (H > 0) and out-of-phase (H < 0) unbalance occur, there-
fore, in the lower 1 and upper half 2 of the rotor section, respectively. The system
is inherently stable on the side in which e e1 is located. The side of e e2 is
unstable.
On the other hand, in the case of direct spring control, the hot spot HS2 appears
on the left of the rotor cross-section for a rotor displacement A located in the right
direction. The in-phase (H > 0) and out-of-phase (H < 0) unbalance occur therefore
in the left 1 and right half 2 of the rotor section, respectively. The system is
likewise inherently stable on the side of e e1 in low speed rotation, and also stable
on the side of e e2 in high speed rotation.
The dimensionless form of the representation in the time domain converted from
the s domain block diagram Fig. 11.27 is:
dfh
s fh Hfb 11:70
dt
The polar plots in Fig. 11.30 represent the complex amplitude At Ax jAy for
each case in Table 11.3.
[1] Cross-spring control: The polar plot trajectory has a spiral form.
[2] Direct spring control: Since the bearing force consists of spring force only,
the unbalance and vibration vector are in the in-phase or in the out-of-phase,
and the unbalance added by the hot spot is in the same phase as the existing
unbalance. Therefore the polar plot trajectory representing the thermal bow
moves only in the radial direction, and either settles or diverges, but is not
spiral in nature.
Note: With the relation to this chapter, further information and discussion will
be provided by references, e.g., [107112] for internal damping, [113118] for
asymmetric rotor system, and [119124] for thermal instability, though these are a
very small subset of the entire knowledge.
Chapter 12
Rotor Vibration Analysis Program:
MyROT
Abstract This chapter describes MyROT, a versatile software package for the
rotor vibration analysis of rotating machinery. The calculation is based on a
combination of beam elements according to nite element modeling , termed
1D-FEM, which is discretized by dening the mass, stiffness and damping matrices
according to the actual geometry of the rotating shaft. These matrices are applied to
calculations of natural frequencies, complex eigenvalues for stability analysis,
unbalance vibration by frequency response analysis (FRA) and so on. Specically,
this chapter describes the theoretical background for formulation and presents
outputs of typical rotor dynamic calculations in order to show how this program is
convenient in analyzing rotordynamics. A trial version of the package is available at
http://www.nda.ac.jp/cc/mech/member/osami.html. An input data manual and other
documents related to the package may also be downloaded from the site.
Keywords Software MyROT 1D-FEM Discretization Rotor vibration anal-
ysis Guyan reduction Mode synthesis modeling
To obtain the rotor shaft data, the rotor drawing consisting of a shaft and disks
should be prepared. First, the rotor is sub-divided into two parts contributing mainly
to the stiffness (called the shaft) and contributing to the mass (called the disks). It is
benecial to distinguish these two parts by colors, e.g., yellow and green as shown
in Fig. 12.1. It shows a rotor divided into the beam elements (yellow) of the rotating
shaft between nodal numbers of the left and right sides and the disk elements
(green) attached to the shaft at a nodal point. The former contributes to the stiffness
and mass matrices and the latter only to the mass matrix through added masses.
Node numbers are then located, from left to right, on points where the shaft section
changes. The upper part of the table in Fig. 12.1 summarizes the lengths and
diameters of individual beam elements and the middle part the thicknesses and
diameters of individual added inertia disks. It is strongly recommended to tabulate
the data for individual shaft and added mass elements as shown in the gure.
Nodes and in the gure are the positions of the sliding bearings, which are
modeled using spring and the viscous damping coefcients dependent on the
rotational speed. These coefcients are listed as kij and cij (i, j = x, y) in the lower
part of the table.
Although it might seem tedious, the enumeration of input data combined with
the rotor drawing, as seen in Fig. 12.1, is very useful and important to effectively
12.1 Data on Rotor Systems 323
1 2 3 5 7 9 good example
6
1 2 3 4 5 poor example
7 8 9 10 11 12
complete the calculation. It is noted that there have been many cases in which
negligence of the enumeration at this stage has led to much loss of time.
