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Journal of Materials Processing Technology 123 (2002) 512

Low temperature plasma-treated nylon fabrics


Joanne Yipa,*, Kwong Chana,1, Kwan Moon Sina, Kai Shui Laub
a
Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong
b
Department of Applied Physics, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong
Received 27 October 2000

Abstract

Nylon 6 fabrics were treated with low temperature plasma (LTP) with three non-polymerizing gases: (i) oxygen, (ii) argon and
(iii) tetrauoromethane. After plasma treatment, the properties of the fabric, including surface morphology, low-stress mechanical properties,
air permeability and thermal properties, were investigated. The nylon fabrics treated with different plasma gases exhibited different
morphological changes. Low-stress mechanical properties obtained by means of the Kawabata evaluation system fabric (KES-F) revealed that
the surface friction, tensile, shearing, bending and compression properties altered after the treatments. The changes in these properties are
believed to be related closely to the inter-ber/inter-yarn frictional force induced by the LTP treatment. A slightly decrease in the air
permeability of the treated fabrics was found which is probably due to plasma action effecting on increase in the fabric thickness and a change
in the fabric surface morphology. The change in the thermal properties of the treated fabrics was in good agreement with the above ndings
and can be attributed to the amount of air trapped between the yarns. This experimental work suggests that the changed properties induced by
LTP can effect an improvement in certain textile products. # 2002 Elsevier Science B.V. All rights reserved.

Keywords: Low temperature plasma (LTP); Polyamide; Non-polymerizing gas

1. Introduction assessment of the modication of the nylon fabric induced


by LTP with different non-polymerizing gases.
The low temperature plasma (LTP) technique is used
widely to modify polymer and textile materials. It is
regarded as an environmentally friendly process, since no 2. Experimental
chemicals are involved [13]. The LTP is generated when a
gas at low pressure and near ambient temperature is exposed 2.1. Materials
to an electromagnetic eld. It contains radicals, ions,
photons and other excited species [46]. By controlling Nylon 6 plain woven fabrics (from Bo Kwang, Korea;
the plasma variables, such as the nature of gas, the discharge with a fabric density of 53 ends/cm, 35 picks/cm) were used
power, the pressure and the exposure time, a great variety of in the present study. The fabrics were rst washed with 1%
surface effects can be generated. non-ionic detergent solution in 70 8C water for 15 min and
LTP technology has been studied globally for at least then rinsed with water for another 15 min before LTP
three decades. Most of the research related to the textile treatment, in order to minimize the chance of contamination.
industry has been concentrated on polyester or wool. The The fabrics were nally cut to the dimension of 20 cm 
related research on LTP-polyamide is mainly dyeability 20 cm. All of the experiments were carried out under
[711], printability [12], wettability [6] and surface proper- standard conditions, BS1051, at 20 8C and 65% relative
ties [13,14]. Very little attention has been focused on the humidity.
mechanical properties, the thermal properties and the air
permeability. This paper is concerned mainly with the 2.2. LTP treatment

*
A glow discharge generator (SPP-001, Showa Company
Corresponding author.
E-mail addresses: 99903091n@polyu.edu.hk (J. Yip),
of Japan) was employed for the plasma treatment of the
tcchank@inet.polyu.edu.hk (K. Chan). samples. Oxygen (O2), argon (Ar2) and tetrauoromethane
1
Co-corresponding author. (CF4) were chosen as the LTP gas. The discharge power,

0924-0136/02/$ see front matter # 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 4 - 0 1 3 6 ( 0 2 ) 0 0 0 2 4 - 9
6 J. Yip et al. / Journal of Materials Processing Technology 123 (2002) 512

Table 1
The low-stress mechanical properties obtained from the hysteresis curves [15]

