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POR FAVOR LEA CUIDADOSAMENTE ESTE MANUAL Y ATIENDA LA INFORMACIN CONTENIDA PARA:
Manuales de Operacin
Dibujos
Referencias Tcnicas
Si alguna instruccin no le es clara, por favor contacte a EAGLEBURGMANN MXICO antes de usar el
sistema!
Contenido
1. MANUALES DE OPERACIN
2. DIBUJOS
2.1 SELLOS MECNICOS
2.1.1 13-H74F-D/95-E6-A1
2.1.2 13-H74F-D/95-E7-A1
2.2.1 02-SPO9030/M020-D1-A1
2.2.2 FA-SPO01-265
2.3.1 13-SPN3063/EL20002-D0
2.3.2 FA-SPN01-220
3. REFERENCIAS TCNICAS
4. ANEXOS
En caso de empleo del sello mecnico en reas Ex hay que tener en cuenta
obligatoriamente las instrucciones adicionales de servicio correspondientes
segn la norma 94/9/CE/ATEX 100a). Si fuera necesario, pueden pedirse a
EagleBurgmann.
Manual de operacin 4
13-H74F-D/95-E6&E7-A1
ndice
Notas y Smbolos ........................................................................................................................ 6
INSTRUCCIONES DE SEGURIDAD ........................................................................................... 7
Indicaciones para la seguridad del trabajo ............................................................................... 8
Indicaciones para proteccin de explosiones ........................................................................... 8
TRANSPORTE / ALMACENAMIENTO ........................................................................................ 9
Transporte ............................................................................................................................... 9
Empaquetado y almacenamiento ............................................................................................. 9
INFORMACIN SOBRE EL PRODUCTO ................................................................................. 12
Fabricante y pas de origen.................................................................................................... 12
Declaracin............................................................................................................................ 12
Designacin del modelo......................................................................................................... 12
Uso designado ....................................................................................................................... 12
Condiciones de operacin ..................................................................................................... 13
Dibujos, diagramas ................................................................................................................ 13
Descripcin y funcin ............................................................................................................. 13
Espacio requerido, dimensin de las conexiones................................................................... 14
Materiales .............................................................................................................................. 14
Lubricacin del sello mecnico .............................................................................................. 14
Emisiones .............................................................................................................................. 14
INSTALACIN .......................................................................................................................... 16
Auxiliares para la instalacin.................................................................................................. 16
Preparacin para el ensamble ............................................................................................... 16
Ensamble / Instalacin ........................................................................................................... 18
Conexiones para la lubricacin .............................................................................................. 21
OPERACIN............................................................................................................................. 22
Fluidos de lubricacin ............................................................................................................ 22
Instrucciones para una operacin segura .............................................................................. 22
Instrucciones para el arranque............................................................................................... 24
Los smbolos siguientes se utilizan para sealizar datos con mayor importancia:
ADVERTENCIA! Para llamar la atencin sobre un riesgo que podra provocar una
lesin grave en personas o la muerte.
INSTRUCCIONES DE SEGURIDAD
La mquina deber ser colocada de tal manera que la fuga del sello mecnico
pueda ser desviada y eliminada debidamente, y en el caso de presentar alguna
falla, no resulten daos personales debido a la eventual salida a chorro del fluido.
Debe evitarse el uso de los sellos mecnicos de un modo que ponga en peligro
la seguridad de servicio de los mismos.
ADVERTENCIA!
Limpiar adecuadamente los sellos que han estado
funcionando con sustancias peligrosas, para que no supongan peligro alguno
para las personas ni para el medio ambiente.
TRANSPORTE / ALMACENAMIENTO
Transporte
La caja de transporte para resguardo del sello es idnea para ese propsito, y
debe estar disponible para un posible retorno.
ATENCIN!
Si la mquina se transporta con el sello mecnico montado, los
espaciadores (13) tienen que ser insertados y fijados. El rotor tiene que ser protegido
contra deformaciones y vibraciones.
Empaquetado y almacenamiento
Las siguientes indicaciones hacen referencia a sellos mecnicos que se suministran en
un embalaje original e intacto, como a sellos mecnicos que ya se han montado en el
equipo (ej.: bomba, compresor, agitador, etc.), los cuales estn, sin haberlos puesto en
marcha.
Libres de polvo.
Con ventilacin moderada.
Con temperatura uniforme:
- Humedad relativa del aire por debajo del 65 %
- Temperatura entre 15 C y 25 C
Con frecuencia, las instalaciones nuevas tardan mucho tiempo en construirse. Por eso,
el perodo entre la entrega del sello mecnico, su instalacin y puesta en servicio puede
exceder un perodo de 2 o 3 aos.
Todos los datos tcnicos estn basados en extensas pruebas y en nuestra experiencia
prctica de muchos aos. Sin embargo, por la gran variedad de posibles aplicaciones,
estos datos slo se pueden considerar como valores aproximados. Una garanta en un
caso particular slo es posible si conocemos las condiciones individuales exactas y si
esto se ha confirmado en un acuerdo por escrito y por separado. En caso de dudas, es
necesario contactar con EagleBurgmann antes de la puesta en marcha.
Declaracin
En el sentido de la "directiva CE sobre mquinas" 98/37/CE.
El sello mecnico est destinado para ser montado en una mquina o ensamblado en la
misma y no puede funcionar de manera autnoma.
Uso designado
Para que el sello sea operado bajo condiciones diferentes a las especificadas o en una
aplicacin diferente, debe ser consultado por EagleBurgmann para que lo valide como
seguro.
La seleccin del sello (tipo, materiales) debe ser realizada por empleados de
EagleBurgmann u otras personas autorizadas. EagleBurgmann no asume ningn
tipo de responsabilidad debido a una seleccin errnea por personal ajeno.
Dibujos, diagramas
Dibujo de ensamble 13-H74F-D/95-E6-A1 y 13-H74F-D/95-E7-A1
El plano de conjunto con medidas a escala real con la ltima revisin es determinante
para el diseo del sello mecnico y para el uso de este manual.
Descripcin y funcin
En la siguiente descripcin todos los elementos en parntesis, por ejemplo (2), definen
la correspondiente parte en el dibujo de ensamble.
Sello diseo cartucho API 682 con camisa (2), adaptador (4), brida (10) y
espaciadores (13).
Sello doble [arreglo back to back].
Balanceado.
Rotacin CCW [visto desde lado COPLE].
Unidad flexible o de empuje rotativa (1.1).
Asiento estacionario (1.2 y 1.4).
Desplazamiento axial mximo permitido: 0,5 mm.
Todas las medidas de conexin tienen que ser checadas con el dibujo de
EagleBurgmann antes del montaje de los sellos mecnicos; mismos que fueron
verificadas y aprobadas por el cliente en el dibujo de ensamble.
Materiales
Para una operacin segura del sello mecnico, es necesario aplicar el plan de
lubricacin ms conveniente recomendado por la norma API 682 [ultima edicin] y la
aprobacin de EagleBurgmann, as como todos los involucrados en el sistema de
sellado (usuario final y fabricante de equipo).
PLAN 53B. Recirculacin de fluido barrera hacia los sellos arreglo 3 por medio de un
acumulador de vejiga pre-presurizado hacia el sello, con circulacin forzada con anillo
de bombeo y enfriamiento por medio de enfriador de aire o agua.
Emisiones
Dependiendo del fluido que se est sellando, se deben tomar medidas preventivas para
su manejo adecuado en caso de presentar fuga, la cual puede mostrarse en forma
lquida o gaseosa y su agresividad puede ser un riesgo para el personal y/o medio
ambiente.
La fuga del sello mecnico externo debe ser drenada y/o almacenada correctamente.
IMPORTANTE! Las piezas que pudieran entrar en contacto con el fluido que fuga
deben ser resistentes a la corrosin o disponer de la correspondiente proteccin.
ADVERTENCIA! Si el fluido a sellar y/o fluido buffer/barrera est sujeto al Reglamento
de Sustancias Peligrosas, ser indispensable observar las disposiciones sobre
la manipulacin de sustancias peligrosas (hojas de datos de seguridad
conforme a la Directiva 91/155/CEE), as como las normas de prevencin de
accidentes.
INSTALACIN
Chaflanes biselados
(Chafln de deslizamiento 2 mm / 30 o
segn EN 12756).
Pasos redondeados.
Superficies para asientos y O-rings:
acabado fino Rz 10m (= N7 = CLA 63).
Acabado del eje en la zona del sello
mecnico: Ra = 0,8m (= N6 = CLA 32).
Verificar en la mquina:
Daos de las superficies de contacto con el sello mecnico.
Revisin Fecha Elabor Aprob
PEP RMSO AIAPCH Orden de Surtimiento: 6000271482
0 Julio-2013 ATT ASA
El tipo y la calidad de los rodamientos del rotor tienen una gran influencia en el
buen funcionamiento y vida de servicio del sello mecnico.
Exactitud del juego radial del rotor (de acuerdo con DIN ISO 5199):
Dimetro de rotor hasta 50mm: max. 0.05mm
Dimetro de rotor 50m -100mm: max. 0.08mm
Dimetro de rotor mayor a 100mm: max. 0.10mm
Concentricidad y juego en direccin axial, como se especifica por
EagleBurgmann.
Lubricar ligeramente el eje en el rea del sello mecnico con grasa apropiada.
Preparar el lugar de montaje, retirando del mismo las herramientas innecesarias,
virutas, estopa de limpieza sucia, etc.
Cubrir la mesa de montaje con un pedazo de cartn limpio y sin hilachas.
Ensamble / Instalacin
ATENCIN! Evitar golpear el sello mecnico! Esto puede tener efectos adversos
en su operacin segura.
ATENCIN! Los componentes del sello en PTFE no deben nunca ser
ensanchados ni comprimidos. De lo contrario, ya no est garantizada su
capacidad de sellado
ATENCIN! Los opresores con punta de copa deben ser utilizados una vez.
Aprietes repetidos ponen en riesgo la seguridad de transmisin del torque.
IMPORTANTE!
Remover los espaciadores (13) y conservarlos para un desmontaje
posterior.
LBI entrada de fluido BARRERA (PLAN 53B API 682) 1/2 NPT.
LBO salida de fluido BARRERA (PLAN 53B API 682) en el equipo.
Utilizar tubos de acero inoxidable o de material resistente que tenga una seccin
transversal lo suficientemente grande.
Lneas de alimentacin para los lquidos: mn. 18x1.5 mm
Lneas de alimentacin para los gases: mn. 12x1.5 mm
Lneas de impulso: mn. 12x1.5 mm
Limpiar bien las tuberas antes de conectar al sello mecnico.
Apretar las uniones roscadas dejndolas hermticas a la presin.
Tender los tubos continuamente ascendentes lo ms cortos y favorables a la
corriente como sea posible asegurando un auto venteo de aire.
Evitar bolsas de aire, prever conexiones de descarga de aire en caso
necesario.
Para cambio de direccin utilizar dobleces.
Para bloqueo utilizar vlvulas de bola.
Fijarla a una distancia mxima de 2m con abrazaderas.
Seguir las recomendaciones del manual de operacin del sistema de
lubricacin.
OPERACIN
Fluidos de lubricacin
Fluido de lubricacin de acuerdo a los requerimientos de operacin.
Para fluidos de lubricacin solo deben utilizarse fluidos compatibles con el
producto bombeado y la fuga del fluido en el sello externo no debe producir
ningn riesgo a la atmosfera.
ATENCIN! Los fluidos de lubricacin no deben formar residuos en el sello
mecnico.
Fluidos de lubricacin, por ejemplo:
- Aceite ligero sin aditivos a alta presin.
- Mezclas de agua/etilenglicol sin aditivos anticorrosin.
- Vapor condensado; agua desmineralizada.
La eficiencia del dispositivo de bombeo interno integrado en el sello mecnico
depende de diversos factores:
- La viscosidad del fluido.
- La velocidad de rotacin.
Instrucciones para una operacin segura
ATENCIN! Si en una emergencia las condiciones de operacin se desvan de
las establecidas respecto a los lmites de operacin, el sello mecnico debe ser
removido y checado, ya sea con el fabricante o en el centro de servicio ms
cercano.
Por razones de seguridad los valores de temperatura listados a continuacin no
deben ser excedidos dependiendo del fluido de lubricacin utilizado.
Temperatura de retorno /
Fluido de lubricacin Temperatura en la cmara
de sellado
Aceite (por ejemplo aceite blanco) 80C
Agua desmineralizada con aditivos 70C
lubricantes aceitosos, (por ejemplo
propilenglicol, glicerol, relacin de la mezcla
recomendada 70:30).
ATENCIN! Viscosidad y punto de
congelamiento depende en gran
medida de la relacin de la mezcla.