Since the bending theory of beams assumes that the shaft length is larger than the
diameter, sections of shaft that are almost uniform, e.g., with diameter changes at
corners, edges and small grooves in the shaft, need not be divided into too small
sections. Although the software includes the theory of shear deformation to com-
pensate the input of very short beams, too many nodes will lead to large matrices
and therefore excessive calculation times.
The matrices in MyROT have a banded nature for the shafting part. Therefore, as
seen in Fig. 12.2, the node numbers at both ends of a shaft element should
preferably be as close as possible. The node numbers of a connecting spring ele-
ment are also recommended to be neighbors, otherwise the bandwidth of the
stiffness matrix may become too large in some cases. For example, the two-shaft
rotor of Fig. 12.2 should result in minimal bandwidth of the matrices.
1 2 3
G ( s)
large small
k Cb k () C b () k ( ) C b ( )
b b
b
7
small 8
large 6
small
8 10 N/m 4 10 N/m 10 N/m
is absent because no node in this system is constrained. For the input format on
each card, the reader is referred to the HELP section of the software package.
The total number card requires designation of the bandwidth of the matrices. It
can be estimated using the pair of the greatest difference of node numbers N1, N2
for the ends of shaft elements by the formula
Bandwidth Abs N1 N2 1 2:
Another way is to start with an appropriately large value of the bandwidth. Once the
input data have been loaded, the exactly calculated value of the bandwidth is
printed, which can be used subsequently.
A bearing may be represented by a spring-damper system as shown in Fig. 12.4.
The ball bearing is usually regarded as a constant spring coefcient at the input
data group (7). The sliding (oil lm) bearing is represented by the spring and
damping coefcients dependent on the rotational speed at the input data group (9),
prepared as kij X and cij X; i; j x; y. As a special option, the magnetic
bearing data are required to be input as a transfer function G(s) only before
executing AMB related calculations. For the purpose of approximate evaluation of
rotor vibration, bearings or may be input as the predetermined approximate
values of the spring and damping coefcients at bearing portions, being indepen-
dent from the rotational speed and dened at the input data groups (7) and (8).
326 12 Rotor Vibration Analysis Program: MyROT
12.2 Matrices
The following matrices are constructed using input data such as shaft dimensions
and boundary conditions:
Mass matrix: lumped mass matrix M
Stiffness matrix: Ks for the shafting, Kij (i, j = x, y) for the bearing spring
Damping matrix: Ds for material damping in non-rotating structural components, Dr
for material damping in rotating parts, and Dij (i, j = x, y) for damping coefcients
at bearings
Gyroscopic matrix: G
These matrices are either diagonal, as the case of the mass matrix, or banded
matrices as with the shaft stiffness matrix.
The equations of motion are, in terms of the displacement vectors x, y in the X, Y
directions,
where D = Ds + Dr.
As explained in Sect. 7.1, these can be rewritten using the complex displacement
vector z = x + jy as
where
practical to reduce the number of nodes meshed for vibration calculations. The
Guyan reduction method [15] is one such procedure.
MyROT permits a user to assign most important nodes in the node coordinate
card group (5) by indexing the variables D (translational Displacement of the node),
A (tilting Angle of the node) and B (Both of translational displacement and tilting
angle of the node). The indexed nodes are called the master coordinates and uns-
elected nodes the slave coordinates. Usually the displacement (D) of the nodes
provides sufcient information for the master/slave selection; A or B are used in
special models only.
Figure 12.5 shows a rotor divided into 36 nodes (72 dimensions including
translating and tilting motions). This is reduced to dimension 13 by assigning the
node numbers correspond to the bearing and disk mounts, by indexing nodes by the
shaded (red) circles, with respect to the variable D. The same procedure chooses the
shaded circled nodes for the master coordinates to reduce the size of matrices from
10 nodes 2 = 20 dimensions to dimension 7 in Fig. 12.1.
The bearing journal locations must always be chosen for the master coordinates
in MyROT.