Properties Symbol Definition Units

Tensile properties
Linearity LT Linearity of the load-extension curve
Tensile energy WT Energy in extending fabric to 500 gf/cm width gf cm/cm2
Tensile resilience RT Percentage energy recovery from tensile deformation %
Extensibility EMT Percentage extension at the maximum applied load of 500 gf/cm %
specimen width
Shear properties
Shear rigidity G Average slope of the linear regions of the shear hysteresis curve gf/cm 8
to 2.58 shear angle
Shear stress at 0.58 2HG Average width of the shear hysteresis loop at 0.58 shear angle gf/cm
Shear stress at 58 2HG5 Average width of the shear hysteresis loop at 58 shear angle gf/cm
Bending properties
Bending rigidity B Average slope of the linear regions of the bending hysteresis curve gf cm2/cm
to 1.5 cm 1
Bending moment 2HB Average width of the bending hysteresis loop at 0.5 cm 1 curvature gf cm/cm
Surface properties
Coefficient of friction MIU Coefficient of friction between the fabric surface and a standard contractor
Mean deviation MMD Mean deviation of MIU
Geometrical roughness SMD Variation in surface geometry of the fabric mm
Compression properties
Linearity LC Linearity of compression/thickness curve
Compressional energy WC Energy in compressing fabric under 50 gf/cm2 gf cm/cm2
Compressional resilience RC Percentage energy recovery from lateral compression deformation %
Fabric thickness at 0.5 gf/cm2 pressure T0 Fabric thickness at 0.5 gf/cm2 pressure mm
Fabric thickness at 50 gf/cm2 pressure Tm Fabric thickness at 50 gf/cm2 pressure mm

pressure and gas ow rate were 100 W, 4 Pa and 50 cm3/min, 2.6. Thermal properties
respectively. The exposure time was varied from 5 to 30 min.
The thermal properties were studied using a KES-F
2.3. Morphological study Thermo Labo II. The heat loss per unit area under the
conditions of 10 8C temperature difference was measured
The morphology of the LTP-treated nylon fabrics was by the warm/cool feeling (qmax) in term of W/cm2.
observed using a scanning electron microscope (SEM)
(Lecia Stereoscan 440). All of the samples were gold coated
before conducting the SEM examination. 3. Results and discussion

2.4. Low-stress mechanical properties 3.1. Morphological study

The Kawabata evaluation system fabric (KES-F) was used SEM micrographs of Nylon 6 fabric treated, respectively,
for measuring the low-stress mechanical properties of the with the three non-polymerizing plasma gases are shown in
LTP-treated samples, including tensile, shearing, bending, Fig. 1, only 5 and 30 min treated samples being presented
surface and compression. The standard testing methods were here. It can be seen that the surface of 5 min O2 and Ar2
according to the instruction manual from Kato Tech [15]. treated samples are smoother than the untreated samples (as
The parameters obtained from these hystersis curves are shown in Fig. 1(b) and (d). After prolonged LTP treatment,
dened and shown in Table 1. ripple-like patterns oriented in a direction perpendicular to
the ber axis are developed (see Fig. 1(c) and (e)). O2 plasma
2.5. Air permeability gives more distinct effects than Ar2 plasma, since Ar2 is an
inert gas and has lower ablation efciency [16]. On the other
The air permeability of the samples was studied using a hand, it is found that CF4 plasma produces less destructive
KES-F8-AP1 air permeability tester. The air resistance (R) effects on the samples (see Fig. 1(f ) and (g)). CF4 is a non-
was recorded in term of kPa s/m: a larger value of air polymerizing gas. It does not polymerize itself, but tends to
resistance (R) indicates poorer air permeability of the fabric form thin lms on the surface subjected to the glow dis-
and vice versa. charge [6]. In the present study, it was observed that ablation
J. Yip et al. / Journal of Materials Processing Technology 123 (2002) 512 7

Fig. 1. SEM photographs of LTP Nylon 6 filament treated by three different gases: (a) untreated; (b) 5 min, O2; (c) 30 min, O2; (d) 5 min, Ar2; (e) 30 min,
Ar2; (f) 5 min, CF4; (g) 30 min, CF4.
8 J. Yip et al. / Journal of Materials Processing Technology 123 (2002) 512

