Aspen Exchanger Design and Rating Shell & Tube V9

TEMA Sheet

Heat Exchanger Specification Sheet

1 Company: DK ENGINEERING J.S.C
2 Location: No.02 Pham Ngoc Thach Street, Ward 9, Vung Tau City, Vietnam
3 Service of Unit: Heat Exchanger
4 Item No.: E-109
5 Date: 22-11-2017 Rev No.: A
6 Size : 540 - 6000 mm Type : BES Horizontal Connected in : 1 parallel 2 series
7 Surf/unit(eff.) 177.3 m Shells/unit 2 Surf/shell(eff.) 88.6 m
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name Mogas Cooling Water
11 Fluid quantity, Total kg/h 44380 158696
12 Vapor (In/Out) kg/h 0 0 0 0
13 Liquid kg/h 44380 44380 158696 158696
14 Noncondensable kg/h 0 0 0 0
15
16 Temperature (In/Out) 100 40 37 46
17 Dew / Bubble point
18 Density Vapor/Liquid kg/m / 556.25 / 628.25 / 998.38 / 991.46
19 Viscosity cp / 0.1333 / 0.2217 / 0.6904 / 0.5833
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat kJ/(kg-K) / 2.773 / 2.334 / 4.314 / 4.318
23 Thermal conductivity W/(m-K) / 0.0819 / 0.1013 / 0.6277 / 0.6387
24 Latent heat kJ/kg
25 Pressure (abs) bar 9.3 9.17771 5 4.60465
26 Velocity (Mean/Max) m/s 0.48 / 0.67 1.44 / 1.44
27 Pressure drop, allow./calc. bar 0.16 0.12229 0.35 0.39535
28 Fouling resistance (min) m 0.00017 0.00034 0.00043 Ao based
29 Heat exchanged 1793.9 kW MTD (corrected) 16.89
30 Transfer rate, Service 599.2 Dirty 613.5 Clean 972.7 W/(m
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure bar 12 / / 7 / /
34 Design temperature 130 120
35 Number passes per shell 1 2
36 Corrosion allowance mm 3.18 3.18
37 Connections In mm 1 154.05 / - 1 154.05 / -
38 Size/Rating Out 1 154.05 / - 1 202.72 / -
39 ID Intermediate 1 154.05 / - 1 154.05 / -
40 Tube No. 196 OD 25 TksAverage 2.5 mm Length 6000 mm Pitch 31.25 mm
41 Tube type Plain #/m Material Carbon Steel Tube pattern 30
42 Shell Carbon Steel ID 539.75 OD 558.8 mm Shell cover Carbon Steel
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating Carbon Steel
45 Floating head cover Carbon Steel Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 36.19 HorizSpacing: c/c 250 mm
47 Baffle-long - Seal Type Inlet 503.71 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 786 Bundle entrance 95 Bundle exit 55 kg/(m-s
52 Gaskets - Shell side Flat Metal Jacket Fibe Tube side Flat Metal Jacket Fibe
53 Floating head Flat Metal Jacket Fibe
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 3264.6 Filled with water 4688.9 Bundle 1880.3 kg
56 Remarks
57
58
 Aspen Exchanger Design and Rating Shell & Tube V9
Overall Summary