After choosing the master and slave coordinates, z1 and z2, respectively, the
procedure described in Sect. 4.1.2 is employed: The slave coordinates are inter-
polated by the master coordinates according to
z1 Ks11 Ks12 z1 Keq
Ks t z1 12:3
z2 Ks12 Ks22 z2 0
The entire coordinates including the slave coordinates are then dened by the
master coordinates:
z1 E
z T g z1 12:5
z2 d 1
As shown in Fig. 12.6, the diagonal or banded matrices are transformed to fully
populated matrices having the dimensions of the master coordinates, the process
being termed as Guyan reduction. MyROT uses this reduction method as necessary
for alleviating the burden of full order calculations.
328 12 Rotor Vibration Analysis Program: MyROT
coordinate
mass matrix M
master Mg
n1
..
di full n1 z1
Tg
ag
slave
on
n2
al
n1
nd
full n1 z1
n2
Tg *
The bearing nodes are chosen for the master coordinates and remain after the
transformation; the bearing stiffness or damping factor can be directly superim-
posed on the reduced matrices arising from the Guyan reduction.
MyROT frequently uses the mode-synthesis model [16, 17] as a more efcient
method to generate reduced order models. The procedure is described here in a
more general manner using matrices in Sect. 4.1.3. The method is similar to the
substructure method or Craig-Bampton method in 3D structural vibration analysis.
In a rotor system, however, only the 1D shafting is treated, and therefore the
method is less complicated.
In this section, the master node is assigned more strictly. The master coordinates
z1 should always include the rotor displacement at the journal bearing portions.
Other important nodes may be included, but usually only the bearing portions are
enough. Then strictly selected master coordinates, i.e., the boundary coordinates,
might result in a reduced number of the master coordinates than in the Guyan
method of the previous Sect. 12.2.1. Now, it is assumed that displacement of all the
nodes except the boundary coordinates z1 (the bearing journals, etc.) belong to the
slave coordinates z2. Neglecting the gyroscopic effect, the equation of motion of the
conservative M-K system is considered:
M1 0 z1 Ks11 Ks12 Kbrg 0 z1
0 12:7
0 M2 z2 t
Ks12 Ks22 0 0 z2
330 12 Rotor Vibration Analysis Program: MyROT
Usually m = 2 (two straight lines for the rigid body modes), Keq = 0. The eigen
modes / of the internal system are obtained by solving the eigenvalue problem for
the slave system with the journals constrained:
where
M2 /t M2 / Diagonal mi /ti M2 /i ;
h i
K2 /t Ks22 / Diagonal mi x2qi :
m
mass matrix M Mq
boundary (bearing) ..
m z1
0 number of
slave ..
n2 Tq eigenvector n
0
As shown in Fig. 12.7, since the bearing journal displacement z1 (dened as the
boundary coordinates) remains after the transformation, the direct superposition of
bearing information, e.g., kij and cij, is then possible.
The displacement of the nodes on an elastic round shaft element (Fig. 12.8) is
represented by four variables: deflections d1 ; d2 and tilting angles, h1 and h2 .
Representing them as complex displacements, the discrete equation of motion for
the transversal vibration of the beam element is
2 3 2 3 2 3 2 3
d1 d_ 1 d1 V1
6 h1 7 6 h_ 1 7 6 h1 7 6 M1 7
M6 7 6 7 6 7 6 7
4 d2 5 jXG4 d_ 2 5 K 4 d2 5 4 V2 5 12:12
h2 h_ 2 h2 M2
m = Al = d 2l
Fig. 12.8 Shaft element 1 2
M1 M2 4
, l, d, EI m 2
V1 V2 Ip = d
8
1 1 2 2 d2 l 2
Id = m +
16 12
332 12 Rotor Vibration Analysis Program: MyROT
where
MyROT performs various shaft vibration analyses using the input data. The anal-
yses are batch commands according to the items specied through the analysis
menu. The analysis menu window in the MS-DOS and Windows/Visual Basic
versions are shown in Figs. 12.9 and 12.10, respectively.
