Professional Documents
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(12.1)
Pipe Fabrication
TM-2229
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229
Revision Log
Date Revision Description of Revision Author Reviewed Approved
16/08/2013 0.1 Issued for Review AH
21/10/2013 0.2 Workshop and TPS Review AH TPS
17/02/2014 1.0 Issued for Training 12.1.SP4 AH TPS SH
19/12/2014 2.0 Issued for Training 12.1.SP4.18 AH TPS SH
Updates
All headings containing updated or new material will be highlighted.
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Pipe Fabrication TM-2229
Copyright
Copyright and all other intellectual property rights in this manual and the associated software, and every part
of it (including source code, object code, any data contained in it, the manual and any other documentation
supplied with it) belongs to, or is validly licensed by, AVEVA Solutions Limited or its subsidiaries.
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The manual and associated documentation may not be adapted, reproduced, or copied, in any material or
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prior written permission of AVEVA Solutions Limited, save as permitted by law. Any such unauthorised
action is strictly prohibited, and may give rise to civil liabilities and criminal prosecution.
The AVEVA software described in this guide is to be installed and operated strictly in accordance with the
terms and conditions of the respective software licences, and in accordance with the relevant User
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breach results from a user's modification of the AVEVA software or associated documentation.
AVEVA Solutions Limited, High Cross, Madingley Road, Cambridge, CB3 0HB, United Kingdom
Trademark
AVEVA and Tribon are registered trademarks of AVEVA Solutions Limited or its subsidiaries. Unauthorised
use of the AVEVA or Tribon trademarks is strictly forbidden.
AVEVA product/software names are trademarks or registered trademarks of AVEVA Solutions Limited or its
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Contents
1 Introduction .............................................................................................................................................. 9
1.1 Aim..................................................................................................................................................... 9
1.2 Objectives ......................................................................................................................................... 9
1.3 Prerequisites .................................................................................................................................. 10
1.4 Course Structure............................................................................................................................ 11
1.5 Using this guide ............................................................................................................................. 11
2 Overview & Getting Started .................................................................................................................. 12
2.1 Overview of Pipe Fabrication........................................................................................................ 12
2.2 Marine - Starting an Outfitting Session ....................................................................................... 14
2.3 Plant - Setting up the Training Course in Design ....................................................................... 15
2.4 Accessing the Pipework Application ........................................................................................... 16
Exercise 1 Getting Started......................................................................................................................... 17
3 General Modelling Functions ............................................................................................................ 19
3.1 Fabricated Pipe Ends .................................................................................................................... 19
3.1.1 Fabricated Pipe Ends (Worked Example)............................................................................. 22
Exercise 2 Fabricated Pipe Ends .............................................................................................................. 26
3.2 Weld Handling ................................................................................................................................ 27
3.2.1 Right Click Menu Options......................................................................................................... 29
3.2.2 Connection Types .................................................................................................................... 30
3.2.3 Additional Information for Olets and Set-On Tees ................................................................... 30
3.2.4 Weld Handling (Worked Example) ........................................................................................ 31
Exercise 3 Weld Handling.......................................................................................................................... 34
3.3 Modelling Consistency Checks .................................................................................................... 35
3.3.1 Types of Check ........................................................................................................................ 36
3.3.2 Modelling Consistency Checks (Worked Example) .............................................................. 39
Exercise 4 Modelling Consistency Checks.............................................................................................. 43
3.4 Modify Spool................................................................................................................................... 44
3.4.1 User End/Feed Excess ............................................................................................................ 45
3.4.2 Component Attributes .............................................................................................................. 48
3.4.3 Spool Limits.............................................................................................................................. 52
3.4.4 Machine Insert Direction .......................................................................................................... 57
Exercise 5 Excesses, Spool Limits........................................................................................................... 59
3.4.5 Multiple Spools ......................................................................................................................... 62
Exercise 6 Multiple Spools ........................................................................................................................ 69
4 General Checking Functions ............................................................................................................. 70
4.1 Fabrication Checks ........................................................................................................................ 70
4.1.1 Pipe Spools .............................................................................................................................. 72
4.1.2 Pipe Pieces .............................................................................................................................. 72
4.1.3 General Form Controls............................................................................................................. 73
4.1.4 Validation/Release ................................................................................................................... 74
4.1.5 Details ...................................................................................................................................... 76
4.1.6 Results of Validation/Release .................................................................................................. 77
4.1.7 Changing the Default Fabrication Machines ............................................................................ 78
4.1.8 Deleting Information ................................................................................................................. 79
4.1.9 Renaming Spools ..................................................................................................................... 81
4.1.10 Manual Bending ....................................................................................................................... 82
4.1.11 Applying Minimum Feed Excess .............................................................................................. 83
4.1.12 Fabrication Checks (Worked Example) ................................................................................ 84
4.2 Spool Attributes ............................................................................................................................. 88
4.2.1 Editing Attributes ...................................................................................................................... 89
4.2.2 Spool Attributes (Worked Example) ...................................................................................... 89
4.3 Galvanization Tank Check ............................................................................................................ 91
Exercise 7 Checking Functions ................................................................................................................ 93
5 General Drawing Creation.................................................................................................................. 95
5.1 Pipe Spool Drawing Creation from Design/Outfitting ................................................................ 95
5.1.1 Using the Form......................................................................................................................... 95
5.1.2 Drawing Options Tab ............................................................................................................... 97
5.1.3
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Create Drawing Tab ................................................................................................................. 99
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229
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CHAPTER 1
1 Introduction
The Pipe Fabrication functionality has been provided from the perspective of both the pipe designer and
the pipe fabricator. It allows the application of a variety processes in order to provide the required data so
that the pipes that have been modelled can ultimately be fabricated as intended by the designer.
1.1 Aim
The aims of the course are to provide the skills required to use the AVEVA Marine/Plant Pipe Fabrication
functionality in the most productive way. To introduce some of the techniques required from both an
administrative and user level.
1.2 Objectives
At the end of this Pipe Fabrication training course, the participants will able to:
General:-
Add Fabricated Pipe Ends to branches
Perform Weld Handling
Perform Modelling Consistency checks
Modify Spools through the application of excess, spool limits etc.
Allow for Multiple Spool arrangements
Add Additional Spool Attributes
Perform a check against the available galvanization tank
Perform Fabrication Check
Create various outputs in the form of spool drawings, fabrication and installation isometrics.
Export fabrication data in the form of cutting and NC data
Admin:-
Perform required systems admin tasks to control Pipe Fabrication.
Understand the setting of the Module Definitions for Pipe Fabrication.
Configure the Spool Attributes form
Format the pipe sketch naming rule file
Modify the Fabrication Check message file.
Configure the Modelling Consistency Checks
Create the relevant APPLDW and member elements
Configure the Optimization Criteria for Bending and Welding
Configure the Galvanization Tanks for checking
Configure the Weld Gap defaults values
Configure the Modelling Consistency Checks
Configure the Threaded End defaults
Configure the general Defaults
Configure the Fabrication Machine Manager for bending, welding and extrusion creation
Manage Backing Sheets and Templates for Pipe Spool Drawings
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Pipe Fabrication TM-2229
1.3 Prerequisites
The participants must have completed either the AVEVA Marine TM-2201 Outfitting Foundations and TM-
2220 Pipework Modelling courses, or the AVEVA Plant TM-1001 PDMS Foundations and TM-1100
Pipework Modelling courses.
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Training will consist of oral and visual presentations, demonstrations and set exercises. Each workstation will
have a training project, populated with model objects. This will be used by the trainees to practice their
methods and complete the set exercises.
The training material provided is in a generic format to cover both Plant and Marine products. There are some
chapters/sections where the information is product specific. These will be clearly identified with the prefix of
Marine or Plant accordingly.
As seen in the Objectives section shown previously this guide covers all aspects of the Pipe Fabrication
functionality. As a result it is split into General and Admin chapters which are covered in that order. The
philosophy behind this is that administrators need to understand the purpose of the functionality by covering
the General chapters before the Admin can be discussed.
Certain text styles are used to indicate special situations throughout this document, here is a summary:-
Menu pull downs and button click actions are indicated by bold turquoise text.
Information the user has to enter will be in bold, red text.
Additional information
Refer to other documentation
System prompts should be bold, italic and in inverted commas i.e. 'Choose function'
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CHAPTER 2
The aim of this chapter is to introduce the functionality to the trainees and provide instruction on how to start
the application and prepare the project for the course.
There is a definite requirement to be able to fabricate pipe spools which in turn complete the pipe route directly
from the information held in the 3D model. The Catalogue data supporting the modelling process has already
provided the relevant fabrication details/parameters at the component level, i.e. bore, dimensions, connectivity
etc. It is only the specific project and process information that needs to be added during the modelling/design
phase. AVEVA Marine and AVEVA Plant provide the tools to allow the customer to complete the final step to
fabrication without the need for additional interfaces our major effort. The Pipe Fabrication functions contain
integrated features to support the complete process from design to fabrication and finally to installation.
By its nature pipe production has various workflows and often requires a high degree of outsourcing. This
allows the customers a high degree of flexibility to handle peaks in the workflow during. Also the tooling
required to perform mechanical prefabrication requires high capital investment, i.e. bending machines, welding
machine, extrusion machines. Sub-contractors who are working for different customers at different stages of
the production phase are better positioned to handle the depreciation of these tangible fixed assets, making
the outsourcing option a more cost effective approach in many cases.
The Pipe Fabrication functions have been created to allow for a customer who favours the outsourcing
philosophy whilst also providing for customers who perform their own fabrication. It can be tailored for
custom specific needs using a set of functions for configuration of the application environment. All the
functions required to allow for the fabrication of pipes have been consolidated into a unique application.
Pipe Fabrication provides a configurable drawing/reporting tool for pipe sketches that includes all the
necessary production information and can incorporate and isometric style view if necessary. This production
information can be extracted in a neutral format for interfacing with other pipe production control systems.
Post processing of this data to machine dependent CNC data can be easily added according to the different
vendor specific languages
The illustration below shows how the Pipe Fabrication functions can be considered in terms of four primary
areas within AVEVA Marine and AVEVA Plant. These areas will be covered in greater detail during this
training course.
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Pipe Fabrication TM-2229
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229
The next two sections will cover the starting of the relevant Outfitting/Design session for both Marine and
Plant trainees respectively.
Project Training
Username PIPE
Password PIPE
MDB PIPEFWD,
Setting the project to Training on the AVEVA Marine Outfitting Login form will result in the use of the
Marine Training Project.