Agua desmineralizada 60C
Otros fluidos apropiados Por lo menos 40C debajo de
su punto de ebullicin a
presin normal.
Revisin Fecha Elabor Aprob
PEP RMSO AIAPCH Orden de Surtimiento: 6000271482
0 Julio-2013 ATT ASA
Cuando el equipo est parado el sello mecnico no puede ser enfriado porque no hay
circulacin de fluido. Esto puede resultar en daos por excesivo calentamiento!
La presin del fluido barrera debe ser mayor que la presin en la cmara de sellado
durante todo el proceso de operacin.
As mismo la presin, temperatura, flujo y todas las condiciones para el Plan 53B API
682, deben ser las indicadas en el dibujo de ensamble.
Si los lmites de las condiciones de operacin y las instrucciones dadas en este manual
son seguidas, puede esperarse una operacin libre de fallas.
Para una operacin segura del sello mecnico, se debe suministrar un fluido de
lubricacin presurizado de acuerdo con el Plan 53B API 682.
IMPORTANTE! Para evitar funcionamiento en seco el circuito de lubricacin debe ser
venteado durante algunos minutos antes del arranque.
IMPORTANTE!
Primero ajuste la presin del fluido barrera, despus el sello mecnico
puede ser puesto en operacin.
Cuando el rotor gira se produce una circulacin forzada del fluido de lubricacin
por medio de un anillo de bombeo integrado internamente en el sello mecnico.
SERVICIO
Mantenimiento
Reparacin
Si se tiene que efectuar una reparacin, remitir todo el sello cartucho al fabricante,
donde puede juzgarse mejor, cules componentes pueden ser reacondicionados o
cules deben ser remplazados, a fin de garantizar siempre el sellado ptimo.
Desmontaje / Desensamble
ADVERTENCIA!
Limpiar adecuadamente los sellos que han estado funcionando con
sustancias peligrosas para que no exista peligro alguno para las personas ni
para el medio ambiente.
ATENCIN! Los opresores con punta de copa deben ser utilizados una vez.
Desecharlos de forma adecuada despus de retirarlos.
ndice
Notas y Smbolos ...................................................................................................................... 32
INSTRUCCIONES DE SEGURIDAD ......................................................................................... 33
TRANSPORTE / ALMACENAMIENTO ...................................................................................... 34
Transporte ................................................................................................................................. 34
Empaquetado y almacenamiento .............................................................................................. 34
INFORMACIN SOBRE EL PRODUCTO ................................................................................. 35
Fabricante y pas de origen ....................................................................................................... 35
Declaracin ............................................................................................................................... 35
Designacin del modelo ............................................................................................................ 35
Uso designado .......................................................................................................................... 35
Condiciones de operacin ......................................................................................................... 35
Dibujos, diagramas.................................................................................................................... 36
Descripcin y funcin ................................................................................................................ 36
Espacio requerido, dimensin de las conexiones ...................................................................... 36
INSTALACIN .......................................................................................................................... 37
Arreglo y tuberas de los componentes: .................................................................................... 37
OPERACIN............................................................................................................................. 38
SERVICIO ................................................................................................................................. 39
Mantenimiento ........................................................................................................................... 39
Medidas en caso de fallas ......................................................................................................... 39
Servicio de Asistencia Tcnica de EagleBurgmann ................................................................ 39
Reparaciones ............................................................................................................................ 40
Piezas de recambio ................................................................................................................... 40
Datos necesarios para consultas y pedidos............................................................................... 40
Derechos reservados ................................................................................................................ 40
Notas y Smbolos
Los smbolos siguientes se utilizan para sealizar datos con mayor importancia:
ADVERTENCIA! Para llamar la atencin sobre un riesgo que podra provocar una
lesin grave en personas o la muerte.
Empaquetado y almacenamiento
Para resguardo por algunas semanas o meses, ha de elegirse como almacn, un lugar
seco, protegido de las influencias atmosfricas y del polvo. Las unidades deben ser
cubiertas.
Como todos los sistemas de circuito cerrado estn equipados con instrumentos de
medicin, cualquier vibracin o choque durante el transporte deber evitarse. El sistema
deber ser manipulado por montacargas, en los puntos marcados y provistos para este
propsito.
Declaracin
El sistema de circuito cerrado SPO est destinado para ser montado en una mquina o
ensamblado en la misma y no puede funcionar de manera autnoma.
Uso designado
El sistema de circuito cerrado SPO, est diseado exclusivamente para su empleo con
el equipo especificado. Un uso diferente o un uso ms all de sus lmites especificados,
son considerados contrarios a su fin designado y excluye de responsabilidad a
EagleBurgmann.
Condiciones de operacin
Descripcin y funcin
Componentes del sistema de lubricacin:
Datos de operacin:
Todas las medidas de conexin tienen que ser checadas con el dibujo de
EagleBurgmann antes de la instalacin del sistema de circuito cerrado; mismo que
fueron verificadas y aprobadas por el cliente en el dibujo de ensamble
La instalacin ser llevada a cabo por personal competente de acuerdo con las
normas locales, en particular aquellas para la prevencin de accidentes. Esto aplica
en ambos casos, para el ensamble de las partes individuales de la planta y la tubera,
as como para la instalacin elctrica.
Todos los datos tcnicos estn basados en extensas pruebas y en nuestra experiencia
prctica de muchos aos. Sin embargo, por la gran variedad de posibles aplicaciones,
estos datos slo se pueden considerar como valores aproximados. Una garanta en un
caso particular slo es posible si conocemos las condiciones individuales exactas y si
esto se ha confirmado en un acuerdo por escrito y por separado. En caso de dudas, es
necesario contactar con EagleBurgmann antes de la puesta en marcha.
Las lneas para el sistema de circuito cerrado SPO deben ser de acero
inoxidable, con una seccin transversal grande como sea posible.
El arreglo de la tubera ha de ser tan corto como sea posible para evitar la
resistencia al flujo y la inclusin de aire. Para cambio de direccin, utilizar
dobleces. Para bloquear, usar exclusivamente vlvulas de bola.
OPERACIN
Circuito de fluido barrera:
Cuando se opere el sello mecnico, se genera calor por friccin, que es disipado del
sello por el fluido barrera. Un anillo de bombeo en el sello mecnico acelera el proceso.
El fluido barrera caliente entra en la unidad por la conexin B y fluye dentro del
intercambiador de calor. El termmetro, antes del intercambiador, indica la temperatura
del fluido que sale del sello, el termmetro, despus del intercambiador, indica la
temperatura del fluido barrera de regreso al sello va conexin A.
SERVICIO
Mantenimiento
Es de suma importancia observar detalladamente los puntos en referencia al
mantenimiento, para asegurar el correcto funcionamiento, as como la vida til del
sistema de circuito cerrado SPO.
Bomba
Observe los intervalos de mantenimiento y las instrucciones especificadas por el
fabricante de la bomba.
Sistema general
Todo es sistema de circuito cerrado SPO, deber ser cuidadosamente verificado cada
3000 horas de operacin o despus de 6 meses.
Verifique que todos los componentes y lneas de tubera estn libres de daos o puntos
de fuga.
Drene y limpie el sistema con trapos de fieltro, no use estopa.
Reparaciones
Piezas de recambio
Derechos reservados
La empresa EagleBurgmann S.A. de C.V., Mxico, posee el derecho de propiedad
sobre este documento. Los compradores y usuarios de los sistemas termosifn
EagleBurgmann pueden utilizarlo para la elaboracin de una documentacin propia.
Sin embargo, no se pueden derivar derechos de ningn tipo.
Notas y Smbolos
Los smbolos siguientes se utilizan para sealizar datos con mayor importancia:
ADVERTENCIA! Para llamar la atencin sobre un riesgo que podra provocar una
lesin grave en personas o la muerte.
INSTRUCCIONES DE SEGURIDAD
Toda persona involucrada en la instalacin, puesta en marcha, operacin
y mantenimiento de la unidad de presurizacin y relleno (SPN)
EagleBurgmann en las instalaciones del usuario, tiene que haber ledo y
comprendido las instrucciones de empleo y especialmente las
indicaciones de seguridad. Se recomienda al usuario haber confirmado
esto.
Las unidades de presurizacin EagleBurgmann, son fabricadas sobre un
alto nivel de calidad (gestin de la calidad en ISO 9001: 2008) y mantienen
una alta confiabilidad de trabajo. Pero, s no se operan de acuerdo con su
propsito para el cual fueron destinados o manejado por personal no
capacitado, pueden causar riesgos.
Se le pide al usuario que compruebe como parte de su programa de
seguridad los efectos que una falla en la unidad de presurizacin podra
tener sobre el medio ambiente y qu medidas de seguridad adicionales
deben tomarse para evitar daos personales.
Cualquier modo de operacin que afecte la seguridad operacional del
sistema termosifn no esta permitido.
Las unidades de presurizacin EagleBurgmann debern ser operados
o reparados por personal capacitado y autorizado nicamente.
Cualquier trabajo a realizarse en la unidad esta permitido solamente cuando
no este presurizado o la mquina no este operando.
Adems de las notas que se incluyen en este manual, las normas generales
para la proteccin de los trabajadores y las de la prevencin de accidentes
deben ser observadas.
Empaquetado y almacenamiento
Antes de entregar las unidades de presurizacin, son completamente ensamblados,
limpiados y probados a presin.
Para resguardo por algunas semanas o meses, ha de elegirse como almacn, un lugar
seco, protegido de las influencias atmosfricas y del polvo. Las unidades deben ser
cubiertas.
Declaracin
Con el conocimiento de EC-directive MACHINERY
Una unidad de presurizacin y relleno no funciona independientemente. Estn
destinadas a ser incorporadas dentro o ensambladas con maquinaria.
Uso designado
La unidad de presurizacin y relleno, est diseada exclusivamente para su empleo con
el equipo especificado. Un uso diferente o un uso ms all de sus lmites especificados,
son considerados contrarios a su fin designado y excluye de responsabilidad a
EagleBurgmann.
Dibujos, diagramas
Ver el dibujo de arreglo general 13-SPN3063/EL20002-D0
Descripcin y funcin
Propsito:
Las bombas de pistones (2) y (3) generan una presin (presin de sistema). La
de la bomba neumtica (3) es proporcional a la presin de aire suministrada.
Durante la operacin normal solo una bomba estar en servicio.
En el caso de que la bomba principal falle la otra bomba arrancara
automticamente.
La operacin de la bomba de relevo y por ende, la falla de la bomba principal
puede ser indicada elctricamente (ejemplo. en un cuarto de control).
La presin esta limitada a 70 bar max. Debido a la vlvula de seguridad (12).
La presin del sistema esta indicada en el manmetro (6) frente a la vlvula
reguladora (7).
La bomba en operacin podr ser seleccionada por el establecimiento de la
presin de sistema 5 bar. arriba de la otra bomba.
El switch de presin (4) monitoreara el punto de disparo mnimo cuando la
presin este fallando.
El acumulador (5) sirve como amortiguador de pulsaciones para compensar las
variaciones de presin dependientes de la bomba y compensar perdidas de fuga
en el caso de falla (ejemplo: cada de presin de aire comprimido) por un corto
periodo de tiempo.
La vlvula reguladora (7) reduce la presin de sistema hasta la presin de fluido
barrera requerida.
La presin de fluido barrera esta indicada en el manmetro (6) despus de la
vlvula reguladora (7).
La vlvula de alivio (12) sirve para aliviar la presin del fluido barrera
ATENCIN! La vlvula de alivio nunca deber ser actuada durante operacin.
Esta deber ser actuada solamente cuando la unidad de presurizacin y relleno no este
presurizada para aliviar el circuito del sello.
Requerimientos de potencia
La instalacin deber de ser llevada a cabo por personal competente de acuerdo con
las regulaciones locales, en particular aquellas para la prevencin de accidentes. Esto
aplica, para el ensamble de las partes individuales y la tubera en planta, as como la
instalacin elctrica.
La unidad de presurizacin y relleno tiene que ser instalada de una manera que pueda
ser fcilmente operada, controlada y con mantenimiento sencillo. Para instalar el
sistema de tubera, los siguientes detalles tienen que ser observados:
Las lneas de tubera del circuito barrera tienen que ser hechas de tubos con
una seccin transversal grande. Los tubos deben ser conectados por medio de
uniones de tubera roscada o bridas.
La tubera tiene que ser tan corta como sea posible. Cualquier punto que retarde
el flujo (ejemplo: codos o vlvulas con alta resistencia al flujo) debern evitarse
tanto como sea posible.
Los servicios de venteo deben estar instalados en el punto mas alto del sistema
de tubera si las inclusiones de aire no pueden ser evitadas por el mismo arreglo
de la misma.
