LIQUID CARTONS FOR ASEPTIC PACKAGING

FRESHNESS
PRESERVED
 MESSAGE FROM
FOUNDER, CHAIRMAN
& MANAGING DIRECTOR

Over the last three decades, Uflex has

We have crossed yet another earned an irreproachable reputation
milestone! With our aseptic defining the contours of the
liquid packaging material packaging industry in India and
manufacturing plant overseas. Since its inception in 1985,
commissioned at Sanand
it has turned into a multi-billion-dollar
(Gujarat), we have completed
company focusing on trust, value
our product bouquet in its
INDIAS LARGEST
entirety. Today we stand in a creation, quality innovation and
good stead to offer end-to-end customer satisfaction. Uflex has grown
flexible packaging solutions for MULTINATIONAL from strength to strength with large

FLEXIBLE PACKAGING
all product types - be it solids, manufacturing capacities of
semi-solids, powders or packaging films and packaging
granular materials, non-aerated MATERIALS products, providing end-to-end

AND SOLUTION
liquids, viscous fluids, pastes or solutions to clients over 140 countries
gels for that matter we can around the world, where it enjoys a
service them all with perfection
much to the delight of our
COMPANY. formidable market presence. It enjoys
a supreme position in India being the
customers.
countrys largest flexible packaging
company.
ASEPTO, as we have chosen to call our liquid packaging material brand is the first
ever Indian trade mark in the aseptic packaging space and is as immaculate as our
other flexible packaging solutions. I am exhilarated to state that this venture
reaffirms our commitment towards Governments flagship scheme Make in India.

A lot of research and development has gone into making this brand that is all set to
redefine the liquid packaging experience. Hailing from our philosophy of offering
not just the packaging material but also the associated packing machines, ASEPTO
is uniquely complimented by indigenously engineered and manufactured Asepto
Smart Filling Lines to complete the brand service continuum.

Upholding the ethos of our Group, all business practices and product development
protocols for aseptic liquid packaging material manufacturing have been
immaculately conceived to conform with our guiding principles of innovation to
create value added differentiation and sustainability.

I have always believed that having alternatives makes prudent business sense in the
market. I see ASEPTO as a pleasant alternative for our customers who have settled
for nothing short of the best ever. In fact, ASEPTO will further strengthen our ties
with them in the liquid packaging space which I see as a natural progression of our
long standing business relationship for other product types.

The unrelenting faith that our clients pose in Uflex has been the cornerstone of our
success and we shall continue to delight them with unrivalled flexible packaging
solutions as always.

Ashok Chaturvedi
Founder, Chairman and Managing Director
Uflex Limited
 GLOBAL
PRESENCE
Uflex enjoys a global reach with
unhindered speed, making it truly a
multinational enterprise.
Headquartered in Noida (the
National Capital Region of Delhi), it
has developed state-of-the-art
manufacturing facilities in India, the
UAE, Mexico, Poland, Egypt and the
USA. Uflex serves as a one-stop-shop
flexible packaging solution provider cutting across varied
sectors spanning the USA, Canada, South America, the UK,
Europe, Russia, the CIS countries, South Africa and other African
countries, the Middle East and the South Asian countries.

OUR
MILESTONE
ITS NOT ABOUT THE JOURNEY, ITS ALL ABOUT THE
MILESTONES ACHIEVED IN LAST 3 DECADES.

1st BOPP Film

Manufacturing
Line installed
Manufacturing plant for
in Noida &
Manufacturing WOVEN plant for packaging
2nd Line of
plant for POLYPROPYLENE packaging films
New Plant for BOPET Film
2nd BOPP Film packaging films (WPP) bags films commenced
packaging installed in
line was set up set up in manufacturing commissioned operations in
products set up Noida
in Noida DUBAI, UAE commenced in EGYPT KENTUCKY
in NOIDA