Frequently used job commands include the following:
(1) RWDATA (Read & Write DATA): Reads the rotor data and information
needed for analysis;
Construction of matrices used in 1-D nite element (beam) model and Guyan
model or mode synthesis reduction model are prepared for other menu. This
command must be executed before any other commands.
(2) ROTPLT (ROTor conguration PLoT): Plotting the rough drawing of the
rotor from the input data.
c: [IBM_PRELOAD]
2 : ROTPLT 6 : DELCTG
C:
Exec .out plot Exec .out plot
H9BADATA
MyROT Kato01SIdat
DATA KIKU001.DAT 3 : FRESR1 7 : BRGEIG
DEBUG KIKU001g.DAT
KIKU001gSIDAT
KIKU001SIDAT Exec .out plot Exec .out plot
(3) FRESR1 (FREe vibration of Symmetric Rotor with isotropic support, type =
1): Natural frequency analysis of non-rotating system, i.e., without gyro-
scopic effects and with symmetric bearings supports Kxx = Kyy from the
viewpoint of the averaging bearing stiffness values with no damping:
x2n M/ Ks Kxx /
(4) FRESRG (FREe vibration of Symmetric Rotor with General support form,
type = 6): Complex eigenvalue analysis on an entire system dened by the
input data (1)(9) at a specied rotational speed using the Guyan method,
considering all the parameters including the gyroscopic effect and the eight
constants of the oil-lm bearings without the approximation.
(5) CRTMAP (CRiTical speed MAP): Showing the behavior of the critical speed
when the bearing spring constant changes as the parameter.
(6) DFLCTG (DeFLeCTion generated by Gravity): Showing the deflection curve
of the shaft by its own weight. The baseline is the lines between both bearing
centers.
(7) BRGEIG (oil BeaRinG parameters + EIGenvalue analysis): Continuous
analysis of complex eigenvalues in a certain range of rotational speed with
consideration of an entire input condition related to oil bearing data and AMB
data. Mode synthesis model and the tracking method for the complex eigen-
values are applied.
(8) UNBLINC (UNBaLaNCe response analysis): Plotting unbalance resonance
curves for the specied unbalance distribution.
See HELP for other analysis commands.
334 12 Rotor Vibration Analysis Program: MyROT
ROTPLT/D Drawing
ROTPLT
100
Shaft diameter (mm)
80
60
40
20
0
-20
-40
-60
-80
-100
0 200 400 600 800 1000
Shaft Length (mm)
FRESR1/D Drawing
FRESR1
1.0
0.5
1
Deflection
0
5 3
-0.5 4
2
-1.0
0 200 400 600 800 1000
Shaft Length (mm)
FRESRG/D Drawing
Speed = 10 Hz
FRESRG Eigenvalues
Y No.1 -0.499 +j 5.33 Hz
2
No.2 -0.498 +j 5.33 Hz
1
No.3 -0.0028 +j -46.8 Hz
X No.4 -0.00352 +j 47.3 Hz
-2 -1 0 1 2
-1 No.5 -0.00162 +j -177 Hz
4 No.6 -0.00169 +j 179 Hz
-2
No.7 -0.000355 +j -366 Hz
500
No.8 -0.000329 +j 370 Hz
3
1000
Animation Length(mm)
This command gives basic information for rotor design. The map along with the
bearing stiffness as the abscissa axis permits approximations of the critical speed as
the axis of the ordinate. The left side is close to free-free and the right pinned-pined
as the boundary condition at the bearing portions.
336 12 Rotor Vibration Analysis Program: MyROT
CRTMAP/D Drawing
CRTMAP
1000
Natural Frequency (Hz)
100
10
1
100 1000 10000 100000
Spring Constant ( N/mm = KN/m )
1:File 2:Edit 3:Plot 4:Print 5:Default 6:Quit
UNBLNCa/D Drawing
UNBLNCa
50 0
90
(deg.)