was accompanied by the deposition of a thin lm on the increase signicantly, being stable thereafter (especially
surface of the ber, which is similar to the result of Yasuda for the 30 min O2 treated fabrics). The slightly decrease
et al. [6]. Some granular patches developed on the surface of in tensile energy (WT), bending rigidity (B) and shear
the 5 and 10 min CF4 plasma-treated samples, but increase stiffness (G) is perhaps related to the smoothing effect
in the treatment time would prevent the formation of these induced by short-duration plasma treatment. After a longer
substances. Ablation occurs at long treatment time, since treatment time, the values of WT, B and G increase sig-
ripple-like structures perpendicular to the ber axis are nicantly. It is believed that O2 and Ar2 plasma treatments
observed. It is therefore, suggested that a short treatment produce an etching action, resulting in a roughening effect
time may favor the formation of thin lms, while a long on the fabric surface. This rough surface might impart more
treatment time may favor the ablation of the surface. contact points between the bers/yarns and thus enhance the
ber to ber and yarn to yarn inter-friction [18]. This
3.2. Low-stress mechanical properties increased friction develops a greater cohesive force between
the yarns during the application of tensile, bending and
3.2.1. Oxygen plasma and argon plasma shearing stress. On the other hand, increasing the plasma
Tables 2 and 3 show the low-stress mechanical properties treatment time will not further increase the WT, B and G
of the nylon fabric treated by O2 and Ar2 plasma, respec- values. Contrarily, long-duration may cause polymer-bond
tively. Firstly, for both gases it can be observed that the values breakage. The resulting polymer fragments thus cross-link
of frictional smoothness (MIU) and surface geometrical easily with each other. This cross-linking leads to the for-
smoothness (SMD) rst decrease slightly but then increase mation of a brittle polymer layer. In addition, UV light also
signicantly. The results can be attributed to the etching causes an oxidation reaction that may severely damage the
effect caused by the bombardment of the plasma species on ber [19]. Long treatment time resulting in ber degradation
the fabric surface [17]. The plasma species rstly remove is regarded as a main factor affecting the results.
some uneven places on the fabric surface, so that the etched Thirdly, the tensile resilience (RT) and compressional
surfaces are slightly smoother than the untreated surface. resilience (RC) decrease with the progress of treatment.
However, prolonged LTP treatments develop a certain rough- These two properties reect the fabric recoverability after
ness (ripple-like structures) on the fabric surface and thus tensile and compression deformation. This may be explained
increase the MIU and SMD values. The increased values of by the roughening effect. When the tensile and compression
O2 treatment are greater than those for Ar2, since it has higher stress are removed, the cohesive force will block the recov-
ablation power than that of Ar2. ery of the extended fabric and thus effect a decrease in
Secondly, it is interesting to note that the effect of O2 tensile and compression resilience.
and Ar2 plasma on the mechanical properties is not directly Finally, it is obvious that O2 and Ar2 LTP treatments
proportional to the treatment time. Generally, the values of increase the fabric thickness (T0 and Tm). The treated fabrics
these properties will decrease slightly at rst but then become fuller. Moreover, the compressional energy (WC) is

Table 2
Low-stress mechanical properties of the O2-LTP-treated nylon fabrica

KES Plasma treatment time (min)

