RENR8431

42 47 44 43 38 18 40 January 2007
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

48 15 50
1 21 6 11 8 5 21 AA VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

VALVES
13 VALVE ENVELOPES VALVE PORTS

(Dimensions: 48 inches x 35 inches)

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT

RENR8431
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

22 MEASUREMENT ROTATING SHAFTS

777D Off-Highway Truck
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL Hydraulic System
COMBINATION CONTROLS
FKR1-UP

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

34 MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

36 Page,
42 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE

24 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

6 44 4 1 21 11 6
25 SOS 34 16 42 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
18
UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

SERVICE BRAKES COOLER LINES STEERING LINES TORQUE CONVERTER 2007 Caterpillar, All Rights Reserved Printed in U.S.A.

Component Locations
Description
Part Machine Schematic
AA 2 BB 31
Number Location Location Electrical Symbols Table
Steering Components 18 56 3 7 6 29 55 28 Hydraulic Symbols (Electrical)
Cylinder Gp - Steering 300-0239 1 I-2 to I-3
40 52 9 8 10 11 14 1 46 48 49 34 33 30 5 23 54 13 26 21 22 47 15
Filter Gp - Pump Case Drain 173-0159 2 E-3
Filter Gp - Steering 144-0832 3 E-4
G M
Pump Gp - Metering 195-6617 4 H-3 Transducer Transducer Generator Electric Motor
Pump Gp - Steering (Primary) 219-1965 5 F-3 (Fluid) (Gas / Air)
Pump Gp - Steering (Secondary) 175-7051 6 G-2
Switch As. - Primary Low Press. 3E-6450 7 G-3
Tank Gp - Steering 242-1137 8 E-3
Valve Gp - Breaker 9T-0818 9 F-1
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Valve Gp - Check 175-7050 10 G-3 (Adjustable)
Valve Gp - Shuttle 8J-6875 11 G-2
Service And Parking Brakes, Brake Cooling and Hoist
Electrical Symbols (Electrical)
Adjuster Gp - Front Brake Slack 8X-7921 12 E-5
Adjuster Gp - Rear Brake Slack 2G-5900 13 F-13
Brake Gp - Front Service Brakes T
Oil Cooled: 8X-3810 14 B-5, H-5 Pressure Temperature Level Flow
Dry Disc: 125-1384 Symbol Symbol Symbol Symbol
Brake Gp - Service and Park 119-9014 15 B-13, H-13
Breather 8X-4575 16 E-7 Wire Number Identification Codes
Converter Gp - T/C 290-3651 17 D-8
Electrical Schematic Example Hydraulic Schematic Example
Core As. - Brake Cooling Oil 141-4109 18 F-10
Core As. - T/C Outlet Oil Cooler 141-4109 19 F-10 Current Standard Current Standard
Harness identification code
Cylinder Gp - Front Brake Master This example indicates
wire 135 in harness "AG". Wire
Oil Cooled: 8X-7223 20 G-6 Circuit Number Wire Color
Identification
Dry Disc: 8X-6987
325-AG135 PK-14
Cylinder Gp - Hoist 300-0688 21 F-9
325-PK
Cylinder Gp - Rear Brake Master 137-0279 22 G-13 Circuit Identification Wire Color Wire Gauge
Number
Drive Gp - Pump Drive Box 169-9010 23 D-7
Filter Gp - Brake Retract 172-3889 24 E-9 Previous Standard
Wire Color
Filter Gp - T/C Charge 4T-4760 25 D-9 Wire

Manifold 5T-5533 26 F-11 4 12 1 14 25 38 43 32 16 24 50 35 20 41 44 36 54 21 46 57 15 13

325-PK-14
Orifice 122-7765 27 I-10
19 45 37 28 CC B A
Orifice Plate 8X-7224 28 G-9 Circuit Number Wire Gauge

Orifice Plate 8W-5002 29 C-5 39 42 Identification (EXAMPLE VALVE)

