PRODUCT www.revacranes.

com

CATALOG REVA INDUSTRIES LIMITED

UNIT I: Plot No 28, Sector 25,
Faridabad - 121004, Haryana, India
UNIT II: Plot No 164, Sector 24,
Faridabad - 121005, Haryana, India
INDUSTRIAL CRANES
Industrial Cranes
Revas Double Girder EOT Cranes are fine examples of practical, intelligent, reliable , economical and
balanced solutions for Overhead Handling of loads. Be it for a foundry shop or a godown, our cranes
have been designed and manufactured for all needs. By embracing high level of standardisation and
continuous evolution of our components for the past 5 decades, we have come to serve an honourable
clientele, which includes, BHEL, SAIL, Tata, L & T and many more.

Read on to know why Revas cranes are your best bet!

End Carriages
End Carriages are of standardised wheel bases in R-10 series.
These Box shaped carriages are of welded construction with R-Block
bearings. The fabricated end carriages are machined on a horizontal
boring machine ensuring perfect axial alignment, parallelism and
perpendicularity of the wheels individually and in pairs.The
construction of R blocks is such that it is easy wheel
maintenance/change. Rubber/spring buffers are supplied according to
requirements.

Crane Wheels
The double flanged cylindrical wheels are made from high
strength C55MH75 steel. Running surfaces are hardened to
26 HRC. The wheels run on self aligning antifriction roller
bearings and have substantial flanges on either side of the
machined running face. The wheels are shrunk fit onto their
respective axles. The split housing design allow easy
replacement of the wheels.

Travelling Machinery
Compact modular travelling machinery unit consists of a hollow output shaft
gear box to be mounted directly on the wheel axle thus eliminating any
chance of misalignment. These units are maintenance free and supplied with
squirrel cage/slip ring motors with disc/electro-hydraulic thruster brakes.
The gears and pinion in the travelling machinery are 100% helical, hardened
acheiving 99% efficiency.

Planetary Gear Boxes /Micro-Drives

Depending on customer needs the crane can be equipped
with micro-drive using Revas own well balanced planetary
gear boxes for obtaining creep speeds (ratio 10:1 or 5:1) for
hoisting, traveling and traversing motions. The planetary
units have favourable volume to power ratio because of
power sharing between gear meshes.
Brakes
Reva provides 100% Redundancy in Hoisting brakes by
providing 2 brakes each of 150% of the required torque.
The thruster brake are operated by an integral 3 phase
squirrel cage motor. In travelling motions, electromagnetic
disc brakes are mounted directly on motors. D.C brakes
and other combinations for hoisting and other motions can
be provided for specific application on request.

Controls
Pendant, cabin or radio remote
operated cranes can be supplied in any
mode or combination of modes. As a
standard Trailing type Pendant is
provided in Double Girder crane.
Adequate protection by way of single
phasing, phasing reversal, overloads ,
brakes are some of the standard
features. Dynamic brakes suitable for
slipring/squirrel cage motors for precise
handling can also be supplied. The sheet
steel-metal housings are constructed to
accommodate the power and control
circuits in a single cubicle having
built-in cable trench underneath. The
spacings and making are as per IS
specification. Cranes with VVVFD
control can help achieve stepless speed
variation and have various inbuilt
motor protections.

Cabin
Constructed from sheet-metal the cabins are suspended either
on one side of the crane or in the middle. They are open types
for indoor use or close types for outdoor use. Air conditioned
cabins are also available. All cabins have a protective panel and
controls are ergonomically placed for maximum comfort to the
operator. Emergency switches too are provided.

Rope System
The drums are made of seamless steel
pipes or pipes fabricated from plates
tested as per ATSM/IS. The drum is
coupled to the gearbox and this
facilitates easy removal and
maintenance. Wire rope is fixed with
double slot camps. Nonrotating, high
strength special Hyflex wire ropes,
manufactured for use on hoisting
equipment, are used with safety as per
IS standards.
Hooks & Sheaves
Hooks can be plain shank trapezoidal section or ramshorn type.
Sheaves are of cast iron or of fabricated construction mounted on
antifriction bearings. Forged/rolled steel sheaves are used against
specific requirement.
Hooks are fixed with thrust bearings in well-designed Cross Heads
for maximum manoeuvrability. Each hook is proof load tested
as per IS:15560

Quality Assurance
All cranes, its assemblies, sub-assemblies are tested
as per a Standard Quality Plan including proof load &
over load test. Various stage inspections as per
standard QAP can be witnessed if needed.