1985 1994 2002 2007 2009 2012 2017

1989 1996 2001 2005 2008 2010 2013

A spark led by MR. 1st Line of 3rd BOPET line CPP packaging New packaging Manufacturing Manufacturing Aseptic Liquid
ASHOK CHATURVEDI BOPET Film installed at film line installed and holography plant for plant for Packaging
redefined packaging installed in Noida and PET in Noida plant set up in packaging packaging films Material
industry in India Noida Chips Plant set & JAMMU films started in operationalized Manufacturing
Sachets / Unit Pouch of up at Malanpur 1st METALLIZER MEXICO in POLAND Plant
Mouth Fresheners, installed in Noida commissioned
Shampoo, Candies, in Sanand,
Tomato Ketchup etc. GUJARAT
 FROM THE
CEOS DESK
Uflex Group is constantly guided
by the thought of instituting
continual development and identi-
fying areas of improvement that
propel us towards setting new
benchmarks of excellence. This
winning mindset of competing
with our own self is instilled by our
Founder, Chairman & Managing
Director, Mr. Ashok Chaturvedi.
Under his aegis, we are forever on
the roll to ensure that our perfor-
mance today is better than what it
was yesterday and that tomorrow it
will be further up by several notch-
es as compared to where it stands
today. Our CMDs passion, com-
mitment and impeccable entrepre-
neurial skills are directed towards
delighting our global clientele with
bespoke and fully integrated
flexible packaging solutions.

Innovation to create value-added differentiation is our raison d'tre in our quest to

offer the most contemporary, optimized and sustainable aseptic liquid packaging
solutions, as we embark upon a momentous journey of bringing to you nothing less
than the best! Resonating with our corporate ethos and with immense pride I unveil
ASEPTO, the aseptic liquid packaging solution brand under the umbrella of New
Business Initiatives from the house of Uflex. Asepto is derived from the word Asep-
tic which means sterile. The catchphrase is our products solemn promise to its
customers - Freshness Preserved. Asepto is backed by the rich legacy and pedigree
of Uflex.

Presently, the Indian aseptic liquid packaging market is growing at the rate of
1718% per annum and is expected to double in the next five years to approximately
20 billion packs per annum. Our total manufacturing capacity will stand at of 7 billion
packs per annum which is further scalable in response to the market demand. The
aseptic liquid packaging material manufacturing plant in Sanand, Gujarat would play
a key role in propelling the growth of aseptic packaging in the years that follow both
in India as well as overseas.

Ashwani Kumar Sharma

President & CEO
New Business Initiatives
ABOUT OUR
ASEPTO MANUFACTORY
MAKE IN
TECHNICAL
SUPPORT

INDIA FILLING

MADE FOR
MACHINE

THE WORLD C M
Y K
DESIGN
SOLUTION

All attuned to Governments Make in India vision, the

aseptic liquid packaging manufacturing plant is spread
over 21 Acres of the total 72 Acre land parcel that Uflex PACKAGING
has in Sanand, Gujarat. The manufacturing facility is first MATERIAL
Asepto, as the name suggests, is derived
of its kinds with a production capacity of 7 Billion packs
from the word aseptic, which means sterile.
per annum.

With a solemn promise of Freshness

We are ISO 9001:2008, ISO 9001:2015, ISO 14001:2015
Preserved, Asepto is the Liquid Packaging
and ISO 18001:2007, ISO 22000:2005, BRC-IoP Issue 6,
Brand from the house of Uflex Limited Indias
certified manufacturing facility, reinforcing our strong
largest fully integrated multinational flexible
operational processes and commitment for continual
packaging materials and solution company. We are
improvement. Moving forward we will get our facility
Indias first manufacturer of aseptic liquid packaging
certified for SEDEX, FSC and FDA certifications.
material with a state-of-the-art facility in the industrial
hub of Sanand in Gujarat. Our offering has been
designed in such a manner that users find the products
convenient and can use with an ease to open it, in
addition to offering them optimal shelf life for juices,
non-aerated alcoholic beverages and highly perishable
liquid consumables, like milk and other dairy products.

Our aseptic packaging manufacturing facility is equipped with

the latest top-of-the-line converting machines that are capable
of manufacturing world-class aseptic packs. The facility is a
first-of-its-kind with a production capacity of 7 billion packs per
annum. The plant is spread over 21 acres of the sprawling 72 acre
land parcel that Uflex has in Sanand.

With our packaging solutions, we endeavor meeting the ever-growing

demand for quality aseptic liquid packaging solution, minimizing the
challenges being confronted by the dairy, beverage and alcohol
industries. Our product portfolio would cater to 90% of the total
domestic demand.

We aim to provide sustainable packaging solutions to our global clientele,

with the proposition of keeping the liquid content fresh for a longer period.
The aseptic liquid packaging material is manufactured keeping the good
hygiene and safe manufacturing practices at the core.
ASEPTO
TM

Asepto Brick packs are compact, energy efficient, lightweight

and multi-layered. The inclusion of high quality six layered
materials of different combination offers strength and stability
to the pack.
The pack comes in 2 formats Slim & Base with volumes 100ml
base, 125ml slim, 160ml slim, 200ml slim, 250ml base, 1000ml
slim, 1000ml base.