40 180
Amplitude (m)
270
30 360
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Rotational Speed (rps)
UNBLNCa/D Drawing
UNBLNCa
90
180 0 10 20 30 40 50
Amplitude
270
BRGEIG/D Drawing
Damping Ratio
0.5
40 q4 q1
2 0.1
20 1
3 0.05
4
0
0
0 10 20 30 40 50 60 70 80 90 100
Rotational Speed (rps) Gauss
Fig. 12.17 BRGEIG (damping ratio and natural frequency versus speed)
BRGEIG/D Drawing
BRGEIG if flag=5 Im
400
3 1
300
4
2
200
100
Re
-50 -40 -30 -20 -10 0 10 XY
DFLCTG/D Drawing
DFLCTG
100
Shaft (mm)
-100
0 200 400 600 800 1000
Deflection(m)
200
100
0
-100
-200
0 200 400 600 800 1000
Shaft Length (mm)
All scales of the abscissa and ordinate in the screens as shown above can be
adjusted by selecting parameters in the EDIT screen as shown in Fig. 12.20.
Note: As rotordynamics software, references [126129] are commercially
available as seen in each Website. A very limited number of references [130135] are
here listed as the software application provides further information and discussion.
Appendices
where M is the mass matrix, D the damping matrix, K the stiffness matrix, G the
gyroscopic matrix, X the rotational speed, e F nonlinear force, etc. (where << 1 is
small factor) and Z the displacement vector.
In the eigenvalue problem for the basic conservative M-K structural system:
x2n M/ K/ A:2
the coefcient matrices M and K are positive denite and symmetric matrices.
Therefore, the solution can be written as
With the transformation to the modal coordinate g that corresponds to the natural
frequency xn and eigen mode /:
Z /g; A:4
substituting Eq. (A.4) into Eq. (A.1) and multiplying by t from the left approxi-
mately yields the modal equation of motion.
Regarding the basic system as an M-D-K system, the eigenvalue problem is:
M 0 /v D K /v
k
0 K /d K 0 /d A:7
B A : coefficient matrices
Since the coefcient matrices B and A are real symmetric matrices, the eigen-
vectors are orthogonal through the coefcient matrix as follows:
Zv k/
g; A:9
Zd /
substituting Eq. (A.9) into Eq. (A.6) and multiplying by k/t /t from the left:
Considering that
g_ kg; A:10
Thus, the equations of motion (A.5) and (A.11) in the modal coordinate system
are identical regardless of damping. It should be noted, however, that the modal
parameter values (modal mass, modal damping, modal stiffness) are real in the
former case and complex in the latter.
As well as Eq. (A.6), Eq. (A.1) is rewritten as the state equation, with the basic
conservative M-G-K rotating system:
M 0 Z_ v jXG K Zv DZv eFZd ; Zv
A:12
0 K Z_ d K 0 Zd 0
t BU ! diagonal; U
U t AU ! diagonal A:14
jx1 /1 jx2 /2
where U is the mode matrix.
/1 /2
With the transformation to the modal coordinate g that corresponds to the natural
frequency jxn and eigen mode displacement /
Zv jxn /
g; A:15
Zd /
t /
substituting Eq. (A.15) into Eq. (A.12) and multiplying by jxn / t from the
left, and manipulating as in Eq. (A.10) yields the approximate modal equation of
motion.
t M/g jX/
/ t G/g_ /
t D/g_ /
t K/g /
t eF/g; jxn /g 0 A:16
More specically, assuming that the amplitude and phase are slowly varying
variables characterized with << 1.
