Sinumerik 810 820 GA3 Interface - Part - 2 - Connection - Conditions

SINUMERIK 810 GA3
SINUMERIK 820 GA3

Interface Description
Part 2: Connection Conditions
Planning Guide 07.94 Edition
Manufacturer Documentation
SINUMERIK 810 GA3
SINUMERIK 820 GA3
Part 2: Connection Conditions
Planning Guide
Manufacturer Documentation
Applies to:
Control Software Version

SINUMERIK 810T/TE Basic Version 3 1 and higher
SINUMERIK 810M/ME Basic Version 3 1 and higher
SINUMERIK 820T/TE Basic Version 3 1 and higher
SINUMERIK 820M/ME Basic Version 3 1 and higher
SINUMERIK 810G Basic Version 3 1 and higher
SINUMERIK 820G Basic Version 3 1 and higher
SINUMERIK 810N Basic Version 3 1 and higher
SINUMERIK 820N Basic Version 3 1 and higher
January 1993 Edition

SINUMERIK documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the Remarks column.
Status code in Remarks column:
A . . . New documentation
B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status.
If factual changes have been made on the page since the last edition, this is indicated
by a new edition coding in the header on that page.
Edition Order No. Remarks

11.90 6ZB5 410-0DV02-0AA0 A
09.91 6ZB5 410-0DV02-0AN0 C
01.93 6ZB5 410-0DV02-0AA2 C
07.94 6ZB5 410-0DV02-0AA3 C
Other functions not described in this documentation might be

executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
This publication was produced on the Siemens 5800 Office

System.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved.
Siemens AG 1990 All Rights Reserved

Overview of Cables and Devices 1
Cable Diagrams 2
Elements for the Machine Control Panel 3
Cables and Connectors

4
Devices 5
Preliminary Remarks
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Notes for the reader
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This documentation is intended for manufacturers of machine tools using SINUMERIK 810 or
SINUMERIK 820, basic version 3.
The publication describes cabling and configuration of control to machine.
SINUMERIK documentation comprises 4 parts:
General documentation
User documentation
Manufacturer documentation and
Service documentation
The manufacturer documentation for the SINUMERIK 810/820 control is divided into the
following sections:
Operating Manual
Part 1: Signals
Part 2: Cables and Devices
PLC Programming Guide and
FB-PLC, Package 1 Tool Management
Further SINUMERIK publications apply to all SINUMERIK controls (e.g. Universal Interface,
CL 800 - Cycle Language)
Consult your local Siemens office for further details.

Contents
Page
1 Overview of Cables and Devices .......................... 1-1
1.1 SINUMERIK 810T/820T, Basic Version 3: Connecting measuring circuit

modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 SINUMERIK 810M/820M, Basic Version 3: Connecting measuring cir-
cuit modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Connection of CPU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4 Connecting I/O submodules and the host PLC . . . . . . . . . . . . . . . . . . 1-5
1.4.1 Connecting I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.4.2 Connecting the host PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.5 Connection of the PLC expansion unit . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.6 Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.6.1 Connecting the power supply for SINUMERIK 810 . . . . . . . . . . . . . . . . 1-9
1.6.2 Connecting the power supply for SINUMERIK 820 . . . . . . . . . . . . . . . . 1-10
1.6.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.6.2.2 View of the front panel of the power supply to 6EW1 861-3A
230 V AC/50 Hz/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1.7 I/O submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1.7.1 Linking the I/O submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1.7.2 Configuration of the cable to the I/O submodules . . . . . . . . . . . . . . . . . 1-12
1.7.3 Addressing the I/O submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1.7.4 Signal flow and conductor routing in the I/O submodules . . . . . . . . . . . 1-15
1.7.5 Electrical characteristics of the I/O submodules . . . . . . . . . . . . . . . . . . 1-16
1.7.6 Terminal assignment of the I/O submodules . . . . . . . . . . . . . . . . . . . . 1-17
1.8 Measuring circuit modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
1.8.1 SPC measuring circuit module with/without EXEs 6FX1 121-4B ..... 1-19
1.8.2 HMS measuring circuit module 6FX1 145-6B 00 ................ 1-24
1.9 Accessories, ordering data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1.9.1 Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1.9.2 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
1.9.3 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
1.10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
1.10.1 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
1.10.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
1.10.1.2 Requirements for AC supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1.10.1.3 Requirements for DC supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1.10.1.4 Connected load and power loss calculation . . . . . . . . . . . . . . . . . . . . . 1-35
1.10.2 Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1.10.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1.10.2.2 Resistance to vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
1.10.3 Climatic environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
1.10.3.1 Installation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
1.10.3.2 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
1.10.4 Exposure to contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.10.4.1 Hazardous gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.10.4.2 Hazardous dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.10.5 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.10.5.1 Interference suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
1.10.5.2 Immunity to noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1.10.5.3 Protection against X-rays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
2 Cable Diagrams ....................................... 2-1
3 Elements for the Machine Control Panel ................. 3-1
3.1 Coded selection switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Coding of the mode selection switch ......................... 3-2
3.3 Coding of the spindle speed override switch . . . . . . . . . . . . . . . . . . . . 3-2
3.4 Coding of the feed and rapid traverse override switches . . . . . . . . . . . . 3-3
3.5 Coding of the rapid traverse override switch . . . . . . . . . . . . . . . . . . . . 3-3
3.6 Coding of the rapid traverse override switch . . . . . . . . . . . . . . . . . . . . 3-4
3.7 Coding of the axis selection switch 810/820M . . . . . . . . . . . . . . . . . . . 3-4
3.8 Engravings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
4 Cables and Connectors ................................. 4-1
4.1 Installation scheme: cable/subminiature connector . . . . . . . . . . . . . . . . 4-1

4.2 Subminiature connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Socket connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 Assembly notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5 Round connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
5 Devices ............................................. 5-1
5.1 Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Incremental encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.1 Rotary encoder and main spindle encoder . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.2 Combined rotary encoder for spindle and C axis . . . . . . . . . . . . . . . . . 5-4
5.2.3 High-resolution rotary encoder for rotary axes . . . . . . . . . . . . . . . . . . . 5-5
5.2.4 Spring disk coupling/clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.5 SIPOS encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.3 Electronic handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.4 Tape readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.4.1 Reader T40, with take-up reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.4.2 Reader T41, with take-up reel and smaller front panel . . . . . . . . . . . . . 5-13
5.4.3 Reader T50, with winder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.4.4 Reader T60, portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.5 Operator panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.5.1 SINUMERIK 810 operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.5.2 SINUMERIK 820 operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.6 SINUMERIK 810 external machine control panel . . . . . . . . . . . . . . . . . 5-20
5.7 SINUMERIK 820 external machine control panel . . . . . . . . . . . . . . . . . 5-21
5.8 Positioning of I/O submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.8.1 Examples of positioning of I/O submodules for SINUMERIK 810 . . . . . . 5-22
5.8.2 Examples of positioning of I/O submodules for SINUMERIK 820 . . . . . . 5-23
5.9 I/O submodule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.10 Interface module for electronic handwheels . . . . . . . . . . . . . . . . . . . . . 5-25
5.11 MPC link module for distributed link connection of the
I/O submodule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.12 Terminal strip converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5.13 Video encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
5.14 PLC expansion unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5.14.1 PLC expansion unit (Mini EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5.14.2 PLC expansion unit (Maxi EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5.14.3 Rack assignment of expansion units . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5.14.3.1 Expansion unit (P08) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5.14.3.2 Mini expansion unit (P06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5.15 SINUMERIK input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
5.15.1 Overview of available SINUMERIK I/O modules . . . . . . . . . . . . . . . . . . 5-41
5.15.2 Input or output circuits of the SINUMERIK modules . . . . . . . . . . . . . . . 5-42
5.15.3 Addressing and terminal assignment of the I/O modules . . . . . . . . . . . . 5-43
5.15.4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
1
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09.91
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constellation as for T
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circuit I
circuit II
Measuring
6FX1 121-4B
Measuring
6FX1 121-4B
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X 121
X 111
X 131
X 141
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X 121
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X 141
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circuit modules
(6 )
(6 )
SINUMERIK 810/820, GA3, Part 2 (PJ)