Todas las medidas de conexin tienen que ser checadas con el dibujo de
EagleBurgmann antes de la instalacin la unidad de presurizacin y relleno; mismos
que fueron verificadas y aprobadas por el cliente en el dibujo de ensamble.
Conexiones de suministro.
Instrucciones de arranque
La unidad de presurizacin y relleno esta lista para ser instalada, fue completamente
enjuagada y puesta a prueba antes del embarque. Las conexiones y orificios fueron
cerrados para evitar el ingreso de contaminantes. El sistema de tubera de la maquina
debe estar libre hasta que se conecten la lneas a la unidad de presurizacin y relleno.
Limpie todos los filtros detalladamente despus de enjuagarlos. Limpie el tanque con
un trapo de fieltro (no estopa) antes de llenarlo con fluido barrera
La unidad podr arrancarse cuando:
Operacin segura
Acumulador (5):
La presin de precarga de nitrgeno (20 bar) tiene que ser reajustada despus de cada
nueva instalacin o reparacin. En la primera semana la presin de precarga tiene que
verificarse cerca de 2 veces con el dispositivo de llenado y prueba (EagleBurgmann
numero de parte 810759299). Si no se encuentran perdidas de nitrgeno, otra revisin
deber ser llevada a cabo despus de 4 meses. Si la presin aun es correcta, una
inspeccin anual del porcentaje de presin es suficiente.
Mantenimiento
Las notas de mantenimiento debern ser correctamente observadas ya que ellas son
importantes para la seguridad operacional y la vida de servicio de la unidad de
presurizacin y relleno.
Los siguientes trabajos de mantenimiento tienen que ser llevados a cabo.
Filtro de succin
Primero verifique y/o cambie el filtro despus del periodo de arranque, despus cada 6
meses junto con las inspecciones de mantenimiento de todo el sistema.
Bomba reciprocante
Observe los intervalos de mantenimiento y las instrucciones especificadas por el
fabricante de la bomba (vea sus instrucciones de mantenimiento y operacin).
Sistema general
Todo el sistema de presurizacin y relleno deber de ser cuidadosamente verificado
cada 3000 horas de operacin despus de seis meses, lo que sea ms cercano.
Verifique que el tanque de almacenamiento, todos los componentes y lneas de tubera
estn libres de daos puntos de fuga.
Drene y limpie el tanque de almacenamiento con trapos de fieltro, no use estopa.
Reparaciones
Si, por razones de fuerza mayor, una reparacin tiene que ser llevada a cabo en el sitio
el sistema SPN podr ser reparado por personal capacitado de la compaa,
remplazando nicamente los componentes completos del sistema (ejemplo
instrumentos de medicin, vlvulas etc.).
Desensamble / reemplazo
Piezas de recambio
Derechos reservados
La empresa EagleBurgmann S.A. de C.V., Mxico, posee el derecho de propiedad
sobre este documento. Los compradores y usuarios de los sistemas termosifn
EagleBurgmann pueden utilizarlo para la elaboracin de una documentacin propia.
Sin embargo, no se pueden derivar derechos de ningn tipo.
Otros documentos
Dibujo de ensamble13-SPN3063/EL20002-D0
Diagrama de flujo FA-SPN01-220
B C
B
1
3
E E
[48,3124]
1227,134
[73,0622]
1855,781
G
2
[57,7872]
1467,796
[52,5330]
1334,338
9
7
8
A A
D 10 D
5 E F
[18,1820]
[6,0076]
152,592
461,824
D [5,9996]
152,389
8 7
457,200
[18,0000]
C 783,161 C
[30,8331]
B HUELLA DE SOPORTE
,8 ,225
44,450 LISTA DE PARTES
B
0]
165,540 76,200
22
75
[1,7500] POS. DESCRIPCIN CANT. OBSERVACIONES MATERIAL
n
[6,5173] [3,0000]
[7,8750]
200,025
[0
)X
[10,0661]
(4
255,679
[21,7500]
B B
[9,7500]
3/4" RFWN 300#
247,650
7 4 SS-316
552,450
VLVULA DE BOLA
E 8 VLVULA DE BOLA 2 1/2" RFWN 300# SS-316
9 TERMMETRO 2 1/2" NPT POSTERIOR SS-316
10 ENSAMBLE DE CONEXIN RPIDA 1 1/2" NPT(F) SS-316
General Tolerances Nominal Dim.
According to Dim. Nominal
2 - 30 30 - 120 120 - 400 400 - 1000 1000 - 2000 2000 - 4000
Tolerancias generales
de acuerdo con Tolerances
Tolerancias
0.1 0.2 0.3 0.5 0.8 1.2
ISO 2788-m
F E
Checked by
Revis RGA Tolerancias de
acuerdo con EagleBurgmann Mxico S.A. de C.V.
D 457,200
[18,0000]
Approved by
Aprob CW
ISO 2768-mK Calzada de Guadalupe No. 350-6, Col. El Cerrito
Cuautitln Izcalli, Mxico. 54720 Mxico
02-SPO9030/M020-D1-A1 F92228000
(Sheet / Hoja 1 -1 )
ACOT: mm [pulg] Originated From / Originado de Replacement for / Reemplaza a Replaced By / Reemplazado por
L 776,94 L
753,97 `10,00 [30,588]
[29,684 `0,394]
K K
11
ENTRADA DE AIRE
1/4" NPT (F) AL SELLO MECNICO
J 1/2" NPT (F) J
[45,759]
1162,28
I I
[31,235]
793,36
LINEA DE
DRENAJE
[25,806]
655,48
H H
[6,750]
[6,750]
171,45
171,45
15,88
[0,625]
G G
600,08 574,04
[23,625] [22,600]
2
F 3 4 F
8
6 959,80
5 [37,787]
7
E 9 E
[6,826]
173,37
D D
1
Flow Diagram FA-SPN01-220
Max. Pressure 63 Bar
12 Weight Empty: 250 Kg Filled: 450 Kg
Scale
Escala
A 13-SPN3063/EL20002-D0 Y20230000 A
Originated From / Originado de Replacement for / Reemplaza a Replaced By / Reemplazado por
REV1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PROPUESTA DE LAYOUT PARA INSTALACIN DE PLAN 53B
Bereichskennzeichnung in Arial Narrow 9 Punkt Verfasser: Max Mustermann EagleBurgmann 2009 Datum 10
For stepped shafts, rotating spring
H74-D
3)
4)
1) d1 > 100: 2 mm x 30
2) d1 > 100: 30
3) d1 > 100: H7
4) d1 > 100: +0,1
H 74 -D
Dimensions, item nos and descriptions
as for H74-D, but with a pumping
screw (Item no. 1.4). Dependent on the
direction of rotation!
208 209
API 682. Plan 53B. BARRERA.
PI
Alivio
TI
Sello Intercambiador
Mecnico de calor
Acumulador
Bomba de circulacin SPN
STS P II Colegas y Clientes Ing. Hugo Crespo Barrios EagleBurgmann Mxico, S. A. de C.V. 2010
Supply systems
SPN
Mechani-
cal Seal
Materials (standard)
Parts in contact with the medium are
made of stainless steel. Secondary seals
and elastomers are resistant to water,
demineralized water and hydraulic oil.
100
104 Burgmann Mechanical Seals Design Manual 1 5.3
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
1 0% Programa General 35das jue27/06/13 vie02/08/13
2 0% Suben Personal de seguridad y 0das jue27/06/13 jue27/06/13 27/06
coordinador, a AKAL-C3
Pgina1
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
8 0% Quitar mamelones de coples 0.3das dom30/06/13 dom30/06/13 7
(revisar condicin de muones y
mamelones. Decidir con PEMEX
si se instalan nuevos coples y si
se requieren reparar los
muones por parte de PEMEX)
Pgina2
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
14 0% Colocacin de mamelones de 0.4das mar02/07/13 mar02/07/13 13
coples
Pgina3
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
23 0% ConexinelectricadelSPN 2das mi03/07/13 vie05/07/13
alCCMPara(controlde
bombaelectricadelSPNa
sistemasdelubricacinde
lasturbobombas
TBB1,TBB2YTBB3)
Pgina4
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
30 0% Quitar mamelones de coples 0.3das sb06/07/13 dom07/07/13 29
(revisar condicin de muones y
mamelones. Decidir con PEMEX
si se instalan nuevos coples y si
se requieren reparar los
muones por parte de PEMEX)
Pgina5
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
37 0% Alineacin 0.5das mar09/07/13 mi10/07/13 36
38 0% Ensamble de acoplamientos 0.3das mi10/07/13 mi10/07/13 37
39 0% Ensamble de guarda coples y 0.3das mi10/07/13 mi10/07/13 38
colocacin de tubera de aceite
de chumaceras y coples
Pgina6
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
49 0% Colocacion por parte de PEMEX 0das vie12/07/13 vie12/07/13 12/07
juntas ciegas y candados
mecnicos y electricos
Pgina7
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
54 0% Mantenimiento a Guardacoples, 0.3das dom14/07/13 dom14/07/13 53
Acoplamientos, Cajas de
Chumaceras, Tornillos y Tuercas.
Pgina8
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
65 0% interconexin de SPO a sello 1da mi17/07/13 jue18/07/13 64
Marca Burgmannn E
interconexin de SPO A SPN
Pgina9
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
72 0% Quitar mamelones de coples 0.3das vie19/07/13 vie19/07/13 71
(revisar condicin de muones y
mamelones. Decidir con PEMEX
si se instalan nuevos coples y si
se requieren reparar los
muones por parte de PEMEX)
Pgina10
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
78 0% Colocacin de mamelones de 0.4das dom21/07/13 dom21/07/13 77
coples
Pgina11
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
87 0% ConexinelectricadelSPN 2das jue25/07/13 sb27/07/13 86
alCCMPara(controlde
bombaelectricadelSPNa
sistemasdelubricacinde
lasturbobombas
TBB4,TBB5)
Pgina12
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
94 0% Quitar mamelones de coples 0.3das sb27/07/13 sb27/07/13 93
(revisar condicin de muones y
mamelones. Decidir con PEMEX
si se instalan nuevos coples y si
se requieren reparar los
muones por parte de PEMEX)
Pgina13
Id % Nombredetarea Duracin Comienzo Fin Predecesoras
completad n'13 08jul'13 22jul'13
X D J L V M S X D J
101 0% Alineacin 0.4das mar30/07/13 mar30/07/13 100
102 0% Ensamble de acoplamientos 0.3das mar30/07/13 mar30/07/13 101
103 0% Ensamble de guarda coples y 0.3das mi31/07/13 mi31/07/13 102
colocacin de tubera de aceite
de chumaceras y coples
Pgina14
Bladder Accumulators
Bottom Repairable
Top Repairable
BLADDER PRODUCTS Medium Flow
High Flow
Transfer Barrier
Gas Bottle
Bladder
Features:
Operating Pressures to 6600 PSI
Ten Different Capacities from
10 cu in to 15 gallons
Nine Different Configurations
Highest Quality In-House
Manufactured Bladders
ASME Certification Standard,
1 Gallon & Up
Water/Chemical Service Available,
with Stainless Steel Ports
Five Bladder Compounds to Suit a
Variety of Fluids & Temperatures
CE Marking Available
F
A
I
B
E FLAT
D H
3000 PSI (207 Bar) 1
Nominal Gas
Models Size Volume Dimensions, inch (mm) Hydraulic Ports Weight
Oil Service Gallon cu in A B C D E F G H I lbs.
Water Service (Liters) (Liters) (Thread) (Thread) (Kg.)