BASE SLIM

OUR PACKAGES
OUR PACKAGES & APPLICATIONS
& APPLICATIONS
Dairy Fruit Alcoholic
Products Beverages Beverages
Dairy Fruit Alcoholic
Products Beverages Beverages

Sizes Scissor Perforation PPH PLH

Sizes Scissor Perforation PPH PLH 125ml

100ml B 160ml

250ml B 200ml

1000ml B 1000ml
ASEPTO ASEPTO
TM TM

Asepto Trio packs are designed keeping Asepto Pillow packs are combination of the good old
in mind the end users perception of design and modern day aseptic technology, in order
overall packaging and product to generate a feeling of comfort and nostalgia along
experience.The pack comes in various with a blend of new generation protection to our
formats like 65ml, 90ml, 110ml &150ml. customers. It is available in various capacities of 70ml,
The packs have an easy opening 100ml, 200ml, 250ml, 500ml and 1000ml.
mechanism further fostering a
user-friendly experience.

OUR PACKAGES
OUR PACKAGES & APPLICATIONS
& APPLICATIONS
Dairy Fruit
Products Beverages
Dairy Fruit
Products Beverages

Sizes Scissor
70ml
Sizes Scissor PPH
100ml
65ml COMING SOON
200ml
90ml COMING SOON
250ml
110ml COMING SOON 500ml
150ml COMING SOON 1000ml
WHATS
NEW
The real innovation that separates ASEPTO from
other beverage packaging is its uniqueness to
offer smarter pack versions that promise to
deliver high visibility value with a strong
attraction quotient.
ASEPTO SPARK offers a unique holographic
pack range, giving our customers endless
possibilities to give an evolutionary edge to
their existing packs, or altogether create a
new brand proposition to their existing line
of products. This range of offering
enhances the aesthetic and functional
elements of the carton packs significantly,
giving a distinct identity with enhanced
shelf impact.
ASEPTO PREMIUM certainly gives beverage
companies a great option to increase their
product lines with premium brands without
contemplating much about creating a
sophisticated look for the packs. It is a
unique offering from the ASEPTO brand that
has redefined the making of carton packs
into an art form. The holographic look
achieved through flexo printing technology
gives the option of foil stamping, embossing
and holographic effects that brings a
distinguishing feature to the packs like never
before.
PACKAGING
MATERIAL
Asepto packaging material offers a
six-layered packaging for the beverage,
dairy and alcohol industries, built on 3Ps of
packaging, i.e.,
keeping in mind the perspectives of our
customers and end-consumers of the
products.
KEY COMPONENTS
OF THE SIX LAYER PACKAGING
The hi-efficiency paperboard provides stiffness and
strength to the packs, and is a good surface material to
achieve clear design printing.
The aluminium foil layer is a strong barrier for oxygen and
light, and helps protect the product filled inside a carton
pack from external environmental impacts.
The inner layer made of polyethylene makes it possible to
seal the liquid inside the carton pack.
The packaging solution thus engineered
is highly effective and optimized with the
best material application comprising
paperboard, aluminium and polyethylene.
All food grade raw materials are used in
packaging to ensure utmost safety for
storing consumable products.
This multi-layered construction enables
the carton to protect the contents from
several factors responsible for spoilage,
preserving the products freshness and
value. The packaging thus increases the
shelf life of products and reduces the
dependency on cold chain storage
facilities, besides enunciating easy
handling ability.
 Without consistent efforts toward technological upgrades, it is next to impossible to attain sound results matching
OUR the vision of the company and the expectations of customers. ASEPTO excels on the back of sound technology

TECHNOLOGY
inputs that, in other words, has played a big role in differentiating not only the brand, but also the proposition it
offers to customers. The state of the art manufacturing plant has competency to integrate holographic
impressions in the aseptic carton packs which is never seen before.

This high speed printing machine has 100% defect

inspection system which detects smaller defects even in
its peak speed.

Machine has inline facility to crease and perforate the

paperboard with perfection in its peak speed.

MANUFACTURER GALLUS, GERMANY

CREASING TOOLS MADERN, NETHERLAND
UNWINDER/REWINDER MARTIN AUTOMATIC, USA
WIDTH 750-1320mm
NUMBER OF PRINT UNITS 7nos.

The extrusion lamination machine is fully equipped

with hi-tech accessories and automation to create
differentiation and a superior quality aseptic
packaging material.