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HMS setpoint submodule

6FX1 145-6BB : Width 20 mm
6FX1 145-6BA : Width 40 mm
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SIPOS absolute encoder submodule
6ZB5 410-0DV02
The following submodules can be plugged into the
(7) 6FC9 344-4L
(7) 6FC9 344-4D

(7) 6FC9 344-4D
(6) 6FC9 340-8R
(7) 6FC9 344-4L
(7) 6FC9 344-4D

(7) 6FC9 344-4D
(26)
Connection of HMS measuring circuit modules (SW2 and higher and only for T M))
(26)
(25)
(26)
(26)
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1- 3
1-4
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2BA01
Universal Interface Planning Guide

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0.5 A
Output
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Output
module,
aaa aaaaa aaaaaaaaaaaaaaaa aaa aa aa a aaa a a aa aa aa aaa a aa aaa aa aa a aa aa a aa aa aa aaa a aa aaa aa aa a aa aa a aa aa aa aa aaa aa aaaa aaaaa aa aa aaa aa aa aaaaaaaa aaaaaaaaaaaaa
module,
64 inputs
32 outputs
option N73
aaa aaaaa aaaaaaaaaaaaaaaa aaa aa aa a aaa a a aa aa aa aaa a aa aaa aa aa a aa aa a aa aa aa aaa a aa aaa aa aa a aa aa a aa aa aa aa aaa aa aaaa aaaaa aa aa aaa aa aa aaaaaaaa
32 outputs
6FX1 132-...1)
option N71
option N72
MPC link module
Input module
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6FC3 986-4DN
6FC3 986-4DM
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For the mini EU: ... = 1BA

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For the maxi EU: ... = 1BB

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Power supply for fan

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Connecting the PLC expansion unit

X141
X131
X121
X141
X131
X121
X121
X111
X121
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6FC9 344- 2T
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Connection of the PLC expansion unit
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expansion unit
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6FC9 302-2AK
6FC9 302-2AD
6FC9 302-2AC
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01.93 1 Overview of Cables and Devices
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Voltage 187 ... 235 V AC
Frequency 48 ... 63 Hz
Power 500 VA
Design. Type
Input fuse (for -3AA: F 101 F 101 mT 4A 5x20 mm
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Siemens AG 1990 All Rights Reserved 6ZB5 410-0DV02 1-11

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a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
Possible combinations:
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
or M43)
X02 401
I/O submodules
Expansion
submodule
(Option M42
or
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
I/O submodule
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
Connecting the I/O submodules to the MPC link module

Linking the I/O submodules
a aa aaaaa aaaa aaaaa aa a

module and the rest to the MPC, is permitted.
aa
a
or M43)
aa
a aa
aaaa
aa
aa
aa
aaaa
aa
aa
aaaa
aa
aa
aa
aaaa
aa a
X02 401
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
Expansion
submodule
(Option M42
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
I/O submodule
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
optical fibre 6FX1 400- BC

a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
Copper cable 6FC9 344-2A

aa
a aa
aaaa
aa
aa
aa
aaaa
aa
aa
aaaa
aa
aa
aa
aaaa
aa a
aa
a
cannot be connected.
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
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aa
aa
aa
a a
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a a
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a
a
a a
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a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
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a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
MPC link module (P07) + 1 I/O basic submodule + cable M62

or M43)
Ribbon cable (Option M62 ... M65)
X02 401
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
Expansion
submodule
(Option M42
a
aaaa aaaaa aaaa aaaaa aa a
aa
a
a aa
aaaa
aa
aa
aa
aaaa
aa
aa
aaaa
aa
aa
aa
aaaa
aa a
Configuration of the cable to the I/O submodules
I/O submodule
the interface submodule for electronic handwheels
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a