BAC10B3T01A1 10 cu in 12 11.18 1.56 2.25 1.03 0.94 7.75 0.94 SAE#8 N/A 3.5
BAC10B3T01WA1 (0.16) (0.21) (284) (40) (57) (26) (24) (197) (24) (3/4 - 16) (1.6)
BA001B3T01A1 1 Pt. 31 10.75 2.00 3.40 1.39 1.31 6.87 0.94 SAE #12 8
N/A
BA001B3T01WA1 (0.47) (0.51) (273) (51) (86) (35) (33) (174) (24) (1-1/16 - 12) (3.6)
BA002B3T01A1 1 Qt. 66 11.12 2.00 4.50 1.62 1.50 7.63 0.94 SAE #12 10
N/A
BA002B3T01WA1 (0.95) (1.08) (282) (51) (114) (41) (38) (194) (24) (1-1/16 - 12) (4.5)
BA005B3T01A1 150 cu in 156 19.56 2.08 4.50 1.62 1.50 15.50 0.94 SAE #16 N/A 20
BA005B3T01WA1 (2.5) (2.56) (497) (53) (114) (41) (38) (394) (24) (1-5/16 - 12) (9.1)
BA01B3T01A1 1 231 17.00 3.50 6.75 2.37 2.13 11.36 1.25 SAE #20 SAE #6 34
BA01B3T01WA1 (3.79) (3.79) (432) (89) (171) (60) (54) (289) (32) (1-5/8 - 12) (9/16 - 18) (15)
BA02B3T01A1 2.5 556 21.38 3.62 9.06 3.00 2.88 15.50 1.25 SAE #24 SAE #6 80
BA02B3T01WA1 (9.46) (9.11) (543) (92) (230) (76) (73) (394) (32) (1-7/8 - 12) (9/16 - 18) (36)
BA05B3T01A1 5 1124 33.38 3.62 9.06 3.00 2.88 27.50 1.25 SAE #24 SAE #6 120
BA05B3T01WA1 (18.9) (18.42) (848) (92) (230) (76) (73) (700) (32) (1-7/8 - 12) (9/16 - 18) (55)
BA10B3T01A1 10 2097 54.38 3.62 9.06 3.00 2.88 48.50 1.25 SAE #24 SAE #6 220
BA10B3T01WA1 (37.9) (34.36) (1382) (92) (230) (76) (73) (1231) (32) (1-7/8 - 12) (9/16 - 18) (100)
BA11B3T01A1 11 2400 59.88 3.62 9.06 3.00 2.88 54.00 1.25 SAE #24 SAE #6 240
BA11B3T01WA1 (41.6) (39.33) (1520) (92) (230) (76) (73) (1371) (32) (1-7/8 - 12) (9/16 - 18) (109)
BA15B3T01A1 15 3267 77.88 3.62 9.06 3.00 2.88 72.00 1.25 SAE #24 SAE #6 305
BA15B3T01WA1 (56.8) (53.54) (1978) (92) (230) (76) (73) (1830) (32) (1-7/8 - 12) (9/16 - 18) (139)
1) Note: 1 thru 15 gallon sizes available with 4000 PSI (275 Bar) Appendix 22 Approval.
BA 001 B 3 T 01 A 1
Series
BA Accumulator
BG Gas Bottle
BT Transfer Barrier
Hydraulic Port Design Code
T SAE Straight Thread O-Ring (Standard) 1 Standard
10 Cl SAE #8 * Number given
Available
1 Pint & 1 Quart SAE #12
3000 5000 150 Cl SAE #16
Size PSI PSI 1 Gallon SAE #20
C10 10 Cl 2 Gallon thru 15 Gallon SAE #24
001 1 Pint U NPT Pipe (No Cost Option) Design Modification (1st Digit)
002 1 Quart 10 Cl 3/4 NPT Male
005 150 Cl Blank Standard
1 Pint & 1 Quart 3/4 NPTF W Water/Chemical Service
01 1 Gallon 150 Cl 1 NPTF
02 2 Gallon M MS28889-2
1 Gallon 1 1/4 NPTF
05 5 Gallon 2 Gallon thru 15 Gallon 2 NPTF Design (2nd Digit)
10 10 Gallon A Standard ASME
F SAE 4-Bolt Split Flange (No Cost Option)
11 11 Gallon (1 Gallon & up)
10 Cl thru 150 Cl (3K) N/A
15 15 Gallon C SELO
1 Gallon (3K) 1 1/4 Code 61
(3000 PSI) D ASME (< 1 Gallon)
1 Gallon (5K) 1 1/4" Code 62 E CE Marking
(6000 PSI) G Appendix 22 Shell
2 Gal. thru 15 Gal. (3K) 2 Code 61 S Special
(3000 PSI) Consult factory when using water/
2 Gal. thru 15 Gal. (4K) 1 1/2 Code 62 chemical service with any port other
Type of Construction
(6000 PSI) than the standard SAE.
B Bottom Repairable 2 Gal. thru 15 Gal. (5K) 1 1/2 Code 62
Standard on all sizes (6000 PSI)
T Top Repairable H High Flow 4 NPT Male (Extra Cost Option)
Optional for 2 Gallon and up Available on 2 Gallon thru 15 Gallon Sizes only
(3000 PSI)
A High Flow 4-8 UN-2 Straight Thread Male
(Extra Cost Option) Bladder/Seal Compound
Available on 2 Gallon thru 15 Gallon Sizes only 01 Buna-Nitrile (Std.)
(3000 PSI) 04 Hydrin (Optional)
C Medium Flow M95x2 Straight Thread Male 06 Butyl (Optional)
Working Pressure (Extra Cost Option) 08 EPR (Optional)
Available on 2 Gallon thru 15 Gallon Sizes only 28 Fluoroelastomer (Optional)
3 3,000 PSI (330 bar CE only) (3000 PSI)
4 4,000 PSI
5 5,000 PSI X NPT Pipe Undersized (No Cost Option)
6 6,600 PSI 2 Gallon thru 15 Gallon Sizes only
Y Special (3000 PSI) 1-1/4 NPT
R BSPP
10 Cl N/A
1 Pint & 1 Quart 3/4-14
150 Cl 1-11
1 Gallon 1 1/4-11
2 Gallon thru 15 Gallon 2-11 * 1 Gal. through 15 gal. A.S.M.E. design
Y ISO 6149-1 with U stamp.
10 Cl M18 x 1.5 1 Pt., 1 Qt. and 150 C.I. A.S.M.E. design,
1 Pint & 1 Quart M27 x 2 available with U stamp.
150 Cl M33 x 2 If U stamp is required, it must be specified
1 Gallon M42 x 2 at time of order.
2 Gallon thru 15 Gallon M48 x 2
NOTE: A.S.M.E. documentation or any other
G Metric certification must be requested at
10 Cl M18 x 1.5
time of order.
1 Pint & 1 Quart M27 x 2
150 Cl M33 x 2
1 Gallon M42 x 2
2 Gallon thru 15 Gallon M48 x 2
S Special
diaphragm
valve poppet
valve body
53
1.4. Type of mounting 1.5.7 Permitted operating temperature 1.5.10 Certificate codes
-10 C ... +80 C Hydraulic accumulators which are installed
Accumulators up to 2 l can be screwed 263 K ... 353 K in countries outside Germany are supplied
directly inline. for material code 112. with the test certificates required in that
Where strong vibrations are expected, the Others on request. country. The user country must be stated
accumulator must be secured to prevent it at the time of ordering.
working loose. For weld type accumulators 1.5.8 Permitted pressure ratio HYDAC pressure vessels can be supplied
we recommend HYDAC support clamps. Ratio of maximum operating pressure p2 with virtually any approval certificate.
For screw type accumulators with lock nut, to gas pre-charge pressure p0. In some of these the permitted operating
a suitable support console can be ordered. 1.5.9 Max. flow rate of operating fluid pressure can differ from the nominal
Additional male threads on the hydraulic In order to achieve the max. flow rate pressure.
connection are available for screwing into given in the tables, a residual fluid volume The following table contains a few
mounting holes - see Table 3.1 of approx. 10% of the effective gas volume examples of the codes used in the model
See catalogue section: must remain in the accumulator. code for different countries of installation.
zzSupports for Hydraulic Accumulators Australia F 1)
No. 3.502 Brazil U 3)
Canada S1 2)
1.5. General China A9
1.5.1 Permitted operating pressure CIS A6
see tables 3.1. and 3.2. EU member states U
The permitted operating pressure can Hungary U 3)
differ from the nominal pressure for foreign India U 3)
test certificates.
Japan P
1.5.2 Nominal volume New Zealand T
see tables 3.1. and 3.2.
Poland U
1.5.3 Effective gas volume Romania U 3)
Corresponds to the nominal volume of the
diaphragm accumulator. Slovakia U
South Africa U 3)
1.5.4 Effective volume
Volume of fluid which is available between Switzerland U 3)
the operating pressures p2 and p1. Ukraine A10
1.5.5 Fluids USA S
Mineral oils, hydraulic oils. others on request
Other fluids on request. 1)
approval required in the individual territories
1.5.6 Gas charging
2)
approval required in the individual provinces
3)
alternative certificates possible
All accumulators are supplied with a
protective pre-charge.
Higher gas pre-charge pressures are On no account must any welding, soldering
available on request (gas charging screw or mechanical work be carried out on the
or sealed gas connection). accumulator shell. After the hydraulic line
Hydraulic accumulators must only be has been connected it must be completely
charged with nitrogen. vented. Work on systems with hydraulic
Never use other gases. accumulators (repairs, connecting
Risk of explosion! pressure gauges etc) must only be carried
out once the pressure and the fluid have
been released.
Please read the operating manual!
No. 3.100.CE
NOTE:
Application examples, accumulator sizing
and extracts from approvals regulations on
hydraulic accumulators can be found in the
catalogue section:
zzAccumulators
No. 3.000
E 3.100.23/04.09
54
2. Technical specifications
2.1. Model code
(also order example)
SBO210 2 E1 / 112 U 210 AK 050
Series
Type 2)
Weld type:
E1 = rechargeable M28x1.5
E2 = sealed gas connection,
with gas pre-charge as requested 4)
E3 = rechargeable,
gas valve M16x1.5 / M14x1.5
Screw type
A6 = rechargeable M28x1.5,
exchangeable diaphragm
A3 = gas valve M16x1.5 / M14x1.5,
exchangeable diaphragm
Material code 2)
Depending on operating fluid
Standard model = 112 for mineral oil
Fluid connection
1 = carbon steel
3 = stainless steel 1.4571
4 = carbon steel with surface protection 1)
6 = low temperature steel
Accumulator shell
0 = plastic coated
1 = carbon steel
2 = carbon steel with surface protection 1) 3)
4 = stainless steel 1.4571
6 = low temperature steel
Diaphragm
2 = NBR20 (acrylonitrile butadiene)
3 = ECO (ethylene oxide epichlorohydrin)
4 = IIR (butyl)
5 = NBR21 (low temperature)
6 = FKM (fluoro rubber)
7 = other (on request)
Certification code 2)
U = PED 97/23/EC
For other countries see table
1)
only for screw type
2)
not all combinations are possible
3)
only parts in contact with the medium
4)
only for type E1- or E2, for scheduled orders
55
3. Technical specifications
3.1. Weld type accumulators
non-exchangeable diaphragms
3.1.1 Drawings
Diag. Type Gas side connection Fluid side connection*
E1 E2 E3 AK AB
hex. hex.
3 on request
hex.
hex.
56
3.1.2 Dimensions
Nom. Perm. Certificate code R D Q 2)
Series
Weight
Diagram
Standard fluid connection
vol.1) press. U
ratio Permitt. oper.
Form AK Form AB
pressure [bar]
Carbon Stainless F G L B1 hex. F H L B2 hex.
[l] p2 : p0 steel steel [mm] [mm] [kg] [l/min] ISO 228 [mm] [mm] [mm] SW ISO 228 DIN 13 [mm] [mm] SW
0.075 250 250 91 64 0.7
210 210 180 103 74 0.8 38
0.16
300 300 108 78 1.1
210 210 160 116 93 1.3 30 not available
0.32
8:1 300 300 120 96 1.8
160 160 130 102 1.3
0.5 21 1
210 210 133 105 1.7
0.6 330 330 115 3.3
151
0.7 100 100 106
1.8 14 37
140 140 142 116
G 1/2 14
210 210 140 147 121 2.8
0.75
8:1 250 250 152 3.6 95
126 15 42
330 330 140 4.0 26 3
200 200 159 136 3.6 34 41 G 1/2 M33x1.5 41 1
21 14 37
1 250 250 192 4.4 2
4:1 126
330 330 169 4.8 26 15 42 4
140 140 173 145 3.9
14
210 210 178 150 5.4 21 37 1
1.4 8:1
250 250 185 153 5.9
15
330 330 172 155 7.6 33 42 3
100 100 100 190 160 4.0
8:1 1
210 210 198 167 6.6 28 33
2
4:1 250 250 232 153 7.4 2
8:1 330 330 181 172 9.2 43 42 3
210 210 167 8.2
250 28 33 2
2.8 250 250 170 7.8 150 G 3/4 44 16 46 G 3/4 M45x1.5 16 46
330 330 237 172 11.0 43 42 4
4:1 250 210 306 170 11.2 28 33 2
3.5
330 330 274 172 13.8 42 4
50 50 294 158 5.0 44
4 33 2
250 180 306 170 11.2
1)
Others on request
2)
Max. flow rate of operating fluid
E 3.100.23/04.09
57
3.2. Screw-type
exchangeable diaphragm
3.2.1 Drawings
Type A6 Type A3
Fluid connection AK
alternative fluid connections on request
Diagram 5
3.2.2 Dimensions
Nom. Perm. Certificate code A B D L M N O P R Q 2) Standard fluid
Series
Weight
Diagram
vol. 1) press. U connection
ratio Permitt. oper.
pressure [bar] Form AK
Carbon Stainless F S G K
[l] p2 : p0 steel steel [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [l/min] ISO 228 [mm] [mm] SW
0.1 500 500 1.9 110 30 95 53 35
500 500 3.9 115 55
129 20 92 56 36
0.25 500 350 4.9 125 60 95 G 1/2 14
750 750 9.0 136 11 153 114 57.5 63 27
0.6 10 : 1 450 450 250 5.7 170 19 140 115 68 57 34 41 5
1.3 400 400 11.2 212 28 199 160 97 65 180
2 250 250 180 11.4 227 17 201 168 101 64 188
M8 10 150 G 3/4 16 44 50
2.8 400 400 22.0 257 252 207 106 80 230
30
4 400 400 34.0 284 287 236 127.5 90 265
1)
Others on request
2)
Max. flow rate of operating fluid
4. Note
The information in this brochure relates to the operating conditions and applications
described. For applications and operating conditions not described, please contact the
relevant technical department.