Project Training
Username A.PIPER
Password A
MDB A-PIPING
Select Utilities > Training Setup from the application pull-down menu to display the Training Setup
form.
Select the Piping tab, click the Pipe Fabrication radio button and check the Setup Training Course
checkbox. Click the Apply followed by the Close button and then perform a Save Work.
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Pipe Fabrication TM-2229
A default screen layout will be displayed comprising the application pull-down menu and a Design Explorer
showing all the objects from the current project database. The Outfitting/Design windows can be repositioned
and, in some cases, resized.
This will update the menu options to suit the Pipework application including
the Pipe Fabrication pull-down menu as shown.
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229
Perform Savework.
Exit the current application and log in using the same details as before.
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Pipe Fabrication TM-2229
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CHAPTER 3
This chapter will introduce the general modelling functionality that is incorporated within the Pipe Fabrication
menu. This will cover the following areas:-
Fabricated Pipe Ends
Weld Handling
Modelling Consistency Checks The assignment of the bending machines is
covered in the AVEVA Marine TM-2220
Modify Spools
Pipework Modelling and the AVEVA Plant TM-
Multiple Spools
1100 Pipework Modelling courses.
Additional Spool Attributes
The Pipe Fabrication menu includes functionality that allows the plain end of a pipe spool to be modified to
incorporate a thread or a slant. This is performed using the Fabricated Pipe Ends form.
The form is split in to two sections. The upper section of the form
allows the entry of data and sets the attributes, while the lower
selection performs the application of the settings the respective
pipe.
The Slanted Angle textbox sets the angle of the cut at the
selected end.
Create Slanted End :- This button applies the Slanted Angle value to the indicated plain end.
Create Slanted End with Reference Plane :- This button allows a reference plane to be
indicated and applies the value set in the Clearance textbox to the indicated plain end. The
end of the pipe is slanted to match the indicated plane.
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Pipe Fabrication TM-2229
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Pipe Fabrication TM-2229
Remove Fabricated End :- This allows the deletion of an existing fabricated end
Display Fabricated End :- This displays information regarding all of the existing fabricated
pipe ends included in the 3D View, as shown below.
The addition of a fabricated pipe end will add an FTUB element to the
Design Explorer. The image shown reflects the content of the Design
Explorer for the branches shown above. If necessary the attributes of the
FTUB element can be viewed
The slanted pipe ends that are not created using a reference plane have a
default orientation. It will be frequently necessary to change the orientation
of these. This can be achieved by using the Model Editor.
The FTUB elements that are created for this are taken from the /PF-Spec SPWL belonging to the MAS
project.
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Indicate the end of the pipe to be modified, in this case the head.
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Pipe Fabrication TM-2229
Indicate the end of the pipe to be modified, in this case the tail.
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Indicate the end of the pipe to be modified, in this case the head.
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Pipe Fabrication TM-2229
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Pipe Fabrication TM-2229
Use Bran /PF_Ex-02_Pipe_01/B1 and Stru /PF_Ex-02_Stru_01 and create a fabricated end at the
head using the sloping PANE as a reference plane with a Clearance of 200mm.
Use Bran /PF_Ex-02_Pipe_01/B1 and Stru /PF_Ex-02_Stru_01 and create a fabricated end at the
tail using the PANE in the Y/North plane as a reference plane with a Clearance of 0mm.
Use Bran /PF_Ex-02_Pipe_01/B2 and create a fabricated end using a Slanted Angle of 45
degrees.
Use Bran /PF_Ex-02_Pipe_01/B4 and Bran /PF_Ex-02_Pipe_01/B5 and create a SCM NPT
threaded end for both.
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Pipe Fabrication TM-2229
The Pipe Fabrication menu includes functionality that allows the creation, modification and deletion of welds.
This is performed using the Weld Handling form.
With the Spec radio button selected a weld element with a predefined gap will be created from the current
pipe spec. The alternative selection of Config. will create a weld element from a common weld spec. The gap
for this weld can be modified manually according to the design requirements.
The Zero Gap checkbox becomes active when the Config. radio button is selected. This will create a weld
which has a gap of 0mm.
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Pipe Fabrication TM-2229
The Fabrication Type section of the form contains two options lists.
The second allows the setting of the location of the weld from a selection
of Shop, Site and Field.
The Create Welds on CE button will create the welds at all of the relevant connections within
the current pipe.
The Create Welds by Picking button will allows welds to be created by picking an element
in the 3D View.
With the Append Weld Number checkbox checked the next available weld number is assigned to the current
weld, by default. If unchecked the welds are renumbered starting at 1.
The Default Weld Prefix value is set using the administrative form and sets the Wldprefix attribute.
Refer to section 8.4 Pipe Fabrication Defaults form for more details
Creating welds will populate the list in the Modify section of the form. Field and Site welds can also be seen
in the 3D View.
The Modify Welds button allows a weld that has a graphical representation to the
indicated in the 3D View. The weld has to be selected before the button is clicked.
Welds that do not have a graphical representation can be modified using the
right click menu.
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Pipe Fabrication TM-2229
The inclusion of any welds that have the SHOP flag set to FALSE will automatically create a spool limit.
Refer to section 3.4.3 for more information regarding spool limits.
The Remove All Welds button will delete all of the welds from the current pipe.
Care needs to be taken when deleting welds as this may affect the definition of the spool
limits. Refer to section 3.4.3 for more information on spool limits.
The Remove Selected Welds button will delete any weld that is selected in the weld list.
The number of welds and the associated attributes that are created using the form is dependent upon
the Weld Gap Configuration form. This is covered in Chapter 8 of this training guide.
A right click menu is available from the weld list in the Modify section of
the form.
Navigate on Explorer is a toggle that will navigate to the selected weld in the Model Explorer.
The Modify Welds option will open the relevant form as already explained. This is the only method of
opening the Modify Welds form for welds that do not have a graphical representation.
The Export to Excel option allows the contents of the form to be Saved As an Excel file.
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AVEVA Marine/Plant (12.1)
Pipe Fabrication TM-2229
The p-points of every piping component have associated connection types, derived from their catalogue
definitions. These are used in conjunction with the Connection Compatibility (COCO) tables, in the database,
to check if two components may be legally connected to each other.
The connection type for the arrive and leave points of a TUBI component are always derived from p-point
P1 of the tube catalogue element.
This functionality is used by SPOOLER and Pipe Fabrication so that it also specifies what type of connection
it is. The type of connection is identified by the Ckey attribute, which is added to the COCO element definition.
The Ckey attribute can be set to any of the standard ISODRAFT end connection types:
The Weld Handling functionality will attempt to create a weld when it encounters the BW, SW and FL
CKEY.
OLETs and Set-On Tees (or Stub-in) elements have 3 p-points, P1 (p-arrive) and P2 (p-leave) in the main
tube and P3 in the off-line leg. P1 and P2 are coincidental and are normally treated as a single point. The P3
is normally a set distance away from the centreline of the main tube as defined by the catalogue.
For an OLET - points P1 and P2 have Ckeys of BWD or SWD this should give two welds, one for each
point, but the software recognises the OLET as a special case and only allocates one weld on the
Main Branch and one weld on the Offline Leg.
For a Set-On Tee - points P1, P2 and P3 have Ckeys of BWD or SWD this should give three welds,
one for each point, but the software recognises the Set-On Tee as a special case and only allocates
one weld on the Offline Leg
For both instances this is done by setting the LOFF attribute of the component to TRUE.
By default the AVEVA supplied Set-On Tee has a LOFF attribute set to FALSE This can be overcome
by setting the LOFF value in the specification.
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Pipe Fabrication TM-2229
The welds are added to the Modify section of the form as well as the Design Explorer.
Check the Zoom when selected and Mark Weld Info checkboxes. Select weld #1 from the list. The weld
is displayed on the 3D View with a weld gap of 4mm.
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Click the Highlight Elements checkbox to highlight the elements in the 3D View that are connected by the
weld
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Pipe Fabrication TM-2229
The Pipe Fabrication menu includes functionality that allows the consistency of the pipes to be verified
according to set criteria. This is performed using the Modelling Consistency Checks form.
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Pipe Fabrication TM-2229
There are two types of check carried out for the connecting branches in relation to the distance to the adjacent
flanges. One for flanges on the main and another for the flanges on the connecting branch.
Minimum Flange Distance on the Main Minimum Flange Distance on the Branch
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The configuration of the minimum distances is covered later in the Administration section of this training
guide, refer to Chapter 8.
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Clicking on the relevant entry from the Results tab will zoom the 3D
View to the component with the problem and highlight it as shown.
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/PF_Ex-04_Pipe_01 /PF_Ex-04_Pipe_02
Use the Modelling Consistency Check form to determine and then correct the errors. Ignore any
Data Consistency errors related to HREF/TREF.
Ensure the Full Data Consistency Check checkbox on the Options tabs is checked. Ignore any
Data Consistency errors related to HREF/TREF.
As guidance there should be the following errors in total over the two pipes:-
The SPREF error for BRAN /PF_Ex-04_Pipe_02-B3 is corrected with a 200 n.b. TESO.
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The Pipe Fabrication menu includes functionality that allows numerous aspects of the pipe spool to be
modified. This is performed using the Modify Spool form.
The Clear All link label can be used to remove all of the graphical
aids and highlighting from the 3D View in a single operation.
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Often during the modelling process it is necessary to allow user end and/or feed excess to a particular spool
for fabrication/installation requirements. The term user indicates that this is not an automatic excess that is
required by the fabrication machines. Instead this requires some manual intervention using the Modify
Spool form.
Clicking the Set User End Excess link label will result in the Pick tubing or bend or <ESC> to finish:
prompt being displayed.
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Clicking the Set User Feed Excess link label will result in the Pick pipe component or <ESC> to finish:
prompt being displayed.
Indicating the tube will highlight the tube in the
3D View showing the Feed with the current
excess values. The Feed Excess form
contains a Feed Excess text box to change
the value.
Navigate to EQUI
/PF_Modify_Spool_EQUI-01 in
the Design Explorer and from
the right mouse button menu
select Add Connected.
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From the End Excess form enter 200mm in the Arrive textbox
and click the Apply button followed by the Dismiss button.
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The upper section of the form displays the name of the current
element and allows navigation to the previous/next component
using the arrow buttons or by selection in the 3D View.
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Offline Component this is mainly used for set-on tees. By default the Loff attribute of the set-on tee
will be false. This will result in the tee splitting the tube lengths at its insertion point. Culminating in an
incorrect MTO value which is undesirable to the fabricator. Setting the Offline Component check box
will correct this error.