da du
eAa; x eBa
dt dt
where x xd 1 cp=2, then eA and eB can be determined. The forward and
backward natural frequencies obtained by Eq. (7.8) are thus used as the basic
natural frequency x. The velocity and acceleration are obtained by differentiating
the displacement, and retaining the small e by the rst order for simplicity,
Appendices 345
Substituting Eqs. (B.2)(B.4) into Eq. (B.1) and equating the real and imagi-
nary parts of the coefcient of eju in the left and right sides, with the dimensionless
parameters given in Eq. (7.5), yields
x kc xd l xd
a_ eA cd a fd c a
2mx GX x 1 cp=2xd =x 2 x
cp xd l xd
xd 1 fd c a
2 x 2 x
xcc xd
u_ x eB x x f
2mx GX 1 cp=2xd =x c
B:5
a_ eA cp xd l xd
Real part : a xd fd 1 xd c
a a 2 x 2 x B:6
Imaginary part : q u_ x eB x xd fc
k cp lc cp
Therefore; fd 1 j 1 jfc B:8
xd 2 2 2
1
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Index
A Bearing, 4
Acceleration, 36 Bearing center, 181
Active magnetic bearing (AMB), 136, 314 Bearing reaction force, 31
Added inertia, 322 Bending vibration, 8
Added mass, 15, 322 Blade, 257
Added mass of spring, 16 Blade phase angle, 282
Air conditioner, 2 Blade resonance, 273
AMB, 141, 175, 325 Blade-shaft coupled vibration, 268
Amplitude, 27 Block-diagonal, 267
Amplitude envelope, 20 Block diagram, 24, 214
Anisotropic bearing, 189, 206 Bode plot, 27, 214, 336
Anisotropic stiffness, 251 Boundary coordinate, 81
ANSYS, 267 Boundary force, 82
Anti-resonant (or zero) frequencies, 100 Boundary spring constant, 87
API 617, 175
API standard, 33 C
Approximate evaluation, 181 Campbell diagram, 180, 273
Approximate solutions, 232 Cantilever, 82
Aseismic evaluation, 173 Centrifugal coefcient, 254, 256259
Asymmetric rotor, 293 Centrifugal compressor, 141, 278
Asymptotic solution, 344 Centroid, 26, 105
Characteristic equation, 185, 217
B Characteristic root, 19
Backward natural circular frequency, 160 Children, 92
Backward natural frequency, 256 Circular node, 254
Backward propagation, 243 Circular whirling, 242
Backward resonance, 169 Clearance gap, 175
Backward wave, 273 Closed loop, 221
Backward wave propagation, 272 Closed loop transfer function, 222
Backward whirl, 155 Complex amplitude, 26
Balance quality grade, 109 Complex displacement, 26, 326
Balda chart, 202 Complex eigenvalue, 19, 181, 209, 218, 321,
Ball bearing, 4, 325 334, 337
Ball bearing defect, 176 Congruence transformation, 46, 85
Ball diameter, 176 Congruent transform, 330
Banded matrices, 326 Conservative, 15
Bandwidth, 325 Conservative system, 184, 189
Base excitation, 168 Contact angle, 176
Beam element, 321, 331 Contact friction, 308
O R
Observable, 49 Rapid acceleration, 35
Off-diagonal matrix, 330 Rayleigh damping, 47
Oil-lm bearing, 337 Rayleigh quotient, 63
Oil whip, 211 Real symmetric, 342
Onset frequencies, 211 Recess, 177
Open-loop, 213, 221 Regular phase pitch, 146
Open-loop frequency response, 213, 217, 221 Relative coordinate, 90
Open-loop transfer function, 214, 222, 236 Residual permissible unbalance, 108, 109
Optimal damping, 234 Resonance, 9
Optimal damping design, 235 Resonance condition, 178, 245, 270, 274, 277,
Optimal design policy, 239 281
Orthogonality, 46, 341 Resonance curves, 27, 165
Orthogonality condition, 53 Resonance frequency, 114, 252, 278
Outer race, 176 Resonance sensitivity, 123, 174
Out-of-phase, 107 Rigid rotor, 108
Out-of-phase balancing, 149 Rod, 292
Out-of-plane mode, 255 Roller bearing, 4
Output matrix, 43 Root Loci, 210
Index 359
V W
v_BASE, 7 Washing machine, 3
Vector locus, 28 Wear, 291
Vector monitor, 35, 111 Whirling, 29, 156
Vibration characteristics, 181 Whirling motion, 155, 163
Vibration Engineering Database Committee, 7 Whirling trajectories, 172
Virtual absolute coordinate, 90 Wire, 292
Viscous damping coefcient, 18, 182