Subject to technical modifications.
Technology GmbH
Industriegebiet
E 3.100.23/04.09
D-66280 Sulzbach/Saar
Tel.: 0 68 97 / 509 - 01
Fax: 0 68 97 / 509 - 464
Internet: www.hydac.com
E-Mail: speichertechnik@hydac.com
58
Mechanical
Pressure Measurement
k
Applications
Special Features
Description
Design Working pressure
EN 837-1 63 mm: Steady: full scale value
Fluctuating: 0.9 x full scale value
Nominal size Short time: 1.1 x full scale value
63, 100 and 160 mm 100, 160 mm: Steady: full scale value
Fluctuating: 0.9 x full scale value
Accuracy class Short time: 1.3 x full scale value
63 mm: 1.6
100, 160 mm: 1.0 Operating Temperature
Ambient: -40 ... +60 C without liquid filling
Scale ranges -20 ... +60 C gauges with glycerine filling
63 mm: 0 ... 1 to 0 ... 1000 bar Medium: +200 C maximum without liquid filling
100 mm: 0 ... 0.6 to 0 ... 1000 bar +100 C maximum with liquid filling
160 mm: 0 ... 0.6 to 0 ... 1600 bar
Temperature effect
or other equivalent units of pressure or vacuum
When temperature of the pressure element deviates from
reference temperature (+20 C):
max. 0.4 %/10 K of true scale value
Ingress protection
IP 65 per EN 60 529 / IEC 529
1034 588
Dial
White aluminium with black lettering,
63 mm with pointer stop pin
Pointer
Black aluminium
Case
Natural finish stainless steel, case with solid baffle wall and
blow-out back
1034 596
Bezel ring
Cam ring (bayonet type), natural finish stainless steel
1) Connector position back mount only for gauges NS 63 and 100 without liquid filling
Dimensions in mm
NS Dimensions in mm Weight in kg
a b b1 b2 D1 D2 e f G h1 SW Mod. 232.30 Mod. 233.30
Ordering information
Pressure gauge model / Nominal size / Scale range / Size and location of connection / Optional extras required
Modifications may take place and materials specified may be replaced by others without prior notice.
Specifications and dimensions given in this leaflet represent the state of engineering at the time of printing.
CARACTERSTICAS GENERALES
Caja y Bisel Acero Inoxidable 304 Sellado Hermtico
Vstago y Conexin: Acero Inoxidable 304 totalmente soldado, tamao
de la conexin 1/2 NPT macho.
Cartula: Aluminio blanco, nmeros negros en escala
doble F y C
Aguja: Aluminio negro estndar.
Exactitud: 1% del Total del rango (ASME B40.3 grado A)
Ajuste: Externo de acero en la parte posterior de la caja
Ventana: Vidrio estandar para servicio pesado (opcional
cristal inastillable).
Escala: Doble F y C
Termmetros Bimetlicos
Termmetro
Mod. Tamao de Cartula A B S(Longitud del Vstago)
1 Thru 5
TWA (No Standard)
No. of Sections
Flush Mounting Low Profile 1 Thru 9 Glass Size
No additional mounting fittings required
Direct view into Vessel possible using Full Slot style Full Slot (recommended for Transparent style) F View (No standard)
2-Hole/Channel (recommended for Reflex style) H Style
Flat Back A
To fit outside diameter of 3" pipe H
To fit outside diameter of 4" pipe B
To fit outside diameter of 5" pipe Y
To fit outside diameter of 6" pipe C Flat / (No standard)
To fit outside diameter of 8" pipe D Curved
To fit outside diameter of 10" pipe E
To fit outside diameter of 12" pipe G
Other curving X
Mild steel A
Window Length
Visible Length
Aluminosilicate, Tempered A
Borosilicate, Tempered B Glass (B = standard)
Pad Fused Quartz C Material
Overall Length
Other X
W E L D I N G P A D D I M E N S I O N S Inferno offers Rounded Corners on ends of welding pad to Specify one or more cross
reduce stress risers and increase vessel integrity. Fabricators ties to improve hoop
report faster installation time because there is no start and stop strength of vessel only
Gage Size How will you mount INFERNO welding pad to the at the four corners. Square corners are now optional. applies to Full Slot style
vessel? (1) on outside of shell (2) insert through
# of Sections shell flush to I.D. (3) insert and project past I.D. of
W i n d o w L e n g t h
shell. Answer determines if curving required.
Nominal Glass Size
Curved to fit... STANDARD ONE CROSS TWO CROSS
Glass Cbore Pad no cross ties TIE TIES
Vessel Weight
Visible Length Overall Length Length (G) Diameter Thick.(T) Dmax H P
A P P
inches (mm) inches (mm) inches (mm) in (mm) in (mm) lbs (kg) inches (mm) H
H inches (mm) inches (mm)
1 1 3.75 95 5.25 133 4.56 116 3"pipe 1.5 38 0.68 17 10 4.5 3.75 95 1.56 40 0.83 21
1 2 4.75 121 6.25 159 5.56 141 4"pipe 1.5 38 0.48 12 12 5.4 4.75 121 2.06 52 1.17 30
1 3 5.75 146 7.25 184 6.56 167 5"pipe 1.5 38 0.37 9 13 5.9 A 5.75 146 2.56 65 1.50 38
1 4 6.75 171 8.25 210 7.56 192 6"pipe 1.25 32 0.30 8 15 6.8 A 6.75 171 3.06 78 1.83 47
1 5 7.875 200 9.375 238 8.69 221 8"pipe 1.25 32 0.23 6 17 7.7 G
G 7.875 200 3.63 92 2.21 56
1 6 9.125 232 10.625 270 9.94 252 10"pipe 1.25 32 0.18 5 19 8.6 9.125 232 4.25 108 2.63 67
1 7 10.25 260 11.75 298 11.06 281 12"pipe 1.25 32 0.15 4 21 9.5 10.25 260 4.81 122 3.00 76
1 8 11.875 302 13.375 340 12.69 322 20" 1.25 32 0.10 2 24 10.9 11.875 302 5.63 143 3.54 90
1 9 12.625 321 14.125 359 13.44 341 30" 1.25 32 0.06 2 25 11.3 12.625 321 6.00 152 3.79 96
40" 1.25 32 0.05 1
2 4 15 381 16.5 419 7.56 192 60" 1 25 0.03 1 30 13.6 6.75 171 3.06 78 1.83 47
2 5 17.25 438 18.75 476 8.69 221 90" 1 25 0.02 1 34 15.4 7.875 200 3.63 92 2.21 56
2 6 19.75 502 21.25 540 9.94 252 120" 1 25 0.02 0 38 17.2 9.125 232 4.25 108 2.63 67
2 7 22 559 23.5 597 11.06 281 FLAT 1 25 -0- -0- 42 19.1 10.25 260 4.81 122 3.00 76
2 8 25.25 641 26.75 679 12.69 322 48 21.8 . 6 11.875
9 302 5.63 143 3.54 90
2 9 26.75 679 28.25 718 13.44 341 50 22.7 1 . 5 " 12.625 321 6.00 152 3.79 96
. 6 2 "
3 6 30.375 772 31.875 810 9.94 252 114 51.7 9.125 232 4.25 108 2.63 67
3 7 33.75 857 35.25 895 11.06 281 126 57.2 10.25 260 4.81 122 3.00 76
. 6 2 "
3 8 38.625 981 40.125 1019 12.69 322 144 65.3 11.875 302 5.63 143 3.54 90
3 9 40.875 1038 42.375 1076 13.44 341 150 68.0 12.625 321 6.00 152 3.79 96
D max
4 7 45.5 1156 47 1194 11.06 281 84 38.1 10.25 260 4.81 122 3.00 76
4 8 52 1321 53.5 1359 12.69 322 96 43.5 11.875 302 5.63 143 3.54 90
. 7 5 " T y p . 3 4 " T y p
4 9 55 1397 56.5 1435 13.44 341 100 45.4 12.625 321 6.00 152 3.79 96
5 7 57.25 1454 58.75 1492 11.06 281 105 47.6 10.25 260 4.81 122 3.00 76
5 8 65.375 1661 66.875 1699 12.69 322 120 54.4 11.875 302 5.63 143 3.54 90
5 9 69.125 1756 70.625 1794 13.44 341 125 56.7 12.625 321 6.00 152 3.79 96
The FULL SLOT style welding pad allows Weld Pad Base Weld Pad Base The Vessel is frequently not slotted to match
maximum communication of the liquid between the windows in the Pad but only drilled. In
the Vessel and the Weld Pad Gage. such cases a 2-HOLE & CHANNEL pad can
Glass Vessel Glass
be used with no loss of fluid flow.
Full Slot style with transparent glass is
recommended to see a liquid-liquid interface. Advantages are a stronger installation with
more reinforcement.
Back lighting is possible when a pair of Full Slot
Commonly used with Reflex style glass.
Gages are set 180 apart on the vessel using
transparent (plain) glass.
Transparent (plain, flat) glass is usually specified
with Full Slot style but Reflex glass may also be View at C
used.
3.0"
Specify TWA for Transparent glass; RWA for
1.38"
Reflex glass.
A C
View at A and B Full Slot 2 Hole &
.62"
Fluid Path Channel
3.0" .12" Fluid Fig. 7-7
1.38" Path
.9" B D .12"
T
.62" View at D
.42
1/2"-13NC T
typ Fig. 7-6
1/2"-13NC
typ
Fig. 7-5 Fig. 7-8
D1-211 a
Cam and Spring Pump Drive Element Type FC and FCMk
Maximum rod thrust 800N (180 lbf)
Distinctive features:
Rugged, statically sound bearings for power
transmission with high overload capacity.
Quiet, integral worm reduction gear. Positive
spring return of plunger rod eliminates free
play. Precise, micrometer stroke adjustment.
LEWA FC pumps are ideally suited for low
power applications. They deliver high
metering accuracy, especially at reduced
2. Detail of electric stroke actuator 3. Simplex metering pump FCMk-1 with stroke length settings as a result of their zero
pneumatic stroke actuator PHV-C and free play, minimum dead volume, and crisp
diaphragm pump head. valve action from the high acceleration of the
plunger with the cam and spring drive.
Principle of Operation
The motor rotates the eccentric cam by the
worm turning the worm wheel fixed to the
4 shaft 1. The plunger rod 2 rides on the cam
bearing, and is driven forward for the
3 discharge stroke by the eccentric action. The
plunger rod is driven rearward for the suction
stroke by the spring. The stroke length is set
by adjusting the stop position 4 with the
micrometer 3, or by an optional electric or
pneumatic actuator. At full stroke, the plunger
rod rides on the cam bearing for the full 360
1 of rotation of shaft. For partial stroke, the stop
2 limits the rearward travel of the plunger rod,
and an adjustable portion of the cam rotation
4. Triplex metering pump FC-3 with is lost - hence the kinematics of the FC is
plunger pump heads and manual stroke lost motion. Multiplex pumps couple to each
adjustment other with stub shafts.
Performance data
Permissible operating pressure of standard
pump heads {psig]
Max. theoretical metered flow Qth [gph]
At standard stroke frequencies n [spm] FC FCMk
Type Plunger pump heads Diaphragm
p.h.
Dimensions
Pump Drive Servo-stroke actuators
4.33 3.15
Simplex and multiplex pump FC 9.06
6.18
10.43
Electric, EHV-C
18.56
10.1
2.56
Pneumatic, PHV-C
3.43
6.61
0.35 4.72
4.13
6.69 5.35
Pump Heads:
12.28
7.09
The L500 series level switches are individually designed from over 1,400 compo-
nent parts to create a custom switch available in lengths from one foot (304mm)
to 11 feet (3.3m). Switch point tolerance is +/- 1/8" (3mm).