a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
a
a a
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a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
X 11
When the I/O submodules are connected via the MPC link module
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
(MPC)
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
Multiport
MPC link module (P07) + 1 I/O basic submodule + 3 I/O exp. submod.+ cable M65
Controller
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
a a
aa
a a
aa
a
nected to the interface module. Up to 4 I/O submodules can be connected to the MPC link
(Option P07)
Up to 4 I/O submodules and an interface submodule for electronic handwheels can be con-
The I/O modules can be connected both via the Multiport controller (MPC) and via the inter-
6FX1 136-2BA
a
a a
aa
a a
aa
aa
aa
aa
a a
aa
aa
aa
a a
aa
aa
aa
aa
aa
a a
a a
aa
a
X 131
a aa aaaaa aaaa aaaaaa a a
face module. Mixed operation, in which some of I/O submodules are connected to the interface
aa
a
6ZB5 410-0DV02
aa
a aa
aaaa
aa
aa
aa
aaaa
aa
aa
aaaaaa
aaaa
aaaa
aa
09.91
aaaaaaaaaaaaaaaaaaaaa a
1.7.2 Configuration of the cable to the I/O submodules
6 FX1 121-2BA03
Interface
module
X 131
50-core cable 1 m (Option M49)

or
5 m (Option M50)
50-core ribbon cable (M51 ... M55)
X02 401 X02 401 X02 401 X02 401 X02 841
Interface
I/O submod. I/O submod. I/O submod. I/O submod. submodule
Basic Expansion Expansion- Expansion- for electronic
submodule submodule submodule submodule handwheels
(Option M01 (Option M02 (Option M02 (Option M02 (Option M10)
or M04) or M03) or M03) or M03)
Possible combinations:
1 I/O basic submodule + cable M51
1 I/O basic submodule + 1 I/O expansion submodule + cable M52
1 I/O basic submodule + 2 I/O expansion submodules + cable M53
1 I/O basic submodule + 3 I/O expansion submodules + cable M54
1 I/O basic submodule + 3 I/O submodules + interface module + cable M55
Connecting the I/O submodules to the interface module

1 Overview of Cables and Devices 11.90
1.7.3 Addressing the I/O submodules
1.7.3 Addressing the I/O submodules
V35 V36 V37

S1 S2
B3
B1 B2
10 inputs
32 inputs 32 inputs F1 32 outputs
State of the jumpers:

B1 open
B2 closed
B3 open
S1 . . . addressing the inputs
S2 . . . addressing the outputs
(Setting of the switches S1, S2 see section 1.7.6)
F1 ... fuse 6.3 A for the outputs and the external machine control panel
4 5 6
3 7
2 8
1 0 9
1-14 Siemens AG 1990 All Rights Reserved 6ZB5 410-0DV02

1.7.4 Signal flow and conductor routing in the I/O submodules
1.7.4 Signal flow and conductor routing in the I/O submodules
500mA outputs NC
+24V
Output signals
5V
X24 02
DB
MOUT
100mA outputs NC
+24V
5V Output signals
X24 02
DB
MOUT
Inputs NC
Input signals
X24 02
DB
MOUT
Mout/24 V are routed via the terminal block X02 403

1 Overview of Cables and Devices 11.90
1.7.5 Electrical characteristics of the I/O submodules
1.7.5 Electrical characteristics of the I/O submodules
6FX1 124-6AA/6FX1 124-6AB 6FX1 124-6AA

Number of inputs 64 Number of outputs 32 (8+24)
Floating no Floating no
Input voltage 24V- Supply voltage UP

(Rated value) - rated value 24V-
- ripple UPP max. 3.6V
Input voltage - permissible range

- for signal 0 -3V to +5V (including ripple) 20V to 30V
or input
Output current
open
- for signal 1 +13V to +30V with signal 1
- rated value 100 mA/0.5A
Input current
at signal 1 typ. 6 mA Short circuit protection
for 100mA output without
for 0.5A output electronic
Delay
- for tpLH 2.5...4.3 ms
- for tpHL 2.5...4.3 ms Limitation of inductive
cutoff voltage to make -11V
Cable length 50 m break capacity for lamps

at 100mA outputmax. --- 3)
at 0.5A outputmax. 14W
Switching frequency
- ohmic load max. 500Hz
- lamps max. 500Hz
- inductive load 1) max. 10Hz
Total load capacity 2)

at 55C 50%
Signal level of the ouputs

- with signal 0 max. output open
- with signal 1
at 0.5mA output min. UP -1.1V
at 0.5A output min. UP -1.7V
Cable length max. 50m
Insulation voltage external

