Professional Documents
Culture Documents
Received 6 May 1999; received in revised form 9 July 1999; accepted 2 August 1999
Abstract
Alumina-supported KF (KF/alumina) catalysts containing different amounts of KF were characterized by XRD, XRF, XPS,
and 19 F MAS NMR to elucidate the catalytically active sites, whose appearance varies much with the pretreatment temperature.
The reactions examined are double bond isomerization of 1-butene and 1-pentene, Tishchenko reaction of pivalaldehyde, and
Michael addition of nitromethane to butene-2-one. The pretreatment temperature range in which the catalysts exhibited the
activities depends on the loading of KF. For the double bond isomerization and Tishchenko reaction, the catalysts loaded
with 1.2 and 4.6 mmol KF/g-catalyst exhibited the activities only in the pretreatment temperature range 573873 K, and
the catalyst loaded with 8.2 mmol KF/g-catalyst (Fluka-KF/alumina) exhibited the activities in the range 473773 K. For
the Michael addition, the activity of Fluka-KF/alumina did not vary much with the pretreatment temperature, though the
maximum activity was obtained when the sample was pretreated at 623 K.
Although the main species containing F was K3 AlF6 formed by the reaction of KF with alumina, which was observed by
both XRD and 19 F MAS NMR, it was not related to the formation of active sites. The surface species relevant to the catalytic
activities, in particular for the double bond isomerization and Tishchenko reaction, is the F containing species which gives
a peak at 150 ppm in 19 F MAS NMR. 2000 Elsevier Science B.V. All rights reserved.
Keywords: KF/alumina; Double bond isomerization; Tishchenko reaction; Michael addition; 19 F MAS NMR
0926-860X/00/$ see front matter 2000 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 6 - 8 6 0 X ( 9 9 ) 0 0 3 7 0 - 1
228 H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240
in the other branch until it was introduced through 3.1. Double bond isomerization of 1-butene in gas
the breakable seal by distillation into the branch con- phase
taining the catalyst thermostated at liquid nitrogen
temperature. The reaction was initiated by melt- Fig. 1 shows the variations of the activities of dif-
ing the reactant rapidly at a reaction temperature of ferent KF/alumina catalysts for double bond isomer-
273 K, followed by stirring. After a certain reaction ization of 1-butene as a function of pretreatment tem-
time, the products were filtered out from the catalyst perature. The activity of Fluka-KF/alumina appeared
and then analyzed by GC with an OV-101 capillary when the sample was pretreated at 473 K, and reached
column. its maximum at the temperature of 623 K. As the pre-
Tishchenko reaction of pivalaldehyde and Michael treatment temperature was raised higher than 623 K,
addition of nitromethane to butene-2-one were carried the activity decreased sharply and finally disappeared
out by the same procedures as in the case of 1-pentene. at the temperature of 823 K. After being pretreated at
The products were analyzed by GC with DEGS 823 K, the Fluka-KF/alumina did not exhibit any ac-
column. tivity even when the reaction temperature was elevated
to 423 K.
Similar relations between the pretreatment tem-
2.4. X-ray analysis perature and the activity were observed for 1.2 and
4.6 mmol g1 -KF/alumina, but the temperatures of
X-ray diffraction (XRD) patterns of the powdered appearance of the activity and the maximum activity
samples were recorded on a JEOL JDX-3500 system shifted to higher temperature. The activities of 1.2
using Cu K radiation. All the measurements were and 4.6 mmol g1 -KF/alumina appeared when they
performed in the range of 2 = 1090 . were pretreated at 573 K, and reached maxima at the
Elemental analysis of KF/alumina by X-ray fluo- temperature of 723 K. Such activities were eliminated
rescence (XRF) spectroscopy was performed on a by pretreatment at 873 K.