To specify, review the choices in mounting types, stem material, float size and
material, switching points, and electrical specifications. Fax or call us to review.
E. Clark & Associates 10 Brent Drive Hudson, MA 01749 Tel. 978 / 568 3400 Fax 978 / 568 0060
Table 5, Operating Specifications for Material Combinations
Model L312 Model L500
Float Code Mounting Code Temperature Pressure *SG Float Code Mounting Code Temperature Pressure *SG
1010BN 00, 01, 02, 03, 06, 07 -40 to +180F 150 PSIG 0.80 1217BN 04, 07, 09, 75 -40 to +180F 150 PSIG 0.65
1010PV 00, 01, 02, 03, 06, 07 -40 to +140F 50 PSIG 0.95 1817BN 04, 09, 75 -40 to +180F 150 PSIG 0.65
1010STD 00, 01, 02, 03, 06, 07 -40 to +300F 600 PSIG 0.95 2000 04, 09, 75 -40 to +300F 750 PSIG 0.75
1410 00, 01, 02, 03 -40 to +300F 100 PSIG 0.70 1513 04, 09, 75 -40 to +300F 120 PSIG 0.85
1000LW 00, 01, 02, 03, 06, 07 -40 to +300F 275 PSIG 0.80
0815LSG 00, 01, 002, 03, 05, 06, 07 -40 to +300F 200 PSIG 0.85 *SG refers to recommended minimum liquid specific gravity
ORDERING INFORMATION
1) Select Model Series: L312 or L500
2) Select Mounting Type: Table 1
2) Select Stem Material: Table 2
4) Select Float Material: Table 3
5) Select Wiring Type: Table 4
6) Select Switch Rating:
L312 L500
3 VA SPDT 30 VA SPDT
20 VA SPST 50 VA SPST
50 VA SPST 100 VA SPST
7) Select Lead Wire Length: 12, 24 or other (specify)
8) Advise Switch Actuation Levels:
E. Clark & Associates 10 Brent Drive Hudson, MA 01749 Tel. 978 / 568 3400 Fax 978 / 568 0060
IMP120-12
120 Series
Explosion-Proof Pressure and
Differential Pressure Switches
UNITED ELECTRIC
CONTROLS
Types
J120, J120K, H121, H121K, H122, Installation and Maintenance
H122K, H122P Instructions
Please read all instructional literature carefully and thoroughly before starting. Refer to the final page for the listing of Recommended
Practices, Liabilities and Warranties.
IMP120-12
www.ueonline.com
Types H122P
Part II - Adjustments Individual switches may be set together or separately by up to 60%
Tools Needed of range. The front switch is set by turning the internal calibrating
Screwdriver screw to the right for lower set point and turning to the left for higher
5/8 Open End Wrench set point. When not set together, the front switch should never be set
5/64 Allen Wrench higher than the rear switch. Turning the external knob will increase or
decrease both switch settings simultaneously without disturbing their
After completing adjustments on type H121 and H122 relationship.
controls, be sure to re-install adjustment cover.
Do not over tighten cover screws. Controls with Options
For set point adjustment and gapping, connect control to a calibrated Option 1519 and other models with an Adjustable Deadband
pressure source. Switch
Types J120 (All) and J120K Models 455-559 (See Figure 4a) This microswitch has an integral adjustment wheel. Turning this
Remove cover. Loosen phillips screw adjustment lock. Adjust set point wheel raises and lowers the pressure rise set point. The fall set point
by turning 5/8 hex adjustment screw clockwise (IN) to raise set point, remains constant. Consult factory for additional information.
or counterclockwise (OUT) to lower set point. Secure adjustment Type J120, Option 1530, Manual Reset
screw by tightening adjustment lock. This microswitch, when actuated, remains actuated until the pressure
drops sufficiently to allow the reset knob (located on the left side of
J120K: Opposed Sensor,
Models 36-39, 147-157, S147B,
the control) to be manually turned to reset the microswitch.
S157B, 367 Option M210
Figure 4a Figure 4b
Figure 5
DO NOT TURN
Option M210 Indicator for
Differential Pressure Controls, Span Adjustment
(See Figure 5). To adjust indication for maximum accuracy at any
desired set point, follow steps 1 thru 3 listed below:
1) Remove front window and gasket (four screws) to gain access
to span adjustment.
2) Connect control to calibrated gauges and set required differential
Type J120K Models 36-39,147-S157B, & 367 (See Figure 4b) pressure.
Remove front cover and gasket from sensor 3) Using a screwdriver, slowly turn the span adjustment to obtain
assembly located below enclosure by unscrewing 4 phillips screws. required indication. Remount the front gasket and window.
Loosen phillips screw adjustment lock. Adjust set point by turning 5/8
hex screw clockwise (IN) to increase setting or counterclockwise (OUT) NOTE: Spanning adjustment will not affect the mid-range indication.
to decrease setting. Adjusting screw should be locked by tightening The adjustment is factory calibrated and sealed to indicate tampering.
adjustment lock. DO not force span adjustment, since permanent
Types H121, H121K deformation of the linkage mechanism may result.
Adjust set point by turning external knob and pointer to desired
setting on scale.
Types H122, H122K
Individual microswitches may be set together or separately by up
to 100% of range. The front (Low) microswitch should never be
set higher than the rear (High) microswitch. Turning external
knobs will increase or decrease each switch setting independently.
IMP120-12
www.ueonline.com
RE-GAPPING PROCEDURE
Tools Needed
5/8 Open End Wrench
3/16 Open End Wrench (2)
CONTACTFACTORY FORASSISTANCEWITHMODELS
NOTSHOWN ABOVE.
Figure 6
IMP120-12
www.ueonline.com
Types J120, J120K
Dimensions Models
Dimension A
Inches mm NPT
Pressure
Internal Set Point Adjustment 126-164 7.25 184.2 1/4
Types J120, J120K S126B-S164B 7.63 193.8 1/2
171-174 8.72 221.5 1/2
183-186, 483-486 8.41 213.6 1/2
188-189, 488-489 7.47 189.7 1/2
190-194, 490-494 7.44 189.0 1/2
270-274 8.13 206.5 1/4
358-376 8.09 205.5 1/4
450, 452 8.81 223.8 1/4
451, 453, 454 8.06 204.7 1/4
520-525 9.25 235.0 1/2
530-535 8.84 224.5 1/2
550, 552 8.81 223.8 1/4
551, 553-555 8.34 211.8 1/4
560-564 7.53 191.3 2 Sanitary
565-567 7.53 191.3 1-1/2 Sanitary
612, 616 7.88 200.2 1/4
680 8.13 206.5 1/4
701-705, 15622 7.44 189.0 1/4
Differential Pressure
36-39, 147-157, 367 7.59 192.8 1/4
External Set Point Adjustment S147B-S157B 7.59 192.8 1/2
Types H121, H122, H121K, H122K, H122P 455-457, 559 8.44 214.4 1/4
540-543 9.34 237.2 1/8
544-548 9.41 239.0 1/8
IMP120-12
www.ueonline.com
RECOMMENDED PRACTICES AND WARNINGS
United Electric Controls Company recommends careful consideration
of the following factors when specifying and installing UE pressure and
temperature units. Before installing a unit, the Installation and Maintenance
instructions provided with unit must be read and understood.
To avoid damaging unit, proof pressure and maximum temperature limits
stated in literature and on nameplates must never be exceeded, even by
Models 560-564 Models 565-567 surges in the system. Operation of the unit up to maximum pressure or
temperature is acceptable on a limited basis (e.g., start-up, testing) but
continuous operation must be restricted to the designated adjustable range.
Excessive cycling at maximum pressure or temperature limits could reduce
sensor life.
A back-up unit is necessary for applications where damage to a primary
unit could endanger life, limb or property. A high or low limit switch is
necessary for applications where a dangerous runaway condition could
result.
The adjustable range must be selected so that incorrect, inadvertent or
malicious setting at any range point cannot result in an unsafe system
condition.
Install unit where shock, vibration and ambient temperature fluctuations
J120 Models H121/H122 Models Models 450-454, will not damage unit or affect operation. Orient unit so that moisture does
270-376, 680 270-376 550-555 not enter the enclosure via the electrical connection. When appropriate,
this entry point should be sealed to prevent moisture entry.
Unit must not be altered or modified after shipment. Consult UE if
modification is necessary.
Monitor operation to observe warning signs of possible damage to unit,
such as drift in set point or faulty display. Check unit immediately.
Preventative maintenance and periodic testing is necessary for critical
applications where damage could endanger property or personnel.
For all applications, a factory set unit should be tested before use.
Electrical ratings stated in literature and on nameplate must not be
exceeded. Overload on a switch can cause damage, even on the first cycle.
Wire unit according to local and national electrical codes, using wire size
Models 520-525 Models 530-535 Models 612-616, 701-705,
recommended in installation sheet.
15622 Do not mount unit in ambient temp. exceeding published limits.
LIMITED WARRANTY
Differential Pressure
Seller warrants that the product hereby purchased is, upon delivery, free from
defects in material and workmanship and that any such product which is found
to be defective in such workmanship or material will be repaired or replaced by
Seller (Ex-works, Factory, Watertown, Massachusetts. INCOTERMS); provided,
however, that this warranty applies only to equipment found to be so defective
within a period of 24 months from the date of manufacture by the Seller (36
months for the Spectra 12 and One Series products; 18 months for Temperature
Sensors). Seller shall not be obligated under this warranty for alleged defects
which examination discloses are due to tampering, misuse, neglect, improper
storage, and in any case where products are disassembled by anyone other
than authorized Sellers representatives. EXCEPT FOR THE LIMITED WARRANTY
Models 540-543 Models 544-548 OF REPAIR AND REPLACEMENT STATED ABOVE, SELLER DISCLAIMS ALL
WARRANTIES WHATSOEVER WITH RESPECT TO THE PRODUCT, INCLUDING
ALL IMPLIED WARRANTIES OF MERCHANTABILIT Y OR FITNESS FOR ANY
PARTICULAR PURPOSE.
Limitation OF Sellers Liability
Sellers liability to Buyer for any loss or claim, including liability incurred in
connection with (i) breach of any warranty whatsoever, expressed or implied,
(ii) a breach of contract, (iii) a negligent act or acts (or negligent failure to
act) committed by Seller, or (iv) an act for which strict liability will be inputted
to seller, is limited to the limited warranty of repair and/or replacement as
J120K Models 367 Models 455-457, 559 so stated in our warranty of product. In no event shall the Seller be liable for
any special, indirect, consequential or other damages of a like general nature,
including, without limitation, loss of profits or production, or loss or expenses of
any nature incurred by the buyer or any third party.
UE specifications subject to change without notice.
Technical Data
Type Filter Filter insert exchangeable
Pressure regulator Diaphragm-type pressure regulator
with secondary air exhaust
Lockable regulator head
Supply pressure Condensate drain semi-automatic: 7 - 232 psi
fully automatic : 21 - 232 psi
Secondary pressure See table
Nominal flow qn See table
Secondary pressure = 91 psi and p = 15 psi
Ambient temperature 10 C to +50 C (14 F to +122 F) *
Medium Compressed air
Weight See table
Installation position Vertical
Materials Body PA MXD 6, seals Buna-N(NBR)
Thread insert Die-cast zinc
Reservoir Polycarbonate with bayonet catch
Bowl guard PA
Cover ABS
Filter element Cellpor (Polyethylene)
Reservoir capacity 28 cm (0.95 U.S. Fl. oz.) (with semi automatic)
Filter porosity 5 m
ATEX: In zone 1 (gas-ex, category 2G)
In zone 21 (dust-ex, category 2D)
In zone 2 (gas-ex, category 3G)
In zone 22 (dust-ex, category 3D)
* with dried air
Filter for separating solid impurities up to 5 m from compressed air and gases
For quality classes according to DIN ISO 8573-1
- Solid impurities: class 3
- Humidity - water content: class 8
Plastic containers may only be cleaned with water, soap suds, and other similar, neutral agents.
Part no.
Symbol Threaded Nominal Secondary Options Weight Part no. with
ports flow qn pressure [lbs] pressure gauge
[SCFM] [psi]
1/4 NPTF 71 116 PC container with PA protective guard 0.87 R432000638
semi-automatic, w/out pressure: open
PC container with PA protective guard
1/4 NPTF 71 116 fully automatic, w/out pressure: open 0.96 R432000639
Part no.