0 (control) 5 10 20 30

Tensile LT 0.872 0.866 0.920 0.869 0.828


WT (gf cm/cm2) 7.730 7.610 ( 1.6%) 8.078 (4.5%) 8.117 (5.0%) 7.990 (3.4%)
RT (%) 66.82 66.75 ( 0.1%) 66.08 ( 1.1%) 65.88 ( 1.4%) 65.28 ( 2.3%)
EMT 3.580 3.540 ( 1.1%) 3.583 (0.08%) 3.584 (0.11%) 3.590 (0.3%)
Bending B (gf cm2/cm) 0.056 0.054 ( 3.6%) 0.057 (1.8%) 0.059 (5.4%) 0.052 ( 7.1%)
2HB (gf cm/cm) 0.043 0.042 ( 2.3%) 0.047 (9.3%) 0.048 (11.6%) 0.043 ( 7.0%)
Shearing G (gf/cm 8) 0.234 0.232 ( 0.9%) 0.249 (6.4%) 0.249 (6.4%) 0.248 (6.0%)
2HG (gf/cm) 0.756 0.685 ( 9.4%) 0.826 (9.3%) 0.777 (2.8%) 0.777 (2.8%)
2HG5 (gf/cm) 4.087 4.369 (6.9%) 4.687 (14.7%) 4.708 (15.2%) 4.657 (14.0%)
Surface MIU 0.115 0.109 ( 5.2%) 0.129 (12.2%) 0.136 (18.3%) 0.144 (25.2%)
MMD 0.020 0.015 0.025 0.030 0.034
SMD (mm) 3.975 3.896 ( 2%) 4.206 (5.8%) 4.225 (6.3%) 4.269 (7.4%)
Compression LC 0.315 0.311 0.434 0.333 0.330
WC 0.053 0.080 (50.9%) 0.089 (67.9%) 0.110 (107.5%) 0.141 (166%)
RC (%) 114.6 98.61 ( 14.0%) 95.50 ( 16.7%) 94.27 ( 17.8%) 87.42 ( 23.7%)
T0 0.280 0.300 (7.1%) 0.330 (17.9%) 0.352 (25.7%) 0.354 (26.4%)
Tm 0.213 0.215 (0.9%) 0.218 (2.4%) 0.220 (3.3%) 0.223 (4.69%)
a
Values within the parenthesis shows the percentage change compared with the control.
J. Yip et al. / Journal of Materials Processing Technology 123 (2002) 512 9

Table 3
Low-stress mechanical properties of the Ar2-LTP-treated nylon fabrica

KES Plasma treatment time (min)

0 (control) 5 10 20 30

Tensile LT 0.872 0.870 0.891 0.893 0.867


WT (gf cm/cm2) 7.730 7.676 ( 0.7%) 7.890 (2.1%) 7.910 (2.3%) 7.946 (2.8%)
RT (%) 66.82 66.49 ( 0.5%) 65.81 ( 1.5%) 65.45 ( 1.8%) 65.36 ( 2.2%)
EMT 3.580 3.590 (0.3%) 3.580 (0%) 3.550 (0.8%) 3.750 (4.8%)
Bending B (gf cm2/cm) 0.056 0.055 ( 1.4%) 0.056 (0%) 0.056 (0%) 0.057 (1.8%)
2HB (gf cm/cm) 0.043 0.043 (0%) 0.046 (7.0%) 0.049 (13.9%) 0.049 (13.9%)
Shearing G (gf/cm 8) 0.234 0.234 (0%) 0.249 (6.4%) 0.271 (15.8%) 0.271 (15.8%)
2HG (gf/cm) 0.756 0.730 ( 3.4%) 0.809 (7.0%) 0.908 (20.1%) 0.878 (16.1%)
2HG5 (gf/cm) 4.087 4.108 (5.1%) 4.523 (10.7%) 4.800 (17.4%) 4.657 (14.0%)
Surface MIU 0.115 0.111 ( 3.5%) 0.119 (3.5%) 0.123 (7.0%) 0.129 (12.2%)
MMD 0.020 0.023 0.030 0.032 0.033
SMD (mm) 3.975 3.869 ( 2.7%) 3.976 (0.025%) 3.985 (0.25%) 4.050 (1.9%)
Compression LC 0.315 0.355 0.352 0.381 0.364
WC 0.053 0.100 (88.7%) 0.100 (88.7%) 0.106 (100%) 0.113 (113.2%)
RC (%) 114.6 89.00 ( 22.4%) 87.20 ( 24%) 84.85 ( 26.0%) 82.41 ( 28.1%)
T0 0.280 0.346 (23.6%) 0.353 (26.0%) 0.328 (17.1%) 0.334 (19.3%)
Tm 0.213 0.225 (5.6%) 0.226 (6.1%) 0.221 (3.8%) 0.224 (5.2%)
a
Values within the parenthesis shows the percentage change compared with the control.

also increased (by around 50100%). A higher WC value fabric is not directly proportional to the treatment time. The
corresponds to a higher compressibility of the fabric. It is fabric surface roughness increases when the treatment time
suggested that plasma species create a certain roughness increases up to 10 min, but then decreases with prolonged
(ripple-like structures) on the surface of the fabric and that exposure to plasma (indicated by the MIU and SMD values).
these structures enhance the spaces between the yarns and This phenomenon can be found in the tensile and bending
thus increase the fabric thickness and compressibility. properties (see WT and B values). The values of the RT and
the RC also match well with this trend, i.e. the recoverability
3.2.2. Tetrafluoromethane plasma decreases rst but then increases slightly. On the other hand,
The experimental results are shown in Table 4. The effect it is found that the shear stiffness (G), fabric thickness
of CF4 plasma on the mechanical properties of the nylon (T0 and Tm) and compressibility of CF4 treated fabrics