Starts
Design
The strength of any product is ensured by its design. At Reva, we lay
special emphasis on the all aspects of design - functional, structural,
aesthetic and economic. There is a continuous evolution of the
components and of the production processes at our design
department, to give you improved functionality
and new features in the product line.
We are fully equipped with CIM facility
and dynamic design programmes which
allow optimised designs for different
requirements.
We are abreast with latest international
standards and practices in material
handling. Renowned academic institutions
also help in upgrading the products.
FEM technique is used to design the
structures of the crane. Alongside is the
picture of the behaviour of the traverser
end-carriage with the application of load.

Structure
Tested steel plates to IS:2062 Gr. A or B are
obtained directly from the main steel producers and
cut to needed sizes, All weldings are done with Modern
day welding machines and qualified and experienced
welders ensuring proper edge preparations and weld fit-ups etc.
Further radiography is used for weld in tension to ensure perfect weld.
Certain percentage of tillet weld is subjected to DPT (dye penetrant
test). We have used techniques to avoid distortion and reduce stress
concentrations. Proper comber is provided for long life of the girders.

Gear Boxes
Gear boxes and couplings are the heart of any crane and are responsible
for the reliability factor. Reva therefore, chose to manufacture vital crane
components in house, ensuring their quality, compatibility and
serviceability. The gear unit use hardened helical gears in R 20 series,
which run silently with good lubrication and are vibration-free steel
fabricated stress relieved or graded cast iron housing. The gear units
have long life and are almost maintenance free. All gears, pinions in gear
boxes conform to DIN-8/AGMA-12 tolerances.
The design of gears and pinions is verified with the help of the software
from CMTI based on the Buckingham Method of Gear design.
The weight/power ratio is optimised by the use of case hardened low
carbon-alloy steel of high strength (58-62 HRC).
The gear reduction efficiency is as high as 99% per reduction.
Computer aided design based on Buckingham dynamic
load equation is adopted by Reva for pinions and
gears for compact and robust gear boxes with
safety factor > 1.25. The pinions are integral
with shafts for better strength characteristics
ensuring life of 40000 hours or more.

Couplings
Revas flexible geared couplings meets the
acceptance norms, set forth in
IPSS:1-01-005-86 specification followed the
Indian Steel Industry.
The couplings are known for the highest
possible torque transmission capability,
great mechanical flexibility and ease of
compensation for angular, parallel and axial
misalignments of connected shafts with minimum
power loss.
Gear Hubs and outer sleeves are manufactured from medium
carbon steel. The teeth are induction hardened to 30 HRC for
longer life and are generated by an involute system with 30 degree
pressure angle, making a quantum breakthrough in coupling design
and performance. The coupling parts and gears are interchangeable.
 The Reva Advantage

Reva Heavy Duty Industrial Cranes

In-house manufacturing of 100% crane components ensure high performance
reliability

Standardised modular components and assemblies, permit easy replaceability and

save on expensive down time

In-house testing of components and assemblies done as per QAP to ensure safety and
reliability

Lower headrooms with optimised construction and lighter weight cranes

Cranes conforming to FEM, DIN and BS Standards can also be delivered.

We promise to give your business the elevation it deserves,

in just 7 days!
Contact Us: mkt@revacranes.com | +91-98994-84744
Indoor, Cabin operated with Auxiliary Hoist,
Double Hook, Double Girder EOT Crane.

1. A corner load is the sum of wheel load in a single corner.

2. Crane height is total distance from the top of Gantry Rail to the topmost point of Crab.
 Indoor, Cabin operated, Single Hook,
Double Girder EOT Crane.