Shop Fabrication Material this determines whether the component is required at the fabrication
shop in order to complete the fabrication of the relevant spool. Items such as gaskets and valves etc.
by default have the Shop attribute set to false, as shown in the previous images of the form.
Once the required changes have been made on the selected pipe the Apply button can be clicked.
Clicking the Show Loose Components link label will result in the
components being highlighted in the 3D View and a label being
added as shown.
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Spool limits are often naturally occurring breaks within the route of the branch that determine the extent of
the deliverable from the fabrication shop. These often occur as a result of including a component in the
branch which by default has its SHOP attribute set to false, i.e a gasket. In addition to this is also possible to
add a site weld to a connection of a suitable component or alter the attributes of the component to set the
limits.
Both of these mechanisms are used within the Spool Limits section
of the Modify Spool form.
Clicking the Show Spool Limits link label will display the limits of the current pipe in the 3D View.
For the selected pipe below it can be seen that although the branch contains couplings and a tee, there
are no spool limits within the branch itself.
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Clicking the Add/Remove Spool Limits - No Welds link label will allow
the selection of a component, in this case a coupling at which the spool
limit will be applied.
The 3D View will be updated to show the possible locations for a spool
limit. In this case there are two possibilities at both, the arrive and leave
of the coupling.
To select the connection for the spool limit the adjacent component is
indicated. In this case this was the tube at the arrive of the coupling. The
intended position for the spool limits is shown in the 3D View.
As well as the addition of a new spool limit, this function also handles
the removal of an existing limit. Clicking the Add/Remove Spool Limits
No Welds link label and selecting a component that already has a
spool limit set will display the existing limit and any other acceptable
positions for a new limit.
Making the second selection from the connection of the component that
has the spool limit will update the display of the spool limit in the 3D
View.
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The work flow for the alternative method using the Add/Remove Spool Limits - Welds is identical with
respect to the procedure. The differences are in the result; a weld with a SHOP attribute set to FALSE will
be added at the limit indicated. This method does not rely upon the use of the Asfbreak/Lsfbreak attributes
as used by the method shown previously.
If it is necessary to reset a spool limit of this type the Component Attributes form shown previously will
need to be used to set the SHOP attribute for the gasket before the Set Spool Limits function can be
used.
Existing welds that have the SHOP flag set to FALSE that have been created using the Weld Handling
form will automatically create a spool limit.
The welds that are created for this are taken from the /PF-Spec SPWL belonging to the MAS project.
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From the Modify Spool form click the Show Spool Limits link label
to show the spool limits.
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The machine insert direction is a reference specifically to the loading of the tube on to the bending machine
in the fabrication shop. For a bent pipe spool it is feasible that either end of spool can be inserted into the
machine. Initially it might not be apparent how changing this will affect the fabrication of the spool. Obviously
the tube is straight when it is loaded onto the machine, so what is really being determined here is:-
The end of the spool that is held by the grip at the front of the bending machine
For spools with multiple bends, which bend will be produced first.
If the pipe in the illustration is considered this can be more easily explained:-
If the Arrive of the spool is loaded onto the bending machine, Bend 2 will be the first to be produced
and for this, the length of tube at the Leave needs to be long enough to take the grip.
If the Leave of the spool is loaded onto the bending machine, Bend 1 will be the first to be produced
and for this the length of tube at the Arrive needs to be long enough to take the grip.
The handling of the material requirement for the grip lengths is performed automatically. The reference
to the grip above was used just to make the visualisation easier.
Under normal circumstances the insert direction that is determined automatically is acceptable to the
fabricator. However there may be instances where this has to be overridden.
The form allows the Arrive or Leave to be set as the insert direction or alternatively the Auto radio button
allows the system to decide.
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The Modify Spool form Multiple Spools functionality uses Spool Drawings (SPLDRGs), which are created
by adding an interconnected network of piping components to a drawing. Once the elements have been
selected, the application checks that the selection forms a valid piping network.
Multiple Spool drawings contain a number of Spool and Field elements, divided by Spool Breaks. A Spool is
defined as a run of piping components and tube that will be connected during fabrication. A Field item which
is an individual, or group of piping components, that will be connected on-site during installation. Spools cannot
be split across Spool Drawings.
Spools and Fields are defined by picking an element in the 3D View. If the element has been defined as a
fabrication element (i.e. the SHOP flag is true) it generates a SPOOL. If the selected element has been
defined as being fitted on site (i.e. the SHOP flag is false), it generates a FIELD.
When an element is picked, the software searches all connected piping components and tube, and then
adds all adjacent components that have the same SHOP flag status to that Spool or Field. The end of the
Spools, called Spool Breaks, occur when the SHOP flag status changes.
Spool Breaks can also be forced manually, at joints where the Shop flags are the same on all sides, and Welds
added, to split pipes in the design.
By setting the Spool / Field Limit (SFLimit) attribute for a SPLDRG to BRAN, PIPE, ZONE or SITE, a spool
break will be enforced at any change at the corresponding element level.
Multiple Spools can also be used to merge pipe branches together, removing the Pipe and Branch boundary
normally associated with Isodraft.
The Spooler module is covered in greater detail in the TM-2232 AVEVA Marine Pipe Spooler and
TM-1208 AVEVA Plant Pipe Spooler training guides.
Before creating any spool data, it is important to understand how the data is stored and accessed in the
AVEVA Marine / Plant databases. The Multiple Spools functionality uses two databases:
Fabrication database - This stores all the spooling data created by the Multiple Spool
Design database - This holds all the design data (pipes, equipment etc.) for the project.
The Multiple Spools functionality requires read/write access to the Fabrication database, to allow the initial
creation of the hierarchy as well as the addition/removal of elements as required. The AVEVA Marine / Plant
databases have a hierarchical structure as shown below.
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The structure of the Design database should be familiar to the pipe modeller by this stage.
The Fabrication / Isodraft databases have administrative levels below the WORLD of Department (ISODEP)
and Registry (ISOREG). The database level below the Registry is the Spool Drawing (SPLDRG). Each
Spool Drawing can represent a continuous network of piping components and tube within the piping
design. The Spools and Field elements that make up the Spool Drawing are held directly below it in the
database hierarchy.
In order for Outfitting/Design to be able to have access to the Fabrication database the Module Definitions
for Outfitting/Design need to be modified. This is covered in detail in Chapter 7 Administration General
Information. This has been set as default for the current training project.
The Create Multiple Spool link label on the Modify Spool form allows the definition a Spool Drawing
(SPLDRG).
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Add to Spool Drawing by Pick Clicking this button will give a prompt to select a piping
component from the 3D View. The selected component will be added to the Spool Drawing along
with any neighbouring components with the same SHOP flag
Remove from Spool Drawing by Pick Clicking this button will give a prompt to select a piping
component from the 3D View. The selected component will be removed from the Spool Drawing
along with any neighbouring components with the same SHOP flag.
Include Field Components Clicking this button before adding or removing components, will
automatically add or remove any neighbouring field elements (e.g. gaskets).
The Update Part Number button releases the Spools Drawings and allows the creation of a drawing if
the Fabrication Check process has been performed so that the spools have been validated and released.
The Fabrication Check form is covered in detail in Chapter 4 General Check Functions.
The Delete All Members button removes the Spool Drawing members.
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The Include Field Components button sets the mode of selection for
adding and removal. Consequently the coupling and valve could be
removed from the spool using the Remove from Spool Drawing Pick
Mode button.
To expand the network to accommodate the complete pipe, once again click
the Add to Spool Drawing by Pick Mode button. The prompt to Pick a
Piping Component to add to SPLDRG or <ESC> to finish is displayed.
Indicate the coupling at the Head of the pipe and then press the Esc. key.
Additional SPOOL and FIELD elements are added to the Fabrication
Explorer.
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CHAPTER 4
An integral part of producing the production information for the fabricator is ensuring that the information is
accurate and fit for purpose at the first issue. This requires numerous checks to be carried out against the
criteria defined by the fabrication machines and general workshop practices dictated by the fabricator.
The Fabrication Check form provides the capability to create the pipe spools and to check that the
configuration conforms to the standards required by the fabricator.
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Pipe Fabrication TM-2229
A pipe spool is a prefabricated part of a branch. This is often considered as the deliverable, supplied as a
complete item by the pipe fabrication shop, that is sent for installation. Pipe spools typically comprise of a
bent or straight pipe with welded flanges or couplings at each end. There can also be more complex
fabrications with branches, reducers, valves and other components as shown below.
A pipe piece is the lowest level in the fabrication hierarchy of a pipe. It relates to a continuous piece of tube
that can be fabricated from stock material. The pipe piece holds references to the components at the start
and end of the piece. The system derives the pipe piece.
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The right click menu over the Pipe List section of the form will show some general form and 3D View
functions.
The following controls the content of the Pipe List:-
Add CE adds the current pipe to the form.
Remove Selected removes the pipe(s) that
is currently selected from the form.
Remove All clears the form of all pipes.
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4.1.4 Validation/Release
The three letter codes that are used on the fabrication machines are included, in this case MLL, to make
cross reference with the parameters easier to follow.
The configuration of the fabrication machine is covered in Chapter 9 Administration Pipe Fabrication
Configuration.
The next stage in the process would be to review all of the errors and make any necessary alterations. Any
alterations to the pipe will require a revalidation to run the checks again.
4.1.5 Details
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The screenshot shown is taken from a user with relevant access rights for clarity. The current PIPE
user will have the options greyed out.
The setting of the Optimization Priorities form is covered in detail in Chapter 8.
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The validation is carried out against the criteria determined by the assigned fabrication machines. In many
instances it is likely that there could be a substantial period of time between the assignment of the fabrication
machines during the modelling phase and the creation of the production information. That is to say that the
selected fabrication machine might need to be changed from the original assignment, for instance the machine
might be out of service or an alternative fabricator might be used. Consequently in some cases it will be
necessary to select an alternative set of fabrication machines against which the validation can be carried out.
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A Confirm form is
displayed, click the Yes
button to delete.
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A Confirm form is
displayed, click the
Yes button to delete.
A Confirm form is
displayed, click the
Yes button to delete.
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The setting of the Allow automated feed excess default on the Pipe Fabrication Defaults form is
covered in the Administration shown in Chapter 8.
Once again the Check Results tab will provide the required information.
As already stated the excess that is applied is the minimum to suit the Grip length of the bending
machine. If it is necessary to provide a different value then the Set User Feed Excess function needs
to be used from the Modify Spool form
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Use the Model Editor to drag the branch down by 50mm and click the Validate button again.