1 Size 539.75 X 6000 mm Type BES Hor Connected in 1 parallel 2 series

2 Surf/Unit (gross/eff/finned) 184.7 / 177.3 / m Shells/unit 2
3 Surf/Shell (gross/eff/finned) 92.4 / 88.6 / m
4 Rating / Checking PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load kW 1793.9
7 Total flow kg/h 44380 158696 Eff. MTD/ 1 pass MTD 16.89 / 18.37
8 Vapor kg/s 0 0 0 0 Actual/Reqd area ratio - fouled/clean 1.02 / 1.62
9 Liquid kg/h 44380 44380 158696 158696
10 Noncondensable kg/h 0 0 Coef./Resist. W/(m m %
11 Cond./Evap. kg/s 0 0 Overall fouled 613.5 0.00163
12 Temperature 100 40 37 46 Overall clean 972.7 0.00103
13 Dew / Bubble point Tube side film 5576.4 0.00018 11
14 Quality 0 0 0 0 Tube side fouling 2325.6 0.00043 26.38
15 Pressure (abs) bar 9.3 9.17771 5 4.60465 Tube wall 18523.6 5E-05 3.31
16 DeltaP allow/cal bar 0.16 0.12229 0.35 0.39535 Outside fouling 5814 0.00017 10.55
17 Velocity m/s 0.67 0.6 1.43 1.44 Outside film 1258.3 0.00079 48.76
18 Liquid Properties Shell Side Pressure Drop bar %
19 Density kg/m 556.25 628.25 998.38 991.46 Inlet nozzle 0.0063 5.15
20 Viscosity cp 0.1333 0.2217 0.6904 0.5833 InletspaceXflow 0.00407 3.33
21 Specific heat kJ/(kg-K) 2.773 2.334 4.314 4.318 Baffle Xflow 0.06764 55.28
22 Therm. cond. W/(m-K) 0.0819 0.1013 0.6277 0.6387 Baffle window 0.02682 21.92
23 Surface tension N/m OutletspaceXflow 0.00391 3.19
24 Molecular weight 68.73 68.73 18.02 18.02 Outlet nozzle 0.00391 3.19
25 Vapor Properties Intermediate nozzles 0.00969 7.92
26 Density kg/m Tube Side Pressure Drop bar %
27 Viscosity cp Inlet nozzle 0.02745 6.95
28 Specific heat kJ/(kg-K) Entering tubes 0.02065 5.22
29 Therm. cond. W/(m-K) Inside tubes 0.26951 68.19
30 Molecular weight Exiting tubes 0.03109 7.87
31 Two-Phase Properties Outlet nozzle 0.00504 1.28
32 Latent heat kJ/kg Intermediate nozzles 0.04147 10.49
33 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s
34 Reynolds No. vapor Shell nozzle inlet 1.19 786
35 Reynolds No. liquid 70279.23 42246.21 41478.07 49091.01 Shell bundle Xflow 0.67 0.6
36 Prandtl No. vapor Shell baffle window 0.49 0.44
37 Prandtl No. liquid 4.51 5.11 4.75 3.94 Shell nozzle outlet 1.05 696
38 Heat Load kW kW Shell nozzle interm 1.08 711
39 Vapor only 0 0 m/s kg/(m-s
40 2-Phase vapor 0 0 Tube nozzle inlet 2.37 5603
41 Latent heat 0 0 Tubes 1.43 1.44
42 2-Phase liquid 0 0 Tube nozzle outlet 1.38 1882
43 Liquid only -1876.4 1711.5 Tube nozzle interm 2.37 5610
44 Tubes Baffles Nozzles: (No./OD)
45 Type Plain Type Single segmental Shell Side Tube Side
46 ID/OD mm 20 / 25 Number 20 Inlet mm 1 / 168.28 1 / 168.28
47 Length act/eff mm 6000 / 5757.4 Cut(%d) 36.19 Outlet 1 / 168.28 1 / 219.08
48 Tube passes 2 Cut orientation H Intermediate 1 / 168.28 1 / 168.28
49 Tube No. 196 Spacing: c/c mm 250 Impingement protection None
50 Tube pattern 30 Spacing at inlet mm 503.71
51 Tube pitch mm 31.25 Spacing at outlet mm 503.71
52 Insert None
53 Vibration problem (HTFS / TEMA) No / RhoV2 violation No
 Aspen Exchanger Design and Rating Shell & Tube V9
Basic Geometry

Unit Configuration
Exchanger type BES Tube number 196
Position Hor Tube length actual mm 6000
Arrangement 1 parallel 2 series Tube passes 2
Baffle type Single segmental Tube type Plain
Baffle number 20 Tube O.D. mm 25
Spacing (center-center) mm 250 Tube pitch mm 31.25
Spacing at inlet mm 503.71 Tube pattern 30

Shell Kettle Front head Rear Head

Outside diameter mm 558.8 558.8 527.05
Inside diameter mm 539.75 539.75 508

Shell Side Tube Side

Nozzle type Inlet Outlet Intermediate Inlet Outlet Intermediate
Number of nozzles 1 1 1 1 1 1
Actual outside diameter mm 168.28 168.28 168.28 168.28 219.08 168.28
Inside diameter mm 154.05 154.05 154.05 154.05 202.72 154.05
Height under nozzle mm 47.49 47.49 47.49
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm2
Impingement protection No impingement No impingement No impingement
Distance to tubesheet mm 5645 5645 255
 Aspen Exchanger Design and Rating Shell & Tube V9
Tubes

Tubes

Type Plain Total number of tubes 196

Outside diameter mm 25 Number of tubes plugged 0
Inside diameter mm 20 Tube length actual mm 6000
Wall thickness mm 2.5 Tube length effective mm 5757.4
Area Ratio Ao/Ai 1.25 Front tubesheet thickness mm 46.52
Pitch mm 31.25 Rear tubesheet thickness mm 46.52
Pattern 30 Material Carbon Steel
External enhancement Thermal conductivity W/(m-K) 51.6677
Internal enhancement
Low fins Longitudinal fins
Fin density #/m Fin number 0
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under fin mm Cut and twist length mm
Tube inside diameter under fins mm
Other (high) fins
High Fin Type Default High Fin Thick mm
High Fin Tip Diameter mm High Fin Frequency #/m

