Sheet1

Sr no ACTIVITIES

1 Oil regulators and pumps check/repair on all Barmag & CX2,VX2 m/cs
2 Oil regulators and pumps check/repair on all Aalidhra m/cs
3 Suction Blowers checking/conditioning/repair of Barmag & CX2,VX2 m/cs
4 Suction Blowers checking/conditioning/repair of Aalidhrs m/cs
5 Auto Strpping m/c of all 3 Packing line check/repair
6 Top tapping machine checking
7 Bottom tapping machine checking
8 Maintenance of sprockets and chain of conveyor
9 Maintenance of rollers of conveyors
10 Coning Oil Tank 1 & 2 Pumps check / repair
11 Rewinding machine 1 & 2 positions check/idle attended (temp+permanant idle)
12 Nip roller buffing & stud change
13 Repairing of Suction gun

Sub-Assembly
13 Friction unit - for all 56 m/c- Brg,PU disc,pulley repairing/replace work
14 Cradle - Bush & Pin,leaf spring repairing/replace work(for Barmag & CX2,VX2 m/cs)
15 Sledge - Sledge handle,wire,bush,guide repairing/replace work(for Barmag m/cs)
16 Feed Unit - Bush & Pin repairing/replace work,lever change (for Barmag m/cs)
17 Feed Unit - Bush & Pin repairing/replace work,lever change (for CX2 & VX2 m/cs)
18 Fume Exaust - Belt,bearing vib check/replace
19 Traverse Box assembly - Bearing/shaft replace,cleaning,servicing done (for Aalidhra)
20 Slow Traverse assembly - gear box overhauling work done
21 Stroke modification assembly - Gresing/overhauling work done
22 Oiler unit - Olier Unit overhauling work done

Preventive Maintenance
23 Preventive Maint. And Lubrication activities of m/cs of Phase1 & Phase2
24 Preventive Maint. And Lubrication activities of m/cs of Phase3 & Phase4

Daily Idle Activity

25 Phase 1 Barmag idle attended in A Shift
26 Phase 1 Barmag idle attended in B Shift
27 Phase 1 Barmag idle attended in C Shift
28 Phase 1 Aalidhra idle attended in A Shift
29 Phase 1 Aalidhra idle attended in B Shift
30 Phase 1 Aalidhra idle attended in C Shift
31 Phase 2 Barmag idle attended in A Shift
32 Phase 2 Barmag idle attended in G Shift
33 Phase 2 Barmag idle attended in B Shift
34 Phase 2 Barmag idle attended in C Shift
35 Phase 2 CX2,VX2 Idle attended in A Shift
36 Phase 2 CX2,VX2 Idle attended in B Shift
37 Phase 2 CX2,VX2 Idle attended in C Shift
38 Phase 3 Aalidhra idle attnded in A Shift
39 Phase 3 Aalidhra idle attnded in G Shift
40 Phase 3 Aalidhra idle attnded in B Shift
41 Phase 3 Aalidhra idle attnded in C Shift
42 Phase 4-A Aalidhra idle attnded in A Shift

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43 Phase 4-A Aalidhra idle attnded in B Shift
44 Phase 4-A Aalidhra idle attnded in C Shift
45 Phase 4-B Aalidhra idle attnded in A Shift
46 Phase 4-B Aalidhra idle attnded in B Shift
47 Phase 4-B Aalidhra idle attnded in C Shift
48 Barmag 1 Process job work(Quality idle) attended in G Shift
49 Aalidhra 1 Process job work(Quality idle) attended in G Shift
50 Barmag 2 & CX2,VX2 Process job work(Quality idle) attended in A Shift
51 Barmag 2 & CX2,VX2 Process job work(Quality idle) attended in G Shift
52 Aalidhra 3 Process job work(Quality idle) attended in G Shift
53 Aalidhra 4-A Process job work(Quality idle) attended in G Shift
54 Aalidhra 4-B Process job work(Quality idle) attended in G Shift

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*Frequency Daily, No. of M/c /

Time taken in min per m/c Crew Strength
Weekly,Yearly,etc position
Regular Casual
Daily 26 10 1 1
Daily 30 10 2
Daily 26 5 1 1
Daily 30 5 2
Daily 3 20
Daily 3 20 1 1
Daily 3 5
Daily 3 20 1 1
Daily 3 20 1 1
Daily 2 10 1 1
Daily 2 200 1
Daily 16 30 1
Daily 112 30 min for 1 gun 1