MANUFACTURER ER-WE-PA ,DAVIS STANDARD

MAX WIDTH 1350mm
100% detection system for dcor and inside layer both.

L A M I N AT I O N
M A C H I N E
 With the automatic slitting machine we are able to
produce maximum variants of packaging formats.

MANUFACTURER IMS, ITALY

MAX SLITTING WIDTH 700-1350mm
SLITTING REEL WIDTH 129-322mm

S L I T T I N G
M A C H I N E

Packaging Machine with the capacity to handle

120 reels/hr, with automatic palletizing facility
according to production order.

Its total untouched robotic procedure makes

product bacteria free & moisture proof.

Packaging machine can smoothly handle 16

pallets of different order & variants.

Automatic pallet wrapping machine can handle

40 pallets/hr.

MANUFACTURER ITW, SIGNODE

PA C K A G I N G
M A C H I N E
QUALITY & CUSTOMER
SAFETY SUPPORT We are committed to delivering service excellence at
every opportunity representing value for money whilst
exceeding customer expectations. For best results of
seamless productivity & performance, we offer
technical support to our clients in an endeavour to
assist them with real time intervention to ensure
operational continuity.

We promise to vouchsafe the packaging quality and

safety to our customers. It is imperative to consider
physical and chemical interactions of ingredients Our ultimate objective is
with existing packaging materials. The packaging
must function as a barrier to microbiological,
to ensure that each time
chemical and physical contaminants that degrade you deal with ASEPTO ,
product quality and safety. Our expertise allows us you receive an
to understand, deliver and continuously provide an outstanding customer
improved quality packaging solutions to all our experience
stakeholders.

Fully Equipped
Quality Lab

Quality
Assurance

Agile R&D
Team
 DESIGN
METHODOLOGY
Packaging serves as the last mile salesperson for a
brand, and a lot rests on its shoulder in terms of
engaging with the customer at the point-of-sales to
transcending this interaction into a successful
transaction, and until the point of consumption.
With a rich pedigree of pre-press capabilities, most
efficient converting technology and unmatched
packaging finesse at our disposal, we can evoke a
WOW characteristic for your product. Our packaging
design technology includes an optimized blend of
enhanced aesthetics, color schemes, shapes,
functionalities and brand protection features. Our high
specification paperboard and printing technologies are
capable of real-time color monitoring, detecting
defects and rendering seven-color output at an
extremely high speed. Furthermore, these enable quick
turnaround, in terms of high quantities of precisely
sized sheets for undertaking specific packaging
production runs and, simultaneously, optimize
efficiency and minimize wastages.

Our hi-specification paperboard and printing

technologies do everything right from:

While working with us, you would realize our never-say-die

approach to protect your image trustworthiness and brand
goodwillfor now, and for what's expected in future. Our packs
not only suffice customers aesthetic needs, but also bestow
additional opportunities of functionally driven solution.
Our packs offer higher user convenience, easy opening and
extended shelf life for products like juices, non-aerated alcoholic
beverages and highly perishable liquid consumables, such as milk
and several dairy products. Our packs are designed for shelf
impact, and its impervious nature prevents spoilage, discarding
the need of refrigerating the products. Our packs are available in
a range from low viscosity, high viscosity easy flowing to pouring
consistency. In addition, the lean body designs make them easy
to carry everywhere.
We have capabilities and technical experience to produce the
right anti-counterfeiting solution to protect your brand from
duplication. This includes several holographic patterns displaying
three-dimensional images.
RESPONSIBLE ENVIRONMENTAL
SOURCING We exercise utmost discretion in ensuring that all the raw
materials that go in for producing the final packaging solutions
RESPONSIBILITY
that we offer are sourced from vendors complying with globally
acclaimed standards related to:

Environment, Health & Safety;

Decent Working Condtions;
Labour Welfare;
Human Rights;
Business Integrity
This in turn cascades into our manufacturing realm to ensure
congruence with our overarching philosophy of upholding
strategies, policies and procedures of establishing a culture of
integrity, and high sense of responsibility towards our people
and planet setting the stage for long-term success. We particularly lay a strong emphasis in maintaining visibility across our
value chain to ensure that there are no deviations from the globally acclaimed principles of good governance.
We truly understand that the final product will be as good as the raw materials that go into making it therefore we source
only from reliable suppliers who share the same vision like us in terms of innovation, product integrity and business
continuum.
We accord very high value to environmental sustainability and ensure that all
our business operations live up to the ethos of protecting and conserving the
environment.
RESPONSIBLE MANUFACTURING PRACTICES
We are driven by the need to give back to Mother Nature; we are committed
to protecting the environment, our peoples health and safety, and sustaining
the ecological welfare of where we live and work. Our business operations
firmly uphold our adamancy to reduce emissions and wastage conserve
water & energy and promote circular economy. It is our Social Responsibility
to use fewer natural resources and create less waste.

