JOB SAFETY ANALYSIS WORK SHEET

LOCATION: SHAYBAH DEPARTMENT: DATE PREPARED: 04-04-2017

PROJECT NO. PROJECT NAME: JSA NO. 003 REV. 00

DESCRIPTION OF JOB/TASK:

WELDING, CUTTING AND GRINDING

PREPARED BY: REVIEWED BY: APPROVED BY: APPROVED BY: CONCURRED BY:

MOHAMMAD NEMATULLAH PROJECT MANAGER OF HSE MANAGER/INCHARGE SAPMT SAFETY ADVISOR SA OPERATION ENGINEERING
SAFETY SUPERVISOR WASMI HOLDING
WASMI HOLDING
REFERENCES:
SAUDI ARAMCO General Instructions
G.I. 2.100 - Work Permit System
SACSM Vol. 2 Part II chapter -1 Civil
G.I .7.025 - Heavy equipment operator testing and certification.
GI 7.029, Rigging Hardware Requirements
OIM 2.031 Operation Instruction Manual, Excavations

REFERENCES:
SA CSM 5th Edition October 2011
SAES-W-012 Welding Requirements for Pipeline
SAES- Saudi Aramco Engineering Standard
Approved Method Statement
SAUDI ARAMCO Safety Handbook
Hazard Identification Plan (HIP)

The contractor will follow the applicable safety requirement of the listed references.
REQUIRED SAFETY EQUIPMENT:
Hard hat
Safety goggles/Double Eye Protection
Safety shoes
Coverall
Hand gloves (Cotton, Leather)
Reflective vest
Dust mask
Welding hood
Leather Apron
Ear Plug/Muff
Safety Warning/Signage and Barricades
Emergency vehicle on Standby
Multiple Gas Detector (3 in 1)
STEP JOB STEP POTENTIAL HAZARD
No. DESCRIPTION
Unauthorized work
1 Preparation
Untrained personnel
Miscommunication
Grinding wheel fragmentation
due to poor condition of
grinding wheel or due to use of
lesser rpm wheels
Cuts and abrasion
2 Grinding,
and cleaning Fire due to sparks
Grinder Kickback
Flying objects & airborne
particles
Electrical hazards
HAZARD CONTROL MEASURES ACTION BY
Ensure the required Hot work permits are obtained from Saudi
Aramco. Permit Issuer
All the required approvals to be obtained. /receiver ,Supervisor
And safety officer
Approved method statement shall be available on site.
Pre lifting check list shall be completed.
Ensure all the welders are certified by Saudi Aramco.
Fire Watcher to be appointed. QA/QC, HSE
All riggers shall be certified by Saudi Aramco Supervisor
Pre-task briefing to be carried out by the supervisor on daily
Basis Supervisor
Suitable sign boards to be placed to warn the personnel. / HSE
Pre use inspection of tool and equipment by user.
Changing of abrasive wheels to be carried out by trained and Permit Issuer
authorized personnel using proper disc spanners. /receiver ,Supervisor
And safety officer
Grinder handle shall not be removed.
Grinders to be maintained in good condition and inspected Supervisor
prior to each use.
Guards to be fitted to grinders.
Double eye protection must be worn while using grinder.
Fire extinguisher to be available.
Fire watch will be provided. Supervisor
And safety officer
All flammable material shall be removed from location.
Rated rpm of the grinding wheel must be greater than the
rated rpm of the grinder. Supervisor
Face shields worn with standard Safety glasses with side shields
and hearing protection when using grinders. Supervisor
Suitable respiratory protection to be taken. And safety officer
The power tools must not exceed 120v. Supervisor
GFCI should be installed. And safety officer
Dead man switch should be working condition.
 Incompetency
Uncertified lifting
equipment
Pinch points
3 Alignment
(Using side boom) Lack of communication and
coordination
Road traffic accident leading
to injury to personnel
Poor weather conditions
4 Fit up using external Pinch points
clump
Injury to the personnel
The operator shall have SAG licensed and ARAMCO certified.
All riggers shall be certified by SA. Supervisor
All Equipment shall have valid inspection sticker issued by SA Permit Issuer
or by a SA approved third party. /receiver ,Supervisor
And safety officer
When travelling with load, check the position of the load,
boom location, ground support, travel route and speed of Permit Issuer
movement to ensure that they do not present a safety hazard. /receiver ,Supervisor
And safety officer
Use wood stick for push the pipe
lift areas shall be barricaded. Only authorized personnel will be
allowed inside the barricaded area. Warning signs shall be Supervisor
placed.
Only the trained personnel will give the signal to the operator.
Flagman to control the traffic.
Proper barricading to avoid the vehicle entering. Supervisor
Sign boards will be placed to warn the others.
Lifting activity will be stopped in heavy sand storm/poor Supervisor
visibility.
Keep hands and feet clear of operating parts. Do not put the
body parts inside.
The equipment is to be operated by qualified authorized
personnel only.
Supervisor
same time as the pre operational inspection of the clamp.
The personnel will wear the proper PPEs.
Before the clamp is installed in the pipe, the drive wheel and
force mechanism shall be checked for performance.
Always use proper lifting methods to prevent back injury. .
Good balance and solid footing are to be ensured for safe Permit Issuer
operation. /receiver ,Supervisor
And safety officer
All unauthorized personnel must be away from the area.
Do not expose the body parts directly towards the clamp.
Use proper PPEs
 Only trained, qualified and Saudi Aramco certified personnel
Untrained personnel
will do the welding job. QA/QC

All equipments used for welding must have proper inspection

Uncertified equipments certificate. Permit Issuer
5 Welding All equipment used shall be visually inspected in daily basis and /receiver ,Supervisor
defective equipment shall be removed and replaced. And safety officer r
Welding shall be done as per the approved welding procedure QA/QC
Lack of knowledge
specifications (WPS)
Using of defective welding Weekly mobile welding machine check list to be completed. Permit Issuer
machine Welding machine should be properly grounded. /receiver ,Supervisor
And safety officer
Fire extinguisher should be present.
Miss handling of compressed Gas cylinder should be secure in trolley with chain.
gas cylinder Gas cylinder should be upright position.
Keep at safe distance and removed empty cylinder from site.

Fire &burn All welders must wear proper PPEs (FRC, welding Apron,
welding gloves and welding hood.)
Ensure fire extinguishers are available.
All flammable material shall be removed from the welding
area.
Fire watch shall be available nearby and will remain not later
than 30 minutes after the welding.
NO SMOKING near the vicinity.

Smoke Wear proper respiratory PPEs.

All unauthorized personnel shall be away.
Electrocution Ensure the welding machines are in good condition.
GFCI installed and working condition.
Welding cables will be in good condition.
No joints in the cables are permitted.
All equipment inspected and color coded
Check and ensure the earthling of machines is good.
Damp, humid and wet conditions will be a consideration for
the voltage and type of transformer used.
3-pronged type with ground fault protection
All damaged welding cables shall be removed from service,
temporary repairs and taped joints are prohibited
 Eye injury Ensure suitable eye protection, screens/tents to avoid other
personnel looking the weld.
Proper welding screens shall be used near other personnel.
Ensure first Aider available
Slips, trips and fall Ensure proper housekeeping
Cable management will be ensured
Proper access/egress to be maintained.
Housekeeping Start and finish the work with good housekeeping.
Slips, trips and fall Regular housekeeping and disposal of wastes to be carried out. Permit Issuer
6 All tools and materials shall be arranged properly and secured in a /receiver ,Supervisor
safe place. And safety officer