Table 4
Low-stress mechanical properties of the CF4LTP-treated nylon fabrica

KES Plasma treatment time (min)

0 (control) 5 10 20 30

Tensile LT 0.872 0.865 0.878 0.887 0.855


WT (gf cm/cm2) 7.730 7.780 (0.6%) 7.923 (2.5%) 7.520 ( 2.7%) 7.310 ( 5.4%)
RT (%) 66.82 66.21 ( 0.9%) 65.29 ( 2.3%) 67.53 (1.1%) 67.68 (1.3%)
EMT 3.580 3.560 ( 0.6%) 3.540 ( 1.1%) 3.530 ( 1.4%) 3.525 ( 0.98%)
Bending B (gf cm2/cm) 0.056 0.058 (3.2%) 0.059 (4.8%) 0.056 ( 0.5%) 0.055( 2.0%)
2HB (gf cm/cm) 0.043 0.049 (12.5%) 0.051 (17.1%) 0.041 ( 4.7%) 0.039 ( 9.3%)
Shearing G (gf/cm 8) 0.234 0.281 (20.1%) 0.288 (23.1%) 0.290 (23.9%) 0.292 (24.8%)
2HG (gf/cm) 0.756 0.823 (8.9%) 0.839 (11.0%) 0.933 (23.4%) 0.961 (27.1%)
2HG5 (gf/cm) 4.087 4.830 (18.2%) 4.989 (22.1%) 5.011 (22.6%) 4.931 (20.7%)
Surface MIU 0.115 0.139 (15.5%) 0.146 (27.0%) 0.123 (7.0%) 0.109 ( 5.2%)
MMD 0.020 0.023 0.025 0.020 0.022
SMD (mm) 3.975 4.041 (1.7%) 3.983 (2.0%) 3.900 ( 1.8%) 3.880 ( 2.4%)
Compression LC 0.315 0.330 0.358 0.352 0.313
WC 0.053 0.094 (77.4%) 0.097 (83.0%) 0.097 (83.0%) 0.110 (107.5%)
RC (%) 114.6 87.56 ( 23.6%) 86.14 ( 24.9%) 91.68 ( 20%) 104.3 ( 9%)
T0 0.280 0.330 (17.9%) 0.340 (21.4%) 0.348 (24.3%) 0.348 (24.3%)
Tm 0.213 0.221 (3.8%) 0.222 (4.2%) 0.223 (4.7%) 0.221 (3.8%)
a
Values within the parenthesis shows the percentage change compared with control.
10 J. Yip et al. / Journal of Materials Processing Technology 123 (2002) 512

increase signicantly when they are compared with the all the LTP treatments increase the air resistance (R) of the
untreated material. fabric but to a different extent. O2 and Ar2 treated fabrics
It is considering that CF4 is a non-polymerizing gas that increase signicantly in R value (an increase of up to 70%
does not polymerize itself, but tends to form thin lms on the for O2 and 24% for Ar2 treatments) while CF4 treated fabrics
ber surface subjected to the glow discharge Yasuda et al. [6] increase rst (up to 25%) but then decrease slightly with
examined CF4 plasma-treated fabrics and found that ablation prolonged treatment time.
was accompanied by the deposition of thin lms on the ber The air permeability depends on the construction char-
surface [6]. In the present study, it is suggested that a shorter acteristics of the yarns and fabrics, in which a large propor-
exposure time will favor polymerization while a longer tion is occupied by air space. There are some factors
exposure time will favor ablation. From the SEM micro- affecting the air permeability of the fabric, e.g. the fabric
graphs, granular substances are found after 5 min CF4 structure, thickness and surface characteristics, etc. It is
treatment. These substances will increase the surface rough- known that LTP treatments do not inuence the fabric
ness. The roughening effect imparts more contact points structure, therefore the change in R values is regarded as
between the bers/yarns and enhances the ber-to-ber or being closely related to the fabric thickness and surface
yarn-to-yarn inter-friction. However, after prolonged treat- characteristics. As has been discussed above, LTP treat-
ment time, ablation is more predominant. The plasma ments increase the fabric thickness and alter the surface
species remove some uneven places on the fabric surface morphology. It is possible to say that LTP treatments induce
(similar to 5 min O2 and Ar2 LTP treatments) and induce a a certain roughness (i.e. ripple-like structures) or form
smoothing effect. The smoothing effect reduces the surface granular substances on the fabric surface, which nally
friction and cohesive force between the bers/yarns. There- increase the fabric thickness and change the fabric surface
fore, the initial increase of the MIU, SMD, WT and B values characteristics. These changes act as a boundary to hinder
and their subsequent decrease with prolonged treatment can the air ow through the fabric, thus resulting in a reduction
be attributed to this phenomenon. of the air permeability of the fabrics.