only outputs
connections against housing
- to VDE 0160 ---
1) At rated loading. At a lesser load higher values are - tested with ---
permissible.
2) In relation to the sum of the rated current of all Current consumption
outputs. - internal (at 5V) 0.1 A
3) Maximum making current 350mA. - internal (at 24V) 0.05A
For signal lamp control: Space requirement 391x127x15mm
12V - lamps with series resistance or Weight M01 approx. 1.3 kp
24V - lamps with preheating M02/M03 approx. 1.0 kp
1-16 Siemens AG 1990 All Rights Reserved 6ZB5 410-0DV02

1.7.6 Terminal assignment of the I/O submodules

The inputs are connected via 2 connectors and the outputs via 1 connector.
Assignment of the inputs

aaaa
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No. of the input signal
a
a
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Byte No. Bit: 7 6 5 4 3 2 1 0
IB m Connector X02 404 pin No.
10 9 8 7 6 5 4 3
IB Connector X02 404 pin No.

m+1
18 17 16 15 14 13 12 11

m+2
26 25 24 23 22 21 20 19

m+3
34 33 32 31 30 29 28 27

m+4 10 9 8 7 6 5 4 3

m+5 18 17 16 15 14 13 12 11

m+6 26 25 24 23 22 21 20 19

m+7 34 33 32 31 30 29 28 27
The address m results from the position of the selector switch on the I/O submodule:
IB m to X02 404
Switch Address m IB m+3
position S1 IB m+4 X02 405 X02 4061)
0 0 IB m+5 X02 405
1 8 IB m+6
2 16
3 24 IB m+7 X02 405
_______
1) On the connector X02 406 on pin No. 3 to 12 the input byte m+4 (bit 0 to 7) and the input byte m+5 (bits 0
and 1) are led out. As these 10 input bits are also led out on connector X02 405 double assignment is not per-
missible.

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1-18
QB
QB
QB
aaaaaaaaaaaaaaaaaa
m+3
m+2
m+1
aaaaaaaaaaaaaaaaaa
QB m
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Output load
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
34
26
18
10
aaaaaaaaaaaaaaaaaa
Byte No. QB m
Byte No. Bit: 7
Switch
aaaaaaaaaaaaaaaaaa
3
2
1
0
Byte No. QB m+3

QB m+2
QB m+1
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
position S2
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
9
33
25
17
aaaaaaaaaaaaaaaaaa
6
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
Assignment of the outputs
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
24V; 0.1A
8
4
0
12
aaaaaaaaaaaaaaaaaa
8
aaaaaaaaaaaaaaaaaa
32
24
16
5
Address m
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
4
31
23
15
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
24V; 0.5A Short circuit proof

aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
3
30
22
14
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
No. of the output signal
aaaaaaaaaaaaaaaaaa
Connector X02 402 pin No.
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
5
2
aaaaaaaaaaaaaaaaaa
29
21
13

Sinumerik 810 820 GA3 Interface - Part - 2 - Connection - Conditions

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Sinumerik 810 820 GA3 Interface - Part - 2 - Connection - Conditions

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SINUMERIK 810 GA3

SINUMERIK 820 GA3

Control Software Version

January 1993 Edition

Edition Order No. Remarks

Other functions not described in this documentation might be

This publication was produced on the Siemens 5800 Office

The reproduction, transmission or use of this document or its

Siemens AG 1990 All Rights Reserved

Elements for the Machine Control Panel 3

Cables and Connectors

SINUMERIK documentation comprises 4 parts:

Consult your local Siemens office for further details.