1. A corner load is the sum of wheel load in a single corner.

2. Crane height is total distance from the top of Gantry Rail to the topmost point of Crab.
ELECTRIC WIRE ROPE HOISTS
Reva offers you RH Series of Heavy duty Electric Wire Rope Hoists conforming to IS
3938:1983 and classified according to FEM/ISO. Engineered and manufactured
in-house according to Quality Assurance Plan, our hoists match those made by
renowned European hoist manufacturers. Energy efficiency, compact and cost
effective, our hoists achieve speeds with liberal margins for voltage fluctuations,
ambient temperature, gear efficiency.
Read on to find out why Revas hoists will be your best buy!
Frame
Fabricated from steel plates and made of rugged
construction, our frames are machined and bolted with
special fixtures.
Gear Cases
Gear cases in graded cast iron or fabricated are duly short
peened and stress relieved.
Gear & Pinions
Reva is known for in house design & manufacturing of
gear and pinions, thereby ensuring their quality,
compatibility and serviceability. All Helical gears and
pinions integral Lease with shafts are made from
hardening low-carbon alloy steels and hardened to 55-60
HRC. High-speed gears and pinions are profile ground
and are well lubricated to make noiseless movement
with maximum efficiency, which helps save electricity.
Gears and pinions conform to DIN8/AGMA-12 standard.
Rope Drum
Rope drum made from seamless steel pipe, revolves on
heavy duty self-aligning roller bearings. The CNC
machined spiral grooves accommodate the rope in one
layer, allowing 2 full turns of the rope on the drum, when
the hook is at its lowest position. Drum size corresponds
to Class IV of IS, ensuring lower head rooms and high
rope life.
Rope Guide & Retainer
Rope guide leads the rope into the spiral grooves in the
drum and retains it in the groove, preventing overlapping
on or loosening off the drum.
Wire Rope
Non-rotating type wire ropes brought from reputed
manufacturers, made of best plough steel, conforming to
IS: 2266, are used with every Wire Rope Hoist. Safety
quotient is appropriate to the class of duty.
Hook Block
Standard forged trapezoidal section hooks of IS: 15560 are
used. Hooks are carried on a steel cross head on thrust ball
bearing. The sheaves, supported on ball bearings, have
dimensions corresponding to relevant IS.
Motors
High starting torque, crane duty, totally enclosed
squirrel cage induction motors in international frame
sizes of reputed make are used. Motors conform to IS :
325. All motors used are suitable for 415 + 10% V, 50 +
5%Hz 40% CDF and are derated for higher duties, 50
degrees C Amb temperature. Motors suitable for
different voltages and frequencies can be provided.
Brakes
Fail Safe D.C Disc brakes is a standard feature for
hoisting. The brakes are fitted with Asbeto-Free
lining. The motor fan on the rear of the brakes keeps
the motor and brake cool. A manual release lever is
provided in case of emergency or power failure.
Cross Travel is provided with A.C./D.C. brakes.
Mechanical
All Gears, Pinions, Rope Drums, Wheels, Sheaves are
manufactured in state-of-the-art turning centres,
which ensure dimensional accuracies, consistency,
repeatability and above all perfect profile and
contours; thus leading to higher fatigue life.
Wheels
Closed die forged from medium carbon Alloy steels,
these wheels are produced on CNC turning centre
for accurate bore and tread profile. Two large dia
ball bearings are used for better rolling effect and
stability.
Controls
The operation is through Pendant Push Button
Station, having control voltage of 24V/110V for
maximum safety of operator through flush type
hold on push button housed in IP: 55 enclosure.
Electricals of reputed make such as Siemens, L & T
are used. Individual motors are protected by HRC
fuses/MCBs and overload relays.
Limit Switches
A standard limit switch is used for max up and max down
and cross travel motion as a standard feature.
 BI - Rail Hoist Overload Limiter
Reva RH Series Hoists can be fitted with an overload protection device,
including a micro switch with single cut-in that measures the amount of
applied load and dynamic, inertial effects of load handling. When the set
calibration values are exceeded, the load limiter microswitch cuts in and
opens the control circuit of the hoisting controls as an option.