RIGAKU RIX-3100 system using Rh K radiation. When TPD was measured with untreated KF/alumina
X-ray photoelectron spectroscopy (XPS) was per- catalysts of all types, evolution of H2 O and CO2
formed on a RIGAKU XPS-7000 system with Mg K was observed in the temperature range 523873 K.
radiation. Each binding energy was calibrated to the Therefore, it is suggested that the appearance and
binding energy of C1s at 184.5 eV. the increase of the activity observed as the pretreat-
ment temperature was increased are caused mainly
2.5. 19 F MAS NMR by removal of H2 O and/or CO2 from the surface. The
active sites are covered with H2 O and/or CO2 when
pretreated below 523 K.
High-resolution solid-state NMR spectra were
Calcination of KF/alumina at 773 K in air prior to
recorded at room temperature with magic angle spin-
the pretreatment by evacuation resulted in a marked
ning (MAS) on a Fourier transform pulsed NMR
decrease in the activity. The variation of the activity
spectrometer (JEOL JMN CMX-300) equipped with
of 1.2 mmol g1 -KF/alumina as a function of the pre-
a cp/MAS unit. 19 F MAS NMR spectra were taken
treatment temperature is also shown in Fig. 1. The
at 282.4 MHz with high power decoupling. The cycle
activity of the calcined catalyst was two-orders of
time was 5.0 s and 90 pulse width was 2 s. The
magnitude lower than that of uncalcined catalyst.
spinning rate of the sample was 15 kHz. 19 F chemical
Fig. 2 shows the initial cis/trans ratios of 2-butene
shifts were referenced to CFCl3 (0.0 ppm).
as a function of the pretreatment temperature over
different KF/alumsina catalysts. Generally, the initial
cis/trans ratio in 2-butene produced in double bond
3. Results and discussion isomerization of 1-butene is high for base-catalyzed
reaction. The initial cis/trans ratios obtained for
The reactions examined in the present study are KF/alumina catalysts were at least 8, though the
summarized in Scheme 1. ratios varied with the pretreatment temperature, indi-
230 H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240
cating that the isomerization proceeds via an anionic rapid decrease in the activity above 673 and 773 K of
intermediate. the pretreatment temperature is not caused by the de-
Fig. 3 shows the influence of pretreatment temper- crease of surface area. The surface chemical state of
ature on the surface area of KF/alumina catalysts and the KF/alumina seems to change with thermal treat-
KOH/alumina. The surface areas of Fluka-, 1.2 and ment above 673 K or 773 K.
4.6 mmol g1 -KF/alumina did not decrease much with The catalytic activities of KF/CaF2 and KF alone
the pretreatment temperature. It is concluded that the were measured after pretreatment at 623 K for com-
H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240 231
Fig. 1. Variation of the activity of KF/alumina for double bond isomerization of 1-butene at 273 K as a function of pretreatment temperature.
: Fluka-KF/alumina, 4: 4.6 mmol g1 -KF/alumina, : 1.2 mmol g1 -KF/alumina, : calcined 1.2 mmol g1 -KF/alumina.
Fig. 2. Initial cis/trans ratio of 2-butene for double bond isomerization of 1-butene at 273 K over KF/alumina as a function of pretreatment
temperature. : Fluka-KF/alumina, 4: 4.6 mmol g1 -KF/alumina, : 1.2 mmol g1 -KF/alumina.
232 H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240
Fig. 3. Influence of pretreatment temperature on the surface area of KF/alumina and KOH/alumina. : Fluka-KF/alumina, 4:
4.6 mmol g1 -KF/alumina, : 1.2 mmol g1 -KF/alumina, : 1.2 mmol g1 -KOH/alumina.
