PALLAVA GRANITE INDUSTRIES ( INDIA) PVT.

LTD
MANUBOLU
MAINTENANCE
PREVETIVE MAINTENANCE PLAN
SL.NO. NAME OF THE EQUIPMENT PERIOD

1 Gang Saw No. 1,2,3 & 4 After Complection of Cutting

2 Polishing M/C Weekly

3 Gantry Weekly

4 EOT Crane No. 1 & 2 Monthly

5 Transfer Trolley No. 1 Monthly Twice

6 Generator No. 1,2 & 3

7 Edge Cutting M/C Monthly

8 Wire Saw Weekly

PREPARED BY AUTHORISED BY
 PALLAVA GRANITE INDUSTRIES (INDIA) PVT.LTD
MANUBOLU
MAINTENANCE
MASTER LIST OF EQUIPMENT
SL.NO. NAME OF THE EQUIPMENT IDENTIFICATION LOCATION

1 Gang Saw - I G/S - 1 Gang Saw Shed

2 Gang Saw - II G/S - 2 Gang Saw Shed

3 Gang Saw - III G/S - 3 Gang Saw Shed

4 Gang Saw - IV G/S - 4 Gang Saw Shed

5 Polisghing M/C P/M Polishing Shed

6 Gantry G/T Between G/S & P/M sheds

7 Wire Saw W/S Near Gantry Yard

8 EOT Crane - I EOT - 1 Gang Saw Shed

9 EOT Crane - II EOT - 2 Polishing Shed

10 EOT Crane - III EOT - 3 Polishing Shed

11 Generator (320 KVA) - 1 Gen - 1 Genset Room

12 Generator (320 KVA) - 2 Gen - 2 Genset Room

13 Generator (320 KVA) - 3 Gen - 3 Genset Room

14 Transfer Trolley No - 1 TT - 1 Gang Saw Shed

15 Transfer Trolley No - 2 TT - 2 Polishing Shed

16 Transfer Trolley No - 3 TT - 3 Polishing Shed

17 Car Washer No. - 1 Car - 1 Gang Saw Shed

18 Car Washer No. - 2 Car - 2 Polishing Shed

19 Edge Cutting Machine ECM Polishing Shed

20 Compressor No - 1 CP - 1 Gang Saw Shed

21 Compressor No - 2 CP - 2 Polishing Shed

22 750 KVA Transformer TR Sub Station

23 Fresh Water Pump FP (Park) Garden

24 Slurry Pump No - 1 SP - 1 Near Gang Saw Shed

25 Slurry Pump No - 2 SP - 2 Near Polishing Shed

 PALLAVA GRANITE INDUSTRIES (INDIA) PVT.LTD PG/MM/01

MANUBOLU
MAINTENANCE
SHIFT REPORT

DATE : SUPERVISIOR : WEEKLY OFF ABSENT

SHIFT : SHIFT PERSONAL : 1

2
3

BREAK DOWN HOURS

SL. EQUIPMENT B/D SLIP REPAIR METERIALS PERSONS
NATURE OF BREAK DOWN TOTAL REMARKS
NO. NAME NO. TYPE FROM TO USED ATTENDED
HRS
 BREAK DOWN HOURS
B/D SLIP REPAIR METERIALS PERSONS
SL.NO. EQUIPMENT NAME NATURE OF BREAK DOWN TOTAL REMARKS
NO. TYPE FROM TO USED ATTENDED
HRS

TOTAL B/D TIME IN THE SHIFT :

PENDING WORKS TO BE DONE IN THE NEXT SHIFT :

SUPERVISIOR NEXT SHIFT SUP. ASST.MANAGER

 PALLAVA GRANITE INDUSTRIES (INDIA) PVT.LTD
MANUBOLU
ELECTRICAL / MECHANICAL BREAK DOWN INTIMATION SLIP

DATE :
SL.NO. SHIFT :

Equipment : Problem :

B/D occurred at : Reported by :

Reported at : Reported to :

Attended at : Attended by :

Handed over at : Recived by :

 MACHINE HISTORY CARD

PALLAVA GANITE INDUSTRIES (I) PVT.LTD. CARD NO.

NEXT
B/D HOURS MATERALS/
EQUIPMENT B/D REPAIRS PERSONS REPLACE- SIGNATURE
DATE NATURE OF BREAK DOWN DATAILS OF WORKS DONE PARTS
NAME INT.NO TYPE ATTENDED MENT OF AM/SUP.
REPLACED
FROM TO TOTAL DATE
 PALLAVA GRANITE INDUSTRIES ( INDIA) PVT.LTD
MANUBOLU
EQUIPMENT PERFORMANCE REPORT

SL.NO.
DATE :
SHIFT :

EQUIPMENT NAME :

PREVENTIVE MAINTENCE COMPLETED ON

EQUIPMENT CONDITION GOOD / NOT OK

REMARKS :

ATTENTED OPERATOR/ PLANT

AM/(MECH/ELC) Dy.P.M.
BY SUP HEAD
 PALLAVA GRANITE INDUSTRIES ( INDIA) PVT.LTD
MANUBOLU

MACHINE HISTORY CARD NO.

MACHINE NAME IDENTIFICATION NO.

EQUIPMENT RECORD CARD NO. LOCATION :

INDEX
PAGE
SL.NO. EQUIPMENT NAME TECHINICAL SPECIFICATIONS
NO.
 PALLAVA GRANITE INDUSTRIES ( INDIA) PVT.LTD
MANUBOLU

Preventive Maintenance Schedule

from January 2006 to December 2006

January-06 Febuary - 06 March-06 April-06 May-06 June-06 July-06 August-06 September-06 October-06 November-06 December-06
Equipment
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

Gang Saw 1

Gang Saw 2

Gang Saw 3

Gang Saw 4

Line Polishing
(MIC)

Gantry Crane

Wire Saw

EOT 1

EOT 2

EOT 3

Transfer Trolley 1

Edge Cutting
Mechine

Genarator No 1

Genarator No 2

Genarator No 3

Red Planning Planning

Green Work Done Work Done
Black Skipped Skipped
Prepared By Authorised By
 LIST OF QUALITY RECORDS

Record Identific Indexing Method of Location / Retenstion

Name of the Record Dispostion
No. ation wise Filing Storage Period
Preventive Maintenance
01 Date Flat File Cup Board 2 Years Set to Fire
Schedule

02 History Cards Equipment Register Cup Board Life Set to Fire

Preventive Maintenance
03 Equipment Flat File Cup Board 3 Months Set to Fire
Check List

04 Shift Check List Shift Flat File Cup Board 3 Months Set to Fire

Condition Monitoring
05 Date Register Cup Board 3 Years Set to Fire
Maintenance Register
Electrical/Mechanical
06 Date Flat File Cup Board 2 Weeks Set to Fire
Breakdown Intimation
Condition Monitoring
07 Date Flat File Cup Board 3 Years
Maintenance Schedule
Condition Monitoring
08 Date Flat File Cup Board 1 Years
Maintenance Check List
 LIST OF FORMS

Sl.No. Name of the Record Identification

1 Preventive Maintenance Schedule

2 History Cards

3 Preventive Maintenance Check List

4 Shift Check List

5 Safety Inter Locks Register

6 Condition Monitoring Maintenance Schedule

7 Electrical/Mechnical Breakdown Intimation

8 Condition Monitoring Check List