Trolley
Electric Wire Rope Hoists can be supplied for fixed mounting; with geared
trolley for manual operation or with trolleys suitable for curved path of
travel are also supplied as opt???? electric driven trolleys, according to
customers requirements.

Ultra Low Head Room

Ultra Low Headroom hoists are available for capacities up to 25 tonnes.

Low Read Room BI- Rail Hoists

25 tonne capacity trolleys are used double girder cranes.

Ultra Low Head Room Hoist

Options:
VVVF A.C. Drives for stepless speed control
Radio Remote Control
Overload Limiter
Trolley suitable for curved path
Customized Hoisting & travel speeds
High lift Hoists

Advantages
Stress analysis of
Hook Cross-Head Energy Efficiency

Saving on infrastructure with lower head rooms

Quality Consistency

High gearing life with Helical gearing

Perfect balancing of Load

Adjustable trolley to suit different beam widths

Pro-engineered on Pro-E software

giving optimisation, safety and reliability

Convinced to buy Revas Electric Wire Rope Hoist?

If you are, we can deliver in 7 days!
Contact Us: mkt@revacranes.com | +91-98994-84744
 TECHNICAL SPECIFICATIONS OF STANDARD ELECTRIC WIRE ROPE HOIST

S.W.L. MODEL HOISTING TRAVELLING LIFT HOISTING C.T. DIMENSIONS

(IN K.G) NO. SPEED SPEED IN MOTOR MOTOR
MPM MPM (MTR.) (KW) (KW) A B C

250 RNS 04 8 16 6 0.55 0.25 400 315 670

500 RNS 06 6.3 16 6 0.75 0.25 500 380 700
1000 RNS 06 3.15 16 6 0.75 0.25 600 380 860
2000 RNS 08 3.15 16 6 1.5 0.25 700 440 930
3000 RNS 08 3.15 16 6 2.2 0.25 800 440 970
5000 RNS 10 3.15 16 6 3.7 0.25 900 555 1095
8000 RNS 10 3.15 16 6 5.5 0.55 1100 555 1095
10000 RNS 16 3.15 16 6 7.5 0.55 1200 800 1265
12500 RNS 16 2.5 10 6 7.5 0.55 1250 800 1370
15000 RNS 16 2.5 10 6 7.5 2X0.55 1400 800 1445
20000 RNS 16 1.6 10 6 9.3 2X0.55 1750 800 1795
25000 RNS 16 1.6 10 6 9.3 2X0.55 2000 800 1900

1. Hoists with different speeds & lifts upto 125M can be offered.

2. Hoist suitable for Hazardous areas Zone 1, Zone 2, Zone 22 as per Aten
are also available.

3. Hoists for moving on curved beams are available.

Issue:
*Reva reserves the right to modify or improve its equipments described in this catalogue. Rev. September 2017
TRAVELING MACHINERIES
& WHEEL ASSEMBLIES
Travelling Machineries & Wheel Assemblies
Reva offers one of the finest available selection of energy efficient Travelling
Machineries with built-in reliability, in-house manufactured components and
optimal engineering using the latest designs, materials, manufacturing & quality
assurance techniques. Keeping pace with technological advances in terms of
modularisation and standardisation, Reva has developed a system of
Travelling/Traversing and other mechanical engineering requirements which are
divided into 4 independent modules:
1) Shaft Mounted Gear Boxes in sizes TM 04, 06, 08, 10, 12, 16 to suit various motor rating and
output speed requirements with added features given below.
The staggered and rationalised centre distances reduce the overall size and
reduce noise due to balancing of forces.
The arrangement for mounting a torque arm is an integral part of these
gear machineries.
The free-input shaft is an option to suit any international IEC motor frame size/
we also provide standard crane duty brake motors.
The output gear shaft is either hollow ground to be keyed or solid shaft to be shrink
disc fitted with the required driven equipment.
2) Double flanged Rail Wheel assemblies of diameter 160mm to 500mm, in R-10 series,
are suitab le for travelling/traversing for varied sizes of rail and for different standardised
speeds.
3) Squirrel Cage motors from 0.18 to 25.0 KW are available. All squirrel cage motors are
standard motors with built-in disc brakes manufactured by an ISO:9001 company and
have C.E. marking also.
4) State of the art voltage variable frequency A.C drives are available for stepless speed control.

