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COURSE OUTLINE
Participant profile: Engineers, Operations and maintenance personnel who are either
supervisors or are responsible for the day-to-day operation and maintenance of
centrifugal compressors. Other categories may consist of process operators, technicians
and engineers, including those responsible for the design or modification of a process
plant, as well as rotating machinery engineers seeking a deeper understanding of the
principles of operation and control of centrifugal compressors.
COURSE OUTLINE
Learning Outcomes:
At the end of this course delegates will:
Be able to identify the most common types of compressors in use.
Understand the thermodynamic and physical principles of compression
systems.
Be able to explain the purpose and function of the main compressor
components.
Appreciate the impact of suction condition variations (molecular
weight/composition, pressure, temperature) on compressor performance.
Be familiar with the most commonly used capacity control systems.
Appreciate how the design of an overall plant control scheme relates to the
compression system.
Have a thorough understanding of surge and its consequences for the
machine.
Understand the principles of more complex anti-surge control systems.
Be able to set-up simple anti-surge control systems for both fixed and
variable speed compressors.
Be able to explore typical compressor operating scenarios (including
start-up) and identify commonly encountered problems.
Appreciate how to prevent a compressor surging on trip and the use of
hot-gas bypass valves.
Course Curriculum:
This course will cover compressor performance and selection, instrumentation and
control, surge protection and compressor operation within the following sessions:
1. Compression Principles
a. Explore the differences between positive displacement (PD) and dynamic
compressors and how they influence the technical selection process.
b. Understand the principles of the compression process and how they relate
to the laws which govern the performance of the machine.
c. Learn how a centrifugal compressor raises pressure.
2. Compressor Performance
a. Explore the ways in which compressor performance is mapped and
identify the important variables used. (Head, Flow, Efficiency and Speed)
b. Study the effects on performance of changes to suction and discharge
conditions, primarily pressure and gas composition.
c Study the main differences in performance between fixed and variable
speed compressors.
d. Explore compressor efficiencies and how they are defined and mapped.
Hands-on: Instructor gives a demonstration using a simulator to show how
fixed and variable speed compressors move on their curves/maps.
Hands-on: Using dynamic simulation, participants investigate the
performance of compressors (fixed and variable speed) against changing
suction and discharge conditions. They are encouraged to identify the
suitability of using different variables to define the performance map.
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COURSE OUTLINE
3. Capacity Control
a. The common methods of capacity control are explored for both fixed and
variable speed compressors.
b. For each method, a summary based on applicability and efficiency is considered.
i. Applications
ii. Energy efficiency
iii. Choice of controlled variable
iv. Choice of manipulated variable
c. The concept of shared load control for parallel compressor configurations is
introduced.
Hands-on: Short dynamic simulation exercises are used to explore some typical
applications of capacity control.
Hands-on: Three case studies are presented showing typical control strategies and
delegates are encouraged to identify the strategies in question, identify potential
problem areas and summarise the operational characteristics of each.
COURSE OUTLINE
7. Compressor Operations
a. Developing a start-up strategy for a pipeline compressor
b. Investigating multi-stage compressor operation
Hands-on: Delegates are given the opportunity to conduct a start-up of a
compressor using a dynamic simulation model.
Hands-on: Various exercises are performed on a multi-stage centrifugal
compressor.
8. Compressor Protection
a. Explore methods of protecting compressors from surge or damage on trip.
i. Parallel recycle valves
ii. Hot-gas bypass valves
b. Understand the principles to be adopted for the optimum design and layout of
equipment around the compressor.
i. Non-return valves
ii. Coolers
iii. Scrubbers
iv. Recycle lines/valves
c. Appreciate the impact of poor design on the performance of the anti-surge
control system.
i. Coolers
ii. Recycle lives/valves
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