parison with those of KF/alumina catalysts, but they bond isomerization of 1-pentene is similar to that of
did not show appreciable activity under the same re- 1-butene. With an increase in the pretreatment tem-
action condition. perature, the activity for double bond isomerization
Fig. 4 shows the variation of the activities of of 1-pentene appeared at 523 K, reached a maximum
1.2 mmol g1 -KOH/alumina as a function of the pre- at 623 K and disappeared at 723 K. No activities were
treatment temperature both for calcined and uncal- observed for KF and -alumina at a reaction temper-
cined samples. In contrast to KF/alumina, the activity ature of 273 K. This suggests that the active sites of
of 1.2 mmol g1 -KOH/alumina kept increasing as the Fluka-KF/alumina are not the same as those on the
pretreatment temperature increased. No doubt the de- surface of KF, but are generated by interaction of KF
activation caused by the pretreatment under a vacuum with the surface of alumina.
at high temperature is the characteristic feature only
for KF/alumina catalyst. 3.3. Tishchenko reaction of pivalaldehyde in liquid
phase
3.2. Double bond isomerization of 1-pentene in
liquid phase Because of the similarity of the reaction mecha-
nism, Tishchenko reaction has been considered to
We have briefly reported that the variations of be closely related with Cannizzaro reaction, which
the activities for 1-pentene and Michael addition is a typical base-catalyzed reaction. Fluka- and
of nitromethane to butene-2-one are different [22]. 4.6 mmol g1 -KF/alumina exhibited the activity for
Fig. 5 shows the variations of the activities of the Tishchenko type esterification of pivalaldehyde, and
Fluka-KF/alumina for these two reactions as a func- the selectivity for the neopentyl pivalate was more
tion of the pretreatment temperature together with than 98%.
Tishchenko reaction of pivalaldehyde. The varia- As already shown in Fig. 5, the variations of the
tion of the activity of Fluka-KF/alumina for double activity of Fluka-KF/alumina for the Tishchenko
H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240 233
Fig. 4. Activities of uncalcined KOH/alumina and KOH/alumina calcined at 773 K in air for double bond isomerization of 1-butene at
273 K. : uncalcined 1.2 mmol g1 -KOH/alumina, : calcined 1.2 mmol g1 -KOH/alumina.
Fig. 5. Variation of activity of Fluka-KF/alumina for double bond isomerization of 1-pentene, Tishchenko reaction of pivalaldehyde and
Michael addition of nitromethane to butene-2-one as a function of pretreatment temperature. : double bond isomerization of 1-pentene;
Catalyst, 200 mg; 1-Pentene, 4 mmol; Reaction temperature, 273 K; Reaction time, 0.5 h. : Tishchenko reaction of pivalaldehyde; Catalyst,
50 mg; Pivalaldehyde, 5 mmol; Reaction temperature, 323 K; Reaction time, 5 h. 4: Michael addition of nitromethane to butene-2-one:
Catalyst, 10 mg; Nitromethane, 12 mmol; Butene-2-one, 4 mmol; Reaction temperature, 273 K; Reaction time, 0.5 h.
234 H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240
Table 1
Activity for Tishchenko reaction of pivalaldehyde at 323 Ka
Catalyst Pretreatment temperature (K) Surface area (m2 g1 ) Conversion (%)
Fluka-KF/alumina 623 39 41
4.6 mmol g1 -KF/alumina 623 39 23
KF 623 0.5 0
-alumina (JRC-ALO4) 773 171 1
MgO 873 172 55
CaO 873 59 88
Mg(OH)2 373 74 0
Ca(OH)2 373 6 0
4.5 mmol g1 -KOH/alumina 623 110 0
1.2 mmol g1 -KOH/alumina 623 157 0
1.2 mmol g1 -RbOH/alumina 623 132 0
a Pivalaldehyde, 5 mmol; Catalyst weight, 50 mg; Reaction time, 5 h.