Material of Construction

Gear Cases Wheel Blocks

Gear Cases are cast iron FG 200 or cast aluminium LM-6
duly shot peened, stress-relieved and machined on
up-to-date CNC manufacturing centres.
Gears & Pinions
Gears are designed in R-20 series. All gears and pinions
manufactured from low carbon alloy steels are 100% Helical,
Case Hardened & Profile Ground conforming to DIN-7
standard.
Shafts
Output shafts of travelling machinery are manufactured
from medium carbon alloy steels and are hardened and
ground. All keys are as per DIN-6885.
Wheel Blocks are fabricated from IS:2062 steels. These blocks are
accurately fabricated and machined to achieve required parallelism
and perpendicularity of the wheels. An adapter plate is provided for
welding of distance pieces to obtain required wheelbase. The distance
pieces can either be standard rolled channel iron or fabricated box or
tube depending on the design requirement. After fixing the distance
piece these wheel blocks become end-carriages for cranes or are used
for other mechanical engineering usage.
Eccentric Bush
An eccentric bush is provided in the wheel block for the purpose of
height adjustment of the wheel to the tune of 5mm. For eg, if some
particular wheel is not sitting properly on the rail, then with the help of
an eccentric bush the wheel can be lowered to make it sit on the rail.

Wheels
Wheels are manufactured from forged medium carbon alloy
steel and are machined on up-to-date on CNC turning
centres. The wheels are hardened to hardness of 26 HRC and
axles, shrunk-fitted into the wheels, are also hardened and
ground. The driving wheels have an extended axle to fit into
the hollow shaft of the travelling machinery with a key or
shrink disc.
Bearings
The moving axle in the wheel assemblies are mounted on amply rated
spherical roller bearings to give maintenance-free service for a long time.
Surface Finish
All wheel blocks and travelling machineries are epoxy coated to
make them suitable for indoor and outdoor application. All exposed
machined components are suitably protected from corrosion.
SELECTION OF TM MACHINERY
 REVA INDUSTRIES LIMITED
UNIT I: Plot No 28, Sector 25, Faridabad - 121004, Haryana, India
UNIT II: Plot No 164, Sector 24, Faridabad - 121005,Haryana,India
Email: reva@revacranes.com | Website: www.revacranes.com
Phone: +91 129 4185400 Fax: +91 129 4185414

OUR NAME CARRIES WEIGHT

HELICAL REDUCTION
GEAR BOXES
 Constructional Details

Left-Hand Design Right-Hand Design

Double-Input Left-Hand Design Double-Input Right-Hand Design

Double-Input/Double-Output
Left-Hand
Right-Hand Design
 Features for Design Excellence

Modular Concepts
Center Distances, ratios, dimensions corresponding to R10, R20 and R40 series.

Easy Servicing
Weight/power optimised due to use of case hardened steels of high strength.
Bearings designed for lifetime fitted on integral shaft pinions.
Hardened and Profile ground helical gears, running noiseless in vibration-free steel
fabricated/graded cast iron gear box, duly stress-relieved and machined on precision machines.
Computer aided design based on Buckingham method resulting in compact and robust gear boxes
with factor of safety more than equal to 1.5 in wear and strength for gears and pinions.
Integrated pinion shafts supported between bearings to make these resist torsional and
bending stresses, taking advantage of latest advances in gear technology.

High Efficiencies
99% for single reduction, 98% for double reduction and 97% for triple reduction and 96% for quadruple
reduction helical gear boxes.

Added Features
Gear cases and covers made out of graded grey cast iron of grade FG200 in IS:210. Supporting
cases hardened and profile ground and alloy steel integral pinion shafts and gears.
Housing can be made from fabricated steels, special seals provided for outdoor or dusty locations,
provisions for cooling by fan considered wherever application requires.
Gear profiles are corrected on dynamic computer aided design, to impart equal wear and bending
strength properties to pinion and gear both, material for which is SAE 8620, 20MnCr5, EN-353
or 15Ni2Cr Mo15, etc.