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Use the Model Editor to drag the flange to extend the branch by 100mm and click the Validate button
again.
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To eliminate the need for the excess material use the Model Editor to drag the flanges shown down by
200mm. Click the Validate button on the form.
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The Pipe Fabrication menu includes functionality that allows multiple attributes of the pipe spool to be
updated using the Additional Spool Attributes form. These attributes can then be added to the pipe sketch
as information for the fabricator.
The spools must exist, i.e. the pipe must have been processed via the Fabrication Check form in,
order to have the pipe and its member spools in a suitable state for the Spool Attributes form to be
usable.
The form will be populated with a list of the pipe spools associated with the current pipe. The form provides
the standard AVEVA tools for grouping and sorting that is available throughout the Plant and Marine
products. The upper section of the form contains a CE button to allow navigation to an alternative pipe. An
Export button allows the contents of the form to be Saved As an Excel file. This is also available from the
right click menus as shown below. The Highlight when selected checkbox will highlight the selected spools
in the 3D View if it is checked in a similar fashion to other Pipe Fabrication forms.
Right clicking the mouse button on the unpopulated section of the form will display the menu shown. The
Select All option can be used to select all of the spools in the current list.
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The attributes can be edited through the use of text boxes or from predefined options list as shown for the
Spool Type below.
The attributes that are displayed and their configuration is fully customisable by the administrator.
Refer to Chapter 7 Administration General Information for details relating to the customisation of the
Spool Attributes form.
Right clicking on a multiple selection of cells will allow the use of Fill
Down and Fill Up options. This allows the selected spools to be
populated efficiently.
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On the Spool Attributes form, in the Description, Planning Unit and Galv. text boxes enter PF_Training,
PL01 and GV1 respectively.
Using the shift key select all of the cells below the
Description and Planning Unit columns. From the
right click menu select the Fill Down option.
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The Pipe Fabrication menu provides the capability to check that the created pipe spools are capable of being
immersed in the defined galvanization tanks for surface treatment.
Selecting a spool in the list will highlight it in the 3D View. The Zoom
when Selected checkbox zooms to the selected spool in the 3D View.
The Show Spool Volume checkbox adds the dimensions of the spool
volume to the 3D View for easy comparison to the tank dimensions.
This allows the user to easily understand why a spool has failed the
check.
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Pipe Fabrication TM-2229
/PF_Ex-07_Pipe_01 /PF_Ex-07_Pipe_02
Use the Fabrication Check form to process both pipe so that they attain a Status of Released for
Fabrication.
Use the Spool Attributes form to assign a Description, Planning Unit and Galv. code to the
spools.
Use the Galvanization Tank Check form to process both pipes, (it is unlikely that all spools will
pass the checks.
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CHAPTER 5
The following chapter deals with the creation of pipe drawings that are required as an output in order to
fabricate and install the spools and pipes. There are two main types of drawing that are being considered as
an output from the Pipe Fabrication functions:-
Pipe Spool Drawings usually sketches include dimensioned and scaled views of a pipe spool along
with tables of relevant manufacturing information.
Pipe and Spool Isometrics these are in the form of both Fabrication and Installation isometrics that
also include tables of relevant manufacturing information. These can be created from pipe, spool or
Spool Drawing levels
For Marine there are two methods of achieving pipe spool drawings, one using the Outfitting module and the
other via Marine Drafting, both are covered in this chapter. The Plant product which will use Design follows
the same workflow as Outfitting.
Drawing Options
Error List
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Upon initial use of the form the Drawing Options tab must be selected tab to specify some settings.
Any changes that have been made can be applied using the Apply button on the bottom of the form or
alternatively the Pipe Spool Drawing form can be dismissed using the Dismiss button.
Modifying the values in the form and clicking Apply updates the Iso Option File.
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The Drawing Type has also been changed to /TT/DRA/PRJ/TMP/PipeFabrication/ SketchType_A4 which
has updated the Preview.
C:\AVEVA\<Marine><Plant>\Data12.1.SP4\pdmsus
er
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The form consists of a list of the spools associated with the Current Element. Information is provided about
the pipe spools in the form off five headings:-
Pipe - This is the name of the owning pipe
Spool - This is the name of the pipe spool
Fab.Check Status - This is the current production status of the pipe spool in relation to the
Fabrication Check procedure. There are two possibilities;
o Valid - the pipe can be sketched
o Invalid the pipe needs to be validated using the Fabrication Check form.
o Inconsistent - this occurs if the spool drawing has been created and the Fabrication Check
has been repeated subsequently. It is an indication that the existing drawing might be out of
date and should be checked.
Drwg.Status - This is the current status of any drawings. There are three possibilities:-
o None the drawing has not been created
o Created a drawing exists of the pipe spool.
Spool Type - This is the type of spool determined during the Fabrication Check procedure.
The bottom of the list shows the total of the number of spools present on the form.
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The right click menu available from the list contains the following
functions:-
Preview Drawing is a toggle that once set allows the user
to quickly view the images of the spool sketch.
Navigate Spool on Explorer is a toggle that navigates
to the selected spool in the Design Explorer
Zoom-in Selected Spool in 3D View is a toggle that
zooms to and highlights the selected spool in the 3D View
Remove Selected will remove the selected spools from
the form.
Remove All will remove all spools from the form.
Select All will select all spools on the form.
Unselect All will deselect all spools on the form.
Setup Printer opens a Print form that allows the printer
options to be set.
Print Preview With Current List opens a Print Preview form showing the contents of the current
list. This can be used to print the list for reference.
Export to Excel allows the contents of the form to be Saved As an Excel file
Show Filter is a toggle that allows the user to set up filters by dragging column headers to the top
of the list to create a group.
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For the Marine product, if the Using Marine Environment checkbox is checked there will be an additional
options list available on the Create Drawing tab.
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A drawing also exists in the Department and Registry which can be view using Outfitting Draft or Marine
Drafting for Plant and Marine respectively. Once the drawings have been created any subsequent creation
will overwrite the existing drawings. In the event that a different Department or Registry has been specified
in the Drawing Options tab, selecting a spool that has already had a drawing created will result in a
Confirm form being displayed. It informs the user that a spool drawing already exists and states the owning
Department and Registry.
Clicking the Yes button will create the drawings in the new Department
and Registry.
This provides the users with a warning that the drawings already exist
so that they can question whether the new or old Department/Registry
is correct.
The Error List tab is used to capture any problems that might have occurred during the spool sketch
creation. For example a warning message is displayed in the event that the No button is clicked on the
previous Confirm form.
The Error List tab will display automatically if there are errors present and show the spool name and a
description of the error.
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From the Preview Drawing form it can be seen that the selected Drawing Template creates both an
Isodraft representation as well as views in a more traditional format.
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Create pipe spool drawings for pipes /PF_Ex-07_Pipe_01 and /PF_Ex-07_Pipe_02 that were
checked in the previous exercise.
/PF_Ex-07_Pipe_01 /PF_Ex-07_Pipe_02
Use the Drawing Options tab to set up alternative Departments and Registries
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Pipe spool drawings can also be created using the same Pipe Spool Drawing form via the Marine Drafting
application. This allows the spools drawings to be created and checked using a consistent form without the
need to obtain an Outfitting license for what is essentially a drafting task.
It may be necessary to open the Design Explorer by selecting Display >Explorers > Design Explorer
from the application pull-down menu.
The form is used in the same manner as within Outfitting, navigating to the
relevant pipe, or any of its members and select Pipe Fabrication > Spool
Drawings from the application pull-down menu.
The use of the form is the same as for Outfitting. As a result the usage within Marine Drafting will not
repeated again for this training course.
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Similar to the previous section the pipe spool drawings can also be created using the same Pipe Spool
Drawing form via the Draft application. This allows the spools drawings to be created and checked using a
consistent form without the need to obtain a Design license for what is essentially a drafting task.
It may be necessary to open the Design Explorer by selecting Display >Explorers > Design Explorer
from the application pull-down menu.
Ensure that the Auto Drawing Production has been selected. If this is
not the case select Draft > Auto Drawing Production from the
application pull-down menu. This will make the Pipe Fabrication option
available for selection.
The form is used in the same manner as within Design, navigate to the
relevant pipe, or any of its members and select Pipe Fabrication > Pipe
Spool Drawing from the application pull-down menu.
The use of the form is the same as for Design. As a result the usage within Draft will not repeated
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In addition to the creation of the pipe spool drawings Pipe Fabrication is also capable of creating isometrics.
Historically this type of deliverable is often associated with the Plant industry but this is also becoming more
popular with Marine due to the fact that there are minimal overheads involved in the creation of drawings of
this type.
Both Fabrication and Installation isometrics can be created from four different levels of the Design and
Fabrication hierarchies:-
Pipe
Branch
Pipe Spool
Spool Drawing
Similar to the Pipe Spool Drawing form shown previously the Fabrication Isometrics form is made up
of three tabs Create Drawing, Drawing Options and Error List.
Element Type this options list allows the selection of the element
type that will be used as the source for the drawing. This is used in
conjunction with the Add CE button.
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To add SPLDRG element types the Fabrication Explorer will need to be used
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The Error List tab displays any errors encountered during the creation of the drawing.
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Navigate to ISOREG
/PF_AVEVA_SPLDRGS_REGI in the Fabrication
Explorer.
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The Preview Drawing form will open showing the resulting isometric of the spool network defined in the
Multiple Spool functionality worked example.
The Muliple Spool worked example was covered in chapter 3 of this guide.
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Installation isometrics can be considered as complimentary information to the fabrication isometric and pipe
spool drawing covered previously.
The Installation Isometrics form is identical to the Fabrication Isometrics form covered previously
and has exactly the same functionality.
The only difference is the final drawing output. The Installation Isometric will provide Erection Materials
and the Fabrication Isometric gives Assembly Material Lists and bend programs if necessary.
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Create Fabrication Isometrics for the SPLDG elements created for the network of Pipes /PF_Ex-
06_Pipe_01, /PF_Ex-06_Pipe_02, /PF_Ex-06_Pipe_03 created during Exercise 6 in chapter 3.
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CHAPTER 6
It has already been shown how the production information can be provided to the fabricator in the form of
drawings, however it is often necessary to provide some of this information in file format so that it can be
processed by the Numerically Controlled (NC) production machines. The Pipe Fabrication functionality allows
the cutting and bending information to be exported as an XML file format by default for post processing.