reaction of pivalaldehyde and 1-pentene isomeriza- mum activity was obtained by the pretreatment of
tion as a function of the pretreatment temperature are Fluka-KF/alumina at 623 K, which is the same temper-
similar to each other. The active basic sites on the ature for the maximum activity for double bond iso-
Fluka-KF/alumina for the Tishchenko reaction of pi- merization of 1-pentene and for Tishchenko reaction of
valaldehyde are suggested to be the same as those for pivalaldehyde. Although the Fluka-KF/alumina exhib-
double bond isomerization of 1-butene and 1-pentene. ited activity for neither isomerization of 1-pentene nor
The activities of catalysts other than Fluka-KF/ the Tishchenko reaction of pivalaldehyde when treated
alumina for Tishchenko reaction of pivalalde- at 823 K, it exhibited activity for the Michael addition
hyde are given in Table 1 together with that to a considerable extent. The conversion was 56% rela-
of Fluka-KF/alumina pretreated at 623 K. Only tive to that of the catalyst pretreated at 623 K under the
KF/alumina catalysts, CaO and MgO exhibited the same reaction conditions. The fact that the activity for
activity; non-supported KF and KOH/alumina cat- Michael addition of nitromethane to butene-2-one did
alysts with different amounts of KOH showed no not change much with the pretreatment temperature in
activity. Such high activity of KF/alumina suggests contrast to a large change in the activities for double
that active sites of KF/alumina are generated by inter- bond isomerization of 1-butene and 1-pentene and for
actions of KF with the surface of alumina. It should Tishchenko reaction of pivalaldehyde, indicates that
be noted that the activity of the KOH/alumina for the active sites for Michael addition are different from
the Tishchenko reaction of pivalaldehyde was much those for the other reactions. Consequently, at least two
lower than that of KF/alumina. A low activity of types of basic sites are suggested to be generated on
KOH/alumina for the Tishchenko reaction as com- KF/alumina. Their generation depends strongly upon
pared to that of KF/alumina was also pointed out in the pretreatment condition.
the studies of the reactions of n-butyraldehyde [23] The activities of the other catalysts for the Michael
and benzaldehyde [24]. addition are summarized in Table 2 together with those
of Fluka- and 4.6 mmol g1 -KF/alumina. The activi-
ties of non-supported KF, -alumina, MgO and CaO
3.4. Michael addition of nitromethane to
were small.
butene-2-one in liquid phase
Table 2
Activity for Michael addition of nitromethane to butene-2-one at 273 Ka
Catalyst Pretreatment temperature (K) Surface area (m2 g1 ) Conversionb (%)
XRD patterns are shown in Fig. 6. With 4.6 mmol g1 - and 1-pentene as well as those for Tishchenko re-
KF/alumina, only diffraction peaks ascribed to action disappeared. Baba et al. also reported that
K3 AlF6 and -alumina were observed, regardless of K3 AlF6 is not the catalytically active species for
the pretreatment temperature. With Fluka-KF/alumina self-condensation of benzaldehyde [18] and methathe-
which contained 8.2 mmol g1 KF, diffraction peaks sis of trimethylsilylethylene [19]. They found no ac-
ascribed to KF and K2 CO3 were observed in addition tivity of neat K3 AlF6 and alumina-supported K3 AlF6 .
to the peaks for K3 AlF6 and -alumina. Appearance However, the possibility that K3 AlF6 is active species
of the peaks ascribed to KF and K2 CO3 depended for Michael addition of nitromethane to butene-2-one
upon the pretreatment temperature, but the peaks can not be excluded, because the KF/alumina pre-
ascribed to K3 AlF6 and -alumina were observed, treated at 873 K still exhibited the activity for this
regardless of the pretreatment temperature. When reaction.
the pretreatment temperature was raised from 623 to
873 K, the peaks ascribed to K2 CO3 appeared, with a
3.6. Elemental analysis of KF/alumina by XRF
concomitant decrease of the peaks ascribed to KF.