Pump Gp - Brake Cooling 8E-3883 30 C-9

27 DD
Pump Gp - Brake Retract 175-7051 31 C-11
Pump Gp - Hoist 230-7132 32 D-7
Pump Gp - Parking Brake Rtrct. 3T-8098 33 C-9
Pump Gp - T/C Charge 3T-8098 34 C-9 CC
Pump Gp - T/C Scavenge 3T-8098 35 C-9 35 27
Screen 7J- 3723 36 C-7, C-8 DD
Screen 7J-0725 37 C-8
2 6 7 30 32 45
Screen 9T-1460 38 F-10 8 52 31 40 10 38 34 55 54 39 21 57
Screen 6E-5066 39 I-11
Screen 6E-6640 40 F-10 4 9 AA 56 11 BB 18 19 43 19 5 23 20 44 51 28
Tank Gp - Brake Make Up 143-9426 41 H-10
Tank Gp - Hydr. / Transmission 300-2048 42 B-7 to B-9
Valve Gp - Brake Cooler Diverter 105-0170 43 G-10
Valve Gp - Brake Retract 113-1543 44 H-11
Valve Gp - Check 138-4732 45 G-11
Valve Gp - Diverter - Man. Rtrct. 3G-2887 46 C-11
Valve Gp - Hoist Control 245-1668 47 F-7 to H-7
Valve Gp - T/C Inlet Relief 3P-0348 48 D-9
Valve Gp - T/C Lock Up Clutch 6I-9476 49 D-9
Valve Gp - T/C Outlet Relief 3P-0349 50 D-8
Transmission
Breather As. 9C-4937 51 C-2
Cooler Gp 4W-5056 52 B-3
Drive Gp - Pump Drive Box 169-9010 23 C-3
Filter Gp - Charge 6I-8073 53 C-3
Pump Gp - Charge 9W-9309 54 B-3
Pump Gp - Scavenge 9W-9309 55 B-3
Screen 7J-0725 37 A-3
Tank Gp - Hydr. / Transmission 300-2048 42 A-3
Valve Gp - Cooler Inlet Relief 2P-2859 56 B-3
Attachments
Traction Control System
Valve Gp - Traction Control Syst. 9G-9208 57 E-12

12 29 31 40 5 52 32 24 50 17 36 41 46 22 15 13
Tap Locations
14 6 18 25 48 49 42 26
Tap Schematic
Description
Number Location 11 37 47
AA Steering Pump Pressure H-3
BB System Oil Sampling - Steering E-3
CC Left Brake Pressure E-12
DD Right Brake Pressure D-12
COMPONENT LOCATIONS
 13 12 11 10 9 8 7 6 5 4 3 2 1

CYLINDER GP
(Dimensions: 48 inches x 35 inches)

300-0239
I I
RENR8431

BRAKE GP SCREEN ORIFICE

SERVICE AND PARK 6E-5066
TANK GP BRAKE GP L R
122-7765 SERVICE BRAKE SERVICE
REAR: 119-9014 MAKE UP
LEFT REAR OIL COOLED PUMP GP
143-9426 MULTI DISC HAND METERING UNIT
8X-3810
195-6617

LEFT BRAKE GP
VALVE GP SERVICE
BRAKE RETRACT DRY DISC
113-1543 125-1384

VALVE GP H
H
SHUTTLE
BRAKE LOAD SENSE PILOT
MAIN RELIEF DUMP SPOOL 8J-6875
VALVE GP PUMP GP
FRONT CHECK STEERING
36 Page,

175-7050 AA SECONDARY
175-7051

SWITCH AS.
RAISE
LOW PUMP PRESS.
RELIEF 3E-6450

DUAL STAGE
LOWER SIGNAL SPOOL
VALVE GP CHECK VALVE GP
BRAKE RETRACT COOLING RELIEF
CYLINDER GP 138-4732 DIVERTER
REAR MASTER 105-0170
137-0279
dd VALVE GP SECONDARY BACKUP
RELIEF VALVE
M
G PROPORTIONAL G
CONTROL PRIMARY BACKUP

245-1668 LOWER,FLOAT, CYLINDER GP RELIEF VALVE

SNUB SOLENOID FRONT MASTER

OIL COOLED
NOTE A 8X-7223 ECM
CYLINDER GP
FRONT MASTER
DRY DISC
RAISE 8X-6987

HOLD
T/C OUTLET
OIL COOLER
141-4109 SNUB
DRIVE GP
SCREEN PUMP DRIVE BOX
MANIFOLD 169-9010 VALVE
9T-1460 FLOAT BREAKER
5T-5533 BRAKE
ee COOLING 9T-0818 F
RELIEF
F LOWER

bb
aa
CYLINDER GP PUMP
SCREEN HOIST ORIFICE PLATE DRIVE
6E-6640 300-0688 8X-7224 BOX

BRAKE COOLING
OIL COOLER
141-4109

PUMP GP
FILTER GP STEERING
RAISE RETURN
BB 219-1965
SOLENOID
CC 144-0832
ADJUSTER GP ee dd
SLACK: 2G-5900 FILTER GP
PUMP CASE DRAIN E
E 173-0159