3.3. Air permeability 3.4. Thermal properties

In this study, the air resistance (R) of the LTP-treated Fig. 3 shows the warm/cool feeling (qmax) of the fabrics
fabric in term of k Pa s/m was recorded. Fig. 2 indicates that plotted against treatment time. The value of the qmax reects

Fig. 2. The air resistance of nylon fabric vs. LTP treatment time.
J. Yip et al. / Journal of Materials Processing Technology 123 (2002) 512 11

Fig. 3. The qmax value of nylon fabric treated with different plasma gases and time.

the heat loss per unit area under the condition of 10 8C to the formation of granular substances, since these will
temperature difference. It indicates the instantaneous warm/ decrease the air spaces between the yarns and nally
cool feeling sensed when there is initial contact of the fabric decrease the insulation medium, therefore heat can be easily
with the surface of the skin. A higher value of qmax denotes lost to the surroundings.
that there is more rapid movement of heat from the skin to
the fabric surface, which will provide a cooler feeling. It can
be observed that the qmax value of the fabric treated with 4. Conclusions
different plasma treatments is different. O2 and Ar2 plasma
treatments show a reduction in this value (about 614% for The low-stress mechanical properties, air permeability
O2 and 0.67% for Ar2). This indicates that the treated and thermal properties of nylon fabrics have been studied
fabrics have a better warmth-retention property compared quantitatively. It is found that different gases and exposure
with the untreated fabric. The qmax value of CF4 treated time of LTP treatments can alter not only surface morphol-
fabrics increases with the treatment time (about 10% for ogy, but also the mechanical properties, air permeability and
20 min treatment), but is stable thereafter. thermal properties of the fabric. SEM observation revels that
The thermal properties of a textile fabric depend to a great oxygen plasma is the most efcient in producing ripple-like
extent on the air entrapped within it [20]. As mentioned, structures on the surface of polyamide, followed by argon
ablation occurs with O2 and Ar2 plasma treatments. Ablation plasma. Tetrauoromethane plasma forms some granular
increases fabric surface roughness, voids and spaces, which substances on the ber surface at short-duration and induces
may increase the amount of trapped air between the yarns. a certain roughness at long-duration time. The low-stress
In addition, the air permeability results indicated that the mechanical properties of plasma-treated fabrics depend very
plasma-treated fabrics have poorer air permeability, there- much on the nature of the plasma gas. It is suggested that the
fore the air trapped inside the fabric will not escape easily. changes in the mechanical properties are closely related to
The trapped air can act as a good insulation medium and help the inter-ber/inter-yarn frictional force. A slightly decrease
to prevent heat loss of the fabrics. On the other hand, it is in the air permeability of the treated fabrics is found which is
found that CF4 plasma treatments increase the qmax value of probably due to plasma action increasing the fabric thick-
the fabric. The results indicate that treated fabrics will lose ness and changing the fabric surface morphology. The
heat faster. The increase of the qmax value is closely related change in the thermal properties of the treated fabrics is
12 J. Yip et al. / Journal of Materials Processing Technology 123 (2002) 512

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