Duke et al. reported the formation of K2 CO3
Changes in bulk composition of two kinds of
(carbonate will form when K2 O, which is produced
KF/alumina with the pretreatment temperature were
as the alumina lattice is destroyed, absorbs atmo-
measured by XRF; the results are summarized in
spheric CO2 ) by IR spectroscopy [17]. They proposed
Table 3. It is evident that both K and F were lost
that K2 CO3 is formed by the following successive
from the catalysts during pretreatment at high tem-
reactions (Eqs. (3) and (4)), and postulated that con-
peratures. From the original content of K and F,
sumption of K2 O by the formation of K2 CO3 caused
Fluka-KF/alumina lost 17.1% K and 36.6% F, and
deactivation of KF/alumina when the pretreatment
4.6 mmol g1 -KF/alumina lost 15.2% K and 23.9% F
temperature was increased.
by heating from 373 to 873 K. The percentages lost
12KF + Al2 O3 2K3 AlF6 + 3K2 O (3) from the catalyst were different for K and F, indicating
that K and F escaped independently from the catalyst.
+3CO2 3K2 CO3
3K2 O+ (4)
The change in bulk composition can not explain the
The possibility that the formation of K3 AlF6 is rel- change in the catalytic activities for double bond iso-
evant to the catalytic activity of KF/alumina is quite merization of 1-butene and 1-pentene, and Tishchenko
low, because the diffraction peaks ascribed to K3 AlF6 reaction of pivalaldehyde. There still remained large
were still present after the pretreatment at 873 K, due fractions of K and F, but the activities were completely
to which the activities for isomerization of 1-butene diminished after pretreatment at 873 K.
236 H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240
Fig. 6. XRD pattern of KF/alumina. (a) 373 K pretreated Fluka-KF/alumina, (b) 623 K pretreated Fluka-KF/alumina, (c) 873 K pretreated
Fluka-KF/alumina, (d) 373 K pretreated 4.6 mmol g1 -KF/alumina, (e) 723 K pretreated 4.6 mmol g1 -KF/alumina, (f) 873 K pretreated
4.6 mmol g1 -KF/alumina. : KF, : K3 A1F6 , 4: A12 O3 , : K2 CO3 .
H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240 237
Table 3
XRF analysis on KF/alumina pretreated at different temperaturesa
Sample Pretreatment temperature (K) K (mmol g1 ) F (mmol g1 ) Al (mmol g1 )
3.7. Surface analysis of KF/alumina by XPS for two kinds of KF/alumina: Fluka-KF/alumina and
1.2 mmol g1 -KF/alumina. 19 F MAS NMR spectra are
Changes in surface composition of two kinds shown in Figs. 7 and 8 for Fluka-KF/alumina and
of KF/alumina with the pretreatment temperature 1.2 mmol g1 -KF/alumina, respectively.
were measured by XPS; the results are summarized With Fluka-KF/alumina, four peaks appeared: at
in Table 4. The surfaces of Fluka-KF/alumina and 123, 132, 157 and 166 ppm. These four peaks
4.6 mmol g1 -KF/alumina were covered with K and are ascribed to KF associated with water, KF, K3 AlF6 ,
F by 40% and 15%, respectively. With increasing the and AlF3 , respectively [1419]. The strongest peak
pretreatment temperature, the contents of K and F appeared at 157 ppm, regardless of the pretreat-
increased to a small extent by pretreatment at 623 K ment temperature. The peak at 123 ppm decreased
or 723 K, and decreased by pretreatment at 873 K for with an increase in the pretreatment temperature, and
both KF/alumina samples. Percent decreases in K and disappeared when pretreated at 873 K. The peak at
F by pretreatment at 873 K were close to 10% of the 132 ppm, which is ascribed to KF, increased on an
original content for both samples. increase in the pretreatment temperature from 373
The changes in surface composition can not explain to 623 K, and then disappeared when pretreated at
the changes in the catalytic activities with the pretreat- 873 K. The peak at 166 ppm was small and remained
ment temperature. It is obvious that all the K and/or almost constant for any pretreatment temperatures.