Daily 56 15 1 2
Daily 26 20min for 1 Cradle 1 1
Daily 18 20min for 1 Sledge 1 1
Daily 18 20min for 1 Feed unit 1 1
Daily 8 30min for 1 bracket 2
Daily 10 15 1 1
Daily 30 120 min for 1 traverse box 1 1
Daily 72 30 min for all gear box 1 1
Daily 108 30 min for all 1 1
Daily 56 30 min for all 1 1

Bimonthly 34 660 7 11
Bimonthly 22 720 1 17

Daily 8 420 1
Daily 8 420 1
Daily 8 420 1
Daily 8 420 1
Daily 8 420 1
Daily 8 420 1
Daily 10 420 1
Daily 10 450 1
Daily 10 420 1
Daily 10 420 1
Daily 8 420 1
Daily 8 420 1
Daily 8 420 1
Daily 8 420 1
Daily 8 450 1
Daily 8 420 1
Daily 8 420 1
Daily 7 420 1

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Daily 7 420 1
Daily 7 420 1
Daily 7 420 1
Daily 7 420 1
Daily 7 420 1
Daily 8 450 1
Daily 8 450 1
Daily 18 420 1
Daily 18 450 2
Daily 8 450 1
Daily 7 450 1
Daily 7 450 1

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EXIXTING P.M. ACTIVITY STATUS FOR DTY MACHINE No 28 M/c Start up Remark

Sr.No Activities 6.30 7.30 8.30 9.30 10.30 11.30 12.30 13.30 14.30 15.30 16.30 17.30 18.30 19.30 20.30 21.30 22.30 A G B
Cambox cover screw removed C1 R1,R2,R
Regular R5,R6,R7 R8
Nip Roller remove C2 & C3 3,R4

Nip roller fixed after buffing C2 & C3 C1,C2,C C7,C8,C

Casual 3,C4,C5, 9,C10,C1 C13
DRIVE END C6 1,C12
Check teeth, tension & alignment of belts & replace R1&C1
Check connecting couplings & replace R1&C1
Check All Bearing Housing/Idler & replace R1&C1
Check all Encoder couplings & belts & pulley & replace R1&C1
CONTROL END
Stroke Modification Unit Check.
R2&C4
Doffer Tank Filter Clean.
TEXTURING
Friction Unit Clean / Pin R2&C4
Face Jockey Pulley Clean R2&C4
Spindle Drive Belt Check
R2&C4
Spindle Guide Rolls Check.
Edge Jockey Pulley Clean. R2&C4
TAKE UP
End Cap bearing Check
R2&C4
Cradle Check
String Up Repair C2&C3
Traverse Guide Moulding Check/ Replace R3&C5
Yarn Displacement Check R3&C5
Axial displacement unit R3&C5
FEED SHAFT
Feed Shaft W1 Waste Remove/Repair. R4&C6
Feed Shaft W2 Waste Remove/Repair. R5&C7
Feed Shaft W3 Waste Remove/Repair. C8&C9
R7&C11
Feed Shaft W3 found brg damage/replace brg/shaft repa
R8&C13

T/up bowl replace R6&C10 R6&C10

R7&C11
Traverse box checked/replace
R8&C13
Gear Box Change R4&C6

LUBRICATION ACTIVITIES
Yarn Displacement W1 A grease
Yarn Displacement W1 B grease
C12
Yarn Displacement W2 grease
Yarn Displacement W3 grease
Yarn Displacement Unit Grease W1A
Yarn Displacement Unit Grease W1B C12
Spindle Tension Roll Grease
Oil top-up in Cambox (Enclo-68) C12
Permanent idle position & all related idle position attending C12 C12 Shifted on m/c no 15 for memo work
Stroke Length after startup m/c R8&C12,C13 C12 Shifted from m/c no 15 to m/c no 28

P.M PREPARATION
Flange/plain bearing change & shaft ready for use in P R2&C4
Idler & Housing repair for use in P.M m/c R3&C5

M/c 22 Stopped due to Quality Changeover

W2 feed shaft repair for use in m/c R4&C6

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