OUR FRAMEWORK
TOWARDS
SUSTAINABLE
SOURCING PRACTICE

WASTAGE
EMISSIONS ZERO LIQUID
NO VOC MATERIALS DISCHARGE

CIRCULAR
ECONOMY
PAPERBOARD WE USE IS
100% RECYCLABLE

ENERGY WATER
VFD & CENTRIFUGAL RAIN WATER HARVESTING
& DRIP IRRIGATION AND
CHILLERS TREATED WATERS
FILLING
MACHINE

Revolutionizing the concept of aseptic liquid filling,

Uflex Group the only Indian OEM to manufacture
aseptic liquid packaging solutions presents a
ground-breaking machine ASEPTO Smart 78, which
promises to give sheer power, performance and
sophisticated filling solutions to the beverage
industry.

The one-of-its-kind machine, fully integrated with

latest technologies, is highly automated and
sophisticated allowing smart approach for
operational efficiency. In fact, the operational cost
of the machine is much less with an optimal (low)
TCO (total cost of ownership).

The power-packed machine is a significant step

ahead over the immediate previous generation of
aseptic liquid filling machines, delivering an output
of 7,800 packs per hour. ASEPTO Smart 78 is
designed to produce pack sizes of 100ml, 125ml,
160ml and 200ml for convenient and smart
packaging needs meeting desired customer
expectations.

High Speed Machine - 7800 packs per hr

Advanced Integration with PLC
Operator Friendly HMI
Highly Automated
Optimum for packaging Milk/Beverages/Alcohol/Cream in
portion packs
 DIMENSIONS OF PACKAGES
Asepto Brick Pack Volumes Dimensions, mm
cm3 (ml) h t w
100 Base Pack 69.3 32 47 h

125 Slim Pack 86 32 47

160 Slim Pack 93.5 38 47
200 Slim Pack 119.3 38 47 t w

MACHINE SPECIFICATIONS

UFLEX Aseptic Brick Pack Machine for Milk / Beverages / Alcohol / Creams in Portion Packs
CAPACITY
Packages per hour (depending on the Product characteristics) 7800 (-0% +1%)
Package volumes, (ml) See table
ELECTRIC POWER
Type, Frequency Hz, Voltage V 3 AC, N, E , 50, 400 (+/-10V)
Consumption during Preheating - 1, kW 7
Consumption during Preheating - 2, kW 23
Consumption during Tube Sealing, kW 22
Consumption during Preheating - 3, kW 19
Consumption during Drying, kW 22
Consumption during Production, kW 32
COMPRESSED AIR
Supply pressure, (bar) 6-7
Consumption, CFM 17
Max particles, pm (required) 20
Max particles, mg/m3 (required) 25
Dew point C 35.6
Oil content, mg/m3 0.01
COOLING WATER
Supply pressure, (bar) 3-4.5
Max. inlet temperature, C 16
Consumption, I/min* 10
pH 5-8
* of the total consumption, approx 5 L can be re - circulated
AIR / INERT GAS INJECTION AVAILABLE AS OPTION
Based on application, approx 10% (By Volume) of the Space can be filled with Sterile Air or with Inert Gas (Nitrogen).
FILL VOLUMES POSSIBLE WITH FORMAT PARTS & ADDITIONAL CHANGE OVER KIT
100 ml (Base)
125 ml (Slim)
160 ml (Slim)
200 ml (Slim)
Other Volumes* possible and can be offered on Request
lets
celebrate

A FRESHER
APPROACH TO A

BETTER
TOMORROW
 FRESHNESS
PRESERVED

CORPORATE OFFICE MANUFACTURING PLANT - INDIA

A 108, SECTOR - IV, NOIDA - 201301 (U.P.), INDIA. SM-8,10, GIDC INDUSTRIAL ESTATE-II,
PHONE NO.: +91 - 120 - 4012345,356,674 SANAND -382110, DIST: AHMEDABAD,
FAX NO.: +91 - 120 - 2556040 GUJARAT, INDIA
EMAIL: sales.nbi@uflexltd.com EMAIL: enquiry@asepto.com
www.uflexltd.com www.asepto.com