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ALTERNATIVE FUELS - A FLIGHT PATH TOWARDS SUSTAINABLE AVIATION

Alternative fuels
A flight path
towards sustainable aviation
Global economics’ development is dependent whole, has voluntarily committed to tough targets
upon efficient and worldwide transportation including ‘Carbon Neutral Growth’ by 2020 and a
means, to enable the distribution of goods, ser- reduction of CO2 emissions by 50% in 2050,
vices and business interaction through people. compared to 2005.
Aviation is the optimized solution for worldwide To improve its environmental footprint, Airbus is
cooperation. working innovatively in key areas such as product
Airbus is an eco-efficient organisation and wishes technology improvements, Air Traffic Manage-
aviation to flourish whilst reducing its impact on ment (ATM) and developing solutions for low car-
the environment. Today, aviation is recognized as bon lifecycle energy sources through alternative
a key industry for global economic development fuels for aviation.
and currently contributes to 8% of the global To achieve this, Airbus is actively investigating
Gross Domestic Product (GDP). Conversely, avi- alternative energy sources for aviation and launched
ation only contributes to 2% of man-made CO2 its ‘Alternative Fuels Roadmap’ early 2008, propos-
emissions. Over the past 40 years, the industry ing Research and Technology (R&T) activities,
has improved its fuel efficiency and reduced its flight demonstrations , alternative fuels’ approvals
related CO2 emissions by 70%. The industry, as a and targets for bio-fuel commercialisation.

Paul NASH Ross WALKER Nicolas MOUNEY


Head of New Energies Engineering Programme Alternative Fuels and
Airbus Environmental Affairs Manager Alternative Fuels Acoustics Senior Engineer
Airbus Engineering CoC Power Plant
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Airbus Engineering

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What are THE ‘WHY’

alternative fuels? Considering the likely depletion


of petroleum fossil fuels, along
THE ALTERNATIVE FUEL SOURCES with the believed impact of CO2
on the climate, Airbus is com-
There are at least three types of mitted to improving its fuel burn /
‘drop-in’ alternative fuels that meet CO2 emissions’ perfor mance.
the performance of non-renewable Aviation currently represents ap-
(fossil) jet fuels - giving a slightly proximately 12% of the world
higher energy content (reducing transport fuel consumption (or 7 to
fuel burn), flash point (temperature 8% of the global petroleum
at which fuel vapours will ignite - consumption). In addition to this,
critical for safety during ground jet fuel price volatility remains a
handling/refuelling) and a lower major cause of concern for the
freezing point (potentially increa- airlines, as fuel typically accounts
sing the effective operational enve- for approximately 40% of their
lope of the aircraft). Bio-fuels are a operating costs (in 2008).
range of fuels which are derived
from renewable biomass. The term THE ‘NEED’
covers solid biomass, liquid fuels and
bio-gases. The bio-fuels and some Technically, conventional jet fuel
fossil fuels make synthetic fuels: or kerosene (also known as JET
• The Fischer-Tropsch (FT) A1), has specific characteristics
information
process gives a synthetic fuel, that are necessary and remarkably
made from natural gas (Gas To suitable for flight conditions. It has ‘Drop-in’ fuels
Liquid - GTL), coal (Coal To a good energy content, a low free- Fuels that can be mixed with
Liquid - CTL) and biomass zing point (below minus 40°C) and existing jet fuels without requiring
(Biomass To Liquid - BTL) such it is stable and reliable. Alternative any change to the supply
as farm waste or woodchip/ fuels for aviation must meet these infrastructure, airframe or engines
forestry waste. (GTL, CTL and characteristics. Therefore, Airbus and provide the same or better
BTL are collectively known as in the short-to-medium term, is performance.
XTL). This process was concentrating its efforts on those
developed in the 1920s. alternative fuels which are termed
It is a set of chemical reactions ‘drop-in’. These types of fuels will
that convert a mixture of carbon enable the existing fleets to benefit
monoxide and hydrogen into by reducing their CO2 emissions,
liquid hydrocarbons. as well as eliminating the environ-
• Hydrogenated Biomass Oils mental impacts that would be
(HBO) fuels are made using the incurred by changes to the supply
animal fats, oils from plants like and airport infrastructures.
4 key strategic approaches
camelina, jatropha and salicornia, to reduce CO2 emissions
or oils from algae.This process
de-oxygenates the biomass oils
or fats to produce paraffins
which can then be reformed CO2
1. Technologies, operations, ATM if nothing
by a hydro-treatment to make CO2
2. and 3. Additional technology and bio-fuels is done
aviation kerosene. 4. Economic measures