The upper section of the form consists of a CE button that allows the form to be update to suit the current
element. The main section of the form is populated with a list of Pipe Pieces that are owned by the current
pipe. The list gives information regarding the status of the pipe piece and the availability of any existing NC
files.
The bottom of the form contains an Options section which controls the format and location of the file.
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The File options list has four possibilities that control how the content of the
file is split according to the selection:-
One File a single file will be created to cover the selection
By Pipe a file for each pipe will be created
By Pipe Spool - a file for each pipe spool will be created
By Pipe Piece - a file for each pipe piece will be created
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The Name options list has two possibilities that control how the file is named:-
Element Name - the name of the element (PPIECE, PSPOOL or
PIPE) is used as the name of the XML file and is dependent upon the
current selection of the File options list. If the One File option is
selected it will be possible to enter a file name manually via a Save
As form.
Date & Sequence - the current date, time and sequence number is
used as the name of the output file. i.e. 20131009155958-1.xml
would equate 9th October 2013 15:59 58 seconds.
To create the XML a selection must be made from the Pipe Piece list and the
Export button clicked. While the export is taking place a progress bar will appear
in the bottom right of the display and the Stop button will become active to halt the
export process.
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Checking the Create .ben data files checkbox will change the format of the output.
The right click menu on the pipe piece list contains the following
options:-
View NC Data opens the AVEVA Marine/Plant
Outfitting/Design Command Output window showing
the content of the file.
Select All selects all entries in the pipe piece list.
Unselect All deselects the currently selected entries.
Navigate To navigates to the selected PPIECE in the
Design Explorer.
Export to Excel - allows the contents of the form to be
Saved As an Excel file.
Print Preview - opens a Print Preview form showing the
contents of the current list similar to the other forms
already encountered.
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Export Production data for Pipes /PF_Ex-07_Pipe_01 and /PF_Ex-07_Pipe_02 using the default
XLM format.
/PF_Ex-07_Pipe_01 /PF_Ex-07_Pipe_02
Change some of the File and Name options on the form and recreate the data to witness how the
changes affect the outcome.
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Administration of Pipe Fabrication
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CHAPTER 7
The remaining chapters of this training guide will be used to cover the various administrative aspects of the
Pipe Fabrication module. It may not be essential for the general piping user to cover all of these chapters but
it will provide a valuable insight into the fundamental philosophy of the functionality.
In some cases these chapters will not include worked examples and/or exercises as it has been decided that
these are not needed in order for the information to be understood.
With the introduction of the Pipe Fabrication functionality at the release of AVEVA Marine/Plant 12.1.SP4 it
was necessary to:-
Include additional entries on the application pull-down menu for Outfitting/Design, Draft and
Marine Drafting.
Remove some of the existing entries on the application pull-down menu, i.e. Production Checks.
The reason for these changes was so that the user is presented with a single method of producing the
fabrication information. Failing to so would result in confusion from the overlap of the existing and Pipe
Fabrication functionality.
However it was recognised that the Pipework and Drafting applications needed to provide the flexibility in
case some customers wished to continue using the previously available functionality.
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By default this has already been allowed for on the Plant and Marine training projects.
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The General Checking Functions chapter of this training guide covers the use of the Spool Attributes form
as shown below.
When this form is opened it consists of a predefined list of attributes that relate to the pipe spool. It is necessary
for the content of this form to be customisable to allow customers to add / remove attributes so that the form
complies with their own working practices.
The layout of the form can be modified by editing the pfGetColumnsForSpool.pmlfnc file located in the
C:\AVEVA\<Marine><Plant>\<OH><PDMS>12.1.SPx\PMLLIB\pipefabricationmanager\design\function
s folder.
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Adding the syntax below will provide an options list for the attribute rather than the textbox option shown
previously.
Alternatively the pfGetValueListForSpool.pmlfnc file can be referenced by adding the following to the
pfGetColumnsForSpool.pmlfnc file
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A naming file is available that allows the administrator to set the format of the Pipe Sketch names the file is
called pfSketchNaming.pmldat and it is located in the following folder:-
C:\AVEVA\<Marine><Plant>\<OH><PDMS>12.1.SPx\PMLLIB\pipefabricationmanager\draft\functions
This default setting uses the project name + zone name + pipe name + index to determine the name of the
resulting pipe sketch. So for the Marine installation using the MTP project with a Pipe named PF_Ex-
07_Pipe_01 belonging to Zone Pipe_Fabrication_Exercises the resulting pipe sketch name is as shown.
The default format uses variables from the project to deternmine the name. Free text can also be used to
fix portions of the name if required. For exmaple, editing the file to replace the <PROJ CODE> with
CONTRACT01.
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The Fabrication Check form that was covered in chapter 4 use a combination of information, warning and
error messages to provide feedback to the user.
The severity of the messages determines what actions are available to the user in terms of releasing the
pipe to manufacture or taking some form of remedial action in Design/Outfitting.
The type of message and its textual content is controlled by the PipeFabrication.Messages.xml file
that is located in the C:\AVEVA\<Marine><Plant>\<OH><PDMS>12.1.SPx directory.
Each message has a code which is used as an identifier. This code should not be altered. The message
also includes a level value which is used to set the severity of the message using the following values:-
These values can be altered to affect the behaviour of the Fabrication Check form. However it is suggested
that serious consideration should be given before this is done because changing the severity of some
messages can have a dramatic impact on the quality of the production information. For example, changing
the level value for the Data Consistency message code 5 could result in incomplete pipe spools being
released to manufacture.
It should also be noted that the wording of the message can easily be modified as well.
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The Options tab of the Modelling Consistency Check form that was
covered in chapter 3 includes a Full data consistency check
checkbox. If this is unchecked as shown a configured data consistency
check will be performed.
This is controlled using the pfpipeconsistency.pmldat for file located in the following folder:-
C:\AVEVA\<Marine><Plant>\<OH><PDMS>12.1.SPx\PMLLIB\pipefabricationmanager\design\objects
This file contains a list of all of the checks, some of which are commented out. Those that are not
commented out will be ignored if the Full data consistency check checkbox is unchecked.
It is strongly advised that this file is reviewed prior to the use of this configured check to ensure that the
checks that are skipped comply with the working practices of the customer.
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CHAPTER 8
To be able to create and administer the APPLDW and APPDAR elements the user must be a member of the
team that owns the database.
8.1.1 Marine
For the Marine product it will be necessary to login to Outfitting using the following details:-
Project Training
Username PROJADMIN
Password PADMIN
MDB PROJADMIN,
8.1.2 Plant
For the Plant product it will be necessary to login to Design using the following details:-
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Project Training
Username A.DESIGNADMIN
Password A
MDB A-PIPING,
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This can also be achieved using the Training Setup form, select Utilities > Training Setup from the
application pull-down menu.
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Pipe Fabrication TM-2229
The APPLDW must have a Function of PipeFabrication in order for it to be referenced by the relevant forms.
This section of the training guide will cover the creation of new elements. Consequently the Function attribute
of the existing APPLDW will need to be changed so that it is not referenced.
Navigate to the existing APPLDW /PipeFabConfig in the Design Explorer and in the Command Window
enter NEW APPLDW /TRA_Pipe_Fab_Config FUNCTION 'PipeFabrication' and hit the Enter key.
Perform a Savework.
Once there is a suitable APPLDW in place the use of the Configuration sub-menu to access the various
forms will create the relevant APPDAR elements automatically.
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The Pipe Fabrication Default Data Area holds the values allocated
to the relevant form.
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This check box determines the presence of the first feed value for the bending table that appears on the
spool drawings and files created by the Fabrication NC Data form.
Checking the Negative first feed check will include the negative first feed
value.
Unchecking the Negative first feed check will exclude the negative first feed
value.
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This checkbox determines the format of the bending table values. With the XYZ Bending Table checkbox
unchecked the bending table consists of Feed,(a distance in mm), Rotate (rotation of the tube in degrees)
and Bend (the angle of the bend in degrees, as shown in the previous section.
Checking the XYZ Bending Table checkbox will change these entries in to
X,Y,Z co-ordinate values.
These checkboxes determine how the Fabrication Check form will handle the presence of the three types
of excess that can be added as a result of the fabrication machine requirements.
All three checkboxes work in the same manner. When they are
checked the presence of a required excess will result in a warning
during the validation process performed via the Fabrication Check
form.
Unchecking the box, in this case the end excess for bending
machine, will result in validation failing with the following
message.
The example shown here is in relation to the bending machine end excess automation, the bending
machine feed excess and end excess for the extrusion machine have the same workflow.
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This checkbox determines the behaviour of the automatic setting of the spool type.
If the checkbox is unchecked then the inclusion of a user end excess will
result in the spool type being set as FITT. In some cases this is not
desirable by the customer. Checking this checkbox will result in the spool
type always reverting to SHOP, which requires a manual change to FITT
if necessary.
This checkbox will add a message to the pipe spool drawing if the Modelling Consistency Check has not
been satisfied. This status can be seen on both the Modelling Consistency Check and Fabrication Check
forms.
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8.4.8 Auto-naming
Checking the Use Auto Naming Rules checkbox will apply auto-
naming to the pipe spools and pipe pieces during the
Validation/Release process irrespective of the status of the Naming
Settings form. This allows the application of auto-naming rules to
the spool and piece elements without affecting the behaviour of the
other creation forms in Marine and Plant.
These errors occur when the Bolting Method for the pipe specification is set to OLD in Paragon. The
A300 spec for example.
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Processing the pipes via the Fabrication Check form with the Prefix for Joint textbox populated will update
the Joiprefix attribute of the Gasket elements.
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Perform a Savework.
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Maximise pre-welded flanges select the result that has the greatest number of
pre-welded flanges.
Minimise cut length select the result that has the shortest material cut
length.
Minimise pipe overhang select the result that has the machine insert length.
Single, pre-welded flanges not clutched select the result if there is a single pre-welded
flange that is not clutched.
Maximise machine extrusions select the result that maximises the greatest
number of extrusions.
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Perform a Savework.
Unlike the creation of the Pipe Fabrications Defaults APPDAR the Optimization Priorities DDAT has
already been created.
The Galvanization Tank Data Area holds the values allocated to the
relevant form. The image shown is from the original APPLDW as an
example.
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Perform a Savework.
The Weld Gap Data Area holds the values allocated to the
relevant form. The image shown is from the original
APPLDW as an example.
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Changes can be made to the form and the Apply button clicked.
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The lower section of the form is called Welds for Slip-On Flanges and is used to control the number of
welds that are created when welds are added to a slip-on flange. This is determined by the SKEY of the
flange. There are two radio buttons to control this each with an alternative illustration showing the weld
position.