ADJUSTER GP
FILTER GP FRONT SERVICE BRAKE
bb BRAKE RETRACT (USED WITH OIL COOLED
172-3889 MULTI DISC) TANK GP
8X-7921 242-1137
VALVE GP
T/C LOCK-UP
CLUTCH VALVE GP DRIVE GP BREATHER
VALVE GP 6I-9476 PUMP DRIVE BOX 8X-4575 NOTE A
T/C INLET T/C OUTLET
RELIEF 169-9010
RELIEF
3P-0348 3P-0349
aa LOAD SENSE STEERING SYSTEM
DD
PUMP GP
ATTACHMENT FILTER GP
T/C CHARGE
HOIST
230-7132
D
D TRACTION CONTROL SYSTEM CONVERTOR GP
4T-4760 TORQUE
9G-9208
CONVERTER
290-3651 PUMP Tap Locations
PUMP GP DRIVE
BRAKE BOX Tap Schematic
Description
RETRACT Number Location
3T-8098 AA Steering Pump Pressure H-3
BB System Oil Sampling - Steering E-3
CC Left Brake Pressure E-12
VALVE GP DD Right Brake Pressure D-12
MANUAL DIVERTER
3G-2887
HYD
CONTROLS TRANSMISSION
BREATHER AS.
9C-4937
PUMP GP PUMP GP FILTER GP
LINE PATTERNS
BRAKE RETRACT T/C SCAVENGE BRAKE GP TRANSMISSION
ELECTRIC 3T-8098 SERVICE CHARGE Pressure Line
175-7051 OIL COOLED C
C M PUMP GP
MULTI DISC
8X-3810
61-8073 DRIVE GP
PUMP DRIVE BOX
Pilot / Load Sensing Pressure
BRAKE COOLING PUMP GP 169-9010
8E-3883 T/C CHARGE Drain / Return Lines
3T-8098 TANK GP
HYDRAULICS/TRANSMISSION
300-2048 Component Group

RIGHT PUMP
Attachment
DRIVE Air Line
BOX
RIGHT REAR CALLOUTS
PUMP GP YY Taps (Pressure, Sampling,Sensor) by letter
TRANSMISSION VALVE GP
SCREEN CHARGE COOLER INLET 52 Components by number
7J-0725 9W-9309 RELIEF: 2P-2859
SCREEN ORIFICE PLATE PUMP GP
7J-3723 8W-5002
B FRONT TRANSMISSION
NOTE A:
B
SCAVENGE
BRAKE GP GRAY BOXES INDICATE OIL COOLED BRAKE SYSTEM
9W-9309
SERVICE COMPONENTS AND CIRCUITS FOR FRONT SERVICE BRAKES.
DRY DISC
BRAKE
BRAKE GP 125-1384
SERVICE AND PARK COOLER
REAR: 119-9014 TRANSMISSION
4W-5056

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

TANK GP
ELECTRICAL CIRCUITS

HOIST, TORQUE CONVERTOR, SERVICE AND PARKING BRAKES, AND BRAKE COOLING HYDRAULICS/TRANSMISSION
300-2048
PARKING BRAKES CURCUIT
TRANSMISSION AND TORQUE CONVERTER SCAVENGE PUMP CIRCUIT
SCREEN HOIST PUMP CIRCUIT
7J-0725 PUMP SUPPLY LINE
DRAIN / RETURN LINE
BRAKE COOLING
A STEERING PUMP CIRCUIT A
SECONDARY STEERING PUMP CIRCUIT
TRANSMISSION TRANSMISSION CHARGE PUMP CIRCUIT
TORQUE CONVERTER CHARGE PUMP CIRCUIT
BRAKE CIRCUIT (FRONT and REAR)

THIS SCHEMATIC IS FOR THE 777D OFF-HIGHWAY TRUCK

PART #: 300-5719 CHNG 01
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

13 12 11 10 9 8 7 6 5 4 3 2 1