• Hydrotreated Cellulosic Fibre


(HCF) fuels are made using
Carbon
cellulosic biomass such as neutral
forestry and farm waste or growth
2020
switch grass, to name a few. 100

This process converts the


cellulosic material into a Minus
50% CO2
solution which is then fermented by 2050
into alcohols and then reformed
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by a hydro-treatment to make 2005 2010 2020 2030 2040 2050


aviation kerosene.
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PROCESS FOR TRANSFORMATION


Process
for transformation
Other alternative fuel possibilities
have been analysed but are cur-
rently not seen to be a solution for
XTLs: Coal, HCFs:
natural gas, Natural
the aviation, including alcohols
any biomass cellulosic which contain 35% lower energy
(CTL, GTL, BTL) fibres content and Fatty Acid Methyl
HBOs:
Esters (FAME) with 10% lower
Crude petroleum Liquified to
Syn-gas (CO/H2) Natural - oils,
sugars
energy content and a freezing point
production fats, greases
at -5°C (see following article on
Crude Fischer-tropsch De-oxygenation Fermentation
‘FAME’). Airbus has extensively
vacuum column synthesis studied the use of hydrogen and
Vacuumgas oil Paraffins Alcohols does not see this as a solution
Selective Selective Selective Selective in the short-to-medium term,
Hydro-treatment Hydro-treatment Hydro-treatment Hydro-treatment
processes processes processes processes
without major changes in the
aircraft design, the support of
infrastructures and techniques to
Light fuels industrialize its production.
Straight run
Kerosene/Jet A1, Synthetic Paraffinic
Product separation
diesel, naphtha, Kerosene (SPK) /Jet A1
vacuum bottoms
Diesel POTENTIAL SUSTAINABLE
FEEDSTOCKS

Alternative fuels options


for commercial aviation

Cellulosic fibres
such as
forestry waste,
wheat stubble
or switch
grass.

Algae are simple


Associação Brasileira
Courtesy of ABPPM -

water-based
de Pinhão Manso

organisms. Algae
do Produtores

capture carbon
dioxide and use
sunlight to convert
it into oxygen and Camelina is a flowering plant
biomass which can native from Northern Europe
then be converted and Central Asia, traditionally
into oil for use grown for vegetable oil. It
in bio-fuels. needs little water or fertilizers,
so it can be grown on Oil from jatropha seeds
marginal agricultural lands is used to make
without competing with food bio-fuels in tropical
crops. It is also used as a regions such as South
rotation crop for wheat to America, where it grows
increase the health of the soil. naturally Because salicornia can be grown using
and in plantations. saltwater, it can be cultivated
Jatropha is currently on coastal lands unsuitable
being promoted for conventional crops. Its seeds
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for bio-fuels across contain high levels of unsaturated oil,


developing countries. making it ideal for bio-fuel.