1 Overview of Cables and Devices .......................... 1-1

1.1 SINUMERIK 810T/820T, Basic Version 3: Connecting measuring circuit

3 Elements for the Machine Control Panel ................. 3-1

3.1 Coded selection switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Cables and Connectors ................................. 4-1

4.1 Installation scheme: cable/subminiature connector . . . . . . . . . . . . . . . . 4-1

5 Devices ............................................. 5-1

5.1 Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SINUMERIK 810/820, GA3, Part 2 (PJ)

aaaaaaaaaaaa a aa aaa a aa aaaa a aa aa a aa aa aa aaa a aaa aa aa aaa aa a aa aa aa aaa aa aaaaa aa aa aa aaa aa aa

aaaaaaaaaaaa a aa aaa a aa aaaa a aa aa a aa aa aa aaa a aaa aa aa aaa aa a aa aa aa aaa aa aaaaa aa aa aa aaa aa aa

aaaaaaaaaaaa a aa aaa a aa aaaa a aa aa a aa aa aa aaa a aaa aa aa aaa aa a aa aa aa aaa aa aaaaa aa aa aa aaa aa aa

aaaaaaaaaaaa a aa aaa a aa aaaa a aa aa a aa aa aa aaa a aaa aa aa aaa aa a aa aa aa aaa aa aaaaa aa aa aa aaa aa aa

drives and main

aaaaaaaaaaaa a aa aaa a aa aaaa a aa aa a aa aa aa aaa a aaa aa aa aaa aa a aa aa aa aaa aa aaaaa aa aa aa aaa aa aa

aaaaaaaaaaaa a aa aaa a aa aaaa a aa aa a aa aa aa aaa a aaa aa aa aaa aa a aa aa aa aaa aa aaaaa aa aa aa aaa aa aa

aa a aa aa a aa aa aa aaa a aa aaa aa aa a aa aa a aa aaa aa aa aaaa aaaaa aa aa aaa aa aa aaa aa aaa aaaaaaaaaaaa

aaaaaaaaaaaaaaa aa aa a aa aa a aa aa aaa aaaa

aa a aaaaaaaaaaaaaaa aa aa a aa aa a aa aa aa aa aaa a a aa a a a aa a a aa aa aa aaaaa aa aa aaa aa aaa aa aaa

Siemens AG 1990 All Rights Reserved

aaa a aa aaa aa aa a aa aa a aa aa aa aaa a aa aa aa

(in slots 1 and 2 only)

HMS setpoint submodule

SINUMERIK 810/820, GA3, Part 2 (PJ)

(7) 6FC9 344-4L

(7) 6FC9 344-4D

(7) 6FC9 344-4D

a aa a aa aa a aa aa aaa a aa aaa aa aaa a a aa aa aa aaa a aa aa a aa aa a a aaa aa aa aaaa aaaaa aa a aa aa aaa aa aaa

a aa a aa aa a aa aa aaa a aa aaa aa aaa a a aa aa aa aaa a aa aa a aa aa a a aaa aa aa aaaa aaaaa aa a aa aa aaa aa aaa

Connection of CPU module

2nd interface (V.24/RS232C)

aaaa aaaaaaa aaaa a a aa aa aaaa a a aa a aa aaa aa aaa

aaaa aaaaaaa aaaa a a aa aa aaaa a a aa a aa aaa aa aaa aaaaaaaaaaaaaaaaaaaaaaaa

aaaa aaaaaaa aaaa a a aa aa aaaa a a aa a aa aaa aa aaa aaaaaaaaaaaa

Universal Interface Planning Guide

Siemens AG 1990 All Rights Reserved

aaaaaaaa aaaaaaaa aaaaaaaaaa a aaaaa a aa aaa aa a

aaaaaaaa aaaaaaaa aaaaaaaaaa a aaaaa a aa aaa aa a aa aaa aa aaa

For further devices and their cables see the

aaaaaaaa aaaaaaaa aaaaaaaaaa a aaaaa a aa aaa aa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

aaaaaaaa aaaaaaaa aaaaaaaaaa a aaaaa a aa aaa aa a

aaaaaaaa aaaaaaaa aaaaaaaaaa a

TRANS PC IN and PLC

aaaaaaaa aaaaaaaa aaaaaaaaaa a aaaaa

aaaaaaaaaaaaaaaaaaaaaa a aaaaaa aaa aa aa a aa aa a aa aa aa aaa a aa aaa aa aa a aaa a a aa aa a

aaaaaaaaaaaaaaaaaaaaaa a aaa aaaaaaaaaaaaaaaaaa

From CPU module

Connecting I/O submodules

facing options are listed in

electronic handwheels. The