Inner Weld Inner/Outer Weld
The From Spec checkbox can be used if it is essential for the welds for slip-on flanges to be obtained from
the specification.
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Perform a Savework.
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The purpose of the form is to allow the definition of minimum flange distances in relation to a branch off the
main pipe. This requires the checking of the flange positions along the main and the connected branch. The
form allows for different dimensions for flanges in the main or the branch using an options list. The illustration
on the right of the form is provided for easy reference.
Minimum Flange Distance (Main)
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The bottom of the form has three buttons that are used for
modification:-
The Insert and Delete options are only available once an existing entry is
selected in the list.
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Perform a Savework.
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The addition of an entry into the Threaded Ends Table allows the
Thread Type to be selected when using Fabricated Pipe Ends
form.
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Perform a Savework.
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CHAPTER 9
Fabrication machines are used to automate some of the labour intensive processes that are employed during
pipe fabrication. The AVEVA Marine/Plant products store three types of fabrication machine that can be
referenced by the system:-
Bending Machine
Welding Machine
Extrusion Machine
It has been assumed here that the administrator of the system would understand the purpose of these
machines and how they are used.
The interface for the creation and modification of these elements is via the Fabrication Machine Manager
form.
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This form will always be available to the general piping user for reference purposes but the text fields
will be unavailable for editing unless the user is a member of the team that owns the database.
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With the form open, navigating to an alternative Fabrication Machine and clicking the CE button will update
the form with the relevant data for that machine. The upper section of the form handles the creation of the
owning Fabrication Machine World (FMWL) and Fabrication Machine Group (FMGRP) elements.
Clicking the Create Fabrication Machine World or Create Fabrication Machine Group link labels
will open the Create Fabrication Machine World and Create Fabrication Machine Group forms
respectively.
Both forms are very similar and allow the Name and
Description to be entered. There is a Copy checkbox
that facilitates the creation process by allowing the name
of an existing FMWL or FMGRP element to be copied.
The Machine Type options list controls which type of Fabrication Machine is
being handled by the form. As a result the appearance of form will change
accordingly.
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The system stores data relating to the fabricators bending machine(s). The data allows for a simple 3D
representation of the bending machine and any surrounding obstructions using planes, as well as dimensional
values required for the successful automatic bending of each relevant tube.
Selecting Bending Machine from the Machine Type options list in the Options section of the Fabrication
Machine Manager form will display the bending machine data. The upper section of the bending machine
data displays the name of the currently selected machine.
Stretch factor STF Proportional and STF Constant are the system defaults for the stretch factors and will
be applied if there is no other data set against the O.D. of the pipe on the lower section of the form.
The Bending Direction options list has a selection of Left, Right or Up and indicates the movement
direction of the grip when the pipe is being bent.
The Pipe Rotation options list has a selection of Clockwise, Counter Clockwise or Both and indicates the
rotation of the tube during the bending process.
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The Bending Direction and Pipe Rotation settings are interpreted from the perspective that the
movements are being observed from the front of machine, so that any feed value is moving the tube
towards the viewer.
The Incremental Springback checkbox provides alternative methods of providing the springback
information. This is covered in more detail later in this chapter.
The principle values that are required by the system for the bending machine can be quickly
referenced using the Information button.
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Definition - A coefficient defining the stretching of pipe material that occurs during the bending process. Two
stretch factors are given; one constant (C), and one proportional (P). The values for these factors can be
altered slightly to give the desired results.
AL = (C-P*ALPHA/2)*BL
AL is length of tube required to obtain the bend (taking stretch factor into account).
BL is the bend length (no stretch factor allowed).
ALPHA is the bending angle, (measured in radians).
So, using a 168.3 o.d. pipe with a bend radius of 3D, where C = 0.98 and P = 0.02.
AL = 764.77
Selecting the Bending Dimensions tab on the Fabrication Machine Manager form will display the current
data for the selected machine.
The existing values shown on the form can be edited by entering the values directly in to the textbox. The
available values are :-
OD This is the outside diameter of the pipe to which the dimensional data will be applied. The
dimension must be exactly the same as the outer diameter given for the component in paragon. i.e.
76.1 must be 76.1 and not 76. This is mandatory data.
WThickness This is the wall thickness of the pipe. It works in a similar fashion to outside diameter
and will apply the dimensional data to a pipe which satisfies both the outside diameter and wall
thickness data. This is not mandatory, leaving the value set to 0.00 will include all thicknesses of
pipe for this outside diameter.
PIP This is the maximum insertion length for a pipe with a plain end as defined by the physical
characteristics of the bending machine.
PIF This is the maximum insertion length for a pipe with a pre-welded flange as defined by the
physical characteristics of the bending machine.
PIL This is the maximum insertion length for a pipe with a pre-welded collar as defined by the
physical characteristics of the bending machine.
MLF Minimum length of pipe outside the machine for the first straight. This is not mandatory.
Grip This is the grip length on the bending machine for this size of pipe. It defines the minimum
length of pipe required for the first bend and/or the minimum length between two bends. This is
mandatory data.
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MLL This is the minimum length of pipe required to be loaded on to the machine prior to bending
the last bend.
BRatio This is the bend radius for the pipe expressed as a ratio of the BRatio x Outside Diameter.
PIR This is the bend radius for the pipe expressed as dimension in mm, calculated as Bratio x
Outside Diameter.
The right click menu allows the list to be modified:-
Create this will create a new entry in the list
above the currently selected entry
Copy this will create a duplicate of the selected
entry.
Delete this will remove the currently selected
entry once the deletion request has been
confirmed.
The Bending Dimension data is held in a FMBDIM element which can be seen
below the FMBEND element in the Design Explorer.
Collision planes are defined to represent the geometry of the machine and any surrounding obstructions (such
as the floor of the room). These are planes that can be struck by the pipe during a bending / rotation operation.
The plane of the wall can be struck during rotation operations, and also during bending operations.
The bending machine itself has a series of planes which also require definition as it is possible that the
pipe may collide with the bending machine during the bending process.
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The position of the planes are measured from an origin point (where X=0, Y=0, Z=0). This origin is always
considered to be the centre of the bending die. The co-ordinate system is as shown below.
The workshop floor is an example of a plane that can only be hit during a turning operation.
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Selecting the Collision Planes tab on the Fabrication Machine Manager form will display the current data
for the selected machine. Selecting one of the entries on the form will show the plane in the local view on the
form. Standard use of the Shift and Ctrl keys will allow multiple selections.
The existing values shown on the form can be edited by entering the values directly in to the textbox. The
available values are all dimensions in terms of X Min, YMin, ZMin, XMax, YMax and ZMax.
The right click menu fom the list has the same options
available as the Bending Dimensions tab previously
covered.
The right click menu from the local view on the form
provides numerous options to manipulate the view that are
standard functions in the AVEVA Plant/Marine products.
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Adding an entry against a specific outside diameter other that 0 will result in the STF Proportional and STF
Constant being used instead of the values in the Bending Machine section of the form. Consequently the
value shown in the current table would result in no stretch being applied because the 0.0 and 1.0 would
override the values in the Bending Machine section.
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Pipe Fabrication TM-2229
Spring-back data is used to control the accuracy of bending. When a pipe is bent it is normal that the pipe
springs back to something less than the actual bend. For example, when an actual bend of 90 degrees is
made the pipe may spring back to 89 degrees. Therefore to achieve a bend of 90 degrees it may be
necessary to make an actual bend of 91 degrees on the machine.
There are two methods of defining the springback values using the Fabrication Machine Manager form.
If the Incremental Springback checkbox is unchecked the appearance of
the Springback will be as shown.
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The following is an example of some typical bending machine data that will be used for the worked example
Top of machine
Side of machine
Front of machine
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3D Bending Machine
STFProportional = 0.01528
STFConstant = 0.977
Bending Direction = Left
Pipe Rotation = Both
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Perform a Savework.
Only a single entry has been made for each of the tabs on the form. This would need to be repeated for
each pipe size to be handled on this machine and for each collision plane. This will part of the exercise
at the end of this chapter.
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The system stores data relating to the fabricators welding machine(s). The data allows for dimensional values
required for the successful automated welding of connections.
Selecting Welding Machine from the Machine Type options list in the Options section of the Fabrication
Machine Manager form will display the welding machine data.
The Outer Diameter and Length of Pipe sections of the form include Minimum and Maximum textboxes to
specify the tube range that the welding machine is capable of handling.
The principle values that are required by the system for the wedling machine can
be quickly referenced using the Information button.
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Selecting the Weldable Flanges tab on the Fabrication Machine Manager form will display a list of flange
SKEYs that the selected welding machine is capable of handling.
Selecting the Welding Dimensions tab on the Fabrication Machine Manager form will display the current
data for the selected machine. These values will be checked against the pipe during the Fabrication Check
process.
With the exception of the Matref, the existing values shown on the form can be edited by entering the values
directly in to the textbox. The available values are :-
OD This is the outside diameter of the pipe being welded. The dimension must be exactly the
same as the outer diameter given for the component in paragon. i.e. 76.1 must be 76.1 and not 76.
This is mandatory data.
WThickness This is the wall thickness of the pipe. It works in a similar fashion to outside diameter
and will apply the dimensional data to a pipe which satisfies both the outside diameter and wall
thickness data. This is not mandatory, leaving the value set to 0.00 will include all thicknesses of
pipe for this outside diameter.
Matref This is the material reference of the pipes and acts as an additional filter to the OD and
WThickness parameters. This is not mandatory data leaving the value unset will include all
materials pipe for this OD and/or WThickness.
WHN This is the minimum distance required for a manual weld.
WMN This is the minimum distance required for a machine weld.
WON This is the minimum distance required for an orbital weld.
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The right click menu from the list has the same
options available as the Weldable Flanges tab
previously covered.
The right click menu from the list has the same options
available as the Weldable Flanges tab previously
covered.
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The system stores data relating to the fabricators extrusion machine(s). The data allows for dimensional
values required for the successful automatic creation of the extrusions.
Selecting Extrusion Machine from the Machine Type options list in the Options section of the Fabrication
Machine Manager form will display the extrusion machine data. The upper section of the data displays the
name of the currently selected machine.
The principle values that are required by the system for the extrusion machine can be
quickly referenced using the Information button.
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Selecting the Extrusion Dimensions tab on the Fabrication Machine Manager form will display the
current data for the selected machine. These values will be checked against the pipe during the Fabrication
Check process.
