Professional Documents
Culture Documents
Viking Confidential 1
Agenda
Pump Family tree
PD Pumps
PD vs Centrifugal
Pumping Technologies
Pumping Technology Selection
Gear vs Twin Screw
Viking Confidential 2
Pump Family Tree
PUMPS
POSITIVE
KINETIC
DISPLACEMENT
REGENERATIVE
CENTRIFUGAL ROTARY RECIPROCATING
TURBINE
Viking Confidential 3
Rotary Pump Family Tree
ROTARY
FLEXIBLE CIRCUMFERENTIAL
GEAR VANE LOBE SCREW PISTON
MEMBER PISTON
FLEXIBLE
INTERNAL BLADE SINGLE SINGLE AXIAL SINGLE
TUBE
FLEXIBLE
EXTERNAL BUCKET MULTIPLE MULTIPLE RADIAL MULTIPLE
VANE
FLEXIBLE
ROLLER
LINER
SLIPPER
Viking Confidential 4
Centrifugal Pump principle
Viking Confidential 5
Centrifugal Pump principle
Viking Confidential 6
Rotary PD Pump principle
Viking Confidential 7
Centrifugal / PD Comparison
PUMP PRINCIPLE
PUMP Kinetic Rotary
CHARACTERISTICS (Centrifugal) (Positive Displacement)
Typically water-thin Typically lubricating liquids
Viscosities Handled
30-3,000 SSU (1-750 cSt) 30-Millions SSU (1-1M cSt)
Low High
Pressure
Up to 500 PSI (34 BAR) Up to 3,000 PSI (200 BAR)
High Medium
Speed
1150-3450 RPM 1750 RPM or less
High Medium
Capacity
To 100,000 GPM (20k M/hr) To 12,000 GPM (2800 M/hr)
Rapidly drops with increasing
Efficiency Relatively High
viscosity / pressure
Viking Confidential 8
Relating Factors
Clearance - -
Viscosity
Diff. -
Pressure
Speed -
Viking Confidential 9
Review When to use PD Pumps
Low NPSH or Suction Lift Applications
High Viscosity Applications
High Pressure Applications
Low Flow, High Head Applications
Flow Rate Control Required (Metering)
Variable Service Conditions (Pressures, Viscosities,
etc.)
Energy Usage Concerns (Efficiency)
Shear Sensitive Liquids
Viking Confidential 10
Internal Gear Pump
Advantages
Only two moving parts.
Only one stuffing box.
Bi-Directional
Can Handle Suction Lift Condition
Constant and even discharge regardless of pressure
conditions. Operates well in either direction. Disadvantages
Low NPSH required.
Single adjustable end clearance. Usually requires moderate speeds.
Easy to maintain. Medium pressure limitations- upto14bar
Flexible design offers application customization One bearing runs in the product pumped
Overhung load on shaft bearing
Viking Confidential 11
External Gear Pump
Advantages Disadvantages
Can handle high pressure-upto 300bar
Only one stuffing box. Not good for handling abrasive liquids
Only Opposite ports are possible
Viking Confidential 12
Lobe Pump Operating Principle
Advantages
Pump can be put to CIP & SIP
Low shear good for shear sensitive liquids Disadvantages
No Metal to Metal contact inside the pump
Requires two seals and Pump has to be usually
Can handle large solids without damaging
dismantled to service seals
No bushing running in the pumping liquid
Timing gears are required-needs skilled servicing
Low suction lift with thin liquids
Lower pressure rating due to overhung load- 28 bar max
Wear can not be compensated and trilobe pumps lose
efficiency faster
Viking Confidential 13
Vane Pump Operating Principle
Advantages
Viking Confidential 14
Progressive Cavity Pump Operating Principle
Advantages
Slurry handling in ceramic, paint, ink and mining
industry
Paste handling in food industry
Latex/rubber handling
Disadvantages
Viking Confidential 15
Twin Screw Pump Operating Principle
Advantages
Can handle high pressure- upto 100 bar
Available for very high flows-upto 2800m3/hr
Can run at high speeds
Disadvantages
Min Two seals
Seals exposed to full discharge pressure
Timing Gears
No wear compensation
Viking Confidential 16
Three Screw Pump Operating Principle
Advantages
Can handle high pressure- upto 140 bar
Can run at high speeds
Non Pulsating flow
Disadvantages
Good for only Lubricating Liquids
Not good for very High Viscosity
Relatively Complex design
Can not handle solids
Viking Confidential 17
Pumping Technologies Selection
SERVICE PARAMETERS
Principle High Flows Low Flows High High
Pressure Temperatur
e
Internal Gear 364 M3/Hr 0.11M3/hr 17 bar 425C
External Gear 340 M3/hr 0.00023M3/hr 210 bar 260C
Viking Confidential 18
Pumping Technologies Selection
Liquid Characteristics and Run Condition
Viking Confidential 19
Pumping Technologies Selection
Nature of Liquid
Viking Confidential 20
Pumping Technologies Selection
Service Condition Other Requirements
Viking Confidential 21
Gear Pump benefits over Twin Screw pumps
Point Gear Pump Twin Screw Pump Viking Benefit
Design
Seal Only one seal Min two or four Seals Low operating cost
in a pump
Seal Plan for PSII triple seal Complicated seal Low initial and
double seal replaces double seal plans required operating cost
No Seal Plan required
Design
Initial cost Relatively less for Relatively more Lower initial cost
same capacity
Rotor / Screw Relatively lesser for Relatively more for Lower maintenance
replacement Rotor and idler screws cost
cost
Viking Confidential 23
Questions?
2
4
Viking Confidential 24