General Technical Information

Recommended series of twisting for low speed (output) shaft of reducing gears is standard series
with geometrical progression in the range of 50-50000 Kgfm from centre distances of 70-1000.
Reduction ratios also follow R20 series from 1.6 to 6.3 in single stage, 6.3-22.4 in two stages,
22.4-112 in three stages and 112-625 in four stages. Intermediate ratios Gear Boxes on request.
Shafts upto 80mm from 40Ni2Cr1M28, hardened and ground, 80mm to 125mm from medium
carbon chromium steel and from 125-200mm from nickel chromium steel.

Quality Assurance
A well defined quality assurance plan in respect of material and geometry is strictly adhered with
in-house facilities for chemical composition, physical examination, non-destruction testing and
ultrasound testing to ensure accuracy and reliability of Gear Boxes.
Operating Factors
How To Select Your Gear Box
Reva Durable Modular Gear Boxes
Helical Gear - Two Stage

Larger gear box sizes of this

design on enquiry
 Power Ratings - Two Stage

Interia, GD2(kgm2) relative to the input shaft - Two Stage

Reva Durable Modular Gear Boxes
Helical Gear - Three Stage

Larger gear box sizes of this

design on enquiry
 Power Ratings - Three Stage

Interia, GD2(kgm2) relative to the input shaft - Three Stage

Reva Durable Modular Gear Boxes
Helical Gear - Four Stage

Larger gear box sizes of this

design on enquiry
 Power Ratings - Four Stage

Interia, GD2(kgm2) relative to the input shaft - Four Stage

REVA INDUSTRIES LIMITED
UNIT I: Plot No 28, Sector 25, Faridabad - 121004, Haryana, India
UNIT II: Plot No 164, Sector 24, Faridabad - 121005,Haryana,India
Email: reva@revacranes.com | Website: www.revacranes.com
Phone: +91 129 4185400 Fax: +91 129 4185414
JIB CRANES
 Jib Cranes

Reva manufactures a range of

PILLAR MOUNTED JIB CRANE
WITH 270 O/360 O SWIVELLING
Jib Cranes as under:
1) Self Supported Pillar/Column mounted Jib Cranes
with option of 360 degrees swelling or 270 degree
2) Wall mounted Jib Cranes with 270 degree
swivelling
3) Travelling cantilever Wall type Jib Cranes

These cranes relieve the overhead cranes for

carrying out more useful work on the shop floor.
Being designed on through FEA, these are
TRAVELLING extremely reliable & safe. These have standard
CANTILEVER WALL Reva Electric Wire Rope Hoist for lifting of
TYPE JIB CRANE
loads.

The cranes operate at a lower height than the overhead crane,

with the lift in the range of 3-5 metres. The lifting capacity could
be in the range of 0.5 tonnes to 10 tonnes. (Higher lifts and
capacities can also be supplied). The hoisting Speed could be
chosen from our standard 3mpm or any desired speeds
depending on application.

Jib cranes swivelling could be hand operated, but , electrically

operated cranes with electric wire rope hoists, are the order of
the day for increasing production. Rotational speeds of 0.5 rpm
are mostly desired, however can be designed as per your
requirements.

The Jib Cranes are very versatile in handling

material to and from machining bays, small part
assembly shops, hammer/press shops, repair
bays, etc. compared to overhead cranes, which are
meant for handling heavier and bulky material,
the jib cranes are very useful for faster operations.
WALL MOUNTED
JIB CRANE

Jib cranes require lesser investment than

overhead cranes. Apart from the capital cost, the
running and maintenance costs are less as jib
crane parameters can be optimised as per
job requirements
REVA INDUSTRIES LIMITED
UNIT I: Plot No 28, Sector 25,
Faridabad - 121004, Haryana, India
UNIT II: Plot No 164, Sector 24,
Faridabad - 121005,Haryana,India
Email: reva@revacranes.com
Website: www.revacranes.com
Phone: +91 129 4185400
Fax: +91 129 4185414