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Benefits

Source: Air Transport Action Group (ATAG)


Feedstock growth
Plant matter absorbs CO2 as it C02

grows. When it is converted into


fuel and burnt, CO2 is released.
The net result is that the CO2 Flight

absorbed and released can partially


cancel each-other out, to achieve C02

near-neutral emissions. Transport

Challenges C0
2
C02

Processing Distribution
at airports
SUSTAINABILITY C0
2

The biggest challenge is producing Refining

sustainable feedstock in sufficient


quantity, in order to provide the
large quantities of fuel required.
Airbus believes that solutions for including the most interested
Lifecycle emissions
the alternative fuel production - the airlines). This is to say that from bio-fuels
must reflect the local flora and a cross industry approach is
habitat, ensuring that the local essential. All these parties have to
solutions reflect each region’s work hand in hand to reach this
natural resources and provide local common goal.
employment.
PRICE
Airbus is focusing its research
from sustainable plants or biomass Last but not least, price plays a
feedstocks that do not compete pivotal role for the alternative fuels’
with land, food, nor water re- commercial success. Alternative
sources. To ensure this, Airbus is fuels must be commercially viable
working with the Roundtable on and affordable, not only during the
Sustainable Bio-fuels (RSB) to production phase but also for the
ensure it proposes sustainable end user. For example, in 2008,
solutions. approximately 40% of the airline
RSB website: costs were linked to fuel purchases.
http://cgse.epfl.ch/page65660.html Alternative fuels must therefore be
competitive with fossil based fuels.
RESEARCH AND TECHNOLOGY (R&T)

The development of bio-fuels


Airbus
requires an analysis and imple- achievements
mentation that will depend on the
governments' support through On February 1st, 2008, Airbus com-
policy (prioritisation of energy pleted the world’s first ever flight
types) and incentives. Airbus is by a commercial jet (A380) using
working with cross industry groups synthetic liquid jet-fuel made from
to speed-up the commercialisation natural gas (GTL), similar to con-
of the bio-fuel production, based ventional jet fuel in terms of CO2
on R&T. emissions but has virtually no
sulphur and is better for local air
INVESTMENT quality. Thanks to these and later
tests, 50% blends of GTL and BTL
Investors finance the commercia- were officially authorized for pas-
lisation of bio-fuels across the va- senger flights. Qatar Airways flew
lue chain (farmers, refiners, airports, the world’s first commercial ser-
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transportation and distribu tion, vice with GTL in October 2009 on


an A340-600.
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Qatar Airways Chief Executive