With the exception of the Matref, the existing values shown on the form can be edited by entering the values
directly in to the textbox. The available values are :-
MOD This is the outside diameter of the main pipe from which the extrusion will be formed. The
dimension must be exactly the same as the outer diameter given for the component in paragon. i.e.
76.1 must be 76.1 and not 76. This is mandatory data.
WThickness This is the wall thickness of the pipe. It works in a similar fashion to the MOD and
will apply the dimensional data to a pipe which satisfies both the outside diameter and wall thickness
data. This is not mandatory, leaving the value set to 0.00 will include all thicknesses of pipe for this
outside diameter.
Matref This is the material reference of the pipes and acts as an additional filter to the MOD and
WThickness parameters. This is not mandatory data leaving the value unset will include all
materials pipe for this MOD and/or WThickness.
BOD This is the outside diameter of the branch created by the extrusion. The dimension must be
exactly the same as the outer diameter given for the component in paragon. i.e. 76.1 must be 76.1
and not 76. This is mandatory data.
EAB This is the minimum distance to the tangent point of next bend.
EAK This is the minimum distance to the end of the pipe.
EAH This is the height of the extrusion collar.
EHE This is the height of the extrusion machine to allow for bends.
ANT - This is the permissible angular tolerance measured from the normal direction.
It can be seen that the number of entries on this tab is determined by the number of BOD sizes that can be
extruded from the MOD. For example, it is only possible extrude a BOD size of 48.3 from an MOD of 48.3, so
there is only one entry present. Whereas it is possible to extrude BOD sizes of 48.3, 60.3 and 76.1 from a
MOD of 76.1, so there are three entries.
The Export to Excel and Print Preview are common to the other
forms already covered in this training guide.
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Selecting the Distance between Extrusions tab on the Fabrication Machine Manager form will display the
current data for the selected machine. The purpose of this separate tab is to handle the vast number of
permutations that may occur and how this can be interpreted. These values will be checked against the pipe
during the Fabrication Check process.
The existing values shown on the form can be edited by entering the values directly in to the textbox. The
available values are :-
MOD This is the outside diameter of the main pipe
from which the extrusion will be formed. This is
mandatory data.
BODA This is the outside diameter of the branch
created by the extrusion that already exists. This is not
mandatory data, leaving this value set to 0.0 will check
the EAA value against any unspecified combination
that exists on the Extrusion Dimensions tab for this
MOD.
BODB This is the outside diameter of the branch
created to be created by the extrusion. This is not
mandatory data, leaving this value set to 0.0 will check
the EAA value against any unspecified combination
that exists on the Extrusion Dimensions tab for this
MOD and BODA.
EAA This is the minimum distance between the
extrusions. This is mandatory information.
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The right click menu fom the list has the same options available
as the Extrusion Dimensions tab previously covered.
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The previous worked example that covered the bending machine creation only included a single
entry for each of the tabs. Complete the remainder of the data input using the following information.
Copy the complete bending machine and check the Incremental Springback checkbox on the
form.
Experiment with the Springback tab on the copied bending machine to see how it differs.
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Chapter 10
This section covers the administration of the Pipe Spool Drawing Backing sheets and Templates.
10.1 Administration
How the Backing Sheets and Templates are accessed is dependent upon the requirements of the customer.
The material that is delivered with the product is arranged as follows:-
Backing Sheets are stored on the MAS project
Drawing Templates are stored on the Training project for both Marine and Plant products.
It is not desirable to access the MAS project in order to perform modifications because this project is
frequently updated by AVEVA. Instead the foreign database will be copied in to the current project
being used for the training.
The current Backing Sheets are owned by the MASTER/PADD database belonging to the MAS project. The
following steps need to be performed in order to make the database accessible from the Training projects:-
The existing database needs to be excluded from the MDB.
The foreign database from the MAS needs to be copied into the Training project.
The copied database needs to be included in the MDB.
To start the AVEVA Marine Admin application, select All Programs >
AVEVA Marine> Design > Marine 12.1.SPx > Admin
The AVEVA Marine Admin Login form appears, enter the following
data:
Project Training
Username SYSTEM
Password XXXXXX
MDB PROJADMIN
The Admin form then appears. From the Elements options list select the
Databases and Extracts option. From the bottom of the form click the
Exclude button.
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Username SYSTEM
Password XXXXXX
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From the Elements options list select the MDBs option. From the bottom of
the form click the Exclude button.
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The procedure shown in the previous section that is required for the Marine installation has already been
allowed for in the Plant Training project. Consequently, all that is required is to change to the Draft module.
As already explained the Templates and Backing Sheets are stored in separate databases. The delivered
Templates and Backing Sheets that are intended for use with the Pipe Fabrication - Pipe Spool Drawing
form include PipeFabrication in their name.
The SHEE element has a BSRF attribute, (Backing Sheet Reference), which indicates the Backing Sheet to
be used by the Template.
From the SHEET level of the Template entering GOTO BSRF in the Command Window will navigate to the
referenced BACK element in the hierarchy.
Some of the administrative functions that are required for the Template can be performed using the Pipe
Spool Drawing Admin form. To access this form, first select Draft > Administration followed by Draft >
Drawing Template Admin from the application pull down menu.
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The Plant product stores the Isodraft style view as a plotfile and uses an OLAY element to link the plotfile to
the Dabacon database. This is not required for the Marine product, the Isodraft image is converted into
geometry in Marine Drafting. As a result the For ISO Overlay View radio button is only relevant for the Plant
product.
With the For ISO Overlay View radio button selected several options are available:-
Option File this allows the administrator to determine the default option file for the selected
Drawing Template. A browse button is available for the selection of alternative files using the
standard Windows browser.
Result File this determines the location of the directories that will be used to store the plot files.
This also uses a browse button to select a location using the standard Windows browser.
View Type this is the orientation of the Isodraft view, which can
be selected using the scrollable list as shown.
Text Height allows the setting of the text height for the Isodraft
view.
View Margin the values shown in the text box are the respective margins for the Isodraft view.
They are ordered Left, Right, Top and Bottom. These values can be entered manually by keying or
can be obtained graphically by using the Pick Area or Get Area link labels.
Once the desired changes/selections have been made the Option file can be updated using the Save and
Edit buttons. Alternatively the Option file can be deleted using the Delete button.
In most cases it is easier to copy an existing Overlay and then edit it using the Pipe Spool Drawing Admin
form.
If more information is required in relation to the creation of OLAY elements refer to TM-1302 AVEVA
Plant (12.1) Project Drawing Administration training guide.
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The Draft Underlay View is used to produce standard Marine Drafting/Draft images of the pipe spools. There
maybe several of these views on a single pipe sketch depending on how the customer wishes to deliver the
information to production. Some of the administrative functions required for the creation and modification of
these VIEW elements can be performed using the form.
The View Size can be set by keying in a co-ordinate value in relation to the bottom left corner of the Drawing
Template or by clicking either the Pick Size or Get Size link labels.
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Selecting the Pick Pos link label will activate the Point Construction Option form allowing the selection of
a point option. This will enable the graphical indication of a new position for the view.
Any changes made to the existing view can be applied by using the Edit button on the bottom of the form.
Alternatively the VIEW size and position can be set using the Attributes form or Command Window if the
Pipe Spool Drawing Admin form is not present.
By default this will create a standard draft view. This can be changed to the Isodraft style view by
editing the FUNCTION attribute. See the View Types section for more details.
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Existing views can be deleted by clicking the Delete button on the bottom of the form.
The Back to Main Tasks link label returns the form to its initial appearance, closing the Create / Modify /
View.
There are two different view types to consider when performing the administration of the Pipe Spool
Drawings.
Standard drafting views that are available from the /TT/DRA/PRJ/ TMP/PipeFabrication/SketchType_A4
drawing template:-
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The SHEE element that owns the VIEWs has a FUNCTION attribute that controls how the scales for the
VIEWs are calculated.
The SAME-SCALE option is only relevant when there are four views displayed on the pipe spool drawing.
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It can be seen that this has been used in conjunction with the SAME-SCALE option shown previously.
The order and syntax of SAME-SCALE;FOUR_VIEWS_ON is important.
If the spool construction is such that the components do not lie in the same plane, then four views will
be created irrespective of this setting. Refer to the previous SAME-SCALE setting for an example.
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It can be seen that this has been used in conjunction with the SAME-SCALE and FOUR_VIEWS_OFF
options shown previously. The order and syntax of SAME-SCALE;FOUR_VIEWS_OFF;FIXED_VIEW_DIR
is important. Alternatively the FOUR_VIEWS_OFF entry can be removed as it is not relevant by using the
SAME-SCALE;;FIXED_VIEW_DIR syntax.
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It can be seen that although the appearance of the spool is the same in the standard draft view type the
labelling and dimensioning is different. This is controlled via the LAYE elements that are owned by the
VIEW.
/USER_Dims:-
Purpose = DIMA
/USER_Labs:-
Purpose = NOLA
/USER_Dims:-
Purpose = NODI
/USER_Labs:-
Purpose = LABA
The presence of the C1, C2 etc. is controlled by the Backing Sheet which will be covered in a later
section.
The inclusion of an Isodraft style view will result in the position labels and dimensions not being shown
on the standard draft views.
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In this worked example a new Registry will be created below the existing Department that owns the delivered
Drawing Templates.
To be able to create the SHEE element below the DRWG the User
Application must be selected from the Draft option of the application pull-
down menu.
Select the Create > Registry from the application pull-down menu.
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The size of the Backing Sheet must be the same as the Drawing Template for the assignment to be
successful.
For the creation of new VIEWs it is easier to copy an existing VIEW of the same type and modify the attributes
to suit the new Template. In this example the Isodraft style view will be copied from the delivered Template.
This will create a copy of the VIEW delivered with the product below the SHEE created previously.
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This will create a copy of the VIEW delivered with the product below the VIEW created previously.
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Savework
For this Template the dimensions and position numbers will be incorporated in the Isodraft style view. If
this Template did not include a VIEW of this type the TASKLB element will need to be copied and
renamed so that the labels and dimensions are added to the standard draft view types.
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The Pipe Spool Drawing form which is used in Outfitting/Design relies on a plotfile in order to preview the
Drawing Template selected by the general user.
To create the plotfile navigate to the SHEE element in the Draft Explorer and select Utilities > Plot CE
from the main pull down menu. This will open the Plot Sheet form as shown.
/TT/DRA/PRJ/TMP/PipeFabrication/S
ketchType_A4.
In this case the file already exists and requires the user to
confirm the overwriting by clicking the Yes button.