F present on the surface are not necessarily associated Besides these four peaks, a broad shoulder peak seems
with the formation of catalytically active sites. to exist around 150 ppm for the samples pretreated
at 373 and 623 K. The peak appears to decrease after
3.8. Chemical state analysis of KF/alumina by 19 F pretreatment at 873 K.
MAS NMR As the NMR spectra are compared with the cat-
alytic activities, the change in the peak intensity at
The state of F and its change with the pretreat- 132 ppm with the pretreatment temperature runs
ment temperature were studied by 19 F MAS NMR almost parallel to the activities for isomerization
Table 4
Calculated results of at.% KF/alumina by XPS analysis dataa
Catalyst Pretreatment temperature (K) K (at.%) F (at.%) Al (at.%) O (at.%)
Fluka-KF/alumina 373 20.8 19.6 12.7 46.9
623 22.1 20.8 12.9 44.2
873 18.8 17.7 17.2 46.3
4.6 mmol-KF/alumina 373 8.1 6.0 27.1 58.8
723 8.4 6.3 27.1 58.2
873 7.2 5.4 28.7 58.9
a Mg K 1254 eV, 12 kV-20 mA. At.% was calculated by using the atomic cross-sections presented by reference [25] and the peak
Fig. 7. 19 F MAS NMR spectra of Fluka-KF/alumina pretreated at different temperatures. (a) Only KF, (b) 373 K, (c) 623 K, (d) 873 K. :
123 ppm KFwater, : 132 ppm KF, : 157 ppm K3 AlF6 , : 166 ppm AlF3 .
of 1-butene and 1-pentene, and Tishchenko reac- self-condensation of benzaldehyde and methathesis
tion. Baba et al. also found the similarity in the of trimethylsilylethyne for the KF/alumina catalyst
change with pretreatment temperature between the possessing 5 mmol KF [19]. They concluded that F
peak intensity at 135 ppm and the activities for the ion species giving a peak at 135 ppm are related to
H. Kabashima et al. / Applied Catalysis A: General 194 195 (2000) 227240 239
157, 121 and 150 ppm. The former three peaks are
ascribed to AlF3 , K3 AlF6 and KF associated with wa-
ter, respectively [1419]. The peak ascribed to KF was
hardly visible after pretreatment at any temperatures.
The absence of the peak at 132 ppm after pretreat-
ment at 723 K demonstrates that the species of the
peak at 132 ppm are not relevant to the active sites.
The broad peak at about 150 ppm varied its inten-
sity parallel to the catalytic activities for double bond
isomerization of the olefins and Tishchenko reaction.
The peak at about 150 ppm appeared clearly only
when the material was pretreated at 723 K. Therefore,
it is suggested that the species giving a peak at about
150 ppm are relevant to the catalytic activities.
The structure of the species giving a peak at about
150 ppm is not certain at present. However, it is pos-
tulated that (1) the compound is formed by the reac-
tion of KF and alumina and (2) this F ion species is
more electron-poor than F ion species of AlF3 and
K3 AlF6 .
References
[19] T. Baba, A. Kato, H. Takahashi, F. Toriyama, H. Handa, Y. [22] H. Tsuji, H. Kabashima, H. Kita, H. Hattori, React. Kinet.
Ono, H. Sugisawa, J. Catal. 176 (1998) 488. Catal. Lett. 56 (1995) 363.
[20] L.M. Weinstock, J.M. Stevenson, S.A. Tomellini, S.-H. Pan, [23] H. Tsuji, F. Yagi, H. Hattori, H. Kita, J. Catal. 148 (1994)
T. Utne, R.B. Jobson, D.F. Reinhold, Tetrahedron Lett. 27 759.
(1986) 3845. [24] K. Tanabe, K. Saito, J. Catal. 35 (1974) 274.
[21] T. Ando, J.H. Clark, D.G. Cork, T. Hanafusa, J. Ichihara, T. [25] D. Briggs (Ed.), Handbook of X-Ray and Ultraviolet
Kimura, Tetrahedron Lett. 28 (1987) 1421. Photoelectron Spectroscopy, Heyden & Sons, 1977.