Officer, Akbar AL BAKER, who
The role of Airbus
was on-board the flight, said: Airbus is playing a catalyst role in
Qatar Airways first flight “Qatar Airways is proud to be as- the alternative fuels’ development
with GTL / Pre-flight London
Gatwick reception sociated with this consortium and by continuously working with in-
to become the world’s first airline dustrial partners to fully explore
From left to right:
- Gary WOODWARD,
to use this new fuel technology on the potential value to supply the
Shell General Manager Operations a commercial passenger flight.” aviation industry.
Technical & Supply Aviation The second commercial flight Airbus is:
- Dr. Eulian ROBERTS, using GTL fuel was performed in • Working with airlines to
Qatar Science & Technology Park April 2010 by United Airlines on implement projects and convince
Managing Director
- Akbar AL BAKER,
an A319. them of the benefits of such a
Qatar Airways Chief Executive GTL fuels are a good step towards development,
Officer bio-fuels and these demonstrations • Providing decision-makers with
- Rainer OHLER, triggered lots of interest from relevant bio-fuel data,
Airbus Head of Public Affairs airlines for bio-fuel use in the near • Developing research
and Communications
- Phil HARRIS,
future. Airbus focuses on its imple- programmes (for example algae,
Rolls Royce Civil Aerospace Senior mentation. bacteria, etc.) in collaboration
Vice President Customer Business To carry out engineering, eco- with universities,
- Ali AL SHARSHANI, nomic analysis and to move into • Participating in sustainability
Shell Associate Researcher. the development of sustainable pilot phases and analysis
bio-fuels, Qatar Airways, in colla- (involvement in the Roundtable
boration with Airbus, launched in Sustainability on Bio-fuels),
January 2010 the bio-fuel value • Supporting the approval process
chain to commercialize bio-fuels. for new bio-fuels within the fuel
A detailed implementation plan for specification approval bodies
the bio-fuel production, an invest- ASTM / DEF-STAN (ASTM
ment strategy plan and market International Worldwide
analysis are being developed in this Standards Organisation/UK
project. Defense Standards body).
In the view of the continuous col-
laboration with airlines, Airbus and Today, Airbus is supporting many
the Brazilian airline ‘TAM’ an- national, European and internatio-
nounced in April 2010, a bio-fuel nal R&T initiatives including (but
flight with an A320 with CFMI not limited to):
engines, using 50% blend of • CALIN - Research work which
United Airlines first flight
with GTL on an A319 Brazilian jatropha. A letter of intent aims to identify and evaluate a
was also signed to set up the bio- number of alternatives to
Joe BURNS,
United Airlines Flight Captain fuel value chain in Brazil to com- kerosene for the short, medium,
and Mark BOURDEAU, mercialise the bio-fuel production. and long term.
United Airlines Fuel Technical
Services.
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• ALFA-BIRD - Overview of
potential alternative fuels, website
assessment for suitability for
“Find out more about Aeronautics Research in Europe
aircraft, technical analysis and
environment http://www.acare4europe.org
future alternative fuel strategies.
• CAER (in preparation) - and alternative fuels” Clean Sky, a ‘Joint Technology Initiative’
Establish a French aeronautic Airbus and eco-efficiency http://www.cleansky.eu
alternative fuel programme. http://www.airbus.com/en/corporate/ International Civil Aviation Organisation
• SWAFEA - Forum for the ethics/environment http://www.icao.int/env
community (industry, policy, IPCC Report on Aviation and the
Air Transport Action Group
science and research) to meet Global Atmosphere
http://www.atag.org
and discuss state-of-the-art in http://www.ipcc.ch
Publication
alternative fuels and energy for
‘Beginners guide to aviation to bio-fuels’ Sustainable Aviation Fuel User Group
aviation.
http://www.enviro.aero http://www.safug.org/
(ATAG sponsored website)

Optimum land for growing


sustainable aviation bio-fuels

Circles indicate potential


locations for bio-fuel
feedstock growth
(indicative estimate)

CONTACT DETAILS
Algae Tel: +33 (0)5 61 93 29 31
Paul NASH Fax: +33 (0)5 61 93 41 25
Jatropha Head of New Energies ross.walker@airbus.com
Camelina Airbus Environmental Affairs
Nicolas MOUNEY
Tel: +33 (0)5 62 11 80 26
Source: Air Transport Action Group Alternative Fuels and
Fax: +33 (0)5 61 93 13 09
Acoustics Senior Engineer
paul.nash@airbus.com
CoC Power Plant
Ross WALKER Airbus Engineering
Engineering Programme Tel: +33 (0)5 61 93 48 37
Manager Alternative Fuels Fax: +33 (0)5 61 93 49 08
Airbus Engineering nicolas.mouney@airbus.com
Conclusion
Aviation has a limited spectrum flights will be powered by sustainable
of solutions compared to the other bio-fuels by 2030. The Airbus roadmap
transport industries. Research and test has set out a number of steps towards
flights have shown that synthetic bio-fuels achieving this goal, and already
can replace fossil fuels on today’s aircraft, succeeded in demonstrating that use of
without any modification. The biggest Biomass To Liquid (BTL) is viable, subject
challenge is producing sustainable to available and sustainable feedstocks.
feedstock in sufficient quantity and at a Airbus is acting as a catalyst to bring
commercially viable cost, in order to together the value chain and to attempt
provide a feasible fuel for aviation. to speed-up the commercialisation and
Even though the industry has come a long visibility of aviation bio-fuels, as a solution
way in understanding alternative fuels, towards “Greener, Cleaner, Quieter and
there is some way to go before these Smarter” skies.
different fuels become viable and widely Cross industry collaboration, sustainability
available. Airbus foresees that 30% of all and price are key!
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