Symbol Threaded Nominal Secondary Options Weight Part no. without
ports flow qn pressure [lbs] pressure gauge
[SCFM] [psi]
1/4 NPTF 71 116 PC container with PA protective guard 0.67 R432000626
semi-automatic, w/out pressure: open
PC container with PA protective guard
1/4 NPTF 71 116 fully automatic, w/out pressure: open 0.77 R432000627
16
Compr. air maintenance unit, series AS2-Inch
Filter regulator AS2-FRE, 1/4 NPTF - 3/8 NPTF, ATEX approved
A1 A2 A4 B C D E F H J K L O R T U V W
1/4 NPTF G 1/4 G 1/8 2.047 2.323 6.437 2.094 2.559 7.106 2.433 1.945 2.047 1.496 0.213 0.394 2.559 1.378 2
3/8 NPTF G 1/4 G 1/8 2.047 2.323 6.437 2.094 7.106 2.559 2.433 1.945 2.047 1.496 0.213 0.394 2.559 1.378 2
Dimensions in inches
17
Check Valves
(C Series)
Catalog 4130-C
August 2005
C Series Check Valves Catalog 4130-C
Introduction
Parker C Series Check Valves are designed for uni-directional ow control of uids and gases in
industries such as chemical processing, oil and gas production and transmission, pharmaceutical, pulp
and paper, power and utilities.
Features Specications
Resilient, custom molded, blow-out resistant seat design Pressure Rating:**
Back stopped poppet minimizes spring stress 316 SS 1/8" to 3/4": ....................6000 psig (414 bar) CWP
1": ..................................5000 psig (345 bar) CWP
100% factory tested for both crack and reseat All sizes with PTFE Seats: .............4000 psig (276 bar) CWP
Brass 1/8": to 1": .........................3000 psig (207 bar) CWP
Cracking pressures include: 1/3, 1, 5, 10, 25, 50, 75, and
100 psi. Temperature Rating:
Fluorocarbon Rubber....... -15F to +400F (-26C to +204C)
Port connections include male and female NPT, CPI, Nitrile ............................... -30F to +275F (-34C to +135C)
A-LOK, UltraSeal, VacuSeal, BSP, SAE and Seal-Lok
Ethylene Propylene Rubber
Heat code traceability ......................................... -70F to +275F (-57C to +135C)
Neoprene Rubber ............ -45F to +250F (-43C to +121C)
Materials of Construction PTFE ............................... -65F to +400F (-54C to +204C)
Highly Fluorinated Fluorocarbon Rubber
Item # Part Stainless Steel Valve Brass Valve
........................................... -15F to +200F (-26C to +93C)
1 Cap ASTM A 276, ASTM B 16
TYPE 316 Alloy C36000
Orice:......................... .078" to .656" (2.0 mm to 16.7 mm)
2 Seat* Fluorocarbon Rubber*
Cv: ........................................................................ .18 to 6.56
3 Poppet ASTM A 479, ASTM B 16 1 3 4
2
TYPE 316 Alloy C36000 5
Note: Check valves which are not actuated for a period of time may initially crack at higher than the above crack pressure ranges.
PTFE seated valves require a minimum back pressure of 100 psig (6.9 bar) to insure a leak-tight re-seal.
Stainless
6000 414
Size 16
Stainless
5000 345
Pressure (psig)
Pressure (bar)
4000 276
Brass
3000 207
2000 138
1000 69
345
Pressure (psig)
Pressure (bar)
Pressure (bar)
Brass Brass
3000 207 3000 207
1000 69
1000 69
15 15 40 65 90 115 140 165 190 215 240 265 290 315 340 365 390 400
70 45 20 5 30 55 80 105 130 155 180 205 230 255 275
Temperature (F)
Temperature (F)
Flow Data/Dimensions
End Connections Flow Data Dimensions
Basic Part (Inlet) (Outlet) Orice A B C D
Number Port 1 Port 2 inch mm Cv xT inch mm inch mm inch mm inch mm
2A-C2L 1/8" A-LOK Compression
1/8" A-LOK Compression
.093 2.4 .22 0.46 2.29 58.2 1.09 27.7 .625 15.9 .438 11.1
2F-C2L 1/8" Female NPT 1/8" Female NPT .125 3.2 .31 0.52 1.86 47.2 - - .625 15.9 - -
2F5-C2L 1/8" Male SAE 1/8" Male SAE .063 1.6 .16 0.42 1.69 42.9 1.09 27.7 .625 15.9 - -
2G5-C2L 1/8" Female SAE 1/8" Female SAE .063 1.6 .16 0.42 1.86 47.2 - - .625 15.9 - -
2KF-C2L 1/8" Female BSP/ISO Tapered 1/8" Female BSP/ISO Tapered .125 3.2 .31 0.52 1.86 47.2 - - .625 15.9 - -
2KM-C2L 1/8" Male BSP/ISO Tapered 1/8" Male BSP/ISO Tapered .125 3.2 .31 0.52 1.77 45.0 1.00 25.4 .625 15.9 - -
2M-C2L 1/8" Male NPT 1/8" Male NPT .125 3.2 .31 0.52 1.77 45.0 1.01 25.7 .625 15.9 - -
2TA-C2L 1/8" Tube Adapter 1/8" Tube Adapter .078 2.0 .18 0.43 2.07 52.6 .88 22.4 .625 15.9 - -
2Z-C2L 1/8" CPITM Compression 1/8" CPITM Compression .093 2.4 .22 0.46 2.29 58.2 1.09 27.7 .625 15.9 .438 11.1
M3A-C2L 3mm A-LOK Compression 3mm A-LOK Compression .086 2.2 .20 0.45 2.30 58.4 1.05 26.7 .625 15.9 .472 12.0
M3Z-C2L 3mm CPITM Compression 3mm CPITM Compression .086 2.2 .20 0.45 2.30 58.4 1.05 26.7 .625 15.9 .472 12.0
2M2A-C2L 1/8" Male NPT 1/8" A-LOK Compression .093 2.4 .22 0.46 2.03 51.6 1.05 26.7 .625 15.9 .438 11.1
2M2F-C2L 1/8" Male NPT 1/8" Female NPT .125 3.2 .31 0.52 1.81 46.0 1.43 36.3 .625 15.9 - -
2M2Z-C2L 1/8" Male NPT 1/8" CPITM Compression .093 2.4 .22 0.46 2.03 51.6 1.05 26.7 .625 15.9 .438 11.1
2F-C4L 1/8" Female NPT 1/8" Female NPT .187 4.7 .75 0.53 2.01 51.1 - - .750 19.1 - -
2M-C4L 1/8" Male NPT 1/8" Male NPT .187 4.7 .75 0.53 1.82 46.2 1.06 26.9 .750 19.1 - -
4A-C4L 1/4" A-LOK Compression 1/4" A-LOK Compression .187 4.7 .75 0.53 2.42 61.5 1.03 26.2 .750 19.1 .563 14.3
4F-C4L 1/4" Female NPT 1/4" Female NPT .187 4.7 .75 0.53 2.40 61.0 - - .750 19.1 - -
4F5-C4L 1/4" Male SAE 1/4" Male SAE .172 4.4 .66 0.52 2.02 51.3 1.15 29.2 .750 19.1 - -
4G5-C4L 1/4" Female SAE 1/4" Female SAE .172 4.4 .66 0.52 2.20 55.9 - - .750 19.1 - -
4KF-C4L 1/4" Female BSP/ISO Tapered 1/4" Female BSP/ISO Tapered .187 4.7 .75 0.53 2.40 61.0 - - .750 19.1 - -
4KM-C4L 1/4" Male BSP/ISO Tapered 1/4" Male BSP/ISO Tapered .281 4.7 .75 0.53 2.18 55.4 1.06 26.9 .750 19.1 - -
4L-C4L 1/4" Seal-Lok 1/4" Seal-Lok .172 4.4 .66 0.52 1.82 46.2 1.03 26.2 .750 19.1 - -
4M-C4L 1/4" Male NPT 1/4" Male NPT .187 4.7 .75 0.53 2.18 55.4 1.04 26.4 .750 19.1 - -
4Q-C4L 1/4" UltraSeal 1/4" UltraSeal .180 4.6 .72 0.53 1.97 50.0 1.04 26.4 .750 19.1 - -
4V-C4L 1/4" VacuSeal 1/4" VacuSeal .187 4.7 .75 0.53 2.22 56.4 .98 24.9 .750 19.1 - -
4TA-C4L 1/4" Tube Adapter 1/4" Tube Adapter .156 4.0 .58 0.52 2.35 59.7 1.07 27.2 .750 19.1 - -
4Z-C4L 1/4" CPITM Compression 1/4" CPITM Compression .187 4.7 .75 0.53 2.42 61.5 1.03 26.2 .750 19.1 .563 14.3
6A-C4L 3/8" A-LOK Compression 3/8" A-LOK Compression .187 4.7 .75 0.53 2.55 64.8 1.03 26.2 .750 19.1 .688 17.5
6Z-C4L 3/8" CPITM Compression 3/8" CPITM Compression .187 4.7 .75 0.53 2.55 64.8 1.03 26.2 .750 19.1 .688 17.5
M6A-C4L 6mm A-LOK Compression 6mm A-LOK Compression .187 4.7 .75 0.53 2.43 61.7 1.03 26.2 .750 19.1 .551 14.0
M6Z-C4L 6mm CPITM Compression 6mm CPITM Compression .187 4.7 .75 0.53 2.43 61.7 1.03 26.2 .750 19.1 .551 14.0
4M4A-C4L 1/4" Male NPT 1/4" A-LOK Compression .187 4.7 .75 0.53 2.29 58.2 1.02 25.9 .750 19.1 .563 14.3
4M4F-C4L 1/4" Male NPT 1/4" Female NPT .187 4.7 .75 0.53 2.29 58.2 1.72 43.7 .750 19.1 - -
4M4Z-C4L 1/4" Male NPT 1/4" CPITM Compression .187 4.7 .75 0.53 2.29 58.2 1.02 25.9 .750 19.1 .563 14.3
4M6A-C4L 1/4" Male NPT 3/8" A-LOK Compression .187 4.7 .75 0.53 2.35 59.7 1.02 25.9 .750 19.1 .688 17.5
4M6Z-C4L 1/4" Male NPT 3/8" CPITM Compression .187 4.7 .75 0.53 2.35 59.7 1.02 25.9 .750 19.1 .688 17.5
6A-C6L 3/8" A-LOK Compression 3/8" A-LOK Compression .281 7.1 2.09 0.74 3.27 83.1 1.75 44.5 1.000 25.4 .688 17.5
6F-C6L 3/8" Female NPT 3/8" Female NPT .359 9.1 2.26 0.77 3.03 77.0 - - 1.000 25.4 - -
6F5-C6L 3/8" Male SAE 3/8" Male SAE .264 6.7 2.05 0.74 2.71 68.8 1.76 44.7 1.000 25.4 - -
6G5-C6L 3/8" Female SAE 3/8" Female SAE .264 6.7 2.05 0.74 2.96 75.2 - - 1.000 25.4 - -
6KF-C6L 3/8" Female BSP/ISO Tapered 3/8" Female BSP/ISO Tapered .359 9.1 2.26 0.77 3.03 77.0 - - 1.000 25.4 - -
6KM-C6L 3/8" Male BSP/ISO Tapered 3/8" Male BSP/ISO Tapered .359 9.1 2.26 0.77 2.96 75.2 1.84 46.7 1.000 25.4 - -
6L-C6L 3/8" Seal-Lok 3/8" Seal-Lok .264 6.7 2.05 0.74 2.65 67.3 1.77 45.0 1.000 25.4 - -
6M-C6L 3/8" Male NPT 3/8" Male NPT .359 9.1 2.26 0.77 2.96 75.2 1.82 46.2 1.000 25.4 - -
6Q-C6L 3/8" UltraSeal 3/8" UltraSeal .250 6.4 2.02 0.73 2.75 69.9 1.80 45.7 1.000 25.4 - -
6TA-C6L 3/8" Tube Adapter 3/8" Tube Adapter .281 7.1 2.09 0.74 3.24 82.3 1.80 45.7 1.000 25.4 - -
6Z-C6L 3/8" CPITM Compression 3/8" CPITM Compression .281 7.1 2.09 0.74 3.27 83.1 1.75 44.5 1.000 25.4 .688 17.5
8A-C6L 1/2" A-LOK Compression 1/2" A-LOK Compression .359 9.1 2.26 0.77 3.55 90.2 1.81 46.0 1.000 25.4 .875 22.2
8Z-C6L 1/2" CPITM Compression 1/2" CPITM Compression .359 9.1 2.26 0.77 3.55 90.2 1.81 46.0 1.000 25.4 .875 22.2
M8A-C6L 8mm A-LOK Compression 8mm A-LOK Compression .250 6.4 2.02 0.73 3.33 84.6 1.87 47.5 1.000 25.4 .630 16.0
M8Z-C6L 8mm CPITM Compression 8mm CPITM Compression .250 6.4 2.02 0.73 3.33 84.6 1.87 47.5 1.000 25.4 .630 16.0
M10A-C6L 10mm A-LOK Compression 10mm A-LOK Compression .312 7.9 2.16 0.75 3.35 85.1 1.81 46.0 1.000 25.4 .748 19.0
M10Z-C6L 10mm CPITM Compression 10mm CPITM Compression .312 7.9 2.16 0.75 3.35 85.1 1.81 46.0 1.000 25.4 .748 19.0
6M6A-C6L 3/8" Male NPT 3/8" A-LOK Compression .281 7.1 2.09 0.74 3.09 78.5 1.76 44.7 1.000 25.4 .688 17.5
6M6F-C6L 3/8" Male NPT 3/8" Female NPT .359 9.1 2.26 0.77 2.95 74.9 2.38 60.5 1.000 25.4 - -
6M6Z-C6L 3/8" Male NPT 3/8" CPITM Compression .281 7.1 2.09 0.74 3.09 78.5 1.76 44.7 1.000 25.4 .688 17.5
6M8A-C6L 3/8" Male NPT 1/2" A-LOK Compression .359 9.1 2.26 0.77 3.26 82.8 1.82 46.2 1.000 25.4 .875 22.2
6M8Z-C6L 3/8" Male NPT 1/2" CPITM Compression .359 9.1 2.26 0.77 3.26 82.8 1.82 46.2 1.000 25.4 .875 22.2
Pressure Rating and Tubing Selection: For working pressures of A-LOK and CPI tube connections, please see the Instrument Tubing
Selection Guide (Bulletin 4200-TS), found in the Technical Section of the Parker Instrumentation Products Master Binder, or the Parker
Instrument Tube Fitting Installation Manual (Bulletin 4200-B4).