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Create a new Drawing Template element below the existing REGI with the name of
/TRA/TMP/PipeFabrication/TRA-EX. Use the P4 drawing size of 210 x 297mm. Set the following
attributes:-
o SPURP - PSPOOL
o FUNCTION - Pipe 2D sketch
Savework
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To access the administration form, first select Draft > Administration followed by Draft > Drawing
Template Admin from the application pull down menu.
Similar to the Templates, Backing Sheets that are relevant to Pipe Fabrication include PipeFabrication in
their name.
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To be able to make changes to the Backing Sheet it must first be opened. The easiest method of doing so is
from the Draft Explorer.
Navigate to the desired Backing Sheet in the Draft Explorer as shown and using the right click menu select
Open Sheet.
The Backing Sheets own numerous NOTE elements which are grouped in relation to their purpose.
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To change the content of the Text Properties section of the form navigate to a different NOTE in the Draft
Explorer and select the CE link label.
The list at the bottom of the form will then be populated with all the keywords and any associated
expressions owned by the selected NOTE.
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The Justification, Alignment and Colour can all be set using the options lists.
Selecting the Pick Pos link label will activate the Point
Construction Option Form allowing the selection of a
point option. This will enable the graphical indication of a
new position for the text.
This in turn will update the Position values in the text field.
The Back to Main Tasks link label returns the form to its initial appearance, closing the Text Properties
section.
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In addition to the positioning functions already shown the Modify Mode button alongside the 2D
View can be used.
This allows the selection and repositioning of the text by dragging it to a new position. To complete
the move another text element can be selected or an unpopulated area of the backing Sheet can
be clicked.
10.3.1 Visibility
It may have been noticed that when navigating between the various NOTE elements that some of the keywords
listed are not visible. Often these are the keywords that are used to populate the drawing with data extracted
using an expression.
The user must be aware that when the creation/modification has been completed the keywords must be
made invisible once more. This is achieved by selecting Hide Note from the right click menu. If this is not
done the keywords will be present of the pipe sketch created, often making the text that is required illegible.
In this worked example a new LIBY will be created below the existing Department /TT/Master_Libraries that
owns the delivered Backing Sheets.
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As can be seen from the previous worked example the Backing Sheets requires some content in the form of
NOTE elements to populate the Drawing Template that references it and to make the representation more
akin to a pipe spool drawing.
The NOTE elements follow a strict naming convention and often require the SPURP and FUNCTION attribute
to be set correctly in order for the Backing Sheet to work as intended.
NOTE = Limits
SPURP = LIMITS
The implementation of the Limits NOTE has not been completed for the current release.
NOTE = MtoTable
SPURP = TABLE
FUNCTION = MTO
NOTE = BendingATable
SPURP = TABLE
FUNCTION = BENDINGA
NOTE = AssemblyTable
SPURP = TABLE
FUNCTION = ASSEMBLY
NOTE = WeldingTable
SPURP = TABLE
FUNCTION = WELDING
NOTE = MtoTableEntries
SPURP = CELLS
FUNCTION = MTO
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NOTE =
BendingATableEntries
SPURP = CELLS
FUNCTION = BENDINGA
NOTE =
AssemblyTableEntries
SPURP = CELLS
FUNCTION = ASSEMBLY
NOTE = WeldingTableEntries
SPURP = CELLS
FUNCTION = WELDING
NOTE = EndPointTable
SPURP = TABLE
FUNCTION = ENDPOINT
NOTE = EndPointTableEntries
SPURP = CELLS
FUNCTION = ENDPOINT
NOTE = ReservedAreas
SPURP = TABLE
The implementation of the ReservedAreas NOTE has not been completed for the current release.
NOTE = Barcode
SPURP = BARC
NOTE = SpoolInfoTable
SPURP = TABLE
FUNCTION = OTHERDATA
NOTE =
SpoolInfoTableEntries
SPURP = CELLS
FUNCTION = OTHERDATA
In addition to the NOTE elements delivered with the Backing Sheet there is also a NOTE that can be used to
display an Elbo Cut Table.
The NOTE elements that have an SPURP of CELLS will have the LVIS attribute set to False.
The Title, Logo and Frame NOTE elements do not require their SPPURP or FUNCTION attributes to
be set. This is because the text and geometry elements do not require any intelligence.
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It can be seen from the above list of notes that the tabulated information is constructed with pairs of NOTE
elements. The main headings of the table are held within a NOTE with the SPURP of TABLE and the contents
of the table are held in a NOTE with the suffix of Entries with a SPURP of CELLS.
The arrangement of the text and geometry elements that are owned by the NOTE follow a very strict set of
rules which must be adhered to.
It can be seen how these rules are applied when considering the MtoTable NOTE element used for
/TT/DRA/MAS/BACKS/PipeFabrication/SketchType Backing Sheet.
The same philosohpy can be applied to the NOTE used to populate the table with SPPURP of CELLS with
the exception:-
The XYPOS being the same position as the partner NOTE.
The Firstline and LastLine have different locations as shown
This is shown in greater detail in the User Guide under the Pipework > Pipework Design > Pipe
Fabrication > Pipe Sketch Backing Sheet Admin > Position and Populate Backing Sheet.
The text that is wrapped by the ? character, i.e ?matpos?, is the Keyword that is used to control the
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By default BMACH:, SPOOL: and CLUTCH: are used as shown on the Backing Sheet.
Editing the BTEXT attribute will change the value on the resulting pipe spool drawing.
The BTEXT has to be changed as opposed to the Keyword on the Pipe Spool Drawing Admin form
in order to remove the ? characters.
The delivered /TT/DRA/MAS/BACKS/PipeFabrication/SketchType Backing Sheets contains an
EndPointTable and partner EndPointTableEntries NOTE.
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This worked example will show how to add a NOTE for the company logo and modify an existing NOTE that
has been copied.
A Frame NOTE will be copied first to give some indication of where the logo needs to be positioned. In the
Draft Explorer navigate to NOTE /TT/DRA/MAS/BACKS/PipeFabrication/IsoType/Frame
This will create a copy of the NOTE delivered with the product below the BACK created previously.
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From the Pipe Spool Drawing Admin form select /TRA/TMP/PipeFabrication/TRA01 from the Pipe
Spool Drawing options list and click the Create / Modify Text button.
The NOTE elements will now be visible on the Backing Sheet but the positions are incorrect.
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Assuming that the Pipe Spool Drawing Admin form has remained open throughout this procedure the FEED
keyword is going to be used to create a new keyword. If the form has been closed it will be necessary to select
Draft > Drawing Template Admin to access the form.
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Change the LVIS attribute of the NOTEs so that they are no longer visible, either using the Attributes or
Pipe Spool Drawing Admin form. Click the Dismiss button on the Pipe Spool Drawing Admin form.
Perform a Savework.
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In order to use the barcode it is necessary to add a new font to the relevant projects. The Free 3 of 9 font
is available on a free download from the following location:-
http://www.barcodesinc.com/free-barcode-font/
Downloading the file will add a compressed zip file to the
specified location. Unzipping this file will reveal 2 True Type
font files as shown. There is also a text file which will allow
the administrator to decide which True Type font file to install.
This font can only be used as a True Type font.
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This new font will now need to be added to the relevant projects. This includes all working projects, (MAR,
SAM and TRA for example), as well as the projects used to store the Backing Sheets (MAS).
Using the AVEVA Administration module, from the Project tab select the True Type fonts option. This
will open the True Type fonts configuration form as shown.
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Once the font has been added to the project that contains the Backing Sheets used for the Pipe Spool
Drawings, the relevant NOTE element needs to be updated. Login to the project that contains the Backing
Sheets using the Outfitting Draft module.
For the purposes of this training course the database that owns the Backing Sheets has been copied in
to the TRA project.
/TT/DRA/MAS/BACKS/PipeFabrication/SketchType/Barcode
Using the Attributes form change the Font to the new True Type font as
shown.
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Using the Backing Sheet created in the previous worked example, /TRA/BACKS/PipeFabrication/Iso_A4
perform the following tasks:-
Copy the MTO NOTEs from /TT/DRA/MAS/BACKS/PipeFabrication/IsoType. These will not need
to be repositioned because the Backing Sheets are based on the same Frame NOTE.
Set the LVIS attribute for the six NOTE elements to False.
Perform a Savework.
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Appendix - A
The previous chapters of this training guide covered the creation of the pipe spool drawing.
This details the orientation and positioning of the component with respect to another feature in the spool.
These numbers can also be cross-referenced on the MTO information for further clarification.
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The Assembly Table consists of 5 columns. The titles of these can be edited to suit the customer requirements
but by default when using the /TT/DRA/PRJ/TMP/PipeFabrication/SketchType_A4 Drawing Template they
are:-
POS - position reference number
ROTATE - rotation angle
INCL - inclination angle
TURN - turning angle
REMARKS - area for supplementary remarks and reference details
The ROTATE value is given as an angle measured in degrees in relation to a reference plane. The reference
plane is determined by another feature of the pipe spool, i.e. bend, elbow, branch, flange etc. and is specified
in the REMARKS column of the Assembly Table.
A.2 - Flanges
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The ROTATE value is only relevant if the branch has a flange. The branch and the main pipe define the
reference plane for the rotation value. The same principle of looking through the flange towards the intersection
of the branch and main pipe applies.
The INCL (inclination) is the angle between the branch and the main pipe measure in the direction of the
feature referenced in the REMARKS column.
The TURN of the branch is specified using the same method as the rotation of the flanges with the reference
plane specified in the REMARKS column.
In the event that a particular type of connection is created using the Non-standard Branch Connections
form the type of connection will be specified after the second colon.
A.4 - Elbows
Elbows are orientated in a similar way to the branch connections using the INCL and TURN values.
It is not necessary to include bends as itemised entries in the Assembly Information because their
orientation is described by the Bending Table and fixed once the pipe has been bent.
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A.7 Mitres
A mitred connection between two pipe pieces is also described in the Assembly Information.
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The quantities for the individual tube lengths are accurately displayed in the MTO table
A.8 - Cut
The presence of the word CUT in the ROTATE column indicates that some material needs to be removed
from an end of the pipe spool during the fabrication process. Very often this is as a result of an excess that
has been added.
A.9 - Butt
The presence of the word BUTT in the ROTATE column indicates that some material needs to be removed
between two bend of the pipe spool. This is as a result of an excess that has been added between the
bends and will require a butt weld to join the tube elements after the removal of the specified amount.
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The presence of the word THRD in the ROTATE column indicates that a plain end of the tube requires a
thread.
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