Baffles

Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 36.19 /
Number 20 Nominal (% diameter) / 36.19 /
Spacing (center-center) mm 250 Actual (% area) / 32.64 /
Spacing at inlet mm 503.71 Cut orientation H
Spacing at outlet mm 503.71 Thickness mm 4.76
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap 5
Spacing at center for H shell mm Tube rows in baffle window 5.5
End length of the front head mm 553.24 Baffle hole - tube od diam clearance mm 0.79
End length of the rear head mm 696.76 Shell id - tube od diam clearance mm 4.76

Variable Baffle Spacings

 Aspen Exchanger Design and Rating Shell & Tube V9
Supports-Misc. Baffles

Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness mm
Supports in endspace at rear head 0 Window length at front end mm
Supports between baffles 0 Window length at center mm
Support blanking baffle Yes Window length at rear end mm
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No

Bundle

Bundle
Shell ID to center 1st tube row mm Tube passes 2
From top 47.49 Tube pass layout Ribbon (single band)
From bottom 47.49 Tube pass orientation Standard (horizontal)
From right 23 U-bend orientation Undefined
From left 23 Horizontal pass lane width mm 15.88
Impingement protection None Vertical pass lane width mm
Impingement distance mm Interpass tube alignment No
Impingement plate diameter mm Deviation in tubes/pass 0
Impingement plate width mm Outer tube limit mm 495.3
Impingement plate length mm Shell id - bundle otl diam clearance mm 44.45
Impingement plate thickness mm Tie rod number 6
Gross surface area per shell m 92.4 Tie rod diameter mm 9.55
Effective surface area per shell m 88.6 Sealing strips (pairs) 2
Bare tube area per shell m 88.6 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell m 0 Tube projection from front tsht mm 3
U-bend area per shell m 0 Tube projection from rear tsht mm 3

Enhancements

Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch mm
Twisted tape thickness mm
hiTRAN part number
 Aspen Exchanger Design and Rating Shell & Tube V9
Setting Plan

Views on arrow A
A
7026 Overall
T2
373 325 255 5390
429

T2 S1
429

T1

T1 S2
S1
325 1200 3600
429

Pulling Length 5330

429
466

S2
75 75

484

484
121

121
150 150
2 Bolts 2 Bolts
Fixed Sliding

Nozzle Data Design Data Units Shell Channel Notes: Filename: Untitled
Ref OD Wall Standard Notes Design Pressure bar 12 7 Aspen Shell & Tube verification file
S1 168mm 7.1mm Longwldneck Design Temperature 130 120 Service of Unit:
S2 168mm 7.1mm Longwldneck Full Vacuum Item No.:
T1 168mm 7.1mm No flg selfrei Corrosion Allowance mm 3.175 3.175 Date: Rev No.:
T2 219 mm 8.2 mm No flg selfrei Test Pressure bar
Number of Passes 1 2
Radiography
Company Name
PWHT City, State
Internal Volume m 0.847 0.5577 Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Section VIII Div. 1
Weight Summary TEMA Type: BES
Setting Plan
Empty Flooded Bundle Size: 540 - 6000 Dwg No.: Rev:
3265 kg 4689 kg 1880 kg TEMA Class: R Untitled 1
 Aspen Exchanger Design and Rating Shell & Tube V9
Tubesheet Layout

98

25.00

98

31.2500

Shell inside diameter mm 539.75

209.88 mm
Front head inside diameter mm 539.75
Outer tube limit mm 495.3
Tube number (calcs.) 196
Tube number (layout) 196
Tube length mm 6000
Tube O.D. mm 25
Tube pitch mm 31.25
Tube pattern 30
Tube passes 2
Tie rod number 6
Tie rod diameter mm 9.55

209.88 mm
Sealing strips (pairs) 2
Baffle type Single segmental
Centre to outer baffle cut mm 74.5641
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter mm 154.051
Shell Side Outlet Nozzle Inside Diameter mm 154.051

Notes: Filename: Untitled

Aspen Shell & Tube verification file
Service of Unit:
Item No.:
Date: Rev No.:

Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1

TEMA Type:
Tube Layout
Size: Dwg No.: Rev:
TEMA Class: R - refinery service Untitled 2

Costs/Weights

Weights kg Cost data Dollar(US)

Shell 1102.6 Labor cost 51483
Front head 164 Tube material cost 8900
Rear head 117.8 Material cost (except tubes) 13866
Shell cover
Bundle 1880.3
Total weight - empty 3264.6 Total cost (1 shell) 37125
Total weight - filled with water 4688.9 Total cost (all shells) 74250