For working pressures of valves with external or internal pipe threads, please see Catalog 4260, Instrumentation Pipe Fittings.
INLET OUTLET
Port 1 Port 2
How to Order
The correct part number is easily derived from the following sequence. The six product characteristics required
are coded as shown below.
*Note: If the inlet and outlet ports are the same, eliminate the outlet port designator.
2A, 2F, 2F5, 2G5, 2KF, 2KM, 2A, 2F, 2F5, 2G5, 2KF, 2KM, 1/3 psi Blank - B-
C2L Fluorocarbon Brass
2M, 2TA, 2Z, M3A, M3Z 2M, 2TA, 2Z, M3A, M3Z
1 psi Rubber
4A, 4F, 4F5, 4G5, 4KF, 4KM, 4A, 4F, 4F5, 4G5, 4KF, 4KM, SS -
4L, 4M, 4Q, 4TA, 4V, 4Z, 4L, 4M, 4Q, 4TA, 4V, 4Z, M6A, C4L 5 psi BN - 316
M6A, M6Z M6Z Nitrile Stainless
10 psi Steel
6A, 6F, 6F5, 6G5, 6KF, 6KM, 6A, 6F, 6F5, 6G5, 6KF, 6KM, EPR -
6L, 6M, 6Q, 6TA, 6Z, 6L, 6M, 6Q, 6TA, 6Z, C6L 25 psi Ethylene
M8A, M8Z, M10A, M10Z M8A, M8Z, M10A, M10Z Propylene
50 psi Rubber
8A, 8F, 8F5, 8G5, 8KF, 8KM, 8A, 8F, 8F5, 8G5, 8KF, 8KM,
8L, 8M, 8Q, 8TA, 8V, 8Z, 8L, 8M, 8Q, 8TA, 8V, 8Z, C8L 75 psi NE -
M12A, M12Z M12A, M12Z Neoprene
100 psi Rubber
12A, 12F, 12F5, 12G5, 12KF, 12A, 12F, 12F5, 12G5, 12KF,
12KM, 12L, 12M, 12Q, 12TA, 12KM, 12L, 12M, 12Q, 12TA, *T - PTFE
C12L
12V, 12Z, M20A, M20Z, 12V, 12Z, M20A, M20Z,
M22A, M22Z M22A, M22Z **KZ -
Highly
16A, 16F, 16F5, 16G5, 16KF, 16A, 16F, 16F5, 16G5, 16KF, Fluorinated
16KM, 16L, 16M, 16TA, 16Z, 16KM, 16L, 16M, 16TA, 16Z, C16L Fluorocarbon
M25A, M25Z M25A, M25Z Rubber
Examples:
12Z * C12L 5 BN B
Inlet Port Outlet Port Body Size Crack Pressure Seal Material Body Material
Describes a C Series Check Valve with 3/4" CPI compression inlet and outlet ports, a 5 psi cracking pressure, nitrile seal
and brass body construction.
Inlet Port Outlet Port Body Size Crack Pressure Seal Material Body Material
Describes an C Series Check Valve with a 1" male NPT inlet port and a 1" A-LOK outlet port, a 10 psi cracking pressure,
Options
Oxygen Cleaning Add the sufx -C3 to the end of the part number to receive lters cleaned and assembled for oxygen
service in accordance with Parker specication ES8003. Example: 4A-C4L-1-BN-SS-C3
Laser Weld Add the sufx -LW to the end of the part number to receive tamper-resistant stainless steel lters.
Example: 2F-C2L-1-SS-LW
NGV Certication To receive valves approved and certied by CSA America, Inc, ECE R110, and ISO 15500 for use on
natural gas vehicles, please contact the Instrumentatation Products Division or your local authorized Parker distributor.
Kit Information
To order repair kits for the C Series Check Valves simply
ll in the designators from the chart below.
Size Crack Pressure Seat Material
C2 1/3 V - Fluorocarbon
C4 1 Rubber
C6 5 BN - Nitrile
C8 10 EPR - Ethylene
C12 25 Propylene
C16 50 Rubber
75 NE - Neoprene
100 Rubber
T - PTFE
KZ - Highly
Fluorinated
Fluorocarbon Check Valve Kits Contain:
Seat
Examples: KIT-C8-10-V Spring
KIT-C16-100-BN Instructions
WARNING
FAILURE, IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL
INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users
having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due
to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the nal selection of the
products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specications, designs, availability and pricing, are subject to change by Parker Hannin Corporation and its
subsidiaries at any time without notice.
Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the Offer of Sale located in Catalog 4110-U Needle Valves (U Series).
For use with MIL-T-16420K 70/30 and 90/10 copper-nickel tubing and pipe
Available in sizes for 1/8 to 1/2 in. pipe and 1/4 to 1 in. tubing
2 Gaugeable Alloy 400/R-405 Mechanically Attached Pipe and Tube Fittings
Features
Swagelok Company has qualied the Swagelok alloy 400/
R-405 tting product line in sizes from 1/8 to 1/2 in. pipe
and 1/4 to 1 in. tubing based on ASTM F1387, Standard
Specication for Performance of Piping and Tubing
Mechanically Attached Fittings and received U.S. Navy
approval for use on surface ships (see table footnote , below). 2 3 4
This standard establishes the performance characteristics 1
required for mechanically attached ttings (MAF), such as
the Swagelok tube tting. The Swagelok alloy 400/R-405
mechanically attached pipe and tube ttings are rated for use Materials of Construction
to the working pressures listed in the table below.
Material Specification
The ASTM F1387 qualication tests included:
Component Material Bar Stock Forgings
Examination of Specimen Pneumatic Proof
1 Nut
Hydrostatic Proof Impulse 2 Back ferrule Alloy 400/ ASTM B164, ASTM B564,
Flexure Fatigue Tensile 3 Front ferrule R-405 ASME SB164 ASME SB564
Hydrostatic Burst Repeated Assembly 4 Body
Rotary Flexure Thermal Cycling Wetted components listed in italics.
Elevated Temperature Soak Stress Corrosion For improved performance, fitting components of alloy 400 are coated with a
hydrocarbon film.
Torsion Shock
Fire Vibration
Suggested Allowable Working Pressures for Swagelok Alloy 400/R-405 Tube Fittings
With Copper-Nickel Alloy 715 (70/30) Tubing
Tube Wall Thickness, in.
Outside
0.035 0.049 0.058 0.065 0.072 0.095 0.109 0.120 0.134
Diameter
Fitting in. Working Pressure, psig (bar)
1/8 in. pipe 0.405 3300 (227)
1/4 in. pipe 0.540 700 (48.2) 3300 (227)
3/8 in. pipe 0.675 200 (13.7) 700 (48.2) 3300 (227)
1/2 in. pipe 0.840 700 (48.2) 3300 (227)
1/4 in. tube 0.250 3300 (227) 6000 (413)
3/8 in. tube 0.375 3300 (227)
1/2 in. tube 0.500 700 (48.2) 3300 (227)
3/4 in. tube 0.750 3300 (227)
1 in. tube 1.00 3300 (227)
Ordering Information
Select an ordering number.
Ordering Information
Select an ordering number.
Ordering Information
Select an ordering number.
Caps Plugs
Tube Pipe
Tube Pipe If the gauge will not enter If the gauge will enter the
OD Ordering Size Ordering the gap, the tting is gap, additional tightening
in. Number in. Number sufciently tightened. is required.
1/4 MS-IG-400 1/8 MS-IG-810
3/8 MS-IG-600 1/4 MS-IG-1010 Always depressurize a system before adjusting the
1/2 MS-IG-810 3/8 MS-IG-1210 tightness of a tube tting connection.
5/8 MS-IG-1010 1/2 MS-IG-1410
3/4 MS-IG-1210
7/8 MS-IG-1410 Interchangeability
1 MS-IG-1610 Intermixing and interchanging tube tting components
of different manufacturers can be dangerous. Leak-tight
seals that will withstand high pressure, vibration, vacuum,
Pre-Swaging Tool and temperature changes depend on close tolerances and
consistent, exacting quality control in conjunction with good
Tube design principles.
OD Ordering
in. Number Components of other manufacturers may look like Swagelok
1/4 MS-ST-400 tube tting componentsbut they cannot be manufactured
3/8 MS-ST-600
in accordance with Swagelok engineering standards, nor
do they benet from innovations in design and manufacture
1/2 MS-ST-810
dened by active Swagelok tube tting patents.
For Swagelok tube tting 5/8 MS-ST-1010
installations in close 3/4 MS-ST-1210
quarters, the Swagelok
preswaging tool is a
Installation Instructions
convenient accessory. Swagelok alloy 400/R-405 tube ttings can be installed
quickly, easily, and reliably.
Installation Instructions
Swagelok Mechanically Attached Pipe and Tube Fittings
Fully insert the tubing or pipe into Mark the nut at the 6 oclock While holding the tting body
the tting and against the shoulder; position. steady, tighten the nut one and
rotate the nut nger-tight. one-quarter turns to the 9 oclock
position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and
4 mm tube ttings, tighten the nut
three-quarters turn to the 3 oclock
position
Reassembly
You may disassemble and reassemble Swagelok tube ttings many times.
Fig. 1 Fig. 2
1. Insert tubing or pipe with preswaged ferrules into the 3. Tighten slightly with a wrench (Fig. 2).
tting body until the front ferrule seats (Fig. 1).
Do not use the Swagelok gap inspection gauge with
2. Rotate the nut with a wrench to the previously pulled-up reassembled ttings.
position; at this point, a signicant increase in resistance
will be encountered.
Preswaging Tool
Fig. 1 1. Install the Swagelok nut and ferrules 6. Loosen the nut.
onto the preswaging tool. 7. Remove the tubing with preswaged
2. Insert tubing into the preswaging ferrules from the preswaging tool.
tool. If the tubing sticks in the preswaging
3. Make sure that the tubing rests rmly tool, remove the tubing by gently
on the shoulder of the preswaging tool rocking it back and forth. Do not
body and that the nut is nger-tight. turn the tubing (Fig. 2).
Fig. 2
4. Mark the nut at the 6 oclock 8. Insert tubing with preswaged
position. ferrules into the tting body until the
5. While holding the preswaging tool front ferrule seats.
steady, tighten the nut one and 9. Rotate the nut with a wrench to the
one-quarter turns to the 9 oclock previously pulled-up position; at
position. this point, a signicant increase in
For 1/16, 1/8, and 3/16 in.; 2, 3, and resistance will be encountered.
Fig. 3
4 mm tube ttings, tighten the nut 10. Tighten slightly with a wrench (Fig. 3)
three-quarters turn to the 3 oclock
Do not use the Swagelok gap inspection
position (Fig. 1).
gauge with ttings that were assembled
using the preswaging tool.